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PROCESS SAFETY

CALCULATION
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CLIENT : PT. PERTAMINA


CONTRACTOR : PT WIJAYA KARYA (PERSERO) TBK
ENG. SUB. CONT. : -
PROJECT NAME : PERTAMINA RU V BALIKPAPAN
LOCATION : BALIKPAPAN
CONTRACT NO. : -

1 6-Jul-15 Issued for Review/ Approval HRS ARF DS


PREPARED CHECKED APPROVED APPROVED APPROVED
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WIKA PERTAMINA
PROCESS SAFETY
CALCULATION
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REVISION SHEET

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PROCESS SAFETY CALCULATION

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PT. PERTAMINA 1 6-Jul-15 HRS ARF

Revision
LOCATION :
SUMMARY
BALIKPAPAN

4 SUMMARY
5 Min Firewater Shell's Roof top Actual Firewater Total
Ring Application Rate
8 No. Description Demand Nozzle Nozzle Demand Nozzle
Quantity (L/min.m2)
m3/h lpm Quantity Quantity m3/h gpm Quantity
1 ADO Tank (D-20-04D) 3 0.00 0.00 0.00 0 0 0.00 0.00 0
2 FAME Tank 3 10.20 1222.67 20377.80 124 86 1223.34 5386.20 210
3 RFO Tank 3 10.20 527.74 8795.71 62 30 535.94 2359.67 92
9 3 Premium Tank 3 10.20 1127.41 18790.19 122 72 1130.13 4975.82 194
10 TOTAL 2877.82 47963.69 308 188 2889.42 12721.70 496
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PROCESS SAFETY CALCULATION

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CLIENT : Rev Date Made by Checked by Page
PT. PERTAMINA 1 6-Jul-15 HRS ARF
LOCATION :
BALIKPAPAN 3 of 4

2 A. Basis for calculation :


4 1. Equipment is assumed to be fulfilled by liquid, thus no space for liquid to vaporize due to external thermal
5 2. In this calculation, thermal expansion is considered happen due to external fire
8

B. Design Data

10

11

13

14

15 C. Calculation :
17 1. Calculate Heat Absorption to Liquid
18 (API STD 521, 6th Ed, 4.4.13.2.4.2)
19

20 C1 = 43200
21 F = 0.03
32 AWS = 333
33 Q = 151708.28 Watt
33

33 2. Calculate
33

E. Reference:
33 1. NFPA 15, Standard for Water Spray Fixed Systems for Fire Protection, 2012 edition
33 2. To be confirmed by VENDOR
Page
Revision

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PROCESS SAFETY CALCULATION

DOCUMENT NO.
THERMAL SAFETY VALVE (TSV) REV : 3
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5 of 7

CLIENT : Rev Date Made by Checked by Page


PT. PERTAMINA 1 6-Jul-15 HRS ARF
LOCATION : SPRAY WATER
BALIKPAPAN CALCULATION 3 of 4

2 A. Basis for calculation :


4 1. Aplication rate : 10.2 liter/ m.m2 [note 1]

5 2. Operation Time : 60 minutes for tank


8 4. Tank Data
Type : Fixed Cone With Internal Floating Roof
Content : Fatty Acid Methyl Esther (FAME)
Diameter : 41.69 m
Height : 14.98 m
9 5. Imbalance factor : 120%
10

11 B. Fire Scenario :
13 1. HVGO Tank on fire
14 In case of HVGO Tank is on fire, then ADO Tank will be exposed by heat radiation from HVGO Tank. Hence, the shell area and
roof top surface area of ADO Tank which are facing HVGO Tank is cooled by water spray.

15 C. Calculation :
17 I. Surface Area to be Protected
18 Surface Area for Tank's Shell = 131 x 14.98 = 1962 m2
19 Surface Area for Tank's Roof (Cone) = rs = 1367.73 m2
20 Total Surface Area = 3329.71 m2
21

32 II. Minimum Firewater Demand


33 ADO Tank Shell and Roof Surface to be protected = 0.5 unit
33 Firewater Demand (Minimum) = 20378 liter per minute = 5383 gpm
33 Firewater Demand for 60 mins (Minimum) = 1222667.7 liter

III. Spray Nozzle & Actual Firewater Demand Calculation [note 2]


Nozzle pressure = 50.8 psi
Orifice Size = 0.5
K-Factor = 7.2 gpm/(psi)0.5
Flowrate per nozzle (Kfactor x sqrt(nozzle pressure)) = 51.3 gpm
0 = 105 nozzle
0 = 210 nozzle
Distance from tank shell to nozzle tip = 1.0 m
Spray Angle = 160o
Nozzle coverage diameter (a) = 4 m
Overlapped check each nozzle (for tank shell)
Nozzle quantity at each ring (tank shell) = 62 nozzle (assumed 2 rings)
Ring circumference = 124.7 m
Nozzle spacing (b) = 2.0 m
Since nozzle spacing (b) is less than nozzle coverage diameter(b), so the nozzle quantity is adequate and fulfilled overlapped spray
requirement horizontally

0 = 86.0 nozzle
Actual Firewater Demand = 5386.2 gpm
33

E. Reference:
33 1. NFPA 15, Standard for Water Spray Fixed Systems for Fire Protection, 2012 edition
33 2. To be confirmed by VENDOR
Page
Revision

3 of 4
PROCESS SAFETY CALCULATION

DOCUMENT NO.
THERMAL SAFETY VALVE (TSV) REV : 3
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6 of 7

CLIENT : Rev Date Made by Checked by Page


PT. PERTAMINA 1 6-Jul-15 HRS ARF
LOCATION : SPRAY WATER
BALIKPAPAN CALCULATION 3 of 4

2 A. Basis for calculation :


4 1. Aplication rate : 10.2 liter/ m.m2 [note 1]

5 2. Operation Time : 60 minutes for tank


8 4. Tank Data
Type : Fixed Dome With Internal Floating Roof
Content : Refinery Fuel Oil (RFO)
Diameter : 24 m
Height : 12.8 m
9 5. Imbalance factor : 120%
10

11 B. Fire Scenario :
13 1. RFO U.13 on fire
14 In case of RFO U.13 Tank is on fire, then RFO Tank U.14 Tank will be exposed by heat radiation from RFO U.13 Tank. Hence, the shell area and
roof top surface area of RFO U.14 Tank which are facing RFO U.13 Tank is cooled by water spray.

15 C. Calculation :
17 I. Surface Area to be Protected
18 Surface Area for Tank's Shell = 75 x 12.8 = 965.097 m2
19 Surface Area for Tank's Roof (Dome) = 2rh = 472.11 m2
20 Total Surface Area = 1437.21 m2
21

32 II. Minimum Firewater Demand


33 ADO Tank Shell and Roof Surface to be protected = 0.5 unit
33 Firewater Demand (Minimum) = 8795.71 liter per minute = 2324 gpm
33 Firewater Demand for 60 mins (Minimum) = 527742.5 liter

III. Spray Nozzle & Actual Firewater Demand Calculation [note 2]


Nozzle pressure = 50.8 psi
Orifice Size = 0.5
K-Factor = 7.2 gpm/(psi)0.5
Flowrate per nozzle (Kfactor x sqrt(nozzle pressure)) = 51.3 gpm
0 = 46 nozzle
0 = 92 nozzle
Distance from tank shell to nozzle tip = 1 m
Spray Angle = 160o
Nozzle coverage diameter (a) = 4 m
Overlapped check each nozzle (for tank shell)
0 = 31 nozzle (assumed 2 rings)
Ring circumference = 69.1 m
33 Nozzle spacing (b) = 2.2 m
Since nozzle spacing (b) is less than nozzle coverage diameter(b), so the nozzle quantity is adequate and fulfilled overlapped spray
requirement horizontally

0 = 30 nozzle
Actual Firewater Demand = 2360 gpm

E. Reference:
33 1. NFPA 15, Standard for Water Spray Fixed Systems for Fire Protection, 2012 edition
33 2. To be confirmed by VENDOR
Page
Revision

3 of 4

, the shell area and


PROCESS SAFETY CALCULATION

DOCUMENT NO.
THERMAL SAFETY VALVE (TSV) REV : 3
-
7 of 7

CLIENT : Rev Date Made by Checked by Page


PT. PERTAMINA 1 6-Jul-15 HRS ARF
LOCATION : SPRAY WATER
BALIKPAPAN CALCULATION 3 of 4

2 A. Basis for calculation :


4 1. Aplication rate : 10.2 liter/ m.m2 [note 1]

5 2. Operation Time : 60 minutes for tank


8 4. Tank Data
Type : Fixed Cone With Internal Floating Roof
Content : Premium Fuel Oil
Diameter : 38 m
Height : 16.2 m
9 5. Imbalance factor : 120%
10

11 B. Fire Scenario :
13 1. HVGO Tank on fire
14 In case of HVGO Tank is on fire, then ADO Tank will be exposed by heat radiation from HVGO Tank. Hence, the shell area and
roof top surface area of ADO Tank which are facing HVGO Tank is cooled by water spray.

15 C. Calculation :
17 I. Surface Area to be Protected
18 Surface Area for Tank's Shell = 119 x 16.2 = 1934 m2
19 Surface Area for Tank's Roof (Cone) = rs = 1136.33 m2
20 Total Surface Area = 3070.29 m2
21

32 II. Minimum Firewater Demand


33 ADO Tank Shell and Roof Surface to be protected = 0.5 unit
33 Firewater Demand (Minimum) = 18790 liter per minute = 4964 gpm
33 Firewater Demand for 60 mins (Minimum) = 1127411.3 liter

III. Spray Nozzle & Actual Firewater Demand Calculation [note 2]


Nozzle pressure = 50.8 psi
Orifice Size = 0.5
K-Factor = 7.2 gpm/(psi)0.5
Flowrate per nozzle (Kfactor x sqrt(nozzle pressure)) = 51.3 gpm
Minimum Nozzle Required at 0.5 unit tank = 97 nozzle
Minimum Nozzle Required at 1 unit tank = 194 nozzle
Distance from tank shell to nozzle tip = 1.0 m
Spray Angle = 160o
Nozzle coverage diameter (a) = 4.0 m
Overlapped check each nozzle (for tank shell)
Nozzle quantity at each ring (tank shell) = 61 nozzle (assumed 2 rings)
Ring circumference = 113.1 m
Nozzle spacing (b) = 1.9 m
Since nozzle spacing (b) is less than nozzle coverage diameter(b), so the nozzle quantity is adequate and fulfilled overlapped spray
requirement horizontally

33 Minimum nozzle required for top surface area of Tank (1 ring) = 72 nozzle
Actual Firewater Demand = 4976 gpm

E. Reference:
33 1. NFPA 15, Standard for Water Spray Fixed Systems for Fire Protection, 2012 edition
33 2. To be confirmed by VENDOR
Page
Revision

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ADO
r = 26 m
t = 1.625 m
r2 = 676
t2 = 2.640625
s2 = 678.6406
s = 26.05073

FAME
r = 20.845 m
t = 1.302813 m
r2 = 434.514
t2 = 1.69732
s2 = 436.2113
s = 20.88567

Premium
r = 19 m
t = 1.1875 m
r2 = 361
t2 = 1.410156
s2 = 362.4102
s = 19.03707