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Lifting/Blocking/Clamping

Hoists 11-1 Stands 11-15


Chain Adjuster (272C) 292-9206 11-9 75-Ton Jack Stand 11-20
Chain Adjuster 159-3337 11-9 Cat Lift Stands, 25, 55 and 100 Ton 11-16
Chain Sling Identification Tag 253-9937 11-9 Cat Tube Stand Groups, 12, 20, and 25 Ton Capacity 11-17
Columbus McKinnon Herc-Alloy 800 Chain 11-7 Extension for 75-Ton Heavy-Duty Jack Stand 4C-9925 11-21
Electric Chain Hoists 11-2 Heavy Duty Repair Stand, 907 kg (2,000 lb) 1U-7502 11-20
Fabric Slings, Protective Sleeve, and Shackles 11-4 Heavy-Duty Support Stands, 12 Ton 1U-7498 11-16
Hand Hoists 11-2 Heavy-Duty Support Stands, 12 Ton 1U-7499 11-16
Heavy-Duty Mobile Lifting Crane, 1996 kg (4,400 lb) 1U-7485 11-1 Hose Group for 75-Ton Jack Stand 9U-5227 11-21
Hoist Rings and Anchor Shackle 11-9 Stand 5P-6215 11-15
Lifting Shackles 11-10 Transmission Adapter Kit 1U-7506 11-20
Link Brackets 11-9 Transmission Bracket 178-8906 11-20
Load Leveling Assembly 309-2793 11-3 Tube Stands 11-18
Load Positioners and Warning Tag 11-4 Tube Holder FT0890 11-19
Mobile Lifting Crane, 2,722 kg (6,000 lb) 1U-7555 11-1
Nylon Lifting Slings 11-5 Miscellaneous 11-22
Tow Straps 11-10 Adapter 329-1968 11-24
Aluminum Alloy Lever Pullers 11-23
Jacks 11-10 Cable Saver Blocks FT0600 11-24
Blade Lift Jack (Blade Master) 174-6004 11-14 Columbus-McKinnon Drop Forged Load Binder
Crankcase and Transmission Guard Jack 5P-3050 11-14 (Overcenter) 1U-9724 11-22
Drive Train Handler Accessory 4C-4090 11-13 Columbus-McKinnon Ratchet-Type Binder 1U-9722 11-22
Dual Wheel Dolly 4C-3051 11-14 Columbus-McKinnon Ratchet-Type Binder 1U-9723 11-22
Extension Tube 183-1262 11-14 Load Leveler 6V-3145 11-23
Hydraulic Jack 159-3175 11-15 Load Leveler 6V-6146 11-23
Mechanical Ratchet Lever Jacks, 5 and 10 Ton 11-11 Ratchet Puller 5P-9694 11-23
Mechanical Ratcheting Screw Jacks 1U-9330 11-12 Ratchet Puller 8S-9906 11-23
Mechanical Ratcheting Screw Jacks 1U-9331 11-12 Skid Plate Assembly FT2977 11-24
Mechanical Screw Jacks, 20 and 24 Ton 11-10 Spreader Bar Assembly 133-9874 11-24
Mobile Low Lift Transmission Jack, 2,000 lb 1U-7505 11-13 Tractor Lift 11-22
Ratchet Lever Jack, 20 Ton 1U-9323 11-11 Tube Assembly 328-1720 11-24
Steel Lever Bars (Sold Separately) 11-12
Transmission Jack, 1.5 Ton (3,000 lb) 4C-4089 11-13
Tune-up and Repair Kits for Discontinued Jacks 11-15

Dealer Service Tools 2009


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Caterpillar Inc. warrants all products sold, against defects in workmanship


or materials under normal use, for Six Months after date of purchase,
unless otherwise stated.

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Lifting/Blocking/Clamping

Hoists Hoists

Jacks

1U-7485 Heavy-Duty Mobile Lifting Crane, 1996 kg (4,400 lb) Stands


Warranty: Six Months

Versatile features and rugged construction of OTC heavy-duty crane Miscellaneous


Capacity, boom extracted 1996 kg (4400 lb)
let you handle just about any lifting job with speed
Capacity, boom extended 1497 kg (3300 lb)
Folds into a compact package for storage
Maximum boom height -
Leg spread adjusts to clear vehicles wheels, other obstacles for close-in work Boom extracted 281.9 cm (111 in)
Telescoping boom extension gives additional reach Maximum boom height -
2-speed hydraulic hand pump provides fast boom travel (descent of boom is under Boom extended 309.9 cm (122 in)
precise control of operator) Overall height, boom horizontal 208.3 cm (82 in)
Equipped with roller-bearing mounted wheels, crane rolls smoothly into position Overall length 226.1 cm (89 in)
or storage location Minimum throat width 63.5 cm (25 in)
Steering dolly provides easy maneuverability Inside leg length 146.1 cm (5712 in)
Space saving Fold-Away feature Effective boom reach (retracted) 90.22 cm (3512 in)
Effective boom reach (extended) 128.3 cm (5012 in)
Optional Hydraulics (Sold Separately)
Inside leg width (3-position) 66.0 - 101.6 cm (26 - 40 in)
For greater speed and ease of operation, 133.4 cm (5212 in)
your crane can be powered with an air-driven,
air/hydraulic pump such as the 1U-7554 Leg height 24.13 cm (912 in)
Dolly wheel diameter 12.7 cm (5 in)
Wheel diameter 20.32 cm (8 in)
Caster diameter 15.24 cm (6 in)
Floor space, folded 78.7 x 106.7 cm (31 x 42 in)
Height, folder 218.4 cm (86 in)
Lifting chain 46.7 cm (1838 in)
Weight 291 kg (642 lb)
Supplier part no. 1820

This article has changed


since the printing of the 2009
Dealer Service Tools Catalog.
C07982T2

1U-7555 Mobile Lifting Crane, 2,722 kg (6,000 lb)


Warranty: Manufacturers Two Year Limited

Heavyweight, retractable-leg, mobile floor crane equipped with Repair Information


electric/hydraulic (115V) pump with remote motor control SPX Service Repair
3 boom positions give you capacities of 1,814, 2,268 and 2,722 kg 2100 Park Drive
(4,000, 5,000 and 6,000 lb) enough to lift the biggest engines Owatonna, MN 55060
Features a boom swivel, and extendable legs Attn: Repair Department
Vertical and lateral swing Phone: 800-344-4013
Equipped with an electric/hydraulic pump with remote control
for raising and lowering This article has changed
Includes a steering dolly for maneuverability; dolly also acts
as a floor lock by lifting the rear wheel off the floor since the printing of the 2009
Built to take all the hard use you can give it Dealer Service Tools Catalog.
Ideal for freeing up an overhead crane, letting you pull engines
from any bay in the shop
Offers greater mobility and versatility than installing and overhead
crane or gantry
Coupled with the 6V-3145 Load Leveler (sold separately) and the
1U-5750 Revolver (sold separately) engine stand this crane gives
you a complete set of heavy-duty engine equipment

Dealer Service Tools 2009 11-1


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Lifting/Blocking/Clamping

Ext. Center Ret.


Hoists Boom Capacity 4,000 5,000 6,000
Max. boom height 411.16 cm 382.75 cm 354.33 cm
(16178 in) (1501116 in) (13912 in)
Jacks
Min. boom height 15.24 cm 44.13 cm 73.03 cm
(6 in) (1738 in) (2834 in)
Stands Overall height, boom horizontal 220.98 cm 220.98 cm 220.98 cm
(87 in) (87 in) (87 in)
Overall length 327.98 cm 289.24 cm 249.56 cm
Miscellaneous Legs in storage position: 8078 in (12918 in) (11378 in) (9814 in)
Inside leg length 232.89 cm 193.36 cm 109.86 cm
(911116 in) (7618 in) (4314 in)
Effective boom horizontal reach 239.40 cm 200.03 cm 160.66 cm
(9414 in) (7834 in) (6314 in)
Outside leg width 151.77 cm 146.69 cm 141.61 cm
ID: C58223T1 Legs in storage position: 5312 in (5934 in) (5734 in) (5534 in)
Boom swing 91.44 cm 78.74 cm 66.04 cm
This article has changed (36 in) (31 in) (26 in)
since the printing of the 2009 Inside leg width 90.81 cm
(3534 in)
Dealer Service Tools Catalog.
Leg height 23.02 cm
(9116 in)
Dolly wheel diameter 12.70 cm
(5 in)
Wheel diameter 20.32 cm
(8 in)
Supplier part no.: 1814

Hand Hoists
Warranty: Manufacturers One Year Against Defects In Workmanship

Compact lifting power built of lightweight aluminum alloy Repair Information


Features a fully enclosed brake and rugged Hoistaloy load chain Columbus-McKinnon
Requires no lubrication Audubon and Sylan Parkway
Amherst, NY 14228
Compact and simple design
1 ton through 10 ton capacities
2
Phone: (800) 888-0985
Fax: (716) 689-5644
Load limiter, CMs automatic overload protection, consists of a special
Web site: www.cmindustrial.com
hand wheel and friction clutch assembly
Load limiter is fully protected does not require adjustment
Repairable
For trolleys, see Electric Chain Hoist accessories

Supplier Standard Net Shortest Distance Chain Pull Strands


Part No. Part No. Capacity Lift Weight Between Hooks to Lift Load of Chain
1U-9206 4622 1 ton 2.43 m (8 ft) 14.96 kg (33 lb 32.7 cm (1278 in) 20.86 kg (46 lb) 1
2

1U-9207 4624 1 ton 2.43 m (8 ft) 16.32 kg (36 lb) 35.56 cm (14 in) 31.29 kg (69 lb) 1 ID: C58225T1
1U-9208 4626 2 ton 2.43 m (8 ft) 27.21 kg (60 lb) 43.97 cm (17516 in) 37.64 kg (83 lb) 1
1U-9209 4629 5 ton 2.43 m (8 ft) 55.33 kg (122 lb) 61.59 cm (2414 in) 34.01 kg (75 lb) 3
1U-9210 4632 10 ton 2.43 m (8 ft) 99.33 kg (219 lb) 90.17 cm (3512 in) 43.09 kg (95 lb) 5

Electric Chain Hoists


Warranty: Manufacturers One Year Against Defects In Workmanship

Heavy-duty motors Repair Information


Workings are completely enclosed and compact for low headroom Columbus-McKinnon
Safety features include: Lodestar Protector , a friction clutch assembly Audubon and Sylan Parkway
designed to stop the hoist when overloading occurs (a dual braking Amherst, NY 14228
system heavy-duty magnetic and regenerative plus upper Phone: (800) 888-0985
and lower limit features) Fax: (716) 689-5644
Snap action control station carries only 115 volts and is completely Web site: www.cmindustrial.com
sealed, weatherproofed and waterproofed
Gears receive lifetime lubrication at factory This article has changed
since the printing of the 2009
NOTE: Due to various applications, suspension for hoist must be
ordered separately. Please see part numbers listed under accessories.
Dealer Service Tools Catalog.

11-2 Dealer Service Tools 2009


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Lifting/Blocking/Clamping

Max. Lifting Maximum Motor Electrical


Part No. Capacity Speed/Min. Lift Hp Requirements Hoists
4C-6953 1 ton 4.88 m/min 4.5 m 1 Hp 115 V/1 Phase/60 Hz
2 2
(16 fpm) (15 ft)
Jacks
4C-6954 1 ton 4.88 m/min 4.5 m 1 Hp 115 V/1 Phase/60 Hz
(16 fpm) (15 ft)
4C-6956 2 ton 2.44 m/min 6.1 m 1 Hp 115 V/1 Phase/60 Hz Stands
(8 fpm) (20 ft)
4C-6958 3 ton 1.68 m/min 6.1 m 1 Hp 115 V/1 Phase/60 Hz
Miscellaneous
(5.5 fpm) (20 ft)
4C-6959 3 ton 1.68 m/min 6.1 m 1 Hp 230/460 V/3 Phase/60 Hz
(5.5 fpm) (20 ft)

Accessories
Min. Tread
ID: C33299T1 Radius Diameter of Length Travel
This article has changed Part No. Capacity Curve Wheels of Lift Speed Use with Hoist:

since the printing of the 2009 Rigid Hook Suspension


1U-6361 1U-9195, 4C-6953
Dealer Service Tools Catalog.
1U-6362 1U-9197, 4C-6954
1U-9812 1U-9810, 4C-6958, 4C-6959
Rigid Lug Suspension
1U-9216 4C-6955, 4C-6956
Chain Container
1U-9561 15 ft 1U-9194, 1U-9196, 1U-9197, 4C-6954
1U-9559 20 ft 1U-9195, 4C-6953
1U-9562 15 ft 4C-6955
1U-9560 20 ft 1U-9197, 4C-6954, 1U-9194, 1U-9196
1U-9813 15 ft 1U-9810, 4C-6958, 4C-6959

309-2793 Load Leveling Assembly This article has changed


SMCS Code: 1000
Model: 994 and 994D Wheel loaders with 3512 Engines since the printing of the 2009
Off-Highway Trucks with C175 Engines Dealer Service Tools Catalog.
Other similar engine lifting applications
Essential Tool
Warranty: Manufacturers Limited Lifetime on Lifting Device,
Manufacturers Limited 6 Month on Chain, Wire Rope, and Hoses
European Union compliant, CE marked

NEW TOOL
Replaces canceled 137-4370 Leveling Assembly Increased load rating over previous design allows tooling to be used on
Used to lift, level, and position heavy loads such as 3512 and C175 more applications
Engines and can also be used on transmissions or other similar Includes remote-operation, air-hydraulic switch with 7.62 m (25.0 ft) air
components hose
Used with overhead lifting device rated for lifting heavy loads Removable caster assemblies provide mobility for load leveler
Adjust and keep load level during lifting procedures by retracting Removable tool box stores and protects remote switch, air hose,
or extending hydraulic cylinder on leveling beam and related components
Eliminates constant readjustment (raising and lowering) of lifting 310-7787 Wire Rope Assembly may be purchased as replacement
device to obtain both stable and level load for 309-2794 Chain Assembly
Uses heavy-duty, air-over-hydraulic system to allow for small
adjustments so load can be accurately positioned during removal Reference
and installation NEHS1011, Tool Operating Manual, 309-2793 Load Tilter

Repair Information
SPX Service Repair Capacity 22,680 kg (50,000 lb)
2100 Park Drive Length 299.7 cm (118.0 in)
Owatonna, MN 55060 Width 29.2 cm (11.5 in)
Attn: Repair Department Height 129.5 cm (51.0 in)
Phone: 800-344-4013 Weight 544 kg (1,200 lb)

Service/Repair Parts
Part No. Description
309-2794 Chain Assembly
309-2795 Air Hose Group (Remote Switch)
310-7787 Wire Rope Assembly
Click HereID:for New Tool
D01482T1

Dealer Service Tools 2009 11-3


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Lifting/Blocking/Clamping

Hoists Load Positioners and Warning Tag This article has changed
Warranty: Warning Tag: Six Months; Load Positioners:
Manufacturers Two Year Limited
since the printing of the 2009
Jacks
Dealer Service Tools Catalog.
Load Positioners
Stands Used with a crane or hoist
Useful for tilting heavy or bulky assemblies in confined areas
Miscellaneous For use with floor cranes only. Not to be used with overhead hoists or cranes.
138-7575 Link Bracket (2) is part of 9S-9101 and 9S-9100

Repair Information Load Positioners


SPX Service Repair 9S-9101 9S-9100
2100 Park Drive Load capacity 1814 kg (4000 lb) 907 kg (2000 lb)
Owatonna, MN 55060
Chain size 7.94 mm (516 in) 6.35 mm (14 in)
Attn: Repair Department
Chain length 157.48 cm (62 in) 137.16 cm (54 in)
Phone: 800-344-4013
Chain grade
(ASTM) 43 43
Reference Gear ratio 82-1 34-1
NEHS0823, Tool Operating Manual Drive size 5
8 in Hex 5
8 in Hex ID: A92061T1

205-5688 Warning Tag AI


N
Used to warn technician against using load positioner for overhead lifting
3 CH E IN ING
4 T
Attach tag to all 9S-9100 and 9S-9101 Sling Assemblies (load positioners) currently E US LIF
in use; required because the chain is grade 43 R AD FOR AD
G T HE
Can be ordered free-of-charge NO ER
OV

ID: C80390T1

Fabric Slings, Protective Sleeve, and Shackles


SMCS Code: 7500-010, 0632, 7258-010, 7960
Model: 769, 773, 777, 785, 789, and 793 Off-Highway Trucks and General Usage
Warranty: Fabric Slings: Manufacturers Six Months Against Defects In Materials Or Workmanship
Shackle, Spool, and Plate: Six Months
European Union compliant, CE marked (140-7738, 140-7741)
Used to lift truck bodies or other loads with a hoist or other lifting devices Safety
(provides strength of steel without drawbacks of weight, corrosion, 140-7738 and 140-7741 Slings meet all applicable national, international,
or electrical conductivity) and industry standards, including, but not limited to: ASME B30.9,
Reduces number of people required to perform a lift fiber slings are ANSI 120.74, and Japanese standards
up to 90% lighter than other rigging materials, can be easily handled by 141-0288 and 141-0289 Slings meet all applicable national, international,
a single person, stored easily, do not require lubrication or reannealing like and industry standards, including, but not limited to: CE Certification and
wire rope or chains, and will not scratch or mar surfaces that they contact Australian Standards AS4497.1 and AS4497.2
Helps reduce injuries to mechanics such as hand punctures, pinching, Contrasting color coded slings provide extra protection and early warning
back strain, etc., caused by heavy metal chains and hooks (if red inner tube or cords are visible, the sling should be immediately
Slings provide a high-performance, low-cost method of lifting loads using removed from service and repaired by manufacturer)
vertical, basket, and choker-type hitches 2 Tell Tail cords are used as an indicator of shock or overloading of sling
Slings provide the most inspectable lifting device by using double layered, (cords should protrude 13 mm (0.5 in) beyond label tag and if shorter, sling
contrasting colors and two types of visible Tell Tail cords to indicate should be returned to manufacturer for evaluation)
damage Fiber Optic Tell Tail cord is used to determine if inner core fibers are
Added protection can be gained by using a 140-7742 Protective Sleeve damaged or broken if light from one end of cord will not shine through
when slings are used in severe applications (made of the same bulked to opposite end, the sling is probably damaged and should be returned to
nylon material as the outer tubes) manufacturer for evaluation
Sleeves feature velcro closures for easy installation and removal from slings All slings are proof-tested to twice their rated capacity
Construction Hardware
Made from two complete and separate slings (cords), combined into A shackle is used to attach hooks, links, chains, or other lifting systems
one (provides unique back-up system, in case of failure of either cord) to fabric slings
Inner load carrying cords are constructed of interwoven high performance Shackles extra wide contact area gives increased load distribution to sling
fibers which provide excellent chemical resistance and have less than 1% fabric and allows sling to achieve up to 100% of its rated load
elongation at working load lifting capacity
Separate inner cords are encased in a double-walled fabric tube inner A spool keeps the loaded hook centered on the shackle pin and spreads
tube is made of polyester while outer tube is made of a bulked, abrasion- lifting load evenly across pin
resistant nylon A link plate allows attachment of 2 shackles to lifting hook
All slings are labeled with model number, serial number, length, load
capacities, and warnings References
REHS0033, Special Instruction, 777D Off-Highway Truck
Repair Information
Alloy Slings SEHS9980, Special Instruction, 793C Off-Highway Truck
1406 175th Street SEHS9992, Special Instruction 769D/771D Off-Highway Truck
Hazelcrest, IL 60429
SEHS9993, Special Instruction 773D/775D Off-Highway Truck
Phone: (708) 647-4900
11-4 Dealer Service Tools 2009
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Lifting Capacity
Part No. Description Length Width Vertical Basket Choker Hoists
140-7738 1 Fabric Sling 2.4 m (8.0 ft) 100 mm (4.0 in) 9,000 kg (20,000 lb) 18,000 kg (40,000 lb) 7,200 kg (16,000 lb)
141-0288 2 Fabric Sling 2.4 m (8.0 ft) 100 mm (4.0 in) 9,000 kg (20,000 lb) 18,000 kg (40,000 lb) 7,200 kg (16,000 lb) Jacks
140-7741 1 Fabric Sling 2.4 m (8.0 ft) 75 mm (3.0 in) 4,500 kg (10,000 lb) 9,000 kg (20,000 lb) 3,600 kg (8,000 lb)
141-0289 2 Fabric Sling 2.4 m (8.0 ft) 75 mm (3.0 in) 4,500 kg (10,000 lb) 9,000 kg (20,000 lb) 3,600 kg (8,000 lb) Stands
140-7742 3 Protective Sleeve 600 mm (24.0 in) 250 mm (10.0 in)
1 Foruse in all markets except Europe and Australia
2 Required for use in Europe and Australia Miscellaneous
3 Recommended for use with all Fiber Slings

143-8695 Shackle (Synthetic Sling Saver) 143-8699 Shackle Link Plate 143-8698 Shackle Spool
Working load limit 18,600 kg (41,000 lb) (Synthetic Sling Saver) (Synthetic Sling Saver)

Throat width 54 mm (2.1 in) Working load limit 18,600 kg (41,000 lb) Outside diameter 63.5 mm (2.5 in)

Outside length 248 mm (9.8 in) Thickness 44.5 mm (1.75 in) Width 47.8 mm (1.88 in)

Maximum sling width 114 mm (4.5 in) Width 76.2 mm (3.0 in) Inside diameter 41.4 mm (1.63 in)

Inside depth 146 mm (5.8 in) Length 177.8 mm (7.0 in) Weight 1.3 kg (2.8 lb)

Outside width 191 mm (7.5 in) Hole diameter 41.2 mm (1.62 in) Material Alloy steel

Pin diameter 38 mm (1.5 in) Distance between holes 95.2 mm (3.75 in)

Weight 8.5 kg (18.7 lb) Weight 4.8 kg (10.6 lb)


Material Alloy steel with Material Alloy steel
threaded screw pin

Typical Fabric Sling


143-8695
Tell Tail Cords
(shock/overload)

Fiber Optic
Tell Tail Cord
143-8699

140-7742 143-8698

ID: C78495T1
ID: C78496T1

Nylon Lifting Slings Rated


Warranty: Six Months Sling Eye No. of Capacity
Part No. Length Width Length Body Plys Choker Vertical Basket
Endless Slings (Type V)
WARNING 1U-8221 0.91 m 25.4 mm 1 1125 kg 1406 kg 2812 kg
(3 ft) (1 in) (2480 lb) (3100 lb) (6200 lb)
Inspect sling for damage before each use and remove from service if 1U-8222 1.22 m 25.4 mm 1 1125 kg 1406 kg 2812 kg
damaged. Do not overload, cut, or expose to temperatures above (4 ft) (1 in) (2480 lb) (3100 lb) (6200 lb)
82C (180F). Use of damaged sling may result in personal injury. 1U-8223 1.83 m 25.4 mm 1 1125 kg 1406 kg 2812 kg
(6 ft) (1 in) (2480 lb) (3100 lb) (6200 lb)
1U-8224 2.44 m 25.4 mm 1 1125 kg 1406 kg 2812 kg
(8 ft) (1 in) (2480 lb) (3100 lb) (6200 lb)
1U-8225 1.83 m 50.8 mm 1 2250 kg 2812 kg 5625 kg
(6 ft) (2 in) (4960 lb) (6200 lb) (12400 lb)
1U-8226 2.44 m 50.8 mm 1 2250 kg 2812 kg 5625 kg
(8 ft) (2 in) (4960 lb) (6200 lb) (12400 lb)
1U-8227 3.05 m 50.8 mm 1 2250 kg 2812 kg 5625 kg
(10 ft) (2 in) (4960 lb) (6200 lb) (12400 lb)
1U-8228 1.83 m 76.2 mm 1 3357 kg 4218 kg 8437 kg
(6 ft) (3 in) (7440 lb) (9300 lb) (18600 lb)
1U-8229 2.44 m 76.2 mm 1 3357 kg 4218 kg 8437 kg
(8 ft) (3 in) (7440 lb) (9300 lb) (18600 lb)
1U-8230 3.05 m 76.2 mm 1 3357 kg 4218 kg 8437 kg
. (10 ft) (3 in) (7440 lb) (9300 lb) (18600 lb)
1U-8231 2.44 m 10.2 cm 1 4500 kg 5625 kg 11249 kg
(8 ft) (4 in) (9920 lb) (12400 lb) (24800 lb)
1U-8232 3.05 m 10.2 cm 1 4500 kg 5625 kg 11249 kg
(10 ft) (4 in) (9920 lb) (12400 lb) (24800 lb)
1U-8233 3.66 m 10.2 cm 1 4500 kg 5625 kg 11249 kg
(12 ft) (4 in) (9920 lb) (12400 lb) (24800 lb)

Dealer Service Tools 2009 11-5


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Rated
Hoists Sling Eye No. of Capacity
Part No. Length Width Length Body Plys Choker Vertical Basket

Jacks Eye and Eye Slings (Type III)


1U-8234 0.91 m 25.4 mm 20.3 cm 1 562 kg 703 kg 1406 kg
(3 ft) (1 in) (8 in) (1240 lb) (1550 lb) (3100 lb)
Stands 1U-8235 1.22 m 25.4 mm 20.3 cm 1 562 kg 703 kg 1406 kg
(4 ft) (1 in) (8 in) (1240 lb) (1550 lb) (3100 lb)
Miscellaneous 1U-8236 1.83 m 25.4 mm 20.3 cm 1 562 kg 703 kg 1406 kg
(6 ft) (1 in) (8 in) (1240 lb) (1550 lb) (3100 lb)
1U-8237 2.44 m 25.4 mm 20.3 cm 1 562 kg 703 kg 1406 kg
(8 ft) (1 in) (8 in) (1240 lb) (1550 lb) (3100 lb)
1U-8238 3.05 m 25.4 mm 20.3 cm 1 562 kg 703 kg 1406 kg
(10 ft) (1 in) (8 in) (1240 lb) (1550 lb) (3100 lb)
1U-8239 3.66 m 25.4 mm 20.3 cm 1 562 kg 703 kg 1406 kg
(12 ft) (1 in) (8 in) (1240 lb) (1550 lb) (3100 lb)
1U-8240 1.22 m 50.8 mm 20.3 cm 1 1125 kg 1406 kg 2812 kg
(4 ft) (2 in) (8 in) (2480 lb) (3100 lb) (6220 lb)
1U-8241 1.83 m 50.8 mm 20.3 cm 1 1125 kg 1406 kg 2812 kg
(6 ft) (2 in) (8 in) (2480 lb) (3100 lb) (6220 lb)
1U-8242 2.44 m 50.8 mm 20.3 cm 1 1125 kg 1406 kg 2812 kg
(8 ft) (2 in) (8 in) (2480 lb) (3100 lb) (6220 lb)
1U-8243 3.05 m 50.8 mm 20.3 cm 1 1125 kg 1406 kg 2812 kg
(10 ft) (2 in) (8 in) (2480 lb) (3100 lb) (6220 lb)
1U-8244 3.66 m 50.8 mm 20.3 cm 1 1125 kg 1406 kg 2812 kg
(12 ft) (2 in) (8 in) (2480 lb) (3100 lb) (6220 lb)
1U-8245 4.27 m 50.8 mm 20.3 cm 1 1125 kg 1406 kg 2812 kg
(14 ft) (2 in) (8 in) (2480 lb) (3100 lb) (6220 lb)
1U-8256 1.83 m 50.8 mm 20.3 cm 2 2250 kg 2812 kg 5625 kg
(6 ft) (2 in) (8 in) (4960 lb) (6200 lb) (12400 lb)
1U-8257 2.44 m 50.8 mm 20.3 cm 2 2250 kg 2812 kg 5625 kg
(8 ft) (2 in) (8 in) (4960 lb) (6200 lb) (12400 lb)
1U-8258 3.05 m 50.8 mm 20.3 cm 2 2250 kg 2812 kg 5625 kg
(10 ft) (2 in) (8 in) (4960 lb) (6200 lb) (12400 lb)
1U-8259 3.66 m 50.8 mm 20.3 cm 2 2250 kg 2812 kg 5625 kg
(12 ft) (2 in) (8 in) (4960 lb) (6200 lb) (12400 lb)

Rated
Sling Eye No. of Capacity
Part No. Length Width Length Body Plys Choker Vertical Basket
Eye and Eye Slings (Tapered Eyes) (Type III)1
1U-8246 2.44 m 76.2 mm 22.9 cm 1 1687 kg 2109 kg 4218 kg
(8 ft) (3 in) (9 in) (3720 lb) (4650 lb) (9300 lb)
1U-8247 3.05 m 76.2 mm 22.9 cm 1 1687 kg 2109 kg 4218 kg
(10 ft) (3 in) (9 in) (3720 lb) (4650 lb) (9300 lb)
1U-8248 3.66 m 76.2 mm 22.9 cm 1 1687 kg 2109 kg 4218 kg
(12 ft) (3 in) (9 in) (3720 lb) (4650 lb) (9300 lb)
1U-8249 4.27 m 76.2 mm 22.9 cm 1 1687 kg 2109 kg 4218 kg
(14 ft) (3 in) (9 in) (3720 lb) (4650 lb) (9300 lb)
1U-8250 4.88 m 76.2 mm 22.9 cm 1 1687 kg 2109 kg 4218 kg
(16 ft) (3 in) (9 in) (3720 lb) (4650 lb) (9300 lb)
1U-8251 3.05 m 10.2 cm 25.4 cm 1 2250 kg 2812 kg 5625 kg
(10 ft) (4 in) (10 in) (4960 lb) (6200 lb) (12400 lb)
1U-8252 3.66 m 10.2 cm 25.4 cm 1 2250 kg 2812 kg 5625 kg
(12 ft) (4 in) (10 in) (4960 lb) (6200 lb) (12400 lb)
1U-8253 4.27 m 10.2 cm 25.4 cm 1 2250 kg 2812 kg 5625 kg
(14 ft) (4 in) (10 in) (4960 lb) (6200 lb) (12400 lb)
1U-8254 4.88 m 10.2 cm 25.4 cm 1 2250 kg 2812 kg 5625 kg
(16 ft) (4 in) (10 in) (4960 lb) (6200 lb) (12400 lb)
1U-8255 5.49 m 10.2 cm 25.4 cm 1 2250 kg 2812 kg 5625 kg
(18 ft) (4 in) (10 in) (4960 lb) (6200 lb) (12400 lb)
1U-8260 3.05 m 76.2 mm 22.9 cm 2 3357 kg 4218 kg 8437 kg
(10 ft) (3 in) (9 in) (7440 lb) (9300 lb) (18600 lb)
1U-8261 3.66 m 76.2 mm 22.9 cm 2 3357 kg 4218 kg 8437 kg
(12 ft) (3 in) (9 in) (7440 lb) (9300 lb) (18600 lb)
1U-8262 4.27 m 76.2 mm 22.9 cm 2 3357 kg 4218 kg 8437 kg
(14 ft) (3 in) (9 in) (7440 lb) (9300 lb) (18600 lb)
1U-8263 4.88 m 76.2 mm 22.9 cm 2 3357 kg 4218 kg 8437 kg
(16 ft) (3 in) (9 in) (7440 lb) (9300 lb) (18600 lb)
1 On wider slings, tapered eyes provide a configuration designed for easier use with chain
hooks.

11-6 Dealer Service Tools 2009


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Columbus McKinnon Herc-Alloy 800 Chain Hoists


Warranty: Six Months
Jacks
Manufactured from special alloy steels and engineered for superior combinations of strength, lightness, and durability qualities that give
the Herc-Alloy 800 system higher working load limits and longer life than conventional alloy chain products, and make it easier to handle
Stands
Embossed approximately every 10 inches with the make (CM) and grade (HA-800) appearing alternately

Miscellaneous
WARNING
Serious damage to a chain may occur when a force exceeding the
maximum working load limit is applied to a chain or chain assembly. These
maximum working load limits are not to be exceeded.

Max.
Chain Working
Part No. Description Size Load
4C-6938 Pail, 43.0 m / 18.9 L (141 ft / 5 gal) 7.14 mm (932 in) 1,588 kg (3,500 lb)
4C-6939 Pail, 19.2 m / 18.9 L (63 ft / 5 gal) 9.52 mm (38 in) 3221 kg (7,100 lb)
4C-6940 Pail, 12.2 m / 18.9 L (40 ft / 5 gal) 12.7 mm (12 in) 5443 kg (12,000 lb)

Coupling Links
Dependable and easy to use for fast assembly on the job, for attaching chain to master links
and eye type hooks and for installing new body chain in old slings
CVSA approved

Chain Working Max. Diameter hole to


Size Load Limit Part No. A B C E1 Width accept male leg
1588 kg 270-0312 7.94 mm 30.16 mm 15.88 mm 12.70 mm 42.86 mm 13.89 mm
(932 in) (3,500 lb) (516 in) (11316 in) (58 in) (12 in) (11116 in) (3564 in)
3221 kg 270-0311 12.70 mm 61.12 mm 21.03 mm 19.05 mm 56.36 mm 18.65 mm
(38 in) (7,100 lb) (12 in) (21332 in) (5364 in) (34 in) (2732 in) (4764 in)
5443 kg 270-0315 17.46 mm 85.73 mm 30.96 mm 25.40 mm 79.38 mm 23.42 mm
(12 in) (12,000 lb) (1116 in) (338 in) (1732 in) (1 in) (318 in) (5964 in)
12837 kg 270-0316 23.81 mm 121.46 mm 45.64 mm 38.10 mm 109.54 mm 31.75 mm
(34 in) (28,300 lb) (1516 in) (42532 in) (15164 in) (112 in) (4516 in) (114 in)
21636 kg 270-0320 31.75 mm 146.05 mm 55.56 mm 50.80 mm 157.16 mm 39.69 mm ID: C78475T1
(1 in) (47,700 lb) (114 in) (534 in) (2316 in) (2 in) (6316 in) (1916 in)
1 Diameter of stock of largest master link intended to be used with Hammerlok

Master Link Sub-Assemblies


Dimensions B
Master Link Diameter Inside Inside
Chain Working Load Limit Sub-Assembly Material Width Length
Size 60 45 30 Number A B C
7.14 mm 4,128 kg 3,357 kg 2,359 kg 4C-3576 19.05 mm 69.85 mm 139.70 mm
(932 in) (9,100 lb) (7,400 lb) (5,200 lb) (34 in) (234 in) (512 in) A
9.52 mm 8,346 kg 6,849 kg 4,808 kg 4C-3577 25.40 mm 88.90 mm 177.80 mm
(38 in) (18,400 lb) (15,100 lb) (10,600 lb) (1 in) (312 in) (7 in) C
12.70 mm 14,152 kg 11,567 kg 8,165 kg 4C-3578 31.75 mm 111.13 mm 222.25 mm E
(12 in) (31,200 lb) (25,500 lb) (18,000 lb) (114 in) (438 in) (834 in)
F

Information to Make Triple and Quad Chain Sling Type


D
SAFETY NOTE: A quad branch chain sling usually does not sustain loads with even distribution
to its four branches, especially when loads are of rigid structure. Therefore, maximum working load
limits are set at the same values as for triple branch chain slings of equal quality and size and used with ID: C78479T1
branches at the same angle of inclination.

Dealer Service Tools 2009 11-7


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30
Hoists B

ed
Jacks C

uir
60
45 A

req
as
Stands

ach
B

Re
Miscellaneous

d
uire
C
A

req
as
ach
TOS
Sling Hooks

Re
Typical Assemblies
QOS
Sling Hooks
ID: C79468T1
Oblong Master Link
Link Size Type and size of chain sling on which used
B
Diameter Inside Inside Single Double Triple Quad
Working Material Width Length Type Type Type Type
Part No. Load limit A B C S and C D T Q
4C-3573 2,767 kg 12.70 mm 63.50 mm 127.00 mm 7.14 mm 7.14 mm 5.56 mm 5.56 mm
(6,100 lb) (12 in) (212 in) (5 in) (932 in) (932 in) (732 in) (732 in)

A 4C-3574 5,579 kg 19.05 mm 69.85 mm 139.70 mm 9.53 mm 9.53 mm 7.14 mm 7.14 mm


C (12,300 lb) (34 in) (234 in) (512 in) (38 in) (38 in) (932 in) (932 in)
4C-3575 9,435 kg 25.40 mm 88.90 mm 177.80 mm 12.70 or 15.88 12.70 mm 9.53 mm 9.53 mm
(20,800 lb) (1 in) (312 in) (7 in) 1 or 5 in
2 8 (12 in) (38 in) (38 in)

ID: C78476T1
Clevlok Sling Hook with Latch
H
L

M G

R
O

P I

Chain
ID: C78480T1 Working Dimensions Replacement
Size Load Limit Part No. D G H I L M O P R Latch Kit
7.14 mm 1,588 kg 1U-9795 88.90 mm 130.96 mm 8.33 mm 18.64 mm 9.07 mm 87.30 mm 30.56 mm 26.70 mm 26.97 mm 1U-9798
(932 in) (3,500 lb) (3.500 in) (5.156 in) (0.328 in) (0.734 in) (0.357 in) (3.437 in) (1.203 in) (1.051 in) (1.062 in)
9.53 mm 3,221 kg 1U-9794 110.31 mm 169.47 mm 11.51 mm 24.21 mm 12.88 mm 113.49 mm 36.91 mm 32.54 mm 33.32 mm 1U-9797
(38 in) (7,100 lb) (4.343 in) (6.672 in) (0.453 in) (0.953 in) (0.507 in) (4.468 in) (1.453 in) (1.281 in) (1.312 in)
12.70 mm 5,443 kg 1U-9793 139.70 mm 203.20 mm 15.06 mm 29.77 mm 15.88 mm 133.73 mm 49.23 mm 42.06 mm 39.67 mm 1U-9796
(12 in) (12,000 lb) (5.500 in) (8.000 in) (0.593 in) (1.172 in) (0.625 in) (5.265 in) (1.938 in) (1.656 in) (1.562 in)

Alloy Eye Hooks - Grab


Max. Working
Chain Size Part No. Load Limit (lb)
6.35 mm (14 in) 4C-3581 1,588 kg (3,500 lb)
7.94 mm (516 in) 1U-9883 2,041 kg (4,500 lb)
9.53 mm (38 in) 1U-9884 3,221 kg (7,100 lb)
12.70 mm (12 in) 1U-9799 5,443 kg (12,000 lb)

ID: C78477T1
11-8 Dealer Service Tools 2009
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253-9937 Chain Sling Identification Tag RE


Hoists
Warranty: Six Months W AC
80 LL
.
H Jacks
Used to identify size, grade, rated capacity (WLL), and reach of device PT
.
Use a 6.35 or 9.53 mm (14 or 38 in) stamp to imprint specifications on tag 90
IN Stands
LG
Measures 105 x 38 x 4 mm (4.13 x 1.50 x 0.16 in) . .
Opening for chain link: 27 mm (1.06 in) diameter
Miscellaneous
Slit opening makes tag easy to attach to a link
Made from carbon steel
Meets OSHA Specification 1910.184
ID: D00878T1

159-3337 Chain Adjuster


292-9206 Chain Adjuster (272C)
SMCS Code: 3261-025, 4208, 3260
Model: 216, 226, 228, 236, 246, 248, 252, 252B, 262C, 246C, 256C and 262 Skid Steer Loaders
Essential Tool
Warranty: Six Months

Used to adjust drive chain tension

ID: C79838T1

Link Brackets
SMCS Code: 7063-017, 7063-010, 0632
Model: 5000 Series Mining Excavators and General Usage
Warranty: Six Months

Used to remove or install large components such as excavator swing gears


(provides acceptable method of attaching hoist to component)
138-7575 Link Bracket is used specifically to remove and install swing gear
and bearing assembly on 5130 and 5230 Mining Excavators
All link brackets meet ANSI Standards for lifting devices
Bolts directly onto swing bearing/gear or other component (always use
Grade 8 bolts to attach link bracket to component)
Requires less clearance than standard eyebolt and makes placement/
alignment of swing gear/bearing much faster and simpler ID: C66834T1
Used for any general purpose lifting where bracket can be attached Working Minimum
Part No. Bolt Size Load Limit Bolt Torque
to component
36 mm (1.41 in) 5448 kg (12,000 lb) 2700 Nm (2000 ft-lb)
100% proof tested at 2 times the working load limit and complies with
the requirements of ANSI/ASME B30.9-1984 as noted on the Certificate 138-7576 30 mm (114 in) 4000 kg (9000 lb) 1300 Nm (1300 ft-lb)
of Proof Test contained with each piece 138-7574 19.05 mm (34 in) 4000 kg (9000 lb) 360 Nm (265 ft-lb)
138-7575 12.7 mm (12 in) 1800 kg (4000 lb) 95 Nm (70 ft-lb)
Reference 138-7573 9.52 mm (38 in) 1000 kg (2250 lb) 43 Nm (32 ft-lb)
SEHS9721, Special Instruction, Assembly Procedure
for Hydraulic Excavator (5130 only)

Hoist Rings and Anchor Shackle


SMCS Code: 0632, 3006, 3015, 4205, 3260
Model: 797 Off-Highway Trucks
Essential Tool
Warranty: Six Months
European Union compliant, CE marked
Used to handle large or heavy components
on machines
Anchor shackle is capable of handling 164-4033 and 164-4034
components up to 77 t (85 tons)
Hoist rings used for lifting differential housing, 164-4035 Anchor Shackle
164-4035
transmission, spindle group, or axles Working load limit 77 t (85 tons)
ID: C79778T1 Thickness 92 mm (3.6 in)
Width 127 mm (5.0 in)
Part No. Description Load Limit Bolt Size Thread Length Inside diameter 330 mm (13.0 in)
164-4033 Hoist Ring 7000 kg (11,500 lb) M30 x 3.50 x 100 mm (3.9 in) long 45 mm (1.8 in) Weight 70 kg (154 lb)
164-4034 Hoist Ring 11,000 kg (24,200 lb) M36 x 4.00 x 150 mm (5.9 in) long 61 mm (2.4 in) Material galvanized alloy steel

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Hoists Lifting Shackles


Model: All Models
Jacks Warranty: Manufacturers One Year Against Defects In Workmanship
NOTE: Be sure to read and understand the limited warranty that covers this
product during the first 12 months following transfer of title to the purchaser.
Stands The manufacturer reserves the choice to repair, replace, or refund the purchase
price of any product they determine to be defective.
Miscellaneous European Union compliant, CE marked
Used for a variety of lifting applications
Typical Shackle
Assorted sizes and capacities for multiple shop or field uses
Forged, quenched, and tempered ID: C80069T1
Working Load Limits
Each shackle includes an alloy steel screw-pin to secure loads
189-0408 Shackle (2 ton) 1,814 kg (4,000 lb)
Working load limit is permanently imprinted on every shackle
189-0409 Shackle (3.25 ton) 2,948 kg (6,500 lb)
Repair Information 189-0410 Shackle (4.75 ton) 4,309 kg (9,500 lb)
Crosby Group 5P-8622 Shackle (6.5 ton) 5,900 kg (13,007 lb)
P.O. Box 3128 189-0411 Shackle (8.5 ton) 7,711 kg (17,000 lb)
Tulsa, OK 74101 189-0412 Shackle (9.5 ton) 8,618 kg (19,000 lb)
Phone: (918) 834-4611 189-0863 Shackle (12 ton) 10,886 kg (24,000 lb)
Fax: (918) 832-0940 193-5474 Shackle (55 ton) 49,895 kg (110,000 lb)
Email: crosbygroup@earthlink.net
Web site: www.thecrosbygroup.com

Tow Straps
Warranty: Six Months

Ability to take shock the stretching of the tow strap allows a cushion against
sudden shock (nylon strap will stretch 6-8% when loaded at rated capacity
and will return to normal length when not loaded)
Lightweight tow straps are lightweight, tough, woven nylon that withstand
grease, water and multiple folding
Flexible tow strap flexibility makes handling in cold weather a snap
Storage coiling and storing in vehicle or tool box is simple and easy
Alloy hooks tow straps alloy hooks are an integral part of the strap
Strap Breaking Hook
Part No. Width Length Ply Strength Size
4C-3049 50.8 mm 6.10 m Single 8,890 kg 9.53 mm
(2 in) (20 ft) (19,600 lb) (38 in)
ID: C33301T1
4C-3050 50.8 mm 7.62 m 2 17,781 kg 12.7 mm
(2 in) (25 ft) (39,200 lb) (12 in)

Jacks

Mechanical Screw Jacks, 20 and 24 Ton This article has changed


Warranty: Manufacturers Unlimited Against Defects In Materials And Workmanship
since the printing of the 2009
To make leveling work easier, as well as exact, the floating cap Dealer Service Tools Catalog.
on the screw jacks reduce operating friction by 88% over jacks
not using this principle Repair Information
Non-flattening, single chrome-moly ball gives the cap 9 float Templeton-Kenly
to automatically level and center load forces 2525 Gardner Road
Floating cap construction also increases safety, by reducing the Broadview, IL 60153
possibility of load twist-out (to prevent load slippage, the load Phone: (800) 323-9114
cap is serrated) Fax: (708) 865-0894
No maintenance is required. Housings are of malleable iron to Web site: www.tksimplex.com
prevent breakage and are flared at the base to help assure stability
Safety peep hole lets you visually inspect the screw position,
reducing the possibility of over extension
These screw jacks have long been accepted as reliable tools
(their sturdy, simple design provides safe support for machinery,
general rigging, and construction applications) ID: C33589T1

11-10 Dealer Service Tools 2009


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Handle Optional Lever


Sustaining Closed Operable Effort Base Lever Bar Hoists
Part No. Capacity Height Rise per Ton Diameter Weight Bar1 Length
20 Ton Series
Jacks
1U-9324 18,144 kg 30 cm 13 cm 6.8 kg 15 cm 7.7 kg 4C-4037 91 cm
(20 ton) (1134 in) (5 in) (15 lb) (6 in) (17 lb) (36 in)
1U-9325 18,144 kg 35 cm 18 cm 6.8 kg 16 cm 9 kg 4C-4037 91 cm Stands
(20 ton) (1334 in) (7 in) (15 lb) (612 in) (20 lb) (36 in)
24 Ton Series
Miscellaneous
1U-9327 21,722 kg 43 cm 21 cm 6.8 kg 18 cm 16.8 kg 1m
(24 ton) (17 in) (814 in) (15 lb) (714 in) (37 lb) (42 in)
1U-9328 21,722 kg 58 cm 36 cm 6.8 kg 22 cm 23.6 kg 1m
(24 ton) (23 in) (1414 in) (15 lb) (812 in) (52 lb) (42 in)
1 Lever Bar not included as part of screw jack; see Steel Lever Bar chart.
This article has changed
since the printing of the 2009
Dealer Service Tools Catalog.

Mechanical Ratchet Lever Jacks, 5 and 10 Ton This article has changed
Warranty: Manufacturers Unlimited Against Defects In Materials And Workmanship
since the printing of the 2009
Dealer Service Tools Catalog.
5 Ton Series for lowest minimum heights
Especially suited for moving machinery and for lifting or skidding mine and construction equipment
Minimum toe height is 44.45 mm (134 in) on all types of loads; safety speed trigger lets you trip jack
instantly when not under load

10 Ton Series for fast, height lifting Repair Information


Designed for use with oil and drilling equipment, mining machinery, Templeton-Kenly
road building equipment, railroad bolster, and coupler repairs 2525 Gardner Road
Minimum toe heights range from 44.45 mm (134 in) to 50.8 mm (2 in), Broadview, IL 60153
with strokes from 24.13 cm (912 in) to 30.48 cm (12 in); minimum cap Phone: (800) 323-9114
heights from 43.18 cm (17 in) to 52.07 cm (2012 in) Fax: (708) 865-0894
1U-9322 has a lightweight aluminum alloy housing [weighing just Web site: www.tksimplex.com
19.05 kg (42 lb) total] for maximum mobility; malleable-iron cap and
large grooved lifting toe [57.15 x 82.55 mm (214 x 314 in)] give added
safety on all types of loads
Housings for other models are of malleable iron and include safety
speed trigger for tripping jack when not under load ID: C33590T1

Handle Min. Optional Lever


Supplier Effort Capacity Toe Base Lever Bar
Part No. No. Capacity Stroke per Ton Height Min. Size Weight Bar1 Length
5 Ton Series
1U-9320 01330 4536 kg 33 cm 33.1 kg 51 cm 44.45 mm 12.7 x 18.7 cm 15.8 kg 4C-4034 91 cm
(5 ton) (13 in) (73 lb) (20 in) (134 in) (5 x 738 in) (35 lb) (36 in)
10 Ton Series
1U-9321 01200 9071 kg 24 cm 13.6 kg 43 cm 44.45 mm 15.2 x 22.2 cm 18.1 kg 4C-4035 1.5 m
(10 ton) (912 in) (30 lb) (17 in) (134 in) (6 x 834 in) (40 lb) (60 in)
1U-9322 01230 9071 kg 30 cm 13.6 kg 52 cm 50.8 mm 16.5 x 26 cm 19 kg 4C-4035 1.5 m
(10 ton) (12 in) (30 lb) (2012 in) (2 in) (612 x 1014 in) (42 lb) (60 in)
1 Lever Bar not included as part of Mechanical Ratchet Lever Jacks; see Steel Lever Bar chart.

1U-9323 Ratchet Lever Jack, 20 Ton


Warranty: Manufacturers Unlimited Against Defects In Materials And Workmanship

For easier lifting of heavy loads Repair Information


Provides needed lifting capacity for repairing equipment used Templeton-Kenly
in heavy construction applications 2525 Gardner Road
Can also be used in pairs in place of an overhead crane to load Broadview, IL 60153
heavy machinery and equipment Phone: (800) 323-9114
Easy lifting (just 34 lb handle effort per ton) makes this jack Fax: (708) 865-0894
exceptionally suited to both light and heavy applications Web site: www.tksimplex.com
Minimum toe height is 57 mm (214 in), with 457 mm (18 in) stroke
Minimum cap height is 718 mm (2814 in)

Dealer Service Tools 2009 11-11


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Handle Capacity Optional Lever


Hoists Effort Min. Toe Base Lever Bar
Part No. Capacity Stroke per Ton Height Min. Size Weight Bar1 Length
1U-9323 18,144 kg 46 cm 15.42 kg 72 cm 57.15 mm 20.32 x 27.94 mm 47.17 kg 4C-4036 1.8 m
Jacks (20 ton) (18 in) (34 lb) (2814 in) (214 in) (8 x 11 in) (104 lb) (72 in)
1 Lever Bar not included as part of Ratchet Lever Jack; see Steel Lever Bar chart.
Stands

Miscellaneous

ID: C33591T1

1U-9330 and 1U-9331 Mechanical Ratcheting Screw Jacks


Warranty: Manufacturers Unlimited Against Defects In Materials And Workmanship

35 and 50 ton capacity Repair Information


Low profile for fast lifting, support and exact leveling of heavy loads Templeton-Kenly
Original journal jacks by Templeton, Kenly and Co., are used widely 2525 Gardner Road
in all industries where powerful; all-position jacks are required Broadview, IL 60153
Beveled-gear construction combines the best principles of ratchet Phone: (800) 323-9114
and screw jacks to give fast lifting and exact leveling of heavy loads, Fax: (708) 865-0894
with minimal amount of handle effort per ton Web site: www.tksimplex.com
Low minimum height of these Superjacks makes them ideal for
low clearance loads
Equipped with a fully-enclosed ratchet mechanism, aluminum housings
Can be lubricated through grease plug, without removing the base

Handle Optional Lever


Effort Min. Base Lever Bar
Part No. Capacity Stroke per Ton Height Diameter Weight Bar1 Length
1U-9330 31,752 kg 13 cm 3 kg 26 cm 147 mm 14.5 kg 4C-4034 91.44 cm
(35 ton) (5 in) (6 lb) (1014 in) (512 in) (32 lb) (36 in)
1U-9331 45,360 kg 10 cm 1.8 kg 26 cm 184 mm 27 kg 4C-4039 142.2 cm
(50 ton) (4 in) (4 lb) (10516 in) (714 in) (59 lb) (56 in)
1 LeverBar not included as part of Mechanical Ratcheting Screw Jacks;
see Steel Lever Bar chart.

ID: C44030T1

Steel Lever Bars (Sold Separately)


Warranty: Manufacturers Unlimited Against Defects In Materials And Workmanship

Repair Information Part No. Length Weight For Use With:


Templeton-Kenly 4C-4037 91.5 cm 3 kg 1U-9324 20 ton Jack
2525 Gardner Road (36 in) (6 lb) 1U-9325 20 ton Jack
Broadview, IL 60153 4C-4034 91.5 cm 3.6 kg 1U-9320 5 ton Jack
Phone: (800) 323-9114 (36 in) (8 lb) 1U-9330 35 ton Jack
Fax: (708) 865-0894 4C-4035 15.2 cm 7.7 kg 1U-9321 10 ton Jack
Web site: www.tksimplex.com (60 in) (17 lb) 1U-9322 10 ton Jack
4C-4036 182.9 cm 9 kg 1U-9323 20 ton Jack
This article has changed (72 in) (20 lb)
4C-4039 142.2 cm 4.5 kg 1U-9331 50 ton Jack
since the printing of the 2009 (56 in) (10 lb)
Dealer Service Tools Catalog.

11-12 Dealer Service Tools 2009


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1U-7505 Mobile Low Lift Transmission Jack, 2,000 lb Hoists


Warranty: Manufacturers Two Year Limited (Warranty: Six Months Transmissions Adapters and Mountings)
Jacks
Transmission jack and equipment will be direct shipped from Saddle rotates 360 for easily servicing transmission
Owatana Tool Company after removal from vehicle
Stands
Permits easy one-man transmission removal and replacement Worldwide reputation for dependability/reliability
Ideal for handling other assemblies, too Includes four 1U-7558 mounting arms
Wide-spaced ball-bearing swivel casters provide exceptional stability Miscellaneous
and mobility Repair Information
Versatile AdjustaGrip mounting arms feature 5-point adjustment, SPX Service Repair
permitting attachment to any unit 2100 Park Drive
Owatonna, MN 55060
Attachment chains furnished
Attn: Repair Department
Flow control valve slows descent of load
Phone: 800-344-4013
3-point screw adjustment allows precise tilting of saddle essential
for proper aligning of transmission with engine

Weight 134 kg (297 lb)


Lifting Range 25.4 - 91.44 cm (10 - 36 in)

This article has changed ID: C07984T2


ID: C44217T1

since the printing of the 2009 Transmissions Adapters and Mountings


Part No. Description Weight
Dealer Service Tools Catalog.
1U-7506 Transmission Adapter Kit 4.64 kg (1014 lb)
1U-7558 Transmission Mounting Arm 1.81 kg (4 lb)

4C-4089 Transmission Jack, 1.5 Ton (3,000 lb)


Warranty: Manufacturers One Year

Super low clearance platform can be


lowered all the way to the floor Capacity 1.5 ton (3,000 lb)
Smooth rolling loads move easily on Lift minimum 8.89 cm (312 in)
10.16 cm (4 in) heavy-duty caster wheels LIft maximum 101.6 cm (40 in)
Convenient hydraulic control handle Pad clearance (width) 59.05 cm (2314 in)
can be operated from rear or either side Side tilt 9
Stable lifting platform 53.34 cm (21 in) Front and rear tilt 25
wide pivots provide extra stability Four steel wheel casters 10.16 cm (4 in)
Precise tilt control adjusts platform in Frame length 114.3 cm (45 in)
4 different directions
Frame width 78.74 cm (31 in)
Wide base 78.74 cm (31 in) wide base provides
Frame height 36.83 cm (1412 in)
stable support for heavy, bulky loads
Detachable handle allows easy movement without Weight 133 kg (295 lb) Repair
ID: C44034T1Information

Meyer Hydraulics Corporation


limiting access in tight spots
512-22 W. Burr Oak Street
Adjustable cradles adapt to different shapes Centerville, MI 49032
and sizes providing improved stability
Phone: (800) 253-2076
(269) 467-6302
Fax: (269) 467-6897
Web site: www.meyerhydraulics.com

4C-4090 Drive Train Handler Accessory


Warranty: Manufacturers One Year

Accessory from Meyer Hydraulics that adds


even more versatility to the transmission jack
Attaches to the top of the transmission jack
platform to steady the difficult-to-handle
components
The wide lifting platform on the transmission
Repair Information
jack is ideal for handling: Meyer Hydraulics Corporation
- Drive shafts 512-22 W. Burr Oak Street
- Transfer cases Centerville, MI 49032
- Rear differentials Phone: (800) 253-2076
- Entire axle assemblies (269) 467-6302
Fax: (269) 467-6897
Web site: www.meyerhydraulics.com
ID: C44035T1

Dealer Service Tools 2009 11-13


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Hoists 5P-3050 Crankcase and Transmission Guard Jack


Warranty: Six Months
Jacks
5P-3050 Jack Group can be used for easy removal and installation of crankcase Maximum capacity:
and transmission guards on any Caterpillar vehicle 0 - 10.21 cm (0 - 4 in) lift 2,600 lb (1.3 ton)
Stands
Attaches directly to the guard at 3 support points; when expandable arm and 10.21 cm (4 in) to maximum lift 4,000 lb (2 ton)
hook assemblies are detached, the table can be used to support smaller guards Overall dimensions 129.5 x 60.9 cm (51 x 24 in)
Miscellaneous Also designed to allow relocation of the arm and hook assemblies attachment Dimensions, maximum - minimum:
of fabricated adapters for other applications Table height 69.8 - 22.3 cm (27.5 - 8.8 in)
Hook height 142.2 - 52.0 cm (56.0 - 20.5 in)
Width between hooks 132.0 - 76.2 cm (52.0 - 30.0 in)
Length between supports 91.4 - 68.5 cm (36.0 - 27.0 in)

Item Part No. Description


1 5P-3047 15.2 cm (6 in) Swivel Caster (2), 50.8 mm (2 in) wide
2 5P-3048 15.2 cm (6 in) Rigid Caster (2), 50.8 mm (2 in) wide
5P-3049 Jack Repair Kit (available separately)
3 Capacity Decal SEHS7448

ID: A12197-1T1

174-6004 Blade Lift Jack (Blade Master)


183-1262 Extension Tube
Model: All products with cutting edges
Warranty: Manufacturers Two Year Limited

Used to replace cutting edges on front, wing, and underbody blades


in less time and with far less effort
1 person can move heavy, awkward cutting edges and comfortably
raise them into position
183-1262 Extension Tube (sold separately) allows the
174-6004 Blade Lift Jack to handle up to 3.7 m (12 ft) blades
with great stability

Repair Information Maximum carrying capacity 113.5 kg (250 lb)


SPX Service Repair Blade carrying capacity 0.92 - 3.66 m (3 - 12 ft) long
2100 Park Drive
Minimum cradle height 133 mm (5.3 in)ID: C80478T1
Owatonna, MN 55060
Attn: Repair Department Maximum lifting height 483 mm (19.0 in) This article has changed
Phone: 800-344-4013
Overall size 597 x 1016 mm (23.5 x 40.0 in) since the printing of the 2009
Weight 36 kg (80 lb)
Dealer Service Tools Catalog.

4C-3051 Dual Wheel Dolly Capacity 680 kg (1,500 lb)


Warranty: Manufacturers Two Year Limited Floor space 114.3 x 104.1 cm
(45 x 41 in)
Allows one man to remove, transport and replace heavy truck Lift travel 12.7 cm (5 in)
dual wheel and tire assemblies without strain or struggle Tilt adjustment 2
Ruggedly built unit Front caster diameter 88.9 mm (312 in)
Handles wheels weighing up to 680 kg (1,500 lb), any tire diameter Rear caster diameter 10.1 cm (4 in)
Hydraulic jacking mechanism provides full 12.7 cm (5 in) lift; gives Weight 79 kg (175 lb)
serviceman fingertip control when positioning or lowering lifting arms
1.83 m (6 ft) chain provided to hold wheel
assembly in place during removal and transport
Free-rolling swivel casters provide effortless
maneuverability

Repair Information
SPX Service Repair ID: C44027T1 This article has changed
2100 Park Drive
Owatonna, MN 55060 since the printing of the 2009
Attn: Repair Department Dealer Service Tools Catalog.
Phone: 800-344-4013

11-14 Dealer Service Tools 2009


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159-3175 Hydraulic Jack Service/Repair Parts


Hoists
SMCS Code: 7051-029, 7051-076, 7051-077 Part No. Description Includes
Warranty: Six Months Jacks
4C-9482 Seal Kit O-ring (7), Seals (2)
4C-9483 Pump Kit Pump housing, O-ring, seal, plunger
Replaces discontinued 5P-2385
Stands
Used for quick, easy lift truck service work
Low initial height, high lifting capacity, small size and weight
Can be used in shop or field to lift most lift trucks Miscellaneous
Folding handle (when in closed position allows jack to be carried)
Handle can be locked in vertical position for moving unit across floor

Capacity 3,630 kg (8,000 lb)


Minimum height 57 mm (2.25 in)
Maximum lift height 40.6 cm (16 in)
Weight 29 kg (63 lb)
Length (folded) 79 cm (31 in)
Width 20 cm (8 in)
Height 15.2 cm (6 in)

ID: 60694T1

Tune-up and Repair Kits for Discontinued Jacks


Tune-up kits include blades, gaskets, rings, seals, etc.
Repair kits include clutch parts plus tune-up kit parts

20-Ton Jacks, 1U-6301 and 1U-5981, both discontinued


1U-5980 Pneumatic Oil Pump Tune-up Kit

50-Ton Jacks, 1U-6303 and 1U-6302, both discontinued


1U-5980 Pneumatic Oil Pump Tune-up Kit
This line has changed
since the printing of the 2009
Dealer Service Tools Catalog.

Stands
This line has changed
The following vehicle stands are designed for use in pairs and are sold separately. since the printing of the 2009
Dealer Service Tools Catalog.

5P-6215 Stand
Warranty: Six Months

Designed for use in pairs sold separately


For blocking under D3 Tractors and 931 Track-type Loaders
Can support up to 5 ton (10,000 lb) each
Adjustable from 368 mm
(14.50 in) to 533 mm (21.00 in) Item Part No. Description
in increments of 12.7 mm (0.50 in) 1 1U-9583 Pin
A positive pin lock furnishes 2 5P-6216 1 Tube Assembly
support for the load 3 5P-0149 Chain
4 4B-4161 Screw
1 Not serviced
ID: D01441T1
This line has changed
since the printing of the 2009
Dealer Service Tools Catalog.

Dealer Service Tools 2009 11-15


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Hoists 1U-7498 and 1U-7499 Heavy-Duty Support Stands, 12 Ton


Warranty: Six Months
Jacks
Designed for use in pairs sold separately
Features a spun steel base which wont dig or sink into asphalt or sand
Stands
Extension tubes included, but also available as service repair parts or to convert
a Low Boy to a High Boy or visa versa; bases are identical for both models
Miscellaneous
Part No. Description Capacity Weight Reach
1U-7498 Low Boy Stand 12 ton 15 kg (3212 lb) 483 - 750 mm (19 - 2912 in)
1U-7499 High Boy Stand 12 ton 18 kg (4012 lb) 857 - 1124 mm (3334 - 4414 in)

NOTE: Order numbers are for individual stands. Customers desiring a pair of stands must order two.

This article has changed Extension Tubes

since the printing of the 2009 Part No. Description Weight


ID: C07986T1
1U-7500 For 1U-7499 High Boy 7.3 kg (16 lb)
Dealer Service Tools Catalog.
1U-7501 For 1U-7498 Low Boy 3.9 kg (812 lb)

Cat Lift Stands, 25, 55 and 100 Ton


Warranty: Six Months
European Union compliant, CE marked (277-7200)
Lift and support your largest equipment with Cat Lift Stands
these reliable lift stands designed by Caterpillar (pictured in pairs, back to front)
and tested to 3 times rated capacity. Item Part No. Description
1 9U-7489 Lift Stand, 100 Ton
Sold individually but it is recommend
2 9U-7536 Lift Stand, 55 Ton
they be purchased in pairs
3 9U-7540 Lift Stand, 25 Ton
Infinitely variable blocking range
4 277-7200 Hydraulic Pump
Rolls easily on smooth, hard surface simple to move
with 4C-5749 Dolly
with a fork lift truck or on attached 12.7 cm (5 in) wheels
Rugged construction of steel plate and tubing; critical parts are heat treated for durability
Hydraulic system has 115/230 VAC single-phase 50/60 Hz motor
Hydraulic system, 277-7200, powers 2 stands at the same time for uniform lifting and lowering
Tested to 3 times rated capacity
- exceeds requirements of ASME/ANSI PALD-4C-1991
- exceeds requirements of Australia Standard AS 2538-1985
ID: C81378T1
Part No. 9U-7489 9U-7536 9U-7540
Combines lifting and supporting functions
Shipped assembled with 6.10 m (20 ft) hose ready to use Rated capacity 90,800 kg 49,940 kg 22,700 kg
(100 ton) (55 ton) (25 ton)
Completely self storing
Minimum height 634 mm 660 mm 597 mm
Flip Over saddle to match saddle to load point
(25.87 in) (26.0 in) (23.5 in)
Velocity fuse valve prevents sudden dropping of load if pressure loss occurs
Maximum height 1600 mm 1613 mm 1626 mm
(62.97 in) (63.5 in) (64.0 in)
References
Usable stroke 241 mm 318 mm 286 mm
NEHS0603, Lift Stand Tool Operating Manual for Service/Repair Parts
(9.5 in) (12.5 in) (11.25 in)
NEHS0602, Pump Tool Operating Manual for Service/Repair Parts kPa 66,798 68,590 66,830
NEHS0943, Hydraulic Pump Group PSI 9695 9955 9700
Cylinder 133 cm2 71 cm2 33 cm2
effective area (20.63 in2) (11.05 in2) (5.15 in2)
This article has changed
Approximate weight 390 kg 277 kg 151 kg
since the printing of the 2009 (860 lb) (610 lb) (332 lb)
Dealer Service Tools Catalog. Base contact area 898 cm2 898 cm2 898 cm2
(139.2 in2) (139.2 in2) (139.2 in2)

11-16 Dealer Service Tools 2009


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Cat Tube Stand Groups, 12, 20, and 25 Ton Capacity Hoists
SMCS Code: 0630
Model: All Jacks
Essential Tool
Warranty: Six Months
Stands
European Union compliant, TUV marked

NEW TOOL Miscellaneous

Used to support (block) track-type or rubber tired vehicles References


Tube stand capacity is rated in US tons, not metric tons NEHS0967, 286-7889 Jack Stand Group, 12 Ton Capacity
Used with separate lifting device or hydraulic jacks NEHS0938, 283-1495 and 284-5122 Tube Stand Groups,
Designed to be used in pairs 20 and 25 Ton Capacity
Rugged heavy-duty design with welded, all steel construction
Meets stability standards and load capacity for AS/NZS 2538:2004,
ANSI, PALD, and TUV
Dual lock-pin design provides 2 load-bearing surfaces
Adjustable height in 19 mm (0.75 in) increments
20 and 25 ton tube stand bases feature retractable spring-loaded casters

286-7889 283-1495 284-5122

ID: D01290T1
Base Contact
Part No. Rated Capacity Minimum Height Maximum Height Diameter
286-7889 10,886 kg (24,000 lb) 43.2 cm (17.0 in) 72.0 cm (28.3 in) 46.2 cm (18.2 in)
111.3 cm (43.8 in) medium tube
283-1495 18,144 kg (40,000 lb) 59.9 cm (23.6 in) short tube1 84.7 cm (33.3 in) short tube1 65.0 cm (25.6 in)
86.6 cm (34.1 in) medium tube1 111.3 cm (43.8 in) medium tube1
284-5122 22,680 kg (50,000 lb) 81.0 cm (31.8 in) short tube1 105.7 cm (41.6 in) short tube1 91.5 cm (36.0 in)
107.7 cm (42.4 in) medium tube1 132.5 cm (52.1 in) medium tube1
125.9 cm (49.5 in) long tube1 171.6 cm (67.5 in) long tube1
1 Optional 283-1498 Saddle adds 44 mm (1.7 in) to height when installed

2 Service/Repair Parts for 286-7889


Jack Stand Group - 12 Ton (US)
3 Capacity
4 Item Part No. Description
1 286-7892 Base
2 286-7895 Tube
3 286-7896 Lock-Pin
4 Lanyard 1
1 286-8090 Film Group 1
1 Not serviced

ID: D01438T1

Service/Repair Parts for 283-1495 Tube Stand


7 Group - 20 Ton (US) Capacity
Item Part No. Description
1 283-1470 Base
2 283-1478 Tube, 594 mm (23.4 in)
2 3 283-1500 Lock-Pin
4 Lanyard 1
1 287-2094 Film Group 1
5 4 1 Not serviced

6 Optional Items
Item Part No. Description
3 5 283-1482 Tube, 84.1 cm Increases height capability
ID: D01444T1 (33.1 in) of tube stand
6 283-1498 Saddle Fits over tube and locates
This line has changed load on center of tube stand
(adds 44 mm [1.7 in] to height)
since the printing of the 2009
7 277-7195 Handle Attaches for quick and easy
Dealer Service Tools Catalog. positioning of tube stands

Dealer Service Tools 2009 11-17


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Service/Repair Parts for 284-5122 Tube


Hoists WARNING Stand Group - 25 Ton (U.S.) Capacity
Item Part No. Description
Do not use 283-1493 Long Tube with 283-1470 Base. This
Jacks combination of parts can result in an unstable load, which 1 283-1480 Base
could cause serious injury or death. 2 283-1478 Tube, 59.4 cm
(23.4 in)
Stands 3 283-1500 Lock-Pin
4 Lanyard 1
Miscellaneous 8 287-2095 Film Group 1
1 Not serviced
2 1
4 Optional Items
5 Item Part No. Description
3 5 283-1482 Tube, Increases height
84.1 cm (33.1 in) capability of tube stand
7 6 283-1493 Tube, Increases height
6 128.0 cm (50.4 in) capability of tube stand
7 283-1498 Saddle Fits over tube and locates
ID: D01440T1 load on center of tube stand
This article has changed (adds 44 mm [1.7 in] to height)
8 277-7195 Handle Attaches for quick and easy
since the printing of the 2009 positioning of tube stands
Dealer Service Tools Catalog.

Tube Stands
Warranty: Six Months

Used to lift and block track-type or rubber tired vehicles within their specified
capacities
Can also be used with the 9S-0019 Tractor Lifts for blocking after the lifts
have raised the tractor
Chart lists the proper selection of tools that will provide a lifting range from
32.39 to 212.73 cm(12.75 to 83.75 in); lifting capacity is 20 tons for each
stand and 25 tons for each cylinder and base combination using a suitable
hydraulic pump with these tools, it is possible to lift and block most vehicles
in about five minutes)
Hydraulic pumps that will efficiently operate these tools must have
a maximum output pressure of 69,000 kPa (10,000 PSI)
ID: C07528T1

Lifting Only Tool Height Blocking Only Tool Height Lifting and Blocking Tool Height
32.4 - 69.9 cm 51.4 - 88.9 cm 49.5 - 77.5 cm 74.9 - 101.6 cm 85.1 - 137.8 cm 121.9 - 174.6 cm 160.0 - 212.7 cm
Item Part No. Description (12.75 -27.5 in) (20.25 - 35.0 in) (19.50 - 30.5 in) (29.50 - 40.0 in) (33.50 - 54.25 in) (48.00- 68.75 in) (63.00 - 83.75 in)
1 8S-7641 Tube 1
2 4C-6486 Stand 1 1 1 1
NEEG2453
Warning Decal
NEEG2001
Cat Logo Decal
3 8S-7631 Tube 1
4 8S-7640 Stand 1
NEEG2025
Warning Decal
5 8S-7621 Tube 1
6 8S-7620 Base Assembly 1
7 8S-7610 Base Assembly 1
8 8S-7611 Tube 1 1
9 8S-7650 Cylinder 12 12 13 13 13
Not shown 9S-1557 Saddle 12 12 13 13 13
10 8S-7625 Collar 1 1 1
11 8S-8048 Saddle 14 14 14 14 14
12 8S-7615 Pin 1 1 2 2 2
13 8S-7645 Hose Group 11 11
Not shown 1S-8937 Valve, Needle 1 1 1 1
Not shown 4C-6562 Double Pin Assembly with Lanyard (used with 4C-6486 Stand)
1 Hose (8S-7645) required if two cylinders are used with one pump.
2 Lifting capacity of 8S-7650 Cylinder used with the 8S-7620 or 8S-7610 Base Assembly is 25 ton (50,000 lb at 10,000 PSI).
3 Lifting capacity of 8S-7650 Cylinder with offset 8S-7640 Stand is 20 ton (40,000 lb at 10,000 PSI).
This article has changed
4 Saddle (8S-8048) is used for lifting against convex surfaces. since the printing of the 2009
Dealer Service Tools Catalog.

11-18 Dealer Service Tools 2009


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This article has changed Hoists


since the printing of the 2009
Dealer Service Tools Catalog. Jacks

Specifications for all Pumps for Use on Double and Single Acting Hydraulic Cylinders (8S-7650) Stands
Electric Operated Pumps
Oil Delivery (cu in/min) Miscellaneous
Line Reservoir Motor Maximum 100 1000 5000 10,000 Control
Part No. Voltage Frequency Capacity Hp Pressure PSI PSI PSI Valve
2P-5550 115 50-60 1.70 L 1 69,000 kPa
2
(0.45 gal) (10,000 PSI)
2P-5500 230 50-60 1.70 L 1 69,000 kPa 170 32 25 18 3-position
2
(0.45 gal) (10,000 PSI)
1U-7520 115 50-60 7.57 L 1 69,000 kPa 4-Way
2
(2.0 gal) (10,000 PSI)
3S-6224 115 50-60 7.57 L 118 69,000 kPa Manual
(2.0 gal) (10,000 PSI)
8S-8033 230 50-60 7.57 L 118 69,000 kPa 650 80 70 55
(2.0 gal) (10,000 PSI)
1U-5555 115 60 7.57 L 112 69,000 kPa
(2.0 gal) (10,000 PSI)
1U-5565 230 50 7.57 L 112 69,000 kPa 425 45 45 45 4-Way
(2.0 gal) (10,000 PSI)
4C-5080 230 60 7.57 L 112 69,000 kPa 425 45 45 45 Solenoid
(2.0 gal) (10,000 PSI)

Air Operated Pumps


Maximum Oil Delivery (cu in/min)
Air Reservoir Motor Pressure 0 5000 10,000 Control
Part No. Requirement Capacity Hp PSI PSI PSI PSI Valve
1U-7522 50 cfm at 80 PSI 7.57 L 3 69,000 kPa 465 50 25 3-Position, 4-Way
(2.0 gal) (10,000 PSI)
Hand Pumps
Maximum Pressure Volume
Pump Reservoir at 1st Stage and Per Control
Part No. Capacity 2nd Stage Stroke Valve For Use With:
1U-7544 140 cu in 1st Stage, 2068 kPa (300 PSI) 38.51 cc (2.35 cu in) Built in Single Acting Rams
2nd Stage, 69,000 kPa (10,000 PSI) 2.41 cc (0.147 cu in) 2-way
1U-5230 55 cu in 69,000 kPa (10,000 PSI) 2.62 cc (0.160 cu in) Single Acting Rams

FT0890 Tube Holder


Used to safely store and move the tubes for the 4C-6489
and the 8S-7640 Jackstands
Fabricate an FT0890 Tube Holder and attach it to the
8S-9901 Tool Cart

ID: C09447T1

Dealer Service Tools 2009 11-19


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Hoists 1U-7502 Heavy Duty Repair Stand, 178-8906 Transmission Bracket


907 kg (2,000 lb) Capacity 907 kg (2000 lb)
SMCS Code: 3400-017
Model: 950 Wheel Loader
Jacks Warranty: Six Months Weight 127 kg (280 lb) Warranty: Six Months

Stands Adjustable universal mounting arms (4) enable you to mount an endless Used to mount constant mesh countershaft transmissions
variety of engines, transmissions, torque converters, rear axles and
Used with 1U-7502 Heavy Duty Repair Stand, 907 kg
other components, without special adapters being necessary.
Miscellaneous (2,000 lb)
Component solidly cradled in stand, supported from both sides, just as it is in vehicle
Transmission can be rotated 180 degrees for complete
Twin-post design, featuring laterally-adjustable outboard support, provides disassembly and repair
extremely stable workholding unit
Gearbox allows full rotation of mounted unit for service, with just
a turn of the crank locks in position
Mounted on wheels and casters, can be easily maneuvered from storage to work area
Locking rear wheels anchor the stand at the desired work locations

ID: C79814T1
This article has changed
since the printing of the 2009
Dealer Service Tools Catalog.

ID: C07978T1
1U-7506 Transmission Adapter Kit
Warranty: Six Months

Complete with mounting hardware for use on 1U-9352 and 1U-7502 Engine Stands
Converts your engine stand into a transmission service stand in a matter of minutes
Replaces the adjustable arms of the stand to hold and position the transmission for repair or overhaul
Transmission is held at workbench height with 3 sides fully exposed for working convenience;
and it can be rotated a full 360 for complete access to all parts
Weight: 4.65 kg (10 lb, 4 oz)

75-Ton Jack Stand This article has changed


Warranty: Six Months
since the printing of the 2009
Jack Stand arrangement should be used in pairs for vertical lift and support Dealer Service Tools Catalog.
of larger tractors, off-highway trucks, loaders and excavators
Lifts a vehicle and gives positive support at the same point for repair; eliminates the frequent problem of finding suitable
jacking points close to the final support points
Rated capacity of each stand is 75 tons; support range is from 58.42 to 152.4 cm (23 to 60 in)
1U-9980 Base has a 63.5 x 96.52 cm (25 x 38 in) floor plate for stability; center of the vertical column is 20.32 cm (8 in) from
the closest edge to allow location close to the track or wheels
1U-9981 and 1U-9982 Extensions lock in 63.5 mm (212 in) increments with 2 visible double pins, providing positive retention
4C-5801 Yoke and Handle, with wheels and casters, assures easy mobility and placement under the vehicle
Needle valves control lift and lowering speeds of each cylinder
Special valves prevent a sudden drop if pressure fails
Pump retractor valve hastens the return of the unloaded cylinder
Pressure gauge placed in the line can indicate load on each jack; this can help prevent vehicle damage due to jacking force
Area of the 75 ton jack cylinder piston is 10.26 m2 (15,904 in2)
Jack stands can be used in remote locations in an emergency; vehicle hydraulic system or a hand pump can power the jack in many instances

11-20 Dealer Service Tools 2009


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Item Part No. Description Qty.


This article has changed Hoists
1 1U-9980 Base Assembly 2
since the printing of the 2009 (not shown) 4C-5898 Nipple 2
Dealer Service Tools Catalog. (not visible) 4C-5808 Hydraulic Cylinder 2
Jacks
2 1U-9981 Short Extension 2
3 1U-9982 Long Extension 2
(not shown) 4C-9925 Mid-Range Extension Stands
4 1U-9983 Locking Pin Assembly 4
5 4C-5801 Yoke and Handle Assembly 2 Miscellaneous
6 1U-9984 Spacer Group 2
7 4C-5806 Tee Conn. Group 1
8 Hydraulic Pump 1
9 4C-5749 Pump Dolly 1
10 8T-0820 Pressure Gauge 1
ID: D01957T1 (not shown) 7J-8611 Street Elbow 1
The picture shows stands in the shortest and tallest configuration
connected in parallel to the pump group. Order component groups to Jack Stand Specifications
make up the jackstand arrangements. Quantities shown are for the Capacity 75 Tons each
suggested basic arrangement for the large track-type tractors.
Maximum operating pressure 69,000 kPa (10,000 PSI)
Suggested basic arrangement includes two base assemblies, each with Height range:
a short and long extension to provide a range for 58.42 to 152.40 cm (23 Short extension 58.42 - 91.44 cm (23 - 36 in)
to 60 in). Select short or long extensions for additional Base Assemblies Long extension 96.52 - 127.00 cm (38 - 50 in)
according to expected applications. Auxiliary extension 127.00 - 152.40 cm (50 - 60 in)
Note that one pump group powers two jackstands at once. Quick Jack cylinder stroke 33.0 cm (13 in)
disconnect couplings and a pump dolly allow easy moving between Positive locking range 31.75 cm (12.5 in)
pairs of jackstands with the same pump. User can also connect a single Weight:
jackstand hose at the pump outlet coupling. Jacking speed will double. Base 158 kg (348 lb)
Short Extension 54 kg (119 lb)
Long Extension 101 kg (223 lb)
Reference Auxiliary Extension 0.63 kg (19 lb)
SEHS9185, Special Instruction
Base Dimensions 63.5 x 96.52 cm (25 x 38 in)

4C-9925 Extension for 75-Ton


Heavy-Duty Jack Stand WARNING
Warranty: Warranty: Six Months
The auxiliary extension item for the 1U-9982 Extension is
For use in the Caterpillar Heavy-Duty Jack Stand Arrangement 40.31 cm (15.87 in) long while that for the 4C-9925 Extension
is 28.91 cm (11.38 in) long. DO NOT INTERCHANGE THEM.
Offers mid-range of lifting and support heights between that of the
1U-9981 Extension and the 1U-9982 Extension
Chart summarizes the ranges of the three extensions which may be selected
for use in the 1U-9980 Base Assembly.
Use spacers from the 1U-9984 Spacer Group if necessary and place the spacers
around the stem under the load cap to give additional height as shown in the chart
Auxiliary Extension column (using spacer to extend beyond the lengths indicated
reduces lateral stability at the stem, and is not recommended; if a greater
maximum height is needed, contact the Dealer Service Tools Division)

Retracted Extended Auxiliary Maximum


Part No. Height Height Extension Pinned Height
1U-9981 58.4 cm (23 in) 91.4 cm (36 in) 91.1 cm (36 in)
4C-9925 83.8 cm (33 in) 115.6 cm (45.5 in) 12.7 cm (5 in) 128.3 cm (50.5 in)
1U-9982 95.3 cm (37.5 in) 127.0 cm (50 in) 25.4 cm (10 in) 152.4 cm (60 in)

Approximate Jack Point Heights for Typical Applications


Front Jack Rear Jack Measurement
Model Point Height Point Height Location
D10N Tractor 101.6 cm (40 in) 66.0 cm (26 in) At frame front and at pivot shaft
789 Truck 114.3 cm (45 in) 132.1 cm (52 in) At collar pads and at rear body struts

9U-5227 Hose Group for 75-Ton Jack Stand


DiscontinuedService Parts Available Service/Repair Parts
Part No. Description Part No. Description
4C-5805 Flow Limit Valve Bleeder Assembly

Tee 9U-5116 Coupling

4C-5898 Pipe Nipple 9U-5117 Hose Assembly

1P-2375 Coupling Assembly

Dealer Service Tools 2009 11-21


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Hoists
Miscellaneous
Jacks
Tractor Lift
Stands Warranty: Six Months

Using the tractor lifts illustrated, any


Miscellaneous track-type vehicle can be raised and
blocked by 2 men in 3 to 5 minutes
Item Part No. Description Capacity Qty.
Each tractor lift has a curved base
1 9S-0027 Lift Assembly 30 ton 4
30.48 cm (12 in) wide and has
45.72 cm (18 in) radius which rolls 2 Wheel 2
easily on any concrete floor
Tractor lift consists of four
9S-0027 Lift Assemblies
ID: D00947T1

1U-9724 Columbus-McKinnon Drop Forged Load Binder (Overcenter)


1U-9722 and 1U-9723 Columbus-McKinnon Ratchet-Type Binder
Warranty: Manufacturers One Year Against Defects In Materials And Workmanship

1U-9724 Columbus-McKinnon Drop Forged 1U-9722 and 1U-9723 Columbus-McKinnon


Load Binder (Overcenter) Ratchet-Type Binder
All steel All steel
Drop forged Heavy-duty
360 swivel Short reach for maximum take-up
Each binder individually proof tested Continuous take-up
Short reach for maximum take-up Infinite adjustment
Tie-down hole in handle Meets DOT
Special manufacturing specifications
permits use with
transport grade Repair Information
70 chain Columbus-McKinnon
Audubon and Sylan Parkway
Amherst, NY 14228
Phone: (800) 888-0985
Fax: (716) 689-5644
Web site: www.cmindustrial.com

ID: C58224T1

ID: C33297T1
Cat Part No. 1U-9722 1U-9723 1U-9724
Suppler Part No. D48365 D48366 320105
Type Ratchet Ratchet Overcenter
Working Load Limit 2449 kg (5400 lb) max 4173 kg (9200 lb) max 2449 kg (5400 lb) max
(See Warning below)
Chain Size 7.93 mm (516 in) Grade 70 9.52 mm (38 in) Grade 70 7.93 mm (516 in) Grade 70
9.52 mm (38 in) Grade 43 12.7 mm (12 in) Grade 43 9.52 mm (38 in) Grade 43
Take-up 20.32 cm (8 in) 20.32 cm (8 in) 10.79 cm (414 in) min
Net Weight 5.66 kg (1212 lb) 5.55 kg (1214 lb) 3.62 kg (8 lb)

Load Binder Chain Assembly and Accessories


WARNING Max.
Cat Chain Working
Serious damage to a chain may occur when a force exceeding Part No. Size Load Description
the maximum working load limit is applied to a chain 1U-9809 9.52 mm (38 in) 2449 kg (5400 lb) Grade 43 Load Binder Chain,
assembly. The maximum working load limits are not to be 6.09 m (20 ft) long with a grab
exceeded. hook at each end (not to be
used for lifting chain)
4C-6961 7.93 mm (516 in) 2131 kg (4700 lb) Grade 43 Load Binder Chain,
6.09 m (20 ft) long with a grab
hook at each end (not to be
used for lifting chain)

11-22 Dealer Service Tools 2009


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Lifting/Blocking/Clamping

Aluminum Alloy Lever Pullers Hoists


Warranty: Manufacturers One Year Against Defects In Materials And Workmanship
Jacks
Aluminum alloy construction for strength and durability
Hoist alloy hardened steel link type load chain provides strength, long wear life and flexibility Stands
Compact, lightweight, simplified construction for ease of use and service
Weatherized, automatic friction brake for positive load control
Miscellaneous
Easy operating with one hand control
Forged steel upper and lower hooks
Steel hook latches are standard
Longer replacement chain available

Repair Information 9.14 m (30 ft) Replacement Chain


Columbus-McKinnon Cat Part No. For Use With: Chain Size
Audubon and Sylan Parkway
4C-4459 1U-9199, 1U-9200 6.35 mm (14 in)
Amherst, NY 14228
4C-4460 1U-9201, 1U-9202, 1U-9203, 1U-9204, 1U-9205 7.93 mm (516 in)
Phone: (800) 888-0985
Fax: (716) 689-5644 ID: C33298T1
Web site: www.cmindustrial.com

Pull on Std. Min. Distance Hook


Cat Supplier Max. Standard Lever to Lift Net Between Lever Throat
Part No. Part No. Capacity Lift Full Load Weight Hooks Length Openings
1U-9199 4043 3 ton 1.52 m (5 ft) 26.30 kg (58 lb) 6.35 kg (14 lb) 27.30 cm (1034 in) 53.97 cm (2114 in) 26.19 mm (1132 in)
4

1U-9200 4060 3 ton 3.04 m (10 ft) 26.30 kg (58 lb) 9.07 kg (20 lb) 27.30 cm (1034 in) 53.97 cm (2114 in) 26.19 mm (1132 in)
4

1U-9201 4045 112 ton 1.42 m (5 ft) 37.64 kg (83 lb) 10.88 kg (24 lb) 36.19 cm (1414 in) 53.97 cm (2114 in) 28.57 mm (118 in)
1U-9202 4062 112 ton 3.04 m (10 ft) 37.64 kg (83 lb) 13.60 kg (30 lb) 36.19 cm (1414 in) 53.97 cm (2114 in) 28.57 mm (118 in)
1U-9203 4047 3 ton 1.42 m (5 ft) 43.09 kg (95 lb) 15.42 kg (34 lb) 43.18 cm (17 in) 53.97 cm (2114 in) 30.95 mm (1732 in)
1U-9204 4065 3 ton 3.04 m (10 ft) 43.09 kg (95 lb) 29.48 kg (65 lb) 43.18 cm (17 in) 53.97 cm (2114 in) 30.95 mm (1732 in)
1U-9205 4050 6 ton 1.42 m (5 ft) 43.54 kg (96 lb) 29.48 kg (65 lb) 54.29 cm (2138 in) 53.97 cm (2114 in) 44.45 mm (134 in)

8S-9906 Ratchet Puller


5P-9694 Ratchet Puller
Warranty: Six Months

Used for many pulling operations 8S-9906 Ratchet Puller


within their capability (used with track tool cart)
Capacities are given below Lifting capacity 510 - 453 kg
(1125 - 1000 lb)

5P-9694 Ratchet Puller


Single line capacity 771 kg (1700 lb)
Double line capacity 1542 kg (3400 lb)
ID: B44720-1T1

6V-3145 Load Leveler


6V-6146 Load Leveler
Warranty: Six Months

Provides a much improved design over Item Part No. Description Use With
the conventional spreader bar
1 6V-3144 Chain 6V-3145
Carriage on the main support beam and 6V-6146
is moved by turning the lead screw,
which permits fine adjustment of the
tilt angle of the component being lifted
Lead screw can be turned manually or with air-powered tools
Spreader bar adjustment is secured with locking bolts
Chain grade 80 (ASTM)

ID: B31915T1
Cat Maximum Distance Between Distance Between Chain Grade
Part No. Lifting Capacity Hooks Minimum Hooks Maximum (ASTM) Weight
6V-3145 2,721 kg (6,000 lb) 76.2 cm (30 in) 116.84 cm (46 in) 80 34.01 kg (75 lb)
6V-6146 4,535 kg (10,000 lb) 91.44 cm (36 in) 142.24 cm (56 in) 80 43.09 kg (95 lb)

Dealer Service Tools 2009 11-23


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Lifting/Blocking/Clamping

Hoists 133-9874 Spreader Bar Assembly


Warranty: Six Months
Jacks
Requires double chain sling with 12.7 mm Lifting capacity (WLL) 454 kg (1000 lb)
(12 in) chain and 6V-3145 Load Leveler
Stands (not supplied with tool) Adjustable length 1067 mm (42.0 in)
to 1677 mm (66.0 in)
Adjustable length from 1067 to 1677 mm
Incremental adjustment 76 mm (3.0 in)
Miscellaneous (42.0 to 66.0 in) in increments
of 76 mm (3.0 in) Tube size (external) 44.5 mm (1.75 in)
Used with a double sling chain to lift cab Tube size (internal) 38.1 mm (1.50 in)
vertically at attach points, eliminates side
loading
End pin keeps chain from becoming
disengaged when device is being used
ID: C78292T1

FT2977 Skid Plate Assembly


Model: RM350B and other Road Reclaimers
Essential Tool
Warranty: None

Provides an alternative method of removing rotor chamber


Skid plate prevents damage as component is removed from machine

Reference
KENR3127, RM350B Disassembly and Assembly Manual

ID: D00525T1

FT0600 Cable Saver Blocks


Warranty: None

Used for cable-lifting any square section item


Will accommodate any size cable and protect it from damage on sharp corners

Click Here for New Tool

ID: D00830T1

328-1720 Tube Assembly


329-1968 Adapter
SMCS Code: 4457
Model: SR4, SR5, and C175-16 Generators
Essential Tool 328-1720
Warranty: Six Months

NEW TOOL
Used to remove and install rotor assembly with generator
in horizontal position
Length of 328-1720 Tube Assembly (2083 mm [82 in]) provides
leverage to float rotor assembly in or out of generator 329-1968
328-1720 Tube Assembly has brass adapter that directly fits
SR4 and SR5 generator rotor shaft ID: D01686T1
Service/Repair Parts
4 set screws on 328-1720 Tube Assembly lock tool onto Part No. Description
SR4 and SR5 rotor shaft or 329-1968 Adapter 9F-6641 Bolt
Brass adapter must be removed from 328-1720 Tube Assembly
for use with 329-1968 Adapter and C175-16 generator rotor shaft
This article has changed
since the printing of the 2009
Click Here for New Tool Dealer Service Tools Catalog.

11-24 Dealer Service Tools 2009


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NEW Lifting/Blocking/Clamping
New tools since the printing of the 2009 Dealer Service Tools Catalog

Hoists
Lifting Group 323-1146

Jacks
Stands
Miscellaneous
Adapter 330-9910
Lift Chain Assembly 260-9412

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323-1146 Lifting Group Hoists


SMCS Code: 1000
Model: C175 Engines Working load limit 11340 kg (25,000 lbs) Jacks
1
Essential Tool
Warranty: Six Months
Stands
European Union compliant, CE marked

NEW TOOL Miscellaneous


2
Used to remove and install C175 Engine Assembly
Used with 309-2793 Load Leveler
Sold as complete set two lifting bars and two 323-1712 Pin Assemblies
Working Load Limit is stamped into each 323-1146 Lifting Group (Bar)
Heat-treated for added strength and durability
ID: D01818T1
323-1712 Pin Assembly is serviced separately
Lifting bars are not serviced separately Item Part No. Description Qty
Meets the following requirements: 1 Lifting Group (Bar) 2
ANSI - ASME B30.20:2006 2 323-1712 Pin Assembly 2
AS 4991:2004
CE Compliant To Machinery Safety Directive 98/37/EC
EN 13155:2003 This article has changed
since the printing of the 2009
Reference
NEHS1040, Tool Operating Manual Dealer Service Tools Catalog.

New tools since


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2009 Dealer Service
Home Tools Catalog
Search
Lifting/Blocking/Clamping

330-9910 Adapter Hoists


SMCS Code: 4457
Model: C175 1800 Frame Generators Jacks
Essential Tool
Warranty: Six Months
Stands
NEW TOOL
Miscellaneous
Used to remove and install rotor assembly with generator in horizontal position
Used with 328-1720 Tube Assembly (sold separately)
Four bolts and brass adapter must be removed from 328-1720 Tube Assembly before attaching 330-9910 Adapter
330-9910 Adapter is inserted into 328-1720 Tube Assembly
Four set screws on 328-1720 engage grooves in 330-9910 Adapter to lock it in position
ID: D01800T1

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2009 Dealer Service
Home Tools Catalog
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Lifting/Blocking/Clamping

260-9412 Lift Chain Assembly Hoists


SMCS Code: 4164, 4170
Model: Track-Type Machines Jacks
Warranty: Six Months
European Union compliant, CE marked Stands

NEW TOOL
Miscellaneous
Used to remove, install, and position track segments on track-type machines
Used with suitable overhead lifting device
Clamping shoes provide a quick, secure method of attaching to track segments
Large master link joins two lengths of Grade 80 chain and provides attachment point for lifting device
Versatile design fits a wide range of track segments with various widths

Reference
NEHS1077, Tool Operating Manual, 260-9412 Lift Chain

Working load limit 454 kg (1,000 lb)


Approximate length 922.5 mm (36.0 in)1
Weight 5.9 kg (13 lb)
Master link 65.3 mm (2.57 in) wide opening
ID: D02168T1
with 12.7 mm (.50 in) diameter steel
Clamping shoe maximum jaw opening - 25.4 mm (1.0 in)
jaw depth - 90 mm (3.6 in)
1 Varies with chain angle (spread).

New tools since


the printing of the
2009 Dealer Service
Home Tools Catalog

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