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THE VIBRATION MONITORING SPECIALISTS

PCH Engineering A/S


THE VIBRATION MONITORING SPECIALISTS

PCH Engineering A/S


Company profile

Export Development and production of DSP-based Strategic Partners


permanent vibration monitors and analysers

Customer specified development projects


within digital and analogue signal processing

Service and basic analysis when implementing


our solutions
THE VIBRATION MONITORING SPECIALISTS

PCH Engineering A/S


Founded in 1990 on key employees from Brel & Kjr.
First digital 2-ch vibration monitor in 1999. The PCH 1008
matches the known VibroControl 1100 from Schenk.
Digital Wind Turbine vibration monitor in 2000
New series of modular compact vibration monitors in 2002
Survey and diagnostics 4-ch vibration monitor in 2003
New series of modular 1-ch vibration monitors in 2005
Roller bearing monitor with software launched in 2010+2012
THE VIBRATION MONITORING SPECIALISTS

PCH Engineering A/S


Software
- Windows based control SW
- Internet communication
- Fast and easy customisation

Hardware
Services
- Digital-platform
- We specialize in customer design
- Signal conditioning in monitor Solution - Professional consultants
- Modular concept
- Fast responsese

Business concept
- High technical quality
- Attractive prices
- Short delivery time
THE VIBRATION MONITORING SPECIALISTS

PCH Engineering A/S


Supplier to Brel & Kjr, FLSmidth, GEA
Westphalia, GEA Niro, GE Wind Power, Suzlon,
Andritz, Aerzen, Hamon, Howden, Alfa Laval etc.
We specialise in customized OEM-solutions
Our focus is flexibility and attractive prices.
THE VIBRATION MONITORING SPECIALISTS

PCH Engineering A/S


Today:
Market share of 26-28% in wind turbine protection
Strong position on the German OEM marked
20 people employed North of Copenhagen
Distributors world wide; US, Europe, S. Korea and Japan
Strategic partner in China: PCH Beijing with 5 people employed
THE VIBRATION MONITORING SPECIALISTS

Product range
THE VIBRATION MONITORING SPECIALISTS

Compact Vibration Guard

Monitoring of unbalance and misalignment


Measures according to ISO 10816
Low frequency models 1-300 Hz available
Alarm relays, DC output and internal watch-
dog. Can be used as part of the safety chain.
RS485 connection and PC set-up and
analyzing software.
THE VIBRATION MONITORING SPECIALISTS

PCH 1072 Vibration Monitor

Monitoring of unbalance and misalignment


Measures according to ISO 10816
Low frequency models 1-300 Hz available
Alarm relays, failure relay, DC output and
internal watch-dog.
RS232/485 connection and PC set-up,
trending and analyzing software.
THE VIBRATION MONITORING SPECIALISTS

News 2010: PCH 1073

Monitoring of unbalance and misalignment


according to ISO 10816
Monitoring of roller bearings through detectors
like; Envelope, Kurtosis and Crestfactor
4 alarm relays, failure relay, 2 DC outputs and
internal watch-dog.
RS232/485 connection and PC set-up, trending
and analyzing software.
THE VIBRATION MONITORING SPECIALISTS

News 2010: Vibration Studio

Free control and set-up software for up to 255


individual PCH vibration monitors
Trending of 6 vibration data per vibration monitor
Time steam recording of vibration data
Offline FFT analysis
Free updates
THE VIBRATION MONITORING SPECIALISTS

News 2013: PCH 1420

4 live monitoring channels


Monitoring of unbalance and misalignment
Monitoring of roller bearings through detectors:
Broadband high frequency band up to 10 kHz,
Envelope, Kurtosis and Crestfactor
Alarm relays, failure relay, 4-20 mA outputs and
internal watch-dog.
RS232/485 connection and PC set-up, trending
and analyzing software.
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Vibration Monitor

The new protection concept from PCH:


4 Realtime vibration monitoring channels
2 Process inputs (4-20 mA and tacho)
4 Config. outputs (4-20 mA or relay drivers)
1 Redundant safety relay
Fully accessable by PC through USB
Compliances: ISO 10816-3, ISO 13849-
1(PL-d), SIL 2, VDI 3832, API 678, API 670,
CE, GOST-R
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Vibration Monitor

Tacho
Pulse
4 relay drivers or DC outputs

Process 4-20 mA

Redundant
safety relay,
ISO 13849
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Vibration Monitor

Tacho
(NPN/PNP/AC) Pulse

6 real-time input channels

4-20 mA
Process
input 0-20 mA
types
0-22 V

Sensor
input
types
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Vibration Monitor

Each vibration measuring channel includes 2


configurable measuring bands:
Offering up to scalar values for 2 filter bands
and 4 bearing detectors per input channel
4-Channels offering a total of 24 vibration
scalar values and 2 process scalar values
All in real-time and simultaneously displayed
Inhibition based upon process data input
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Vibration Monitor


6 scalar values based upon time
domain data from 1 sensor,
Note: 100 ms respons time API 670

Scalar values and alarms can


be addressed freely to outputs

4-20 mA 0-20 mA 2-10 V 0-10 V 0/20 VDC


THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Vibration Monitor

Each vibration measuring channel includes 2


configurable measuring bands:
Band 1: General vibration measurements

Measuring range Vel + Displ.: From 0.7 Hz to 1200 Hz

Measuring range Acceleration: From 0.7 Hz to 10 kHz

Selectable detectors: True RMS, Peak, Peak-Peak

Measuring parameters: mm/s, m/s, m, mm, mils


THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Vibration Monitor

Each vibration measuring channel includes 2


configurable measuring bands:
Band 2: High frequency measurements

Measuring range Acceleration: From 0.7 Hz to 10 kHz (over all)

Roller bearing fault detectors: 2 x Envelope 1-500 Hz, Crest


and Kurtosis factor
Selectable detectors: True RMS, Peak, Peak-Peak

Measuring parameters: m/s, g


THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Vibration Monitor

Configurable Outputs
Alarm Setup for
each scalar value

4-20 mA 0-20 mA 2-10 V 0-10 V 0/20 VDC


THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Vibration Monitor

Tacho Time waveform recording up


Pulse
to 10kHz (real-time) on 4 input
channels simultaneously
Process

Vibration
THE VIBRATION MONITORING SPECIALISTS

PCH Vibration Studio

User software offers:


Parameter setup and
Tacho backup of monitors
Pulse

Trending of several
scalar values in the
Process same chart
Data storage
Offline analysis of
Vibration time recording
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Link Concept

The new protection concept from PCH:


More PCH 1420 Vibration Monitors can be
DIN mounted and interconnected by means
of an internal bus communication
Common tacho for e.g 16 vibration channels
Note: Tacho to be implemented early 2015

Tacho
Pulse
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Link Concept

The new protection concept from PCH:


Expansion modules can be connected to
PCH 1420 with common power supply and
bus communication
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Link Concept

PCH EtherBridge
LAN connection for
several PCH monitors
Modbus TCP / RTU
OPC UA server
Storage media for local
data logging
3G connection (coming)
THE VIBRATION MONITORING SPECIALISTS

Data logging

Tacho
Pulse

Process
THE VIBRATION MONITORING SPECIALISTS

Data logging

Trends, alarms and status and 0.7


Hz 10 kHz time waveform file
(.tim) in acceleration

Storage to FTP/Dropbox server via LAN


THE VIBRATION MONITORING SPECIALISTS

Data logging, local


Storage capacity is reserved for Device Results
(trend+alarms) and for time waveform data individually
January 2015
Event triggered
datalogging
by alarms from one
or more PCH 1420
And/or individual
scalar value defined
in PCH EtherBridge
(note: based upon
shared and polled
+
10 results per 1 s + X Device Results)
time waveform data
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Link Concept

PCH Output Box (coming)


12 DC outputs
Galv. isolated
Configurable through
PCH 1420 PC interface
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Link Concept

Coming
Tacho
Pulse
12 relays + 4 DC outputs

Process 4-20 mA

Redundant
safety relay,
ISO 13849
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Link Concept


Screw terminals for
buffered outputs Coming

12 relays + 4 DC outputs

4-20 mA

Redundant
safety relay,
BNC connector for ISO 13849
buffered outputs
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Link Concept

PCH Input Box (coming)


8 Process inputs
4-20 mA DC
0-22 V DC
PT100
Voltage
Range and alarm levels
configurable through PCH
1420 Software interface
THE VIBRATION MONITORING SPECIALISTS

PCH 1420 Link Concept

IP 67 casings available
EMC glands in aluminium
or polycarbonate housing
Fibox 200/175 XT(outer
dimensions 255x180x175)
PCH W25 casing

24V DC power supply for DIN


rail available