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KL

KRULEX INTERNATIONAL SERVICES LIMITED


Oil & Gas Inspection, Certification (Civil & Ancillary, Lifting Equipment & Accessories, Marine
Equipments, NDT, etc), Calibration, Consultancy & Training, Supply of Mechanical/Electrical
Equipments, Thrust Boring, Horizontal Directional Drilling (HDD) services.
RC NO: 1259577

STA/001/RP/17

THOROUGH EXAMINATION AND CERTIFICATION

OF A

MOBILE TELESCOPIC TEREX CRANE

CAPACITY 55TONS

SWL 37TONS

FOR

LEE ENGINEERING & CONSTRUCTION COMPANY LIMITED


KL
WARRI
MARCH 2017

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com


9024230541 Website: www.krulexservices.com
KL
KRULEX INTERNATIONAL SERVICES LIMITED
Oil & Gas Inspection, Certification (Civil & Ancillary, Lifting Equipment & Accessories, Marine
Equipments, NDT, etc), Calibration, Consultancy & Training, Supply of Mechanical/Electrical
Equipments, Thrust Boring, Horizontal Directional Drilling (HDD) services.
RC NO: 1259577

A. PARTICULARS

1 Crane make TEREX


2 Serial No. 161126
3 Capacity 55Tons
4 SWL 37Tons
5 Reg. No KJA 877 XK
6 Model RT555-1
7 Date of inspection 02/03/2017
8 Date of previous Inspection 18/03/16
9 Next due date 01/03/2018
10 Inspected by Krulex Intl Services Ltd
11 Location Odidi Flow Station
12 Owner/Owners address Lee Engineering

B. STRUCTURE /ACCESSORIES CONDITIONS

Boom 3 sections, Operates Smoothly and in good condition


Hook block & hook In good condition. Johnson Hook
Max. Cap: 55TONS
Main hoist Wire Rope 16mm dia., 6x19 IWRC well greased, 10 Parts in good
condition

KL
Nor. Breaking strength:41,200Lbs(18688kg)
FOS: 5:1, Line Per Pull: 3737KG
SWL= NO of Falls (10) X Line pull
Approved SWL: 37TONS
Main hoist Wire rope CHECKED ITEMS REMARK
inspection Rope construction RHRL
Kink, bird cage crush No
Measured dia 16mm
Broken wires, wear in dia No
Exposed core, loose/high No
strands
Lubrication Well lubricated
Corrosion No
Wear / Corrosion No significant defect
Label / markings Clear and intact
Weld / Joints In good condition
Tires 4-off tires are in good condition.
Outriggers Extension, base and legs in good condition, no leakage.

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com


9024230541 Website: www.krulexservices.com
KL
KRULEX INTERNATIONAL SERVICES LIMITED
Oil & Gas Inspection, Certification (Civil & Ancillary, Lifting Equipment & Accessories, Marine
Equipments, NDT, etc), Calibration, Consultancy & Training, Supply of Mechanical/Electrical
Equipments, Thrust Boring, Horizontal Directional Drilling (HDD) services.
RC NO: 1259577

Slew Ring (Kingpost) Gear teeth well greased in good condition


Hydraulic system: No leakage observed on joints and valve, Satisfactory
Cylinder/Seals/Connections
Limit Switch Anti-two block fixed & functional.
Cab 1 for operation driving in good condition, well covered
and ventilated
LMI /SLI Fixed and functional.
Counter Weight Fixed and functional
Wire rope Drum In good condition, properly spooled
Sheaves Five(5) sheaves in good condition, Fully Reeved

C. FUNCTIONAL TEST
Crane able to perform all designated functions with outriggers fully extended

Maximum Boom Angle 800


Boom telescope Smooth
Rotation and Slew Smooth
Head lights/Brake Functional
Reverse alarm Functional
Lights Functional

D. OPERATIONAL TEST (Main Hoist Block)


KL
The crane was able to perform all functions with an Load Applied; 6Tons

LOAD CHART ACTUAL LMI OBSERVATION


PARAMETER READING
1 Radius 5.0m 5.0m The load was lifted and
2 Boom Length 10.3m 10.4m held for 15munites, no
3 Boom Angle 530 530 drop was noticed, signifies
4 Rated Load 16.0T 16.1T the effectiveness of the
Actual load 6.8T hoist brake.

Observation/ Comment

1. The safety critical gadgets are found functional including, anti two blocks, the Alarm
systems and the lightings.
2. LMI is fixed and functional.
3. No significant leakages were observed from the seals, valves, outriggers and the
hydraulic hoses.

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com


9024230541 Website: www.krulexservices.com
KL
KRULEX INTERNATIONAL SERVICES LIMITED
Oil & Gas Inspection, Certification (Civil & Ancillary, Lifting Equipment & Accessories, Marine
Equipments, NDT, etc), Calibration, Consultancy & Training, Supply of Mechanical/Electrical
Equipments, Thrust Boring, Horizontal Directional Drilling (HDD) services.
RC NO: 1259577

Recommendations

1. Load chart should always be kept in the crane cabin and should be consulted before
commencement of any Lifting Operations.
2. The Crane manual should also be made available in the cabin.
3. Crane must not be use to lift loads more than the designated SWL.
4. Operate crane only in accordance with the recommendations as given in the
manufacturers manuals and only competent operators should operate the crane.

Survey Statement.

The equipment after thorough examination is found in good structural and functional
condition as at the time of inspection and is hereby certified fit for purpose only within
designated operational parameters

CONCLUSION:

We certify that the Equipment described herein was thoroughly examined in accordance with the
relevant sections of the factory Acts 1990 and those other standards upon which our procedure
is drawn.

KL
For: KRULEX INTL SERVICES LTD

IDUSERI GEORGE
LEEA pt1&2, FID

Tel:+234 7038736562 E-mail: info@krulexservices.com, kruservices@yahoo.com


9024230541 Website: www.krulexservices.com