INSPECTION & TEST PLAN EPCC-9 PAGE : 1 of 9

FOR

INSPECTION & TEST PLAN
FOR TANKS
(CR, IFR, EFR, DR)

Project INTEGRATED UTILITIES & OFFSITES
Client PACKAGE
Consultant
Contractor
Doc No
Ref Doc

2 4.03.2013

Issued for
1 04/04/2012
Approval

Rev Date Purpose Prepared By Checked By Approved By Approved By

04. INSPECTION & TEST PLAN FOR 1 04.2013 Issued for 1 04/04/2012 Approval Rev Date Purpose Prepared By Checked By Approved By Approved By . INSPECTION & TEST PLAN EPCC-9 PAGE : 2 of 9 FOR REVISION HISTORY REV DATE DESCRIPTION 048.2012 STORAGE TANKS 2 4.03.

if any EIL Specs / i) Carbon Steel WC W W R -- Relevant Stds. EIL Specs / ii)Low Temperature Services WC W W HP -- Relevant Stds.03. 4 WPS/PQR a) Review of proposed procedure WPS/PQR WC R R HP R Form b) Testing 2 4.2013 Issued for 1 04/04/2012 Approval Rev Date Purpose Prepared By Checked By Approved By Approved By . INSPECTION & TEST PLAN EPCC-9 PAGE : 3 of 9 FOR EIL Type of S SUB FCI ACTIVITY CEIL Record to be L CON PL CAT CAT B maintained A PRIOR TO FABRICATTION A Applicable 1 Acceptance Report of the tanks foundation WC W W HP R Format 2 Incoming Material a Documents WC W R HP R MTC / IMIR b Physical verification WC W W W S Welding Filler Material 3 Approval/Qualification Review of Manufacturer’s Test a WC* R R HP R T C/IMIR Certificate/Documents b Laboratory testing.

testing 8 WC R R HP R Job Procedure procedures for job B FABRICATION/ERECTION BOTTOM EIL Specs / Blast cleaning & painting of underside of Approved JP 1 WC W W S S Bottom plates and Applicable formats Plate lay out. overlap and fit up Applicable 2 WC W W S -- formats As per Sequence of welding 3 WC R R S -.03. Test Report c) Approval of Final WPS/PQR WC R R HP R WPS/PQR Form a) Welder performance Qualification Test WPQ Parameter 5 WC W W S R Sheet Welder b) Certification & approval of welders WC R R HP R Certificate/ID Card As per 6 Approval of NDT Proecedure WC R R HP R Approved Procedure EIL Type of S SUB FCI ACTIVITY CEIL Record to be L CON PL CAT CAT B maintained A As per 6 Approval of NDT Proecedure WC R R HP R Approved Procedure Review of Joint numbering in drawings EIL Specs / 7 WC R R R R Relevant Stds. Review fabrication.2013 Issued for 1 04/04/2012 Approval Rev Date Purpose Prepared By Checked By Approved By Approved By . erection. INSPECTION & TEST PLAN EPCC-9 PAGE : 4 of 9 FOR i) Carbon Steel WC R R R R Lab. Approved Procedure Size and positioning of backing plate for Applicable 4 WC W W S -- annular plates formats 2 4.

EIL Specs / 8 WC W W S R Relevant Stds etc. RF pads.03.F. A Applicable 2 circularity. Applicable 4 Visual check of welding and Back chipping WC W W S - formats Inner side welding visual check Applicable 5 WC W W S S formats Location.2013 Issued for 1 04/04/2012 Approval Rev Date Purpose Prepared By Checked By Approved By Approved By . straight edge WC W W S S formats before & after welding. manufacture standard Visual check of welding Applicable 6 WC W W S S formats PT/MT/NDT of annular plate butt welds and Applicable 7 WC W W S S bottom plate butt welds (As applicable) formats Applicable 8 Vacuum box test for bottom plate welding WC W W S S formats SHELL Shell course alignments and fit-up of vertical Applicable 1 WC W W S S and circumferential joints before welding formats EIL Type of S SUB FCI ACTIVITY CEIL Record to be L CON PL CAT CAT B maintained Check Shell diameter. INSPECTION & TEST PLAN EPCC-9 PAGE : 5 of 9 FOR As per Baking of electrodes 5 WC S S S -.Perpendicularity. (As applicable) 2 4. Pads fit-up/welding WC W W S S formats PWHT of shell. size. manholes. Nozzles. alignment and fit-up of nozzles Applicable 6 WC W W S R & other openings formats Applicable 7 R.

Applicable 1 WC W W S S underside of Roof plates formats Applicable 2 Location and Welding of Roof supports. wind girders and other Applicable 10 WC W W S S attachments (as applicable) formats Applicable 11 RF pads pneumatic test WC W W S W formats Applicable 12 Shell to bottom fit up WC W W S S formats Shell to bottom I/S welding root run visual/Oil Applicable 13 WC W W S S chalk test formats 14 Shell to bottom O/S welding visual and PT WC W W S S Applicable formats Applicable 15 Fabrication and erection of stair ways WC W W S - formats Applicable 16 Cleats welding for insulation WC W W S - formats Review of radiographs interpreted by the 5% 5% Applicable 17 WC R R contractors Film R Film R formats EIL Type of S SUB FCI ACTIVITY CEIL Record to be L CON PL CAT CAT B maintained FIXED ROOF A Blast cleaning and painting Roof Structure.03. overlap and fit-up WC W W S -- formats 2 4. INSPECTION & TEST PLAN EPCC-9 PAGE : 6 of 9 FOR EIL Specs / Radiography marking (for Random Relevant Stds 9 radiography only) WC R R R R and Applicable Curb angle and Wind girders fit-up/welding formats PT/MT of nozzles.2013 Issued for 1 04/04/2012 Approval Rev Date Purpose Prepared By Checked By Approved By Approved By . WC W W S -- formats Applicable 3 Alignment and welding of Roof structures WC W W S -- formats Applicable 4 Plate layout.

size and alignment of roof nozzles. Applicable ii) PWHT cycle monitoring WC R R R R formats iii) Time-Temp Chart Review Applicable 8 RF pads fit-up & Welding WC W W S S formats RF pad pneumatic testing Applicable 9 WC W W S S formats EIL Specs / Relevant Stds and 10 PT/MT of Nozzles. overlap. vents & other attachments WC W W S S Applicable formats Welding of Roof plate with shell/ curb Applicable 11 WC W W S -- angle formats FLOATING ROOF Applicable 1 Temporary staging spacing and levels WC W W S -- formats Applicable 2 Plate layout. Relevant Stds and 6 WC W W S S Applicable man-holes vents.2013 Issued for 1 04/04/2012 Approval Rev Date Purpose Prepared By Checked By Approved By Approved By . etc formats PWHT (as applicable) EIL Specs / WC R R HP R i) Procedure review Relevant Stds and 7 WC W W S -. fit-up/welding WC W W S -- formats EIL Type of S SUB FCI ACTIVITY CEIL Record to be L CON PL CAT CAT B maintained Availability of approved calculations for A EIL Specs / 3 WC R R HP -- design of buoys Relevant Stds EIL Specs / 4 Buoys fabrications WC W W S -- Relevant Stds 2 4. INSPECTION & TEST PLAN EPCC-9 PAGE : 7 of 9 FOR Applicable 5 Visual check of roof welds WC W W S -- formats EIL Specs / Location.03.

Applicable 13 WC W W W -- drains etc.03. fixing and welding of man holes.2013 Issued for 1 04/04/2012 Approval Rev Date Purpose Prepared By Checked By Approved By Approved By . INSPECTION & TEST PLAN EPCC-9 PAGE : 8 of 9 FOR Applicable 5 Vacuum testing of roof-plate welds WC W W S -- formats EIL Specs / 6 Location of sleeve supports WC W W S -- Relevant Stds Pad plate welding with roof and sleeve EIL Specs / 7 WC W W S -- support Relevant Stds Fixing and welding of Buoys Applicable 8 WC W W S -- formats EIL Specs / 9 Initial – lift WC W W S -- Relevant Stds EIL Specs / 10 Supports fixing through sleeves WC W W S -- Relevant Stds Seal welding of support sleeves from EIL Specs / 11 WC W W S -- beneath after dewatering Relevant Stds Air test of Buoys Applicable 12 WC W W S -- Pontoon welding formats Location.g. Applicable 16 WC W W HP -- flooding etc formats EIL Type of S SUB FCI ACTIVITY CEIL Record to be L CON PL CAT CAT B maintained C TESTING A 2 4. formats EIL Specs / 14 Shell to pontoon clearance WC W W S -- Relevant Stds EIL Specs / 15 Seal fixing WC W W S -- Relevant Stds Floating Roof Testing. as required e.

please refer ITP No.2013 Issued for 1 04/04/2012 Approval Rev Date Purpose Prepared By Checked By Approved By Approved By . please refer ITP No. 2505 2 4. INSPECTION & TEST PLAN EPCC-9 PAGE : 9 of 9 FOR Correctness of testing arrangements EIL Specs / 1 especially size of blind flanges/vents/drains/ WC W W S -- Relevant Stds Temporary piping.03. Applicable 2 Mechanical / Inspection clearances WC W W HP HP formats EIL Specs / 3 Earthing of ladder & shell WC W W S S Relevant Stds Settlement readings during water filling Applicable 4 WC W W S R formats Applicable 5 Hammer test WC W W S S formats Applicable 6 Air pressure test WC W W S S formats Applicable 7 Vacuum test WC W W W W formats Roof collapsibility test in case of floating EIL Specs / 8 WC W W W W roof tanks Relevant Stds Report to be Calibration of tanks from Statutory submitted by 9 WC R R R R authorities Statutory authorities Applicable 10 INSPECTION & TEST DOCUMENTS formats Review Test and Inspection Documents NOTE : 1) For cleaning & painting. 2501 2) For Insulation.

W: Witness Point. LEGEND HP: Hold Point. Dm water. R: Review of Contractor's documentation.03. 2 4. S: Surveillance Inspection by Owner/EIL. waste water. INSPECTION & TEST PLAN EPCC-9 PAGE : 10 of 9 FOR CAT A: Site fabricated steel storage tanks for process fluid /Hydrocarbon.2013 Issued for 1 04/04/2012 Approval Rev Date Purpose Prepared By Checked By Approved By Approved By . floating roof Tanks CAT B: Site fabricated steel storage tanks for Raw water. etc. Fire water. WC: 100% Examination by Contractor.