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Mold & die Industry

In the 21st Century, it is not overly exaggerated to say that most of the
major industrial markets and the corresponding products, such as
the automotive sector, consumer electronics and electronic gadgets
are mass produced through mold and die manufacturing processes.
Furthermore, the machining equipment and machine tool technology
has become one of the most critical elements, as the demands for the
products are pursuing more sophisticated and advanced accomplishments.
For extended mold life, producing parts from the highest quality materials
is a pre-requisite for mass production environments that demand a cost
effective solution. Therefore, a companys competitive edge often relies
upon choosing a partner that can supply the right tooling and peripheral
equipment to process the most difficult-to-machine materials.
Mold & Die industry

According to a recent survey, the ratio of the mold type tooling produced currently stands at:
41% for plastic injection molds, 40% press dies, 5% die casting molds, 4% forging dies,
3% rubber molds, 3% metal molds and powder metallurgy molds and glass molds account for 2% each.

Most mold companies require cutting tools that can cater for high speed machining to deliver
a competitive advantage for the end users new products. Furthermore, where the industry trend
never ceases to introduce process-intensive, high speed and precision equipment to accommodate
the ever demanding customers, TaeguTec supplies a variety of tools for roughing, semi-finishing and
finish machining that will satisfy any mold material and the operating conditions of the machine tools.

Press Die Injection Mold


Press dies are a metal forming process that installs Injection molds are another form of die that can produce
special mold tools into a press machine that works in plastic molds. Initially, hot melt (or half melt) macro
a linear reciprocating movement. The main materials molecule (high polymer plastic resin) materials are
used in press dies are grey cast iron, tool steel and injected with high pressure to an empty space between
carbon steel. the core and cavity, and then cooled to gain the desired
plastic mold.
The injection mold materials should be heat resistant with
a low coefficient of thermal expansion. The molds should
be uncomplicated for machining and thermal processing
aspects. The composition of the molds include mold bases,
a core and additional parts. Until recently, the process only
used plastics but now mold steels are being applied more
commonly.

2 Total Machining Solutions for the Mold & Die Industry


Rubber Mold Die Casting Mold Forging Die
Rubber molding is the process of putting rubber and Die casting molds are made from low melting point Forging dies are a mold process to shape a workpiece
synthetic rubber materials into a mold and developing metal alloys, such as Al, Zn and Mg. With high pressure, by hammering or pressing when the workpiece is cold
the shape of the rubber workpiece by heating and pressing, the materials are injected into a precision shaped die, or heated. Most forging, especially sizable dies, are hot
a process similar to plastic compression molding. in order to make thin and light-weight precision metal forged, hence, forging die materials must have a strong
The materials for molds may depend upon the rubber molding. Die casting mold materials require exceptional thermal and mechanical resistance. Tool Steel and
materials, quality and quantity produced. If the production strength, toughness and hardness to bear the severe Die Steel, which contain chromium, nickel, molybdenum
run is a small quantity, the structural carbon steel can be conditions of high temperature and high pressure. and vanadium, are the main components of forging
applied. In the case of producing uniform products for a Hence, hot work tool steels are used among the usual materials. In order to make forging dies, the forging
longer period of time, hardened steel will be utilized as compositions. materials are machined into a desired shape after being
its durability is improved by the forging process. cast or forged and then worked through to the final
process, surface finishing.

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Mold & Die
Machining Program

copy Milling
Peripheral Milling
copy Milling

Lower

Deep Drilling Face Milling

Tooling System Modular System


High precision chucking system Modular heads and shanks

4 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

Deep cavity Milling


profile Milling

Upper

Hole making end Milling

CAM Program Service Grades


Customer support service with CAM software New grades for Mold & Die machining

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Roughing
Face Milling
New milling solution for rough machining of
cast iron and steel

14 corners-45 entry angle with economical double sided inserts


Ideal solution for high performance cast iron and steel machining
Dual usage insert for both cutter types; a screw type cutter for
steel machining and a wedge type cutter for cast iron machining
Efficient and smooth machining due to positive cutting edge geometry
that lowers cutting loads during rough machining

M MM CE

6 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

Deep Cavity Milling

New Line improves the existing line with its thick and robust new design,
while offering excellent chip evacuation for enhanced milling performance.
With 8 insert edges, customers can witness an upgraded solution with reduced tooling
costs whilst being able to machine at exceptionally stable conditions.

RYM(H)X -MR RYM (H) X -M RYM (H) X -ML RYHX -AL

RYMX -MM RYHX -L

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Roughing
Deep Cavity Milling

RD 360-LINE

Unique shape with double sided round insert delivers an


economical insert with up to 16-corners whilst the shredded type
has 8-corners with a maximum 2.0mm depth of cut.
The unique structure of the insert and cutter pocket ensures strong clamping
Anti-Rotating system
When machining with a long overhang cutter, it is recommended that
customers use a shredded type insert to reduce the cutting load

RNMU1205-ML RNMU1205S-M

8 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

High Feed Milling



4D FEED LINE

High feed cutters with BLMP 06 & BLMP 09 inserts

Particularly suitable for High Feed Machining


Low cutting forces
4 corner inserts for cost effective machining
Excellent chip evacuation
Through-coolant (air) system
Low chipping tendency
Minimum diameter 16mm

BLMP 06-M BLMP 06-MM BLMP 06-ML

BLMP 09-M BLMP 09-MM BLMP 09-ML

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Roughing
High Feed Milling

6D FEED LINE

is a double-sided insert with 6 cutting edges


6D FEED LINE

that can withstand ultra high feed rates.


This cutter can run at a feed rate up to 4.0mm/tooth
at a maximum 2.0mm depth of cut.
The insert has a unique clamping structure that
delivers stable performance when high feed milling
and deep pocket machining.

BLMP 1205R-M


2S 90-LINE

The unique high feed insert design combines with the super fine pitch
cutter to give users the fastest feed rate cutter available.
The large radius cutting edge permits the machining of deep pockets
2S 90-LINE

with a long cutter overhang due to the maximum cutting force being
directed towards the spindle.

AXMT 0602R-HF AXMT 06-EM

APKT 09T3 PER-EM APKT 09T3R-HF APKT 0204R-HF

10 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

Plunge Milling

Available in rough and semi-finishing plunge milling applications


4 corner, double sided helical cutting edge insert for economical machining
Strong clamping force credit to wide contact surface and a high tensile screw (M3.0mm)

Applied internal coolant system for longer tool life


and excellent chip evacuation
M type insert for general milling, ML type for
difficult-to-cut materials
Covers plunge milling, face milling
and 90 milling operations

PLNG 09-M PLNG 09-ML

8D 90-LINE

8 cutting edges per insert for economical machining


Unique angled screw clamping gives secure insert clamping
and high density pitch option
High positive insert geometry and dimple chip breaker lower
the cutting forces and temperature
SNGX 1306

4S 90-LINE

can be used for a variety of applications


4S 90-LINE

such as: counter boring, spot facing, drill milling,


plunge milling, end milling and extended flute end milling
for the mold and die industry
SPMG-EM SPMT-EM XOMT

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Roughing
Copy Milling
(16 - 32)

Dovetail mechanism clamping provides increased


security and insert clamping
High helix cutting edge for smooth milling
Ground insert for excellent high precision
Economical double sided insert
Inserts are applicable for both internal and 2FB-M
external pockets making it easier to control inventory
The direct cooling system and good chip evacuation
extends the tools life
Standardization from minimum diameter 16mm, 20mm,
25mm, 30mm to 32mm in end mill and modular types

(32, 50)

Effective 3 flute design enables high feed machining


that enhances productivity
3FB-C
Unique double-sided design with 2 cutting edges
A highly stable cutting performance with thick and
strong cutting edges 3FB-P
Smooth machining due to positive chip former
Excellent chip evacuation with a coolant hole

3 S BALL LINE

General copy milling cutter for mold and die industry


Triangular insert with helical cutting edges
Strong clamping system with high tensile screw
Large chip gullet provides maximum metal removal rates

RBEX 50-M RBEX 50-MM RBEX 50-MR

12 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

The new line provides an economical solution with three 90 helical cutting edges
that are thick and strong. Available with a variety of insert and cutter options, the
gives users the opportunity to conduct most milling applications using two helical cutting edged
inserts. It is available in an End Mill type ranging from 16mm to 50mm in diameter with a modular
type from 20mm to 40mm and a Face Mill type available with a 40mm to 160mm diameter.

3PKT-M 3PKT-ML 3PHT-M


Pressed size Pressed size Periphery ground
with medium light
cuttind edge

Various milling application with 3PKT insert

Slotting Shouldering

Ramping Helical Ramping

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Roughing
Peripheral Milling

APKT 1204 PER-SM APKT 1705 PER-SM


The helical positive cutting edge guarantees smooth,
quiet and efficient milling with exceptional accuracy.
Various cutting geometries and grades can be applied to
a wide range of materials and cutting conditions.
Available with a full range of corner radii and sharp ground inserts
for aluminum milling applications, the range has an extensive
selection of cutter bodies with different insert densities,
coolant options and extended lengths to provide
the ultimate milling solution.

APKT 09T3 APKT 1204 APKT 1705 APKT 1705


PER-EM PER-EM PER-M/EM PER-EML

The can be applied to a variety of applications such as:


counter boring, spot facing, drill milling, plunge milling, end milling
and extended flute end milling

SPMG-EM SPMT-EM

14 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

Semi-finishing & Finishing


FINEMilling
Profile

Applied with high helix cutting edges to guarantee smooth and stable cutting performance
It demonstrates improved run-out and precision, thanks to the captive pocket method
and optimized insert configuration.
The internal coolant system in the cutter body offers excellent chip evacuation and prolongs tool life
Enhanced contact area between insert and holder to deliver extremely strong clamping
Ball Insert Corner Radius Insert

NFB-FM NFB-SM NFR

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Solid Carbide Endmill
High Speed Machining

Excellent performance on high-speed milling applications


Submicron carbide grade provides toughness and reliability
AlTiN PVD coating improves tool life and wear resistance
Symmetrical design for HSM applications
Ultra precise and rigid tool geometry

Suitable for high feed machining due to Low resistance,


smooth cutting,
High-precision shape
machining achieved from
Sharp edge
geometry for
increased core size and excellent accurate R tolerance 90-degree machining
Long tool life and excellent surface finish chip evacuation
achieved by
The RigiMill coating is based on the
TT1040(PVD AITiN) Great
applying S-Gash coating for high speed machining surface finishing High speed machining
TT1040 (UF10N+AlTiN) of steel and hardened steel possible with symmetric
guarantees abrasion and heat design(minimized vibration
coating technology specifically for resistance by balancing effect)
hardened materials Excellent surface finish

Suitable for shouldering operations


in mold & die applications

High Performance Machining


The unequal cutting edge spacing with high helix angle The MULTIMILL can replace 2 end mills (rough + finish)
eliminates vibration and lowers cutting forces whilst improving without the need for reducing feed rates.
material removal rates. B This drastically reduces machining time.
A

Excellent chip
A AB
evacuation.
Excellent chatter
B
dampening ability + =
due to unequal
spacing of cutting
edges

For Finishing For Roughing

for Top Productivity

16 Total Machining Solutions for the Mold & Die Industry


SOLID Mold & Die Industry

High Speed Machining

Excellent rigidity that improves surface finishes


Adequate length of cutting edge (stub-cut length)
Economical price (minimum stock removal of Endmill body)
The best solution for high speed machining & hardened materials (profiling)

Patented design

High rigidity

Stub-cut length

S-gash Smooth cutting

Improves productivity and reduces cycle time with extremely


high feed machining capability
Lowers cutting forces with unique corner geometry
Excellent wear resistance when machining general steel and hardened steel
Improved quality with fine grain carbide created by a press type
manufacturing process
High feed machining is possible even when using a long overhang
operation due to cutter rigidity

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Solid Carbide Endmill
Rib Machining
For Rib-Processing
RIF _ : 2 flute miniature series - square end (0.4mm to 3.0mm diameter)
RIB _ : 2 flute miniature series - ball nose (0.4mm to 3.0mm diameter)

RIF RIB

18 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

Graphite Machining

High performance machining on graphite & non-ferrous materials


Excellent wear resistance due to Diamond coating(TT6050)
Improved chip evacuation with specially designed geometry
Excellent surface finish with TaeguTec ultra fine Diamond coating

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Hole Making
New Head-Indexable Drill

Quick Change System: The innovative clamping mechanism with special key enables
head indexing on the machine with ease.
Flexibility: A series of differently sized head diameters can be coupled with a drill body.
Twisted Coolant Channel: Thanks to the twisted coolant structure, chip evacuation is improved.
Smooth Chip Flow: Optimised & polished chip gullet guarantees excellent TCD
chip evacuation.

20 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

Drilling & Reaming

Four cornered economical insert design


The same insert is applicable for both internal and external pockets
Improved machinability with optimally configured cutting edge
Applicable to most materials including low carbon and mild steel

Helix type coolant channels improve chip evacuation and


e
precision when hole making
r mad
Enhanced insert durability with new grade (TT9080) Tailo

Excellent chip flow High speed drilling compared to conventional deep hole drills
such as HSS drills & Gun drills
Low cutting forces Smooth chip evacuation with unique flute geometry
Highly rigid drill body Drilling depth up to 30xD without pecking cycle
High hole accuracy & excellent surface finishes High quality of holes with low cutting forces & increased rigidity

T-REAM
Brazed and indexable type available A wide variety of reamers available
-D8mm~D250mm(100xD) Highly productive reaming for high-speed machining
Cost effective solutions with high productivity Delivers high hole accuracy
Good surface finishes with high tolerance levels
(Head Exchangeable Type)

(Blade Type)

(Solid Type)

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Boring
Modular Precision Tooling

Various and flexible clamping systems


Adjustable length and boring diameter
Ultra-precise adjustment( 0.002mm)
Suitable for Roughing ( 18mm ~ 800mm)
Suitable for Finishing ( 2.5mm ~ 800mm)

22 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

Tooling System
High Precision Chucking System

(Thermal Shrink Chucks)


Excellent for high speed machining
Balanced to G2.5 at 20,000rpm
Short overhang provides anti-vibration and powerful gripping force
Precision run-out and high repeatability
Adaptable for ER and T-Shrink collets
Slim design for mold machining
T- SHRINK
ER... SRK Integral SRK Integral SRKIN

Thermal Heating Unit


For ERSRK/SRF
Exclusive and compact portable
heating device

Induction Heating Unit


Easy operation and tool change
Quick heating and cooling time

TSK Slim Collet Chuck


Ensures high accuracy (Run-out 0.005mm)
and powerful gripping
Strong clamping force when compared to
ER collet
Various tooling can be used with this slim and
accurate collet design for high speed machining
Collet range : 1~25.4mm
Internal coolant available

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Modular System
Economical Modular Head & Shank

Modular and flexible clamping system


Extensive range of milling heads can be mounted on each shank size
Screw lock and face contact provide a strong rigid milling system
Slim design for mold industry

T- FLEXTEC

24 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

CAM Program Support


%
O0001
(T=0Dia=50.Corner-R=25.Offset=0.)
G80G49G40G00G17
T0M06
X-13.84Y-3.172
X-17.243Y-4.129
CAM - Machining Program
G90G00G54X11.719Y298.773 X-20.865Y-4.754 TaeguTec supports its cutting tools and machining solutions
G90G43Z50.H0 X-24.439Y-4.995Z-25.002 for the mold & die industry with the productive CAM software
G00Z50. X-102.979Y-5.032Z-25.131 solutions provided by technology partners.
M00 X-108.574Y-5.264Z-25.944
S1273M03 X-114.622Y-5.745Z-27.615
M51 X-121.709Y-6.57Z-30.385
G05P10000 X-132.12Y-8.153Z-35.475
Z50. X-149.67Y-11.168Z-44.501
G00X11.719Y298.773Z50. X-158.84Y-12.598Z-48.526
X11.719Y298.773Z-15. X-166.543Y-13.595Z-51.264
X11.719Y298.773Z-19. X-174.266Y-14.353Z-53.285
G01Z-25.F200 X-181.623Y-14.814Z-54.497
X11.1Y298.129 X-189.28Y-14.999Z-54.985
X10.605Y297.384 X-293.557Y-14.977Z-54.878
X10.251Y296.564 X-300.449Y-14.805Z-54.091
X10.048Y295.694 X-307.428Y-14.473Z-52.553
X10.Y295. X-315.089Y-13.951Z-50.122
G01X10.01Y218.748Z-25.085F381 X-323.698Y-13.216Z-46.611
X10.085Y216.536Z-25.721 X-346.797Y-11.057Z-35.721
X10.217Y214.657Z-26.908 X-354.077Y-10.527Z-32.909
X10.433Y212.722Z-28.925 X-360.26Y-10.205Z-31.146
X10.705Y210.972Z-31.439 X-365.951Y-10.036Z-30.216
X11.436Y207.446Z-37.351 X-370.008Y-10.Z-30.
X11.684Y206.371Z-38.935 X-505.
X12.413Y203.229Z-43.164 G01X-505.89Y-10.08F200
X13.225Y199.387Z-47.056 X-506.751Y-10.317
X13.835Y195.91Z-49.797 X-507.557Y-10.703
X14.376Y191.869Z-52.143 X-508.281Y-11.227
X14.734Y187.922Z-53.768 X-508.9Y-11.871

Technical Support
X14.955Y183.358Z-54.761 G00Z-15.
X15.Y180.Z-54.999 X-508.9Y-11.871Z50.
X14.982Y107.865Z-54.912 G05P0
X14.807Y103.207Z-54.082 M59 Data analysis: Data analysis, advice and optimum solutions
X14.487Y99.177Z-52.65 G00Z50.M09 will be provided.
X14.025Y95.363Z-50.613 G91G28Z0.
Mold & Die Business Support:
Mold & Die and 3D modeling related business support
X13.439Y91.754Z-48.02 M01
X12.832Y88.681Z-45.206 M30
X12.156Y85.647Z-41.85 % will be offered.
X11.358Y82.215Z-36.948 Tooling Support: TaeguTec offers its customers tooling
X10.562Y78.164Z-30.164 support solutions that work in harmony with its cutting tools.
X10.283Y76.02Z-27.567
X10.132Y74.251Z-26.103
Customer consulting
X10.026Y71.955Z-25.21
X10.Y69.979Z-25.001
X9.97Y28.561Z-25.
X9.637Y24.979
X8.908Y21.327
X7.851Y17.928
X6.604Y14.963

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Mold & Die

Mold & Die


New Grades
TT7080 & TT9080 Grades
With New PVD Multi Nano Coating Grades, TaeguTec now offers
the ultimate in tooling solutions for the Mold and Die industry!!

TT7080
New yellow coloured PVD coated grade for general steels, Multi Nano
alloy steels and mold steels
TiAlN/AlTiN + TiN
TT7080 has high wear and thermal crack resistance with
a high mechanical shock resistance
Recommend for dry milling
For medium to high speed machining in the
Mold & Die industry (Cutting speed 120 -250 m/min)

TT9080
New yellow colored PVD coated grade for normal steels,
alloy steels, mold steels and stainless steels
Sub-micron substrate
Has high wear resistance and an extremely high toughness level
Recommend for dry milling
For medium to fine machining in Mold & Die Cutting speed
80 ~ 160 m/min Substrates
Excellent grade for high feed machining at low depths of cut

Application range

High
Cutting speed (m/min)

TT7080

TT9080

Low

Hardened steel General Purpose

26 Total Machining Solutions for the Mold & Die Industry


Mold & Die Industry

TT1040 Grade
Grade for High Speed Machining on Hardened Steel
and Mold & Die Applications

TT1040
- Excellent performance on high speed applications
- Tough wear resistance credit to sub-micron substrate
- Suitable for Solid Carbide End Mill
- AlTiN Coating

PVD AlTiN coating for end milling hardened steel (ISO P/S, HRc70)
The high Al content provides a creative solution that delivers
high wear and high heat resistance credit to the unique PVD process

Application range

High
Cutting speed (m/min)

TT1040
TT9030

Low

Hardened steel General Purpose

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TaeguTec Global Supply Network
World Headquarters Finland The Netherlands South Africa
TaeguTec Ltd. Knorring OY AB T.C.E. TaeguTec South Africa (Pty) Ltd.
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RM 1205, Huishang Office Building, Tel: +7-495-627-79-17
No.1286 of Minsheng RD, Italy E-mail: sales@taegutec.ru United Arab Emirates
Pudong New District, Shanghai, China Ingersoll TaeguTec Italia S.R.L. A.F.Husain
PC: 200135 Via Montegrappa 78, 20020 Arese (MI), Italy
Serbia Al Ghurair W/H Shed No. 60
Tel: +86-21-5106-1260 Tel: +39 02.99.76.67.00 Intehna Beo d.o.o. Al Quoz Industrial Area
E-mail: mail@taegutec.com.cn E-mail: taegutec@taegutec.it Autoput 22, 11080 Zemun, Serbia P.O. Box: 4007 Dubai, UAE
Tel: +381-11-3149-092 Tel: +971-4-3400034
Croatia Japan E-mail: info@intehnabeo.rs E-mail: info@afh-tools.com
Intehna Zagreb d.o.o. Ingersoll-TaeguTec Japan Ltd.
Susedsko polje bb, HR-10090 Singapore United Kingdom
- Osaka / Head office
Zagreb-Susedgrad, Croatia TT Tooling Systems TaeguTec UK Ltd.
Senri Asahi Hankyu Bldg. 15F
Tel: + 385-1-3436-919 BK502, #03-823,Jurong West Avenue 1, Waterside, Grange Park, Wetherby,
1-5-3 Shinsenri-Higashimachi
E-mail: intehna-zagreb@ zg.t-com.hr Singapore 640502 Leeds, LS22 5NB, United Kingdom
Toyonaka-shi Osaka 560-0082, Japan
Tel: +65-6-4254918 Tel: +44-1937-589-828
Czech Rep. Tel: +81-6-6835-7731
E-mail: kltan@sinotool.com.sg E-mail: info@taegutec.co.uk
E-mail: itj@ing-taeg.co.jp
TaeguTec R s.r.o.
Web: http://www.ing-taeg.co.jp Slovakia U.S.A
Domalick 180a, CZ-31800 Plze,
Czech Rep. - Nagoya / Branch office TaeguTec Slovakia, s.r.o. Ingersoll Cutting Tools
Tel: +420 373 720 999 Tel: +81-52-745-2451 Bytcick 2/44 010 01 ilina 845 S Lyford Road Rockford,
E-mail: top@taegutec.cz Slovak Republic IL 61108-2749, U.S.A.
- Tokyo / Branch office
Tel: +421 41 7000056 Tel: +1-815-387-6600
Tel: +81-3-5753-6281
Denmark E-mail: handak@taegutec.sk E-mail: info@ingersoll-imc.com
TaeguTec Scandinavia A/S. Malaysia
Omgade 8, DK-2100 Copenhagen, Slovenia Vietnam
TaeguTec Tooling Systems Malaysia Sdn. Bhd BORAMTEK VIETNAM CO., LTD
Denmark Intehna d.o.o.
No.23-1&2, Jalan Anggerik Vanilla
Tel: +45-7022-0103 pruha 40, Si-1236, Trzin, Slovenia No. 4-17A Street,
BF 31/BF Kota Kemuning, Seksyen 31
E-mail: tts@taegutec.dk Tel: +386-1-580-9260 Bien Hoa Industrial Zone 2,
40460 Shah Alam Selangor Darul, Malaysia
E-mail: info@intehna.si Dong Nai, Vietnam
Tel: +60-16624 9432
Tel: +84-913-914-731
E-mail: info@taegutec.com.my
E-mail: yslee@boramtek.com

6109677

Cat.No: 6109677
English Version: CT 12/2012
TaeguTec LTD.