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SECTION 1 (Project Data Input): SECTION 4 (Equipment Heat Loss Data Input):

Powell W.O.# Not Required 5 & 15kV Switchgear Watt Loss Total Loss Power & Lighting Transformer: Watt Loss Total Loss
Customer: Ingredion Inc.
COMCHECK 3 1200A Circuit Breaker (1-high) 705 2115 0 15kva Single Phase 350 0
Customer P.O.: Not Required SELECT HVAC: 3 1200A Circuit Breaker (2-high) 1450 4350 0 25kva Single Phase 430 0
Project: Ingredion Inc. OLD PCR 0 2000A Circuit Breaker (1-high) 1320 0 0 15kva Three Phase 460 0
Project Location: 0 1200/2000A Circuit Breaker (2-high) 2200 0 0 30kva Three Phase 1400 0
0 3000A Circuit Breaker (1-high) 2200 0 2 45kva Three Phase 2500 5000
SECTION 2 (PCR Data Input): 1 Auxiliary Compartment 300 300 Panelboards:
Length: 90 ft. Is a Pressurization Unit Installed ? (type "YES" or "NO"): NO Bus Duct (480v, 5kv, & 15kv): 0 80a Main 64 0
Width: 16.25 ft. Is the System Closed Loop? (type "YES" or "NO"): YES 0 1200A (per ft.) 75 0 0 100a Main 80 0
Height(Ceiling): 11 ft. If the PCR has a battery room vent fan enter the fan cfm: 106 0 2000A (per ft.) 100 0 0 150a Main 120 0
Total Sq.Ft.: 1462.5 sq. ft. *** NOTE: Standard fan is 106 cfm *** 0 3000A (per ft.) 175 0 3 225a Main 180 540
Total Cu.Ft.: 16087.5 cu. ft. 5kV Load Break Switches: 0 400a Main 320 0
0 600A w/o fuses 500 0 0 a Main (other than above) 0 0
SECTION 3 (Design Data Input): 0 600A w/ fuses 750 0 Variable Frequency Drives:
Avg. Min. Ambient: 0 F 0 1200A w/o fuses 750 0 0 4 HP 158 0
Avg. Max. Ambient: 105 F 0 1200A w/ fuses 611 0 0 5 HP 196 0
Redundancy: 0 % 15kV Load Break Switches: 0 7.5 HP 261 0
Altitude (in feet): 3300 ASL 0 600A w/o fuses 500 0 0 10 HP 343 0
Interior Dry Bulb: 80 F 0 600A w/ fuses 854 0 1 15 HP 487 487
Interior Wet Bulb: 67 F 0 1200A w/o fuses 750 0 0 20 HP 585 0
0 1200A w/ fuses 845 0 0 25 HP 737 0
SECTION 5 (PCR Load Summary): MV Starters: 0 30 HP 858 0
Solar Gain (100% Sensible Load): 0 400A w/ 3R fuse - 40 fla 253 0 0 40 HP 1106 0
Area BTU Solar Load 0 400A w/ 4R fuse - 60 fla 280 0 0 50 HP 1284 0
Walls: 2337.5 sq. ft. 3 7,012.5 Btuh 0 400A w/ 6R fuse - 80 fla 233 0 0 60 HP 1143 0
Roof: 1462.5 sq. ft. 5 7,312.5 Btuh 0 400A w/ 9R fuse - 120 fla 375 0 0 75 HP 1488 0
Total Solar Gain: (A) 14,325.0 Btuh 0 400A w/ 12R fuse - 160 fla 495 0 0 100 HP 2142 0
Internal Heat (100% Sensible Load): 0 400A w/ 18R fuse - 240 fla 677 0 0 125 HP 2674 0
Load BTU Conversion Equipment Load 0 400A w/ 24R fuse - 360 fla 1057 0 0 150 HP 3250 0
Equipment: 58137.0 watts 3.413 198,421.6 Btuh 0 800A w/ 18R fuse - 240 fla 513 0 0 175 HP 4325 0
Lights: 1462.5 sq. ft. 10 14,625.0 Btuh 0 800A w/ 24R fuse - 360 fla 746 0 0 200 HP 5028 0
Total Internal Gain: (B) 213,046.6 Btuh 0 800A w/ 600a fuse - 500 fla 481 0 0 250 HP 6194 0
Outdoor Air Infiltration & Loss (70% Latent / 30% Sensible): 0 800A w/ 700a fuse - 600 fla 952 0 0 300 HP 8020 0
Volume BTU External Load 480V Switchgear: UPS Systems:
Non-Pressurized: 16087.5 cu. ft. 1.4 BTU/hr/cu. Ft. 22,522.5 Btuh 0 1600A section 570 0 0 10 kva ` 1230 0
Pressurized: 0.0 cu. ft. 0.1 (10%) Leakage 6 3200A section (22" wide) 1350 8100 1 15 kva 1640 1640
0 cfm 60 BTU/cfm - Btuh 4 3200A section (34" wide) 1700 6800 0 20 kva 2184 0
Battery Vent Fan: 106 cfm 60 BTU/cfm 6,360.0 Btuh 0 4000A section 2100 0 0 25 kva 3528 0
Total External Gain: (C) 28,882.5 Btuh 0 800-1600A circuit breaker 460 0 0 30 kva 4234 0
Total & Sensible Cooling Requirement Load: 0 2000A circuit breaker 480 0 0 40 kva 5657 0
PCR Total Heat Load (A+B+C): 256,254.1 Btuh 0 3200A circuit breaker 1080 0 0 50 kva 7085 0
14325.0 PCR Total Cooling Tons Required (D): 21.4 Tons 0 4000A circuit breaker 960 0 0 60 kva 8467 0
PCR "Sensible" Heat Load [A+B+(30% of C)]: 236,036.3 Btuh 0 800-1600A circuit breaker (MAGNUM DS) 330 0 0 75 kva 11127 0
236036.3 PCR "Sensible" Cooling Tons Required (E): 19.7 Tons 0 2000A circuit breaker (MAGNUM DS) 380 0 0 112 kva 16397 0
(Air Handler must meet the sensible load requirement) 0 3200A circuit breaker (MAGNUM DS) 720 0 Misc. Buyout Equipment:
0 4000A circuit breaker (MAGNUM DS) 750 0 1 Battery charger and miscellaneous 1500 1500
SECTION 6 (Air Handler Capacity Summary): 0 5000A circuit breaker (MAGNUM DS) 1000 0 0 0
Air Handler Cooling Capacity: 600V Motor Control Centers: 0 0
HVAC System Total Available Cooling Capacity: 284,478.9 Btuh 21 Vert. section - Total section method 500 10500 0 0
PASS DO NOT combine both methods 0 0
HVAC System Total Available Cooling Tonnage [Must be larger than (D)]: 23.7 Tons 0 Vert. section - Bus only (add components) 210 0 0 0
HVAC System Total "Sensible" Cooling Capacity: 238,362.2 Btuh 0 Size 1 starter 27 0 0 0
PASS 0 Size 2 starter 57 0 0 0
HVAC System Total "Sensible" Cooling Tonnage [Must be larger than (E)]: 19.9 Tons 0 Size 3 starter 99 0 0 0
0 Size 4 starter 165 0 0 0
SECTION 7 (HVAC System Requirements): PASS 0 Size 5 starter 280 0 0 0
Select the HVAC Size: 6.0 Tons 0 100AF circuit breaker 20 0 0 0
Quote / Buy This Qty. of Units: 5 Qty. 0 225AF circuit breaker 27 0 Misc. Client Furnished Equipment:
Heater Size per Unit: 9.0 kW 0 400AF circuit breaker 65 0 3 Customer Furnished VFD, 100 hp 1408 4224
0 600AF circuit breaker 85 0 2 Customer Furnished VFD, 125 hp 1593 3186
0 800AF circuit breaker 87 0 1 Customer Furnished VFD, 250 hp 3195 3195
NOTES: 0 1200AF circuit breaker 210 0 1 Generator Neutral Grounding Transformer 2500 2500
1. PROGRAM ASSUMES 2% LEAKAGE FACTOR FOR STANDARD CLOSED LOOP SYSTEM. 0 1600AF circuit breaker 220 0 1 Lot PLC equipment 1500 1500
2. IF AVERAGE MINIMUM AMBIENT TEMPERATURE IS BELOW 0 F CONSULT HVAC VENDOR. 0 2000AF circuit breaker 270 0 1 Miscellaneous 1500 1500
3. IF AVERAGE MAXIMUM AMBIENT TEMPERATURE EXCEEDS 130 F CONSULT HVAC VENDOR. 0 2500AF circuit breaker 400 0 0 0
4. PROGRAM ASSUMES 5% LEAKAGE FACTOR FOR SYSTEMS WITH EXTERNAL MAKE-UP AIR 0 30 - 200a switch 35 0 0 0
(OPEN LOOP - SPECIAL UNITS REQUIRED). High Res Gnding Systems (in gear or stand alone): 0 0
2 480v HRGS 350 700 0 0
0 5kV HRGS - Delta 310 0 0 0
0 5kV HRGS - Wye 310 0 0 0