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* SRRSHASSSVMRRRESE NER BULLETIN NO. SERVICE PARTS LIST 55-16-5001 SR pxampte [CATALOG NO. 4004-4 02.04.1229 DYMODRILL with INTERNAL CLUTCH OR ate SERIAL NO. WIRING WISTRUCTION 8416 58-03-0020 Component Parts (Small #) Are Included When Ordering The: oni (Large #). DESCRIPTION OF PART NO. REQ. Water oe rng ‘i Ser ate i} Fetanng i} Gig Bio Stee 5 ‘Gtch Dac-nner =) ‘rater Svival Fig incl 06-89-2420 Ser(t) Bee Soo ‘lashor (B09 of2) ee ‘ ss ) Bal eoainy’szosts evace iiazon ea Taptte 730 Sea Cane Ane 0681805 Pp Spincle Geer Nets Soaring cE 1212 Sat'Beanng "Bzoi aKa, Prion Shak assy ‘Wood Ko ‘Shining. Spring $Shifing Plunger ‘Thrust Bearing Washer ‘Thaust Bearing Glitch Gear Azsombiy {Clutch Pinion shat rust Bearing Shifting Yoxe Diaphragm Assy (inc. 06-65-1155 Pin) Biaphragm Asey y arn Gasket {ex 314" Groove Pin ‘Shitting Knob ‘Ball Beering szoi nce ) > ) ) ) > ) i » i . ) ) . i i 1 ) ) ) ) ) aaapasaspsassaa3ppssaBs32 PARTNO, DESCRIPTION OF PART NO. REQ. 16-76-0325 230V Armature 2254-0790 Fan 42-14-0291 Battle [2-04-1041 Ball Bearing, 620018 Ose2e162 10240291 Pan Ha. Som, 7-25 18740120 220V. Fels 2346-1410 Motor Inauator 2220-0680 Brush Tube 2218-0708 Carbon Bruch Assombly Oes2-8985 — &32% 8/16" Pan He. Sem.T-20 22.56.0470 Terminal Block 2238-0140 Wie Trap ‘Cord Clamp deaz7aze © B16x 7" Pan Hd. Plasto 7-20 2531-0150 Gono! Assy. (Soe Bul Oe72-1720 Rivet 1259-1815 See Nameplate 22.32.0350 Brush Gower 0682-5316 6.32 x 17 Pan Hd. SI Tepite T-20 2850-6903 Motor Housing Geaasze8 440 x the Pan Hd. TapteT-10 12.98.2100 instructon Plato 96-95-5200 8.52 x 8/16" Slotted Hex Hd. Scrow 22-36-0090 PRGD (Soe Bulli No. 88-03-0020) 4836-0275 Gear 5; 42:96-4700 Tale" Open End Wrench 48.36.0050 132" Hex Socket Wrench 61-10-0660" Retaining Nut Spanner Too! FOR MOUNTING DRILL MOTOR USE: FIG. a 06-75-3090 1/4:20.x7/6" Socket Hd. Screw (06-97-8080 1/4" Spit Ring Lock Washer LUBRICATION 18 Oz. Type °" Grease, No, 49-08-4220, MILWAUKEE ELECTRIC TOOL CORPORATION 1135 W. LISBON RD, BROOKFIELD, WI 53005 Servicing the Clutch Mechanism- Torque Value for the Clutch Mechanism Retaining Nut (fig. no. 3). Grease / Lubrication — when assembling the intemal clutch component parts: the Clutch Discs (fig. nos. § and 6), Thrust Washers (fig. no. 4) and Dise Springs (fig. no. 8) q th (Cat. No. 49-08-4220 type ‘J') during their assembly into the spindle gear. Grease / Lubrication specification includes ‘coating intemal bore of the spindle gear. 45-88-1140 Thrust Washers 2) 43-06-0180 Clutch Dises-Outer (@) 43-06-0150 Clutch Discs-Inner (6) 40-50-2150 Spring Dises (4) 32-75-3430 Spindle Gear (1) Service note: the assembly torque for the Clutch Mechanism Retaining Nut, No. 06-57-1050 (fig. no. 3), which insures the static torque required to slip the clutch mechanism, as lubricated, should be 45.80 ft-lbs (61-68 Nm). petating Wut Spennar Service Too! With the gear case separated from the diaphragm & motor housing of the nied (Clutch Dymo-Drill motor — + insert & engage a 61-10-0660 retaining nut spanner with the notches in the 06-57-1050 clutch adjustment retaining nut. + with a 1/2" hex socket bit driver attached to a torque wrench, interlock the male hex with the female hex found in the threaded end of the dymo-drill spindle. 4/2" Hex Bit Socket Driver, Snap-On #psaié, + tum the torque wrench clockwise ©, observing the torque reading and Pronto#5441% tighten the clutch agjustment retaining nut on the rear of the spindle oF equivalent shaft until a value of 45-50 ftubs (61-68 Nm) is obtained.