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Procedia CIRP 26 (2015) 482 485

12th Global Conference on Sustainable Manufacturing

Performance investigation of transcritical carbon dioxide refrigeration cycle


Aklilu Tesfamichael Bahetaa*, Suhaimi Hassana, Allya Radzihan B Reduana, and Abraham D.
Woldeyohannesb
a
Universiti Teknologi PETRONAS, Department of Mechanical Engineering, Bandar Seri Iskandar,31750,Tronoh, Perak, Malaysia
b
Caledonian College of Engineering, PO Box 2322, CPO Seeb 111, Sultanate of Oman
* Corresponding author. Tel.: +6053687690; fax: +6053656461. E-mail address: aklilu.baheta@petroans.com.my

Abstract

CO2 has low critical pressure and temperature. This gives an opportunity CO2 cycles to work in a transcritical nature where heat rejection and
absorption are done at supercritical and subcritical conditions, respectively. However, this characteristic posed some performance issues for
CO2 refrigeration cycle such as the pressure and temperature of CO2 becomes independent of one another above the critical point thus
specifying the operating conditions would be tough. It is also important to identify the optimum cooler pressure and control LWLQRUGHUWRJHW
high cycle coefficient of performance (COP). Thus, the objective of this paper is to investigate the performance of a transcritical CO2
compression refrigeration cycle for different parameters and evaluate its COP. To achieve that, a refrigeration cycle was modeled using
thermodynamic concepts. Then, the model was simulated for various parameters that were manipulated to investigate the cycle performance.
Maintaining other operating parameters constant the highest COP was 3.24 at 10MPa gas cooler pressure. It was also observed that the cycle
is suitable for air-condition application than refrigeration cycle, as COP increases when the evaporator temperature increases. Simulations
were conducted using EXCEL developed program. The results can be used in the design of CO2 refrigeration cycle.
2015
2014Published
The Authors. Published
by Elsevier by Elsevier
B.V. This is an openB.V.
access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
Peer-review under responsibility of Assembly Technology and Factory Management/Technische Universitt Berlin.
Peer-review under responsibility of Assembly Technology and Factory Management/Technische Universitt Berlin.
Keywords: CO2; transcritical cycle; refrigeration; optimum pressure; COP; supercritical

1. Introduction his studies showed that maximum COP was obtained as a


function of various operating parameters. Kim et al. [4]
CO2 has low critical pressure and temperature which are reviewed many research works and explained this cycle
7.36 MPa and 31.1oC, respectively. The low critical COP is optimum at a specific operating parameters
temperature causes the heat rejection process to occur above combination. Sarkar [5] explained that maximum COP
the critical point and heat absorption process to happen occurred at specific gas cooler pressure which in turn is
below the critical point. Figure 1 represents a p-h phase affected by evaporator temperature (T1), gas cooler exit
diagram of CO2 transcritical refrigeration cycle. Heat is temperature (T3), and components efficiency. Moreover,
rejected at supercritical pressure and the fluid will exist in Perez-Garcia et al. and Xue et al. [6, 7], supports that
the superheated region. Existence of optimum heat rejection compressor inlet temperature (T1) influences the COP and
pressure gives maximum COP. During heat rejection added another variable which is compressor efficiency.
process, the refrigerant experiences large temperature glide. Thus, in order to obtain the maximum value of COP, the
One of the challenges of this cycle is, due to the high popt for the system must be achieved and controlled. Since the
pressure level there is a need to control the pressure. One pressure is not constant and influenced by other working
method is to adopt dynamic pressure control [1]. This parameters, the relationship between the parameters and its
pressure influences the highest COP value the cycle can influence on the system COP must be understood. With this
produce [2]. Thus, having the ability to control high-side understanding only the parameters that significantly affect the
pressure will provide optimum COP. However, practically refrigeration cycle of COP could be controlled and CO2
this pressure changes as it is influenced by various operating refrigeration system COP can be improved. Thus, the
parameters of the cycle. With this respect, McEnaney [3], objective of the paper is to understand operating parameter
investigated CO2 for mobile air conditioning application and changes on each and the subsequent devices and on the cycle

2212-8271 2015 Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
Peer-review under responsibility of Assembly Technology and Factory Management/Technische Universitt Berlin.
doi:10.1016/j.procir.2015.02.084
Aklilu Tesfamichael Baheta et al. / Procedia CIRP 26 (2015) 482 485 483

performance. In order to do that, a model was developed W12a = m R (h2a h1 ) (2)


using thermodynamic concepts. Then, the model was
simulated for various parameters that were manipulated to The fluid flows into the gas cooler where heat rejection is
investigate the cycle performance. Simulations were done. In here the refrigerant will experience large
conducted using EXCEL developed program. temperature glide and exits the gas cooler at slightly higher
than the coolant temperature. In the gas cooler, the heat
rejection process occurs at constant pressure. The heat
rejection in this component can be quantified using:

Q 32a = m R (h2a h3 ) (3)

The value of h2a is influenced by the value of compressor


efficiency. For COP calculation, actual compressor exit
enthalpy (h2a) was used. And it was calculated by Eq. (4).

h2 h1 (4)
h2a = h1
is, c
Then, the refrigerant enters into the throttling device where
Fig.1. CO2 vapor compression cycle on a p-h diagram it was expanded and experienced isenthalpic process. The
enthalpies of the refrigerant both at gas cooler exit and
Nomenclature evaporator inlet are equal as represented by Eq. (5).

W power h3 = h4 (5)

Q heat transfer rate

m mass flow rate Enthalpy at point three is a function of both gas cooler
pressure and exit temperature. Whereas, the enthalpy at
h enthalpy
point four is a function of the evaporator pressure and the
p pressure
quality at the expansion valve exit. If T3 and cooler exit
T temperature
pressure is known, then the enthalpy is obtained from CO2
cp specific heat
property tables. When x4 was used as the input parameter,
popt gas cooler optimum pressure the value was obtained by using Eq. (6) at the given
x quality evaporator pressure.
is,c isentropic efficiency of compressor
h 4 = h 4 f + x 4 h fg 4 (6)
Subscripts
Finally the coefficient of performance (COP) of the cycle
R Refrigerant
was calculated as
1 exit of evaporator
2 exit of compressor Refrigerat ion effect
3 exit of gas cooler COP = (7)
4 exit of throttling valve Compressor power input

Once each process is represented mathematically they are


2. Methodology
integrated by simulation model which was developed in
Microsoft Excel. For the study of effect of each parameter
2.1. Modeling Components of the System
and to evaluate the COP of the cycle practical operating
parameters were used. Gas cooler pressure and its exit
Each process that represent the transcritical CO2 temperature were varied from 8 to 13 MPa and 35 to 50oC,
refrigeration cycle was identified. With some assumptions
respectively. The evaporator exit temperature was varied
each component process was modeled thermodynamically.
from -15 to 15oC, whereas its pressure was maintained at 4
Inside the evaporator, the refrigerant absorbs heat from the MPa. The compressor efficiency was assumed to be 100%.
refrigerated space and the amount of heat absorbed is
evaluated as
2.2. Varying the Cycle Parameters
Q 41 = m R (h1 h4 ) (1)
At this stage, various input parameters were manipulated
and analyzed to understand their influence on the COP.
Once the refrigerant exits the evaporator, it flows into the First, only one parameter was varied to see its effect on COP
compressor where it is compressed to superheated state. and then two parameters were manipulated to see the
Compressor is power consuming device and the power input influence of their relationship on the cycle COP.
used to compressor the fluid is given as
484 Aklilu Tesfamichael Baheta et al. / Procedia CIRP 26 (2015) 482 485

3. Results and Discussion = 100%. It can be seen in Figure 4 as T1 increases the cycle
COP value increases. However, the temperature of the
Figure 2 shows the COP versus gas cooler pressure (p2). evaporator is determined by the space to be cooled. This
For this simulation, the input parameters that were result also showed that CO2 refrigeration cycle is suitable
maintained are p1 = 4 MPa, T3 = 40, and p2 for air conditioning purpose than for refrigeration
was varied. The graph shows as p2 increases initially the application.
COP increases, reach maximum and reduces. At this given

conditions the optimum pressure is 10 MPa and the
corresponding highest COP is 3.24. Increasing the pressure,

increases the COP initially however the added capacity no
longer able to compensate compressor additional work thus

COP
the COP value decreases. The initial COP shows that the as
the p value close to the critical pressure the COP is below

one and hence to improve COP value, p2 should not be too
close to the pcr.


3.50
3.00 Evaporator temperature, T1 (oC)
2.50 Fig.4. Variation of COP versus evaporator temperature
2.00
COP

Effect of two parameters change on COP was


1.50 investigated. Fig. 5, shows the COP variation against the gas
1.00 cooler pressure for different gas cooler exit temperatures. At
0.50 a given gas cooler pressure the smaller the gas cooler
temperature, the higher will be the COP. For the pressure
0.00 range analyzed maximum COP was observed at 35oC and
8 9 10 11 12 13 40oC gas cooler exit temperatures at unique pressure (popt).
Gas cooler pressure, p2 (MPa) However, at T3 45oC and above the COP initially increases
and then becomes flat. Here it can be deduced that T3 has a
Fig.2. Variation of COP with respect to gas cooler pressure
significant effect on the popt. Moreover, it would take higher
Figure 3 shows the variation of COP, at 4 MPa and 10 pressure for the system to achieve the highest COP as the
MPa evaporator and gas cooler pressures, respectively, for gas cooler exit temperature increases. Negative value of
different CO2 gas cooler exit temperatures. Almost linear COP was also observed at 50oC and 8 MPa which shows
relationship is observed between the COP and T3. The that the cycle has failed to provide refrigeration or
highest value of COP was 3.82 at 35oC which is the heat evaporator becomes condenser. However, at 35oC, the value
sink temperature. The smaller the refrigerant temperature suddenly increased to 3.23. This was due to the effect of
leaving the gas cooler, the bigger will be the COP, but this is enthalpy value at h4. At higher T3, the value was bigger
limited by the heat sink temperature. At temperature more compared to enthalpy at 35oC, thus enthalpy difference at
than 50oC, the COP value is less than one. refrigerating capacity was smaller (even negative) as the
temperature increases. Thus appropriate gas cooler pressure
must be used for a given gas cooler exit temperature.


4
3

COP

2
COP


1 

0 

8 9 10 11 12 13
Gas cooler exit temperature, T3 (C) -1
Gas cooler pressure, p2 (MPa)
Fig.3. Variation of COP versus gas cooler exit temperature

Fig.5. Variation of COP versus gas cooler pressure for different gas cooler
The effect of the evaporator temperature was investigated exit temperatures
while other parameters are maintained constant. Here, the In Fig. 6 the COP value is plotted against gas cooler
constant parameters were p2 = 10 MPa, T3 = 40oC and at is,c pressure (p2) for different evaporator temperatures
Aklilu Tesfamichael Baheta et al. / Procedia CIRP 26 (2015) 482 485 485

maintaining other parameters constant. At a given gas cooler combinations of these parameters can be obtained by
pressure as the evaporator temperature increases the COP analyzing the cycle for the given parameters. It was also
increases. Apart from that, by varying the p2, maximum observed that the cycle is suitable for air-condition
COP is observed at popt and this more distinct at higher T1 application than refrigeration cycle, as COP increases when
especially at 0oC and above. This figure also shows that the the evaporator temperature increases. Based on these
maximum COP happened almost at the same optimum outcomes, it is hoped that a better understanding of
pressure. Hence, the effect of evaporator temperature on the controlling CO2 transcritical refrigeration cycle COP can be
optimum gas cooler pressure for maximum COP is not achieved. Apart from that, with the identification of the
significant compare to the gas cooler exit temperature which parameters that affect the COP significantly, it is hoped that
is shown in Fig. 6. future design of CO2 refrigeration cycle can be improved.

Acknowledgments

The authors wish to thank Universiti Teknologi
 PETRONAS for providing financial support to publish the
paper.


KW

References

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 2.2.4, Natural Refrigerants for new Application, Copenhagen K:

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' DW
[3] McEnaney, R.P., Yin, J. M., Bullard, C.W., and Hrnjak, P.S., An
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[4] Kim, M-H., Pettersen, J. and Bullard, C-W., Fundamental process and
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[7] Xue, J., Koyama, S., and Kuwahara, K. (Eds.), Proceedings from 2010
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