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Model PRV-1 Pressure Reducing Valve
Pilot Operated, Globe and Angle Body Styles

General NOTICE
The TYCO Model PRV-1 Pressure
Description Reducing Valves described herein must
be installed and maintained in compli-
The TYCO Model PRV-1 Pressure ance with this document and with the
Reducing Valves, 2 through 8 Inch applicable standards of the National
(DN50 through DN200), are factory- Fire Protection Association, in addi-
assembled and fully trimmed valve tion to the standards of any authorities
arrangements for pressure control. having jurisdiction. Failure to do so
They are used on water filled pipe may impair the performance of these
where it is necessary to reduce a devices.
higher inlet pressure to a lower delivery
pressure under static and/or residual Owners are responsible for maintaining
flowing conditions. The Model PRV-1 their fire protection system and devices
Valve is intended to automatically main- in proper operating condition. Contact
tain the outlet “set pressure” (static and the installing contractor or sprinkler
residual) within a close range, regard- manufacturer with any questions.
less of fluctuations in the higher pres- Due to the flow regulating characteris-
sure inlet line or varying flow rates. tic of this device, its impact on system
The Model PRV-1 Valve is provided with hydraulics should be carefully consid-
a factory outlet “set pressure” of 125 ered, especially when retrofitted into
psi (8,6 bar); however, it may be field existing systems.
set to a nominal outlet “set pressure”
of 80 to 225 psi (5,5 to 15,5 bar) per its WARNING
FM Approval or 80 to 150 psi (5,5 to Adjustment of the Needle Valve is
10,3 bar) per its UL Listing. factory set and must not be altered.
Typical applications
• Within the main header (Ref. Figure 1)
supplying wet pipe, dry pipe, deluge,
Technical
or preaction system risers, and/or a
standpipe system supplying hose
Data
Approvals
connections UL and C-UL Listed
• As part of a sectional floor control FM Approved
assembly (Ref. Figure 2) supply- Maximum Inlet Pressure
The UL Listing is based on:
ing sprinkler systems, and/or hose 250 psi (17,2 bar)
stations • Installation requirements referenced in Factory Outlet “Set Pressure”
the Standard for Installation of Sprinkler 125 psi (8,6 bar)
Features Systems, NFPA 13, or the Standard
• Can be installed in vertical or hori- for Installation of Standpipe and Hose Field Outlet “Set Pressure” Range
zontal orientation Valves, NFPA 14, as applicable. 80 to 225 psi (5,5 to 15,5 bar) per FM
Approval, or 80 to 150 psi (5,5 to 10,3 bar)
• Eliminates any required bleeding • Inspection, testing, and maintenance per UL Listing
of trapped air from the diaphragm requirements referenced in the
chamber during installation Standard for Inspection, Testing, and Pressure Loss With Inlet Pressure
Maintenance of Water-Based Fire Above “Set Pressure”
• Globe or angle pattern Protection Systems, NFPA 25. The inlet pressure minus the outlet “set
• Accurate pressure control pressure” equals pressure loss. For
• Filed-setting of the Model PRV-1 Valve example, assuming that the inlet flowing
• RILSAN Red coated internal and to provide required outlet pressures and pressure is 225 psi (15,5 bar) and the field
external flows for the given application. outlet “set pressure” is 130 psi (9,0 bar),
• Testing of the Model PRV-1 Valve after the pressure loss is 95 psi (6,5 bar).
• One piece, one moving par t
installation in accordance with NFPA 13 Pressure Loss with Inlet Pressure
diaphragm
and/or NFPA 14 as applicable. Below “Set Pressure”
• In-line service • Testing the Model PRV-1 Valve tested Refer to Graphs A through E. (These
• One pilot valve sub-assembly pro- periodically thereafter in accordance graphs are a requirement of UL and
vides for any outlet “set pressure”, with NFPA 25. should be used as reference only.)
that is, 80 to 225 psi (5,5 to 15,5 bar)

Page 1 of 16 FEBRUARY 2017 TFP1580

. . . ductile iron per ASTM A 536. SECTIONAL CHECK 77. (0 to 3785 LPM) MAIN PRV-1 CONTROL MAIN 6 inch ���������������������������������� 0 to 2200 GPM VALVE RELIEF HOSE CONTROL (DN150) . . . (0 to 8325 LPM) MAIN VALVE STATIONS VALVE 8 inch ���������������������������������� 0 to 4000 GPM HEADER (DN200) . SECTIONAL CHECK FLOOR VALVE • Pressure Gauges have a 2-1/2 inch CONTROL (65 mm) diameter. . ductile iron SECTIONAL HOSE CONTROL OR per ASTM A 536-77. • Flanged end connections are avail. . and Needle Valve are copper. . . . brass. . . . . . . .TFP1580 Page 2 of 16 Rated Flowing Range WET PIPE DRY PIPE 2 inch ������������������������������������ 0 to 250 GPM SPRINKLER SPRINKLER (DN50) �������������������������������� (0 to 946 LPM) RISER RISER 3 inch ������������������������������������ 0 to 550 GPM MAIN MAIN (DN80) . Z forced. . (0 to 2080 LPM) DRAIN DRAIN 4 inch ���������������������������������� 0 to 1000 GPM (DN100) . . . . . PRV-1 SPRINKLERS • The Strainer is brass and stainless steel. . . . Grade 65-45-12. . . . CHECK forced. . . Fittings. ZONE VALVE VALVE • The Diaphragm is nylon fabric-rein. . . . and stainless steel. FIGURE 1 able as drilled per Table C. FLOOR VALVE RISER • The Diaphragm Cover is RILSAN CONTROL MANIFOLD polyamide 11 coated. Grade 65-45-12. stainless steel SECTIONAL case. Materials of RELIEF VALVE Construction (Refer to Figure 3) PRV-1 • The Body is RILSAN polyamide 11 SPRINKLERS coated. natural rubber per ASTM D2000. . . . FIGURE 2 TYPICAL SECTIONAL FLOOR CONTROL APPLICATION . TYPICAL MAIN HEADER APPLICATION • Grooved end connections fol- low industr y standard groove specifications. RELIEF VALVE • The Pilot Valve is brass and stain- less steel with nylon fabric-rein. . natural rubber per ASTM D 2000 diaphragm. . . VALVE VALVE • Tube. . HOSE CONTROL sure rating. . (0 to 15140 LPM) End Connections • Threaded end connections are avail. . . PRV-1 able as NPT threaded or threaded per ISO 7-1. . . . . . . and 0 to 350 psi (25 bar) pres. . . . Diaphragm Cover Fasteners are galvanized carbon steel.

0) (160.09 0. TFP1580 Page 3 of 12 Nominal Valve Size Body End Style Connection 2 Inch 3 Inch 4 Inch 6 Inch 8 Inch (DN50) (DN80) (DN100) (DN150) (DN200) Thread x Thread ✓ N/A N/A N/A N/A Globe Groove x Groove ✓ ✓ ✓ ✓ ✓ Flange x Flange N/A N/A ✓ ✓ ✓ ✓ = Available N/A = Not Available TABLE A AVAILABLE SIZES AND CONFIGURATIONS NORTH AMERICA Nominal Valve Size Body End Style Connection 2 Inch 3 Inch 4 Inch 6 Inch 8 Inch (DN50) (DN80) (DN100) (DN150) (DN200) Thread x Thread ✓ ✓ N/A N/A N/A Globe Groove x Groove ✓ ✓ ✓ ✓ N/A Flange x Flange N/A ✓ ✓ ✓ ✓ Thread x Thread ✓ ✓ N/A N/A N/A Angle Groove x Groove ✓ ✓ ✓ ✓ N/A Flange x Flange N/A ✓ ✓ ✓ N/A ✓ = Available N/A = Not Available TABLE B AVAILABLE SIZES AND CONFIGURATIONS SOUTH AND CENTRAL AMERICA AND EASTERN HEMISPHERE Nominal Flange Drilling Specification Valve Nominal Installation Dimensions in Inches and (mm) Size ANSI B16.0) (15.0) USE Dim.87 (DN150) (241.91 9.42 0.71 Bolt Hole (DN100) (190.75 12 11.45 0.30 0.75 6.61 0. Same drilling as for BS 4504 Section 3.2 (PN16) and DIN 2532 (PN16) TABLE C DIMENSIONAL SPECIFICATION FOR SELECTION OF FLANGE DRILLING .4) (19.0) (150.61 0. Same drilling as for BS 4504 Section 3.71 4 (DN80) (152.75 0.0) 8 (175.88 9.0) 8 178.89 0.75 9.50 0.25 0.2) 8 (240.00 0. Same drilling as for ANSI B16.0) 8 (23.0) (290.0) (146.0) (18.91 12 11.0) (15.0) (22.00 0.0) 8 ISO 7005-2 (180.60 7.0) (19.0) (23.75 4 6.59 8 5.0) (292.0) (19.0) 8 Qty.0) (18. B 4 7.0) (19.87 Number of (DN200) (298.0) 8 (240.0) (19.2 (PN10) and DIN 2532 (PN10) c.2) 8 (295.11a ISO 7005-2 ISO 7005-2 JIS B 2210 AS 2129 Inches (Class 125) (PN10)2 b (PN16)3c (10K) (Table E) Dim.88 11.50 0.45 0.0) 8 (PN16) Diameter 6 9.42 (Class 150) b.0) 8 (295. A (DN) Bolt Circle A B N A B N A B N A B N A B N Diameter 3 6.5) (19.75 8 5.5 (Class 150) and ANSI B16.75 7.3) (22.0) Bolt Holes Notes: a.90 0.0) 8 (235) (22.75 0.50 0.91 11.0) (23. N 8 11.5) (22.

. . . . . . . . 1 (e) 11 Tubing and Fittings .TFP1580 Page 4 of 16 VALVE PARTS DIAPHRAGM NO. . . . . . . . . . .Not Replaceable ORIENT 2. . . . . . . . . . . DESCRIPTION QTY. . . . . 2 Inch Valve. . . . . . . . 1 (g) PRESSURE REPLACEMENT PART KITS GAUGE PRESSURE STRAINER KIT DESCRIPTION P/N SENSOR INSERT (SEE DETAIL) 1 (a) Diaphragm. . . . 4 CH 3 & 4 Inch Valves. . . . . . . 92-570-3-001 3 Inch Valve .Common Hardware DIAPHRAGM TAB 3. . . . . . . . & 4 Inch Valves . . 92-570-2-205 OUTLET 6 Inch Valve . . . . . . . . . . 92-570-2-212 GAUGE NOTES: 8 1. . . 92-570-2-015 INLET FACES (b) Pilot Valve . . . . M16. . . . . . . . . . . . . . . 1 (a) OUTLET 3 Diaphragm Cover. . Excludes Items 7. . . . . . GLOBE BODY STYLE Includes Item 2 only: 2 Inch Valves . 92-571-3-001 3 Inch Valve . . . . . . . . . . . OUTLET INLET 4 Inch Valve Only . . M16 x 45 . . . . . 92-570-2-012 INTERIOR 1 11 INTERIOR 1 11 4 Inch Valves . . . . . M12 x 35 . . . . . 8. . . . . . M16 . . . 3. . . . . . . CH . . M16 x 55 . KIT 7 11 12 3 2 CHAMBER 1 Valve Body . . . 5. 92-570-2-211 9 10 PRESSURE SENSOR STRAINER (d) Strainer: 2. . 9. NR . . . . . . . . . . . . . M12 . . . . . . . . . 8 CH DOWNSTREAM UPSTREAM 6 Hex Nut. . . . . . 92-570-2-203 DIAPHRAGM 7 11 12 3 2 3 Inch Valve . . 6 4 Flat Washer. . . . . . . . . . . . 1 NR PRESSURE 4. . . . . . . . . . . . . . . . 92-570-2-207 GAUGE 4. . . . . . . . . . . 92-570-2-014 SENSOR 8 Inch Valves . . . . . . . . . . . . . . . . . . M16 . . . . . . . M16 x 55 . . . . . . . . . . . . . . . . . . (SEE DETAIL) Fits Either Body Style. . . . . 5. . 92-570-3-005 Angle Style Valve: 2 Inch Valve . . . . . . . . 8 CH 5 Hex Bolt. 92-571-3-003 OUTLET 6 Inch Valve . . 92-570-2-209 (e) Pressure Sensor Insert: 2 Inch Valve . . . . . . . . . . . . . . 92-571-3-004 PRESSURE CAVITY (g) Needle Valve . . . . . . . . . . . . 92-570-2-204 CHAMBER 4 Inch Valve . . . . . 92-570-2-013 6 Inch Valves . GAUGE 2 Inch Valve. . . 92-571-3-002 DOWNSTREAM INLET 4 Inch Valve . . 92-570-2-200 DOWNSTREAM (c) Water Pressure Gauge . 4 CH CAVITY CAVITY 7 Pilot Valve . . . . . 92-570-3-002 4 Inch Valve . . 2 (c) 9 Strainer . . . . . 4 CH 6 Inch Valve. . . 92-570-3-004 8 Inch Valve . . . . . 1 (f) INLET 12 Needle Valve . . . . . . . . . . 1 NR 2 Diaphragm . . 1 (b) 8 Water Pressure Gauge . 92-570-2-011 OUTLET CAVITY INLET CAVITY 3 Inch Valves . . . . . . . . . . . 92-570-2-202 INSERT DETAIL DETAIL 6 & 8 Inch Valves . . . . . . . . . . . . . . . . . . . . . . . . . 10 and 12 Globe Style Valve: 2 Inch Valve . . . 6 (f) Tubing and Fitting Kit. . . . . . . . . . . . . . . Install Item 8 in field UPSTREAM PERPENDICULAR INLET TO OUTLET CAVITY 1 OUTLET OUTLET PRESSURE SENSOR INSERT STRAINER (SEE DETAIL) (SEE DETAIL) GLOBE ANGLE ANGLE BODY STYLE FIGURE 3 MODEL PRV-1 PRESSURE REDUCING VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . 92-570-3-003 8 6 Inch Valve . 1 (d) 8 10 Pressure Sensor Insert . . 4 CH 8 3 & 4 Inch Valves. 8 CH 8 Inch Valve. . 4 CH 6 & 8 Inch Valves. . 92-570-2-206 PRESSURE 8 Inch Valve . . . . . . . . . .

Diaphragm Chamber allowing the phragm Chamber. The The regulated flow through the Pilot Diaphragm to remain lifted from the factory set Needle Valve provides the Valve decreases and increases the Model PRV-1 Valve Seat to retain the required orifice size for the supply line pressure in the diaphragm chamber to downstream “set pressure”. phragm Chamber to allow the Model and subsequently field adjustable. downstream of the Model PRV-1 When the downstream pressure rises • When there is a flow demand down. connects the outlet of the Pilot Valve to Seat closed. as required. stream of the Model PRV-1 Valve and to trap a sufficient pressure in the exit flow from the Diaphragm Chamber the outlet pressure drops below the Diaphragm Chamber to allow the through the Pilot Valve to the Model “set pressure”. to stream of the Model PRV-1 Valve. the Pilot With reference to Figure 4. A sensing line Seat is closed. PRV-1 Valve. With the Pilot Valve “set pressure”. Seat closes to reduce the opening. SOME PARTS SHOWN IN PILOT ALTERED POSITIONS AND VALVE ADJUSTING ORIENTATIONS TO SCREW NEEDLE VALVE CLARIFY FUNCTION OUTLET (FACTORY SET. the PRV-1 Valve to open further and then the desired downstream “set pressure” Seat is closed and the Pilot Valve once again establish the downstream that is to be maintained. As the Pilot Valve water supply pressure from the inlet cavity resumes and pressure in the Dia. ELBOW AND TEE FITTINGS PRESSURE LOCKNUT VARY BY VALVE SIZE AND GAUGE BODY TYPE REGULATING COMPRESSION SPRING EXIT FITTING FLOW SUPPLY DIAPHRAGM LINE CHAMBER COMPRESSION PILOT FITTING VALVE SYSTEM DIAPHRAGM WATER INLET WATERFLOW SUPPLY PRESSURE PILOT TO SYSTEM PRESSURE GAUGE VALVE SEAT SENSING LINE PRESSURE STRAINER SENSOR INSERT SUPPLY COMPRESSION PRESSURE LINE FITTING SENSOR INSERT PRV-1 (INLET FACES VALVE SEAT VALVE DOWNSTREAM) BODY PRV-1 BODY DIAPHRAGM DOWNSTREAM UPSTREAM OUTLET CAVITY INLET CAVITY OUTLET CAVITY SENSING INLET CAVITY INTERIOR LINE INTERIOR STRAINER GAUGE FIGURE 4 MODEL PRV-1 PRESSURE REDUCING VALVE OPERATION Operation pressure falls below the “set pressure” of the spring. the Pilot Valve Seat Model PRV-1 Valve to remain open PRV-1 Valve outlet cavity is stopped opens to relieve pressure from the to provide the “set pressure”. start to fall below the “set pressure”. TFP1580 Page 5 of 12 TAMPER NOTES: CAP 1. cavity of the Model PRV-1 Valve enters phragm Chamber decreases. . pressure is trapped in the Diaphragm the Diaphragm Chamber through Chamber at a point that allows the a Strainer and Needle Valve. • When there is no flow demand down. the Pilot Valve Seat is closed above the “set pressure” of the spring. When downstream Model PRV-1 Valve to open. assuming there is a flow demand Valve remains closed. to the Diaphragm Chamber to optimize sufficiently open and close the Model performance. exit flow from the Dia- • As the flow demand continues down- stream of the Model PRV-1 Valve and phragm Chamber through the Pilot the “set pressure” is met. pressure is trapped in the system piping downstream of the • When the downstream pressure is the Diaphragm Chamber to seat the Model PRV-1 Valve via the Pressure at or above the “set pressure” and Diaphragm and the Model PRV-1 Sensor Insert in the outlet cavity. DO NOT READJUST) 2. the system Valve to the Model PRV-1 Valve outlet Valve Seat closes. Exit flow from the Diaphragm Chamber the Pilot Valve Seat re-opens to allow through the Pilot Valve is controlled by The operation sequence is as follows: for a decrease in pressure in the Dia- a regulating spring that is factory set. Valve. and pressure increases in the Dia. to regulate • Should the downstream pressure the downstream “set pressure”.

the opening of a “flow test Considerations downstream of the Model PRV-1 Valve to facilitate a flow test at the valve” simulates either the sprinkler demand or hose stream demand. outlet (downstream) pressure must be 25 psi (1. means of record keeping is maintained. the trim may be damaged and inspector’s test connection on a wet to freezing temperatures. The differ- ential maintains accuracy control of in Service NOTICE After any downstream pressure adjust- the discharging pressure over the full Perform the following 13 Steps when ment. and not impair system operation. an maintenance purposes. Filling the System the positioning of the Model PRV-1 sions are provided in Figures 5 and 6. Apply thread- sideration be given to the viewing of Before the Model PRV-1 Valve is installed. It is rec- sure rated component downstream Adjusting Screw. allow for field adjustment by using the authority having jurisdiction. impair the system operation. The valve cannot operate if connected water supply control valve feeding the spheres and/or contaminated water backwards. it is recommended that con. at the end of the system (such as. responsibility to verify compatibility Do not alter the trim. the opening of a the Model PRV-1 Valve. and outlet connections must be made escape when filling the system. pipe lines should be flushed sealant to the male end of the threads. Altering the trim may render the valve ineffective and close the valve or valves that had been with the pressure reducing valve. supplies are present. based on the direction of flow arrow • The valve is designed for fresh water provided on the Diaphragm Cover. • Intended outlet flow larger relief valve shall be located downstream of the Model PRV-1 The Pilot Valve is provided with a The tag is not to be removed until after Valve. even after acceptance by the author- Adjustment of the Needle Valve is ity having jurisdiction unless another Note: FM Approval is based on the factory set and must not be altered. the pressure gauges. In the Cap. With that the trim is not damaged during Step 2. Step 4. Verify that downstream drain the cover facing up. partially opened in Step 2. • Cavitation may occur when the inlet • Valve installation location pressure is greater than twice the “set pressure”. not subject erwise. For this case.4 bar) or Valve Adjusting Downstream Pressure greater per its UL Listing. When corrosive atmo. in any orientation without affecting its phragm Cover pointing in the intended operating efficiency. means shall be provided downstream the Pilot Valve by first loosening its set • When reducing pressure for a sprin. The sprinkler demand or The following items must be consid- hose stream demand must be at least Installation ered and applied accordingly for an installation that will be using the Model 50 GPM (190 LPM) for 2 to 6 inch (DN50 PRV-1 Pressure Reducing Valve: to DN150) valves and at least 100 GPM The TYCO Model PRV-1 Pressure (380 LPM) for 8 inch (DN200) valves. Completely open the main • The difference between the water supply pressure and the desired Placing the water supply control valve feeding the Model PRV-1 Valve. as sprinkler system demand. a Step 1. pilot valve. hose valve or multiple hose valves. When planning direction of flow. of adjusting the downstream pressure • Outlet residual pressure kler system. recorded on a tag attached to the valve: sure Reducing Valve in service. • The Model PRV-1 Valve may be Reducing Valve must be installed with installed vertically or horizontally and There is no need to vent any trapped air the flow arrow located on the Dia.7 bar) or greater per its FM Approval or 50 psi (3. from the Diaphragm Chamber. Oth. Consideration Ensure the pips on the pressure gauges should also be given to positioning of all chips. Open the “flow test valve” to required. it is the owner’s Step 5.TFP1580 Page 6 of 16 Design • When reducing pressure for a sprin- kler system. Partially open a valve or valves • The Model PRV-1 Valve must be in an area that is easily accessible for Do not lift the valve by its trim. and trim. which upon removal will the system has been accepted by the a pressure equal to the lowest pres. of the Model PRV-1 Valve to simulate screw and then unscrewing the Tamper kler system. demand or hose stream demand. Step 6. The inlet pipe system) to allow trapped air to subject to physical damage. personnel who understand the impact • Inlet residual pressure • When reducing pressure for a sprin. applicable. a listed indicating valve the sprinkler system demand. the following items are to be rated flowing range. a 1/2 inch (DN15) or and who take full responsibility of the readjustment from the factory setting. shall be provided on the inlet side of case of hose stations. placing the TYCO Model PRV-1 Pres. ommended that the tag not be removed of the Model PRV-1 Valve. The relief valve shall be set at Tamper Cap. means shall be provided For the purposes of the following instruction. and inlet Sensing Line. Care must be exercised to assure are in the upright position. the WARNING • Inlet static pressure pressure should be reduced in two Downstream pressure adjustment is • Outlet static pressure steps by using two Model PRV-1 only to be performed by experienced Valves in series. scale and foreign matter. internal access installation. valves are closed and that there are no is more easily achieved. NOTICE Step 3. Install gauges at the Pilot Valve Valve. Slowly and partially open the service. Remove the Tamper Cap from Series 530C Pressure Relief Valve. Step 1. as Step 2. . Installation dimen. After the system fills with water. use of the 1/2 inch Watts Regulator. leaks. will be necessary to simulate simulate either the desired sprinkler hose stream demand. Model PRV-1 Valve. Per the requirements of NFPA 13. the Model PRV-1 Valve so that the diaphragm cover is facing up.

Attempting to repair the Pilot Valve may render the valve ineffective and impair Responsibility lies with sprinkler owners the system operation. obtain permission to supply line at needle valve inlet trim. Before closing a fire protection system Valve. Reassemble screen onto body ual and static conditions to achieve the and secure with lock washer. After tightening. compare to the required “set pressure”. tighten the locknut on the Flow tests per NFPA are required every on supply line at strainer outlet and adjusting screw. use the instructions under Placing The Valve In Service section to place the NOTICE Model PRV-1 Valve in service. Install gauge and trim sub-assembly section. for the inspection. If the desired If the required “set pressure” is not pressure cannot be achieved. Install strainer into valve body. Reconnect supply line com- main control valve for maintenance pression fitting to strainer outlet trim work on the fire protection system reinstalling the Pilot Valve and before returning the Model PRV-1 Valve into and tighten compression fitting on that it controls. Inspection. Note: When removing. completely unscrew the system from the proper authorities Adjusting Screw of the replacement Refer to Placing the Valve in Service and notify all personnel who may be Pilot Valve so as to obtain a minimum section to place the Model PRV-1 Valve affected by this action. Turn the adjusting screw clock. After Step 8. The pressure reducing valve is now set Model PRV-1 Valve must be taken out Step 5. Do not contaminate The TYCO Model PRV-1 Pressure Prior to removing the Pilot Valve. Pilot Valve Replacement apply sealant to male threads of separated compression fitting. Loosen the locknut on the requirements and/or national code. loosen sub-assembly by wrench on phragm and/or Pilot Valve should be accordingly. Diaphragm Replacement Prior to replacing the Diaphragm. prior to achieving the desired “set NFPA 25). and mainte- nance of their fire protection system Completely unscrewing the Adjusting and devices in compliance with this Screw of the replacement Pilot Valve document. Step 6. Clean screen Pilot Valve. five years. packing tify parts and key features. Reducing Valve must be maintained Model PRV-1 Valve must be taken out Step 7. the strainer screen. . the Model PRV-1 Valve must valve that can vent trapped air. at which point the outlet swing supply line away for access. in addition to the standards pressure”. and serviced in accordance with this of service and completely drained. will help to avoid an accidental over cable standards of the National Fire pressurization of the system piping Protection Association (for example. Valve in Service section. the trim components must be replaced exactly as they were. shut down the affected fire protection service. corrected. and trim sub-assembly. Close the “flow test valve”. pressure is compared to previous tests. desired “set pressure” for both residual Cover Fasteners must be uniformly and static conditions. Do not Maintenance securely tightened. and maintenance must be performed in accordance NOTICE with the requirements of the NFPA. and any impairment must be immediately The Pilot Valve is not field repairable. clean all exposed Care and double check to make certain that all of the Diaphragm Cover fasteners are male NPT pipe threads and apply TEFLON pipe thread sealant as required. When reinstalling the Diaphragm Cover. of any other authorities having juris- diction. Disassemble strainer for clean- for service. and body. do not grip gauge achieved. however. testing. five years is recommended. Remove inlet pressure gauge Step 7. Step 3. fitting closest to strainer only. Note: Prior to installing strainer and gauge draw sequence. If surging flow occurs. lar to the outlet flow. counterclockwise to decrease outlet replacement of the diaphragm every Step 1. After achieving the desired per. wise to increase outlet pressure or or preventative maintenance. alternate back and forth between resid. the body. Disconnect compression fitting formance. Strainer Maintenance to bleed trapped air from the system via ommended to be inspected. of residual liquid when disconnecting The Model PRV-1 Pressure Reducing any trim part. If necessary the Model PRV-1 Valve can Observe the outlet pressure gauge and and trim as sub-assembly from strainer be readjusted following the Placing the outlet. it may be necessary to phragm Tab is oriented perpendicu. Loosen compression fitting on pressure. testing. Contact the installing contrac- tor or product manufacturer with any questions. Be prepared for small amounts adjusting screw of the Pilot Valve. drained. supply line at needle valve inlet trim. Prior to performing strainer mainte- the inspector’s test valve and any other and maintained by a qualified Inspec. screen off strainer body. the Dia. the Dia. Valve requires no lubrication. 4 Remove strainer from valve its set screw. When installing the replacement Pilot into strainer outlet. Replace the Tamper Cap and tighten Step. ing. the Diaphragm Step 6. Refer to Figure 4 to iden- Step 5. replaced. and securely tightened using a cross. as well as with the appli. nance. Then proceed to in service. tested. Remove end lock washer and slide Due to the spring tolerance within the With reference to Figure 3. repeat Step 8 and proceed itself. TFP1580 Page 7 of 12 Step 3. of service and completely drained. tion Service in accordance with local be taken out of service and completely Step 4. outlet “set pressure”. attempt Automatic sprinkler systems are rec. Flow Tests Step 2.

71 1.70 7.34 7.37 8.55 6.19 7.93 46.19 7.00 4.88 6.73 11.49 3.TFP1580 Page 8 of 16 Thread x Thread End Connections Nominal Nominal Installation Dimensions in Inches and (mm) Approx.18 15.9 (200) (470) (160) (283) (182) (319) (170) (68.25 3.77 8.9) B Flange x Flange End Connections A Nominal Nominal Installation Dimensions in Inches and (mm) Approx.6 (80) (290) (45) (208) (190) (235) (45) (13.48 9.68 2.18 1.25 12.59 9.30 75.60 112.14 9.5) 3 11.9) D 4 13.0) 8 18.30 11.93 8.41 8.97 30.3 (100) (305) (111) (221) (201) (246) (111) (26.4 (150) (406) (142) (251) (171) (292) (142) (51.0) 6 15.18 1.6 (100) (346) (57) (221) (201) (246) (57) (18.30 11.6 (150) (452) (84) (251) (171) (292) (84) (34.49 5.32 6.2 E (50) (196) (30) (186) (163) (208) (30) (6.5 (50) (191) (34) (186) (163) (208) (34) (7.0) 4 12. F Valve Weight Sizes lbs Inches A B C D E F (kg) (DN) 2 7.80 3.3) 8 18.0) FIGURE 5 MODEL PRV-1 PRESSURE REDUCING VALVE GLOVE STYLE INSTALLATION DIMENSIONS .51 1.50 6.42 1.98 5.91 9.30 9.16 12.48 9.77 30.69 149.73 11.24 40.55 6.24 8. Valve Weight Sizes lbs Inches A B C D E F (kg) (DN) 2 7.91 9.25 1.42 1.88 6.68 4.69 110.14 3.32 6.50 6.41 8.9) Groove x Groove End Connections Nominal Nominal Installation Dimensions in Inches and (mm) Approx.48 9.0 (200) (470) (160) (283) (235) (319) (170) (49.18 7.70 7.25 1.6 (80) (290) (50) (208) (190) (235) (50) (13.97 8.37 57.3 (80) (283) (100) (208) (190) (235) (100) (21.9) 3 11.4) C 6 17.62 2. Valve Weight Sizes lbs Inches A B C D E F (kg) (DN) 3 11.34 16.14 7.19 7.

40 16.41 8.8 (100) (163) (116) (221) (201) (246) (115) (19.68 4.49 5.18 2.4) 6 8.32 6.62 3.70 7.93 30.93 33.7) 6 7.19 7. Valve Weight Sizes lbs Inches A B C D E F (kg) (DN) 3 6.5 (80) (150) (107) (208) (190) (235) (100) (15.69 9.9 6.26 4.88 6.93 48. Valve Weight Sizes lbs Inches A B C D E F (kg) (DN) 2 3.5) 3 5.88 6.9) D G 3 5.62 3.91 4.73 11.48 9.8 (150) (226) (170) (251) (171) (292) (150) (38.19 7.99 5.90 110.73 11.0) B Flange x Flange End Connections A Nominal Nominal Installation Dimensions in Inches and (mm) Approx.68 4.2 (150) (203) (148) (251) (171) (292) (150) (50) FIGURE 6 MODEL PRV-1 PRESSURE REDUCING VALVE ANGLE STYLE INSTALLATION DIMENSIONS .91 9.40 15.65 8.90 83.41 8.6 (80) (150) (107) (208) (190) (235) (100) (13.1 (100) (174) (118) (221) (201) (246) (115) (27.23 7.48 9.21 8.49 5.19 7.9) Groove x Groove End Connections F Nominal Nominal Installation Dimensions in Inches and (mm) Approx.25 3.53 8.57 8.91 4.48 9.25 3.32 6.52 42.2 (50) (92) (83) (186) (163) (208) (61) (6.5 (80) (159) (115) (208) (190) (235) (100) (22) 4 6.2) C 4 6.91 9.25 3.70 7.85 4.5 (50) (92) (83) (186) (163) (208) (61) (7.52 61. TFP1580 Page 9 of 12 Thread x Thread End Connections Nominal Nominal Installation Dimensions in Inches and (mm) Approx.42 4.23 7.21 8.18 2. Valve Weight Sizes E lbs Inches A B C D E F (kg) (DN) 2 3.83 9.

785 LPM 140 130 A = 140 PSI INLET PRESSURE OUTLET PRESSURE IN POUNDS PER SQUARE INCH (PSI) B = 100 PSI INLET PRESSURE A 120 C = 50 PSI INLET PRESSURE 110 100 B 90 80 70 60 50 40 C 30 20 10 0 0 25 50 75 100 125 150 175 200 225 250 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH A-2 2 INCH (DN50) MODEL PRV-1 PRESSURE REDUCING VALVE OUTLET PRESSURE VERSES FLOW SHOULD INLET PRESSURE FALL BELOW A SET PRESSURE OF 150 PSI (THIS GRAPH IS A REQUIREMENT OF UL AND SHOULD BE USED AS REFERENCE ONLY) .06895 BAR 1 GPM = 3.TFP1580 Page 10 of 16 1 PSI = 0.785 LPM 140 130 A = 70 PSI INLET PRESSURE OUTLET PRESSURE IN POUNDS PER SQUARE INCH (PSI) B = 50 PSI INLET PRESSURE 120 110 100 90 80 70 A 60 50 40 B 30 20 10 0 0 25 50 75 100 125 150 175 200 225 250 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH A-1 2 INCH (DN50) MODEL PRV-1 PRESSURE REDUCING VALVE OUTLET PRESSURE VERSES FLOW SHOULD INLET PRESSURE FALL BELOW A SET PRESSURE OF 80 PSI (THIS GRAPH IS A REQUIREMENT OF UL AND SHOULD BE USED AS REFERENCE ONLY) 1 PSI = 0.06895 BAR 1 GPM = 3.

785 LPM 140 130 A = 70 PSI INLET PRESSURE OUTLET PRESSURE IN POUNDS PER SQUARE INCH (PSI) B = 50 PSI INLET PRESSURE 120 110 100 90 80 70 60 A 50 40 B 30 20 10 0 0 50 100 150 200 250 300 350 400 450 500 550 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH B-1 3 INCH (DN80) MODEL PRV-1 PRESSURE REDUCING VALVE OUTLET PRESSURE VERSES FLOW SHOULD INLET PRESSURE FALL BELOW A SET PRESSURE OF 80 PSI (THIS GRAPH IS A REQUIREMENT OF UL AND SHOULD BE USED AS REFERENCE ONLY) 1 PSI = 0.785 LPM 140 130 A = 140 PSI INLET PRESSURE OUTLET PRESSURE IN POUNDS PER SQUARE INCH (PSI) A B = 100 PSI INLET PRESSURE 120 C = 50 PSI INLET PRESSURE 110 100 90 B 80 70 60 50 40 C 30 20 10 0 0 50 100 150 200 250 300 350 400 450 500 550 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH B-2 3 INCH (DN80) MODEL PRV-1 PRESSURE REDUCING VALVE OUTLET PRESSURE VERSES FLOW SHOULD INLET PRESSURE FALL BELOW A SET PRESSURE OF 150 PSI (THIS GRAPH IS A REQUIREMENT OF UL AND SHOULD BE USED AS REFERENCE ONLY) .06895 BAR 1 GPM = 3. TFP1580 Page 11 of 12 1 PSI = 0.06895 BAR 1 GPM = 3.

TFP1580 Page 12 of 16 1 PSI = 0.06895 BAR 1 GPM = 3.785 LPM 140 A 130 OUTLET PRESSURE IN POUNDS PER SQUARE INCH (PSI) 120 110 A = 140 PSI INLET PRESSURE B = 100 PSI INLET PRESSURE 100 C = 50 PSI INLET PRESSURE B 90 80 70 60 50 C 40 30 20 10 0 0 100 200 300 400 500 600 700 800 900 1000 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH C-2 4 INCH (DN100) MODEL PRV-1 PRESSURE REDUCING VALVE OUTLET PRESSURE VERSES FLOW SHOULD INLET PRESSURE FALL BELOW A SET PRESSURE OF 150 PSI (THIS GRAPH IS A REQUIREMENT OF UL AND SHOULD BE USED AS REFERENCE ONLY) .785 LPM 140 130 A = 70 PSI INLET PRESSURE OUTLET PRESSURE IN POUNDS PER SQUARE INCH (PSI) B = 50 PSI INLET PRESSURE 120 110 100 90 80 70 A 60 50 40 B 30 20 10 0 0 100 200 300 400 500 600 700 800 900 1000 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH C-1 4 INCH (DN100) MODEL PRV-1 PRESSURE REDUCING VALVE OUTLET PRESSURE VERSES FLOW SHOULD INLET PRESSURE FALL BELOW A SET PRESSURE OF 80 PSI (THIS GRAPH IS A REQUIREMENT OF UL AND SHOULD BE USED AS REFERENCE ONLY) 1 PSI = 0.06895 BAR 1 GPM = 3.

785 LPM 140 130 A = 70 PSI INLET PRESSURE OUTLET PRESSURE IN POUNDS PER SQUARE INCH (PSI) B = 50 PSI INLET PRESSURE 120 110 100 90 80 70 60 A 50 40 B 30 20 10 0 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH D-1 6 INCH (DN150) MODEL PRV-1 PRESSURE REDUCING VALVE OUTLET PRESSURE VERSES FLOW SHOULD INLET PRESSURE FALL BELOW A SET PRESSURE OF 80 PSI (THIS GRAPH IS A REQUIREMENT OF UL AND SHOULD BE USED AS REFERENCE ONLY) 1 PSI = 0. TFP1580 Page 13 of 12 1 PSI = 0.06895 BAR 1 GPM = 3.785 LPM 140 130 A = 140 PSI INLET PRESSURE OUTLET PRESSURE IN POUNDS PER SQUARE INCH (PSI) A B = 100 PSI INLET PRESSURE 120 C = 50 PSI INLET PRESSURE 110 100 B 90 80 70 60 50 40 C 30 20 10 0 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH D-2 6 INCH (DN150) MODEL PRV-1 PRESSURE REDUCING VALVE OUTLET PRESSURE VERSES FLOW SHOULD INLET PRESSURE FALL BELOW A SET PRESSURE OF 150 PSI (THIS GRAPH IS A REQUIREMENT OF UL AND SHOULD BE USED AS REFERENCE ONLY) .06895 BAR 1 GPM = 3.

06895 BAR 1 GPM = 3.TFP1580 Page 14 of 16 1 PSI = 0.06895 BAR 1 GPM = 3.785 LPM 140 A A = 140 PSI INLET PRESSURE 130 OUTLET PRESSURE IN POUNDS PER SQUARE INCH (PSI) B = 100 PSI INLET PRESSURE 120 C = 50 PSI INLET PRESSURE 110 100 B 90 80 70 60 50 40 C 30 20 10 0 0 500 1000 1500 2000 2500 3000 3500 4000 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH E-2 8 INCH (DN200) MODEL PRV-1 PRESSURE REDUCING VALVE OUTLET PRESSURE VERSES FLOW SHOULD INLET PRESSURE FALL BELOW A SET PRESSURE OF 150 PSI (THIS GRAPH IS A REQUIREMENT OF UL AND SHOULD BE USED AS REFERENCE ONLY) .785 LPM 140 130 A = 70 PSI INLET PRESSURE OUTLET PRESSURE IN POUNDS PER SQUARE INCH (PSI) B = 50 PSI INLET PRESSURE 120 110 100 90 80 70 A 60 50 40 B 30 20 10 0 0 500 1000 1500 2000 2500 3000 3500 4000 FLOW RATE IN GALLONS PER MINUTE (GPM) GRAPH E-1 8 INCH (DN200) MODEL PRV-1 PRESSURE REDUCING VALVE OUTLET PRESSURE VERSES FLOW SHOULD INLET PRESSURE FALL BELOW A SET PRESSURE OF 80 PSI (THIS GRAPH IS A REQUIREMENT OF UL AND SHOULD BE USED AS REFERENCE ONLY) 1 PSI = 0.

. . . P/N (see Figure 3) AS Flange. . . . . . . . . . . . .1 mm) O. . . . . specify 6 Inch F x F O. . . . . . . . 20608 6 Inch F x F • Connection Type (Threaded. . . . . 52-570-8-725 Specify: (description) for use with (specify) size Model PRV-1 Pressure Reducing Valve. . . . . . . . . . . . 52-570-8-922 AS 2129 (Table E) ISO . . .9 mm) JIS B2210 (10K) 3 Inch T x T Groove O. . . . . . . . . . . . . . . . . 52-570-8-726 North America 6. . . . . .1 mm) (Angle. . . . . . . . . . . . 4. . . . . . . . . .3 mm) O. . . . 52-571-8-525 (specify) Connection (and for flanged JIS Flange. . . . . . 52-570-8-925 Valve being used for reducing pressure (Globe. 52-570-8-923 dimensional specifications. . . . . 52-570-8-022 4 Inch F x F in sprinkler system. . . . .52-570-8-115 For threaded. . 52-571-8-062 3. . . . . . . . . . . 52-570-8-126 6 inch (DN150): 8 Inch F x F 6. .62 inch (168. . . . . . . . . . . . . . . . . . . . . . . . . Pipe Size AS Flange. . . . . . Groove O. 52-571-8-162 4 Inch G x G 3 Inch G x G 4. .D. . .37 inch (60. . . . . 52-570-8-060 3 Inch F x F 6. . 8 Inch F x F 52-570-8-116 Procedure ISO (PN16) Flange . 52-571-8-945 4 Inch G x G 6 Inch F x F South America. . . . . . . . . . . . . . . . . . . . 52-570-8-023 6 Inch F x F Pressure Reducing Valve 4 Inch F x F JIS Flange. . . . . . . . . .9 mm) Groove O. . . . 52-571-8-922 4 Inch F x F Globe Body Style 3 Inch F x F ANSI Flange. . . . . . . . . 52-570-8-025 Eastern Hemisphere 6 Inch F x F 1/2 inch (DN15).D. . . . . . . . .62 inch (168. . . . . . .D.50 inch (165. . . . . . . . . . . . . . . . . . . . . .3 mm) O. . .3 mm) Specify: (description) for use with Groove O. . 52-570-8-023 ANSI Flange. .1mm) 4 Inch G x G Groove O. . . . . . . . . 52-570-8-525 Warranty 8 Inch G X G 2 inch (DN50): 8. . . . . . . . . . . . . . . specify 2 Inch T x T (T x T. 52-571-8-920 Groove O. . . . . 52-570-8-526 Pressure Reducing Valve Specify: Globe Type. . 52-570-8-026 3 Inch T x T 4 Inch F x F ISO . . . . .52-571-8-112 Groove O. . . . . . . . . . . . . . 3. . . . . . . . .D. . . . Grooved. . . . . 52-570-8-722 6 Inch G x G (specify) size Model PRV-1 Pressure 3 Inch F x F 6. . . . . . . . . . . . . . . . . . . . . . . 3. . . . . . 52-570-8-025 2 Inch G x G 2. . . . . . . . .50 inch (165. . . . .62 Inch (219. . . . . . . . . . . .50 inch (114. . . . . . . . . . . . . . . . flange drilling per NPT. . . . . . . . . . . visit 3 inch (DN80): 8 Inch F x F www. . .3 mm) for use downstream of a Model PRV-1 • Valve Type & Size Groove O. . . . . 8 Inch F x F 8 inch (DN200): AS Flange. .D. 52-570-8-925 2 Inch T x T ISO . . . . . . . . . . . . . . . ANSI Flange. . . . . . . . . . . . 52-570-8-522 Groove O. . . . . . . . 2 Inch T x T 2 Inch T x T ANSI B16-1 (Class 125) ISO . . . . . . . . . 52-570-8-026 8 Inch F x F Ordering 4 inch (DN100): 4. . . .D. . . . . . . . . . . . . . . . .88 inch (60.9 mm) O. . .3 mm) 2.com. . . . or F x F) Connection. . . . . . . . .62 inch (168. . . 125 psi Outlet “Set Pressure” with 4 Inch F x F AS Flange. . . . .D. . . . .50 inch (88.3 mm) NPT. . . . . . . or 6 Inch Groove O. . . . . . . . . G x G. . . . . P/N (see Figure 3) . . . . . . . . TFP1580 Page 15 of 12 Limited For grooved. . . .D. . .50 inch (114. . . . . . 52-571-8-723 Valve being used for reducing pressure ANSI Flange. . . .D. . . 52-571-8-023 Pressure Relief Valve 3 Inch G x G 4 Inch F x F Specify: 1/2 inch (DN15) Watts Regula. . . . . . . . . . . . . . . . . (specify ISO (PN16) Flange . . 6 Inch G x G tor. . 52-570-8-945 South America and Central America • 125 psi Outlet “Set Pressure” Pressure 1/2 Inch (DN15) . . . . . . . . . . . . . . . . . . .1 mm) Reducing Valve. . . P/N (Specify): 6. . 52-571-8-722 ANSI Flange. . . . . . . . 6. or 8 Inch) 6 Inch G x G in sprinkler system. 52-570-8-922 4 Inch F x F for use downstream of a Model PRV-1 3 Inch F x F JIS Flange. . . . . . 52-570-8-162 ANSI Flange. .52-570-8-112 6 Inch G x G Replacement Valve Parts 3 Inch F x F 6. . . . . 52-570-8-060 ISO 7005-2 (PN16) 2 Inch G x G 2 Inch G x G 2.3 mm) Refer to Table C for flange drilling 3. . . .62 inch (219. 92-570-2-208 Flanged) ISO (PN16) Flange . . . . . .D. . .50 inch (88. .3 mm) ISO (PN16) Flange . . . . . . . . . .D. . . . . . . . . . . . . . . ANSI Flange. 52-571-8-725 Specify: (Globe or Angle) Type. . . . . 52-571-8-060 P/N (specify from below).50 inch (114. 52-570-8-923 6 Inch F x F Hemisphere 4 Inch F x F ISO (PN16) Flange . . . . . . . .D. . 52-571-8-523 ISO (PN16) Flange . . . . . . . . . . .3 mm) ISO 7005-2 (PN10). . .D. . . . . . . . . . . . . . . . .9 mm) ISO (PN16) Flange . . . . . . . . .52-570-8-113 6 Inch F x F size). . . . . . . . .D. . . . . . . . . . . . . . . . .D.50 inch (114. . .. . . . . . . . . . . . . . 52-570-8-062 Groove O. 52-571-8-160 NPT. . . . . . . . . . . . . . . . . . . Groove O. . . . . . . .D. . . . . .50 inch (88. 52-570-8-926 For warranty terms and conditions. 52-571-8-522 8. .37 inch (60. . . . . . .1mm) 2. . 52-571-8-025 America and Eastern Groove O.3 mm) ANSI Flange. . . . . 2. . . . . . . . . . . . . . . P/N 20608 3 Inch F x F AS Flange. . 52-571-8-923 8 Inch F x F ANSI Flange. . . .D. . . .D. . . . . . . . . . . . . . . .62 Inch (219. Series 530C Pressure Relief Valve 6. . . . .D.52-571-8-113 tor. .D. . . . 52-570-8-920 AS Flange. Central 4. . . . . Series 530C Pressure Relief Valve Groove O. . . . . . . . . 52-570-8-920 8 inch valve only 3 Inch T x T 3 Inch G x G NPT. . . . 3. . .D. . . . . . . (specify size). . . . . . . . . . . . 52-570-8-160 3 Inch F x F 6 Inch F x F JIS Flange. . . . . . 52-571-8-925 JIS Flange. . . . . 52-570-8-523 Specify: Size (specify) Watts Regula- 16). . . . . . . . . . . . . . 8. .37 inch (60. . . . ISO (PN10) Flange . . . . . . . . . . 4. . . . . . P/N 4 Inch F x F Pressure Relief Valve (specify from complete listing on Page AS Flange. . . . or JIS Flange. . . .50 inch (88. . . . . . 52-570-8-926 3 Inch T x T 4. . . . . Groove O. . . . . . . . . . . . .52-571-8-115 ANSI Flange. . .62 inch (168. . . . . . . . . . . . .tyco-fire. .D. . . . . . . . . . . . . . . specify 6 Inch F x F Replacement Valve Parts NPT or ISO JIS Flange. . . . . . .3 mm) O. . . . . 52-571-8-022 2 Inch T x T 6 Inch G x G NPT. . . . . . .D. . . . . . . . . . . . . . . . 3. . . . . . . . . . . . . 52-570-8-723 valves specify flange drilling). . . 2. . .1 mm) O. . . . . .3 mm) 3 Inch F x F 8 Inch G X G Groove O. . Angle Body Style 125 psi Outlet “Set Pressure” with For flanged. . . . . . . . . . . . . . . . .50 inch (165. . . .

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