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3

3.1

3-1

3-1

3.1.1

1
3-1 =56mm81mm
3

=36mm45mm56 36 -0.1mm
0.04mm Ra3.2

2
3-1 =56mm
81mm 24mm

3
3-1 CA6140

3.1.2

1 15mm
2
3
456.5mm
546.5mm 45mm
646mm 45mm 0.04mm
245 Ra3.2
746mm
8 82mm56.5mm
9 81mm
1056mm Ra3.2
11 245
12

3.1.3

1
2

3
4
5
6

7
8
9

47

3.2

3-2

IT7IT6 Ra 1.61.8m

3-2

3.2.1

1
1

60% CA6140
2
CA6140 3-3

48
3

123456
7891011
3-3 CA6140

49











2CA6140
1CA6140
CA6140



IT6IT7
Ra1.25



2CA6140

400mm
750100015002000mm
65090014001900mm
210mm
48mm

24 101400r/min
12 141580r/min
64 0.0286.33mm/r
64 0.0143.16mm/r
4m/min

44 S=1192mm
20 a=224 /in

39 m=0.2548mm

50
3

37 DP=196

7.5kW1450r/min

0.01mm
0.01mm/100mm
0.02mm/300mm
0.04/100mm0.06/300mm
Ra 1.25 ~ 2.5m
3
1

3-4 CA6140

123456
3-4 CA6140


1
2

51

CA6140
3-5

3-5 CA6140

3-6
0.02mm 0.02mm
0.04mm
3-6 0.04mm

52
3

3-6

3-7

a 15 b 15 c 15
3-7

3.2.2

1
1

3-8
2
3-8

1 3-8a

53

3-8b 3-8c45
90 93


3-8i
2 3-8d
3 3-8e

4 3-8f

5 3-8h

6 3-8g

3-8

1
0 0 r r s
0 3-9

54
3

3-9

0
0
0
r
r
s
2
1 0


3-10a
3-10b

a b
3-10

38

55

530
1530

3-11 0 55 br 0.30.5f

3-11 R

3-11

2 0 0 0 0

612 212
36 612

3 r

4590 90

4 r

1015
5 s

56
3

44
6
3-12a

r 0.52mm
3-12b
f 0 0.52mm 0

a b
3-12


3-13
f
1.21.5

3-13

75

57

2
YT15
3-14 75

3-14 75

0 1518 0 4
r 75 45 r 68

46
R 0.5 f s 0.3 s
65
0.5s
3 v 50m/min s 11.5mm/r a p 510mm
P 25kW
4
3

58
3

90 3-15

3-15

1 r 0
2 r 0
3 0 s
4
5
6
7 3-16

3-16

2
1

59

1 2

3-17

3-17

3.2.3

1
3-18


3-19

60
3

3-18 3-19

2
3-20

3-21

3-20 3-21

60

3-22

61

3-22

12

3-23

3-23


3-24

3-25
1 3-26
1
2

62
3

12345
3-24

3-25

3
4
5
6
2
1

63

3-26

3
4 L 3060mm
5

3-27

123
3-27

3-28 1:10001:5000

64
3

12
3-28

5
1

3-29

1234
3-29


3-30

65

12345
3-30

3-31 3-31a
3-31b

a b
123456
3-31

3.2.4

66
3

1

IT13IT11 Ra 5012.5m
1

2

IT8IT6 Ra 1.60.8m

3 ( f =0.05
0.20mm/r) a p =0.51mm a p =0.10.2 mm
80120m/min
38m/min

3

1

0 0
0 = 105 0 = 57
r
75 r

67

30s
0.50.8 f
0 510


0
0 =1020
0
0 =68
r 1.21.5f

s = 38


2
1
457590
14545 r r 45
4545 r =90
45 r

27575 r =75 r >90

39090 r =90

2

1
2
3

68
3

4
3-32

3-32

3
90
95 3-33

3-33


3-34

69

3-34

4
90

1 45 3-35

3-35 45

2 90 3-36

3-36 90

70
3

5

150 50mm
3-37

3-37

25mm

250r/min

71

3-38

3-38

3-39

35

3-39

2 5mm

1
500r/min
2
3-40

72
3

3-40

3
4

3-41
a
bc

3-41d
3

1
1

3-41

45 40Cr 40MnB40CrMnMo

73

2
1

2
3



2mm 0.6mm 2+0.6/2=2.3mm

3
3-42
1 45 35160

74
3


45
HRC 4050 50
3-42

2 240.021 0.0015
0.041 26 0.0002 0.02mm32

A 0.03mm

3 220.021 0.021
0.041 Ra0.4 24 0.041

Ra0.4 260.0015
0.0002 Ra0.8

0.350.4mm

4
3-1

3-1

1 35160
1

30mm

2 2 30mm

156mm

75



1


34952629
3
232
9524.4
3 30.7
4 1.245
1
28

642427

4 226.4

6522.428

3 30.7
4 1.245
5
6
7
8
9

3.2.5

1
1

3-43a

3-43b

3-43c
2


76
3

a b c
3-43




3
1

3
4
5

2

1
3-44

3-44


0.313mm 6mm

77

2

3-45

3-45

2 r
1182 100140

0
3030
0


55


100mm
0.030.12mm
3

3-46
1
55

78
3

3-46



2

510mm





4
112mm

3 3-47b
3-47a

a b
3-47

79

5
1

4mm v 0.30.6m/s

4
3-48

3-48

3
30mm
IT9IT10
Ra3.212.5
1

2
3-49


1
2 a p

80
3

3-49

3 34
4

Ral.63.2 Ra0.8
IT7IT8
1

3-50

3-50


r 6075 r 1530
3-51

r 9295 r 10 3-52
3-53a

3-53bc

81

3-51 3-52

a b

3-53






5
1
3-54

82
3

3-54

2

3-55a
3-55b

a b
3-55


3-56

3-56

3
3-57 3-57
a 3-57b

3-57c

83

a b c
3-57

6
1


IT8IT6 IT5
Ra1.60.8

3-58

0.150.3mm 0.040.15mm

3-58

2
1

84
3

20H70 0.021 200.014


0.007

2 v
5m/min f 0.2l mm/r
3

7
1

1 3-59 O

3-59

2
3-60

3-60

85

3-60

3 3-61

3-61

4 3-62

86
3

3-62

3-63

3-63

3-64

3-64

87

2
1

3

3-65

a b
3-65

V 3-66

a b
3-66 V

88
3

3-67 2 3-65 2
8
5 6 7

1
1

2
1

12345768
3-67

3 180

89

3
3-68 40Cr 200

3-68

1 55
2 110mm
3
4 50 3mm
5 35 105
6 105mm
7 102mm 36.5 mm
8 HB220270
9 60mm 51
10 60mm 51
11 37.5
12 380.05
0.02 145

13 1000.1 145
14
15 500.010
0.015

16 145
17

90
3

3.2.6


3-69
3

3-69

1
3-70 D d 2L
C

3-70

1 DdL

Dd C
tg 3-1
2L 2
2 C DdL
Dd
C 3-2
L
3

91

1GB157-83
0 1 2 3 4 5 6 7 0
6
2 4 6 80 100 120 140 160 200
8 mm8 C=1:20

2

1
3-71
h

3-71

3-72 A B

3-72


3-73

92
3

3-73

3-74

3-74

2
3-75


1
2

93

3-75

3-76

3-76

3-77
L R

L R

3 3-78
a

b
c

94
3

3-77

a b c
3-78

3-79

3-79

95

3
3-80
1 3 2
2
BC//AD

3-80


4
20mm


3-81


3-82

3-81 3-82

96
3

3
1
12mm

Ra1.6
1 3-83a 3-83b

br=0.10.2mm

3-83

97


5m/min
0.150.3mm/r

4
1
3-84
1
2
3

3-84

98
3

2
3-85
140 90

3-85

3

3-86
1
12030


2 3-86
a 3-86b

a b c
3-86

3-87

99

a b
3-87

4

a 3-88

b
3-88

100
3

1 a

a p

a p a tg 3-3
ap a C / 2 3-4
a p mm

C
a mm
3-1 1.5
4mm
3-3
a p a tg 4 tg1.5 4 0.02619 0.105 mm
3-2 1:10 d=0.40.5mm
3-89 a

3-89

3-4
2d 2 0.4
a 8mm
C 1
10
2d 2 0.5
a 10mm
C 1
10
810mm
2
a
a 3-90

101

3-90

3.2.7

3-91


3-91a a
b
c
3-91b

102
3

a b
3-91


3-92

b c
3-92

103

1
3-93

12345
3-93

2
3-94 1
2 4 3
7 2 8

3-94

104
3

90

3.2.8

1
1
3-95

3-95

1 3-96

3-96

105

3
4
5 3-97

3-97

6
2
1dD 3-98 d
D

3-98

2d1D1 d1
D1
3d2D2

4
5n 3-97
6P

106
3

7S
S P S nP
8
3-99
tan S /( d 2 )

3-99

2
1

1 3-99
fL 35)
fH
fL (3 ~ 5 ) 3-5
fH (3 ~ 5 ) 3-6
2 3-100a 0 0
0 0
3-100b

0 3-100
cd

107

3-100

3 r
0 0

3-101

a b
3-101

3-102
4
3-103
3-104 0.2
0.4mm

108
3

3-102

a b
3-103

3-104

109

1 3-105



1015
68
fL (3 ~ 5 ) fH (3 ~ 5 )

3-105

2 3-106

0 1520

3-106

3 3-107

110
3

3-107

2
3
4

35m/min
50100m/min

P d2
P d2

111

1
1

3-108a

3-108b
3-108c


3-108d

3-108e
3-108f

3-108

112
3

3
h

0.15mm 0.020.05mm

3-109

a b c
3-109

2

35
0.1mm
3-110

5

3-111
1 4mm
2 4mm
3 8mm

113


3-111d

3-110

a b c d
3-111

6
1


3-112

114
3

3-112

2
180 120


z1 z1
42 z1 z2 3 4 3 14
1 2 z1 z2 1 2
4 z1 z2
3-113
z

3-113

115

3-114
2 12
3 1 4
3

3-114

2
1
2
3

7
1

1
2 3-115

116
3

3-115

3 3-116

3-116

4 3-117 3-117a
3-117b

a b
3-117

117

M 3-118 M

1 P
M d 2 d D 1 ctg 3-7
2 2
sin
2
Mmm
d2mm)
dDmm

Pmm

3-118

3-119

3-119

118
3

M dD 3-2

3-2

d2 dD M
= 30 d2 = d0.5P dD = 0.518P M = d2+4.864dD1.866P
= 60 d2 = d0.6594P dD = 0.577P M = d2+3dD0.866P

3-3 Tr488-7h M
d2 dD
d 2 d 0.5 P 48 0.5 8 44mm
d D 0.518P 0.518 8 4.144mm
M
M d 2 4.864d D 1.866d D 44 4.864 4.144 1.866 8 49.23mm
2

3-120
d
A
M d
A 3-8
2
Amm
dmm 3-120
Mmm
3
3-121 1 2

12
3-121

119

1
2

3.3

3CA6140

6 0 0 r r s
0
7

8 0 0
9
10
11
12
13
14

15 2
16

17

18
19

20
21

22

120
3

23 457590

24

25

26
27
28
29

30 2 r 0 0
31

32
33
34 Ra1.63.2
Ra0.8 IT7IT8
35
36
37

38
39
40
41

42
43
44
45

46

47
48
49

121

50

51

52

53
54
55

56
57

58

3.4

CA6140

3.4.1

1
1
2
3
4
2 3-14 75
1
2
3
4 3-14
5
3
1

122
3

2
3

3.4.2

1
1
2
3
4
5
6
2
1
2
3
4
5
3
1
2
3

123

3.4.3

1
1
2
3
4
5
6
2
1
2
3
4
5
3
1
2
3

124
3

3.4.4

1
1
2
3
4
5
2
1
2
3
4
5
3
1
2
3

125

3.4.5

1
1
2
3
2
1
2
3
4
5
3
1
2
3

3.4.6

1
1

126
3

2
3
4
5
6
2
1
2
3
4
5
3
1
2
3

3.4.7

1
1

127

2
3
4
2
1
2
3
4
5
3
1
2
3

3.5

1
2
3
4

128
3

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1D=25mmd=21mmL=45mm
2C=1:5
32
1D= 25mmd = 24mmL= 20mm
2C=1:20
33
34

35 C=1:20 8mm

36
37

129

38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55 M243Tr406-8h dD M

130

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