General Aircraft Maintenance

1. Awareness of hazards when working with aircraft noise, heat, Moving surfaces, propellers,
intakes, exhausts.
2. Safety precautions when using fluids, gasses and chemicals

Mechanical Fitting Practices (Common)

1. Select and use feeler, slip, limit, go / no go gauges.

2. Fit and remove thread inserts

Assembly / Disassembly Practices (Common)

1. Cleaning and Contamination control.

2. Use of a range of common assembly and disassembly tools plus specific application tools.
3. Adjust, set and use torque spanners
4. Identify standards and specifications of common use parts i.e. nuts, bolts, washers and split
pins.
5. Identify part numbers and serial numbers from an approved component overhaul manual or
illustrated parts catalogue.

Wiring and Looming (Common)

1. Identify cables and cables values by reference to the maintenance manuals.

2. Identify a range of electrical component symbols.
3. Interpret typical electrical wiring diagrams and schematics circuits.
4. Select and use appropriate cable stripping tools.
5. Using at least two crimping systems, select appropriate cable crimping tools and crimp cables to
prepare cable ends or plug / socket terminals.
6. Carry out an inspection for lightning strike protection.

Electrical Power

1. Internal lighting bulb and filament changes.

2. Replace and function test IFE Equipment (excludes public address).
3. Replacement of ovens, boilers and beverage makers.
4. External lighting bulb and filament changes.
5. Implement ESDS procedures.

Composite and Non Metallic Practices

1. Identification of the characteristic and properties of common composite and non-metallic

materials other than wood, used in aircraft.
2. Identification of sealing and bonding agents.
3. Detection of defects / deterioration in composite and non-metallic material.
4. Repair of composite and non-metallic materials and structures
MAINTENANCE PRACTICES

1. Inspection of a structure using a mirror and a light source

2. Remove and replace a range of flexible hoses including clips and brackets.
3. Remove and replace a range of rigid pipes, including clips and brackets
4. Carry out a heavy landing / turbulence check
5. Assist in the raising / lowering of an aircraft on or off jacks
6. Jack aircraft level to rigging position
7. Assist in the towing of an aircraft
8. Remove and refit a range of aircraft panels
9. Lubrication of bearings, flight controls and undercarriages
10. Carry out Pre Departure inspections a- Refuel aircraft b- Check and replenish oil, hydraulics and
pneumatic systems. Tyre pressures c- Perform Pre flight check
11. Carry out Daily inspections a- Service toilet and potable water system b- Connect and use
correctly ground power electrical power c- Connect and use correctly ground air supply
12. Replenish oxygen system
13. Operational check of ground power
14. Remove / refit Main and APU batteries
15. Remove / refit emergency battery
16. Replace carpets
17. Replace crew seats
18. Replace passenger seats
19. Check seat belts for serviceability
20. Check emergency equipment
21. Functional test of emergency equipment
22. Inspect toilet / vestibule unit for serviceability
23. Inspect galley unit for serviceability
24. Hydraulic Reservoir inspection, fluid replenishment and recharging
25. Functional test of windscreen wiper system
26. Removal / refit of windscreen wiper blade
27. Wheel removal / installation
28. Wheel brake removal / installation
29. Bleed hydraulic brakes
30. Replenish water / methanol system

Air Legislation

1. International and Malaysian aviation requirement.

2. Airworthiness requirement.
3. Civil Aviation Operating Regulation.
4. Air Transport Operations.
5. Organization and Management of the Operator
6. Operator Economics related to Maintenance.
7. Approved Maintenance Organizations. (AMOs).
8. Aircraft Certification, Documents and Maintenance.
9. Requirement for Continuing Airworthiness