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Introduction to Manufacturing

Geometric and Services Attributes of Manufactured Products


Mechanical Behavior of Materials
Solidification and Heat Treatment of Metals
Metal Casting
Bulk Deformation Processes
Sheet-Metalworking Processes
Powder-Metallurgy
Processing of Plastics
Non Traditional Machining (NTM)
Computer Integrated Manufacturing System
Joining and fastening process
Competitive Aspects of Manufacturing Processes
Kalpakjan, Seroke.(2007).Manufacturing Engineering and Technology.5th.Addison-Wesley Pub.
Company,
Groover, M.P.(2006).Fundamentals of Modern Manufacturing..Prentice Hall,
John A. Schey.(2009).Proses Manufaktur.1st.Penerbit Andi,

Pembahasan Mgg Materi Kompetensi Khusus Metodologi referance


Introduction to 1,2 1. Teaching and Study Contract Students will be able to Dosen John A.
Manufacturing 2. Manufacture Definition describe the important 1. Presentation the Schey
3. Product Design trends in modern topic Introduction to BAB : 1
4. Design for Manufacture manufacturing and manufacturing Hal :
5. Materials Selection how they can be 2. Watch the Kalpakjan,
6. Manufacturing Processes utilized in a highly process Seroke
7. Manufacturing Cost competitive global manufacturing BAB : 1
marketplace to video Hal : 1-25
minimize production 3. Question and
costs.(C2) Answer Session
mahasiswa
1. Review the topic
2. Watch the
process
manufacturing
video
3. Discuss the topic
4. Review topic for
the next session
3. Make abrief
resume for this
chapter

Geometric 3,4 1. Non-geometric attributes Students will be able to Dosen John A.


and Services 2. Computer-aided design (CAD) explain the 1. Presentation for Schey
Attributes of 3. Geometric dimensions and relationships among the topic in this BAB : 3
Manufactured tolerances geometric and services chapter Hal :
Products 4. 3D annotation (text) and attributes in design and 2. Explain the Kalpakjan,
dimensions, surface finish, and engineering(C2) statistical Seroke
material specifications techniques for BAB : 4
5. Geometrical Product Specifications quality assurance Hal : 131-
(GPS) of products 186
3. Explain the
dimensional
tolerances on
product quality and
performance
4. Question and
Answer session
mahasiswa
1. Review the topic
2. Discussion
Pembahasan Mgg Materi Kompetensi Khusus Metodologi referance
3. Review topic for
the next session
3. Task chapter 4
(problem),
reference 1 pg.186

Mechanical 5,6 1. Introduction to composite materials Students will be able to Dosen


Behavior of 2. Varieties and properties of fiber determine the 1. Presentation the
Materials reinforcements and matrix materials mechanical properties topic
3. Theory of stiffness (tension, of material and 2. Explain the types
bending, torsion) characterize the roles of test used to
4. Failure of laminates and composite of hardness, fatique, determine the
plates creep, impact and mechanical
5. The role of the materials selection stresses in material properties of
processing(C3) materials
3. Discussion
session
mahasiswa
1. Review the topic
2. Question and
answer session
3. Review topic for
the next session
Solidification 7,8 1. Solidication Students will be able Dosen Kalpakjan,
and Heat 2. Crystal Structures desribe the structure 1. Describes the Seroke
Treatment of 3. Structure-property Relationship and properties of metal Crystal structures, BAB : 3
Metals 4. Heat, Cold and Warm Treatment and how these affect grains and grain Hal : 83 -
5. Failure and Fracture metals manufacturing boundaries and 126
characteristic(C2) thermal effects
2. Describes the
characteristics and
applications of cold,
warm and hot
working of metal
3. Explain the
failure and fracture
of metal
4. Discussion
session
mahasiswa
1. Review the topic
2. Discussion
session
3. Review topic for
the next session
4. Task2:
refference 1, pg.
128 "Questions"
section

Metal Casting 9,10 1. Metal processing and Students will be able to Dosen Kalpakjan,
manufacturing determine the 1. Describe the Seroke
2. Stress and strain during fundamentals of metal mechanisms of the BAB : 5
deformation casing and the solidification of Hal : 188 -
3. Sheet forming processes characteristic of metals, 256
4. Machining processes cassing process(C3) characteristics of
5. Surface modification for wear fluid flow
resistance 2. Describe the
properties of
casting alloys and
their applications
Pembahasan Mgg Materi Kompetensi Khusus Metodologi referance
3. Discussion
session
mahasiswa
1. Review the topic
2. Question and
Answer
3. Review topic for
the next session

Bulk 11,12 1. Forging Students will be able to Dosen Kalpakjan,


Deformation 2. Rolling describe the bulk 1. Presentation the Seroke
Processes 3. Extrusion deformation process of topic BAB : 6
4. Rod, Wire, and Tube Drawing forging, rolling, 2. Question and Hal : 265 -
5. Swaging extrusion, drawing and answer session 336
6. Economics of Bulk Forming swaging(C2) mahasiswa
1. Review the topic
2. Discuss the
Casting
Processess and
their advantages
and limitation
3. Review topic for
the next session

Sheet- 13,14 1. Sheet Metal Characteristic Students will be able to Dosen Kalpakjan,
Metalworking 2. Shearing determine the sheet- 1. Presentation the Seroke
Processes 3. Bending of Sheet and Plate metal characteristic topic BAB : 7
4. Forming Processes and the principles of 2. Practice the Hal : 346 -
5. Design Consideration forming sheets into principles of 387
product(C3) various shearing
operations
3. Explain the basic
design principles in
sheet forming
mahasiswa
1. Review the topic
2. Question and
answer session
3. Describe the
general
characteristics of
sheet-metal
forming processes
4. Review topic for
the next session

Powder- 15,16 1. Powder Metallurgy Students will be able Dosen John A.


Metallurgy 2. Metal Powder describes the 1. Describes the Schey
3. Secondary and Finishing manufacturing methods of BAB : 11
Operations processes and producing metal Hal :
4. Design Considerations for owder technologies for and ceramic
Metallurgy producing part from powder
5. Economics of Powder Metallurgy metal and ceramic 2. Explain the
powders(C2) processes used to
shape compacts of
power, including
the mechanics of
powder compaction
3. Dscussion
session
Pembahasan Mgg Materi Kompetensi Khusus Metodologi referance
mahasiswa
1. Review the topic
2. Question and
answer
3. Review topic for
the next session

Processing of 17,18 1. Type and Characteristic of Plastic Students will be able to Dosen John A.
Plastics 2. Advantage and Disadvantage of define the 1. Explain the Schey
Plastic characteristics and structure, BAB : 11
3. Plastic Processing processing of polymers properties and Hal :
4. Product Design and Quality of and reinforced plastics behavior of
Plastic Form to produce parts(C2) thermplastics,
5. Example product from Plastic thermosets,
elastomers and
reinforced plastics
2. Describe the
design
considerations in
forming polymers
and reinforced
plastics
3. Question and
answer session
mahasiswa
1. Review the topic
2. Qustion and
Answer session
3. Review topic for
the next session

Non 19,20 1. Automation Students will be able to Dosen Kalpakjan,


Traditional 2. Programming for Numerical Control determine the art and 1. Explain the use Seroke
Machining 3. Material Handling and Movement science of automation of hard automation BAB : 14
(NTM) 4. Industrial Robots in manufacturing for very large Hal : 869 -
5. Sensor Technology operations, including production 909
6. Design and Economics the use of robots, quantities
Consideration sensors and 2. Describe the
fixturing.(C3) control strategies
3. Describe the
impact of
automation on
product design and
process economics
4. Question and
answer
mahasiswa
1. Review the tpic
2. Question and
answer
3. Discuss the
advantages the use
of Non Traditional
Machining (NTM)
4. Review topic for
the next session

Computer 21,22 1. Manufacturing System Students will be able to Dosen Kalpakjan,


Integrated 2. Computer Integrated determine how 1. Explain the Seroke
Manufacturing Manufacturing computers and people computer aided BAB : 15
System 3. Computer-Aided Design and are integrated into a design through
Pembahasan Mgg Materi Kompetensi Khusus Metodologi referance
Engineering modern and efficient graphical Hal : 914 -
4. Proses Planning manufacturing description and 949
5. Computer Simulation environment analysis of parts
6. Just In Time Production system(C3) 2. Explain the use
7. Lean Manufacturing of computers to
8. Artificial Intellegence simulate
manufacturing
processes and
system
3. Describe the
importance and
feature of
communication
systems
4. Question and
answer session
mahasiswa
1. Review the topic
2. Discussion
3. Review topic for
the next session

Joining and 23,24 1. Arc Welding Processes Students will be able to Dosen Kalpakjan,
fastening 2. High Energy Beam Welding implement the 1. Presentation the Seroke
process 3. The Fusion Welded Joint principles, topic BAB : 12
4. Cold Welding characteristics and 2. Practising the Hal : 732 -
5. Brazing and Soldering application of major joining proesses 796
6. Design and Economics joining process and and operations
Consideration operations(C3) 3. Discussion
mahasiswa
1. Practices the
joining processes
and operations
2. Question and
answer
3. Implementation
of the joining
process using the
parts in laboratory
4. Review topic for
the next session

Competitive 25,26 1. Product Design and Robust Design Students will be able to Dosen Kalpakjan,
Aspects of 2. Product Quality determine the factors 1. Explain the Seroke
Manufacturing 3. Life Cycle Engineering and that have a major quality in design BAB : 16
Processes Sustainable Manufacturing impact on product and the design of Hal : 954 -
4. Selection of Materials for Products design and robust products 983
5. Manufacturing Cost and Cost manufacturer(C3) 2. Explain the
Reduction product's life cycle
and design for
sustainability
3. Discussion
mahasiswa
1. Review the topic
2. Question and
answer

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