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RENR1430-02

Component Locations by Versions Attachments by Versions April 2007 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
Part Number Part Number Part Number Machine Schematic
Description Part Part Number Part Number Machine Schematic
NA ES STD Location Location Description
Number NA ES STD Location Location PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
Cylinder Gp -Articulate - Left SEE COMPONENT CHART 1 F-7 (FIXED)

Cylinder Gp -Articulate - Right SEE COMPONENT CHART 2 F-7 Accumulator Gp - Blade Cushion 162-7450 219-7265 N/A 30 F-5, F-12
Cylinder Gp -Blade Lift 132-4929 132-4929 132-4929 3 F-4, F-11
Cylinder Gp -Blade Tip STANDARD STANDARD 6E-1549 31 I-2 LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC ATTACHMENT
VARIABILITY SPRING LINE RESTRICTION
Cylinder Gp -Blade Tip 131-7191 131-7191 ATTACHMENT 4 F-10 (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
Cylinder Gp -Ripper 113-7754 113-7754 113-7754 32 I-4, I-7, I-10 (ADJUSTABLE)
COMPENSATED
Cylinder Gp -Center Shift 6E-1343 6E-1343 6E-1343 5 F-6
Cylinder Gp -Side Shift 112-5575 112-5575 ATTACHMENT 6 F-11 Cylinder Gp -Scarifier 165-2510 165-2510 165-2510 33 I-4, I-7.I-11 VALVE ENVELOPES
VALVES
VALVE PORTS
Cylinder Gp -Steering - Left 130-9041 130-9041 130-9041 7 F-8 Cylinder Gp -Side Shift STANDARD STANDARD 112-5575 34 I-3
Cylinder Gp -Steering - Right 130-9042 130-9042 130-9042 8 F-8 Pump Gp - Sec. Steering 123-8867 STANDARD N/A 12 C-6
Cylinder Gp -Wheel Lean 121-9242 121-9242 121-9242 9 F-5 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Swivel Gp STANDARD STANDARD 173-1011 14 I-3
Motor Gp -Circle Drive 105-3196 105-3196 105-3196 10 F-9 CONTROL VALVES
Valve Gp - Relief 9T-8071 STANDARD N/A 20 C-6 CHECK VALVES
Pump Gp - HMU 102-1501 102-1501 102-1501 11 E-8 AB AB
Pump Gp - Sec. Steering ATTACHMENT 123-8867 N/A 12 C-6 Valve Gp -Blade Cushion 7T-6517 7T-6517 N/A 35 E-5, E-11
Pump Gp - Steering / Implement 6E-3137 6E-3137 6E-3137 13 B-8 Valve Gp -Blade Tip STANDARD STANDARD 6E-3034 36 H-3 P T P T
SPRING SHUTTLE PILOT
BASIC
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Swivel Gp 173-1011 173-1011 ATTACHMENT 14 F-10 Valve Gp -Check 9T-6146 STANDARD N/A 16 B-7
Tank Gp - Hydraulic 214-1984 214-1984 214-1984 15 B-9 FLUID STORAGE RESERVOIRS
Valve Gp -Check 9T-1013 STANDARD N/A 17 C-6
Valve Gp - Check ATTACHMENT 9T-6146 N/A 16 B-7
Valve Gp -Side Shift STANDARD STANDARD 6E-3036 37 H-3
Valve Gp - Check ATTACHMENT 9T-1013 N/A 17 C-6
Valve Gp - Combination 9T-5957 9T-5957 9T-5957 18 C-8 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve Gp - Left Bank 6E-3038 130-3117 104-8672 19 E-9 to E-11

12H, 140H, and 160H Motor Graders
MEASUREMENT ROTATING SHAFTS
Valve Gp - Relief ATTACHMENT 9T-8071 N/A 20 C-6 Attachments - NA Version
Valve Gp - Right Bank 6E-3032 130-3116 124-3325 21 E-4 to E-7

Standard, NA, and ES Versions
Machine Schematic
Description 12H 140H / 160H PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Location Location

Hydraulic System
Valve Gp -Plow Angle N/A 115-1007 40 E-2 COMBINATION CONTROLS
Valve Gp -Plow Dozer 107-0547 107-0547 41 E-2
Component Chart Valve Gp -Ripper 107-0545 107-0545 42 H-7
Machine Schematic Valve Gp -Scarifier 107-0543 107-0543 43 H-7 XZH1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Description 12H / 140H 160H or MANUAL and PILOT PILOT or MANUAL
Location Location Valve Gp -Snow Wing Lift N/A 137-8106 44 H-9
Cylinder Gp -Articulate - Left 9T-8784 137-6792 1 F-7
XZJ1-UP MANUAL CONTROL SYMBOLS
Valve Gp -Snow Wing Tilt N/A 137-8104 45 H-8
Cylinder Gp -Articulate - Right 6E-1560 137-6790 2 F-7 XZK1-UP
Attachments - ES Version 2FM1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Machine Schematic 5HM1-UP
Description 12H 140H / 160H PILOT CONTROL SYMBOLS
Location Location RELEASED PRESSURE REMOTE SUPPLY PRESSURE

Valve Gp -Plow Angle N/A 130-3111 40 F-2
8JM1-UP
Valve Gp -Plow Dozer 107-0547 107-0547 41 F-2 9JM1-UP
Valve Gp -Ripper 119-9550 119-9550 42 H-10 4ER1-UP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Valve Gp -Scarifier 119-9549 119-9549 43 H-10 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Valve Gp -Snow Wing Lift N/A 137-8106 44 H-11
Valve Gp -Snow Wing Tilt N/A 137-8104 45 H-11
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Attachments - STD Version HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Machine Schematic
Description 12H 140H / 160H FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
Location Location DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Valve Gp -Plow Dozer 124-2885 124-2885 40 C-2
Valve Gp -Ripper 107-0545 107-0545 41 H-4 UNIDIRECTIONAL UNIDIRECTIONAL

Valve Gp -Scarifier 107-0543 107-0543 42 H-4
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
DIRECTION FLOW FLOW EITHER DIRECTION
Valve Gp -Snow Wing Lift N/A 137-8106 43 H-5 BIDIRECTIONAL BIDIRECTIONAL

Valve Gp -Snow Wing Tilt N/A 137-8104 44 H-5

© 2007 Caterpillar Printed in U.S.A.
All Rights Reserved

41 42 43 44 45
9 33 10 3 30 35 5 11 19 21 36 37 40 32 Electrical Symbols Table
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)
RENR1430-02
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

Electrical Symbols (Electrical)

T

Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

Wire Number Identification Codes

8 7 14 34 6 31 4 12 16 17 20 13 18 15 1 2 Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard
Harness identification code

8 9 33 10 14 3 34 6 5 4 31 21 40 41 13 18 15 7 This example indicates

30 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

7 35 30 3 19 36 37 42 12 16 17 20 11 2 1
43 44 45

COMPONENT LOCATIONS

Specifications and Systems Operations 12 11 10 9 8 7 6 5 4 3 2 1 .Sensor) by letter A SNOW WING TILT CYLINDER AND VALVE A STEERING CYLINDERS AND VALVES 52 Components by number WHEEL LEAN CYLINDER AND VALVE THIS SCHEMATIC IS FOR THE 12H.STD G VALVE GP G VALVE GP PLOW ANGLE PLOW DOZER 12H:N/A CYLINDER GP 107-0547 140H/160H: CYLINDER GP SIDE SHIFT CYLINDER GP CYLINDER GP 130-3111 BLADE TIP CYLINDER GP NA:112-5575 MOTOR GP STEERING CENTER SHIFT WHEEL LEAN NA:131-7191 BLADE LIFT CYLINDER GP CIRCLE DRIVE CYLINDER GP CYLINDER GP 6E-1343 121-9242 SE:112-5575 SE:131-7191 132-4929 BLADE LIFT 105-3196 LEFT STEERING RIGHT STEERING STD: ATTCH STD: ATTCH 132-4929 130-9041 130-9042 ACCUMULATOR GP CYLINDER GP ACCUMULATOR GP F F BLADE CUSHION LEFT ARTICULATE BLADE CUSHION NA:162-7450 12H/140H:9T-8784 NA:162-7450 CYLINDER GP SE:219-7265 160H:137-6792 SE:219-7265 RIGHT ARTICULATE STD:N/A STD:N/A SWIVEL GP 12H/140H:9T-8784 NA:173-1011 160H:137-6792 ATTACHMENTS .STD NA:9T-6146 S1 T1 T2 V1 SE:STANDARD STD:N/A PUMP GP B B VALVE GP SEC. Color 2.ES SE:173-1011 STD:ATTCH VALVE GP VALVE GP BLADE CUSHION BLADE CUSHION VALVE GP NA:7T-6517 NA:7T-6517 VALVE GP PLOW ANGLE SE:7T-6517 PUMP GP SE:7T-6517 PLOW DOZER 12H:N/A STD:N/A HMU STD:N/A 107-0547 140H/160H: 102-1501 115-1007 E E (Dimensions: 39 inches x 28 inches) VALVE GP LEFT BANK NA:6E-3038 SE:130-3117 RENR1430-02 STD:104-8672 S2 S2 D D ATTACHMENTS .NA ATTACHMENTS .ES ATTACHMENTS . Refer to the appropriate Service Manual for Troubleshooting. STEERINBG RELIEF NA:123-8867 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS NA:9T-8071 STEERING AND IMPLEMENT PUMP OUTPUT LINE PATTERNS SE:STANDARD SECONDARY STEERING PUMP OUTPUT SE:STANDARD Pressure Line STD:N/A LOAD SENSING STD:N/A SUPPLY LINE DRAIN / RETURN LINE Pilot / Load Sensing Pressure ARTICULATE CYLINDERS AND VALVES Drain / Return Lines PUMP GP BLADE LIFT VALVES AND CYLINDERS BLADE TIP CYLINDER AND VALVE TANK GP STEERING AND CENTER SHIFT CYLINDER AND VALVE Component Group HYDRAULIC T1 T2 IMPLEMENT CIRCLE DRIVE AND VALVE PLOW ANGLE CYLINDER AND VALVE Attachment 214-1984 6E-3137 PLOW DOZER CYLINDER AND VALVE RIPPER VALVE AND CYLINDER Air Line SCARIFIER VALVE AND CYLINDER SECONDARY STEERING CHECK VALVE CALLOUTS SIDE SHIFT CYLINDER AND VALVE SNOW WING LIFT (HEEL) CYLINDER AND VALVE YY Taps (Pressure. 160H MOTOR GRADER STANDARD VERSION HYDRAULIC SYSTEM MAIN SCHEMATIC PART #: 6E-3156 CHNG 09 Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. 12 11 10 9 8 7 6 5 4 3 2 1 SNOW WING CYLINDER GP CYLINDER GP CYLINDER GP SNOW WING SNOW WING CYLINDER GP CYLINDER GP CYLINDER GP TILT (TOE) RIPPER SCARIFIER SNOW WING BLADE TIP LIFT (HEEL) TILT (TOE) RIPPER SCARIFIER SIDE SHIFT 113-7754 165-2510 LIFT (HEEL) NA:STANDARD 113-7754 165-2510 NA:STANDARD I VALVE GP VALVE GP SE:STANDARD I SNOW WING CYLINDER GP CYLINDER GP SE:STANDARD 12H:N/A 12H:N/A VALVE GP VALVE GP SNOW WING STD:6E-1549 VALVE GP VALVE GP TILT (TOE) RIPPER SCARIFIER STD:112-5575 140H/160H: 140H/160H: 12H:N/A 12H:N/A VALVE GP VALVE GP LIFT (HEEL) 107-0545 119-9549 140H/160H: 140H/160H: 113-7754 165-2510 137-8106 137-8104 107-0545 119-9549 VALVE GP SWIVEL GP 137-8106 137-8104 VALVE GP VALVE GP VALVE GP NA:STANDARD NA:STANDARD NA:STANDARD 12H:N/A 12H:N/A VALVE GP VALVE GP SE:STANDARD SE:STANDARD SE:STANDARD 140H/160H: 140H/160H: 107-0545 119-9549 STD:173-1011 STD:6E-3036 STD:6E-3034 137-8106 137-8104 H H ATTACHMENTS . Sampling.NA BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATE CENTER SHIFT WHEEL LEAN BLADE LIFT VALVE GP RIGHT BANK VALVE GP S1 NA:6E-3032 PLOW DOZER S1 SE:130-3116 124-2885 VALVE GP VALVE GP STD:124-3325 COMBINATION 30 Page. 9T-5957 CHECK NA:9T-1013 SE:STANDARD STD:N/A C C S2 V1 M VALVE GP CHECK ATTACHMENTS . 140H.