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The Power in Electrical Safety

Main Catalogue Edition 2016/2017

BENDER Group
Main Catalogue
Edition 2016/2017

Bender GmbH & Co. KG


Londorfer Str. 65
D-35305 Grnberg
Subject to change! Bender GmbH & Co. KG, Germany P.O.Box 1161
The catalogue and the articles and illustrations which it contains are protected by copyright. D-35301 Grnberg
Distribution, translation, microfilming and storing in electronic systems, particularly for commer- Tel. +49 6401 807-0
cial purposes, are not permitted without prior permission from the author. We accept no liability Fax +49 6401 807-259
for errors and omissions. All specifications are based on manufacturer data. All logos and product E mail: info@bender.de
designations are registered trademarks of the respective manufacturer. Internet: www.bender.de
2016/2017
Insulation monitoring devices 9
ISOMETER
1

Equipment for insulation fault location 135


ISOSCAN
2

Power Quality and Energy Measurement 161


LINETRAXX
3
Measuring and monitoring relays 198
LINETRAXX

Residual current monitoring systems 241


LINETRAXX
4

System components 273


Coupling devices Power supply units COMTRAXX Gateways
Measuring current transformers Measuring instruments COMTRAXX Alarm indicator and test combinations 5
Transformers Interface converters COMTRAXX condition monitors
Measuring transducers Interface repeaters Visualisation

Switching equipment 365


ATICS transfer switching and monitoring devices
6
Test systems 374

UNIMET Safety analyser

Annex 393
Standards and guidelines applied
Alphabetical list of devices

Technical terms
Service i i

2016/2017 3
The Power in
Electrical Safety

4 2016/2017
In the past 70 years we have learnt thinking ahead in a strategic and forward-looking way and to
consider today what customers are going to need tomorrow. Innovative solutions und service
activities, excellent know-how global expertise when it comes to electrical safety provide answers
to the challenges of various application areas. As a global market and technology leader we
underline this by our quality promise 5foryou.
With over 700 employees we are globally present in over 70 countries.

Since January 2012 we provide a five-year warranty for 5forU-relevant


devices registered not later than 24 months after the date of purchase.

2016/2017 5
Monitoring and analysis
made easy

More information on powerscout.bender.de


Simple setup

Long-term analysis

Visualisations

Automated reports

Across locations

Central testing and monitoring of the


electrical installation and equipment
(DGUV Vorschrift 3 (German Social
Accident Insurance Regulation 3))

No local software installation required


1

8 2016/2017
Insulation monitoring devices 9
ISOMETER
1

Equipment for insulation fault location 135


ISOSCAN
2

Power Quality and Energy Measurement 161


LINETRAXX
3
Measuring and monitoring relays 198
LINETRAXX

Residual current monitoring systems 241


LINETRAXX
4

System components 273


Coupling devices Power supply units COMTRAXX Gateways
Measuring current transformers Measuring instruments COMTRAXX Alarm indicator and test combinations 5
Transformers Interface converters COMTRAXX condition monitors
Measuring transducers Interface repeaters Visualisation

Switching equipment 365


ATICS transfer switching and monitoring devices
6
Test systems 374

UNIMET Safety analyser

i
Annex 393
Standards and guidelines applied Technical terms
Alphabetical list of devices Service i

2016/2017 9
1 Overview insulation monitoring devices ISOMETER

ISOMETER ISOMETER ISOMETER ISOMETER ISOMETER


iso685- iso685--B iso685--P isoNAV685-D isoNAV685-D-B

Page 33 38 43 49 54
Quick response to combined De-energised loads/
Special applications resistance and offset voltage frequency converters
measurement
Control circuits
Circuits

Auxiliary circuits
Main circuits
3(N)AC
Voltage system

AC
AC/DC
DC

AC, 3(N)AC 0690 V, AC, 3(N)AC 0690 V, AC, 3(N)AC 0690 V, AC, 3(N)AC 0690 V
Nominal system voltage Un offline
DC 01000 V DC 01000 V DC 01000 V (60 Hz)

Tolerance of Un + 15 % + 15 % + 15 % + 15 %

System leakage capacitance Ce F 1000 1000 1000 1000 1000

Response value Ran k 110000 110000 110000 110000 101000

Coupled systems
Locating current injector
for insulation fault location
DIN rail
Installation

Screw mounting
Panel mounting/
wall fastening
Web server
Modbus TCP TCP TCP TCP TCP
Interfaces

BCOM
BS
BMS

Type P. Suitable system components


FP200 64
AGH150W-4 282
Coupling devices

AGH204S-4 283
AGH520S 284

AGH675S-7 285
AGH676S-4 287

10 Insulation monitoring devices | Device overview 2016/2017


1

ISOMETER ISOMETER ISOMETER ISOMETER ISOMETER


isoRW685W-D IRDH275 IRDH275BM-7 IRDH375 IRDH575

59 67 71 75 79

AC, DC or AC/DC Equipment for


Railway medium voltage systems insulation fault location

AC, 3(N)AC 0690 V, AC, 3(N)AC 0690 V AC, 3(N)AC, DC AC, 3(N)AC 0690 V dependent on type
DC 01000 V DC 0565 V 015,5 kV (absolute) DC 0565 V

+ 15 % + 15 % + 15 % + 15 % + 15 %

1000 500 5 500 500 (150)

110000 110000 10010000 110000 110000

TCP

Suitable system components

2016/2017 Insulation monitoring devices | Device overview 11


1 Overview insulation monitoring devices ISOMETER

ISOMETER ISOMETER ISOMETER ISOMETER ISOMETER


IR420-D4 IR125Y-4 IR425 IR470LY IR470LY2-4061

Page 16 19 21 24 27

Special applications

Control circuits
Circuits

Auxiliary circuits
Main circuits
3(N)AC
Voltage system

AC
AC/DC
DC

AC 19.2230 V,
Nominal system voltage Un AC 0250 V AC/DC 0250 V AC, 3(N)AC 0690 V AC, 3(N)AC 0690 V
DC 19.2250 V

+ 15 %
Tolerance of Un + 20 % + 20 % + 15 % + 15 %
+20 %
System leakage capacitance Ce F 20 10 20 20 20
10100
Response value Ran k 1200 10200 1200 1200 35500
Coupled systems
Locating current injector
for insulation fault location
DIN rail
Installation

Screw mounting
Panel mounting/
wall fastening
Web server
Modbus
Interfaces

BCOM
BS
BMS

Type P. Suitable system components


FP200 64
AGH150W-4 282
Coupling devices

AGH204S-4 283
AGH520S 284

AGH675S-7 285
AGH676S-4 287

12 Insulation monitoring devices | Device overview 2016/2017


1

ISOMETER ISOMETER ISOMETER ISOMETER ISOMETER


iso1685P IR1575 IR427 isoMED427P isoLR275

30 83 86 90 104
Installations with
Medical locations Medical locations a low level of
insulation

via AGH-LR
AC 01000 V, AC, 3(N) AC 0400 V AC 70330 V AC 70230 V 3(N)AC 0690 V
DC 01500 V DC 0400 V DC 01000 V
+ 15 %
+6% + 20 % + 15 % + 15 % + 10 %
500 60 5 5 500

2001000 21000 50500 50500 k 0.2100

Suitable system components

2016/2017 Insulation monitoring devices | Device overview 13


1 Overview insulation monitoring devices ISOMETER

ISOMETER
ISOMETER ISOMETER ISOMETER ISOMETER
isoPV1685
isoPV isoPV425 IR470LY2-60 IR420-D6
isoPV1685PFR

Page 93 97 101 107 110

Special applications Photovoltaic Photovoltaic Photovoltaic Disconnected loads Disconnected loads

Control circuits
Circuits

Auxiliary circuits
Main circuits
3(N)AC
Voltage system

AC
AC/DC
DC
via AGH-PV DC 01000 V, AC, 3(N)AC
Nominal system voltage Un 3(N)AC 0793 V DC 01500 V offline
AC 0690 V , 15460 Hz 0690 V
DC 01000 V

Tolerance of Un + 10 % + 15 % +6% + 15 %

System leakage capacitance Ce F 2000 500 2000 10 10


101000
Response value Ran k 0.2100 1990 0.2990 10010000
5005000
Coupled systems
Locating current injector (only isoPV1685PFR)
for insulation fault location
DIN rail
Installation

Screw mounting
Panel mounting/
wall fastening
Web server
Modbus RTU
Interfaces

BCOM
BS
BMS

Type P. Suitable system components


FP200 64
AGH150W-4 282
Coupling devices

AGH204S-4 283
AGH520S 284

AGH675S-7 285
AGH676S-4 287

14 Insulation monitoring devices | Device overview 2016/2017


1

ISOMETER ISOMETER ISOMETER ISOMETER ISOMETER ISOMETER


IR423 IR123 IR155 isoEV425 iso165C isoRW425

113 116 119 123 128 131

Mobile generators Mobile generators Electric mobility Electric mobility Electric mobility Railway

DC 01000 V
AC 0250 V AC 100250 V DC 01000 V AC 0690 V, DC 0600 V AC/DC 0400 V
15460 Hz
+ 10 %
+ 20 % + 20 % +0% + 15 % + 25 %
+ 15 %
5 1 1 5 1 300
30 k1 M;
1200 46/23 10010000 10990 1990
40 k2 M

RTU RTU

Suitable system components

2016/2017 Insulation monitoring devices | Device overview 15


ISOMETER IR420-D4
Insulation monitoring device for unearthed AC control circuits (IT systems)

Device features
Insulation monitoring for IT control circuits AC 0300 V
1 Two separately adjustable response values
Preset function (automatic setting of basic parameters)
Connection monitoring system/earth
LEDs: Power On, Alarm 1, Alarm 2
Internal/external test/reset button
Two separate alarm relays (one changeover contact each)
N/O or N/C operation, selectable
Typical applications Fault memory behaviour, selectable
AC control circuits in the industrial Self monitoring with automatic alarm
sector, mechanical engineering, Multi-functional LC display
power plants, elevators, automation Adjustable response delay
systems etc. Two-module enclosure (36 mm)
AC control and auxiliary circuits in RoHS compliant
accordance with DIN EN 60204-1 Push-wire terminal (two terminals per connection)
Electrical equipment of machines,
IEC 60204-1, EN 60204-1 Standards
AC auxiliary circuits in accordance The ISOMETER of the IR420 series complies with the requirements of the device standards:
with DIN VDE 0100-725 DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, ASTM F 1207M-96 (2007).
Smaller AC IT systems such as
lighting systems, mobile generators Further information
For further information refer to our product range on www.bender.de.
Approvals

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
1672 V, 42460 Hz 9.694 V IR420-D4-1 B 7101 6409
70300 V, 42460 Hz 70300 V IR420-D4-2 B 7101 6405
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

16 Insulation monitoring devices | Control and auxiliary circuits 2016/2017


Insulation monitoring device ISOMETER IR420-D4
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Switching elements
Rated insulation voltage 250 V Number of switching elements  2 x 1 changeover contact
Rated impulse voltage/pollution degree 4 kV/3 Operating principle NC/N/O operation (N/O operation)*
Protective separation (reinforced insulation) between Electrical service life, number of cycles  10,000
 (A1, A2) -(L1, L2, E, KE, T/R) -(11, 12, 14) -(21, 22, 24) Contact data acc. to IEC 60947-5-1
Voltage test acc. to IEC 61010-1 2.21 kV Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 220 V 110 V 24 V
Supply voltage
Rated operational current 5 A 3 A 0.1 A 0.2 A 1A
Supply voltage US
Power consumption
see ordering information
4 VA
Minimum contact rating 1 mA at AC/DC 10 V 1
Environment/EMC
IT system being monitored
EMC IEC 61326-2-4
Nominal system voltage Un  AC 0300 V Operating temperature -25+55 C

ISOMETER IR420-D4
Nominal frequency fn 42460 Hz Classification of climatic conditions acc. to IEC 60721
Response values Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Response value Ran1 (Alarm 1) 1200 k
Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Response value Ran2 (Alarm 2) 1200 k
Classification of mechanical conditions IEC 60721
Preset mode  Un 72 V Ran1 (Alarm 1) = 20 k/Ran2 (Alarm 2) = 10 k
Stationary use (IEC 60721-3-3) 3M4
 Un > 72 V Ran1 (Alarm 1) = 46 k/Ran2 (Alarm 2) = 23 k
Transport (IEC 60721-3-2) 2M2
Relative uncertainty 15 k/5200 k 0.5 k/15 %
Long-time storage (IEC 60721-3-1) 1M3
Hysteresis 15 k/5200 k +1 k/+25 %
Time response Connection
Response time tan at RF = 0.5 x Ran and Ce = 1 F 1s Connection type push-wire terminal
Start-up delay (start time) t  010 s (0 s)* Connection properties
Response delay ton 099 s (0 s)* rigid 0.22.5 mm (AWG 2414)
Flexible without ferrule 0,752,5 mm (AWG 1914)
Measuring circuit Flexible with ferrule 0.21.5 mm (AWG 2416)
Measuring voltage Um 12 V Stripping length 10 mm
Measuring current Im (at RF = 0 ) 200 A Opening force 50 N
Internal DC resistance Ri 62 k Test opening, diameter 2.1 mm
Impedance Zi at 50 Hz 60 k
Other
Permissible extraneous DC voltage Ufg DC 300 V
Permissible system leakage capacitance Ce  20 F Operating mode continuous operation
Mounting any position
Displays, memory Degree of protection, internal components (DIN EN 60529) IP30
Display  LC display, multi-functional, non-illuminated Degree of protection, terminals (DIN EN 60529) IP20
Display range, measured value  1 k1 M Enclosure material polycarbonate
Operating uncertainty 15 k/5 k1 M 0.5 k/15 % Flammability class UL94 V-0
Percentage operating error  15 % DIN rail mounting acc. to IEC 60715
Password  off/0999 (off)* Screw mounting 2 x M4 with mounting clip
Fault memory, alarm relay on/off* Documentation number D00037
Weight  150 g
Inputs
Cable length test and reset button 10 m ( )* = factory setting

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Insulation monitoring devices | Control and auxiliary circuits 17


Insulation monitoring device ISOMETER IR420-D4
Displays and controls

1 2 3

5 6 7
ISOMETER IR420-D4

1 LED power ON, (flashes in case of interruption of the connecting 4 LC display


leads E/KE or L1/L2). 5 Test button T: to call up the self test.
2 Alarm LED AL1, lights when the value falls below the set response Arrow up button: parameter change, to move up in the menu
value Alarm 1 and flashes in case of interruption of the connecting 6 Reset button R: to delete stored insulation fault alarms
leads E/KE or L1/L2). Arrow down button: parameter change, to move down in the menu
3 Alarm LED AL2, lights when the value falls below the set response 7 Menu button MENU: to call up the menu system.
value Alarm 2 and flashes in case of interruption of the connecting Enter button: Confirms parameter changes
leads E/KE or L1/L2).

Wiring diagram

US
6

5
3 2 7

1 Supply voltage US (see ordering details) via fuse 6 Combined test and reset button T/R:
2 Separate connection of E, KE to PE short-time pressing (< 1.5 s) = RESET, long-time pressing (> 1.5 s) = TEST
3 Connection of the AC system to be monitored: 7 Line protection by a fuse in accordance with IEC 60364-4-43 (6 A
AC: connect terminals L1, L2 to conductor L1, L2. fuse recommended). In case of supply (A1/A2) from an IT system,
both lines have to be protected by a fuse.
4 Alarm relay K1: Alarm 1
5 Alarm relay K2: Alarm 2

18 Insulation monitoring devices | Control and auxiliary circuits 2016/2017


Insulation monitoring device ISOMETER IR420-D4
ISOMETER IR125Y-4
Insulation monitoring device for unearthed AC and DC systems

Device features
Insulation monitoring for AC and DC systems (IT systems)
Response values, adjustable 10200 k 1
LEDs: Power On LED, alarm LED to signal insulation faults
Internal combined test and reset button
Connection external reset button
Alarm relay with one potential-free changeover contact
N/C operation
Fault memory behaviour, selectable
Typical applications
A
 C and DC control and auxiliary Standards
circuits in accordance with DIN The ISOMETER of the IR125Y-4 series complies with the requirements of the standards:
EN 60204-1, Electrical equip- DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, ASTM F1669M-96 (2007)
ment of machines, IEC 60204-1,
EN 60204-1
D
 C auxiliary circuits in accordance Further information
with DIN VDE 0100-725 For further information refer to our product range on www.bender.de.
Simple battery systems

Approvals

Ordering information

Nominal system voltage 1) Un


Type Art. No.
AC DC
19.2265 V 19.2308 V IR125Y-4 B 9102 3005
1)
Absolute values

Accessories

Description Art. No.

Mounting plate B 990 056

Response values/measuring circuits

System leakage
Type Response value Ran Response time tan capacitance Ce
IR125Y-4 10200 k 6s 10 F

Type Measuring voltage Um Measuring current Im Internal DC resistance Ri

IR125Y-4 13 V 0.12 mA 112 k

2016/2017 Insulation monitoring devices | Control and auxiliary circuits 19


Insulation monitoring device ISOMETER IR125Y-4
Technical data
Insulation coordination acc. to IEC 60664-1 Environment
Rated insulation voltage AC 250 V Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Rated impulse withstand voltage/pollution degree  4 kV/3 Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10150 Hz
Voltage ranges
Vibration resistance IEC 60068-2-6 (transport) 2 g/10150 Hz
Nominal system voltage Un AC 19.2265 V, DC 19.2308 V Ambient temperature (during operation/during storage) -10+55 C/-40+70 C
Supply voltage US  = Un Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Power consumption 1.5 W
Connection
1 Response values see table Response values/measuring circuit
Connection type modular terminals
Measuring circuit see table Response values/measuring circuit Connection properties
rigid/flexible 0.24 mm/0.22.5 mm
Outputs
ISOMETER IR125Y-4

Other
Test button internal
Operating mode continuous operation
Reset button internal/external
Mounting any position
Switching elements Degree of protection, internal components (DIN EN 60529) IP30
Number of switching elements  1 changeover contact Degree of protection, terminals (DIN EN 60529) IP20
Operating principle N/C operation Screw mounting with mounting plate
Electrical endurance, number of cycles 12,000 DIN rail mounting acc. to IEC 60715
Contact class IIB in accordance with DIN IEC 60255-0-20 Flammability class UL94 V-0
Rated contact voltage AC 250 V/DC 300 V Documentation number D00114
Making capacity AC/DC 5 A Weight  130 g
Breaking capacity 2 A, AC 230 V, cos phi = 0.4 0.2 A, DC 220 V, L/R = 0.04 s

Dimension diagram (dimensions in mm)

Wiring diagram

L1
L2

6
1
2

3
7

8
9

1 Supply voltage US (see ordering details) via fuse 5 Adjustable response value 10200 k
2 Power On LED ON 6 R1/R2 bridged: Fault memory active
3 LED ALARM 7 Alarm relay in N/C operation
4 Combined test and reset button TEST/RESET, 8 Alarm
short-time pressing (< 1 s) = RESET; 9 No alarm
long-time pressing(> 1 s) = TEST

20 Insulation monitoring devices | Control and auxiliary circuits 2016/2017


Insulation monitoring device ISOMETER IR125Y-4
ISOMETER IR425
Insulation monitoring device for unearthed AC/DC control circuits (IT systems)

Device features
Insulation monitoring for AC/DC control circuits 0300 V
Two separately adjustable response values 1
Preset function (automatic setting of basic parameters)
Connection monitoring system/earth
LEDs: Power On, Alarm 1, Alarm 2
Information about the point of fault L+/L-via display
Internal/external test/reset button
Two separate alarm relays (one changeover contact each)
Typical applications N/O or N/C operation, selectable
A
 C/DC control circuits in the Fault memory behaviour, selectable
industrial sector, mechanical Self monitoring with automatic alarm
engineering, power plants, eleva- Multi-functional LC display
tors, automation systems etc. Adjustable response delay
A
 C/DC control and auxiliary circuits Two-module enclosure (36 mm)
in accordance with DIN EN 60204-1 Push-wire terminal (two terminals per connection)
Electrical equipment of machines,
IEC 60204-1, EN 60204-1 Standards
A
 C/DC auxiliary circuits in accor The ISOMETER of the IR425 complies with the requirements of the device standards:
dance with DIN VDE 0100-725 DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, ASTM F 1669M-96 (2007).
(VDE 0100-725)
S maller AC/DC IT systems such as Further information
lighting systems
For further information refer to our product range on www.bender.de.

Approvals

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
IR425-D4-1 B 7103 6403
1672 V, 15460 Hz 9.694 V
IR425-D4W-1 B 7103 6403W
IR425-D4-2 B 7103 6402
70300 V, 15460 Hz 70300 V
IR425-D4W-2 B 7103 6402W
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

2016/2017 Insulation monitoring devices | Control and auxiliary circuits 21


Insulation monitoring device ISOMETER IR425
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environment/EMC
Rated insulation voltage 250 V EMC IEC 61326-2-4
Rated impulse voltage/pollution degree 4 kV/3 Operating temperature -25+55 C
Protective separation (reinforced insulation) between Classification of climatic conditions acc. to IEC 60721
 (A1, A2) -(L1, L2, E, KE, T/R) -(11, 12, 14) -(21, 22, 24) Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Voltage test acc. to IEC 61010-1 2.2 kV Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Supply voltage
Classification of mechanical conditions IEC 60721
1 Supply voltage US
Power consumption
see ordering information
4 VA
Stationary use (IEC 60721-3-3)
Transport (IEC 60721-3-2)
3M4
2M2
IT system being monitored Long-time storage (IEC 60721-3-1) 1M3
Nominal system voltage Un AC/DC 0300 V Option W
ISOMETER IR425

Nominal frequency fn  DC 15460 Hz Classification of climatic conditions acc. to IEC 60721


Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Response values Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Response value Ran1 (Alarm 1) 1200 k Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Response value Ran2 (Alarm 2) 1200 k Classification of mechanical conditions IEC 60721
Preset mode  Un 72 V Ran1 (Alarm 1) = 20 k/Ran2 (Alarm 2) = 10 k Stationary use (IEC 60721-3-3) 3M7
 Un > 72 V Ran1 (Alarm 1) = 46 k/Ran2 (Alarm 2) = 23 k Transport (IEC 60721-3-2) 2M2
Relative uncertainty 15 k/5200 k 0.5 k/15 % Long-time storage (IEC 60721-3-1) 1M3
Hysteresis 25 %
Connection
Time response Connection type push-wire terminal
Response time tan at RF = 0.5 x Ran and Ce = 1 F  2s Connection properties
Start-up delay (start time) t  010 s (0 s)* rigid 0.22.5 mm (AWG 2414)
Response delay ton 099 s (0 s)* Flexible without ferrule 0,752,5 mm (AWG 1914)
Measuring circuit Flexible with ferrule 0.21.5 mm (AWG 2416)
Stripping length 10 mm
Measuring voltage Um  12 V
Opening force 50 N
Measuring current Im (at RF = 0 ) 200 A
Test opening, diameter 2.1 mm
Internal DC resistance Ri 62 k
Impedance Zi at 50 Hz 60 k Other
Permissible system leakage capacitance  20 F Operating mode continuous operation
Displays, memory Mounting any position
Degree of protection, internal components (DIN EN 60529) IP30
Display range, measured value  1 k1 M
Degree of protection, terminals (DIN EN 60529) IP20
Operating uncertainty 15 k/5 k1 M  0.5 k/15 %
Enclosure material polycarbonate
Password  off/0999 (off)*
Flammability class UL94 V-0
Fault memory, alarm relay on/off*
DIN rail mounting acc. to IEC 60715
Inputs Screw mounting 2 x M4 with mounting clip
Cable length test and reset button 10 m Documentation number D00039
Weight  150 g
Switching elements
Number of switching elements  2 x 1 changeover contact ( )* = factory setting
Operating principle NC/N/O operation (N/O operation)*
Electrical endurance, number of cycles  10,000
Contact data acc. to IEC 60947-5-1
Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 220 V 110 V 24 V
Rated operational current 5 A 3 A 0.1 A 0.2 A 1A
Minimum contact rating 1 mA at AC/DC 10 V

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

22 Insulation monitoring devices | Control and auxiliary circuits 2016/2017


Insulation monitoring device ISOMETER IR425
Displays and controls

1 2 3

5 6 7

ISOMETER IR425
1 LED power ON, (flashes in case of interruption of the connecting 4 LC display
leads E/KE or L1/L2). 5 Test button T: to call up the self test.
2 Alarm LED AL1, lights when the value falls below the set response Arrow up button: parameter change, to move up in the menu
value Alarm 1 and flashes in case of interruption of the connecting 6 Reset button R: to delete stored insulation fault alarms
leads E/KE or L1/L2. Arrow down button: parameter change, to move down in the menu
3 Alarm LED AL2, lights when the value falls below the set response 7 Menu button MENU: to call up the menu system.
value Alarm 2 and flashes in case of interruption of the connecting Enter button: Confirms parameter changes
leads E/KE or L1/L2.

Wiring diagram

4
1

6 US

5
3 2 7

1 Supply voltage US (see ordering details) via fuse 6 Combined test and reset button T/R:
2 Separate connection of E, KE to PE short-time pressing (< 1.5 s) = RESET, long-time pressing (> 1.5 s) = TEST
3 Connection to the IT system to be monitored: 7 Line protection by a fuse in accordance with IEC 60364-4-43
AC: connect terminals L1, L2 to conductor L1, L2. (6 A fuse recommended). In case of supply (A1/A2) from an IT system,
both lines have to be protected by a fuse.
4 Alarm relay K1: Alarm 1
5 Alarm relay K2: Alarm 2

2016/2017 Insulation monitoring devices | Control and auxiliary circuits 23


Insulation monitoring device ISOMETER IR425
ISOMETER IR470LY
Insulation monitoring device for unearthed AC and 3(N)AC systems (IT systems)

Device features
Insulation monitoring for AC, 3(N)AC systems 0793 V (IT systems)
1 Nominal voltage extendable via coupling device
Response values, adjustable 1200 k
Connection monitoring system/earth
Power ON LED, Alarm LED for signalling AC, L+, L-insulation faults
LED bar graph indicator for signalling AC, L+, L-insulation faults
Connection for external k indication
Typical applications Combined test and reset button
AC, 3(N)AC main circuits (without Connection external test/reset button
directly connected rectifiers), such Alarm relay with two potential-free changeover contacts
as motors, pumps, rolling mills Selectable N/O or N/C operation
without variable-speed drives, Fault memory behaviour, selectable
air cooling and air conditioning
systems, lighting systems, heating
Standards
systems, mobile generators,
The ISOMETER of the IR470LY series complies with the requirements of the device standards:
building services, domestic elec-
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, ASTM F 1669M-96 (2007).
trical installation practice, etc.

Further information
Approvals
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US
Type Art. No.
AC DC
230 V IR470LY-40 B 9104 8007
24 V IR470LY-4011 B 9104 8012
42 V IR470LY-4012 B 9104 8002
90132 V1) IR470LY-4013 B 9104 8011
400 V IR470LY-4015 B 9104 8008
500 V IR470LY-4016 B 9104 8018
690 V IR470LY-4017 B 9104 8017
440 V IR470LY-4018 B 9104 8024
9.684 V1) IR470LY-4021 B 9104 8006
77286 V1) IR470LY-4023 B 9104 8026
Other supply voltages on request
1)
Absolute values

Suitable system components

Description Type Page

External k measuring 7204-1421 328


instruments 9604-1421 328
AGH204S-4 283
Coupling devices
AGH520S 284

24 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IR470LY
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 630 V Switching elements 2 changeover contacts
Rated impulse voltage/pollution degree 6 kV/3 Operating principle N/O operation/N/C operation
Factory setting N/O operation
Voltage ranges
Electrical endurance, number of cycles 12,000
Nominal system voltage Un AC, 3(N)AC 0793 V Contact class IIB in accordance with DIN IEC 602550-20
Nominal frequency fn 40460 Hz Rated contact voltage AC 250 V/DC 300 V
Supply voltage US see ordering information Making capacity AC/DC 5 A
Operating range of US
Frequency range US 
0.81.15 x US
50460 Hz
Breaking capacity
Contact rating at DC 24 V 
2 A, AC 230 V, cos phi = 0.4 0.2 A, DC 220 V, L/R = 0.04 s
2 mA (50 mW)
1
Power consumption 3 VA
Environment
Response values
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms

ISOMETER IR470LY
Response value Ran1 (Alarm 1) 1200 k Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Response time tan at RF = 0.5 x Ran and Ce = 1 F Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10150 Hz
10200 k range 1s Vibration resistance IEC 60068-2-6 (transport) 2 g/10150 Hz
110 k range 3s Ambient temperature (during operation/during storage) -10+55 C/-40+70 C
Measuring circuit Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Measuring voltage Um 40 V Connection
Measuring current Im (at RF = 0 ) 200 A Connection type modular terminals
Internal DC resistance Ri 200 k Connection properties
Impedance Zi at 50 Hz 180 k rigid/flexible 0.24 mm/0.22.5 mm
Permissible extraneous DC voltage Ufg 800 V
Permissible system leakage capacitance Ce  20 F Other
Operating mode continuous operation
Outputs
Mounting any position
Test/reset button internal/external Degree of protection, internal components (DIN EN 60529) IP30
Current output for measuring instrument (scale centre point = 120 k)  0400 A Degree of protection, terminals (DIN EN 60529) IP20
Load 25 k Screw mounting 2 x M4
DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Documentation number D00119
Weight 360 g

Dimension diagram (dimensions in mm)

99

2016/2017 Insulation monitoring devices | Main circuits 25


Insulation monitoring device ISOMETER IR470LY
Wiring diagram front plate

6 7
1 2 3 4
1
6.1
6.3 8
9
ISOMETER IR470LY

6.4
6.2

11 12
10 13

1 Combined test/reset button TEST/RESET; short-time pressing 7 Potentiometer to set the response value RALARM
(< 1 s) = RESET, long-time pressing (> 1 s) = TEST 8 Alarm relay N/O operation (basic setting)
2 LED Power on ON 9 Alarm relay N/C operation
3 4 Alarm LEDs +ALARM -, yellow, light when the value falls below 10 External k indicating instrument
the set response value and flash in case of interruption of the
11 External reset button LT1, LT2 or bridge for fault memory
connecting leads /KE or L1/L2
12 External test button PT
5 LED bar graph indicator
13 US see ordering information, 6 A fuse recommended
6 Operating principle of the alarm relays and setting range RALARM
6.1 N/O operation 6.3 x 10 k
6.2 N/C operation 6.4 x 1 k

Changing the setting range from x 1 k to x 10 k automatically


changes the indication of the k values on the LED bar graph
indicator: Setting range x 1 k: Meter scale point x 1 k.
Setting range x 10 k: Meter scale point has to be multiplied by 10 k.

Wiring diagram system connection

1 2

1 Un 3NAC system 4 Un with coupling devices: AGH204S-4 = 01300 V resp. 01650 V,



2 Un 3AC system AGH520S = 07200 V, here: coupling device AGH204S-4 connected
to Un 3AC system
3 Un AC system

26 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IR470LY
ISOMETER IR470LY2-4061
Insulation monitoring device for unearthed AC and 3(N)AC systems (IT systems)

Device features
Insulation monitoring for AC, 3(N)AC systems 0793 V (IT systems)
Nominal voltage extendable via coupling device 1
Two separately adjustable response values 10100 k/35500 k
Connection monitoring system/earth
LEDs: Power ON LED, LED to signal AC insulation faults
LED bar graph indicator for the indication of the insulation resistance
Connection for external k indication
Typical applications Combined test and reset button
A
 C, 3(N)AC main circuits (without Two separate alarm relays with one potential-free changeover contact each
directly connected rectifiers), such N/O or N/C operation, selectable
as motors, pumps, rolling mills Fault memory behaviour, selectable
without variable-speed drives,
air cooling and air conditioning Standards
systems, lighting systems, heating
The ISOMETER of the IR470LY2-4061 series complies with the requirements of the device standards:
systems, mobile generators,
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, ASTM F 1669M-96 (2007).
building services, domestic elec-
trical installation practice, etc.
Further information
For further information refer to our product range on www.bender.de.
Approvals

Ordering information

Supply voltage US
Type Art. No.
AC
230 V IR470LY2-4061 B 9104 8052
Other supply voltages on request

Suitable system components

Description Type Page

External k measuring 7204-1421 328


instruments 9604-1421 328
AGH204S-4 283
Coupling devices
AGH520S 284

2016/2017 Insulation monitoring devices | Main circuits 27


Insulation monitoring device ISOMETER IR470LY2-4061
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 630 V Number of switching elements  2 x 1 changeover contact
Rated impulse voltage/pollution degree 6 kV/3 Operating principle N/O operation/N/C operation
Factory setting N/O operation
Voltage ranges
Electrical endurance, number of cycles 12,000
Nominal system voltage Un AC, 3(N)AC 0793 V Contact class IIB in accordance with DIN IEC 60255-0-20
Nominal frequency fn 40460 Hz Rated contact voltage AC 250 V/DC 300 V
Supply voltage US see ordering information Making capacity AC/DC 5 A
1 Operating range of US
Frequency range US 
0.851.15 x US
50460 Hz
Breaking capacity
Contact rating at DC 24 V 
2 A, AC 230 V, cos phi = 0.4 0.2 A, DC 220 V, L/R = 0.04 s
2 mA (50 mW)
Power consumption 3 VA
Environment
Response values
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
ISOMETER IR470LY2-4061

Response value Ran1 (Alarm 1) 10100 k Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Response value Ran2 (Alarm 2) 35500 k Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10150 Hz
Response time tan at RF = 0.5 x Ran and Ce = 1 F 1s Vibration resistance IEC 60068-2-6 (transport) 2 g/10150 Hz
Measuring circuit Ambient temperature (during operation) -10+55 C
Ambient temperature (during storage) -40+70 C
Measuring voltage Um 40 V
Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Measuring current Im (at RF = 0 ) 200 A
Internal DC resistance Ri 200 k Connection
Impedance Zi at 50 Hz 180 k Connection type modular terminals
Permissible extraneous DC voltage Ufg 800 V Connection properties
Permissible system leakage capacitance  20 F rigid/flexible 0.24 mm/0.22.5 mm
Outputs Other
Test/reset button internal/external Operating mode continuous operation
Current output for measuring instrument (scale centre point = 120 k)  0400 A Mounting any position
Load 25 k Degree of protection, internal components (DIN EN 60529) IP30
Degree of protection, terminals (DIN EN 60529) IP20
Screw mounting 2 x M4
DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Documentation number D00120
Weight 360 g

Dimension diagram (dimensions in mm)

99

28 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IR470LY2-4061
Wiring diagram front plate

1 2 3 5 6 7

1
5.1
5.3
5.4

ISOMETER IR470LY2-4061
5.2
8 10
9 11
US
12 13 14
15

1 Combined test and reset button TEST RESET, 6 Potentiometer to set the response value RALARM1
short-time pressing (< 1 s) = RESET, 7 Potentiometer to set the response value RALARM2
long-time pressing (> 2 s) = TEST
8 Alarm relay 1: N/O operation
2 Power On LED ON
9 Alarm relay 1: N/C operation
3 Alarm LEDs 1 ALARM 2, yellow; light when the value falls below
10 Alarm relay 2: N/O operation
the set response value and flash in case of interruption of the
connecting leads /KE or L1/L2 11 Alarm relay 2: N/C operation
4 k LED bar graph indicator 12 External test button PT
5 Operating principle of the alarm relay Fault memory 13 External reset button LT1, LT2 or bridge for fault memory
5.1 N/O operation 5.3 without fault memory 14 US see ordering information, 6 A fuse recommended
5.2 N/C operation 5.4 with fault memory
15 External k indicating instrument

Wiring diagram system connection

1 2

3 4

1 3NAC system 3 AC system


2 3AC system 4 AC system AC 07200 V with coupling device AGH520S

2016/2017 Insulation monitoring devices | Main circuits 29


Insulation monitoring device ISOMETER IR470LY2-4061
ISOMETER iso1685P
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)
up to AC 1000 V/DC 1500 V

Device features
Insulation monitoring of IT systems up to AC 1000 V/DC 1500 V
1 Measuring low-resistance insulation faults
Separately configurable response values Ran1 (Alarm 1) and Ran2 (Alarm 2) (200 1 M for both values)
for prewarning and alarm
Automatic adaptation to high system leakage capacitances, selectable within the indicated range
Monitoring the connection to DC systems for pole reversal
Integrated locating current injector up to 50 mA for insulation fault location
Device self test with automatic alarm message in the event of a fault
Typical applications Alarm relays separately adjustable for insulation faults and device errors
Extensive systems up to AC 1000 V/ RS-485 interface (BMS bus), e.g. to control insulation fault location
DC 1500 V which are designed as SD card containing data logger and history memory for alarms
IT systems
Standards
Approvals The ISOMETER of the iso1685P series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1).

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage
Response value range Type Art. No.
DC
200 1 M 1830 V iso1685P-425 B 9106 5801

30 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER iso1685P
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Connection (except power supply connection)
Insulation coordination acc. to IEC 60664-1 Connection type pluggable push-wire terminals
Rated insulation voltage DC 1500 V Connection properties
Rated impulse voltage/pollution degree  8 kV/2 rigid/flexible 0.22.5/0.22.5 mm
flexible with ferrules without/with plastic sleeve  0.252.5 mm
Voltage ranges
Conductor sizes (AWG) 2412
Nominal system voltage Un  AC 01000 V/DC 01500 V
Nominal frequency fn  0.1460 Hz Connection of the system coupling
Supply voltage US (also see nameplate) 
Power consumption
DC 1830 V
7W
Connection type
Connection properties
pluggable push-wire terminals
1
Power consumption 7.5 VA rigid/flexible 0.210/0.26 mm
flexible with ferrules without/with plastic sleeve  0.256/0.254 mm
Measuring circuit for insulation monitoring
Conductor sizes (AWG) 248

ISOMETER iso1685P
Measuring voltage Um (peak value) 50 V Stripping length 15 mm
Measuring current Im (at RF = 0 ) 1.5 mA Opening force 90120 N
Internal DC resistance Ri 70 k
Impedance Zi at 50 Hz 70 k Environment/EMC
Permissible extraneous DC voltage Ufg  DC 1500 V EMC  IEC 61326-2-4 Ed. 1.0
Permissible system leakage capacitance Ce 500 F (150 F)* Classification of climatic conditions acc. to IEC 60721:
Without solar radiation, precipitation, water, icing. Condensation possible temporarily:
Response values for insulation monitoring
Stationary use (IEC 60721-3-3)  3K5
Reponse value Ran1 (Alarm 1)  200 1 M (10 k)* Transport (IEC 60721-3-2)  2K3
Response value Ran2 (Alarm 2)  200 1 M (1 k)* Long-term storage (IEC 60721-3-1)  1K4
Upper measurement range limit, with the setting Cemax = 500 F  200 k Classification of mechanical conditions acc. to IEC 60721:
Relative uncertainty (10 k1 M) (acc. to IEC 61557-8) 15 % Stationary use for iso1685P (IEC 60721-3-3)  3M4
Relative uncertainty (0.2< 10 k)200 15 % Stationary use for iso1685PW (IEC 60721-3-3)  3M7
Response time tan  see table Transport (IEC 60721-3-2)  2M2
Hysteresis  25 % Long-term storage (IEC 60721-3-1)  1M3
Measuring circuit for insulation fault location (EDS) Deviation from the classification of climatic conditions:
Ambient temperature (during operation) -40+70 C
Locating current IL DC  50 mA
Ambient temperature (transport)  -40+80 C
Test pulse/break 2/4 s
Ambient temperature (long-term storage)  -25+80 C
Displays, memory Relative humidity 10100 %
Alarm LEDs for alarms and operating states  2 x green, 3 x yellow Air pressure 7001060 hPa (max. height 4000 m)
SD card for history memory and log files  32 GB Other
Inputs Operating mode continuous operation
Digital inputs DigIn1/DigIn2: Position of normal use vertical, power system connection at the top
High level 1030 V PCB fixing lens head screw DIN7985TX
Low level  00.5 V Tightening torque 1.01.5 Nm
Degree of protection, internal components  IP30
Serial interfaces Degree of protection, terminals IP30
Interface/protocolRS-485/BMS Documentation number D00003
Connection terminals A/B Weight 650 g
Cable length  1200 m
Shielded cable (shield to functional earth on one end)  2-core, 0.6 mm2, e.g. J-Y(St)Y 2x0.6 ( )* = factory setting
Shield terminal S
Terminating resistor, can be enabled (term. RS-485) 120 (0.5 W)
Device address, BMS bus  233 (2)*
Switching elements
Switching components 3 changeover contacts: K1 (insulation fault Alarm 1),
 K2 (insulation fault Alarm 2),
 K3 (device error)
Operating principle K1, K2  N/C operation n.c./N/O operation n.o. (N/C operation n.c.)*
Operating principle K3  N/C operation n.c., fixed setting
Contact data acc. to IEC 60947-5-1:
Utilisation category AC 13 AC 14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Minimum contact rating 1 mA at AC/DC 10 V

2016/2017 Insulation monitoring devices | Main circuits 31


Insulation monitoring device ISOMETER iso1685P
Dimension diagram (dimensions in mm)
58
4

399
369

1 5,2
0(
4x
)
ISOMETER iso1685P
244
195

125
384

Wiring diagram

3 AC-System Un AC-System DC-System

Un Un

1A 1A 1A 1A 1A 1A
L1/+ L2/- L1/+ L2/- L1/+ L2/-
9 10 9 10 9 10

L1/+ L1/+ L2/- L2/-

iso1685P

K3 K2 K1
S700

I2+ I2- I1+ I1- A B S k l kT lT 31 32 34 21 22 24 11 12 14 E KE A1 A2

US
PE 6A 6A

A B S E KE A1 A2
3 7 8

I2+ I2- I1+ I1- 31 32 34 21 22 24 11 12 14


1 2 4 5 6

1 Currently has no function, digital input 6 Aalarm relay K1 for insulation fault Alarm 1
2 Currently has no function, digital input 7 Separate connections of E and KE to PE
3 Connection to BMS bus, RS-485, S = shield 8 Connection to US = DC 24 V via fuses, je 6 A
(connected to PE on one side), can be terminated with S700 9 Connection to the IT system to be monitored
4 Alarm relay K3 for internal device errors 10 Connection to the IT system to be monitored
5 Alarm relay K2 for insulation fault Alarm 2

32 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER iso1685P
ISOMETER iso685-
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)

Device features
Insulation monitoring for unearthed systems AC, 3(N)AC 0690 V, DC 01000 V
Nominal system voltage expandable via coupling devices 1
Two separately adjustable response values 1 k10 M
Combination of AMPPLUS and other profile-specific measurement methods
Continuous measurement of capacitance, voltage and system frequency
Predefined measurement profiles to meet different requirements
Automatic adaptation to the system leakage capacitance
Typical applications INFO button to display device and network settings
A
 C, DC or AC/DC main circuits Self-monitoring with automatic alarm message
History memory with real-time clock (buffer for three days) for storing 1023 alarm messages with date and time
A
 C/DC main circuits with directly
connected DC components, such Current and voltage output 0(4)20 mA, 0400 A, 010 V, 210 V (galvanically separated) which is
as rectifiers, converters, variable- analogous to the measured insulation value of the system
speed drives Permanent coupling monitoring of the measuring lines
Freely configurable digital and analogue inputs and outputs
UPS systems, battery systems
Two separate alarm relays with potential-free contact
H
 eaters with phase control N/O or N/C operation selectable
S ystems including switched- High-resolution graphic LC display
mode power supplies IsoGraph function for time-related representation of the insulation resistance
IT systems with high leakage Remote setting of certain parameters via Internet (web server/option; COMTRAXX Gateway)
capacitances Worldwide remote diagnosis via Internet
Modbus TCP, web server and BCOM
Multilingual
Approvals

* Device variants
iso685-D
The device version iso685-D features a high-resolution graphic LC display and control elements for direct
operating of the device functions.
* only iso685-D, other device iso685-S
versions in preparation The device version iso685-S neither features a display nor a control unit. It can only be used in combination
with FP200 and is indirectly operated via this front panel.
Lloyds Register in preparation
Option W
Device variants with Option W are available for extreme climatic and mechanical conditions.

Standards
The ISOMETER iso685-D-B series corresponds to the device standard: DIN EN 61557-8

Further information
For further information refer to our product range on www.bender.de.

2016/2017 Insulation monitoring devices | Main circuits 33


Insulation monitoring device ISOMETER iso685-
Ordering information

Nominal system voltage range Un Supply voltage US


Display Option W 1) Type Art. no.
AC DC AC DC

iso685-D B 9106 7010

-40+70 C, iso685W-D1) B 9106 7010W


3K5, 3M7
0690 V; 24240 V;
1 1460 Hz 01000 V 50400 Hz 24240 V
iso685-S +FP200 B 9106 7210

-40+70 C,
iso685W-S +FP200W1) B 9106 7210W
ISOMETER iso685-

3K5, 3M7
1)
Increased shock and vibration resistance 3K5 and 3M7.

Accessories Suitable system components

Description Art. no. Description Type Art. no./page

A set of screw terminals1) B 9106 7901 iso685-S B 9106 7110


Device version without display
A set of push-wire terminals B 9106 7902 iso685W-S B 9106 7110W
Enclosure accessories (terminal cover, 2 mounting clips) 1) B 9106 7903 FP200 64
Display for front panel mounting
Front cover 144x72 transparent (for IP65) B 9806 0005 FP200W 64
included in the scope of delivery
1) AGH150W-4 282
AGH204S-4 283
Coupling devices
AGH520S 284
AGH676S-4 287
Suitable measuring instruments on request!

Technical data
Insulation coordination according to IEC 60664-1/IEC 60664-3 IT system being monitored
Definitions: Nominal system voltage range Un  AC 0690 V
Measuring circuit (IC1) (L1/+, L2, L3/-)  DC 01000 V
Supply circuit (IC2) A1, A2 Tolerance of Un AC/DC +15 %
Output circuit 1 (IC3) 11, 12, 14 Frequency range of Un  DC, 1460 Hz
Output circuit 2 (IC4) 21, 22, 24 Max. AC voltage U~ in the frequency range fn = 110 Hz  U~ max = 110 V/Hz * fn
Control circuit (IC5)  (E, KE), (X1, ETH, X3, X4) Response values
Rated voltage 1000 V Response value Ran1 (alarm 1)  1 k10 M (40k)*
Overvoltage category (OVC) III Response value Ran2 (alarm 2)  1 k10 M (10k)*
Rated impulse voltage: Relative uncertainty (acc. to IEC 61557-8)  profile dependent, 15 %, at least 1 k
IC1/(IC2-5)  8 kV Hysteresis  25 %, at least 1 k
IC2/(IC3-5)  4 kV
IC3/(IC4-5)  4 kV Time response
IC4/IC5  4 kV Response time tan at RF = 0.5 x Ran (Ran = 10 k) and Ce = 1 F according to IEC 61557-8
 profile dependent, typ. 4 s (see diagrams in manual)
Rated insulation voltage:
Response time dc offset alarm at Ce = 1 F profile dependent, typ. 2 s (see diagrams in manual)
IC1/(IC2-5)  1000 V
Start-up delay Tstart-up 0120 s (0 s)*
IC2/(IC3-5)  250 V
IC3/(IC4-5)  250 V Measuring circuit
IC4/IC5  250 V Measuring voltage Um profile dependent, 10 V, 50 V
Pollution degree for accessible parts on the outside of the device housing Measuring current Im 403 A
(Un < 690 V) 3 Internal resistance Ri, Zi  124 k
Pollution degree for accessible parts on the outside of the device housing Permissible extraneous DC voltage Ufg  1200 V
(Un >690 < 1000 V) 2 Permissible system leakage capacitance Ce profile dependent, 01000 F
Protective separation (reinforced insulation) between: Measuring ranges
IC1/(IC2-5)  OVC III, 1000 V
Measuring range fn  10460 Hz
IC2/(IC3-5)  OVC III, 300 V
Tolerance measurement of fn 1 % 0.1 Hz
IC3/(IC4-5)  OVC III, 300 V
Voltage range measurement of fn AC 25690 V
IC4/IC5  OVC III, 300 V
Measuring range Un  AC 25690 V
Voltage test (routine test) according to IEC 61010-1:  DC 251000 V
IC2/(IC3-5)  AC 2.2 kV Voltage range measurement of Un  AC/DC > 10 V
IC3/(IC4-5)  AC 2.2 kV Tolerance measurement of Un 5 % 5 V
IC4/IC5  AC 2.2 kV Measuring range Ce  01000 F
Supply voltage Tolerance measurement of Ce  10 % 10 F
Frequency range measurement of Ce DC, 30460 Hz
Supply voltage range US AC/DC 24240 V
Min. insulation resistance measurement of Ce
Tolerance of US -20+15 %
 depending on the profile and coupling mode, typ. > 10 k
Maximum permissible input current of US  650 mA
Frequency range of US  DC, 50400 Hz 1)
Power consumption, typically 50 Hz (400 Hz) 12 W/21 VA ( 12 W/45 VA)

34 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER iso685-
Technical data (continued)
Display Environment/EMC
Indication graphic display 127 x 127 pixels, 40 x 40 mm 2) EMC  IEC 61326-2-4 3)
Display range measured value 0.1 k20 M Ambient temperatures:
Operating temperature -25+55 C
LEDs
Transport -40+70 C
ON (operation LED)  green Long-term storage -40+70 C
SERVICE yellow Classification of climatic conditions acc. to IEC 60721:
ALARM 1 yellow Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
ALARM 2 yellow Transport (IEC 60721-3-2) 
Long-term storage (IEC 60721-3-1) 
2K3
1K4
1
Digital inputs
Classification of mechanical conditions acc. to IEC 60721:
Number 3
Stationary use (IEC 60721-3-3) 3M4
Operating mode, adjustable active high, active low

ISOMETER iso685-
Transport (IEC 60721-3-2) 2M2
Functions  off, test, reset, deactivate device, start initial measurement
Long-term storage (IEC 60721-3-1)  1M3
Voltage Low DC -35 V, High DC 1132 V
Area of application  3000 m NN
Cable length X1  1m
Connection
Digital outputs
Connection type pluggable screw-type terminal or push-wire terminal
Number 2
Operating mode, adjustable active, passive Screw-type terminals:
Functions  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Nominal current 10 A
 DC+ alarm, symmetrical alarm, device fault, common alarm, Tightening torque 0.50.6 Nm (57 lb-in)
 measurement complete, device inactive, DC offset alarm Conductor sizes AWG 24-12
Voltage passive DC 032 V, active DC 0/19.232 V Stripping length 7 mm
Max. current internal sum X1 max. 200 mA rigid/flexible  0.22.5 mm
Max. current external per channel max. 1 A flexible with ferrules, with/without plastic sleeve 0.252.5 mm
Cable length X1  1m Multiple conductor, rigid 0.21 mm
Multiple conductor, flexible  0.21.5 mm
Analogue output Multiple conductor, flexible with ferrule without plastic sleeve  0.251 mm
Number 1 Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
Operating mode linear, midscale point 28 k/120 k
Push-wire terminals:
Functions  insulation value, DC offset
Nominal current 10 A
Current 020 mA (< 600 ), 420 mA (< 600 ), 0400 A (< 4 k)
Conductor sizes AWG 24-12
Voltage 010 V (>1 k), 210 V (>1 k) Stripping length 10 mm
Tolerance related to the current/voltage final value  20 % rigid/flexible  0.22.5 mm
Interfaces flexible with ferrules, with/without plastic sleeve 0.252.5 mm
Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
Field bus:
Interface/protocol web server/Modbus TCP/BCOM Push-wire terminals X1:
Data rate 10/100 Mbit/s, autodetect Nominal current 8A
Max. amount Modbus requests  < 100/s Conductor sizes AWG 24-16
Cable length  100 m Stripping length 10 mm
Connection RJ45 rigid/flexible  0.21.5 mm
IP address  DHCP/manual* 192.168.0.5* flexible with ferrule without plastic sleeve 0.251.5 mm
Network mask 255.255.255.0* flexible with TWIN ferrule with plastic sleeve  0.250.75 mm
BCOM address system-1-0 Other
Function  communication interface Operating mode continuous operation
Sensor bus: Mounting display-oriented, cooling slots must be ventilated vertically
Interface/protocolRS-485 Degree of protection internal components  IP40
Data rate 9.6 kbaud/s Degree of protection terminals  IP20
Cable length  1200 m DIN rail mounting acc. to IEC 60715
Cable: twisted pair, one end of shield connected to PE recommended: J-Y(St)Y min. 2x0.8 Screw fixing 3 x M4 with mounting clip
Connection terminals X1.A, X1.B Enclosure material  polycarbonate
Terminating resistor at the beginning and at the end of the transmission path Flammability class  V-0
120 , can be connected internally ANSI code  64
Device address, BS bus  190 (3)* Dimensions (W x H x D) 108 x 93 x 110 mm
Documentation number D00022
Switching elements
Weight  < 390 g
Number of switching elements 2 changeover contacts
Operating mode N/C operation*/N/O operation Option W data different from the standard version
Contact 11-12-14  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Ambient temperatures:
 DC+ alarm, symmetrical alarm, device fault, common alarm, Operating temperature -40+70 C
 measurement complete, device inactive, DC offset alarm Transport -40+85 C
Contact 21-22-24  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Long-term storage -40+70 C
 DC+ alarm, symmetrical alarm, device fault, common alarm, Classification of climatic conditions acc. to IEC 60721:
 measurement complete, device inactive, DC offset alarm Stationary use (IEC 60721-3-3)  3K5 (condensation and formation of ice possible)
Electrical endurance under rated operating conditions, number of cycles 10,000 Classification of mechanical conditions acc. to IEC 60721:
Contact data acc. to IEC 60947-5-1: Stationary use (IEC 60721-3-3)  3M7
Utilisation category AC-13/AC-14/DC-12/DC-12/DC-12
Rated operational voltage  230 V/230 V/24 V/110 V/220 V at a frequency > 200 Hz, the connection of X1 must be insulated. Only
1)

Rated operational current  5 A/3 A/1 A/0.2 A/0.1 A permanently installed devices which at least have overvoltage category
Rated insulation voltage 2000 m NN  250 V CAT2 (300V) may be connected.
Rated insulation voltage 3000 m NN  160 V 2)
Indication limited outside the temperature range -25+55 C.
Minimum contact rating  1 mA at AC/DC 10 V 3) 
This is a class A product. In a domestic environment, this product may
cause radio interference. In this case, the user may be required to take
corrective actions.

2016/2017 Insulation monitoring devices | Main circuits 35


Insulation monitoring device ISOMETER iso685-
Dimension diagram (dimensions in mm)
108
110

93
1
ISOMETER iso685-

Connection to FP200

Displays and controls

7
1 4

9 2 5

8 3 6

1 button: up, increase value 5 TEST button: carry out self test

2  RESET button: reset messages button: forward, select parameter


button: back, select parameter 6 INFO button: display information
3  DATA button: display data values OK button: OK, confirm
button: down, decrease value 7 LED ON: Operation
4 MENU button: start device menu
 8 LED indication SERVICE, ALARM 1, ALARM 2
ESC button: abort, return to the previous menu level 9 LC display

36 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER iso685-
Wiring diagram

L1 L1
L2
L2 1 4
L3
PE N
PE
US
L1/+ L3/- KE E

1
5 6
A1/+ A2/- L1/+ L2 L3/- KE E
L+

L- 2
PE

ISOMETER iso685-
* *

L1/+ L3/- KE E

IT system
3
PE
Example

AGH520S
Un > 690 V AC
Un > 1000 V DC
X1 X2 R 11 12 14 21 22 24

11 10 9
L1/+ L2 L3/-

8 7

1 Connection to an AC system Un 8 (K2) Alarm relay 2, available changeover contacts


2 Connection to a DC system Un 9 Switchable resistor R for RS-485 bus termination
3 Connection to an IT system with coupling device 10 Ethernet interface
4 Connection to a 3(N)AC system 11 Digital interface
5 Connection to the IT system to be monitored (L1/+, L2, L3/-) * For systems > 690 V and with overvoltage category III a fuse for the
6 Separate connection of KE, E to PE connection to the system to be monitored must be provided.
7 (K1) Alarm relay 1, available changeover contacts Recommendation: 2A screw-in fuses.

Provide line protection!


According to DIN VDE 0100-430, a line protection shall be provided for the supply voltage.

NOTE:
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+ and L3/- to the IT system
690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. (Recommendation: Ensure
short-circuit-proof and earth-fault-proof wiring).
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted
through the terminals.
For UL applications:
Use 60/70C copper lines only!
UL and CSA application require the supply voltage to be protected via 5 A fuses.

Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ Qx + Ix M+ V
+ +24 V
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

2016/2017 Insulation monitoring devices | Main circuits 37


Insulation monitoring device ISOMETER iso685-
ISOMETER iso685--B
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)

Device features
Insulation monitoring for unearthed systems AC, 3(N)AC 0690 V, DC 01000 V
1 Two separately adjustable response values 1 k10 M
Combination of AMPPLUS and other profile-specific measurement methods
C ontinuous measurement of capacitance, voltage and system frequency
P redefined measurement profiles to meet different requirements
A utomatic adaptation to the system leakage capacitance
INFO button to display devices and network settings
Typical applications
S elf-monitoring with automatic alarm message
AC, DC or AC/DC main circuits H istory memory with real-time clock (buffer for three days) for storing 1023 alarm messages
AC/DC main circuits with directly with date and time
connected DC components, such C urrent and voltage output 0(4)20 mA, 0400 A, 010 V, 210 V (galvanically separated)
as rectifiers, converters, variable- which is analogous to the measured insulation value of the system
speed drives P ermanent coupling monitoring of the measuring lines
UPS systems, battery systems F reely configurable digital and analogue inputs and outputs
Heaters with phase control High-resolution graphic LC display
Systems including switched- IsoGraph function for time-related representation of the insulation resistance
mode power supplies R emote setting and diagnosis via Internet (web server/option; COMTRAXX Gateway)
IT systems with high leakage Modbus TCP, web server and BCOM
capacitances I nternal system isolating switch for use in coupled systems (ISOnet)
Multilingual

Approvals
Device variants
iso685-D-B
The device version iso685-D-B features a high-resolution graphic LC display and control elements for direct
operating of the device functions.
iso685-S-B
UL in preparation The device version iso685-S-B neither features a display nor a control unit. It can only be used in combination
Lloyds Register in preparation with FP200 and is indirectly operated via this front panel.
Option W
Device variants with Option W are available for extreme climatic and mechanical conditions.

Standards
The ISOMETER iso685 series corresponds to the device standard: DIN EN 61557-8

Further information
For further information refer to our product range on www.bender.de.

38 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER iso685--B
Ordering information

Nominal system voltage range Un Supply voltage US


Display Option W 1) Type Art. no.
AC DC AC DC

iso685-D-B B 9106 7020

-40+70 C, iso685W-D-B1) B 9106 7020W


3K5, 3M7
0690 V; 24240 V;
1460 Hz 01000 V 50400 Hz 24240 V
1
iso685-S-B +FP200 B 9106 7220

-40+70 C, iso685W-S-B +FP200W1) B 9106 7220W

ISOMETER iso685--B
3K5, 3M7
1)
Increased shock and vibration resistance 3K5 and 3M7.

Accessories Suitable system components

Description Art. no. Description Type Art. no./page

A set of screw terminals1) B 9106 7901 iso685-S-B B 9106 7120


Device version without display
A set of push-wire terminals B 9106 7902 iso685W-S-B B 9106 7120W
Enclosure accessories (terminal cover, 2 mounting clips) 1) B 9106 7903 FP200 64
Display for front panel mounting
Front cover 144x72 transparent (for IP65) B 9806 0005 FP200W 64

included in the scope of delivery


1) Suitable measuring instruments on request!

Technical data
Insulation coordination according to IEC 60664-1/IEC 60664-3 Response values
Definitions: Response value Ran1 (alarm 1)  1 k10 M
Measuring circuit (IC1) (L1/+, L2, L3/-) Response value Ran2 (alarm 2)  1 k10 M
Supply circuit (IC2) A1, A2 Relative uncertainty (acc. to IEC 61557-8)  profile dependent, 15 %, at least 1 k
Output circuit 1 (IC3) 11, 12, 14 Hysteresis  25 %, at least 1 k
Output circuit 2 (IC4) 21, 22, 24 Time response
Control circuit (IC5)  (E, KE), (X1, ETH, X3, X4)
Response time tan at RF = 0.5 x Ran (Ran = 10 k) and Ce = 1 F according to IEC 61557-8
Rated voltage 1000 V
 profile dependent, typ. 4 s (see diagrams in manual)
Overvoltage category (OVC) III
Response time dc offset alarm at Ce = 1 F profile dependent, typ. 2 s (see diagrams in manual)
Rated impulse voltage: Start-up delay Tstart-up 0120 s
IC1/(IC2-5)  8 kV
IC2/(IC3-5)  4 kV Measuring circuit
IC3/(IC4-5)  4 kV Measuring voltage Um profile dependent, 10 V, 50 V (see profile overview in manual)
IC4/IC5  4 kV Measuring current Im 403 A
Internal resistance Ri, Zi  124 k
Rated insulation voltage:
Permissible extraneous DC voltage Ufg  1200 V
IC1/(IC2-5)  1000 V
Permissible system leakage capacitance Ce profile dependent, 01000 F
IC2/(IC3-5)  250 V
IC3/(IC4-5)  250 V Measuring ranges
IC4/IC5  250 V Measuring range fn  10460 Hz
Pollution degree for accessible parts on the outside of the device housing (Un < 690 V) 3 Tolerance measurement of fn 1 % 0.1 Hz
Pollution degree for accessible parts on the outside of the device housing (Un >690 < 1000 V) 2 Voltage range measurement of fn AC 25690 V
Protective separation (reinforced insulation) between: Measuring range Un  AC 25690 V
IC1/(IC2-5)  OVC III, 1000 V  DC 251000 V
IC2/(IC3-5)  OVC III, 300 V Voltage range measurement of Un  AC/DC > 10 V
IC3/(IC4-5)  OVC III, 300 V Tolerance measurement of Un 5 % 5 V
IC4/IC5  OVC III, 300 V Measuring range Ce  01000 F
Voltage test (routine test) according to IEC 61010-1: Tolerance measurement of Ce  10 % 10 F
IC2/(IC3-5)  AC 2.2 kV Frequency range measurement of Ce DC, 30460 Hz
IC3/(IC4-5)  AC 2.2 kV Min. insulation resistance measurement of Ce
IC4/IC5  AC 2.2 kV  depending on the profile and coupling mode, typ. > 10 k

Supply voltage Display


Supply voltage range US AC/DC 24240 V Indication graphic display 127 x 127 pixels, 40 x 40 mm 2)
Tolerance of US -20+15 % Display range measured value 0.1 k20 M
Maximum permissible input current of US  650 mA LEDs
Frequency range of US  DC, 50400 Hz 1)
ON (operation LED)  green
Power consumption, typically 50 Hz (400 Hz) 12 W/21 VA ( 12 W/45 VA)
SERVICE yellow
IT system being monitored ALARM 1 yellow
Nominal system voltage range Un  AC 0690 V ALARM 2 yellow
 DC 01000 V Digital inputs
Tolerance of Un AC/DC +15 %
Number 3
Frequency range of Un  DC, 1460 Hz
Operating mode, adjustable active high, active low
Max. AC voltage U~ in the frequency range fn = 110 Hz  U~ max = 110 V/Hz * fn
Functions  off, test, reset, deactivate device, start initial measurement
Voltage Low DC -35 V, High DC 1132 V
Cable length X1  1m

2016/2017 Insulation monitoring devices | Main circuits 39


Insulation monitoring device ISOMETER iso685--B
Technical data (continued)
Digital outputs Connection
Number 2 Connection type pluggable screw-type terminal or push-wire terminal
Operating mode, adjustable active, passive Screw-type terminals:
Functions  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Nominal current 10 A
 DC+ alarm, symmetrical alarm, device fault, common alarm, Tightening torque 0.50.6 Nm (57 lb-in)
 measurement complete, device inactive, DC offset alarm Conductor sizes AWG 24-12
Voltage passive DC 032 V, active DC 0/19.232 V Stripping length 7 mm
Max. current internal sum X1 max. 200 mA rigid/flexible  0.22.5 mm
1 Max. current external per channel
Cable length X1 
max. 1 A
1m
flexible with ferrules, with/without plastic sleeve 0.252.5 mm
Multiple conductor, rigid 0.21 mm
Analogue output Multiple conductor, flexible  0.21.5 mm
Multiple conductor, flexible with ferrule without plastic sleeve  0.251 mm
Number 1
ISOMETER iso685--B

Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
Operating mode linear, midscale point 28 k/120 k
Functions  insulation value, DC offset Push-wire terminals:
Current 020 mA (< 600 ), 420 mA (< 600 ), 0400 A (< 4 k) Nominal current 10 A
Voltage 010 V (>1 k), 210 V (>1 k) Conductor sizes AWG 24-12
Tolerance  20 % Stripping length 10 mm
rigid/flexible  0.22.5 mm
Interfaces flexible with ferrules, with/without plastic sleeve 0.252.5 mm
Field bus: Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
Interface/protocol web server/Modbus TCP/BCOM Push-wire terminals X1:
Data rate 10/100 Mbit/s, autodetect Nominal current 8A
Max. amount Modbus requests  < 100/s Conductor sizes AWG 24-16
Cable length  100 m Stripping length 10 mm
Connection RJ45 rigid/flexible  0.21.5 mm
IP address  DHCP/manual 192.168.0.5 flexible with ferrule without plastic sleeve 0.251.5 mm
Network mask 255.255.255.0 flexible with TWIN ferrule with plastic sleeve  0.250.75 mm
BCOM address system-1-0
Function  communication interface Other
Operating mode continuous operation
ISOnet
Mounting display oriented, cooling slots must be ventilated vertically
Number ISOnet devices 5
Degree of protection internal components  IP40
Sensor bus: Degree of protection terminals  IP20
Interface/protocolRS-485/BS DIN rail mounting acc. to IEC 60715
Data rate 9.6 kbaud/s Screw fixing 3 x M4 with mounting clip
Cable length  1200 m Enclosure material  polycarbonate
Cable: twisted pair, one end of shield connected to PE recommended: J-Y(St)Y min. 2x0.8 Flammability class  V-0
Connection terminals X1.A, X1.B ANSI code  64
Terminating resistor at the beginning and at the end of the transmission path Dimensions (W x H x D) 108 x 93 x 110 mm
120 , can be connected internally Documentation number D00177
Device address, BS bus  190 (3)* Weight  < 390 g
Switching elements Option W data different from the standard version
Number of switching elements 2 changeover contacts Ambient temperatures:
Operating mode N/C operation/N/O operation Operating temperature -40+70 C
Contact 11-12-14  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Transport -40+85 C
 DC+ alarm, symmetrical alarm, device fault, common alarm, Long-term storage -40+70 C
 measurement complete, device inactive, DC offset alarm Classification of climatic conditions acc. to IEC 60721:
Contact 21-22-24  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, Stationary use (IEC 60721-3-3)  3K5 (condensation and formation of ice possible)
 DC+ alarm, symmetrical alarm, device fault, common alarm, Classification of mechanical conditions acc. to IEC 60721:
 measurement complete, device inactive, DC offset alarm Stationary use (IEC 60721-3-3)  3M7
Electrical endurance under rated operating conditions, number of cycles 10,000
Contact data acc. to IEC 60947-5-1: at a frequency > 200 Hz, the connection of X1 must be insulated. Only
1)

Utilisation category AC-13/AC-14/DC-12/DC-12/DC-12 permanently installed devices which at least have overvoltage category
Rated operational voltage  230 V/230 V/24 V/110 V/220 V CAT2 (300V) may be connected.
Rated operational current  5 A/3 A/1 A/0.2 A/0.1 A 2)
Indication limited outside the temperature range -25+55 C.
Rated insulation voltage 2000 m NN  250 V 3) 
This is a class A product. In a domestic environment, this product may
Rated insulation voltage 3000 m NN  160 V cause radio interference. In this case, the user may be required to take
Minimum contact rating  1 mA at AC/DC 10 V corrective actions.
Environment/EMC
EMC  IEC 61326-2-4 3)
Ambient temperatures:
Operating temperature -25+55 C
Transport -40+70 C
Long-term storage -40+70 C
Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Transport (IEC 60721-3-2)  2K3
Long-term storage (IEC 60721-3-1)  1K4
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) 3M4
Transport (IEC 60721-3-2) 2M2
Long-term storage (IEC 60721-3-1)  1M3
Area of application  3000 m NN

40 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER iso685--B
Dimension diagram (dimensions in mm)
108
110

93
1

ISOMETER iso685--B
Connection to FP200

Displays and controls

7
1 4

9 2 5

8 3 6

1 button: up, increase value 5 TEST button: carry out self test

2  RESET button: reset messages button: forward, select parameter


button: back, select parameter 6 INFO button: display information
3  DATA button: display data values OK button: OK, confirm
button: down, decrease value 7 LED ON: Operation
4 MENU button: start device menu
 8 LED indication SERVICE, ALARM 1, ALARM 2
ESC button: abort, return to the previous menu level 9 LC display

2016/2017 Insulation monitoring devices | Main circuits 41


Insulation monitoring device ISOMETER iso685--B
Wiring diagram

L1 L1
L2
L2 1
L3 4
PE N
PE
US
L1/+ L3/- KE E

5 6
1 L+
A1/+ A2/- L1/+ L2 L3/- KE E

L- 2
PE
ISOMETER iso685--B

* *

L1/+ L3/- KE E

IT system 1 IT system 2
3
PE PE

X1 ETH R 11 12 14 21 22 24

11 10 9

8 7

1 Connection to an AC system Un 8 ( K2) Alarm relay 2, available changeover contacts


2 Connection to a DC system Un 9 Switchable resistor R for RS-485 bus termination
3 L inked with two IT systems which can be interconnected via a 10 Ethernet interface
coupling switch. Information regarding the state of the coupling 11 Digital interface
switch is not necessary.
* F or systems > 690 V and with overvoltage category III a fuse
4 Connection to a 3(N)AC system for the connection to the system to be monitored must be
5 C
 onnection to the IT system to be monitored (L1/+, L2, L3/-) provided.
6 Separate connection of KE, E to PE Recommendation: 2A screw-in fuses.
7 (K1) Alarm relay 1, available changeover contacts

Provide line protection!


According to DIN VDE 0100-430, a line protection shall be provided for the supply voltage.

NOTE
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+ and L3/- to the IT system
690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. Ensure short-circuit-proof and
earth-fault-proof wiring.
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted through the terminals.
For UL applications:
Use 60/70C copper lines only!
UL and CSA application require the supply voltage to be protected via 5 A fuses.

Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ Qx + Ix M+ V
+ +24 V
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

42 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER iso685--B
ISOMETER iso685--P
Insulation monitoring device with integrated locating current injector
for IT AC systems with galvanically connected rectifiers or converters
and for IT DC systems

Device features
ISOMETER for IT AC systems with galvanically connected rectifiers or inverters and for IT DC systems (IT = 1
unearthed systems).
Automatic adaptation to the existing system leakage capacitance.
Combination of AMPPlus and other profile-dependent measurement methods.
Two separately adjustable response value ranges of 1 k10 M for Alarm1 and Alarm2.
High-resolution graphic LC display for excellent readability and recording of the device status.
Connection monitoring (monitoring of the measuring lines).
Typical applications Automatic device self test.
A C, DC or AC/DC main circuits Graphical representation of the insulation resistance over time (isoGraph).
A C/DC main circuits with directly History memory with real-time clock (buffer for three days) for storing 1023 alarm messages with date and time.
connected DC components, such Current or voltage output 0(4)20 mA, 0400 A, 010 V, 210 V (galvanically separated), which is analogous to
as rectifiers, converters, variable- the measured insulation value of the system.
speed drives Freely programmable digital inputs and outputs.
UPS systems, battery systems Remote setting of certain parameters via the Internet (option; COMTRAXX gateway).
H eaters with phase control Worldwide remote diagnosis via the Internet (made available by Bender Service only).
S ystems including switch mode RS-485/BS (Bender sensor bus) for communication with other Bender devices.
power supplies ISOnet: Internal separation of the ISOMETER from the IT system to be monitored
IT systems with high leakage (e.g. if several IT systems are interconnected)
capacitances BCOM, Modbus TCP and web server
I nstallations with insulation fault Locating current injection for selective insulation fault location
location Indication of the insulation faults selectively located by the EDS system
Parameter setting of EDS systems
Approvals Customer-specific texts for each measuring channel

Device variants
iso685-D-P
The device version iso685-D-P features a high-resolution graphic LC display and operating controls for direct
operation of the device functions. It cannot be combined with an FP200.
UL in preparation iso685-S-P
Lloyds Register in preparation The iso685-S-P variant itself does not feature a display and can only be used in combination with an FP200. The
iso685-S-P is thereby operated indirectly via the FP200.
Option W
Device variants with Option W are available for extreme climatic and mechanical conditions.

Standards
Die ISOMETER iso685--P series meets the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, DIN EN 61557-9 (VDE 0413-9), IEC 61557-9.

Further information
For further information refer to our product range on www.bender.de.

2016/2017 Insulation monitoring devices | Main circuits 43


Insulation monitoring device ISOMETER iso685--P
Ordering information

Nominal system voltage range Un Supply voltage US


Display Option W 1) Type Art. No.
AC DC AC DC

iso685-D-P B 9106 7030

-40+70 C, iso685W-D-P1) B 9106 7030W


3K5, 3M7
0690 V; 24240 V;
1 1460 Hz 01000 V 50400 Hz 24240 V
iso685-S-P +FP200 B 9106 7230

-40+70 C, iso685W-S-P +FP200W1) B 9106 7230W
ISOMETER iso685--P

3K5, 3M7
1)
Increased shock and vibration resistance 3K5 and 3M7.

Accessories Suitable system components

Description Art. No. Description Type Art. no./page

A set of screw-type terminals1) B 9106 7901 iso685-S-P B 9106 7130


Device version without display
A set of push-wire terminals B 9106 7902 iso685W-S-P B 9106 7130W
Enclosure accessories (terminal cover, 2 mounting clips) 1) B 9106 7903 FP200 64
Display for front panel mounting
Front cover 144x72 transparent (for IP65) B 9806 0005 FP200W 64
1)
included in the scope of delivery Suitable measuring instruments on request!

Technical data
Insulation coordination according to IEC 60664-1/IEC 60664-3 Response values
Definitions: Response value Ran1 (alarm 1)  1 k10 M
Measuring circuit (IC1) (L1/+, L2, L3/-) Response value Ran2 (alarm 2)  1 k10 M
Supply circuit (IC2) A1, A2 Relative uncertainty (acc. to IEC 61557-8)  profile dependent, 15 %, at least 1 k
Output circuit 1 (IC3) 11, 12, 14 Hysteresis  25 %, at least 1 k
Output circuit 2 (IC4) 21, 22, 24 Time response
Control circuit (IC5)  (E, KE), (X1, ETH, X3, X4) Response time tan at RF = 0.5 x Ran (Ran = 10 k) and Ce = 1 F according to IEC 61557-8
Rated voltage 1000 V  profile dependent, typ. 4 s (see diagrams in manual)
Overvoltage category (OVC) III Response time dc offset alarm at Ce = 1 F profile dependent, typ. 2 s (see diagrams in manual)
Rated impulse voltage: Start-up delay Tstart-up 0120 s
IC1/(IC2-5)  8 kV
IC2/(IC3-5)  4 kV Measuring circuit
IC3/(IC4-5)  4 kV Measuring voltage Um profile dependent, 10 V, 50 V (see profile overview)
IC4/IC5  4 kV Measuring current Im 403 A
Internal resistance Ri, Zi  124 k
Rated insulation voltage:
Permissible extraneous DC voltage Ufg  1200 V
IC1/(IC2-5)  1000 V
Permissible system leakage capacitance Ce profile dependent, 01000 F
IC2/(IC3-5)  250 V
IC3/(IC4-5)  250 V Measuring circuit for insulation fault location (EDS):
IC4/IC5  250 V Locating current IL  1/1.8/2.5/5/10/25/50 mA
Pollution degree for accessible parts on the outside of the device housing (Un < 690 V) 3 Measuring ranges
Pollution degree for accessible parts on the outside of the device housing (Un >690 < 1000 V) 2
Measuring range fn  10460 Hz
Protective separation (reinforced insulation) between: Tolerance measurement of fn 1 % 0.1 Hz
IC1/(IC2-5)  OVC III, 1000 V Voltage range measurement of fn AC 25690 V
IC2/(IC3-5)  OVC III, 300 V Measuring range Un  AC 25690 V
IC3/(IC4-5)  OVC III, 300 V  DC 251000 V
IC4/IC5  OVC III, 300 V Voltage range measurement of Un  AC/DC > 10 V
Voltage test (routine test) according to IEC 61010-1: Tolerance measurement of Un 5 % 5 V
IC2/(IC3-5)  AC 2,2 kV Measuring range Ce  01000 F
IC3/(IC4-5)  AC 2,2 kV Tolerance measurement of Ce  10 % 10 F
IC4/IC5  AC 2,2 kV Frequency range measurement of Ce DC, 30460 Hz
Min. insulation resistance measurement of Ce
Supply voltage  depending on the profile and coupling mode, typ. > 10 k
Supply voltage range US AC/DC 24240 V
Tolerance of US -20+15 % Display
Maximum permissible input current of US  650 mA Indication graphic display 127 x 127 pixels, 40 x 40 mm 2)
Frequency range of US  DC, 50400 Hz 1) Display range measured value 0.1 k20 M
Tolerance of the frequency range of US -5+15 % LEDs
Power consumption, typically 50 Hz (400 Hz) 12 W/21 VA ( 12 W/45 VA)
ON (operation LED)  green
IT system being monitored SERVICE yellow
Nominal system voltage range Un  AC 0690 V ALARM 1 yellow
 DC 01000 V ALARM 2 yellow
Tolerance of Un AC/DC +15 %
Frequency range of Un  DC, 1460 Hz
Max. AC voltage U~ in the frequency range fn = 110 Hz  U~ max = 110 V/Hz * fn

44 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER iso685--P
Technical data (continued)
Digital inputs Environment/EMC
Number 3 EMC  IEC 61326-2-4 3)
Operating mode, adjustable active high, active low Ambient temperatures:
Functions  off, test, reset, deactivate device, start initial measurement, insulation fault location Operating temperature -25+55 C
Voltage Low DC -35 V, High DC 1132 V Transport -40+70 C
Cable length X1  1m Long-term storage -40+70 C
Classification of climatic conditions acc. to IEC 60721:
Digital outputs
Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Number
Operating mode, adjustable
2
active, passive
Transport (IEC 60721-3-2) 
Long-term storage (IEC 60721-3-1) 
2K3
1K4
1
Functions  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, DC+ alarm, Classification of mechanical conditions acc. to IEC 60721:
 symmetrical alarm, device fault, common alarm, measurement complete, Stationary use (IEC 60721-3-3) 3M4
 device inactive, DC offset alarm, common alarm EDS

ISOMETER iso685--P
Transport (IEC 60721-3-2) 2M2
Voltage passive DC 032 V, active DC 0/19.232 V Long-term storage (IEC 60721-3-1)  1M3
Max. current internal sum X1 max. 200 mA Area of application  3000 m NN
Max. current external per channel max. 1 A
Cable length X1  1m Connection
Connection type pluggable screw-type terminal or push-wire terminal
Analogue output
Number 1 Screw-type terminals:
Operating mode linear, midscale point 28 k/120 k Nominal current 10 A
Functions  insulation value, DC offset Tightening torque 0.50.6 Nm (57 lb-in)
Current, voltage 020 mA (< 600 ), 420 mA (< 600 ), Conductor sizes AWG 24-12
 0400 A (< 4 k), 010 V (> 1 k), 210 V (> 1 k) Stripping length 7 mm
Tolerance  20 % rigid/flexible  0.22.5 mm
flexible with ferrules, with/without plastic sleeve 0.252.5 mm
Interfaces Multiple conductor, rigid 0.21 mm
Multiple conductor, flexible  0.21.5 mm
Field bus:
Multiple conductor, flexible with ferrule without plastic sleeve  0.251 mm
Interface/protocol web server/Modbus TCP/BCOM
Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
Data rate 10/100 Mbit/s, autodetect
Max. amount Modbus requests  < 100/s Push-wire terminals:
Cable length  100 m Nominal current 10 A
Connection RJ45 Conductor sizes AWG 24-12
IP address  DHCP/manual 192.168.0.5 Stripping length 10 mm
Network mask 255.255.255.0 rigid/flexible  0.22.5 mm
BCOM address system-1-0 flexible with ferrules, with/without plastic sleeve 0.252.5 mm
Function  communication interface Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
ISOnet: Push-wire terminals X1:
Number ISOnet devices  20 Nominal current 8A
Conductor sizes AWG 24-16
Sensor bus:
Stripping length 10 mm
Interface/protocolRS-485/BS
rigid/flexible  0.21.5 mm
Data rate 9.6 kbaud/s
flexible with ferrule without plastic sleeve 0.251.5 mm
Cable length  1200 m
flexible with TWIN ferrule with plastic sleeve  0.250.75 mm
Cable: twisted pair, one end of shield connected to PE recommended: J-Y(St)Y min. 2x0.8
Connection terminals X1.A, X1.B Other
Terminating resistor at the beginning and at the end of the transmission path Operating mode continuous operation
120 , can be connected internally Mounting display oriented, cooling slots must be ventilated vertically
Device address, BS bus  190 Degree of protection internal components  IP40
Switching elements Degree of protection terminals  IP20
DIN rail mounting acc. to IEC 60715
Number of switching elements 2 changeover contacts
Screw fixing 3 x M4 with mounting clip
Operating mode N/C operation/N/O operation
Enclosure material  polycarbonate
Contact 11-12-14  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, DC+ alarm,
Flammability class  V-0
 symmetrical alarm, device fault, common alarm, measurement complete,
ANSI code  64
 device inactive, DC offset alarm, common alarm EDS
Dimensions (W x H x D) 108 x 93 x 110 mm
Contact 21-22-24  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm, DC+ alarm,
Documentation number D00170
 symmetrical alarm, device fault, common alarm, measurement complete,
Weight  < 510 g
 device inactive, DC offset alarm, common alarm EDS
Electrical endurance under rated operating conditions, number of cycles 10,000 Option W data different from the standard version
Contact data acc. to IEC 60947-5-1: Ambient temperatures:
Utilisation category AC-13/AC-14/DC-12/DC-12/DC-12 Operating temperature -40+70 C
Rated operational voltage  230 V/230 V/24 V/110 V/220 V Transport -40+85 C
Rated operational current  5 A/3 A/1 A/0.2 A/0.1 A Long-term storage -40+70 C
Rated insulation voltage 2000 m NN  250 V Classification of climatic conditions acc. to IEC 60721:
Rated insulation voltage 3000 m NN  160 V Stationary use (IEC 60721-3-3)  3K5 (condensation and formation of ice possible)
Minimum contact rating  1 mA at AC/DC 10 V Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M7
At a frequency > 200 Hz, the connection of X1 must be insulated. Only
1)

permanently installed devices which at least have overvoltage category


CAT2 (300V) may be connected.
2)
Indication limited outside the temperature range -25+55 C.
3) 
This is a class A product. In a domestic environment, this product may
cause radio interference. In this case, the user may be required to take
corrective actions.

2016/2017 Insulation monitoring devices | Main circuits 45


Insulation monitoring device ISOMETER iso685--P
Dimension diagram (dimensions in mm)
108
110

93
1
ISOMETER iso685--P

Connection to FP200

Displays and controls

7 EDS MENU
1 4
ESC
>

RESET TEST
PGH ON 9 2 5
< >
8 DATA INFO
3 6
OK
>

1 EDS button: starts the insulation fault location permanently 5 TEST button: carry out self test
manually or stops the insulation fault location immediately. button: forward, select parameter
 button: up, increase value 6 INFO button: display information
2 RESET button: reset messages OK button: OK, confirm
button: back, select parameter 7 LED indication ON: Operation
3 DATA button: display data values 8 LED indication PGH ON, SERVICE, ALARM 1, ALARM 2
button: down, decrease value 9 LC display
4 MENU button: start device menu
ESC button: abort, return to the previous menu level

46 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER iso685--P
Wiring diagram

L1 L1
1 L2
L2 4
L3
PE N
PE
US
L1/+ L3/- KE E

5 6

L+
A1/+ A2/- L1/+ L2 L3/- KE E 1
L- 2
PE

ISOMETER iso685--P
* *

L1/+ L3/- KE E EDS MENU

ESC

>
RESET TEST
PGH ON
< >
DATA INFO
IT system 1 IT system 2
OK

>
3
PE PE
BCOM BCOM
Adr.1 Adr.2

Adr.1 Adr.1

X1 ETH R 11 12 14 21 22 24
ISOSCAN
EDS440 I L I n
ISOSCAN
EDS440 I L I n

TEST TEST
CHANNELS CHANNELS

BS-Bus BS-Bus
ON ON
1 2 3 4 5 6 1 2 3 4 5 6
COM COM
RESET RESET
7 8 9 10 11 12 7 8 9 10 11 12
SERVICE SERVICE

ALARM I L SLAVE ADDRESS ALARM I L SLAVE ADDRESS

11
5

3
4

MUTE
4

MUTE
6

10 9
3 3
5

5
7

1
7

1
2 0 2 0
ALARM I n 1 ALARM I n 1
0 0
9

Adr.3 Adr.3
8 7

1 Connection to an AC system Un 7 (K1) Alarm relay 1, available changeover contacts


2 Connection to a DC system Un 8 (K2) Alarm relay 2, available changeover contacts
3 Linked with two IT systems which can be interconnected via a 9 Switchable resistor R for RS-485 bus termination
coupling switch. Information regarding the state of the coupling 10 Ethernet interface
switch is not necessary.
11 Digital interface
4 Connection to a 3(N)AC system
* For systems > 690 V and with overvoltage category III a fuse for the
5 Connection to the IT system to be monitored (L1/+, L2, L3/-) connection to the system to be monitored must be provided.
6 Separate connection of KE, E to PE Recommendation: 2A screw-in fuses.

Provide line protection!


According to DIN VDE 0100-430, a line protection shall be provided for the supply voltage.

Note
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+ and L3/- to the IT system
690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum.
(A short-circuit-proof and earth-fault-proof wiring is recommended).
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted through the terminals.

Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ Qx + Ix M+ V
+ +24 V
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

2016/2017 Insulation monitoring devices | Main circuits 47


Insulation monitoring device ISOMETER iso685--P
Connection example ISOMETER with insulation fault locators

Un
L1

L2

L3
N
PE

1
connection connection connection connection
to the loads to the loads to the loads to the loads
ISOMETER iso685--P

US

6A 6A

BB-Bus (2 EDS max.)

A1/+ A2/- L1/+ L2 L3/- KE E A1 A2

ISOSCAN
EDS440 I L I n EDS440
EDS440 I L I I nL
ISOSCAN
ISOSCAN
IT-System TEST
CHANNELS
ON
ON ON
1 2 3 4 5 6
OK COM
RESET
PGH ON 7 8 9 10 11 12
>20 M SERVICE

ALARM I L SLAVE ADDRESS


EDS aus

3
4
MUTE

2
6
3

5
8
1

7
2
ALARM I n 7
0
1 1
8
R(an) 40k/10k 0

9
X1

l l

BS-Bus

System setup

ISOMETER
iso685-D-P
BS

EDS44...-L EDS44...-L

EDS440 I L EDS440 I L
ISOSCAN ISOSCAN

CHANNELS CHANNELS

1 2 3 4 5 6 1 2 3 4 5 6

7 8 9 10 11 12 7 8 9 10 11 12

SLAVE ADDRESS SLAVE ADDRESS


5

3
4
6

4
6

6
3
8 6
5

3
7

1
8
5

1
7

2 0 2 0
1
8
1
0 0 8
9

COM465

P591SDE

NACSOSI

EDS440 I L
ISOSCAN

CHANNELS

1 2 3 4 5 6

7 8 9 10 11 12

SLAVE ADDRESS
5

3
4
6

6
3
8
5
7

1
2 0
1
0 8
9

EDS195P EDS44...-L

48 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER iso685--P
ISOMETER isoNAV685-D
Insulation monitoring device for IT AC systems with
galvanically connected rectifiers and converters

Device features
ISOMETER for IT AC systems with galvanically connected rectifiers or inverters and for IT DC systems
(IT = unearthed systems) 1
Automatic adaptation to the existing system leakage capacitance
Combination of AMPPlus and other profile-dependent measurement methods
A
 n adjustable response value for insulation monitoring in the range of 1 k10 M (factory setting = 5 k)
and a response value of 150 V for the DC offset voltage
High-resolution graphic LC display for excellent readability and recording of the device status
Typical applications Connection monitoring (monitoring of the measuring lines)
A
 C/DC main circuits with directly Automatic device self test
connected DC components, such H
 istory memory with real-time clock (buffer for three days) for storing 1023 alarm messages with
as rectifiers, date and time
converters, variable-speed drives C
 urrent or voltage output 0(4)20 mA, 0400 A, 010 V, 210 V (galvanically separated) which is
analogous to the measured insulation value of the system
S ystems including switch mode
Freely programmable digital inputs and outputs
power supplies
Remote setting via the Internet or Intranet (Webserver/Option: COMTRAXX gateway)
S ystems including frequency
Worldwide remote diagnosis via the Internet
inverters
BCOM, Modbus TCP and web server

Approvals Standards
The ISOMETER isoNAV685-D series corresponds to the device standard: DIN EN 61557-8 (VDE 0413-8)

Further information
For further information refer to our product range on www.bender.de.
UL in preparation
Lloyds Register in preparation

Ordering information

Nominal system voltage range Un Supply voltage US


Type Art. No.
AC AC DC

0690 V; 60 Hz 100240 V; 47460 Hz 24 V, 100240 V isoNAV685-D B 9106 7014

Accessories

Description Art. No.

A set of screw-type terminals1) B 9106 7901


A set of push-wire terminals B 9106 7902
Enclosure accessories (terminal cover, 2 mounting clips) 1) B 9106 7903
Front cover 144x72 transparent (for IP65) B 9806 0005
included in the scope of delivery
1)

Suitable measuring instruments on request!

2016/2017 Insulation monitoring devices | Main circuits 49


Insulation monitoring device ISOMETER isoNAV685-D
Technical data
Insulation coordination Digital outputs
Rated insulation voltage (IEC 60664-1)  1000 V Number2
Rated impulse voltage (IEC 60664-1) 8 kV Operating mode, adjustable active, passive
Overvoltage category III Functions  none, ins. alarm 1, insulation fault +DC offset voltage,
Pollution degree (Un <690 V) 3  connection fault , device fault, common alarm, measurement ended, device inactive
Pollution degree (Un <1000 V) 2  (X1.Q1: insulation fault +DC offset voltage)*
Protective separation (reinforced insulation) between Voltage passive DC 032 V, active DC 0/19.232 V
 (A1, A2) -(11, 12, 14) -(21, 22, 24) -[(L1/+, L2, L3/-), (E, KE), (X1, ETH)] Max. current internal total X1 max. 200 mA
1 Voltage test, routine test (IEC 61010-1)  4.3 kV Max. current external per channel max. 1 A
Supply voltage Analogue output
Supply via A1/+, A2/-: Number1
Operating mode linear, mid-scale 28 k/120 k
ISOMETER isoNAV685-D

Supply voltage range US AC/DC 100240 V


Tolerance of US  AC -15+10 % Functions  insulation value, DC offset
 DC -15+15 % Current  020 mA (< 600 ), 420 mA (< 600 ), 0400 A (< 4 k)
Frequency range of US  DC, 47460 Hz Voltage 010 V (>1 k), 210 V (>1 k)
Power consumption, typically 50 Hz (460 Hz) 5.7 W/20 VA (7.9 W/45.5 VA) Tolerance 20 %
Supply via X1: Interfaces
Supply voltage US  DC 24 V
Field bus:
Tolerance of US DC -20+25 %
Interface/protocol web server/Modbus TCP/BCOM
IT system being monitored Data rate 10/100 Mbit/s, autodetect
Nominal system voltage range Un AC 0690 V Max. amount Modbus requests < 100/s
Tolerance of Un  AC +15 % Cable length  100 m
Frequency of Un  60 Hz Connection  RJ45
IP address DHCP/manual* 192.168.0.5*
Response values Network mask  255.255.255.0*
Response value Ran (Alarm 1) 1 k10 M (5 k)* BCOM address system-1-0
Response value DC offset voltage (Alarm 2) (UDC)  20 V1 kV (150 V)* Function  communication interface
Relative uncertainty (acc. to IEC 61557-8) profile-dependent, 15 %, min. 1 k
Switching elements
Hysteresis 25 %, min. 1 k
Number of switching elements 2 changeover contacts
Time response Operating mode  N/C operation/N/O operation
Response time tan at DC offset voltage > 1.1xUDC and alarm 1  max. 150 ms 1) Contact 11-12-14 none, ins. alarm 1, insulation fault +DC offset voltage,
Response time tan at RF = 0.5 x Ran (Ran = 10 k) und Ce = 1 F acc. to IEC 61557-8  connection fault, device fault, common alarm, measurement ended, device inactive
 profile-dependent, typ. 4 s (see diagrams)  ( function 1: ins. alarm 1)*
Start-up delay Tstart-up  0120 s (0 s)* Contact 21-22-24 none, ins. alarm 1, insulation fault +DC offset voltage,
 connection fault, device fault, common alarm, measurement ended, device inactive
Measuring circuit  (function 1: insulation fault +DC offset voltage)*
Measuring voltage Um 50 V Electrical endurance, number of cycles 10000
Measuring current Im 403 A Contact data acc. to IEC 60947-5-1:
Internal resistance Ri ,Zi  124 k Utilisation category AC-13 / AC-14 / DC-12 / DC-12 / DC-12
Permissible extraneous DC voltage Ufg 1200 V Rated operational voltage 230 V / 230 V / 24 V / 110 V / 220 V
Permissible system leakage capacitance Ce profile-dependent, 0150 F Rated operational current 5 A / 3 A / 1 A / 0.2 A / 0.1 A
Measuring ranges Rated insulation voltage 2000 m NN 250 V
Rated insulation voltage 3000 m NN 160 V
Measuring range fn 10460 Hz
Minimum contact rating  1 mA at AC/DC 10 V
Tolerance measurement of fn 1 % 0.1 Hz
Voltage range measurement of fn AC 25690 V Environment/EMC
Measuring range Un (without external coupling device) AC 25690 V EMC IEC 61326-2-4 2)
Voltage range measurement of Un AC/DC > 10 V Ambient temperatures:
Tolerance measurement of Un  5 % 5 V Operating temperature -25+55 C
Measuring range Ce  01000 F Transport -40+85 C
Tolerance measurement of Ce 10 % 10 F Long-term storage -25+70 C
Min. insulation resistance measurement of Ce  depending on profile and coupling mode, typ. > 10 k Classification of climatic conditions acc. to IEC 60721:
Display Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
Transport (IEC 60721-3-2)  2K3
Indication** graphic display 127 x 127 pixel, 40 x 40 mm
Long-term storage (IEC 60721-3-1)  1K4
Display range measured value 0.1 k20 M
Classification of mechanical conditions acc. to IEC 60721:
LEDs Stationary use (IEC 60721-3-3)  3M4
ON (operation LED) green Transport (IEC 60721-3-2)  2M2
SERVICEyellow Long-term storage (IEC 60721-3-1)  1M3
ALARM 1 (ins. alarm 1)  yellow Area of application 3000 m NN
ALARM 2 (insulation fault +DC offset voltage)  yellow
Digital inputs
Number3
Operating mode, adjustable  active high, active low (X1.I1 & X1.I3: active high)*
Functions  none, test, reset, deactivate device, start initial measurement
 (X1.I1: reset; X1.I3: deactivate device)*
Voltage low DC -35 V, High DC 1132 V

50 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER isoNAV685-D
Technical data (continued)
Connection Other
Connection type pluggable screw-type terminal or push-wire terminal Operating mode continuous operation
Screw-type terminal: Mounting  display-oriented, cooling slots must be ventilated vertically
Nominal current  10 A Degree of protection internal components  IP40
Tightening torque 0.50.6 Nm (57 lb-in) Degree of protection terminals  IP20
Conductor sizes AWG 24-12 Quick DIN rail mounting acc. to IEC 60715
Stripping length 7 mm Screw fixing  3 x M4 with mounting clip
rigid/flexible 0.22.5 mm Enclosure material polycarbonate
flexible with ferrule with/without plastic sleeve  0.252.5 mm Flammability class
Dimensions (W x H x D)
V-0
108 x 93 x 110 mm
1
Multiple conductor rigid  0.21 mm
Multiple conductor flexible 0.21.5 mm Documentation number D00215
Multiple conductor flexible with ferrule without plastic sleeve 0.251 mm Weight < 390 g

ISOMETER isoNAV685-D
Multiple conductor flexible with TWIN ferrule with plastic sleeve  0.51.5 mm ( )* = factory setting
Push-wire terminals: ** = indication limited outside the temperature range -25+55 C
Nominal current  10 A 1)
Fast tripping only works in IT networks with a mains frequency of 60 Hz.
Conductor sizes AWG 24-12 2)
This is a class A product. In a domestic environment, this product may
Stripping length 10 mm cause radio interference. In this case, the user may be required to take cor-
rigid/flexible 0.22.5 mm rective actions.
flexible with ferrule with/without plastic sleeve  0.252.5 mm
Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
Push-wire terminals X1:
Nominal current 8A
Conductor sizes AWG 24-16
Stripping length 10 mm
rigid/flexible 0.21.5 mm
flexible with ferrule without plastic sleeve 0.251.5 mm
flexible with TWIN ferrule with plastic sleeve 0.250.75 mm

Dimension diagram (dimensions in mm)


108
110
93

Displays and controls

7
1 4

9 2 5

8 3 6

1 button: up, increase value 5 TEST button: carry out self test

2  RESET button: reset messages button: forward, select parameter


button: back, select parameter 6 INFO button: display information
3  DATA button: display data values OK button: OK, confirm
button: down, decrease value 7 LED ON: Operation
4 MENU button: start device menu
 8 LED indication SERVICE, ALARM 1, ALARM 2
ESC button: abort, return to the previous menu level 9 LC display

2016/2017 Insulation monitoring devices | Main circuits 51


Insulation monitoring device ISOMETER isoNAV685-D
Wiring diagram

L1
L2
1
L3
N
PE
US

1 6A
2
*
3 4

A1/+ A2/- L1/+ L2 L3/- KE E


ISOMETER isoNAV685-D

X1 X2 R 11 12 14 21 22 24
9 8 7

6 5

1 Connection to a 3(N)AC system 6 (K2) Alarm relay 2, available changeover contacts


2 Supply voltage US (see nameplate) via 6 A fuse 7 Switchable resistor R for RS-485 bus termination
3 Connection to the IT system to be monitored (L1/+, L2, L3/-) 8 Ethernet interface
4 Separate connection of KE, E to PE 9 Digital interface
5 (K1) Alarm relay 1, available changeover contacts * 6 A fuse for systems > 690 V

NOTE:
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+and L3/- to the IT system
690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. (Recommendation: Ensure
short-circuit-proof and earth-fault-proof wiring).
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted through the terminals.

For UL applications:
Use 60/70 C copper lines only!
UL and CSA application require the supply voltage to be protected via 5 A fuses.

52 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER isoNAV685-D
Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ + +24 V
Qx + Ix M+ V
1
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A

ISOMETER isoNAV685-D
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

Connection to X1

Danger of damage to property due to faulty connections!


The device can be damaged if the unit is simultaneously connected
to the supply voltage via the X1 interface, and A1/+and A2/-
CAUTION terminals. Do not connect the device simultaneously via X1, and
A1/+and A2/-to different supply voltages.

Danger of damage to property due to incorrect


nominal voltage!
When the device is powered via the X1 interface, the nominal
CAUTION voltage must be 24 V otherwise the unit may be damaged. Us
Only connect a nominal voltage of 24 V to the X1 interface.
+

2016/2017 Insulation monitoring devices | Main circuits 53


Insulation monitoring device ISOMETER isoNAV685-D
ISOMETER isoNAV685-D-B
Insulation monitoring device for offline monitoring of de-energised loads

Device features
ISOMETER to monitor the insulation resistance in de-energised systems
1 Automatic adaptation to the existing system leakage capacitance
AMPPlus measurement method
An adjustable response value in the range 10k1M (factory setting = 50k)
High-resolution graphic LC display for excellent readability and recording of the device status
Earth connection monitoring
Automatic device self test
Typical applications History memory with real-time clock (buffer for three days) for storing 1023 alarm messages with date and
Monitoring of de-energised loads time
and systems Freely programmable digital inputs and outputs
Remote setting via the Internet or Intranet (Webserver/Option: COMTRAXX Gateway)
Worldwide remote diagnosis via the Internet
Approvals
BCOM, Modbus TCP and web server

Standards
The ISOMETER isoNAV685-D-B series corresponds to the device standard: DIN EN 61557-8 (VDE 0413-8)

UL in preparation Further information


Lloyds Register in preparation
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US
Nominal system voltage range Un Type Art. No.
AC DC

offline 100240 V; 47460 Hz 24 V, 100240 V isoNAV685-D-B B 9106 7024

Accessories

Description Art. No.

A set of screw-type terminals1)


B 9106 7901
A set of push-wire terminals B 9106 7902
Enclosure accessories (terminal cover, 2 mounting clips) 1)
B 9106 7903
Front cover 144x72 transparent (for IP65) B 9806 0005
included in the scope of delivery
1)

54 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER isoNAV685-D-B
Technical data
Insulation coordination Switching elements
Rated insulation voltage (IEC 60664-1)  1000 V Number of switching elements  2 changeover contacts
Rated impulse voltage (IEC 60664-1) 8 kV Operating mode  N/C operation*/N/O operation
Overvoltage category III Contact 11-12-14 none, Alarm L1, Alarm L2, Alarm L3, connection fault,
Pollution degree (Un <690 V) 3  device fault, device inactive
Pollution degree (Un <1000 V) 2 Contact 21-22-24  none, Alarm L1, Alarm L2, Alarm L3, connection fault,
Protective separation (reinforced insulation) between  device fault, device inactive
 (A1, A2) -(11, 12, 14) -(21, 22, 24) -[(L1/+, L2, L3/-), (E, KE), (X1, ETH)] Electrical endurance under rated operating conditions, number of cycles 10000
Voltage test, routine test (IEC 61010-1)  4.3 kV Contact data acc. to IEC 60947-5-1:
Utilisation category AC-13 / AC-14 / DC-12 / DC-12 / DC-12
1
Supply voltage
Rated operational voltage 230 V / 230 V / 24 V / 110 V / 220 V
Supply via A1/+, A2/-: Rated operational current 5 A / 3 A / 1 A / 0.2 A / 0.1 A

ISOMETER isoNAV685-D-B
Supply voltage range US AC/DC 100240 V Rated insulation voltage 2000 m NN 250 V
Tolerance of US  AC -15+10 % Rated insulation voltage 3000 m NN 160 V
 DC -15+15 % Minimum contact rating 1 mA at AC/DC 10 V
Frequency range of US  DC, 47460 Hz
Environment/EMC
Power consumption, typically 50 Hz (460 Hz) 5.7 W/20 VA (7.9 W/45.5 VA)
EMC IEC 61326-2-4(1
Supply via X1:
Ambient temperatures:
Supply voltage US  DC 24 V
Operating temperature -25+55 C
Tolerance of US DC -20+25 %
Transport -40+85 C
IT system being monitored Long-term storage -25+70 C
Nominal system voltage range Un offline Classification of climatic conditions acc. to IEC 60721:
Circuit capacity internal system isolating switch AC 0690 V Stationary use (IEC 60721-3-3)  3K5 (except condensation and formation of ice)
 DC 01000 V Transport (IEC 60721-3-2)  2K3
Long-term storage (IEC 60721-3-1)  1K4
Response values Classification of mechanical conditions acc. to IEC 60721:
Response value Ran  10 k1 M (50 k)* Stationary use (IEC 60721-3-3)  3M4
Relative uncertainty (acc. to IEC 61557-8)  15 %, min. 1 k Transport (IEC 60721-3-2)  2M2
Hysteresis 25 %, min. 1 k Long-term storage (IEC 60721-3-1)  1M3
Area of application 3000 m NN
Time response
Response time tan at RF = 0.5 x Ran (Ran = 50 k) and Ce = 1 F acc. to IEC 61557-8  30 s* Connection
Startup delay Tstartup 0120 s (30 s)* Connection type pluggable screw-type terminal or push-wire terminal
Measuring circuit Screw-type terminal:
Nominal current 10 A
Measuring voltage Um 5 V
Tightening torque 0.50.6 Nm (57 lb-in)
Measuring current Im 13.4 A
Conductor sizes AWG 24-12
Internal resistance Ri ,Zi  372 k
Stripping length 7 mm
Permissible extraneous DC voltage Ufg 1200 V
rigid/flexible 0.22.5 mm
Permissible system leakage capacitance Ce 150 F
flexible with ferrule with/without plastic sleeve  0.252.5 mm
Display Multiple conductor rigid  0.21 mm
Indication** graphic display 127 x 127 pixel, 40 x 40 mm Multiple conductor flexible 0.21.5 mm
Display range measured value 0.1 k20 M Multiple conductor flexible with ferrule without plastic sleeve 0.251 mm
Multiple conductor flexible with TWIN ferrule with plastic sleeve  0.51.5 mm
LEDs
ON (operation LED) green Push-wire terminals:
SERVICEyellow Nominal current 10 A
ALARM 1 (L1 and L2)  yellow Conductor sizes AWG 24-12
ALARM 2 (L3) yellow Stripping length 10 mm
rigid/flexible 0.22.5 mm
Digital inputs flexible with ferrule with/without plastic sleeve  0.252.5 mm
Number3 Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
Operating mode, adjustable active high, active low Push-wire terminals X1:
Functions none, test, reset, deactivate device Nominal current 8 A
Voltage Low DC -35 V, High DC 1132 V Conductor sizes AWG 24-16
Digital outputs Stripping length 10 mm
Number2 rigid/flexible 0.21.5 mm
Operating mode, adjustable  active, passive flexible with ferrule without plastic sleeve 0.251.5 mm
Functions  none, Alarm L1, Alarm L2, Alarm L3, connection fault, flexible with ferrule with plastic sleeve 0.250.75 mm
 device fault, device inactive Other
Voltage passive DC 032 V, active DC 0/19.232 V Operating mode continuous operation
Max. current internal total X1 max. 200 mA Mounting  display-oriented, cooling slots must be ventilated vertically
Max. current external per channel max. 1 A Degree of protection internal components  IP40
Interfaces Degree of protection terminals  IP20
Quick DIN rail mounting acc. to IEC 60715
Field bus: Screw fixing 3 x M4 with mounting clip
Interface/protocol web server/Modbus TCP/BCOM Enclosure material polycarbonate
Data rate 10/100 Mbit/s, autodetect Flammability class V-0
Max. amount Modbus requests < 100/s Dimensions (W x H x D)  108 x 93 x 110 mm
Cable length  100 m Documentation number D00264
ConnectionRJ45 Weight < 390 g
IP address DHCP/manual* 192.168.0.5*
Network mask  255.255.255.0* ( )* = factory setting
BCOM address system-1-0 ** = indication limited outside the temperature range -25+55 C
Function  communication interface 1)
This is a class A product. In a domestic environment, this product may
cause radio interference. In this case, the user may be required to take
corrective actions.

2016/2017 Insulation monitoring devices | Main circuits 55


Insulation monitoring device ISOMETER isoNAV685-D-B
Dimension diagram (dimensions in mm)
108
110

93
1
ISOMETER isoNAV685-D-B

Displays and controls

7
1 4

9 2 5

8 3 6

1 button: up, increase value 5 TEST button: carry out self test

2  RESET button: reset messages button: forward, select parameter


button: back, select parameter 6 INFO button: display information
3  DATA button: display data values OK button: OK, confirm
button: down, decrease value 7 LED ON: Operation
4 MENU button: start device menu
 8 LED indication SERVICE, ALARM 1, ALARM 2
ESC button: abort, return to the previous menu level 9 LC display

56 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER isoNAV685-D-B
Wiring diagram

L1
L2
1
L3
N
PE
US

6A
2
*
3 4
1
A1/+ A2/- L1/+ L2 L3/- KE E

ISOMETER isoNAV685-D-B
X1 X2 R 11 12 14 21 22 24
9 8 7

6 5

1 Connection to a 3(N)AC system 6 (K2) Alarm relay 2, available changeover contacts


2 Supply voltage US (see nameplate) via 6 A fuse 7 Switchable resistor R for RS-485 bus termination
3 Connection to the IT system to be monitored (L1/+, L2, L3/-) 8 Ethernet interface
4 Separate connection of KE, E to PE 9 Digital interface
5 (K1) Alarm relay 1, available changeover contacts * 6 A fuse for systems > 690 V

NOTE:
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+and L3/- to the IT system
690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. (Recommendation: Ensure
short-circuit-proof and earth-fault-proof wiring).
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted through the terminals.

For UL applications:
Use 60/70 C copper lines only!
UL and CSA application require the supply voltage to be protected via 5 A fuses.

2016/2017 Insulation monitoring devices | Main circuits 57


Insulation monitoring device ISOMETER isoNAV685-D-B
Anschluss an einen Frequenzumrichter zur berwachung im abgeschalteten Zustand (Offline)

3 DC+ = AC

DC-
= 3
1 L1/+ L2 L3/- KE E
M
ISOMETER isoNAV685-D-B

L1/+ L2 L3/- KE E

IT System

OK
230 k

R(an) 40k/10k

PE

Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ Qx + Ix M+ V
+ +24 V
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

Connection to X1

Danger of damage to property due to faulty connections!


The device can be damaged if the unit is simultaneously connected
to the supply voltage via the X1 interface, and A1/+and A2/-
CAUTION terminals. Do not connect the device simultaneously via X1, and
A1/+and A2/-to different supply voltages.

Danger of damage to property due to incorrect


nominal voltage!
When the device is powered via the X1 interface, the nominal
CAUTION voltage must be 24 V otherwise the unit may be damaged. Us
Only connect a nominal voltage of 24 V to the X1 interface.
+

58 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER isoNAV685-D-B
ISOMETER isoRW685W-D
Insulation monitoring device for IT AC systems with galvanically connected rectifiers
and converters and for IT systems especially for railway applications

Device features
Insulation monitoring for unearthed systems AC, 3(N)AC 0690 V, DC 01000 V
Nominal system voltage can be expanded via coupling devices 1
Two response values that can be set separately 1 k10 M
Combination of AMPPLUS and other profile-dependent measurement methods
Continuous measurement of capacitance, voltage and system frequency
Predefined measurement profiles to meet different requirements
Automatic adaptation to system leakage capacitance
Typical applications INFO button to display device settings and system settings
A
 C, DC or AC/DC main circuits Self-monitoring with automatic alarm message
Memory with real-time clock (3-day buffer) to store 1023 alarm messages with date and time
A
 C/DC main circuits with directly
connected DC components, such Current or voltage output 0(4)20 mA, 0400 A, 010 V, 210 V (galvanically separated)
as rectifiers, converters, variable- which is analogous to the measured insulation value of the system
speed drives Permanent coupling monitoring of the measuring lines
Freely programmable digital and analogue inputs and outputs
UPS systems, battery systems
Two separate alarm relays with potential-free contacts
H
 eaters with phase control N/O or N/C operation selectable
S ystems with switch-mode power High-resolution graphic LC display
supplies IsoGraph function for time-related representation of the insulation resistance
IT systems with high leakage Remote setting of certain parameters via the Internet (option; COMTRAXX Gateway)
capacitances Worldwide remote diagnosis via Internet (made available by Bender-Service only)
Modbus TCP and web server
Approvals Multilingual

Standards
The ISOMETER isoRW685W-D series corresponds to the device standard: DIN EN 61557-8 (VDE 0413-8), DIN EN 50155

UL in preparation Further information


Lloyds Register in preparation For further information refer to our product range on www.bender.de.

2016/2017 Insulation monitoring devices | Application-specific selection Railway 59


Insulation monitoring device ISOMETER isoRW685W-D
Ordering information

Nominal system voltage range Un Supply voltage US


Type Art. no.
AC DC AC DC

0690 V; 1460 Hz 01000 V 24240 V; 50400 Hz 24240 V isoRW685W-D B 9106 7012W

1
Accessories Matching system components
ISOMETER isoRW685W-D

Description Art. No. Description Type Page

A set of screw terminals1) B 9106 7901 AGH150W-4 282


A set of push-wire terminals B 9106 7902 AGH204S-4 283
Coupling devices
Enclosure accessories (terminal cover, 2 mounting clips) 1)
B 9106 7903 AGH520S 284
included in the scope of delivery
1) AGH676S-4 287
Suitable measuring instruments on request!

Technical data
Insulation coordination according to IEC 60664-1/IEC 60664-3 Time response
Definitions: Response time tan at RF = 0.5 x Ran (Ran = 10 k) and Ce = 1 F according to IEC 61557-8
Measuring circuit (IC1) (L1/+, L2, L3/-)  profile dependent, typ. 4 s (see diagrams in manual)
Supply circuit (IC2) A1, A2 Response time dc offset alarm at Ce = 1 F profile dependent, typ. 2 s (see diagrams in manual)
Output circuit 1 (IC3) 11, 12, 14 Start-up delay Tstart-up 0120 s (0 s)*
Output circuit 2 (IC4) 21, 22, 24 Measuring circuit
Control circuit (IC5)  (E, KE), (X1, ETH, X3, X4) Measuring voltage Um profile dependent, 10 V, 50 V
Rated voltage 1000 V Measuring current Im 403 A
Overvoltage category (OVC) III Internal resistance Ri, Zi  124 k
Rated impulse voltage: Permissible extraneous DC voltage Ufg  1200 V
IC1/(IC2-5)  8 kV Permissible system leakage capacitance Ce profile dependent, 01000 F
IC2/(IC3-5)  4 kV
IC3/(IC4-5)  4 kV Measuring ranges
IC4/IC5  4 kV Measuring range fn  10460 Hz
Tolerance measurement of fn 1 % 0.1 Hz
Rated insulation voltage:
Voltage range measurement of fn AC 25690 V
IC1/(IC2-5)  1000 V
Measuring range Un  AC 25690 V
IC2/(IC3-5)  250 V
 DC 251000 V
IC3/(IC4-5)  250 V
Voltage range measurement of Un  AC/DC > 10 V
IC4/IC5  250 V
Tolerance measurement of Un 5 % 5 V
Pollution degree for accessible parts on the outside of the device housing (Un < 690 V) 3
Measuring range Ce  01000 F
Pollution degree for accessible parts on the outside of the device housing (Un >690 < 1000 V) 2
Tolerance measurement of Ce  10 % 10 F
Protective separation (reinforced insulation) between: Frequency range measurement of Ce DC, 30460 Hz
IC1/(IC2-5)  OVC III, 1000 V Min. insulation resistance measurement of Ce
IC2/(IC3-5)  OVC III, 300 V  depending on the profile and coupling mode, typ. > 10 k
IC3/(IC4-5)  OVC III, 300 V
IC4/IC5  OVC III, 300 V Display
Indication graphic display 127 x 127 pixels, 40 x 40 mm 2)
Voltage test (routine test) according to IEC 61010-1:
Display range measured value 0.1 k20 M
IC2/(IC3-5)  AC 2.2 kV
IC3/(IC4-5)  AC 2.2 kV LEDs
IC4/IC5  AC 2.2 kV ON (operation LED)  green
Supply voltage SERVICE yellow
ALARM 1 yellow
Supply voltage range US AC/DC 24240 V
ALARM 2 yellow
Tolerance of US -20+15 %
Maximum permissible input current of US  650 mA Digital inputs
Frequency range of US  DC, 50400 Hz 1) Number 3
Power consumption, typically 50 Hz (400 Hz) 12 W/21 VA ( 12 W/45 VA) Operating mode, adjustable active high, active low
IT system being monitored Functions  off, test, reset, deactivate device, start initial measurement
Voltage Low DC -35 V, High DC 1132 V
Nominal system voltage range Un  AC 0690 V
Cable length X1  1m
 DC 01000 V
Tolerance of Un AC/DC +15 % Digital outputs
Frequency range of Un  DC, 1460 Hz Number 2
Max. AC voltage U~ in the frequency range fn = 110 Hz  U~ max = 110 V/Hz * fn Operating mode, adjustable active, passive
Response values Functions  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm,
 DC+ alarm, symmetrical alarm, device fault, common alarm,
Response value Ran1 (alarm 1)  1 k10 M (40k)*
 measurement complete, device inactive, DC offset alarm
Response value Ran2 (alarm 2)  1 k10 M (10k)*
Voltage passive DC 032 V, active DC 0/19.232 V
Relative uncertainty (acc. to IEC 61557-8)  profile dependent, 15 %, at least 1 k
Max. current internal sum X1 max. 200 mA
Hysteresis  25 %, at least 1 k
Max. current external per channel max. 1 A
Cable length X1  1m

60 Insulation monitoring devices | Application-specific selection Railway 2016/2017


Insulation monitoring device ISOMETER isoRW685W-D
Technical data (continued)
Analogue output Connection
Number 1 Connection type pluggable screw-type terminal or push-wire terminal
Operating mode linear, midscale point 28/120 k Screw-type terminals:
Functions  insulation value, DC offset Nominal current 10 A
Current 020 mA (< 600 ), 420 mA (< 600 ), 0400 A (< 4 k) Tightening torque 0.50.6 Nm (57 lb-in)
Voltage 010 V (>1 k), 210 V (>1 k) Conductor sizes AWG 24-12
Tolerance related to the current/voltage final value  20 % Stripping length 7 mm
rigid/flexible  0.22.5 mm
Interfaces
flexible with ferrules, with/without plastic sleeve 0.252.5 mm 1
Field bus: Multiple conductor, rigid 0.21 mm
Interface/protocol web server/Modbus TCP/BCOM Multiple conductor, flexible  0.21.5 mm
Data rate 10/100 Mbit/s, autodetect Multiple conductor, flexible with ferrule without plastic sleeve  0.251 mm

ISOMETER isoRW685W-D
Max. amount Modbus requests  < 100/s Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
Cable length  100 m
Push-wire terminals:
Connection RJ45
Nominal current 10 A
IP address  DHCP/manual* 192.168.0.5*
Conductor sizes AWG 24-12
Network mask 255.255.255.0*
Stripping length 10 mm
BCOM address system-1-0
rigid/flexible  0.22.5 mm
Function  communication interface
flexible with ferrules, with/without plastic sleeve 0.252.5 mm
Sensor bus: Multiple conductor, flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
Interface/protocolRS-485
Push-wire terminals X1:
Data rate 9.6 kbaud/s
Nominal current 8A
Cable length  1200 m
Conductor sizes AWG 24-16
Cable: twisted pair, one end of shield connected to PE recommended: J-Y(St)Y min. 2x0.8
Stripping length 10 mm
Connection terminals X1.A, X1.B
rigid/flexible  0.21.5 mm
Terminating resistor at the beginning and at the end of the transmission path
flexible with ferrule without plastic sleeve 0.251.5 mm
120 , can be connected internally
flexible with TWIN ferrule with plastic sleeve  0.250.75 mm
Device address, BS bus  190 (3)*
Other
Switching elements
Operating mode continuous operation
Number of switching elements 2 changeover contacts
Mounting display oriented, cooling slots must be ventilated vertically
Operating mode N/C operation*/N/O operation
Degree of protection internal components  IP40
Contact 11-12-14  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm,
Degree of protection terminals  IP20
 DC+ alarm, symmetrical alarm, device fault, common alarm,
DIN rail mounting acc. to IEC 60715
 measurement complete, device inactive, DC offset alarm
Screw fixing 3 x M4 with mounting clip
Contact 21-22-24  off, Ins. alarm 1, Ins. alarm 2, connection fault, DC- alarm,
Enclosure material  polycarbonate
 DC+ alarm, symmetrical alarm, device fault, common alarm,
Flammability class  V-0
 measurement complete, device inactive, DC offset alarm
ANSI code  64
Electrical endurance under rated operating conditions, number of cycles 10,000
Dimensions (W x H x D) 108 x 93 x 110 mm
Contact data acc. to IEC 60947-5-1:
Documentation number D00178
Utilisation category AC-13/AC-14/DC-12/DC-12/DC-12
Weight  < 390 g
Rated operational voltage  230 V/230 V/24 V/110 V/220 V
Rated operational current  5 A/3 A/1 A/0.2 A/0.1 A At a frequency > 200 Hz, the connection of X1 must be insulated. Only
1)

Rated insulation voltage 2000 m NN  250 V permanently installed devices which at least have overvoltage category
Rated insulation voltage 3000 m NN  160 V CAT2 (300V) may be connected.
Minimum contact rating  1 mA at AC/DC 10 V 2)
Indication limited outside the temperature range -25+55 C.
Environment/EMC 3) 
This is a class A product. In a domestic environment, this product may
EMC  IEC 61326-2-4 3) cause radio interference. In this case, the user may be required to take
Ambient temperatures: corrective actions.
Operating temperature -40+70 C
Transport -40+85 C
Long-term storage -25+70 C
Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3K7
Transport (IEC 60721-3-2)  2K3
Long-term storage (IEC 60721-3-1)  1K4
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) 3M7
Transport (IEC 60721-3-2) 2M2
Long-term storage (IEC 60721-3-1)  1M3
Area of application  3000 m NN

2016/2017 Insulation monitoring devices | Application-specific selection Railway 61


Insulation monitoring device ISOMETER isoRW685W-D
Dimension diagram (dimensions in mm)
108
110

93
1
ISOMETER isoRW685W-D

Displays and controls

7
1 4

9 2 5

8 3 6

1 button: up, increase value 5 TEST button: carry out self test

2  RESET button: reset messages button: forward, select parameter


button: back, select parameter 6 INFO button: display information
3  DATA button: display data values OK button: OK, confirm
button: down, decrease value 7 LED ON: Operation
4 MENU button: start device menu
 8 LED indication SERVICE, ALARM 1, ALARM 2
ESC button: abort, return to the previous menu level 9 LC display

62 Insulation monitoring devices | Application-specific selection Railway 2016/2017


Insulation monitoring device ISOMETER isoRW685W-D
Wiring diagram

L1 L1
L2
L2 1 4
L3
PE N
PE
US
L1/+ L3/- KE E

1
5 6
A1/+ A2/- L1/+ L2 L3/- KE E
L+

L- 2
PE

ISOMETER isoRW685W-D
* *

L1/+ L3/- KE E

IT system
3
PE
Example

AGH520S
Un > 690 V AC
Un > 1000 V DC
X1 X2 R 11 12 14 21 22 24

11 10 9
L1/+ L2 L3/-

8 7

1 Connection to an AC system Un 8 (K2) Alarm relay 2, available changeover contacts


2 Connection to a DC system Un 9 Switchable resistor R for RS-485 bus termination
3 Connection to an IT system with coupling device 10 Ethernet interface, connection to Ethernet interface by Bender
4 Connection to a 3(N)AC system Service staff only
11 Digital interface
5 Connection to the IT system to be monitored (L1/+, L2, L3/-)
6 Separate connection of KE, E to PE * For systems > 690 V and with overvoltage category III a fuse for the
connection to the system to be monitored must be provided.
7 (K1) Alarm relay 1, available changeover contacts
Recommendation: 2A screw-in fuses.

Provide line protection!


According to DIN VDE 0100-430, a line protection shall be provided for the supply voltage.

NOTE:
According to DIN VDE 0100-430, devices for protection against a short circuit can be omitted for the coupling of terminals L1/+ and L3/- to the IT system
690 V to be monitored if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum. (Recommendation: Ensure
short-circuit-proof and earth-fault-proof wiring).
The connecting lines L1/+, L2, L3/- to the system to be monitored must be carried out as spur lines. No load current may be conducted
through the terminals.
For UL applications:
Use 60/70C copper lines only!
UL and CSA application require the supply voltage to be protected via 5 A fuses.

Digital interface X1

Digital interface Terminal Colour


Digital outputs Digital inputs Analogue output
I1 Input 1 Passive High-Active Current output
I2 Input 2 X1 X1 X1 X1 X1 X1
+ Qx + Ix M+ A
I3 Input 3
A RS-485 A Active Low-Active Voltage output
I1 I2 I3 A B B RS-485 B X1 X1 X1 X1 X1 X1

+ Q1 Q2 M+ Qx + Ix M+ V
+ +24 V
Q1 Output 1 Example I1
I2
X1 Q2 Output 2 I3
A
B
M+ Analogue output
Ground

Deactivate Reset Test


device
M+
Q2
Q1
+

2016/2017 Insulation monitoring devices | Application-specific selection Railway 63


Insulation monitoring device ISOMETER isoRW685W-D
Display FP200
Display and operator unit for devices of the iso685 series without display

Device features
Display for front panel mounting of series iso685
1 Various mounting options
Uniform operation
Backlit buttons

Further information
For further information refer to our product range on www.bender.de.
Typical applications
Display and operator unit for
devices of the iso685 series with-
out display

Approvals

UL in preparation
Lloyds Register in preparation

Ordering information

Supply voltage/frequency range US


Power consumption Type Art. No.
DC
FP200 B 9106 7904
24 V/-20+25 % typ. 3 W
FP200W1) B 9106 7904W
1)
Device version Option W with increased shock and vibration resistance

Accessories

Description Art. No.

FP200 mechanical accessories comprising: B91067907


2 screw attachments
Front cover 144x72 transparent (for IP65) B98060005
Patch cable CAT5e (without UL, temperature range 0+60 C) B91067906
Included in the scope of delivery
FP200 adapter for front panel mounting IRDH575 B91067905
Front cover 144x96 transparent (for IP65) B98060007

64 Insulation monitoring devices | Main circuits 2016/2017


Display and operator unit FP200
Technical data
Insulation coordination Connection
Rated insulation voltage (IEC 60664-1)  50 V Connection type  plug connectors
Rated impulse voltage (IEC 60664-1)  500 V
Other
Overvoltage category III
Pollution degree  3 Operating mode  continuous operation
Mounting  display-oriented,
Supply voltage  cooling slots must be ventilated vertically
Supply voltage US  via iso685-S Degree of protection, built-in components (DIN EN 60529)  IP40
Display
Degree of protection, terminals (DIN EN 60529) 
Degree of protection with transparent front cover 
IP20
IP65 1
Graphic display  127 x 127 pixels, 40 x 40 mm Panel cutout  138x66 mm
LEDs Permissible tolerance of panel cutout +0.5/-0
Screw mounting  with mounting brackets

FP200
ON (operation LED) green
Torque screw mounting  0.3 Nm 10 %
SERVICEyellow
Enclosure material polycarbonate
ALARM 1 yellow
Flammability class  UL94V-0
ALARM 2  yellow
Dimensions (W x H x D) 144 x 72 x 35.6 mm
Interfaces Documentation number D00169
Interface/protocol Bender internal Weight 180 g
Cable length  5m
REMOTE cable  Patch cable min. CAT5e Option W data different from the standard version
Environment/EMC Classification of climatic conditions acc. to IEC 60721:
EMC IEC 61326-2-4; EN 50121-3-2; EN 50121-4 Staionary use (IEC 60721-3-3) 3K5 (condensation and formation of ice possible)
Ambient temperatures Classification of mechanical conditions acc. to IEC 60721:
Operation -40+70 C Stationary use (IEC 60721-3-3)  3M7
Transport -40+85 C Option W
Storage -25+70 C Devices with the suffix W feature increased shock and vibration resistance.
Classification of climatic conditions acc. to IEC 60721:
Due to a special varnishing, the electronic parts are better protected
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
against mechanical loads and humidity.
Transport (IEC 60721-3-2) 2K3
When mounting the FP200W, it is necessary to secure the screws
Long-term storage (IEC 60721-3-1)  1K4
with thread-locking fluid since they could loosen when suffering high
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4 mechanical load.
Transport (IEC 60721-3-2) 2M2
Long-term storage (IEC 60721-3-1) 1M3
Area of application 3000 m NN

Dimension diagram (dimensions in mm)

5,3
max.

138+0,5/
-0
66+0,5/-0

135
8

,5
5,
72

65,5

144
,6
35

2016/2017 Insulation monitoring devices | Main circuits 65


Display and operator unit FP200
Displays and controls

1
2
FP200

1 LED ON Operation
2 LED indication SERVICE, ALARM 1, ALARM 2
3 LC display

Connection to iso685

66 Insulation monitoring devices | Main circuits 2016/2017


Display and operator unit FP200
ISOMETER IRDH275
Insulation monitoring device for unearthed AC, AC/DC and
DC systems (IT systems)

Device features
Insulation monitoring for unearthed AC, AC/DC systems 0793 V, DC 0650 V
Nominal voltage extendable via coupling device 1
Two separately adjustable response values1 k10 M
AMPPlus measurement method
Automatic adaptation to the system leakage capacitance
Info button to display device settings and system leakage capacitance
Self monitoring with automatic alarm
Typical applications Automatic self test, selectable
AC, DC or AC/DC main circuits Connection for external k indication
Test and reset button
A
 C/DC main circuits with directly
connected DC components, External test/reset button can be connected
such as rectifiers, converters, and Two separate alarm relays with two potential-free changeover contacts
thyristor-controlled DC drives N/O or N/C operation, selectable
Backlit LC display
UPS systems, battery systems
RS-485 interface
Heaters with phase control
I nstallations including switch
Additional device features, version IRDH275B
mode power supplies
History memory with real-time clock to store all alarm messages with date and time stamp
IT systems including high leakage
Electrically isolated RS-485 interface (BMS protocol) for communication with other Bender devices
capacitances
Isometer disconnecting relays for the operation of several ISOMETERs in coupled IT systems
Coupled IT systems Current output 0(4 )20 mA (electrically isolated)

Approvals Standards
The ISOMETER of the IRDH257 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US1)


RS-485 interface Coupled IT systems Output Type Art. No.
AC DC
88264 V 77286 V IRDH275-435 B 9106 5100
ASCII-IsoData not applicable Current output 0400 A 19.272 V IRDH275-427 B 9106 5104
10.236 V IRDH275-425 B 9106 5108
88264 V 77286 V IRDH275B-435 B 9106 5101
Current output 19.272 V
BMS applicable IRDH275B-427 B 9106 5105
0(4)20 mA
10.236 V IRDH275B-425 B 9106 5109
Absolute values
1)

Device Option-W with increased shock and vibration resistance: Indicated by the letter W at the end of the order number.

Suitable system components

Description Type Page

7204-1421 328
External k measuring 9604-1421 328
instruments
9620-1421 328
AGH150W-4 282
Coupling devices AGH204S-4 283
AGH520S 284

2016/2017 Insulation monitoring devices | Main circuits 67


Insulation monitoring device ISOMETER IRDH275
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 800 V Switching elements 2 changeover contacts: K1 (Alarm 1), K2 (Alarm 2, device error)
Rated impulse voltage/pollution degree 8 kV/3 Operating principle K1, K2 (Alarm 1/Alarm 2)  N/O or N/C operation
Factory setting (Alarm 1/Alarm 2) N/O operation
Voltage ranges
Electrical endurance, number of cycles 12,000
IRDH275: Contact class IIB (DIN IEC 60255-23)
Nominal system voltage Un  AC, 3/(N)AC 0793 V* Rated contact voltage AC 250 V/DC 300 V
Nominal frequency fn 50460 Hz Making capacity AC/DC 5 A
1 Nominal system voltage Un 
IRDH275-435:
DC 0650 V* Breaking capacity 

2 A, AC 230 V, cos phi = 0.4
0.2 A, DC 220 V, L/R = 0.04 s
Supply voltage US (also see nameplate) AC 88264 V* Contact rating at DC 24 V  2 mA (50 mW)
Frequency rangeUS  42460 Hz
Environment/EMC
ISOMETER IRDH275

Supply voltage US (also see nameplate) DC 77286 V*


EMC  acc. to IEC 61326-2-4 Ed. 1.0
IRDH275-427:
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Supply voltage US (also see nameplate) DC 19.272 V*
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
IRDH275
Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10150 Hz
Power consumption  14 VA
Vibration resistance IEC 60068-2-6 (transport) 2 g/10150 Hz
Response values Ambient temperature (during operation) -10+55 C
Response value Ran1 (Alarm1) 1 k10 M Ambient temperature (during storage) -40+70 C
Response value Ran2 (Alarm2) 1 k10 M Classification of climatic conditions acc. to IEC 60721-3-3 3K5
Relative uncertainty (20 k1 M) (acc. to IEC 61557-8) 15 % Connection
Relative uncertainty (120 k +2 k/+20 %
Connection screw-type terminals
Relative uncertainty (110 M) 0.2 k/+20 %
Connection properties
Response time tan at RF = 0.5 x Ran and Ce = 1 F  5s
rigid/flexible 0.24 mm/0.22.5 mm
Hysteresis (110 k) +2 k
flexible with ferrules without/with plastic sleeve 0.252.5 mm
Hysteresis (10 k10 M)  25 %
Tightening torque 0.5 Nm
Measuring circuit Conductor sizes (AWG) 2412
Measuring voltage Um 50 V Other
Measuring current Im (at RF = 0 )  280 A
Operating mode continuous operation
Internal DC resistance Ri 180 k
Mounting  display-oriented
Impedance Zi at 50 Hz 180 k
Distance to adjacent devices  30 mm
Permissible extraneous DC voltage Ufg DC 1200 V
Degree of protection, internal components (DIN EN 60529) IP30
Permissible system leakage capacitance  500 F
Degree of protection, terminals (DIN EN 60529) IP20
Factory setting 150 F
Type of enclosure X112, free from halogen
Displays DIN rail mounting DIN EN 60715/IEC 60715
Display, illuminated two-line display Flammability class UL94 V-0
Characteristics (number) 2 x 16 Documentation number D00122
Display range measured value  1 k10 M Weight  510 g
Operating uncertainty (20 k1 M) (nach IEC 61557-8)  15 %** Option W
Operating uncertainty (120 k)  1 k/15 %**
Shock resistance IEC 60068-2-27 (device in operation) 30 g/11 ms
Operating uncertainty (110 M)  0.1 M/15 %**
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Outputs/Inputs Vibration resistance IEC 60068-2-6  1.6 mm/1025 Hz
Test/reset button internal/external  4 g/25150 Hz
Cable length test/reset button, external  10 m Ambient temperature (during operation) -40+70 C
Current output for measuring instrument SKMP (scale centre point = 120 k): Storage temperature range -40+85 C
Current output IRDH275 (load)  400 A ( 12.5 k) Screw mounting 2 x M4
Current output IRDH275B (load)  20 mA ( 500 ) The data labelled with an * are absolute values
Accuracy current output (1 k1 M) ** = Under EMC test conditions in accordance with IEC 61326-2-4 the
related to the value indicated 10 %, 1 k
specified tolerances can double
Serial interface
Interface/protocol IRDH275  RS-485/ASCII-IsoData
Interface/protocol IRDH275B  RS-485/BMS
Connection terminals A/B
Cable length  1200 m
Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8
Terminating resistor 120 (0.5 W)
Device address, BMS bus 130 (factory setting = 3)

Dimension diagram (dimensions in mm)


83

68 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IRDH275
Displays and controls

IRDH275
ISOMETER

1
1 2 3 4 5 6 7

1 INFO button: to query standard information 4 MENU button: to activate the menu system

ISOMETER IRDH275
ESC button: back to the menu function Enter button: to confirm parameter changes
2 TEST button: to call up the self test 5 Alarm LED 1 lights: insulation fault, 1st warning level reached
Arrow up button: Parameter changes, scroll 6 Alarm LED 2 lights: insulation fault, 2nd warning level reached
3 RESET button: to delete alarm and fault messages 7 LED lights: system fault
Arrow down button: Parameter change, scroll.
8 LC display

Wiring diagram

1 6
3 AC-System Un AC-System

Un

3 4

3 N AC-System Un DC-System

Un

2 5

7 8 9 10 11 12 13

1 Supply voltage US (see ordering information) 6 A fuse recommended; 8 * External reset button R1, R2 (N/C contact or wire jumper). When
for UL and CSA applications, it is mandatory to use 5 A fuses. the terminals are open the fault messages will not be stored, provided
2 3 Connection to the 3AC system being monitored:
 that the fault memory has not been activated via the operating menu.
Connect the terminals L1, L2 to neutral conductor N or terminals 9 * Standby by means of the function input F1, F2:
L1, L2 to conductor L1, L2. with the contact in closed position no insulation measurement
4 Connection of the AC system to be monitored: takes place (Isometer disconnection B version only/no disconnection
Connect terminals L1, L2 to conductor L1, L2. when operated via AK).
10 IRDH275: Currrent output, electrically isolated: 0400 A
5 Connection to the DC systems to be monitored:
Connect terminal L1 to conductor L+, terminal L2 to conductor L- IRDH275B: Currrent output, electrically isolated: 020 mA or 420 mA
11 RS-485 interface
6 Separate connection of the equipotential bonding conductor to
PE and KE 12 Alarm relay: Alarm 1
7 * External test button T1/T2 (N/O contact) 13 Alarm relay: Alarm 2/system

* the terminal pairs 7, 8 and 9 have to be wired electrically isolated


and do not have to be connected to earth!

2016/2017 Insulation monitoring devices | Main circuits 69


Insulation monitoring device ISOMETER IRDH275
Wiring diagrams

Un 3/(N)/AC 50400 Hz 07200 V

1
Un DC 01760 V AGH520S
ISOMETER IRDH275

5 4 3

ISOMETER IRDH275 with coupling device AGH150W-4

1 ISOMETER IRDH275 with coupling device AGH520S

Un

ISOMETER IRDH275 with coupling device AGH204S-4

1 without rectifiers
 2 with rectifiers

Un = 3AC 01650 V (DC max. 1000 V) Un = 3AC 01300 V (peak voltage downstream of the rectifier or
intermediate circuit voltage of max. 1840 V)

70 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IRDH275
ISOMETER IRDH275BM-7 with coupling device AGH675-7 and AGH675-7MV15
Device combination for insulation monitoring in unearthed AC, AC/DC and
DC power systems (IT systems)

Device features
Insulation monitoring for drives including medium voltage converters up to 15.5 kV
Two separately adjustable response values100 k10 M 1
AMPPlus measurement method (European patent: EP 0 654 673 B1)
Automatic adaptation to the system leakage capacitance
Info button to display device settings and the system leakage capacitance
History memory with real-time clock to store alarm messages with date and time stamp
BMS interface (Bender Measuring Device Interface) for communication with other Bender devices
(RS-485 electrically isolated)
Typical applications
Current output 0(4)20mA (electrically isolated) analogously to the measured insulation value
A
 C, DC or AC/DC medium voltage
Self monitoring with automatic alarm
systems
Automatic self test, selectable
A
 C/DC medium voltage systems Connection for external k indication
with directly connected DC
Test and reset button
components, such as rectifiers,
Connection external test and reset button
converters, and thyristor-controlled
Two separate alarm relays with two potential-free changeover contacts
DC drives
N/O or N/C operation, selectable
Backlit two-line plain text display
Approvals Remote setting of specific parameters via Internet (option; COM460IP with at least Option C required)

Standards
The ISOMETER of the IRDH275BM-7 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)
IRDH275BM-7 and AGH675S-7

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Nominal system voltage Un Supply voltage US


Cable length Type Art. No.
AC, 3(N)AC/DC DC
19,272 V IRDH275BM-7 B 9106 5120
2000 mm AGH675S-7-2000 B 913 061
07.2 kV, 0460 Hz
500 mm AGH675S-7-500 B 913 060
015.5 kV, 0460 Hz 500 mm AGH675S-7MV15-500 B 913 058

Suitable system components

Description Type Page

External k measuring 9620-1421 328


instruments

2016/2017 Insulation monitoring devices | Application-specific selection Variable-speed drives 71


Insulation monitoring device ISOMETER IRDH275BM-7 with coupling device AGH675-7 and AGH675-7MV15
Technical data IRDH275BM-7
Insulation coordination acc. to IEC 60664-1 Switching components
Rated voltage  AC 800 V Switching components  2 changeover contacts: K1 (Alarm 1), K2 (Alarm 2, system fault)
Rated impulse voltage/pollution degree  8 kV/3 Operating principle K1, K2 (Alarm 1, Alarm 2)  N/O or N/C operation
Factory setting (Alarm 1/Alarm 2)  N/O operation
Voltage ranges
Electrical endurance  12 000 switching operations
Nominal voltage range Un via AGH675S-7
Contact class  IIB (IEC 60255-23)
Supply voltage US (refer to nameplate for other values)  DC 19.272 V
Rated contact voltage AC 250 V/DC 300 V
Power consumption 14 VA
Making capacity AC/DC 5 A
1 Response values Breaking capacity

2 A, AC 230 V, cos phi = 0.4
0,2 A, DC 220 V, L/R = 0.04 s
Response value Ran1 (Alarm 1)  100 k10 M
Response value Ran2 (Alarm 2)  100 k10 M Minimum contact current at DC 24 V  2 mA (50 mW)
Relative percentage error 100500 k  100 k Environment/EMC
ISOMETER IRDH275BM-7

Relative percentage error 500 k10 M  0 %+20 %


EMC immunity acc. to EN 61326
Response time tan  5 min
EMC emission  acc. to EN 61326
Hysteresis  25 %
Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Measuring circuit Bumping IEC 60068-2-29 (during transport)  40 g/6 ms
Measuring voltage Um  50 V Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10150 Hz
Measuring current Im (at RF = 0 )  21 A Vibration resistance IEC 60068-2-6 (during transport)  2 g/10150 Hz
Internal DC resistance Ri  2.4 M Ambient temperature (during operation) -10 +55 C
Internal impedance Zi, at 50 Hz 2.4 M Storage temperature range -40 +70 C
Permissible extraneous DC voltage Ufg  with AGH675S-7 Classification of climatic conditions acc. to IEC 60721-3-3 3K5
Permissible system leakage capacitance Ce 5 F Connection
Factory setting  2 F
Connection  screw terminals
Displays Connection
Display, illuminated two-line display rigid, flexible 0.24 mm/0.22.5 mm
Characters (number of characters) 2 x 16 flexible with connector sleeve, without/with plastic sleeve  0.252.5 mm
Display range, measuring value  50 k10 M Conductor sizes (AWG) 2412
Relative percentage error 50500 k  50 k Other
Relative percentage error 500 k10 M  10 %
Operating mode continuous operation
Outputs/inputs Mounting  as indicated on the display
TEST/ RESET button internal/external Protection class, internal components (DIN EN 60529)  IP30
Cable length TEST/RESET button external 10 m Protection class, terminals (DIN EN 60529) IP20
Type of enclosure  X112, free from halogen
Current output for measuring instrument SKMP (scale centre point = 1.2 M):  DIN rail mounting  IEC 60715
Current output (load)  20 mA ( 500 ) Flammability class  UL94 V-0
Accuracy current output (100 k10 M)  10 %, 100 k Tightening torque  0.5 Nm
Serial interface Documentation number D00123
Interface/Protocol IRDH275B  RS-485/BMS Weight approx.  510 g
Connection terminals A/B
Cable length  1200 m
Recommended cable (screened, screen on one side connected to PE)  J-Y(St)Y 2x0.6
Terminating resistor  120 (0.5 W)
Device address, BMS bus 130 (factory setting = 3)

72 Insulation monitoring devices | Application-specific selection Variable-speed drives 2016/2017


Insulation monitoring device ISOMETER IRDH275BM-7 with coupling device AGH675-7 and AGH675-7MV15
Technical data AGH675S-7
Insulation coordination acc. to DIN EN 61800-5-1 Environment
AGH675S-7 Operating temperature (normal operation)  -10+60 C
Rated insulation voltage  AC 7.2 k V Operating temperature (continuous operation with asymetrical earth fault -10+55 C
Classification of climatic conditions acc. to IEC 60721:
AGH675S-7MV15 Stationary use (IEC 60721-3-3)  3K5 (no condensation, no formation of ice)
Rated insulation voltage  AC 15.5 k V Transport (IEC 60721-3-2) 2K3
Voltage test acc. to DIN EN 61800-5-1 Long-term storage (IEC 60721-3-1) 1K4
Classification of mechanical conditions acc. to IEC 60721:
Type test: Stationary use (IEC 60721-3-3) 
Transport (IEC 60721-3-2)
3M4 (3M7 Y shaft)
2M2
1
AGH675S-7
Voltage impulse test (basic insulation)  40 kV Long-term storage (IEC 60721-3-1) 1M3
AC voltage test (basic insulation) 20 kV
Connection

ISOMETER IRDH275BM-7
Partial discharge test 14 kV
Connection terminal 2 (medium voltage) high-voltage cable (encapsulated on the device side)
AGH675S-7MV15 Connection, flexible with ring terminal M4
Voltage impulse test (basic insulation)  111 kV Connection 3, 4, 5 screw-type terminals
AC voltage test (basic insulation) 70 kV Connection
Partial discharge test 29 kV rigid, flexible 0.24 mm/0.22.5 mm
Routine test: flexible with connector sleeve  0.252.5 mm
AC voltage test  40 kV
Other
Voltage ranges Operating mode continuous operation
AGH675S-7 Mounting  any position
Nominal system voltage Un  AC, 3(N)AC, DC 07.2 kV Protection class, internal components (DIN EN 60529)  IP64
Nominal frequency fn  0460 Hz Protection class, terminals (DIN EN 60529) IP20
Internal DC resistance Ri 2.39 M Type of enclosure  resin-encapsulated block
Screw mounting  M5
AGH675S-7MV15 Flammability class  UL94 V-0
Nominal system voltage Un  AC, 3(N)AC, DC 015.5 kV Documentation number D00095
Nominal frequency fn  0460 Hz Weight approx.  5100 g
Internal DC resistance Ri 4.7 M

Dimension diagrams (dimensions in mm)

IRDH275BM-7 AGH675S-7 220


200
170 10
83

AGH675S-7
320
280

M4

52
30

2016/2017 Insulation monitoring devices | Application-specific selection Variable-speed drives 73


Insulation monitoring device ISOMETER IRDH275BM-7 with coupling device AGH675-7 and AGH675-7MV15
Displays and controls

IRDH275
ISOMETER
8

1 1 2 3 4 5 6 7

1 INFO button: to query standard information 4 MENU button: to activate the menu system
ESC button: back to the menu function Enter button: to confirm parameter changes
ISOMETER IRDH275BM-7

2 TEST button: to call up the self test 5 Alarm LED 1 lights: insulation fault, 1st warning level reached
Arrow up button: Parameter changes, scroll 6 Alarm LED 2 lights: insulation fault, 2nd warning level reached
3 RESET button: to delete installation and fault messages 7 LED lights: system fault
Arrow down button: Parameter change, scroll.
8 LC display

Wiring diagrams

Connection AGH675S-7 Connection AGH675S-7MV15


DC 15,5 kV

14 14

2 2
15,5 kV AC/DC 15,5 kV AC/DC

AGH675S-7MV15 AGH675S-7MV15

1 1

US 6 US 6

2 3 4 2 3 4

5 5

7 8 9 10 11 12 13 7 8 9 10 11 12 13

1 Supply voltage US (see ordering information) via 6 A fuse 8 External RESET button (NC contact or wire jumper), when the
2 3 Terminals L1, L2 are not connected! terminals are open, the fault message will not be stored
4 Connection to the coupling device AGH675S-7 or the two coupling 9 STANDBY by means of the function input F1, F2: When the contact
devices AGH675S-7MV15: is closed, insulation measurement does not take place.
10 Current output, galvanically separated: 020 mA or 420 mA
Connect terminal AK to terminal(s) 5 of the coupling device
AGH675S-7 (or the two coupling devices AGH675S-7MV15), 11 Serial interface RS-485 (termination 120 resistor)
Connection with standard low-voltage cable, maximum voltage 12 Alarm relay 1; changeover contacts provided
at terminal 5: 200 V 13 Alarm relay 2 (system fault relay); changeover contacts provided
5 Separate connection of and KE to PE 14 Connection of the coupling device AGH675S-7 to the converter:
6 Separate connection of the terminals 3 and 4 of the AGH675S-7 connect the high voltage cable encapsulated on one end to the
or AGH675S-7MV15 to PE mid-point of the DC intermediate circuit.
7 External TEST button (NO contact) Connection of the two coupling devices AGH675S-7MV15 to the
converter: connect the high voltage cable encapsulated on L+and L-.

74 Insulation monitoring devices | Application-specific selection Variable-speed drives 2016/2017


Insulation monitoring device ISOMETER IRDH275BM-7 with coupling device AGH675-7 and AGH675-7MV15
ISOMETER IRDH375
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)

Device features
Insulation monitoring for unearthed AC, AC/DC systems 0793 V, DC 0650 V
Nominal voltage extendable via coupling device 1
Two separately adjustable response values1 k10 M
AMPPlus measurement method
Automatic adaptation to the system leakage capacitance
Info button to display device settings and the system leakage capacitance
Continuous self monitoring, with automatic alarm message
Typical applications Automatic self test, selectable
AC, DC or AC/DC main circuits Connection for external k indication
Test and reset button
A
 C/DC main circuits with directly
connected DC components, Connection external test and reset button
such as rectifiers, converters, and Two separate alarm relays with two potential-free changeover contacts
thyristor-controlled DC drives N/O or N/C operation
Alarm relay for system fault (N/C operation)
UPS systems, battery systems
Backlit LC display
Heaters with phase control
RS-485 interface
I nstallations including switch- Plug-in terminals
mode power supplies
IT systems including high leakage
Additional device features, version IRDH375B
capacitances
History memory with real-time clock to store all alarm messages with date and time stamp
Coupled IT systems Electrically isolated RS-485 interface (BMS protocol) for communication with other Bender devices
Isometer disconnecting relays for the operation of several ISOMETERs in coupled IT systems
Approvals Current output 0(4)20 mA

Standards
The ISOMETER of the IRDH375 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

1 -Supply voltage US
RS-485 interface Coupled IT systems Output Type Art. No.
AC DC
external k indication 88264 V 77286 V IRDH375-435 B 9106 5000
ASCII not applicable 0400 A 19.272 V IRDH375-427 B 9106 5002
current output 88264 V 77286 V IRDH375B-435 B 9106 5004
BMS applicable 0(420 mA) 19.272 V IRDH375B-427 B 9106 5006
Absolute values
1)

Device Option-W with increased shock and vibration resistance : Indicated by the letter W at the end of the order number.

Suitable system components

Description Type Page

7204-1421 328
External k measuring 9604-1421 328
instruments
9620-1421 328
AGH150W-4 282
Coupling devices AGH204S-4 283
AGH520S 284
Transparent front plate cover 144x72 364
IP65

2016/2017 Insulation monitoring devices | Main circuits 75


Insulation monitoring device ISOMETER IRDH375
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 800 V Switching elements 3 changeover contacts
Rated impulse voltage/pollution degree 8 kV/3  K1 (Alarm 1), K2 (Alarm 2), K3 (device error)
Operating principle K1, K2 (Alarm 1/Alarm 2) N/O or N/C operation
Voltage ranges
Factory setting (Alarm 1/Alarm 2) N/O operation
IRDH375: Operating principle K3 (device error)  N/C operation
Nominal system voltage Un  AC, 3/(N)AC 0793 V* Electrical endurance, number of cycles 12,000
Nominal frequency fn (for f < 50 Hz see characteristic curve in the manual) 0.1460 Hz Contact class IIB acc. to DIN IEC 60255 Part 0-20
1 Nominal system voltage Un  DC 0650 V* Rated contact voltage
Making capacity
AC 250 V/DC 300 V
AC/DC 5 A
IRDH375-435:
Supply voltage US (also see nameplate) AC 88264 V* Breaking capacity  2 A, AC 230 V, cos phi = 0.4
Frequency range US  42460 Hz  0.2 A, DC 220 V, L/R = 0.04 s
ISOMETER IRDH375

Supply voltage US (also see nameplate) DC 77286 V* Contact rating at DC 24 V  2 mA (50 mW)
IRDH375-427: Environment/EMC
Supply voltage US (also see nameplate) DC 19.272 V* EMC according to IEC 61326-2-4 Ed. 1.0
IRDH375: Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Power consumption  14 VA Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10150 Hz
Response values Vibration resistance IEC 60068-2-6 (transport) 2 g/10150 Hz
Response value Ran1 (Alarm1) 1 k10 M Ambient temperature (during operation) -10+55 C
Response value Ran2 (Alarm2) 1 k10 M Ambient temperature (during storage) -40+70 C
Relative uncertainty (20 k1 M) (acc. to IEC 61557-8) 15 % Classification of climatic conditions acc. to IEC 60721-3-3 3K5
Relative uncertainty (120 k) +2 k/+20 %
Relative uncertainty (110 M)  0.2 M/+20 % Connection
Response time tan at RF = 0.5 x Ran and Ce = 1 F  5s Connection screw-type terminals
Hysteresis (110 k) +2 k Connection properties
Hysteresis (10 k10 M)  25 % rigid/flexible 0.24 mm/0.22.5 mm
flexible with ferrules without/with plastic sleeve 0.252.5 mm
Measuring circuit Conductor sizes (AWG) 2412
Measuring voltage Um 40 V
Measuring current Im (at RF = 0  220 A Other
Internal DC resistance Ri 180 k Operating mode continuous operation
Impedance Zi at 50 Hz 180 k Mounting  display-oriented
Permissible extraneous DC voltage Ufg DC 1200 V Distance to adjacent devices  30 mm
Permissible system leakage capacitance Ce 500 F Degree of protection, internal components (DIN EN 60529) IP30
Factory setting 150 F Degree of protection, terminals (DIN EN 60529) IP20
Type of enclosure X300, free from halogen
Displays DIN rail mounting acc. to IEC 60715
Display, illuminated two-line display Flammability class UL94 V-0
Characteristics (number) 2 x 16 Documentation number D00124
Display range measured value  1 k10 M Weight  510 g
Operating uncertainty (20 k1 M) (acc. to IEC 61557-8) 15 %**
Operating uncertainty (120 k)  1 k/15 %** Option W
Operating uncertainty (1 M10 k) 0.1 M/15 %** Shock resistance IEC 60068-2-27 (device in operation) 30 g/11 ms
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Outputs/Inputs Vibration resistance IEC 60068-2-6  1.6 mm/1025 Hz
Test/reset button internal/external  4 g/25150 Hz
Cable length test/reset button, external  10 m Ambient temperature, during operation  -25+70 C
Current output for measuring instrument SKMP (scale centre point = 120 k): Ambient temperature for storage  -40+85 C
Current output IRDH375 (load)  400 A ( 12.5 k) Screw mounting 2 x M4
Current output IRDH375B (load)  20 mA ( 500 )
Accuracy current output (1 k1 M) The data labelled with an * are absolute values
related to the value indicated 10 %, 1 k ** = Under EMC test conditions in accordance with IEC 61326-2-4 the
specified tolerances can double
Serial interface
Interface/protocol IRDH375  RS-485/ASCII
Interface/protocol IRDH375B  RS-485/BMS
Connection terminals A/B
Cable length  1200 m
Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8
Terminating resistor 120 (0.5 W)
Device address, BMS bus 130 (factory setting = 3)

Dimension diagram (dimensions in mm)


138 +0,8/0
66 +0,8/0
5
2
15

3
14
13
72

144

76 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IRDH375
Displays and controls

IRDH375
ISOMETER

1
1 2 3 4 5 6 7 8

1 INFO button: to query standard information 5 Alarm LED 1, yellow, lights when the value falls below the set

ISOMETER IRDH375
ESC button: back to the menu function response value RALARM1
2 TEST button: to call up the self test 6 Alarm LED 2, yellow, lights when the value falls below the set
Arrow up button: Parameter changes, scroll response value RALARM2
3 RESET button: to delete alarm and fault messages 7 Alarm LED, yellow, lights in case of fault in the connecting leads to
Arrow down button: Parameter changes, scroll the system or to earth, or in case of system fault
4 MENU button: to activate the menu system 8 Transparent front plate cover (accessory)
Enter button: to confirm parameter changes

Wiring diagrams

1 2

3 4

6 7 8
US
5

10 11 12

9 13

1 3AC system 10 External reset button R1, R2 (N/C contact or wire jumper). When the

2 3NAC system terminals are open the fault messages will not be stored, provided that
the fault memory has not been activated via the operating menu.
3 AC system
11 External test button T1/T2 (N/O contact)
4 DC system
12 Standby by means of the function input F1, F2:
5 Supply voltage US (see ordering information) 6 A fuse recommended.
with the contact in closed position no insulation measurement
For UL and CSA applications, the use of 5 A fuses is mandatory.
takes place
6 Alarm relay RALARM1 13 DIP switch, S1 ON-RS-485 terminated (120 on), S2 unassigned
7 Alarm relay RALARM2
8 Alarm relay system fault * The terminal pairs 10, 11 and 12 must be wired electrically
isolated and may not be connected to earth!
9 External k indication 0400 A or current output
0(4)20 mA (option).

1
2

1 Rear view IRDH375 2 Detachable terminal cover

2016/2017 Insulation monitoring devices | Main circuits 77


Insulation monitoring device ISOMETER IRDH375
Wiring diagrams

Un 3/(N)/AC 50400 Hz 07200 V

1 Un DC 01760 V AGH520S

5 4 3

ISOMETER IRDH375 with coupling device AGH150W-4


ISOMETER IRDH375

1 ISOMETER IRDH375 with coupling device AGH520S


2

Un

ISOMETER IRDH375 with coupling device AGH204S-4

1 without rectifier 2 with rectifier


Un = 3AC 01650 V (DC max. 1000 V) Un = 3AC 01300 V (peak voltage downstream of the rectifier or
intermediate circuit voltage of max. 1840 V)

78 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IRDH375
ISOMETER IRDH575
Insulation monitoring device for unearthed AC, DC and AC/DC systems (IT systems) with control
and display function for EDS insulation fault location systems

Device features
Universal application in 3(N)AC, AC/DC and DC IT systems 20575 V/340760 V
Response range 1 k10 M 1
Info button for the indication of various parameters and the system leakage capacitance
Comprehensive self-monitoring function including system fault alarm relay
Internal/external test and reset button
Two separate alarm relays, N/C or N/O operation selectable
Backlit plain text display 4 x 16 characters
Typical applications RS-485 interface
I nsulation resistance monitoring Data memory, disconnection from supply and 0/420 mA current output
in IT systems Can be extended to an insulation fault location system for max.1080 circuits
L ocalisation of insulation faults Adjustable locating current for insulation fault location
with additional insulation fault Appropriate for EDS4 insulation fault location systems
locators EDS4 AMP measurement method

Other functions
Approvals
History memory to store max. 99 alarm messages with date and time stamp
Isometer disconnecting relays for the operation of several ISOMETERs in coupled IT systems
Built-in RS-485 interface (BMS bus) for communication with other Bender devices

Standards
The ISOMETER of the IRDH575 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3, DIN EN 61557-9, VDE 0413-9, IEC 61557-9, ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Permissible extraneous DC Nominal system voltage Un Supply voltage US


voltage Ufg Type Art. No.
DC AC DC AC DC
19.272 V IRDH575B1-427 B 9106 5502
20575 V 20575 V
88264 V 77286 V IRDH575B1-435 B 9106 5500
810 V
19.272 V IRDH575B1-4227 B 9106 5505
20150 V 20150 V
88264 V 77286 V IRDH575B1-4235 B 9106 5504
19.272 V IRDH575B2-427 B 9106 5506
1060 V 340760 V 340575 V
88264 V 77286 V IRDH575B2-435 B 9106 5503
Measuring voltage Um 10 V (version -4227) for usage in control circuits.
1)

Device Option-W with increased resistance to shock and vibrations: Indicated by the letter W at the end of the order number.

Suitable system components

Description Type Page

Panel seal for IP 42


Transparent cover for IP 65 364
Adapter for DIN rail mounting
9620-1421 328
Measuring instruments
9620S-1421 328

2016/2017 Insulation monitoring devices | Main circuits 79


Insulation monitoring device ISOMETER IRDH575
Technical data
Insulation coordination acc. to IEC 60664-1 Outputs/Inputs
Rated insulation voltage AC 800 V Test/reset button internal/external
Rated impulse voltage/pollution degree 8 kV/3 Current output for measuring instrument SKMP (scale centre point = 120 k):
Current output IRDH575 (max. load)  0/420 mA ( 500 )
Voltage ranges
Accuracy current output (1 k1 M)  10 %, 1 k
IRDH575B1-4235:
Serial interface
Nominal system voltage Un  AC, 3/(N)AC 20150 V*
Nominal frequency fn  50460 Hz Interface/protocolRS-485/BMS
1 Nominal system voltage Un  DC 20150 V* Max. cable length
Cable (twisted in pairs, one end of shield connected to PE)
1200 m
recommended: J-Y(St)Y min. 2x0.8
IRDH575B1-435: Terminating resistor 120 (0.5 W)
Nominal system voltage Un  AC, 3/(N)AC 20575 V*
Nominal frequency fn  50460 Hz Switching elements
ISOMETER IRDH575

Nominal system voltage Un  DC 20575 V* Switching components 3 changeover contacts: K1 (Alarm 1), K2 (Alarm2),
IRDH575B2-435:  K3 (device error, additionally selectable EDS alarm)
Nominal system voltage Un  AC, 3/(N)AC 340760 V* Operating principle K1, K2 N/O or N/C operation
Nominal frequency fn  50460 Hz Factory setting (Alarm 1/Alarm 2) N/O operation
Nominal system voltage Un  DC 340575 V* Operating principle K3 N/C operation
Electrical endurance, number of cycles 12,000
IRDH575B1-435: Contact class IIB (DIN IEC 60255-23)
Supply voltage US (also see nameplate) 88264 V* Rated contact voltage AC 250 V/DC 300 V
Frequency range US  42460 Hz Making capacity AC/DC 5 A
Supply voltage US (also see nameplate) DC 77286 V* Breaking capacity 2 A, AC 230 V, cos phi = 0.4
IRDH575B1-427:  0.2 A, DC 220 V, L/R = 0.04 s
Supply voltage US (also see nameplate) DC 19.272 V* Contact rating at DC 24 V  2 mA (50 mW)
Power consumption  14 VA
Environment/EMC
Response values EMC  acc. to IEC 61326-2-4 Ed. 1.0
Response value Ran1 (Alarm1) 1 k10 M Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Response value Ran2 (Alarm2) 1 k10 M Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Relative uncertainty (20 k1 M) (acc. to IEC 61557-8) 15 % Vibration resistance IEC 60068-2-6 (during operation) 1 g/10150 Hz
Relative uncertainty (120 k) +2 k/+20 % Vibration resistance IEC 60068-2-6 (transport) 2 g/10150 Hz
Relative uncertainty (110 M)  0.2 M/+20 % Ambient temperature (during operation) -10+55 C
Measuring time see characteristic curves Ambient temperature (during storage) -40+70 C
Hysteresis (110 k) +2 k Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Hysteresis (10 k10 M)  25 %
Connection
Measuring circuit for insulation measurement Connection screw-type terminals
Measuring voltage Um 40 V Connection properties
Measuring voltage Um (IRDH575B1-4227)  10 V rigid/flexible 0.24 mm/0.22.5 mm
Measuring current Im (at RF = 0)  220 A flexible with ferrules without/with plastic sleeve 0.252.5 mm
Internal DC resistance Ri 180 k Conductor sizes (AWG) 2412
Impedance Zi at 50 Hz  180 k
Permissible extraneous DC voltage Ufg (variant B1)  DC 810 V Other
Permissible extraneous DC voltage Ufg (variant B2)  DC 1060 V Operating mode continuous operation
System leakage capacitance Ce  500 F Mountingdisplay-oriented
Factory setting Ce 150 F Distance to adjacent devices 30 mm
Degree of protection, internal components (DIN EN 60529) IP30
Measuring circuit for insulation fault location (EDS) Degree of protection, terminals (DIN EN 60529) IP20
Locating current IL DC 1/2.5/10/25/50 mA Degree of protection, for door mounting (DIN EN 60529) IP40
Test pulse/break 2/4 s Degree of protection, for door mounting with panel sealing (DIN EN 60529) IP42
Degree of protection, for mounting the transparent front plate cover (DIN EN 60529)  IP65
Displays
Type of enclosure: suitable for panel mounting free from halogen
Display, illuminated four-line display Flammability class UL94 V-0
Characters (number of characters) 4 x 16 Documentation number D00089
Display range measured value  1 k10 M Weight  900 g
Operating uncertainty (20 k1 M) (acc. to IEC 61557-8) 15 %**
Operating uncertainty (120 k)  1 k/15 %** Option W
Operating uncertainty (110 M)  0.1 M/15 %** Shock resistance IEC 60068-2-27 (device in operation) 30 g/11 ms
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Vibration resistance IEC 60068-2-6  1.6 mm/1025 Hz
 4 g/25150 Hz
Ambient temperature, during operation  -25+70 C
Ambient temperature, during operation > 55 C (not for continuous operation in the
 insulation fault location mode with 50 mA)
Ambient temperature for storage  -40+85 C
The data labelled with an * are absolute values
** = Under EMC test conditions in accordance with IEC 61326-2-4 the
Dimension diagram (dimensions in mm) specified tolerances can double

80 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IRDH575
Displays and controls

17
10 16
15
11
7 8 9 1
12 13 14

1 2 3 4 5 6

ISOMETER IRDH575
1 INFO button: to query standard information 10 Indication of the insulation resistance in k
ESC button: back (menu function), confirms parameter changes 11 Additional information about the insulation resistance: + = Fault at
2 TEST button: to call up the self test (Isometer function only) L+, - = Fault at L-, s = A new measuring process has been started.
Arrow up button: parameter change, to move up in the menu 12 Bus address of the testing EDS46
3 RESET button: to delete insulation fault alarms (indication in case of fault detection)
(Isometer function only) 13 Channel being monitored by EDS4
Arrow down button: parameter change, to move down in the menu (indication in case of fault detection)
4 MENU button: to call up the menu system. 14 Locating current in mA or A (indication in case of fault detection)
Enter button: to confirm parameter changes
15 EDS in AUTO mode und just running. Further modes are: on, off, pos:
5 EDS LED lights: Insulation fault location has been started address and channel of the EDS can be predefined (in the Master
6 EDS alarm LED lights: Insulation fault localised mode only). 1 cycle: When all the channels have been checked once,
7 Alarm LED 1 lights: insulation fault, first warning level reached the EDS will be deactivated.
16 Polarity of the locating current. Point = valid BMS traffic, H = a new
8 Alarm LED 2 lights: insulation fault, second warning level reached.
entry is made in the history memory.
9 LED lights: Device error
17 Plain text fault messages

Wiring diagram

1 2 3 4

6 7 8 9

11

12

13

10 14

1 For external indicating instrument


 8 Alarm relay K2 (insulation fault 2); available changeover contacts
Current output 020 mA or 420 mA 9 Alarm relay K1 (insulation fault 1); available changeover contacts
2 * External test button T1, T2 (N/O contact) 10 Supply voltage US (see nameplate) via 6 A fuse; for UL and CSA
3 * External reset button R1, R2 (N/C contact or wire jumper), (with the applications, it is mandatory to use 5 A fuses.
terminals open and the ISO-SETUP setting Memory:off, insulation 11 Connection to the 3AC system to be monitored:
faults will not be stored) Connect terminals L1, L2 L3 to conductor L1, L2, L3
4 * STANDBY, when the contact is closed, no insulation measurement is Connection to the AC system to be monitored:
12 
carried out; Connect L1 to conductor L1and terminals L2, L3 to conductor L2
disconnection from the IT system being monitored
Connection to the DC system to be monitored:
13 
5 S1 = ON : Termination of the serial RS-485 interface (A/B) with 120
 Connect L1 to conductor L+ and terminals L2, L3 to conductor L-
S2 = not wired)
14 Separate connection of and KE to PE
6 Serial RS-485 interface (BMS bus)
7 Alarm relay K3 (device error and EDS alarm) (addr.: 1) * The terminal pairs 2, 3 and 4 have to be wired electrically
isolated and must not be connected to PE!

2016/2017 Insulation monitoring devices | Main circuits 81


Insulation monitoring device ISOMETER IRDH575
Rear view

1
2

1 1 Rear view IRDH575 2 Detachable terminal cover

System configuration Example


ISOMETER IRDH575

1 2

EDS195P
ISOSCAN

4 3

1 ISOMETER IRDH575 3 EDS460/EDS461


2 RS-485/BMS protocol 4 EDS3090/EDS3091

Wiring example EDS system with EDS460 and IRDH575 Wiring example EDS system with EDS461 and IRDH575

1
1 4

4
3
3
3 3

3
US 2 US 2
4 4

5 6 5 6

EDS system with IRDH575, EDS460 and measuring current trans- 1 AC 20265V/DC 20 V308 V
formers W in a 3AC system US see ordering information, 6 A fuse recommended.
2 
1 3AC, 3NAC, DC 20575 V bzw. 3AC, 3NAC, DC 340760 V Note: Supply voltage US in the IT system requires two fuses.
US see ordering information, 6 A fuse recommended.
2  3 Measuring current transformers W/8000
Note: Supply voltage US in the IT system requires two fuses. 4 Outgoing circuits PLC: inputs and outputs
3 Measuring current transformers W 5 ISOMETER IRDH575
4 Outgoing circuits to the loads 6 Insulation fault locator EDS461
5 ISOMETER IRDH575
Design of an insulation fault location system with EDS461
6 Insulation fault locator EDS460
The example above shows an EDS461 system in a DC system for the
supply of a programmable logic controller (PLC). Due to the fact that
the inputs of PLC systems are very sensitive, the use of an EDS461 is
recommended.
The locating current of the IRDH575 is to be set to max. 2.5 mA or as
necessary to 1 mA, in order to avoid influences on the PLC system.

82 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IRDH575
ISOMETER IR1575
Insulation monitoring device for unearthed AC, 3(N)AC systems up to 480 V and
DC systems up to 480 V

Device features
Insulation monitoring for unearthed AC, AC/DC systems 0480 V and DC systems 0480 V
Two separately adjustable response values 2 k1 M 1
AMP measurement method
Automatic adaptation to the system leakage capacitance
LEDs: Alarm 1/Alarm 2
Fault memory behaviour, selectable
Connection monitoring system/earth
Typical applications Test and reset button
AC or AC/DC main circuits Connection external test and reset button
Two separate alarm relays with one changeover contact each
A
 C/DC main circuits with directly
connected DC components N/O or N/C operation, selectable
Backlit LC display
UPS systems, battery systems
Self monitoring with automatic alarm
Heaters with phase control Plug-in terminals
I nstallations including switch Enclosure for door mounting 96 x 96 mm
mode power supplies
Standards
Approvals The ISOMETER of the IR1575 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US1)


Design Type Art. No.
AC DC
88264 V
77286 V IR1575-435 B 9106 4000
Standard 340460 V
1672 V 10.284 V IR1575-434 B 9106 4003

Increased shock and 88264 V


77286 V IR1575W-435 B9106 4000W
vibration resistance 340460 V
1)
Absolute values

2016/2017 Insulation monitoring devices | Main circuits 83


Insulation monitoring device ISOMETER IR1575
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 500 V Number of switching elements  2 x 1 changeover contact
Rated impulse withstand voltage/pollution degree  4 kV/3 Operating principle  N/C operation/N/O operation
Factory setting N/O operation
Voltage ranges
Contact class IIB (IEC 60255-0-20)
Nominal system voltage Un AC, 3(N)AC 0480 V, DC 0480 V Rated contact voltage AC 250 V/DC 300 V
Nominal frequency fn  DC, 30420 Hz Making capacity AC/DC 5 A
Supply voltage US see ordering information Breaking capacity 2 A, AC 230 V, cos phi 0.4
1 Power consumption  5 VA 
Contact rating at DC 24 V 
0.2 A, DC 220 V, L/R = 0.04 s
2 mA (50 mW)
Response values
Response value Ran1 (Alarm 1) 2 k1 M Environment
Response value Ran2 (Alarm 2) 2 k1 M Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
ISOMETER IR1575

Relative uncertainty 0+20 %/min. +2 k Bumping IEC 60068-2-29 (transport) 40 g/6 ms


Response time tan at RF = 0.5 x Ran and Ce = 1 F  5s Vibration resistance IEC 60068-2-6 (device in operation) 1 g/10150 Hz
Hysteresis25% Vibration resistance IEC 60068-2-6 (transport) 2 g/10150 Hz
Measuring circuit Ambient temperature (during operation) -10+55 C
Ambient temperature (during storage) -40+70 C
Measuring voltage Um  20 V
Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Measuring current Im (at RF = 0 ) 170 A
Internal DC resistance Ri 119 k Connection
Impedance Zi at 50 Hz 14 k Connection plug-in terminals
Permissible extraneous DC voltage Ufg DC 680 V Connection properties
Permissible system leakage capacitance  60 F rigid/flexible 0.2/4/0.22.5 mm
Displays flexible with ferrules without/with plastic sleeve 0.252.5 mm
Conductor sizes (AWG) 2412
Display backlit LC display
Tightening torque 0.50.6 Nm (4.35.3 lb-in)
Characters (number of characters, height) 2 x 16 (4.5 mm)
Display range, measured value  1 k5 M Other
Operating uncertainty (110 k) 1 k Operating mode continuous operation
Operating uncertainty (10 k5 M) 10 % Mounting position  display-oriented
Outputs Degree of protection, internal components (DIN EN 60529) IP30
Degree of protection, terminals (DIN EN 60529) IP20
Test and reset button internal/external
Mounting panel mounting
Flammability class UL94 V-2
Documentation number D00116
Weight 400 g

Dimension diagram (dimensions in mm)

84 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IR1575
Wiring diagram Operating elements

IR1575
7 8
ISOMETER

9 10 1
1 2 3
5 6

ISOMETER IR1575
1 TEST button: to call up the self test 5 Alarm LED 1 lights: insulation fault, first warning level reached
Arrow up button: Parameter changes, scroll 6 Alarm LED 2 lights: insulation fault, second warning level reached.
2 RESET button: to delete alarm and fault messages 7 External test button T1/T2 (N/O contact)
Arrow down button: Parameter changes, scroll
8 External reset button R1/R2 (N/C contact or wire jumper). When
3 MENU button: to call up the menu system the terminals are open, the fault message will not be stored.
Enter button: to confirm parameter changes
9 Alarm relay. Alarm 2
4 LC display 2 x 16 characters
10 Alarm relay. Alarm 1

Wiring diagram System connection


US
1
2

Un 3 Un 4

Un
5 Un
6

1 Supply voltage US (see nameplate), 6 A fuse protection recommended: 4 Connection to the DC systems to be monitored:
A0 -A1 = AC 88264 V, DC 77286 V Connect terminal L1 to conductor L+, terminal L2 to conductor L-
A0 -A2 = AC 340460 V 5 6 Connection to the 3AC system being monitored:

2 Separate connection of E and KE to PE Connect the terminals L1, L2 to neutral conductor N or
3 Connection of the AC system to be monitored: terminals L1, L2 to conductor L1, L2.
connect terminals L1, L2 to conductor L1, L2.

2016/2017 Insulation monitoring devices | Main circuits 85


Insulation monitoring device ISOMETER IR1575
ISOMETER IR427 with alarm indicator and test combination MK7
Insulation monitoring device with integrated load and temperature monitoring
for medical IT systems in accordance with IEC 60364-7-710, IEC 61557-8 and DIN VDE 0100-710

Device features
ISOMETER IR427
1 Insulation monitoring for medical IT systems
Load and temperature monitoring for IT system transformers
Adjustable response value for insulation monitoring
Adjustable load current response value
Integrated voltage monitoring for four alarm and test combinations MK7
Temperature monitoring with PTC thermistor or bimetal switch
Connection monitoring earth
Typical applications LEDs: Power On, Alarm 1, Alarm 2
Medical IT systems in accordance Internal/external test button
with IEC 60364-7-710, IEC 61557-8 Configurable alarm relay: N/O or N/C operation selectable
and DIN VDE 0100-710 Self monitoring with automatic alarm
Compact two-module enclosure (36 mm)
Four-wire interface for four alarm indicator and test combinations MK7
Approvals
Remote alarm indicator and test combination MK7
Easy-to-clean front foil surface
Label field
Panel frame alpine white
Alarm LEDs: Power On, insulation fault overload, overtemperature
Test button, mute button
Standard flush-mounting enclosure 66 mm

Standards
The ISOMETER of the IR427 series complies with the requirements of the device standards:
IEC 60364-7-710, IEC 61557-8 and DIN VDE 0100-710.

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US Nominal system voltage Un1)


Type Art. No.
AC DC AC
70264 V, 42460 Hz 70264 V, 42460 Hz IR427-2 B 7207 5300
MK7 Remote alarm indicator
1828 V B 9510 0201
and test combination

Device version with screw terminals on request.


1)
Absolute values

Accessories Suitable system components

Description Art. No. Description Type Page

Mounting clip for screw mounting Measuring current transformers STW2


B 9806 0008
(1 piece per device) Temperature sensor (PTC) ES0107
MK-cavity-wall-box-60mm B 95100203 Mounting frame XM420 363

86 Insulation monitoring devices | Application-specific selection Medical locations 2016/2017


Insulation monitoring device ISOMETER IR427
Technical data IR427
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Cable lengths for the connection of the measuring current transformer STW2 and the
Rated insulation voltage 250 V temperature sensor
Rated impulse voltage/pollution degree 4 kV/3 single wire > 0.5 mm  1m
Protective separation (reinforced insulation) between (L1, L2, E, KE, 1, 2, 3, 4 Z, Z/k, I) -(11, 12, 14) single wire, twisted > 0.5 mm  10 m
Voltage test acc. to IEC 61010-1 2.21 kV twisted in pairs, twisted > 0.5 mm  40 m
Cable (shield on one side connected to PE) recommended: J-Y(St)Y min. 2x0.6
Supply voltage
Supply voltage US  = Un Switching elements
Power consumption  4 VA Number 1 changeover contact
Operating principle  N/C operation or N/O operation (N/C operation)* 1
IT system being monitored Electrical endurance, number of cycles 10,000
Nominal system voltage Un  AC 70264 V Contact data acc. to IEC 60947-5-1
Nominal frequency fn  4763 Hz Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12

ISOMETER IR427
Insulation monitoring Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Rated operational current 5A 3A 1 A 0.2 A 0.1 A
Response value Ran  50500 k (50 k)*
Minimum contact rating 1 mA at AC/DC 10 V
Relative uncertainty 10 %
Hysteresis 25 % Environment/EMC
Response time tan at RF = 0.5 x Ran and Ce = 0.5 F  5s EMC IEC 61326-2-4
Permissible system leakage capacitance Ce  5 F Operating temperature -25+55 C
Measuring circuit Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Measuring voltage Um 12 V
Transport (IEC 69721-3-2) 2K3 (except condensation and formation of ice)
Measuring current Im (at RF = 0 )  50 A
Long-term storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Internal DC resistance Ri  240 k
Classification of mechanical conditions acc. to IEC 60721:
Impedance Zi at 50 Hz 200 k
Stationary use (IEC 60721-3-3)  3M4
Permissible extraneous DC voltage Ufg DC 300 V
Transport (IEC 60721-3-2)  2M2
Load current monitoring Storage (IEC 60721-3-1)  1M3
Response value, adjustable 550 A (7 A)* Connection
Relative uncertainty 5 %
Connection type push-wire terminals
Hysteresis 4%
Connection properties
Setting values load current measurement:
rigid/flexible 0.22.5 mm (AWG 2414)
Transformer 3150 VA 4000 VA 5000 VA 6300 VA 8000 VA 10000 VA
Flexible without ferrule 0,752,5 mm (AWG 1914)
Ialarm 1~ 14 A 18 A 22 A 28 A 35 A 45 A
Flexible with ferrule 0.21.5 mm (AWG 2416)
Temperature monitoring: Stripping length 10 mm
Response value (fixed value)  4 k Opening force 50 N
Release value (fixed value)  1.6 k Test opening, diameter 2.1 mm
PTC resistors acc. to DIN 44081  max. 6 in series Other
Displays, memory Operating mode continuous operation
LC display multifunctional, not illuminated Position of normal use any
Measured value insulation resistance 10 k1 M Degree of protection, internal components (DIN EN 60529) IP30
Operating uncertainty 10 %, 2 k Degree of protection, terminals (DIN EN 60529) IP20
Measured value load current (as % of the set response value) 10 %199 % Enclosure material polycarbonate
Operating uncertainty 5 %, 0.2 A Flammability class UL94V-0
Password on, off/0999 (off, 0)* Screw mounting 2 x M4
DIN rail mounting acc. to IEC 60715
Interface for MK7 Documentation number D00118
Cable length, twisted in pairs, shielded 200 m Weight  150 g
Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2x0.8
( )* = Factory setting
Power supply (terminals 1 and 2):
Uoff  DC 24 V
Imax (max. 4 MK7) 80 mA
Communication (terminal 3 and 4):
Interface/protocol RS-485/proprietary, no BMS
Terminating resistor 120 (0.25 W), internal, switchable

Technical data MK7


Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Connection
Rated insulation voltage 50 V Connection screw-type terminals
Rated impulse voltage/pollution degree 500 V/3 Connection properties
rigid/flexible 0.22.5 mm (AWG 2414)
Supply voltage Flexible with ferrule 0.21.5 mm (AWG 2416)
Supply voltage US  DC 1828 V Stripping length 8 mm
Power consumption 0.5 VA
Other
Environment/EMC Operating mode continuous operation
EMC IEC 61326 Position of normal use any
Operating temperature -10+55 C Degree of protection, internal components (IEC 60529)  IP30
Classification of climatic conditions acc. to IEC 60721: Degree of protection, terminals (IEC 60529) IP20
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice) Front plate colour alpine white
Transport (IEC 69721-3-2) 2K3 (except condensation and formation of ice) Flush-mounting enclosure, diameter (included in the scope of delivery) 66 mm
Long-term storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice) Weight (including mounting frame)  80 g
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
Transport (IEC 60721-3-2)  2M2
Storage (IEC 60721-3-1)  1M3

2016/2017 Insulation monitoring devices | Application-specific selection Medical locations 87


Insulation monitoring device ISOMETER IR427
Dimension diagram (dimensions in mm)
IR427 MK7
Flush-mounting box 66
,5 10
70 Drilling hole 70
5 36
47, 1 2
3 1 ,

ON

50

80
1 67,5

90
45

50 60
ISOMETER IR427

Distance
2 80 screw mounting

Alarm messages LEDs

IR427 MK7
ON AL1 AL2 ON Ins. fault Overload Overtemp.
Operation
System fault1) flashing flashing flashing flashing flashing flashing flashing
Insulation fault
Overcurrent
Overtemperature
No communication betw. IR 427+MK7 flashing
1)
Detailed alarm information on LCD

Displays and controls

IR427 1 2 3 MK7
1 2 3

ON 4

1 Power On LED ON 1 Power On LED ON


2 3 Alarm LEDs AL1, AL2 2 LED to signal insulation faults
4 Test button TEST (>2 s): To call up the self test. 3 LED to signal overload
Arrow up button: parameter change to move up in the menu 4 LED to signal overtemperature
5 Arrow down button: parameter change to move down in the menu 5 Mute button
6 MENU button (> 2 s): to call up the menu system. 6 Test button TEST
Enter button: to confirm parameter changes
7 LC display

88 Insulation monitoring devices | Application-specific selection Medical locations 2016/2017


Insulation monitoring device ISOMETER IR427
Wiring diagram
3

I 1

2
5

ISOMETER IR427
ON ON

1 Connection to the IT system to be monitored = supply voltage US 4 Connection alarm indicator and test combination MK7 (max. 4 pieces)
via fuse 5 Line protection by a fuse in accordance with IEC 60364-4-43 (6 A
2 Temperature sensor fuse recommended) In case of supply (L1/L2) from an IT system,
3 Measuring current transformer for load current monitoring both lines have to be protected by a fuse.

Example of application

2016/2017 Insulation monitoring devices | Application-specific selection Medical locations 89


Insulation monitoring device ISOMETER IR427
ISOMETER isoMED427P
Insulation monitoring device with integrated load and temperature monitoring and
locating current injector and insulation fault location systems for medical IT systems

Device features
Insulation monitoring for medical IT systems
1 Adjustable response value for insulation monitoring
Locating current injector for insulation fault location systems
Load and temperature monitoring for IT system transformers
Adjustable load current response value
Temperature monitoring with PTC thermistor or bimetal switch
Self monitoring with automatic alarm
PE connection monitoring
Typical applications Internal/external test button
Medical IT system in accordance LEDs: Power On, Alarm 1, Alarm 2
with IEC 60364-7-710, IEC 61557-8, Configurable alarm relay: N/O or N/C operation selectable
IEC 61557-9 and DIN VDE 0100-710 Compact two-module enclosure (36 mm)
BMS interface

Approvals
Standards
The ISOMETER of the isoMED427P series complies with the requirements of the device standards:
IEC 60364-7-710, IEC 61557-8, IEC 61557-9 and DIN VDE 0100-710.

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US= Un1)


Type Art. No.
AC
70264 V, 42460 Hz isoMED427P-2 B 7207 5301
Absolute values of the voltage range
1)

Accessories Suitable system components

Description Art. No. Description Type Page

Mounting clip for screw mounting Measuring current transformers STW2


B 9806 0008
(1 piece per device) Temperature sensor (PTC) ES0107
Three phase load monitor CMS460-D4-2
Mounting frame XM420 363

90 Insulation monitoring devices | Application-specific selection Medical locations 2016/2017


Insulation monitoring device ISOMETER isoMED427P
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Interface
Rated insulation voltage 250 V Interface/protocolRS-485/BMS
Rated impulse voltage/pollution degree  4 kV/3 Baud rate  9.6 kbit/s
Protective separation (reinforced insulation) between  (L1, L2, E, KE, T1, T2, A, B, Z, Z/k, l) - (11, 12, 14) Cable length  01200 m
Voltage test acc. to IEC 61010-1 2.21 kV Cable (twisted in pairs, one end of shield connected to PE) recommended: J-Y(St)Y min. 2 x 0.8
Terminating resistor 120 (0.25 W), internal, switchable
Voltage supply Device address, BMS bus  290 (3)*
Supply voltage US= Un
Interfaces for measuring current transformer STW2 and temperature sensor
Power consumption  6.5 VA
Cable lengths:
1
IT system being monitored acc. to IEC 60364-7-710 single wire > 0.5 mm  1m
Nominal system voltage Un  AC 70264 V single wire, twisted > 0.5 mm  10 m
Nominal frequency fn  4763 Hz twisted in pairs, shielded > 0.5 mm  40 m

ISOMETER isoMED427P
Cable (shield on one side connected to PE) recommended: J-Y(St)Y min. 2 x 0.6
Insulation monitoring acc. to IEC 61557-8
Response value Ran  50500 k (50 k)* Switching elements
Relative uncertainty 10 % Number 1 changeover contact
Hysteresis 25 % Operating principle  N/C operation or N/O operation (N/C operation)*
Response time tan at RF = 0.5 x Ran and Ce = 0.5 F  5s Electrical endurance, number of cycles 10,000
Response time for PE connection monitoring 1h Contact data acc. to IEC 60947-5-1
Permissible system leakage capacitance Ce  5 F Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Measuring circuit
Rated operational current 5A 3A 1 A 0.2 A 0.1 A
Measuring voltage Um 12 V Minimum contact rating 1 mA at AC/DC 10 V
Measuring current Im (at RF = 0 )  50 A
Internal DC resistance Ri  240 k Environment/EMC
Impedance Zi at 50 Hz 200 k EMC  IEC 61326-2-4
Permissible extraneous DC voltage Ufg DC 300 V Operating temperature -25+55 C
Classification of climatic conditions acc. to IEC 60721:
Locating current injector acc. to IEC 61557-9
Stationary use (IEC 60721-3-3)  3K5 (no condensation, no formation of ice)
Locating current  1 mA Transport (IEC 60721-3-2)  2K3
Test pulse/break 2/4 s Long-term storage (IEC 60721-3-1)  1K4
Load current monitoring Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
Response value, adjustable 550 A (7 A)*
Transport (IEC 60721-3-2)  2M2
Relative uncertainty 5%
Long-term storage (IEC 60721-3-1)  1M3
Hysteresis 4%
Nominal frequency fn  4763 Hz Connection
Setting values load current measurement: Connection type  push-wire terminals
Transformer 3150 VA 4000 VA 5000 VA 6300 VA 8000 VA 10000 VA Connection properties
Ialarm 1~ 14 A 18 A 22 A 28 A 35 A 45 A rigid  0.22.5 mm (AWG 2414)
Temperature monitoring: flexible without ferrule 0.752.5 mm (AWG 1914)
flexible with ferrule 0.21.5 mm (AWG 2416)
Response value (fixed value)  4 k
Stripping length 10 mm
Rated frequency fn  4763 Hz
Opening force 50 N
Release value (fixed value)  1.6 k
Test opening, diameter 2.1 mm
PTC resistors acc. to DIN 44081  max. 6 in series
Relative uncertainty 10 % Other
Displays, memory Operating mode continuous operation
Position of normal use any
LC display multifunctional, not illuminated
Degree of protection, internal components (DIN EN 60529) IP30
Measured value insulation resistance 10 k1 M
Degree of protection, terminals (DIN EN 60529) IP20
Operating uncertainty 10 %, 2 k
Enclosure material polycarbonate
Measured value load current (as % of the set response value) 10 %199 %
Flammability class UL94V-0
Operating error  5 %, 0.2 A
DIN rail mounting acc. to IEC 60715
Password on, off/0999 (off, 0)*
Screw mounting 2 x M4 with mounting clip
Documentation number D00043
Weight  150 g

( )* = factory setting

Dimension diagram (dimensions in mm) Alarm messages LEDs

,5 isoMED427P
70
5 36
47, 2
ON AL1 AL2
31,1
Operation
System fault* flashing flashing flashing
Insulation fault
67,5

90

Overcurrent
45

Overtemperature
* Detailed alarm information on LCD
2

2016/2017 Insulation monitoring devices | Application-specific selection Medical locations 91


Insulation monitoring device ISOMETER isoMED427P
Displays and controls

1 2 3

4 5 6
ISOMETER isoMED427P

1 Power On LED ON 5 Arrow down button: parameter change to move down in the menu
2 3 Alarm LEDs AL1, AL2 6 MENU button (> 2 s): to call up the menu system.
4 TEST button (>2 s): to call up the self test. Enter button: confirms parameter changes
Arrow up button: parameter change, to move up in the menu 7 LC display

Wiring diagram

3
STW2
1

2
isoMED427P
T1

T2

A
6A 6A R
B
4
J-Y(St)Y 2x2x0,6 5
on
off
T1
T2
A
B

1 Connection to the IT system to be monitored = supply voltage US 4 Line protection by a fuse in accordance with IEC 60364-4-43
via fuse (6 A fuse recommended). In case of supply (L1/L2) from an IT system,
2 Temperatur sensor both lines have to be protected by a fuse.
3 Measuring current transformer for load current monitoring
5 Serial interface BMS

Example of application

isoMED427P

BMS

AN450

STW2

ES710 Serie

EDS151

MK2430 MK2430

92 Insulation monitoring devices | Application-specific selection Medical locations 2016/2017


Insulation monitoring device ISOMETER isoMED427P
ISOMETER isoPV with coupling device AGH-PV
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)
for photovoltaic systems up to AC 793 V/DC 1100 V

Device features
Insulation monitoring for unearthed systems AC, AC/DC 0793 V, DC 01100 V
Two separately adjustable response values 0.2100 k 1
Various AMPPlus measurement methods selectable
Automatic adaptation to the system leakage capacitance
Info button to display device settings and the system leakage capacitance
Self monitoring with automatic alarm
Automatic self test, selectable
Connection for external k indication
Typical applications Test and reset button
AC, DC or AC/DC main circuits External test/reset button can be connected
S olar systems with directly con- Two separate alarm relays with two potential-free changeover contacts
nected inverters N/O or N/C operation, selectable
S olar systems with large system Backlit LC display
capacitances of up to 2000 F RS-485 interface
Presetting for PV systems via menu
S olar systems with high but slow
voltage fluctuations
I nstallations including switch Additional functions
mode power supplies History memory with real-time clock to store all alarm messages with date and time stamp
Coupled IT systems Electrically isolated RS-485 interface (BMS protocol) for communication with other Bender devices
Isometer disconnecting relays for the operation of several ISOMETERs in coupled IT systems
Current output 0(4 )20 mA (electrically isolated)
Approvals
Standards
The ISOMETER of the isoPV series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, IEC 61326-2-4 Ed. 1.0, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3).

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US Set comprising


Art. No.
AC DC Type Art. No.
isoPV-327 B 9106 5130W
19.272 V B 9106 5132W
AGH-PV B 9803 9020W
isoPV-335 B 9106 5131W
88264 V 77286 V B 9106 5133W
AGH-PV B 9803 9020W
Devices are available as a set.

Accessories Suitable system components

Description Art. No. Description Type Page

Screw mounting B 990 056 External k measuring 9620-1421 328


instruments

2016/2017 Insulation monitoring devices | Application-specific selection photovoltaic 93


Insulation monitoring device ISOMETER isoPV with coupling device AGH-PV
Technical data ISOMETER isoPV
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 800 V Switching elements 2 changeover contacts: K1 (Alarm 1), K2 (Alarm 2, device error)
Rated impulse withstand voltage/pollution degree  8 kV/3 Operating mode K1, K2 (Alarm 1/Alarm 2)  N/C operation/N/O operation (N/O operation)*
Contact data acc. to IEC 60947-5-1:
Voltage ranges
Utilisation category AC 13 AC 14 DC-12 DC-12 DC-12
Nominal system voltage Un via AGH-PV Rated operational voltage 230 V 230 V 24 V 110 V 220 V
isoPV-335: Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Supply voltage US (also see nameplate) AC 88264 V** Minimum contact rating 1 mA at AC/DC 10 V
1 Frequency range US 
Supply voltage US (also see nameplate)
42460 Hz
DC 77286 V**
Environment/EMC
EMC
isoPV-327:
not suitable for household and small companies IEC 61326-2-4: 1.0
Supply voltage US (also see nameplate) DC 19.272 V**
Operating temperature -25+65 C
ISOMETER isoPV with AGH-PV

isoPV: Classification of climatic conditions acc. to IEC 60721:


Power consumption 8 VA Stationary use (IEC 60721-3-3)  3K5 (with condensation and formation of ice)
Transport (IEC 60721-3-2) 2K3 (with condensation and formation of ice)
Response values
Long-term storage (IEC 60721-3-1) 1K4 (with condensation and formation of ice)
Response value Ran1 0.2100 k Classification of mechanical conditions acc. to IEC 60721:
Factory setting Ran1 (Alarm1) 4 k Stationary use (IEC 60721-3-3)
Response value Ran2 0.2100 k for screw mounting with accessories 990 056 3M7
Factory setting Ran2 (Alarm2) 1 k for DIN rail mounting 3M4
Relative uncertainty (7100 k) (acc. to IEC 61557-8) 15 % Transport (IEC 60721-3-2)  2M2
Relative uncertainty (0.27 k) 1 k Long term storage (IEC 60721-3-1)  1M3
Response time tan see table THG1454 from page 39 onwards
Hysteresis 25 %, +1 k Connection
Connection screw-type terminals
Measuring circuit
Connection properties
Measuring voltage Um (peak value) 50 V rigid/flexible 0.24 mm/0.22.5 mm
Measuring current Im (at RF = 0 ) 1.5 mA flexible with ferrules without/with plastic sleeve 0.252.5 mm
Internal DC resistance Ri 35 k Tightening torque 0.5 Nm
Impedance Zi at 50 Hz 35 k Conductor sizes (AWG) 2412
Permissible extraneous DC voltage Ufg DC 1100 V Cable length between iso-PV and AGH-PV 0.5 m
Permissible system leakage capacitance Ce 2000 F (2000 F)*
Other
Displays
Operating mode continuous operation
Display, illuminated two-line display Mounting  display-oriented
Characters (number/height) 2 x 16/4/mm Distance to adjacent devices  30 mm
Display range measured value  0.2 k1 M Degree of protection, internal components (DIN EN 60529) IP30
Operating uncertainty 15%, 1 k Degree of protection, terminals (DIN EN 60529) IP20
Outputs/Inputs Type of enclosure X112, free from halogen
Test/reset button internal/external Screw mounting 2 x M4 with mounting clip
Cable length test/reset button, external  10 m DIN rail mounting acc. to IEC 60715
Current output (load) 0/420 mA ( 500 ) Flammability class UL94 V-0
Accuracy current output, Documentation number D00024
related to the value indicated (1100 k) 15 %, 1 k Weight  510 g

Serial interface ( )* = factory setting


Data labelled with ** are absolute values
Interface/protocolRS-485/BMS
Connection terminals A/B
Cable length  1200 m
Cable (twisted in pairs, shield connected to PE)2-core, 0.6 mm, recommended: J-Y(St)Y min. 2x0.8
Terminating resistor 120 (0.5 W)
Device address, BMS bus  130 (3)*

94 Insulation monitoring devices | Application-specific selection photovoltaic 2016/2017


Insulation monitoring device ISOMETER isoPV with coupling device AGH-PV
Technical data coupling device AGH-PV
Voltage ranges Connection
Nominal system voltage Un AC, 3(N)AC 0793 V, DC 01100 V Connection screw-type terminals
Nominal frequency fn  DC, 10460 Hz Connection properties
Max. AC voltage U~ in the frequency range fn = 0.110 Hz U~max = 110 V/Hz * fn rigid/flexible 0.24 mm/0.22.5 mm
flexible with ferrules without/with plastic sleeve 0.252.5 mm
Environment/EMC
Tightening torque 0.5 Nm
EMC  IEC 61326-2-4 Ed. 1.0 Conductor sizes (AWG) 2412
Operating temperature -25+70 C Cable length between iso-PV and AGH-PV 0.5 m
Classification of climatic conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) 3K5 (with condensation and formation of ice) Other 1
Transport (IEC 60721-3-2) 2K3 (with condensation and formation of ice) Operating mode continuous operation
Long-term storage (IEC 60721-3-1) 1K4 (with condensation and formation of ice) Mounting cooling slots must be ventilated vertically!
Classification of mechanical conditions acc. to IEC 60721: Distance to adjacent devices  30 mm

ISOMETER isoPV with AGH-PV


Stationary use (IEC 60721-3-3)  3M7 Degree of protection, internal components (DIN EN 60529) IP30
Transport (IEC 60721-3-2)  2M2 Degree of protection, terminals (DIN EN 60529) IP20
Long-time storage (IEC 60721-3-1)  1M3 Type of enclosure X200
Screw mounting 2 x M4
DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Weight  230 g

Dimension diagrams (dimensions in mm)

isoPV AGH-PV
83

Operating elements isoPV

1 2 3 4 5 6 7

1 INFO button: to query standard information 4 MENU button: to call up the menu system.
ESC button: back (menu function), to confirm parameter change Enter button: to confirm parameter changes
2 TEST button: to call up the self test. 5 Alarm LED 1 lights: insulation fault, first warning level reached
Arrow up button: parameter change, to move up in the menu 6 Alarm LED 2 lights: insulation fault, second warning level reached
3 RESET button: to delete stored insulation fault alarms Arrow 7 Device error LED lights: isoPV faulty
down button: parameter change, to move down in the menu
8 Two-line display for standard and menu mode

2016/2017 Insulation monitoring devices | Application-specific selection photovoltaic 95


Insulation monitoring device ISOMETER isoPV with coupling device AGH-PV
Wiring diagrams

6
1
3 AC system Un AC system

Un
3

1
4

3 N AC system Un DC system

Un
ISOMETER isoPV with AGH-PV

2 5

7 8 9 10 11 12 13

1 Supply voltage US (see nameplate) via 6 A fuse; 8 External reset button (N/C contact or wire jumper), when the termi-

For UL and CSA applications, it is mandatory to use 5 A fuses nals are open, the fault message will not be stored.
2 3 Connection to the 3 AC system to be monitored:
 9 STANDBY by means of the function input F1, F2:

Connect the terminals L1, L2 to neutral conductor N or when the contact is closed, the insulation resistance is not measured.
terminals L1, L2 to conductor L1, L2. Disconnection from the IT system
4 Connection to the AC system to be monitored: 10 Currrent output, electrically isolated: 020 mA or 420 mA
connect terminals L1, L2 to conductor L1, L2. 11 Serial interface RS-485
5 Connection to the DC system to be monitored: (termination by means of a 120 resistor)
Connect terminal L1 to conductor L+, terminal L2 to conductor L- 12 Alarm relay K1: available changeover contacts
6 Separate connection of and KE to PE 13 Alarm relay K2 (device error relay); available changeover contacts
7 External test button T1, T2 (N/O contact)

isoPV

Un DC 01100 V

isoPV with coupling device AGH-PV

Typical application

Rf Rf

Rf

Ce <2000F

PV generator unearthed (IT system) with nominal voltage DC 1100 V and ISOMETER isoPV with coupling device AGH-PV

96 Insulation monitoring devices | Application-specific selection photovoltaic 2016/2017


Insulation monitoring device ISOMETER isoPV with coupling device AGH-PV
ISOMETER isoPV425 with coupling device AGH420
Insulation monitoring device for unearthed DC circuits (IT systems)
for photovoltaic installations up to 3(N)AC, AC 690 V/DC 1000 V

Device features
Monitoring for unearthed AC and DC systems with galvanically connected rectifiers or inverters
Measurement of the nominal system voltage (r.m.s.) with undervoltage and overvoltage detection 1
Measurement of DC voltages system to earth (L+/PE and L-/PE)
Automatic adaptation to the system leakage capacitance up to 500 F
Automatic device self-test with connection monitoring
Selectable start-up delay, response delay and delay on release
Two separately adjustable response value ranges of 1500 k (Alarm 1, Alarm 2)
Alarm signalling via LEDs (AL1, AL2), a display and alarm relays (K1, K2)
Typical applications N/C operation or N/O operation selectable
AC, DC or AC/DC main circuits Measured value indication via multi-functional LCD
Fault memory can be activated
S olar systems with directly
RS-485 (galvanically isolated) including the following protocols:
connected inverters
BMS interface (Bender measuring device interface) for data exchange with other Bender components
S olar systems with high system
Modbus RTU
leakage capacitances
isoData (for continuous data output)
S olar systems with high but slow Password protection to prevent unauthorised parameter changes
voltage fluctuations
S ystems including switched
Standards
mode power supplies
The ISOMETER of the isoPV425 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, ASTM F 1669M-96 (2007).
Approvals
Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage1) US Nominal voltage Un System leakage Type Art. No.


capacitance
AC DC AC DC
100240 V, 4763 Hz 24240 V 0690 V 01000 V 500 F isoPV425-D4-2 with AGH420 B 7103 6303
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

2016/2017 Insulation monitoring devices | Application-specific selection photovoltaic 97


Insulation monitoring device ISOMETER isoPV425
Technical data isoPV425
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Interface
Rated voltage (A1, A2) -(11, 14, 24)  300 V Interface/protocol RS-485/BMS, Modbus RTU, isoData
Rated impulse voltage 4 kV Baud rate  BMS (9.6 kbit/s), Modbus RTU (selectable), isoData (115,2 kbits/s)
Overvoltage category III Cable length (9.6 kbits/s)  1200 m
Pollution degree 3 Cable: twisted pair, one end of shield connected to PE recommended: min. J-Y(St)Y 2x0.6
Protective separation (reinforced insulation) between Terminating resistor 120 (0,25 W), internal, can be connected
 (A1, A2) -(AK1, GND, AK2, Up, KE, T/R, A, B) -(11, 14, 24) Device address, BMS bus, Modbus RTU  390 (3)*
Voltage tests according to IEC 61010-1  2.2 kV
Switching elements
1 Supply voltage Switching elements  2 x 1 N/O contact, common terminal 11
Supply voltage US  AC 100240 V/DC 24240 V Operating principle N/C or N/O operation (N/C operation)*
Tolerance of US  -20+15 % Electrical endurance in rated operating conditions  10000 cycles
Frequency range US  4763 Hz Contact data acc. to IEC 60947-5-1:
ISOMETER isoPV425 with AGH420

Power consumption  3 W, 9 VA Utilisation category AC-12 AC-14 DC-12 DC-12 DC-12


Rated operational voltage 230 V 230 V 24 V 110 V 220 V
IT system being monitored
Rated operational current 5 A 2A 1 A 0.2 A 0.1 A
Nominal system voltage Un with AGH420 3(N)AC, AC 0690 V/DC 01000 V Minimum contact rating  1 mA at AC/DC 10 V
Tolerance of Un  AC +15 %, DC +10 %
Nominal voltage range Un with AGH420 (UL508)  AC/DC 0600 V Environment/EMC
Frequency range of Un  DC, 15460 Hz EMC  IEC 61326-2-4
Ambient temperatures:
Measuring circuit
Operation  -40+70 C
Permissible system leakage capacitance Ce at insulation value 300 k 500 F Transport  -40+80 C
Permissible system leakage capacitance Ce at insulation value 300 k 1000 F Storage  -40+70 C
Permissible extraneous DC voltage Ufg  1150 V Classification of climatic conditions acc. to IEC 60721
Response values Stationary use (IEC 60721-3-3)  3K7 (except condensation and formation of ice)
Transport (IEC 60721-3-2)  2K4 (except condensation and formation of ice)
Response value Ran1 2500 k (10 k)*
Long-term storage (IEC 60721-3-1)  1K5 (except condensation and formation of ice)
Response value Ran2 1490 k (5 k)*
Classification of mechanical conditions acc. to IEC 60721
Relative uncertainty Ran 15 %, at least 1 k
Stationary use (IEC 60721-3-3)  3M4
Hysteresis Ran  25 %, at least 1 k
Transport (IEC 60721-3-2)  2M2
Undervoltage detection  301.14 kV (off)*
Long-term storage (IEC 60721-3-1)  1M3
Overvoltage detection  311.15 kV (off)*
Relative uncertainty U 5 %, at least 5 V Connection
Relative uncertainty depending on the frequency 200 Hz -0.03 %/Hz Connection type  push-wire terminal
Hysteresis U  5 %, at least 5 V Nominal current 10 A
Time response Conductor sizes AWG 24-14
Stripping length  10 mm
Response time tan at RF = 0.5 x Ran and Ce=1 F acc. to IEC 61557-8  10 s
Connection properties
Start-up delay t  010 s (0 s)*
Rigid/flexible 0.22.5 mm
Response delay ton  099 s (0 s)*
Flexible with ferrule with/without plastic sleeve 0.252.5 mm
Delay on release toff  099 s (0 s)*
Multi-conductor flexible with TWIN ferrules with plastic sleeve 0.51.5 mm
Displays, memory Opening force  50 N
Display LC display, multifunctional, not illuminated Test opening, diameter  2.1 mm
Display range measured value insulation resistance (RF) 1 k1 M Wiring of the terminals Up, AK1, GND, AK2
Operating uncertainty at RF 1 M 15 %, at least 1 k  refer to technical data AGH420 under the heading Connection
Display range measured value nominal system voltage (Un)  301.15 kV rms Other
Operating uncertainty 5 %, at least 5 V
Operating mode  continuous operation
Relative uncertainty depending on the frequency 200 Hz -0.03 %/Hz
Mounting  cooling slots must be ventilated vertically
Display range measured value system leakage capacitance at RF > 10 k  01000 F
Degree of protection, internal components (DIN EN 60529)  IP30
Operating uncertainty 15 %, at least 2 F
Degree of protection, terminals (DIN EN 60529)  IP20
Password  off/0999 (0, off)*
Enclosure material  polycarbonate
Fault memory alarm messages  on/(off)*
DIN rail mounting acc. to  IEC 60715
Screw mounting  2 x M4 with mounting clip
Documentation number  D00028
Weight 150 g
( )* = Factory setting

98 Insulation monitoring devices | Application-specific selection photovoltaic 2016/2017


Insulation monitoring device ISOMETER isoPV425
Technical data AGH420
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Connection
Rated insulation voltage  1000 V Connection type  push-wire terminal
Rated impulse voltage  8 kV Nominal current 10 A
Pollution degree 3 Conductor sizes AWG 24-14
Overvoltage category III Stripping length  10 mm
Protective separation (reinforced insulation) between  (L1/+, L2/-) -(AK1, GND, AK2, Up, E) Connection properties:
Voltage test, routine test (IEC 61010-1)  4.3 kV Rigid/flexible 0.22.5 mm
Flexible with ferrule with/without plastic sleeve 0.252.5 mm
IT system being monitored
Nominal system voltage range Un AC/DC 01000 V
Multiple conductor, flexible with TWIN ferrule with plastic sleeve
Opening force 
0.51.5 mm
50 N
1
Tolerance of Un  AC/DC +10 % Test opening, diameter  2.1 mm
Nominal system voltage range Un (UL508) AC/DC 0600 V Connection type  terminals Up, AK1, GND, AK2

ISOMETER isoPV425 with AGH420


Measuring circuit Single cables for terminals Up, AK1, GND, AK2:
Cable lengths  0.5 m
Measuring voltage Um  45 V
Connection properties  0.75 mm
Measuring current Im at RF  400 A
Internal DC resistance Ri  120 k Other
Environment/EMC Operating mode  continuous operation
Mounting  cooling slots must be ventilated vertically
EMC  IEC 61326-2-4
Distance to adjacent devices from Un > 800 V  30 mm
Ambient temperatures:
Degree of protection, internal components (DIN EN 60529)  IP30
Operation -40+70 C
Degree of protection, terminals (DIN EN 60529)  IP20
Transport  -40+80 C
Enclosure material  polycarbonate
Storage  -40+70 C
DIN rail mounting acc. to  IEC 60715
Classification of climatic conditions acc. to IEC 60721:
Screw mounting  2 x M4 with mounting clip
Stationary use (IEC 60721-3-3)  3K7 (except condensation and formation of ice)
Weight 150 g
Transport (IEC 60721-3-2)  2K4 (except condensation and formation of ice)
Long-term storage (IEC 60721-3-1)  1K5 (except condensation and formation of ice) ( )* = Factory setting
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
Transport (IEC 60721-3-2)  2M2
Storage (IEC 60721-3-1)  1M3

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Insulation monitoring devices | Application-specific selection photovoltaic 99


Insulation monitoring device ISOMETER isoPV425
Displays and controls

1 2 3
AL1 AL2

1
5 6 7
ISOMETER isoPV425 with AGH420

1 LED ON (operation LED) flashes in case of interruption of the con- 4 LC display
necting wires E/KE or L1/+/ L2/-or system fault. 5 Test button T: Call up self-test
2 Alarm LED AL1 lights when the values fall below the set response value Arrow up button: Change parameters, move upwards in the menu
Alarm 1 and flashes in case of interruption of the connecting wires E/ 6 Reset button R: Delete stored insulation fault alarms
KE or L1/+/ L2/-, in the case of system faults as well as overvoltage Arrow down button: Parameter change, move downwards in the
(can be activated). menu
3 Alarm LED AL2 lights when the values fall below the set response value 7 Menu button MENU: Call up the menu system
Alarm 2 and flashes in case of interruption of the connecting wires E/ Enter button: Confirm parameter changes
KE or L1/+/ L2/-, in the case of system faults as well as undervoltage
(can be activated).

Wiring diagram

L1/+
L2/-
L3
PE

US

E E Up Up KE A1 A2
3
2 2
Test / Reset

AK2 GND AK1 3 AK1 GND AK2


E E Up Up KE A1 A2

AK2 GND AK1 AK1 GND AK2

k
ON AL1 AL2
isoPV425

AGH420

< k

ISOMETER

T R MENU

ON
14 24 11 OFF

T/R A B
L1/+ L2/-

6 7
4 5 K1 K2 R
COM460IP
L1/+ L2/ T/R 14 24 11 A B
8
RS-485

1 Connection to the supply voltage via fuse (line protection). 4 Connection to the 3(N)AC, AC or DC system to be monitored.
If being supplied from an IT system, both lines have to be protected 5 Connection for external combined test and reset button
by a fuse.
6 Connection to alarm relay K1
2 Connect each terminal separately to PE: The same wire cross
7 Connection to alarm relay K2
section as for A1, A2 must be used.
8 Connection RS-485 with termination switch R (on/off )
3 Connect the terminals of the AGH420 to the corresponding
Example: Connection of a BMS Ethernet Gateway COM460IP
terminals of the isoPV425

100 Insulation monitoring devices | Application-specific selection photovoltaic 2016/2017


Insulation monitoring device ISOMETER isoPV425
ISOMETER isoPV1685/isoPV1685PFR
Insulation monitoring device with residual current monitoring (isoPV1685PFR only)
for unearthed DC systems for photovoltaic systems up to 1500 V

Device features
Only device version isoPV1685PFR provides a locating current injector and residual current measurement!
Insulation monitoring of large-scale photovoltaic systems 1
Measurement of low-resistance insulation faults
Separately adjustable response values Ran1 (Alarm 1) and Ran2 (Alarm 2) (both 200 1 M)
for prewarning and alarm
Automatic adaptation to high system leakage capacitances up to 2000 F, selectable range
Connection monitoring of L+, L-for reverse polarity
Integrated locating current injector up to 50 mA (isoPV1685PFR only)
Typical applications Fast detection of insulation faults on the AC side by residual current monitoring (inverter, transformer) allow-
L arge photovoltaic systems up to ing fast disconnection (isoPV1685PFR only)
1500 V designed as IT systems Residual current response values In for prewarning and alarm (15 A) (isoPV1685PFR only)
CT connection monitoring (isoPV1685PFR only)
Device self test with automatic fault message in the event of a fault
Approvals
A larm relays separately adjustable for insulation faults, residual current faults and device errors (isoPV1685PFR only);
Alarm relays separately adjustable for insulation fault 1, insulation fault 2 (isoPV1685 only)
CAN interface to output measured values, statuses and alarms
RS-485 interface (BMS bus), e.g. to control insulation fault location
SD card with data logger and history memory for alarms (isoPV1685PFR only)

Standards
The isoPV1685 was developed according to the following standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, IEC 61557-9, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1).

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage1)
Response value range Version Type Art. No.
DC
without plug-in terminals isoPV1685-425 B 9106 5602
200 1 M DC 1830 V isoPV1685-425 B 9106 5603
with plug-in terminals
isoPV1685PFR-425 B 9106 5600
Absolute values
1)

2016/2017 Insulation monitoring devices | Application-specific selection photovoltaic 101


Insulation monitoring device ISOMETER isoPV1685/isoPV1685PFR
Technical Data
Insulation coordination acc. to IEC 60664-1 IEC 60664-3 Serial interfaces
Insulation coordination acc. to IEC 60664-1 BMS:
Rated insulation voltage DC 1500 V Interface/protocol  RS-485/BMS
Rated impulse voltage/pollution degree 8 kV/2 Connection terminals A/B
Voltage ranges Cable length  1200 m
Shielded cable (shield to functional earth on one end) 2-core, 0.6 mm, z. B. J-Y(St)Y2x0.6
Nominal system voltage Un  DC 01500 V
Shield terminal S
Supply voltage US (also see device nameplate)  DC 1830 V
Terminating resistor, can be connected (term. RS-485)  120 (0.5 W)
1 Power consumption 
Power consumption 
7W
7.5 VA
Device address, BMS bus  233 ( 2)*
CAN:
Measuring circuit for insulation monitoring Protocol  acc. to SMA/Bender specification V2.2
Measuring voltage Um (peak value) 50 V Frame format  CAN 2.0A 11-bit identifier
ISOMETER isoPV1685/isoPV1685PFR

Measuring current Im (at RF = 0 ) 1.5 mA Baud rate  500 kbit/s


Internal DC resistance Ri  70 k Connection via 2 x RJ45 acc. to CiA-303-1 connected in parallel  Pin 1: CAN-H
Impedance Zi at 50 Hz 70 k  Pin 2: CAN-L
Permissible extraneous DC voltage Ufg DC 1500 V  Pin 3, 7: CAN-GND
Permissible system leakage capacitance Ce 2000 F (500 F)* CAN identifier permanently set acc. to the specification above
Cable length  130 m
Response values for insulation monitoring
Shielded cable  CAT 5 with RJ45 plug
Response value Ran1 (Alarm 1) 200 1 M (10 k)* Terminating resistor, can be connected (term. CAN)  120 (0.5 W)
Response value Ran2 (Alarm 2)  200 1 M (1 k)* Potential of the socket housing  functional earth-potential
Upper limit of the measuring range when set to Cemax = 2000 F  50 k
Relative uncertainty (10 k1 M) (acc. to IEC 61557-8) 15 % Switching elements
Relative uncertainty (0.2 k< 10 k)  200 15 % Switching elements  3 changeover contacts: K1 (insulation fault),
Response time tan  see diagram  K2 (residual current fault), K3 (device error)
Hysteresis  25 %, +1 k Operating principle K1, K2  N/C operation n.c. /N/O operation n.o. (N/C operation n.c.)*
Operating principle K3  N/C operation n.c., cannot be changed
isoPV1685PFR only:
Contact data acc. to IEC 60947-5-1:
Measuring circuit for insulation fault location (EDS)
Utilisation category AC 13 AC 14 DC-12 DC-12 DC-12
Locating current IL DC  50 mA Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Test cycle/pause  2/4 s Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
isoPV1685PFR only: Minimum contact rating  1 mA at AC/DC 10 V
Measuring circuit for residual current measurement For UL application:
External measuring current transformer  type Ferroxcube T140/120/25-3E25 Utilisation category for AC control circuits with 50/60 Hz (Pilot duty)  B300
Rated insulation voltage (measuring current transformer)  1500 V AC load of the alarm relay outputs  AC 240 V, 1.5 A in case of a power factor of 0.35
Rated frequency 16 kHz AC load of the alarm relay outputs  AC 120 V, 3 A in case of a power factor of 0.35
Rated continuous thermal current Icth  150 A AC load of the alarm relay outputs  AC 250 V, 8 A in case of a power factor of 0.75 to 0.80
Relative uncertainty 035 % DC load of the alarm relay outputs  DC 30 V, 8 A in case of ohmic load
Load  1
Connection (except system coupling)
Number of turns of measurement winding 20
Number of turns of test winding  10 Connection type pluggable push-wire terminals
Connection, rigid/flexible 0.22.5 mm / 0.22.5 mm
isoPV1685PFR only: Connection flexible with connector sleeve, without/with plastic sleeve  0.252.5 mm
Response values for residual current measurement (AC instantaneous tripping) Conductor sizes (AWG)  2412
Rated residual operating current In1 (prewarning)  15 A (1 A)*
Connection of the system coupling
Rated residual operating current In2 (alarm)  15 A (5 A)*
Relative uncertainty  1 A Connection type pluggable push-wire terminals
Response time tan  1s Connection, rigid/flexible 0.210 mm / 0.26 mm
Hysteresis 25 % Connection, flexible with ferrules, without/with plastic sleeve  0.256 mm/ 0.254 mm
Conductor sizes (AWG)  248
isoPV1685PFR only: Stripping length 15 mm
Cable lengths for measuring current transformers Opening force  90120 N
Cable length  3m
Environment/EMC
isoPV1685PFR only: EMC IEC 61326-2-4 Ed. 1.0
Test winding Classification of climatic conditions acc. to IEC 60721:
Output voltage across kT/lT at max. 40 mA locating current 0.50.8 V Without solar radiation, precipitation, water, icing.
Condensation possible temporarily:
Displays, memory Stationary use (IEC 60721-3-3) 3K5
LEDs for alarms and operating states  2x green, 4 x yellow Transport (IEC 60721-3-2) 2K3
SD card (spec. 2.0) for history memory and log files (isoPV1685PFR only)  32 GByte Long-time storage (IEC 60721-3-1) 1K4
Inputs Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
Digital inputs DigIn1/DigIn2:
Transport (IEC 60721-3-2) 2M2
High level  1030 V
Long-term storage (IEC 60721-3-1)  1M3
Low level  00.5 V
Deviation from the classification of climatic conditions:
Ambient temperature, during operation -40+70 C
Ambient temperature transport  -40+80 C
Ambient temperature, during long-time storage  -25+80 C
Relative humidity  10100 %
Atmospheric pressure 7001060 hPa (max. height 4000 m)

102 Insulation monitoring devices | Application-specific selection photovoltaic 2016/2017


Insulation monitoring device ISOMETER isoPV1685/isoPV1685PFR
Technical data (continued) Dimension diagrams (dimensions in mm)
Other
Operating mode  continuous operation

58
Position of normal use vertical, system coupling on top
PCB fixation lens head screw DIN7985TX
Tightening torque 4.5 Nm

4
399
Degreee of protection, internal components IP30 369
Degree of protection, terminals  IP30
Software version, isoPV1685  D409 V2.0x
Software version, isoPV1685PFR 
Documentation number
D366 V1.0x
D00007 5,2
0(
4x
)
1
Weight  650 g
( )* = factory setting

ISOMETER isoPV1685/isoPV1685PFR
244
195

125
384

Wiring diagrams

PE

G + = L1
L2
~ L3

US
1A 1A
6A 6A

I2+ I2- I1+ I1- L+ L- k l kT lT E KE A1 A2 A B S

1 2 11 12 5 9 10 4

CAN2 CAN1
31 32 34 21 22 24 11 12 14 2 x RJ45

6 7 8

3
11 12
L+ L+ L- L-

isoPV1685...

K3 K2 K1

CAN2 CAN1
I2+ I2- I1+ I1- 3 A B S k l kT lT 31 32 34 21 22 24 11 12 14 E KE A1 A2

1 2 4 5 6 7 8 9 10

1 Currently has no function, digital input 7 Description of relay assignment according to device type;
2 Currently has no function, digital input isoPV1685 only:
3 Connection to CAN bus, 2 x RJ-45, can be terminated using SS8102. Alarm relay K2 for insulation faults
4 Connection to BMS bus, RS-485, S= shield (connect one end to PE), isoPV1685PFR only:
can be terminated with SS8100. Alarm relay K2 for residual current faults
5 isoPV1685PFR only: 8 Alarm relay K1 for insulation faults
Connection to measuring current transformer 9 Separate connection of E and KE to PE
k, l = measurement winding/kT, lT = test winding 10 Connection to US = DC 24 V via fuses, 6 A each
6 Alarm relay K3 for internal device errors 11 Connection to L+of the PV generator via 1 A fuse
12 Connection to L of the PV generator via 1 A fuse

2016/2017 Insulation monitoring devices | Application-specific selection photovoltaic 103


Insulation monitoring device ISOMETER isoPV1685/isoPV1685PFR
ISOMETER isoLR275 with coupling device AGH-LR
Insulation monitoring device for unearthed AC, AC/DC and DC systems (IT systems)
for installations with a low level of insulation

Device features
1 isoLR275
ISOMETER for IT AC systems with galvanically connected rectifiers or converters and for IT DC systems
(IT = unearthed systems)
Particularly suitable to monitor installations with a low level of insulation
Use the isoLR275 only in combination with the coupling device AGH-LR
Automatic adaptation to the existing system leakage capacitance
AMPPlus measurement method (European patent: EP 0 654 673 B1)
Choice of measurement methods to meet different requirements
Typical applications Two separately adjustable response ranges of 0.2100 k (Alarm 1, Alarm 2)
AC, DC or AC/DC main circuits Two-line LC display
IT systems with directly connected Automatic device self test
inverters History memory with real-time clock to store alarm messages with date and time stamp
BMS interface (Bender Measuring Device Interface) for communication with other Bender devices
IT systems with high system
(RS-485 electrically isolated)
capacitances of up to 500 F
Internal disconnection of the ISOMETER from the IT system to be monitored (via control signal;
IT systems with high but slow terminals F1/F2) (e.g. if several ISOMETERs are interconnected)
voltage fluctuations
Current output 0(4)20mA (electrically isolated) analogously to the measured insulation value
Installations including switch mode
power supplies AGH-LR
Coupled IT systems Appropriate coupling device for ISOMETER isoLR275
Nominal voltage range AC 0793 V and DC 01100 V
Approvals DIN rail mounting

Standards
The ISOMETER of the isoLR275 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, IEC 61326-2-4 Ed. 1.0, DIN EN 60664-1 (VDE 0110-1),
DIN EN 60664-3 (VDE 0110-3)

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage US Set comprising


Art. No.
AC DC Type Art. No.
isoLR275-327 B 9106 5700W
19.272 V B 9106 5702W
AGH-LR-3 B 9803 9022W
isoLR275-335 B 9106 5701W
88264 V 77286 V B 9106 5703W
AGH-LR-3 B 9803 9022W
Devices are available as a set.

Accessories Suitable system components

Description Art. No. Description Type Page

Screw mounting B 990 056 External k measuring 9620-1421 328


instruments

104 Insulation monitoring devices | Application-specific selection photovoltaic 2016/2017


Insulation monitoring device ISOMETER isoLR275 with coupling device AGH-LR
Technical data ISOMETER isoLR275
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Serial interface
Rated insulation voltage for isoLR275-3  AC 250 V Interface/protocolRS-485/BMS
Rated impulse voltage/pollution degree 6 kV/3 Connection terminals A/B
Protective separation (reinforced insulation) between  (A1/+, A2/-) -(11,12, 14, 21, 22, 24) - Cable length  1200 m
 (AK1, AK2, KE, PE, T1, T2, R1, R2, F1, F2, M+, M-, A, B) Shielded cable (shield to PE on one end) 2-core, 0.6 mm, e.g. J-Y(St)Y min. 2x0.6
Voltage test acc. to IEC 61010-1  3.536 kV Terminating resistor 120 (0.5 W)
Rated insulation voltage AC 250 V Device address, BMS bus  130 (3)*
Rated impulse voltage/pollution degree  4 kV/3
Switching elements
Basic insulation between: 
Voltage test acc. to IEC 61010-1
(11, 12, 14) -(21, 22, 24)
2.21 kV Switching elements 2 changeover contacts: K1 (Alarm 1), K2 (Alarm 2, device error) 1
Operating mode K1, K2 (Alarm 1/Alarm 2)  N/C operation/N/O operation (N/O operation)*
Voltage ranges Contact data acc. to IEC 60947-5-1:
Nominal system voltage Un  via AGH-LR Utilisation category AC 13 AC 14 DC-12 DC-12 DC-12

ISOMETER isoLR275 with AGH-LR


isoLR275-335: Rated operational voltage 230 V 230 V 24 V 110 V 220 V
Supply voltage US (also see nameplate) AC 88264 V** Rated operational current 5 A 3 A 1 A 0.2 A 0.1 A
Frequency range US  42460 Hz Minimum contact rating 1 mA at AC/DC 10 V
Power consumption 16 VA Environment/EMC
Supply voltage US (also see nameplate) DC 77286 V** EMC
Power consumption 8W not suitable for household and small companies  IEC 61326-2-4 Ed. 1.0
isoLR275-327: Operating temperature -25+70 C
Supply voltage US (also see nameplate) DC 19.272 V** Classification of climatic conditions acc. to IEC 60721:
Power consumption 8W Stationary use (IEC 60721-3-3)  3K5 (with condensation and formation of ice)
Transport (IEC 60721-3-2) 2K3 (with condensation and formation of ice)
Response values
Long-term storage (IEC 60721-3-1) 1K4 (with condensation and formation of ice)
Response value Ran1  0.2100 k Classification of mechanical conditions acc. to IEC 60721:
Factory setting Ran1 (Alarm1) 4 k Stationary use (IEC 60721-3-3)
Response value Ran2 0.2100 k for screw mounting with accessories B990056 3M7
Factory setting Ran2 (Alarm2) 1 k for DIN rail mounting 3M4
Relative uncertainty (7100 k) (acc. to IEC 61557-8) 15 % Transport (IEC 60721-3-2)  2M2
Relative uncertainty (0.27 k) 1 k Long term storage (IEC 60721-3-1)  1M3
Response time tan  see table TGH1468 from page 39 onwards
Hysteresis 25 %, +1 k Connection
Connection screw-type terminals
Measuring circuit
Connection properties
Measuring voltage Um (peak value) 50 V rigid/flexible 0.24 mm/0.22.5 mm
Measuring current Im (at RF = 0 ) 1.5 mA flexible with ferrules without/with plastic sleeve 0.252.5 mm
Internal DC resistance Ri 35 k Tightening torque 0.5 Nm
Impedance Zi at 50 Hz 35 k Conductor sizes (AWG) 2412
Permissible extraneous DC voltage Ufg DC 1100 V Cable length between isoLR275 and AGH-LR  0.5 m
Permissible system leakage capacitance Ce 500 F (150 F)*
Other
Displays
Operating mode continuous operation
Display, illuminated two-line display Mounting  display-oriented
Characters (number/height) 2 x 16/4/mm Distance to adjacent devices  30 mm
Display range measured value  0.2 k1 M Degree of protection, terminals (DIN EN 60529 IP30
Operating uncertainty 15%, 1 k Degree of protection, terminals (DIN EN 60529 IP20
Outputs/Inputs Type of enclosure X112, free from halogen
Test/reset button internal/external Screw mounting with mounting clip  2 x M4
Cable length test/reset button, external  10 m DIN rail mounting acc. to IEC 60715
Current output (load) 0/420 mA ( 500 ) Flammability class UL94 V-0
Accuracy current output, Documentation number D00127
related to the value indicated (1100 k)  15 %, 1 k Weight  510 g
( )* = factory setting
Data labelled with ** are absolute values

Technical data coupling device AGH-LR


Insulation coordination acc. to IEC 60664-1 Connection
Rated insulation voltage AC 800 V Connection screw-type terminals
Rated impulse voltage/pollution degree 8 kV/3 Connection properties
rigid/flexible 0.24 mm/0.22.5 mm
Voltage ranges
flexible with ferrules without/with plastic sleeve  0.252.5 mm
Nominal system voltage Un AC, 3(N)AC 0793 V, DC 01100 V Tightening torque 0.5 Nm
Nominal frequency fn  DC, 10460 Hz Conductor sizes (AWG) 2412
Max. AC voltage U~ in the frequency range fn = 0.110 Hz U~max = 110 V/Hz * fn Cable length between isoLR275 and AGH-LR  0.5 m
Environment/EMC Other
EMC  IEC 61326-2-4 Ed. 1.0 Operating mode continuous operation
Operating temperature -25+70 C Mounting cooling slots must be ventilated vertically!
Classification of climatic conditions acc. to IEC 60721: Distance to adjacent devices  30 mm
Stationary use (IEC 60721-3-3)  3K5 (with condensation and formation of ice) Degree of protection, internal components (DIN EN 60529) IP30
Transport (IEC 60721-3-2) 2K3 (with condensation and formation of ice) Degree of protection, terminals (DIN EN 60529) IP20
Long-term storage (IEC 60721-3-1) 1K4 (with condensation and formation of ice) Type of enclosure X200
Classification of mechanical conditions acc. to IEC 60721: Screw mounting 2 x M4
Stationary use (IEC 60721-3-3)  3M7 DIN rail mounting acc. to IEC 60715
Transport (IEC 60721-3-2)  2M2 Flammability class UL94 V-0
Storage (IEC 60721-3-1)  1M3 Weight  230 g

2016/2017 Insulation monitoring devices | Application-specific selection photovoltaic 105


Insulation monitoring device ISOMETER isoLR275 with coupling device AGH-LR
Dimension diagrams (dimensions in mm)

isoLR275 AGH-LR

83
1
ISOMETER isoLR275 with AGH-LR

Operating elements isoLR275

LR275

1 2 3 4 5 6 7

1 INFO button: to query standard information/ 4 MENU button: to call up the menu system.
ESC button: back (menu function), to confirm parameter change Enter button: to confirm parameter changes
2 TEST button: to call up the self test/arrow up button: parameter 5 Alarm LED 1 lights: insulation fault, first warning level reached
change, to move up in the menu 6 Alarm LED 2 lights: insulation fault, second warning level reached.
3 RESET button: to delete stored insulation fault alarms Arrow 7 Device error LED lights: isoLR275 faulty
down button: parameter change, to move down in the menu
8 Two-line display for standard and menu mode

Wiring diagrams

AGH-LR 6
1
3 AC-System Un AC-System

Un
3
4

isoLR275
3 N AC-System Un DC-System

Un

2 5

7 8 9 10 11 12 13

1 Supply voltage US (see nameplate) via 6 A fuse; For UL and CSA 8 * External reset button (N/C contact or wire jumper), when the terminals
applications, it is mandatory to use 5 A fuses are open, the fault message will not be stored
2 3 Connection to the 3AC system to be monitored:
 9 * STANDBY by means of the function input F1, F2:
Connect the terminals L1, L2 to neutral conductor N or when the contact is closed, the insulation resistance is not measured.
terminals L1, L2 to conductor L1, L2. Disconnection from the IT system
4 Connection to the AC system to be monitored: 10 Currrent output, electrically isolated: 020 mA or 420 mA
connect terminals L1, L2 to conductor L1, L2. 11 Serial interface RS-485 (termination by means of a 120- resistor)
5 Connection to the DC system to be monitored: 12 Alarm relay K1; available changeover contacts
Connect terminal L1 to conductor L+, terminal L2 to conductor L-
13 Alarm relay K2 (device error relay); available changeover contacts
6 Separate connection of and KE to PE
7 * External test button (N/O contact) * The terminal pairs 7, 8 and 9 have to be wired electrically
isolated and do not have to be connected to earth!

106 Insulation monitoring devices | Application-specific selection photovoltaic 2016/2017


Insulation monitoring device ISOMETER isoLR275 with coupling device AGH-LR
ISOMETER IR470LY2-60
Insulation monitoring device for unearthed
AC and 3(N)AC systems (IT systems) and de-energised loads

Device features
Insulation monitoring for unearthed AC, 3(N)AC systems 0793 V
Off-line monitoring for TN, TT and IT systems 0793 V 1
Nominal voltage extendable via coupling device
Operating mode selectable: Insulation monitoring/off-line monitoring
Two separately adjustable response values 100 k1 M/500 k5 M
Connection monitoring system/earth
Power ON LED, Alarm LED for signalling AC, L+, L- insulation faults
Typical applications LED bar graph indicator for the indication of the insulation resistance
A
 C, 3(N)AC main circuits (without Connection for external k indication
directly connected rectifiers), such Combined test and reset button
as motors, pumps, rolling mills Two separate alarm relays with one potential-free changeover contact each
without variable-speed drives, N/O or N/C operation
air cooling and air conditioning Fault memory behaviour, selectable
systems, lighting systems, heating
systems, mobile generators, build-
Standards
ing services, domestic electrical
installation practice, etc. The ISOMETER of the IR470LY2-60 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8, ASTM F 1669M-96 (2007), ASTM F1134-94.
D
 e-energised loads, such as fire
extinguisher pumps, slide-valve
drives (gas, water, oil etc.), flue Further information
gas valves, cranes For further information refer to our product range on www.bender.de.

Approvals

Ordering information

Supply voltage US
Type Art. No.
AC DC
AC 230 V IR470LY2-60 B 9104 8010
AC 90132 V1) IR470LY2-6013 B 9104 8013
AC 400 V IR470LY2-6015 B 9104 8009
9.684 V 1)
IR470LY2-6021 B 9104 8014
Other supply voltages on request
1)
Absolute values

Suitable system components

Description Type Page

External k measuring 7204-1421 328


instruments 9604-1421 328
Coupling devices AGH520S 284

2016/2017 Insulation monitoring devices | Main circuits 107


Insulation monitoring device ISOMETER IR470LY2-60
Technical data
Insulation coordination acc. to IEC 60664-1 Switching elements
Rated insulation voltage AC 630 V Number of switching elements  2 x 1 changeover contact
Rated impulse voltage/pollution degree 6 kV/3 Operating principle N/O operation/N/C operation
Voltage ranges Factory setting N/O operation
Electrical endurance, number of cycles 12,000
Nominal system voltage Un AC, 3(N)AC 0793 V
Contact class IIB in accordance with DIN IEC 602550-20
Nominal frequency fn 40460 Hz
Rated contact voltage AC 250 V/DC 300 V
Supply voltage US see ordering information
Making capacity AC/DC 5 A
Operating range of US 0.81.15 x US
1 Frequency range US  50460 Hz
Breaking capacity 

2 A, AC 230 V, cos phi = 0.4
0.2 A, DC 220 V, L/R = 0.04 s
Power consumption 3 VA
Contact rating at DC 24 V  2 mA (50 mW)
Response values
Environment
ISOMETER IR470LY2-60

Response value Ran1 (Alarm 1) 100 k1 M


Shock resistance IEC 60068-2-27 (device in operation) 15 g/11 ms
Response value Ran2 (Alarm 2) 500 k5 M
Bumping IEC 60068-2-29 (transport) 40 g/6 ms
Response time tan at RF = 0.5 x Ran and Ce = 1 F  4s
Vibration resistance IEC 60068-2-6 (during operation) 1 g/10150 Hz
Measuring circuit Vibration resistance IEC 60068-2-6 (during transport) 2 g/10150 Hz
Measuring voltage Um 40 V Ambient temperature (during operation) -10+55 C
Measuring current Im (at RF = 0 ) 33 A Ambient temperature (during storage) -40+70 C
Internal DC resistance Ri 1.2 M Classification of climatic conditions acc. to DIN IEC 60721-3-3 3K5
Impedance Zi at 50 Hz 1 M
Connection
Permissible extraneous DC voltage Ufg 800 V
Connection type modular terminals
Permissible system leakage capacitance Ce 10 F
Connection properties rigid/flexible 0.24 mm/0.22.5 mm
Outputs
Other
Test/reset button internal/external
Operating mode continuous operation
Current output for measuring instrument (scale centre point = 120 k)  0400 A
Mounting any position
Load 25 k
Degree of protection, internal components (DIN EN 60529) IP30
Degree of protection, terminals (DIN EN 60529) IP20
Screw mounting 2 x M4
DIN rail mounting acc. to IEC 60715
Flammability class UL94 V-0
Documentation number D00121
Weight 360 g

Dimension diagram (dimensions in mm)

99

108 Insulation monitoring devices | Main circuits 2016/2017


Insulation monitoring device ISOMETER IR470LY2-60
Wiring diagram front plate

1 2 3 4 6 7 8

1
6.1
6.3
6.4

ISOMETER IR470LY2-60
6.2
9 10 11 12
13

14 15 16

1 Combined test and reset button TEST RESET, 7 Potentiometer to set the response value Ran1 (Alarm 1)
short-time pressing (< 1 s) = RESET, 8 Potentiometer to set the response value Ran2 (Alarm 2)
long-time pressing (> 2 s) = TEST
9 Alarm relay 1: N/O operation (basic setting)
2 Power On LED ON
10 Alarm relay 1: N/C operation
3 Alarm LEDs 1 ALARM 2, yellow, light when the value falls below
11 Alarm relay 2: N/O operation (basic setting)
the set response value and flash
12 Alarm relay 2: N/C operation
4 In case of interruption of the connecting leads /KE or L1/L2
13 External M indicating instrument
5 LED bar graph indicator
14 US see ordering information, 6 A fuse recommended
6 Operating principle of the alarm relays on-line/off-line
6.1 N/O operation 6.2 N/C operation 15 External test button PT
6.3 OFF-Line 6.4 ON-Line 16 External reset button LT1, LT2 or bridge for fault memory

Wiring diagram system connection

1 2

3 4

1 3NAC system 3 AC system


2 3AC system 4 AC > 690 V with coupling device

2016/2017 Insulation monitoring devices | Main circuits 109


Insulation monitoring device ISOMETER IR470LY2-60
ISOMETER IR420-D6
Offline monitor for de-energised AC, DC and 3(N)AC loads in TN,TT and IT systems

Device features
Insulation monitoring for de-energised TN,TT and unearthed systems AC, 3(N)AC and DC
1 Nominal voltage extendable via coupling device
Two separately adjustable response values 100 k10 M
LEDs: Power On LED, LEDs Alarm 1, Alarm 2 for signalling insulation faults
Combined test/reset button
Two separate alarm relays with one changeover contact each
Fault memory behaviour, selectable
Push-wire terminal (two terminals per connection)
Typical applications
De-energised loads such as Standards
automatic fire extinguisher pumps, The ISOMETER of the IR420 D6 series complies with the requirements of the device standards:
emergency drives, ship cranes, DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
slide-valve drives in supply lines DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)
(gas, water, oil), motor-driven
closing systems, diving pumps,
drives for anchors, elevators, Further information
flue-gas valves and emergency For further information refer to our product range on www.bender.de.
power generators

Approvals

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
1672 V, 42460 Hz 9.694 V IR420-D6-1 B 7101 6415
IR420-D6-2 B 7101 6407
70300 V, 42460 Hz 70300 V
IR420-D64-2 B 7101 6408
Device version with screw terminals on request.
1)
Absolute values

Accessories Suitable system components

Description Art. No. Description Type Page

Mounting clip for screw mounting AGH520S 284


(1 piece per device) B 9806 0008 Coupling device
AGH676S-4 287

110 Insulation monitoring devices | Application-specific selection De-energised loads 2016/2017


Insulation monitoring device ISOMETER IR420-D6
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Switching elements
Rated insulation voltage 400 V Number of switching elements 2 x 1 changeover contact
Rated impulse voltage/pollution degree  4 kV/3 Operating principle NC or N/O operation (N/O operation)*
Protective separation (reinforced insulation) between Electrical service life, number of cycles  10,000
 (A1, A2) (L1, AK, E, KE, T/R) (11, 12, 14) -(21, 22, 24) Contact data acc. to IEC 60947-5-1
Voltage test acc. to IEC 61010-1 2.21 kV Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 220 V 110 V 24 V
Supply voltage
Rated operational current 5 A 3 A 0.1 A 0.2 A 1A
Supply voltage US
Power consumption
see ordering information
4 VA
Minimum contact rating 1 mA at AC/DC > 10 V 1
Environment/EMC
IT system being monitored
EMC IEC 61326-2-4
Nominal system voltage Unoff-line Operating temperature -25+55 C

ISOMETER IR420-D6
without AGH nominal contact voltage of the N/C contact of K3 (switch-on contactor) Classification of climatic conditions acc. to IEC 60721
with AGH520S AC 07200 V, 50400 Hz Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
with AGH676S-4 AC 012 kV, 50460 Hz Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Response values Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Classification of mechanical conditions IEC 60721
Response value Ran1 (Alarm 1) 100 k10 M (1 M)*
Stationary use (IEC 60721-3-3) 3M4
Response value Ran2 (Alarm 2) 100 k10 M (100 k)*
Transport (IEC 60721-3-2) 2M2
Relative uncertainty 15 %
Long-time storage (IEC 60721-3-1) 1M3
Hysteresis  25 %
Time response Connection
Response time tan at RF = 0.5 x Ran and Ce = 1 F  4s Connection type push-wire terminal
Start-up delay (start time) t  010 s (0 s)* Connection properties
Response delay ton 099 s (0 s)* rigid 0.22.5 mm (AWG 2414)
flexible without ferrule 0,752,5 mm (AWG 1914)
Measuring circuit flexible with ferrule 0.21.5 mm (AWG 2416)
Measuring voltage Um  12 V Stripping length 10 mm
Measuring current Im (at RF = 0 ) 10 A Opening force 50 N
Internal DC resistance Ri 1.2 M Test opening, diameter 2.1 mm
Impedance Zi at 50 Hz 1.1 M
Permissible extraneous DC voltage Ufg DC 300 V Other
Permissible system leakage capacitance Ce  10 F Operating mode continuous operation
Mounting any position
Displays, memory Degree of protection, internal components (DIN EN 60529) IP30
Display range, measured value  10 k20 M Degree of protection, terminals (DIN EN 60529) IP20
Operating uncertainty 15 % Enclosure material polycarbonate
Password  off/0999 (off)* Screw mounting 2 x M4 with mounting clip
Fault memory alarm relay on/off (off)* DIN rail mounting acc. to IEC 60715
Documentation number D00117
Outputs
Weight  150 g
Cable length test and reset button 10 m
( ) * = Factory setting

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Insulation monitoring devices | Application-specific selection De-energised loads 111


Insulation monitoring device ISOMETER IR420-D6
Displays and controls

1 2 3

5 6 7
ISOMETER IR420-D6

1 Power On LED ON, flashes in case of interruption of the connecting 4 LC display


leads E/KE 5 Test button T: to call up the self test.
2 Alarm LED AL1, lights when the value falls below the set response Arrow up button: parameter change, to move up in the menu
value Alarm 1 and flashes in case of interruption of the connecting 6 Reset button R: to delete stored insulation fault alarms parameter
leads E/KE change, to move down in the menu
3 Alarm LED AL2, lights when the value falls below the set response 7 MENU button: to call up the menu system.
value Alarm 2 and flashes in case of interruption of the connecting Enter button: to confirm parameter changes
leads E/KE

Wiring diagrams

Un = 3NAC 400 V Un 3NAC 7200 V (12 kV)

AGH520S
(AGH676S-4)
8 8

US US
1 1

US US

6 6

3 2 7 3 2 7

4 5 4 5

1 Supply voltage US (see ordering details) via fuse 6 Combined test and reset button TEST RESET
2 Separate connection of E, KE to PE short-time pressing (< 1.5 s) = RESET
long-time pressing (> 1.5 s) = TEST
3 Connection of the AC system to be monitored:
7 Line protection by a fuse in accordance with IEC 60364-4-43
4 Alarm relay K1: Alarm 1
(6 A fuse recommended). In case of supply (A1/A2) from an
5 Alarm relay K2: Alarm 2 IT system, both lines have to be protected by a fuse.
8 K3 is also required and is not included in IR420-D6

112 Insulation monitoring devices | Application-specific selection De-energised loads 2016/2017


Insulation monitoring device ISOMETER IR420-D6
ISOMETER IR423
Insulation monitoring device for mobile generators

Device features
Insulation monitoring for mobile generators AC 0300 V
Protection by electrical separation with insulation monitoring and disconnection 1
Version W for protection against high mechanical stress
Two separately adjustable response values
Connection monitoring system/earth
Power On LED, alarm LEDs: Alarm 1, Alarm 2
Internal/external test/reset button
Two separate alarm relays (one changeover contact each)
Typical applications N/O or N/C operation, selectable
IEC 60364-7-717, DIN VDE 0100-717 Fault memory behaviour, selectable
(2005) Electrical installations in Self monitoring with automatic alarm
mobile or transportable units Multi-functional LC display
D
 IN VDE 0100-551 (VDE 0100-551), Adjustable response delay
IEC 60364-5-551 Low-voltage gen- Two-module enclosure (36 mm)
erating sets (mobile generators) Push-wire terminal (two terminals per connection)
G
 W 308 Mobile Stromerzeuger
fr Rohrleitungsbaustellen 8/00 Standards
(Mobile auxiliary power generators The ISOMETER of the IR423 series complies with the requirements of the device standards:
on pipeline site) (DVGW) DIN EN 61557-8 (VDE 0413-8), EN 61557-8, IEC 61557-8, IEC 61326-2-4, DIN EN 60664-1 (VDE 0110-1),
B
 GI 867 (German Berufsgenossen- DIN EN 60664-3 (VDE 0110-3), ASTM F1669M-96 (2007), ASTM F1207M-96 (2007)
schaft Information) Auswahl und
Betrieb von Ersatzstromerzeugern Further information
auf Bau-und Montagestellen
For further information refer to our product range on www.bender.de.
(Selecting and operating standby
generators on construction and
installation sites)

Approvals

Ordering information

Supply voltage 1) US
Version Type Art. No.
AC DC AC/DC
9.694 V 1672 V, 30460 Hz IR423-D4-1 B 7101 6304
Standard
70300 V, 30460 Hz IR423-D4-2 B 7101 6305
9.694 V 1672 V, 30460 Hz IR423-D4W-1 B 7101 6304W
High mechanical stress
70300 V, 30460 Hz IR423-D4W-2 B 7101 6305W
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

2016/2017 Insulation monitoring devices | Application-specific selection Mobile generators 113


Insulation monitoring device ISOMETER IR423
Technical data
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Environment/EMC
Rated insulation voltage 250 V EMC  acc. to IEC 61326
Rated impulse voltage/pollution degree 4 kV/3 Operating temperature -25+55 C
Protective separation (reinforced insulation) between Classification of climatic conditions acc. to IEC 60721
 (A1, A2) -(L1, L2, E, KE, T/R) -(11, 12, 14) -(21, 22, 24) Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Voltage test acc. to IEC 61010-1 2.21 kV Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Long-time storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Supply voltage
Classification of mechanical conditions IEC 60721
1 Supply voltage US
Frequency range US 
see ordering information
30460 Hz
Stationary use (IEC 60721-3-3)
Transport (IEC 60721-3-2)
3M4
2M2
Power consumption 4 VA Long-time storage (IEC 60721-3-1) 1M3
IT system being monitored Connection
ISOMETER IR423

Nominal system voltage Un  AC 0300 V Connection type push-wire terminal


Nominal frequency fn 30460 Hz Connection properties
Response values rigid 0.22.5 mm (AWG 2414)
flexible without ferrule 0,752,5 mm (AWG 1914)
Response value Ran1 (Alarm 1) 1200 k (46 k)*
flexible with ferrule 0.21.5 mm (AWG 2416)
Response value Ran2 (Alarm 2) 1200 k (23 k)*
Stripping length 10 mm
Relative uncertainty 15 k/5200 k 0.5 k/15 %
Opening force 50 N
Hysteresis 15 k/5200 k  +1 k/+25 %
Test opening, diameter 2.1 mm
Time response
Other
Response time tan at RF = 0.5 x Ran and Ce = 1 F 1s
Operating mode continuous operation
Start-up delay (start time) t  010 s (0 s)*
Mounting any position
Response delay ton 099 s (0 s)*
Degree of protection, internal components (DIN EN 60529) IP30
Measuring circuit Degree of protection, terminals (DIN EN 60529) IP20
Measuring voltage Um  12 V Enclosure material polycarbonate
Measuring current Im (at RF = 0 ) 200 A Flammability class UL94 V-0
Internal DC resistance Ri 62 k DIN rail mounting acc. to IEC 60715
Impedance Zi at 50 Hz 60 k Screw mounting 2 x M4 with mounting clip
Permissible extraneous DC voltage Ufg DC 300 V Documentation number D00038
Permissible system leakage capacitance  5 F Weight  150 g

Displays, memory Option W


Display  LC display, multi-functional, non-illuminated Ambient temperature  -40+70 C
Display range, measured value  1 k1 M Classification of climatic conditions acc. to IEC 60721:
Operating uncertainty 15 k/5 k1 M  0.5 k/15 % Stationary use (IEC 60721-3-3)  3K5 (with condensation and formation of ice)
Password  off/0999 (off)* Classification of mechanical conditions acc. to IEC 60721:
Fault memory (alarm relay) on/off* Stationary use (IEC 60721-3-3)  3M7
Vibration resistance acc. to IEC 60068-2-6
Outputs For DIN rail mounting 3 g/30150 Hz
Cable length test and reset button 10 m For screw mounting 6 g/30150 Hz
Switching elements ( )* = factory setting
Number of switching elements  2 x 1 changeover contact
Operating principle NC or N/O operation (N/O operation)*
Electrical endurance, number of cycles  10,000
Contact data acc. to IEC 60947-5-1
Utilisation category AC-13 AC-14 DC-12 DC-12 DC-12
Rated operational voltage 230 V 230 V 220 V 110 V 24 V
Rated operational current 5 A 3 A 0.1 A 0.2 A 1A
Contact rating 1 mA at AC/DC 10 V

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

114 Insulation monitoring devices | Application-specific selection Mobile generators 2016/2017


Insulation monitoring device ISOMETER IR423
Displays and controls

1 2 3

1
5 6 7

ISOMETER IR423
1 Power On LED ON, flashes in case of interruption of the connecting 4 LC display
leads E/KE or L1/L2 5 Test button T: to call up the self test.
2 Alarm LED AL1, lights when the value falls below the set response Arrow up button: parameter change, to move up in the menu
value Alarm 1 and flashes in case of interruption of the connecting 6 Reset button R: to delete stored insulation fault alarms parameter
leads E/KE or L1/L2 change, to move down in the menu
3 Alarm LED AL2, lights when the value falls below the set response 7 MENU button: to call up the menu system.
value Alarm 2 and flashes in case of interruption of the connecting Enter button: to confirm parameter changes
leads E/KE or L1/L2

Wiring diagram

Un AC 230V 6

Un 3AC 400 V
7 US
G L1
L2
3 L3
4
N
5 1 2

1 Connect the leads E and KE separately to PE. 5 For combined external test/reset button
2 Supply voltage US (see nameplate) via 6 A fuse 6 Un AC 230 V: Terminals L1/L2 to L1/L2 of the generator
3 Alarm relay K1 7 Un 3AC 400 V: Terminals L1/L2 to N of the generator
4 Alarm relay K2 (system fault relay)

Protective measure for mobile generators: Protection by electrical separation with insulation monitoring and disconnection

<R <R

Setting K1/K2 for overvoltage release: Setting K1/K2 for contactor:


N/O operation (n.o.); fault memory setting: OFF N/C operation (n.c.), fault memory setting: ON

2016/2017 Insulation monitoring devices | Application-specific selection Mobile generators 115


Insulation monitoring device ISOMETER IR423
ISOMETER IR123P
Insulation monitoring device for mobile generators

Device features
Insulation monitoring for unearthed DC systems (IT systems) 100300 V
1 Automatic adaptation to the existing system leakage capacitance
Optimised measurement technique for low-frequency control processes
Electrically isolated PWM output for the k measuring value
Optocoupler output for signalling the device status
Automatic device self test
Certonal coating
Typical applications Permanently set response value for the insulation resistance 23/46 k
Monitoring of unearthed AC Second response range 40/80 k selectable via a jumper
systems (IT systems) in mobile
generators Further information
For further information refer to our product range on www.bender.de.
Approvals

Ordering information

Nominal system voltage Un Supply voltage US1)


Connection Type Art. No.
AC AC
Connectors 100300 V, 22460 Hz US = Un IR123P-4-2 B 9101 6308
* Absolute values

116 Insulation monitoring devices | Application-specific selection Mobile generators 2016/2017


Insulation monitoring device ISOMETER IR123P
Technical data
Insulation coordination acc. to IEC 60664-1 Interfaces
Rated insulation voltage 250 V Optocoupler, alarm  UCE 24 V, IC 10 mA
Rated impulse voltage/pollution degree 2.5 kV/3 Optocoupler, measured value  UCE DC 24 V, IC 10 mA
Protective separation (reinforced insulation) between:  PWM signal, duty cycle 0 % = k
 (A1/L1, A2/L2, E, KE, T/R, T, R, M+, M-/OK-, OK+) -(11-12-14) -(21-22-24)  PWM signal, duty cycle 50 % = 120 k
Voltage test acc. to IEC 61010-1 2.21 kV  PWM signal, duty cycle 100 % = 0 k
Contact data acc. to IEC 60947-5-1:
Supply voltage
Rated operational voltage AC 230 V 230 V
Supply voltage US 
Power consumption
= Un
3 VA
Utilisation category AC AC 13 AC 14
Rated operational current AC 5 A 3A
1
IT system being monitored Rated operational voltage DC 220 V 110 V 24 V
Utilisation category DC DC 12 DC 12 DC 12
Nominal system voltage Un  AC 100300 V

ISOMETER IR123P
Rated operational current DC 0.1 A 0.2 A 1A
Nominal frequency fn  22460 Hz
Minimum current 1 mA at AC/DC 10 V
Response values
Environment/EMC
Response value Ran2 (Alarm 2)  (46 k)*
EMC acc. to IEC 61326-2-4
Response value Ran1 (Alarm 1)  (23 k)*
Operating temperature -25+60 C
Second response range, adjustable via jumper JP1  80/40 k
Climatic categories acc. to IEC 60721, valid for one encapsulated p.c.b.:
Relative percentage error 15 %
Stationary use (IEC 60721-3-3) 3K5 (except condensation and formation of ice)
Hysteresis  +25 %
Transport (IEC 60721-3-2) 2K3 (except condensation and formation of ice)
Time response Storage (IEC 60721-3-1) 1K4 (except condensation and formation of ice)
Response time tan at RF = 0.5 x Ran and Ce = 1 F  1s Classification of mechanical conditions acc. to IEC 60721, valid for one encapsulated p.c.b:
Stationary use (IEC 60721-3-3)  3M7
Measuring circuit Transport (IEC 60721-3-2)  2M2
Measuring voltage Um  12 V Storage (IEC 60721-3-1)  1M3
Measuring current Im (at RF = 0  200 A Connection  connectors Universal MATE-N-LOK
Internal DC resistance Ri 62 k  3-pole TE Connectivity Nr. 350789-1
Impedance Zi at 50 Hz 60 k  6-pole TE Connectivity Nr. 641831-1
Permissible extraneous DC voltage Ufg DC 300 V  8-pole TE Connectivity Nr. 641828-1
Permissible system leakage capacitance Ce  5 F
Other
Memory Operating mode continuous operation
Fault memory (alarm relay)  on / off (on)* Mounting any position
Dimensions of the p.c.b., L x W x H, without connectors 107.5 x 76.5 x 20 mm,
Inputs
with connectors 107.5 x 76.5 x 35 mm
Reset button  N/O contact Enclosure  without
Test button  N/O contact Documentation number D00113
Cable length external test/reset button  3m Weight  150 g
Switching elements ( )* = factory setting
Number of switching elements  2 (changeover contacts K1, K2)
Operating principle K1/K2  N/C or N/O operation (N/O operation)*
Electrical endurance, number of cycles 10,000

Dimension diagrams (dimensions in mm)

107,30

0
3,30
3,50 XK3

27,50
76,50
XK1

JP2 JP1

66,25
72,75
XK2
73,53
0
3,50

100,46
104,01

2016/2017 Insulation monitoring devices | Application-specific selection Mobile generators 117


Insulation monitoring device ISOMETER IR123P
Wiring diagrams

24 21 22

Un L1 Alarm2

G
~ L2

PE 6 8 7
1 A1/L1
A2/L2 OK+ OK-
M-
M+
+UB R1 R2 +UB
-UB

RESET 12
TEST 6A 6A
ISOMETER IR123P

14 9
K1 10 K2
11
R T T/R KE E A1/L1 A2/L2 11 12 14 21 22 24
1 2 3 4 5
OK+ OK- M+ R T T KE E
M- R

1 Input for reset button R (N/O contact) 6 Digital output optocoupler OK+: Alarm 2;
2 Input for test button T (N/O contact) Connect to external operating voltage UB: max. +24 V
3 Common input for test and reset button T/R 7 Pulse-width-modulated output optocoupler M+: Measuring value;
Connect to external operating voltage UB: max. +24 V
4 Connect the leads E and KE separately to PE
8 Common reference point -UB OK-, M- for OK+and M+
5 Supply voltage US = Un
Connection to the IT system to be monitored 9 Alarm relay K1
10 Alarm relay K2

Application example with overvoltage release or contactor

A1/L1 A2/L2 A1/L1 A2/L2

E 11 E 11
KE KE
14 14

R T/R T R T/R T

overvoltage release Loads Loads contactor Loads Loads

Setting K1/K2 for overvoltage release: N/O operation Setting K1/K2 for contactor: N/C operation

118 Insulation monitoring devices | Application-specific selection Mobile generators 2016/2017


Insulation monitoring device ISOMETER IR123P
ISOMETER IR155-3203/IR155-3204
Insulation monitoring device for unearthed DC drive systems (IT systems) in electric vehicles

Device features
Suitable for 12 V and 24 V systems
Automatic device self test 1
Continuous measurement of the insulation resistance 010 M
Response time for the first measurement of the system state (SST) is < 2 s after switching the supply voltage on
Response time < 20 s for insulation resistance measurement (DCP)
Automatic adaptation to the existing system leakage capacitance ( 1 F)
Detection of earth faults and interruption of the earth connection
Typical applications Insulation monitoring of AC and DC insulation faults for unearthed systems (IT systems) 01000 V
M
 onitoring for unearthed DC Undervoltage detection for voltages below 500 V (adjustable at factory by Bender)
drive systems (IT systems) in Short circuit proof outputs for:
electric vehicles Fault detection (high-side output)
Measured value (PWM 595 %) and status (f = 1050 Hz) at high or inverted low-side driver
(MHS/MLS output)
Approvals Protective coating (SL 1301ECO-FLZ)

Standards
IEC 61557-8 2007-01 Normative exclusion
IEC 61010-1 2010-06 The device went through an automotive test
IEC 60664-1 2004-04 procedure in combination with multi customer
ISO 6469-3 2001-11 requirements reg. ISO16750-x.
ISO 23273-3 2006-11 The standard IEC61557-8 will be fulfilled by
ISO 16750-1 2006-08 creating the function for LED warning and test
ISO 16750-2 2010-03 button at the customer site if necessary.
ISO 16750-4 2010-04 The device includes no surge and load dump
E1 (ECE regulation No. 10) protection above 60 V. An additional central
acc. 72/245/EWG/EEC 2009/19/EG/EC protection is necessary.
DIN EN 60068-2-38 Z/AD:2010
DIN EN 60068-2-30 Db:2006
DIN EN 60068-2-14 Nb:2010
DIN EN 60068-2-64 Fh:2009
DIN EN 60068-2-27 Ea:2010

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Undervoltage
Parameters Response value Ran Fave Measured value output Type Art. No.
detection
300 V Low-side IR155-3203 B 9106 8138V4
Continuously set value 100 k 10
0 V (inactive) High-side IR155-3204 B 9106 8139 V4
Low-side IR155-3203 B 9106 8138CV4
Customer-specific setting 100 k1 M 110 0 V500 V
High-side IR155-3204 B 9106 8139CV4

Accessories

Description Art. No.

Fastening set B 9106 8500


Connector set IR155-32xx B 9106 8501

2016/2017 Insulation monitoring devices | Application-specific selection eMobility 119


Insulation monitoring device ISOMETER IR155-3203/IR155-3204
Technical data
Insulation coordination acc. to IEC 60664-1 Time response
Protective separation (reinforced insulation) Response time tan (OKHS; SST) tan 2 s (typ. < 1 s at Un > 100 V)
 between (L+/L-) (Kl. 31, Kl. 15, E, KE, MHS, MLS, OKHS) Response time tan (OKHS; DCP)
Voltage test AC 3500 V/1 min (when changing over from RF = 10 M to Ran/2; at Ce = 1 F; Un = DC 1000 V)
 tan 20 s (at Fave = 10*)
Supply/IT system being monitored
 tan 17.5 s (at Fave = 9)
Supply voltage US  DC 1036 V  tan 17.5 s (at Fave = 8)
Max. operating current IS 150 mA  tan 15 s (at Fave = 7)
1 Max. current Ik

2A
6 A/2 ms inrush current
 tan 12.5 s (at Fave = 6)
 tan 12.5 s (at Fave = 5)
HV voltage range (L+/L-) Un AC 01000 V (peak value)  tan 10 s (at Fave = 4)
 0660 V r.m.s. (10 Hz1 kHz)  tan 7.5 s (at Fave = 3)
ISOMETER IR155-3203/IR155-3204

 DC 01000 V  tan 7.5 s (at Fave = 2)


Power consumption <2W  tan 5 s (at Fave = 1)
Response values  during the self test tan +10 s
Switch-off time tab (OKHS; DCP)
Response value hysteresis (DCP) 25 %
(when changing over from RF = 10 M to Ran/2; at Ce = 1 F; Un = DC 1000 V
Response value Ran 100 k1 M
 tab 40 s (at Fave = 10)
Undervoltage detection  0500 V
 tab 40 s (at Fave = 9)
Measuring range  tab 33 s (at Fave = 8)
Measuring range  010 M  tab 33 s (at Fave = 7)
Undervoltage detection  0500 V default setting: 0 V (inactive)  tab 33 s (at Fave = 6)
Relative uncertainty  tab 26 s (at Fave = 5)
SST ( 2 s) good > 2* Ran; bad < 0.5* Ran  tab 26 s (at Fave = 4)
Relative uncertainty DCP 085 k 20 k  tab 26 s (at Fave = 3)
(default setting 100 k) 100 k10 M 15%  tab 20 s (at Fave = 2)
Relative uncertainty output M (fundamental frequency) 5 % at each frequency  tab 20 s (at Fave = 1)
 (10 Hz; 20 Hz; 30 Hz; 40 Hz; 50 Hz)  during a self test tab +10 s
Relative uncertainty Duration of the self test  10 s
undervoltage detection  Un 100 V 10 %; at Un 300 V 5 %  (every five minutes; should be added to tan/tab)
Relative uncertainty (SST) Good condition 2* Ran
Measuring circuit
 Bad condition 0.5* Ran
System leakage capacitance Ce 1 F
Smaller measurement range and increased measuring time at Ce  > 1 F
No Insulation fault
(high)  (e.g. max. range 1 M @ 3 F,
 tan = 68 s when changing over from RF 1 M to Ran/2)
Insulation fault Measuring voltage UM 40 V
(low)
Measuring current IM at RF = 0 33 A
Response value =
50k 200k 10M Impedance Zi at 50 Hz 1.2 M
 100k
Internal DC resistance Ri 1.2 M
Relative uncertainty DCP 100 k10 M 15 %
 100 k1.2 M 15 % to 7 % Output
 1.2 M 7 % Measurement output (M)
 1.210 M 7 % to 15 % MHS switches to US 2 V (3204)
 10 M 15 % (external pull-down resistor to Kl. 31 necessary 2.2 k)

+15% MLS switches to Kl. 31 +2 V (3203)


+7% (external pull-up resistor to Kl. 15 reqired 2.2 k
0
 0 Hz Hi > short circuit to
 Ub +(Kl. 15); Low > IMD off or short circuit to Kl. 31
-7%
-15%  10 Hz Normal condition
100k 1.2M 10M
 Insulation measurement DCP;

 starts two seconds after power on;
Absolute uncertainty 085 k 20 k
 First successful insulation measurement at 17.5 s
+1.5M
 PWM active 595 %
 20 Hz undervoltage condition
+84k  Insulation measurement DCP (continuous measurement);
+20k  starts two seconds after power on;
+15k
 PWM active 595 %
0  First successful insulation measurement at 17.5 s
-15k  Undervoltage detection 0500 V
-20k
 (Bender configurable)
-84k

 30 Hz Speed start measurement


 Insulation measurement (only good/bad evaluation)
-1.5M
 starts directly after power on 2 s;
 PWM 510 % (good) and 9095 % (bad)
 0k 85k100k 1.2M 10M

 40 Hz Device error
 Device error detected; PWM 47.552.5 %
 50 Hz Connection fault earth
 Fault detected on the earth connection (Kl. 31)
 PWM 47.552.5 %

* Fave = 10 is recommended for electric and hybrid vehicles

120 Insulation monitoring devices | Application-specific selection eMobility 2016/2017


Insulation monitoring device ISOMETER IR155-3203/IR155-3204
Technical data (continued)
Status output (OKHS) EMC
OKHS switches to US 2 V Load dump protection < 60 V
(external pull-down resistor to Kl. 31 required 2.2 k) Measurement method  Bender-DCP technology
High No fault; RF > response value Factor averaging
Low Insulation resistance response value detected; Fave (output M) 110 (factory set: 10)
 Device error; Fault in the earth connection
ESD protection
 Undervoltage detected or device switched off
Contact discharge directly to terminals  10 kV
Operating principle PWM driver
Condition Normal and Undervoltage detected (10 Hz; 20 Hz)
Contact discharge indirectly to environment 
Air discharge handling of the PCB
25 kV
6 kV
1
 Duty cycle 5 % = > 50 M ()
Connection
 Duty cycle 50 % = 1200 k
On-board connectors  TYCO-MICRO MATE-N-LOK

ISOMETER IR155-3203/IR155-3204
 Duty cycle 95 % = 0 k
 1 x 2-1445088-8
90 % x 1200 k  Kl. 31, Kl.15, E, KE, MHS, MLS, OKHS
RF = -1200 k 2 x 2-1445088-2 (L+, L-); The connection between the respective connecting pins at L+or L-may
dcmeas -5% only be used as redundancy. Cannot be used for looping through!

 dcmeas = measured duty cycle (5 %95 %) Crimp contacts  TYCO-MICRO MATE-N-LOK Gold
 14 x 1-794606-1
 Conductor cross section: AWG 2024
(MHS ; MLS)/V Enclosure for crimp contacts TYCO-MICRO MATE-N-LOK receptor HSG single R -1445022-8
Grey invalid  TYCO-MICRO MATE-N-LOK receptor HSG single R -1445022-2
Uhigh
General data
Working range PWM

Necessary crimp tongs (TYCO) 91501-1


5%95%

Operating mode/mounting continuous operation/any position


Temperature range  -40+105 C
Voltage failure  2 ms
PWM/% Flammability class acc. to UL 94 V-0
0

5 95 100 Mounting
M4 metal screws with locking washers between screw head and PCB. Torx, T20 with a maximum
Operating principle PWM driver tightening torque of 4 Nm for the screws. Furthermore, a maximum of 10 Nm tightening torque to the
Condition SST (30 Hz) PCB at the mounting points.
 Duty cycle 510 % (good)
(MHS ; MLS)/V Mounting and connector kits are not included in delivery, but are available as
 9095 % (bad)
Grey invalid accessories. The maximum diameter of the mounting points is 10 mm.
Uhigh
Before mounting the device, ensure sufficient insulation between the device and the vehicle or the
mounting points (min. 11.4 mm to other parts). If the device is mounted on a metal or conductive
subsurface, this subsurface has to be at earth potential (Kl.31; vehicle mass).
Good

Bad

Deflection  max. 1 % of the length or width of the PCB


Coating  thick-film lacquer
Documentation number D00115
PWM/%
0 Weight 52 g 2 g
5 10 90 95 100

Operating principle PWM driver
Condition Device error and Kl.31 fault (40 Hz; 50 Hz;)
 Duty cycle 47.552.5 %
(MHS ; MLS)/V
Grey invalid

Uhigh
Device fault or
Kl.31 Fault

PWM/%
0
47.5 52.5 100

Load current IL 80 mA
Turn-on time to 90 % Vout max. 125 s
Turn-off time to 10 % Vout max. 175 s
Slew rate on 1030 % Vout max. 6 V/s
Slew rate off 7040 % Vout max. 8 V/s
Timing 3204 (inverse to 3203)
VOUT

90%
ton
dV/dtoff

dV/dton
toff
10%


2016/2017 Insulation monitoring devices | Application-specific selection eMobility 121


Insulation monitoring device ISOMETER IR155-3203/IR155-3204
Dimension diagrams (dimensions in mm)
15 0 5 78.25 135 140

60
55

XLA- XLA+

XK1A

1 5
0
The connector XK1A is 1mm 4.2 10mm copper circumferential on the rear
longer than the PCB dimensions side and 8.4mm on the front side
ISOMETER IR155-3203/IR155-3204

Wiring diagram
HV system DC 0V1000V (-320x only)
HV system DC 0V800V (-3210 only)
L-

L+

2 1 2 1

2 1
Kl.31

8 7 6 5 4 3 2 1
XLA- XLA+
Kl.15
E
KE
Version V004
MHS
MLS
3
NC
XK1A OKHS

Notice: Kl.31
MHS only on variants -3204 and -3210
MLS only on variant -3203

1 Connectors XLA+ 3 Connectors XK1A


Pin 1+2 L+ Line voltage Pin 1 Kl. 31 Chassis ground/electronic ground
2 Connectors XLA- Pin 2 Kl. 15 Supply voltage
Pin 1+2 L- Line voltage Pin 3 Kl. 31 Chassis ground
Pin 4 Kl. 31 Chassis ground (separate line)
Pin 5 MHS Data Out, PWM (high side)
Pin 6 MLS Data Out, PWM (low side)
Pin 7 n.c.
Pin 8 OKHS Status Output (high side)

Example of application

Vehicle
Charger
coupler iso-F1
HV DC Circuit
AC

Load enable Drive enable


relay relay

IMD

vehicle

122 Insulation monitoring devices | Application-specific selection eMobility 2016/2017


Insulation monitoring device ISOMETER IR155-3203/IR155-3204
ISOMETER isoEV425 with coupling device AGH420
Insulation monitoring device for unearthed DC circuits (IT systems)
for charging electric vehicles

Device features
Monitoring for DC charging stations (mode 4 according to IEC 61851-23) for charging electric vehicles
Mains voltage measurement (r.m.s.) with under-/overvoltage detection 1
DC voltage measurement to earth (L+/PE and L-/PE)
Automatic adaptation to the system leakage capacitance up to 5 F
Automatic device self-test with connection monitoring
Selectable start-up delay, response delay and delay on release
Two separately adjustable response value ranges of 1500k (Alarm 1, Alarm 2)
Typical applications Alarm signalling via LEDs (AL1, AL2), a display and alarm relays (K1, K2)
D
 C charging stations for electric N/C operation or N/O operation selectable
vehicles according to IEC 61851-23
Measured value indication via multi-functional LCD
Fault memory can be activated
Approvals
RS-485 (galvanically isolated) including the following protocols:
BMS interface (Bender measuring device interface) for data exchange with other Bender components
Modbus RTU
IsoData (for continuous data output)
Password protection to prevent unauthorised parameter changes

Standards
The ISOMETER of the isoEV425 series complies with the requirements of the device standards:
DIN EN 61557-8 (VDE 0413-8), IEC 61557-8

Further information
For further information refer to our product range on www.bender.de.

Ordering information

Supply voltage 1) US
Type Art. No.
AC DC
100240 V, 4763 Hz 24240 V isoEV425-D4-4 with AGH420 B 7103 6401
Device version with screw terminals on request.
1)
Absolute values

Accessories

Description Art. No.

Mounting clip for screw mounting B 9806 0008


(1 piece per device)

2016/2017 Insulation monitoring devices | Application-specific selection eMobility 123


Insulation monitoring device ISOMETER isoEV425 with coupling device AGH420
Technical data ISOMETER isoEV425
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Interface
Rated voltage (A1, A2) -(11, 14, 24)  300 V Interface/protocol RS-485/BMS, Modbus RTU, isoData
Rated impulse voltage 4 kV Baud rate  BMS (9.6 kbit/s), Modbus RTU (selectable), isoData (115,2 kbits/s)
Overvoltage category III Cable length (9.6 kbits/s)  1200 m
Pollution degree 3 Cable: twisted pair, one end of shield connected to PE recommended: min. J-Y(St)Y 2x0.6
Protective separation (reinforced insulation) between Termination resistor 120 (0.25 W), internal, can be connected
 (A1, A2) -(AK1, GND, AK2, Up, KE, T/R, A, B) -(11, 14, 24) Device address, BMS bus, Modbus RTU  390 (3)*
Voltage tests according to IEC 61010-1  2.2 kV
Switching elements
1 Supply voltage Switching elements  2 x 1 N/O contact, common terminal 11
Supply voltage US  AC 100240 V/DC 24240 V Operating principle N/C or N/O operation (N/O operation)*
Tolerance of US  -20+15 % Electrical endurance in rated operating conditions  10000 cycles
Frequency range US  4763 Hz Contact data acc. to IEC 60947-5-1:
ISOMETER isoEV425 with AGH420

Power consumption  3 W, 9 VA Utilisation category AC-12 AC-14 DC-12 DC-12 DC-12


Rated operational voltage 230 V 230 V 24 V 110 V 220 V
IT system being monitored
Rated operational current 5 A 2A 1 A 0.2 A 0.1 A
Nominal system voltage Un with AGH420 3(N)AC, AC 0690 V/DC 01000 V Minimum contact rating  1 mA at AC/DC 10 V
Tolerance of Un  AC +15 %, DC +10 %
Nominal system voltage range Un with AGH420 (UL508)  AC/DC 0600 V Environment/EMC
Frequency range of Un  DC, 40460 Hz EMC  IEC 61326-2-4
Ambient temperatures:
Measuring circuit
Operation  -40+70 C
Permissible system leakage capacitance Ce  5 F Transport  -40+80 C
Permissible extraneous DC voltage Ufg  1150 V Storage  -40+70 C
Response values Classification of climatic conditions acc. to IEC 60721
Stationary use (IEC 60721-3-3) 3K7 (except condensation and formation of ice)
Response value Ran1 2500 k (500 k)*
Transport (IEC 60721-3-2) 2K4 (except condensation and formation of ice)
Response value Ran2 1490 k (100 k)*
Long-term storage (IEC 60721-3-1) 1K5 (except condensation and formation of ice)
Relative uncertainty Ran 15 %, at least 1 k
Classification of mechanical conditions acc. to IEC 60721
Hysteresis Ran  25 %, at least 1 k
Stationary use (IEC 60721-3-3)  3M4
Undervoltage detection  30 V1.14 kV (off)*
Transport (IEC 60721-3-2)  2M2
Overvoltage detection  31 V1.15 kV (off)*
Long-term storage (IEC 60721-3-1)  1M3
Relative uncertainty U 5 %, at least 5 V
Relative uncertainty depending on the frequency 200 Hz -0.03 %/Hz Connection
Hysteresis U  5 %, at least 5 V Connection type push-wire terminal
Time response Nominal current  10 A
Conductor sizes AWG 2414
Response time tan at RF = 0.5 x Ran and Ce=1 F acc. to IEC 61557-8  10 s
Stripping length  10 mm
Start-up delay t  010 s (0 s)*
Connection properties:
Response delay ton  099 s (0 s)*
Rigid/flexible 0.22.5 mm
Delay on release toff  099 s (0 s)*
Flexible with ferrule with/without plastic sleeve 0.252.5 mm
Displays, memory Multiple conductor flexible with TWIN ferrule with plastic sleeve 0.51.5 mm
Indication LC display, multifunctional, not illuminated Opening force  50 N
Display range measured value insulation resistance (RF) 1 k1 M Test opening, diameter  2.1 mm
Operating uncertainty at RF 1 M 15 %, at least 1 k Wiring of the terminals Up, AK1, GND, AK2
Display range measured value nominal system voltage (Un)  30 V1.15 kV rms  refer to technical data AGH420, under the heading Connection
Operating uncertainty 5 %, at least 5 V Other
Relative uncertainty depending on the frequency 200 Hz -0.03 %/Hz
Operating mode continuous operation
Display range measured value system leakage capacitance at RF > 10 k  010 F
Mounting  cooling slots must be ventilated vertically
Operating uncertainty 15 %, at least 2 F
Degree of protection, internal components (IEC 60529)  IP 30
Password  off/0999 (0, off)*
Degree of protection, terminals (IEC 60529) IP 20
Fault memory alarm messages  on/(off)*
Enclosure material polycarbonate
DIN rail mounting acc. to IEC 60715
Screw mounting 2 x M4 with mounting clip
Documentation number  D00126
Weight 150 g
( )* = factory setting

124 Insulation monitoring devices | Application-specific selection eMobility 2016/2017


Insulation monitoring device ISOMETER isoEV425 with coupling device AGH420
Technical data coupling device AGH420
Insulation coordination acc. to IEC 60664-1/IEC 60664-3 Connection
Rated insulation voltage  1000 V Connection type push-wire terminal
Rated impulse voltage  8 kV Nominal current  10 A
Pollution degree 3 Conductor sizes AWG 2414
Overvoltage category  III Stripping length  10 mm
Protective separation (reinforced insulation) between  (L1/+, L2/-) -(AK1, GND, AK2, Up, E) Connection properties:
Voltage test, routine test (IEC 61010-1)  4.3 kV Rigid/flexible 0.22.5 mm
Flexible with ferrule with/without plastic sleeve 0.252.5 mm
IT system being monitored
Nominal system voltage range Un AC/DC 01000 V
Multiple conductor flexible with TWIN ferrule with plastic sleeve
Opening force 
0.51.5 mm
50 N
1
Tolerance of Un  AC/DC +10 % Test opening, diameter  2.1 mm
Nominal system voltage range Un (UL508) AC/DC 0600 V Connection type  terminals Up, AK1, GND, AK2

ISOMETER isoEV425 with AGH420


Measuring circuit Single cables for terminals Up, AK1, GND, AK2:Cable lengths  0.5 m
Connection properties  0.75 mm
Measuring voltage Um  45 V
Measuring current Im at RF  400 A Other
Internal DC resistance Ri  120 k Operating mode continuous operation
Environment/EMC Mounting  cooling slots must be ventilated vertically
Distance to adjacent devices from Un > 800 V  30 mm
EMC  IEC 61326-2-4
Degree of protection, internal components (IEC 60529)  IP 30
Ambient temperatures:
Degree of protection, terminals (IEC 60529) IP 20
Operation  -40+70 C
Enclosure material polycarbonate
Transport  -40+80 C
DIN rail mounting acc. to IEC 60715
Storage  -40+70 C
Screw mounting 2 x M4 with mounting clip
Classification of climatic conditions acc. to IEC 60721:
Weight  150 g
Stationary use (IEC 60721-3-3)  3K7 (except condensation and formation of ice)
Transport (IEC 60721-3-2)  2K4 (except condensation and formation of ice) ( )* = factory setting
Long-term storage (IEC 60721-3-1)  1K5 (except condensation and formation of ice)
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3)  3M4
Transport (IEC 60721-3-2)  2M2
Long-term storage (IEC 60721-3-1)  1M3

Dimension diagram (dimensions in mm)

,5
70
5 36
47, 2
31,1
67,5

90
45

2016/2017 Insulation monitoring devices | Application-specific selection eMobility 125


Insulation monitoring device ISOMETER isoEV425 with coupling device AGH420
Displays and controls

1 2 3

1
5 6 7
ISOMETER isoEV425 with AGH420

1 LED ON (operation LED) flashes in case of interruption of the con- 4 LC display


necting wires E/KE or L1/+/ L2/-or system fault. 5 Test button T: Call up the self-test
2 Alarm LED AL1, lights when the values fall below the set Arrow up button: Parameter change, move upwards in the menu
response value Alarm 1 and flashes in case of interruption of the 6 Reset button R: Delete stored insulation fault alarms
connecting wires E/KE or L1/+/ L2/-, or system faults as well as in Arrow down button: Parameter change, move downwards in the menu
the case of overvoltage (can be activated).
7 Menu button MENU: Call up the menu system.
3 Alarm LED AL2 lights when the values fall below the set Enter button: Confirms parameter changes
response value Alarm 2 and flashes in case of interruption of the
connecting wires E/KE or L1/+/ L2/-or system faults as well as in the
case of undervoltage (can be activated).

Wiring diagram

L1/+
L2/-
L3
PE

US

E E Up 3 Up KE A1 A2
2 2
Test / Reset

AK2 GND AK1 AK1 GND AK2


E E Up Up KE A1 A2

AK2 GND AK1 AK1 GND AK2

k
ON AL1 AL2
isoEV425

AGH420

< k

ISOMETER

T R MENU

ON
14 24 11 OFF

T/R A B
L1/+ L2/-

6 7
4 5 K1 K2 R
COM460IP
L1/+ L2/ T/R 14 24 11 A B
8
RS-485

1 C
 onnection to the supply voltage via fuse (line protection). If being 4 C
 onnection to the 3(N)AC, AC or DC system to be monitored
supplied from an IT system, both lines have to be protected by a fuse. 5 C
 onnection for the external combined test and reset button.
2 C
 onnect each terminal separately to PE: The same wire cross sec- 6 C
 onnection to alarm relay K1
tion as for A1, A2 must be used
7  onnection to alarm relay K2
C
3 C
 onnect the terminals of AGH420 to the corresponding terminals
of the isoEV425
8  onnection RS-485 (BMS bus) with termination switch R (on/off )
C
Example: Connection of a BMS-Ethernet Gateway COM460IP.

126 Insulation monitoring devices | Application-specific selection eMobility 2016/2017


Insulation monitoring device ISOMETER isoEV425 with coupling device AGH420
Example of application

TN-C-S system Vehicle


Source Distribution Installation Feeder Input DC charger Cable assembly Connector Vehicle inlet Electric vehicle

L1
L2
L3 RCD required
N by IEC 60364
Mode 4 IT system
PEN
PE
Load Switch
DC contactor RESS
F F Inverter
DC+ DC + F

DC - F
V = M
1
F L
RB In DC 6 mA (Option)
DC-
RCD
Isolating = Air condition

PFC
type A other
transformer IMD

ISOMETER isoEV425 with AGH420


= consumers
Earthing Control CP N
CP AC on-board
at the source Pilot
CP Control Pilot
charger
Function
Function
PE PP
with electrical IMD 14 V on-board
separation
(Option)
RPE PE power system
= (electrical
Note:
RA Earthing in the Only one IMD may separated)
distribution be active in each
interconnected IT system www.bender-de.com Electrical Chassis / Protective equipotential bonding
RAE
RTyre

2016/2017 Insulation monitoring devices | Application-specific selection eMobility 127


Insulation monitoring device ISOMETER isoEV425 with coupling device AGH420
ISOMETER iso165C
Insulation Monitoring Device (IMD) for unearthed DC drive systems (IT systems) in electric vehicles

Device features
Insulation monitoring of AC and DC insulation faults for unearthed systems (IT systems) from 0600 V peak
1 Power supply for all internal voltages
Continuous measurement of insulation resistance from 0 50 M
Response time of 20 s for measured insulation resistance (using Direct Current Pulse (DCP))
Automatic adaptation to the existing system leakage capacitance ( 1 F)
Detection of earth faults and lost earth line
Measurement of a second voltage
The device works when:
Typical applications HV is unstable
Monitoring for unearthed DC HV is powered off
drive systems (IT systems) in There are symmetric or asymmetric insulation faults
electric vehicles Faults exist between HV lines and the supply voltage
Galvanic separation of all signals from the HV side
HV coup