Professional Documents
Culture Documents
90-1987
Sponsor
Transformers Committee of the
IEEE Power Engineering Society
Secretariat
Institute of Electrical and Electronics Engineers
National Electrical Manufacturers Association
0 Copyright 1988 by
(This Foreword is not a part of ANSIIIEEE C57.12.90-1987, IEEE Standard Test Code for Liquid-Immersed Distribution,
Power, and Regulating Transformers, and IEEE Guide for Short-Circuit Testing of Distribution and Power Transformers.)
This ANSI/IEEE C57.12.90-1987 standard is a voluntary consensus standard. Its use may become
mandatory only when required by a duly constituted legal authority, or when specified in a contractual
relationship. To meet specialized needs and to allow innovation, specific changes are permissible
when mutually determined by the user and the producer, provided such changes do not violate
existing laws, and are considered technically adequate for the function intended.
When this standard is used on a mandatory basis, the words shall and must indicate mandatory
requirements, and the words should or may refer to matters that are recommended or permissive,
but not mandatory.
In this revision of ANSI/IEEE C57.12.90, Section 10, which covers Dielectric Test Requirements,
has been extensively revised. Background information on the need for and the basis of these changes
is published in IEEE Power Transformer Considerations of Current Interest to the Utility Engineer,
84 EHO 209-7-PWR. This tutorial text is available from IEEE Service Center, 445 Hoes Lane, PO
Box 1331, Piscataway, N J 08855-1331.
This standard was prepared by a special task force of the Institute of Electrical and Electronics
Engineers. It was approved by the IEEE Transformers Committee, the IEEE Standards Board, and
the ANSI C57 Committee for Distribution and Power Transformers and Regulators. The applicable
rules and procedures of IEEE and ANSI for the preparation and approval of voluntary consensus
standards were followed. These specify procedures for voting, review and attempted reconciliation
of dissenting viewpoints, a 60-day public review period, and final review and approval by the ANSI
Board of Standards Review.
At the time it approved this standard, C57 had the following membership:
'Member emeritus
Contents
Part I
SECTION PAGE
1. Scope ... ... . . . . . ... . . . . . . . . . . . . . . . . . ... . . . . . ... ... .. . . . ... . . . . . . . . . ... . . . ....................... 11
2. Terminology .. . ... .. ... . . . . . . . . . ... . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . , . ... ... . . . . . . . . . . . .. .. ... . . . . . . . 11
3. References .. . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . ... . . . . . ... . . . . . . . . . . . . .. . ........................ 11
4. General. . . ... . . . ... .. ... .. . . . . . . . ... . . . . . . .............................. . . . . . . . . ... . 12
4.1 Types of Tests.... . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . , . .
4.2 Test Requirements . . . . . . . . . . . . . . . . . . . . ...................
4.3 Purpose.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
, ........... 13
4.4 Test Sequence.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................ ... . . . . . . . 13
4.5 Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
, 13
5. Resistance Measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
, ... ... . . . . . . . 13
5.1 Determination of Cold Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............. 13
5.2 Conversion of Resistance Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Resistance Measurement Methods . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . , . . . . . . . . . . . . .. 13
6. Polarity and Phase-Relation Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..................
6.1 Subtractive and Additive Polarity. . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . .
6.2 Polarity Tests: Single-phase Transformers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.3 Polarity and Phase-Relation Tests: Polyphase Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7. Ratio Tests . ... . . . . . . . . . . ... . . . . . . ... . . . . . . . . ... . . . . . . . . . . ... . . ... . .. ... . . . . . . . . ... . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . .. . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . ... . . . . . . . . ... . . . . . . . . . . . . 18
7.2 Tolerances for Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.3 Ratio Test Methods . . . . ... .. . .. . . . ... . . . . . . . . . . . ... . . . . . . . . . . ... ... ... . . ... . . . . . . . . . . . . . . . . . . 19
8. No-Load Losses and Excitation Current .. . . . . . . . . . . .. . . . . . . . . . . . .., ... ... . . . . . . . . ... ... . . . .. . . . .
, 20
8.1 General . . . . ....................................... .. . . . . . . 20
8.2 Test Metho ingle-Phase Transformers. . . . . . . . . . . . .. . .. ... 20
8.3 Test Methods for Three-phase Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.4 Excitation Current (No-Load Current).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , 23
9. Impedance and Load Losses.. . . ... . . . . . . . . . . . . .. . . . . . . ... . . . ... . . . . . . . . ... ..... . .. . . . . . . . . . . . . . . . . . 24
9.1 General ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9.2 Impedance and Load Loss Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.3 Interlacing Impedance Voltage of a Scott-Connected Transformer . . . . . . . . . . . . . . . . . . . . 28
9.4 Calculation of Impedance Voltage and Load Loss from Test Data ..................... 28
9.5 Zero-Phase-Sequence Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.6 Impedance Bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10. Dielectric Tests.. .. . . . .. . . . .... . . . ... .. ... ... . . . . . . . . . . . ... ... . . . ... . . ... .. . .. ... . . . . . . . . . .. ... .. . . . .. 32
10.1 General .. . . . ... . . . . . . . . . . . . ... .. ... ... .. . . . . . . . . . ... .. . . . . . . . . . ... .. . ..... . . . . . . . . . .. .. . .. . . . .. 32
10.2 Switching Impulse Test Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
10.3 Lightning Impulse Test Procedures.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.4 Low-Frequency Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.5 Applied Voltage Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.6 Induced Voltage Tests For Distribution and Class I Power Transformers . . . . . . . . . . . . 37
10.7 Induced Voltage Test for Class I1 Power Transformers . . . ... ... . . . ... ... . . . ... , . ... . .. . 37
SECTION PAGE
FIGURES
TABLES
APPENDIX
Part I1
SECTION PAGE
1. Scope .................................................................................................. 57
2. Short-circuit Testing Techniques .................................................................. 57
2.1 Fault Application ............................................................................. 57
2.2 Test Connections ............................................................................. 58
2.3 Duration of Test .............................................................................. 58
2.4 Number of Tests .............................................................................. 58
2.5 Calibration Tests ............................................................................. 58
2.6 Voltage and Current Measurements ....................................................... 60
3. Failure Detection Techniques ...................................................................... 63
3.1 Voltage and Current Waveshapes .......................................................... 63
3.2 Leakage Impedance .......................................................................... 64
SECTION PAGE
FIGURES
APPENDIX
1. Scope 3. References
1.1 This standard describes methods for per- This standard shall be used in conjunction
forming tests specified in ANSI / IEEE with the following publications:
C57.12.00-1987 [17]' and other standards appli-
[l] ANSI C57.12.10-1977, Requirements for
cable to liquid-immersed distribution, power,
Transformers, 230 000 Volts and Below, 833 /
and regulating transformers, and is intended for
958 through 8333/ 10 417 kVA, Single-phase,
use as a basis for performance, safety, and the
and 750 / 862 through 60 000 / 80 000 / 100 000
proper testing of such transformers.
kVA,
1.2 This standard applies to all liquid-immersed [2] ANSI C57.12.10a-1978,(supplement to ANSI
transformers except instrument transformers, C57.12.10-1977).
step-voltage and induction voltage regulators,
[3] ANSI C57.12.20-1981, Requirements for
arc furnace transformers, rectifier trans-
Overhead Type Distribution Transformers,
formers, specialty transformers, grounding
67 000 Volts and Below; 500 kVA and Smaller.
transformers, and mine transformers.
[4] ANSI C57.12.21-1980,Requirements for Pad-
1.3 When this standard is used on a mandatory Mounted, Compartmental-Type, Self-Cooled,
basis, the words shall and must indicate man- Single-phase Distribution Transformers with
datory requirements; and the words should or High-Voltage Bushings; High-Voltage, 34 500
may refer to matters that are recommended or GrdY / 19 920 Volts and Below; Low-Voltage
permissive, but not mandatory. 240/ 120 Volts; 168 kVA and Smaller.
NOTE: The Foreword of this voluntary consensus standard [5] ANSI C57.12.22-1980,Requirements for Pad-
describes the circumstances in which the standard may be Mounted, Compartmental-Type, Self-Cooled,
used on a mandatory basis.
Three-phase Distribution Transformers with
High-Voltage Bushings; High-Voltage, 34 500
GrdY / 19 920 Volts and Below; 2500 kVA and
Smaller.
11
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
[7] ANSI (257.12.24-1982, Requirements for Un- [19] ANSI / IEEE C57.92-1981, IEEE Guide for
derground-Type Three-phase Distribution Loading Mineral-Oil-Immersed Power Trans-
Transformers, 2500 kVA and Smaller, High- formers Up to and Including 100 MVA with 55 "C
Voltage 24 940 GrdY / 14 400 Volts and Below, or 65 "C Average Winding Rise.
Low Voltage 480 Volts and Below.
[20] ANSI / IEEE C57.98-1986 IEEE Guide for
[8] ANSI C57.12.25-1981,Requirements for Pad- Transformer Impulse Tests.
Mounted Compartmental-Type Single-phase
Distribution Transformers with Separable In- [all ANSI / IEEE C57.106-1977, IEEE Guide for
sulated High-Voltage Connectors; High-Voltage Acceptance and Maintenance of Insulating Oil
24 940 GrdY / 14 400 Volts and Below; Low-Volt- in Equipment.
age 240 / 120; 167 kVA and Smaller. [22] ANSIIIEEE Std 4-1978, IEEE Standard
[9] ANSI (37.12.26-1986, Requirements for Pad- Techniques for High-Voltage Testing.
Mount,ed Compartmental-Type Self-Cooled [23] ANSI / IEEE Std 21-1976, IEEE Standard
Three-phase Distribution Transformers for Use General Requirements and Test Procedure for
with Separable Insulated High-Voltage Connec- Outdoor Apparatus Bushings.
tors, High-Voltage 24 940 GrdY / 14 / 400 Volts
and Below; 2500 kVA and Smaller. [24] ANSI / IEEE Std 24-1984, IEEE Standard
Performance Characteristics and Dimensions
[lo] ANSI C57.12.30-1977, Requirements for for Outdoor Apparatus Bushings.
Load-Tap-Changing Transformers, 230 000
Volts and Below, 3750 / 4687 through 60 000 / [25] ANSI / IEEE Std 100-1984, IEEE Standard
80 000 / 100 000 kVA, Three-phase. Dictionary of Electrical and Electronics Terms.
[ l l ] ANSI C57.12.40-1982, Requirements for [26] ANSI/IEEE Std 454-1973 (R 1979), IEEE
Secondary Network Transformers, Subway and Recommended Practice for the Detection and
Vault Types, (liquid-immersed). Measurement of Partial Discharges (Corona)
During Dielectric Tests.
[ 121 ANSI (357.12.70-1978, Terminal Markings
and Connections for Distribution and Power [27] ASTM D117-87, Methods of Testing Elec-
Transformers. trical Insulating
[13] ANSI C63.2-1980,American National Stan- [28] ASTM D877-87, Method of Test for Dielec-
dard Specifications for Electromagnetic Noise tric Breakdown Voltage of Insulating Liquids
and Field Strength Instrumentation, 10 kHz to Using Disk Electrodes.
1 GHz. [29] ASTM D1816-84a, Method of Test for Di-
[14] ANSI (384.1-1982, Voltage Ratings for Elec- electric Breakdown Voltage of Insulating Oils of
tric Power Systems and Equipment. Petroleum Origin Using VDE Electrodes.
[15] ANSI S1.4-1983, Specification for Sound [30] HEMMERS, R. T. and GRAHAM, D. C.
Level Meters. Measurement of Self-CooledTransformer Sound
Levels in Relatively High Ambients. IEEE
[16] ANSI S1.ll-1986, Specifications for Octave, Transactions on Power Apparatus and Systems,
Half-Octave, and Third-Octave Band Filter Sets. vol PAS-89, no 7, Sept/Oct, 1970, pp 1657-1662.
[17] ANSI / IEEE C57.12.00-1987, IEEE Stan-
dard General Requirements for Liquid-Im-
mersed Distribution, Power and Regulating
transformer^.^ 4. General
[18] ANSIIIEEE C57.12.80-1978(R 1986), IEEE
4.1 Types of Tests. Various types of tests (Rou-
Standard Terminology for Power and Distribu-
tine, Design, Other, and Conformance tests) are
tion Transformers.
defined in ANSI / IEEE C57.12.80-1978 (R 1986)
ANSI/IEEE publications are available from IEEE Ser- [181.
vice Center, 445 Hoes Lane, PO Box 1331, Piscataway, N J
08855-1331, or from the Sales Department, American Na- ASTM publications are available from the Sales Office,
tional Standards Institute, 1430 Broadway, New York, NY American Society for Testing Materials, 1916 Race Street,
10018. Philadelphia, PA 19103.
12
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS (257.12.90-1987
4.2 Test Requirements. A general summary of located in drafts or when it is located in a room
test requirements is included in ANSI / IEEE in which the temperature is fluctuating rapidly.
C57.12.00-1987 [17], Table 16, which indicates by 5.1.2 Transformer Windings Immersed in
size which tests are normally considered Rou- Insulating Liquid. The temperature of the
tine, Design, or Other. windings shall be assumed to be the same as the
temperature of the insulating liquid, provided:
4.3 Purpose. The purpose of this standard is to (1) The windings have been under insulating
provide test procedure information. Trans- liquid with no excitation and with no current in
former requirements and specific test criteria the windings from 3 h to 8 h (depending upon
are not a part of this standard but are contained the size of the transformer) before the cold re-
in appropriate ANSI Standards, such as ANSI/ sistance is measured.
IEEE C57.12.00-1987 [17], ANSI C57.12.10-1977 (2) The temperature of the insulating liquid
[l],ANSI (37.12.20-1981 [3], ANSI C57.12.40- has stabilized, and the difference between top
1982 [ll], or in user specifications. and bottom temperature does not exceed 5 "C.
5.1.3 Transformer Windings Out of Insu-
4.4 Test Sequence. See 10.1.5.1for sequence of lating Liquid. The temperature of the windings
dielectric tests when lightning impulse or shall be recorded as the average of several ther-
switching impulse tests are specified. mometers or thermocouples inserted between
the coils, with care used to see that their mea-
NOTE: To minimize potential damage to the transformer
during testing, t h e resistance, polarity, phase relation, ratio, suring points are as nearly as possible in actual
no-load loss and excitation current, impedance, and load loss contact with the winding conductors. It should
tests (and temperature-rise tests, when applicable) should not be assumed that the windings are at the
precede dielectric tests. Using this sequence, the beginning
tests involve voltages and currents, which a r e usually re- same temperature as the surrounding air.
duced as compared to rated values, thus tending to minimize
damaging effects to the transformer. 5.2 Conversion of Resistance Measure-
ments. Cold winding resistance measurements
4.5 Instrumentation. Although the figures of are normally converted to a standard reference
this standard show conventional meters, ade- temperature equal to the rated average winding
quate digital readout measuring devices and dig- temperature rise plus 20 "C. In addition, it may
ital sampling techniques with computer be necessary to convert the resistance measure-
calculations are considered as satisfactory al- ments to the temperature at which the imped-
ternatives. ance loss measurements were made. The
conversions are accomplished by the following
formula:
5. Resistance Measurements
where
Resistance measurements are of fundamental
R, = resistance a t desired temperature T,
importance for the following purposes:
R , = measured resistance
(1) Calculation of the 12R component of con-
T, = desired reference temperature
ductor losses
T, = temperature at which resistance was
(2) Calculation of winding temperatures at
measured
the end of a temperature test
Tk =234.5 (Copper)
(3) As a base for assessing possible damage in
= 225 (aluminum)
the field
NOTE: The value of Tk may be as high as 230 for alloyed
aluminum.
5.1 Determination of Cold Temperature. The
cold temperature of the winding shall be deter- 5.3 Resistance Measurement Methods
mined as accurately as possible when measuring 5.3.1 Bridge Method. Bridge methods or
the cold resistance. The following precautions high accuracy digital instrumentation are gen-
shall be observed. erally preferred because of their accuracy and
5.1.1 General. Cold resistance measurements convenience, since they may be employed for the
shall not be made on a transformer when it is measurement of resistances up to 10 000 R. They
13
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
should be used in cases where the rated current rent-carrying leads and their contacts and of
of the transformer winding to be measured is extra lengths of leads.
less than 1A. To protect the voltmeter from injury by off-
scale deflections, the voltmeter should be dis-
NOTE: For resistance values of 1 R or more a Wheatstone
Bridge (or equivalent) is commonly used; for values less than connected from the circuit before switching the
1 R a Kelvin Bridge (or equivalent) is commonly used. Some current on or off. To protect test personnel from
modern resistance bridges have capability in both ranges. inductive kick, the current should be switched
5.3.2 Voltmeter-Ammeter Method. The off by a suitably insulated switch.
voltmeter-ammeter method is sometimes more If the drop of voltage is less than 1V, a po-
convenient than the bridge method. It should be tentiometer or millivoltmeter shall be used.
employed only if the rated current of the trans- 5.3.2.4 Readings shall not be taken until
former winding is 1A or more. Digital voltme- after the current and voltage have reached
ters and digital ammeters of appropriate steady-state values.
accuracy are commonly used in connection with When measuring the cold resistance, pre-
temperature-rise determinations. paratory to making a heat run, note the time
5.3.2.1 Measurement is made with direct required for the readings to become constant.
current, and simultaneous readings of current The period thereby determined should be al-
and voltage are taken using the connections of lowed to elapse before taking the first reading
Fig 1.The required resistance is calculated from when final winding hot resistance measure-
the readings in accordance with Ohms law. A ments are being made.
battery or filtered rectifier will generally be In general, the winding will exhibit a long dc
found to be more satisfactory as a dc source than time constant. To reduce the time required for
will a commutating machine. The latter may the current to reach its steady-state value, a
cause the voltmeter pointer to vibrate because noninductive external resistor should be added
of voltage ripple. in series with the dc source. The resistance
5.3.2.2 To minimize errors of observation: should be large compared to the inductance of
(1) The measuring instruments shall have the winding. It will then be necessary to increase
such ranges as will give reasonably large de- the source voltage to compensate for the voltage
flection. drop in the series resistor. The time will also be
(2) The polarity of the core magnetization reduced by operating all other transformer
shall be kept constant during all resistance read- windings open circuited during these tests.
ings. 5.3.2.5 Readings shall be taken with not less
than four values of current when deflecting in-
NOTE: A reversal in magnetization of the core can change struments are used. The average of the resist-
the time constant and result in erroneous readings.
ances calculated from these measurements shall
5.3.2.3 The voltmeter leads shall be inde- be considered to be the resistance of the circuit.
pendent of the current leads and shall be con- The current used shall not exceed 15% of the
nected as closely as possible to the terminals of rated current of the winding whose resistance
the winding to be measured. This is to avoid is to be measured. Larger values may cause in-
including in the reading the resistances of cur- accuracy by heating the winding and thereby
changing its temperature and resistance.
When the current is too low to be read on a
deflecting ammeter, a shunt and digital milli-
Fig l voltmeter or potentiometer shall be used.
Connections for the Voltmeter-Ammeter
Method of Resistance Measurement
14
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
Fig 2
Windings:
Subtractive Polarity
Fig 3
Windings:
Additive Polarity
:1 XI -
Fig 4
x2
6.1 Subtractive and Additive Polarity. Wind- (3) Break direct-current excitation, thereby
ings arranged for subtractive polarity and ad- inducing a voltage in the low-voltage winding
ditive polarity are shown in Figs 2 and 3. (inductive kick), which will cause a deflection in
Leads and polarity marks arranged for sub- the voltmeter, which is interpreted in (4)and (5)
tractive polarity and additive polarity are shown below.
in Figs 4 and 5 . (4) When the pointer swings in the opposite
direction (negative), the polarity is subtractive.
6.2 Polarity Tests: Single-phase Trans- ( 5 ) When the pointer swings in the same di-
formers. Polarity tests on single-phase trans- rection as before (positive), the polarity is ad-
formers shall be made in accordance with one ditive.
of the following methods: 6.2.2 Polarity by Alternating-Voltage
(1) Inductive kick Test. For transformers having a ratio of trans-
(2) Alternating voltage formation of 30 to 1 or less, the HI lead shall be
( 3 ) Comparison connected to the adjacent low-voltage lead (XI
(4) Ratio bridge in Fig 6).
6.2.1 Polarity by Inductive Kick. The po- Any convenient value of alternating voltage
larity of transformers with leads arranged as shall be applied to the full high-voltage winding
shown in Figs 2, 3, 4, and 5 may be determined
at the time of making the resistance measure-
ments as follows: Fig 6
(1) With direct current passing through the Polarity by A1ternating-Voltage Test
high-voltage winding, connect a high-voltage di-
rect-current voltmeter across the high-voltage
winding terminals so as to obtain a small de-
flection of the pointer.
(2) Transfer the two voltmeter leads directly
across the transformer to the adjacent low-volt-
age leads, respectively.
NOTE: For example, in Fig 5, the voltmeter lead connected
to HI will be transferred to X2 as the adjacent lead, and
that connected to Hz to X I .
15
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
and readings taken of the applied voltage and then either plotting these values or comparing
t h e voltage between t h e right-hand adjacent them for their relative order of magnitude with
high-voltage and low-voltage leads. the help of the corresponding diagram in Fig 7
When the latter reading is greater than the or Fig 8. Typical check measurements are to be
former, the polarity is additive. taken and their relative magnitudes are also
When the latter voltage reading is less than indicated.
the former (indicating the approximate differ- 6.3.2.2 Zigzag Windings. Equal zig and
ence in voltage between that of the high-voltage zag windings usually are necessary for zigzag
and low-voltage windings), the polarity is sub- transformers, although unequal windings may
tractive. be used for special applications.
6.2.3 Polarity by Comparison. When a No required test is proposed to determine the
transformer of known polarity and of the same phase relationships between the line end and
ratio as the unit under test is available, the po- neutral end sections of a zigzag winding. How-
larity can be checked by comparison, as follows, ever, it is recommended that a test connection
similar to the comparison method used for the be made to the junction of the two winding sec-
ratio test (see Figs 9 and 10). tions and tests be made during manufacture to
(1) Connect the high-voltage windings of both prove the desired phase relationships. For the
transformers in parallel by connecting similarly purpose of designation in Fig 7, zigzag windings
marked leads together. are arbitrarily defined as windings whose line
(2) Connect also the low-voltage leads Xz, of end section is rotated 60" counterclockwise with
both transformers together, leaving the XI leads respect to the neutral end section.
free. 6.3.2.3 Six-Phase Windings. Six-phase
(3) With these connections apply a reduced windings with no neutral connection shall be
value of voltage to the high-voltage windings and temporarily connected in delta (A) or wye (Y) for
measure the voltage between the two free leads. the test for phasor diagram.
A zero or negligible reading of the voltmeter 6.3.2.4 Test of Phase-Relation with Ratio
will indicate that the relative polarities of both Bridge. The ratio bridge described in Section 7
transformers are identical. can also be used to test phase relationships.
An alternative method of checking the polar- 6.3.3 Phase-Sequence Test. The phase-se-
ity is to substitute a low-rated fuse or suitable quence indicator may incorporate either a three-
lamps for the voltmeter. This procedure is rec- phase induction motor or a split-phase circuit.
ommended as a precautionary measure before It should be connected first to the higher volt-
connecting the voltmeter. age leads, the transformer excited three-phase
6.2.4 Polarity by Ratio Bridge. The ratio at a low voltage suitable for the indicator, and
bridge described in Section 7 can also be used the direction of rotation or the indication of the
to test polarity. instrument noted.
The indicator is then transferred to the low-
6.3 Polarity and Phase-Relation Tests: Poly- voltage side of the transformer by connecting to
phase Transformers XI the lead that was connected to HI, connecting
6.3.1 Polarity of Polyphase Transformers. to X2 the lead that was connected to HB, and
Each phase of a polyphase transformer shall connecting to X3 the lead that was connected to
have the same relative polarity when tested in H3.
accordance with one of the methods described The transformer is again excited a t a suitable
for single-phase transformers. voltage (without changing the excitation con-
6.3.2 Phase-Relation Tests nections) and the indication again noted.
6.3.2.1 Test for Phasor Diagram for The phase sequence of the transformer is cor-
Transformers with a Ratio of Transforma- rect when the indication is the same in both
tion of 30 to 1 or Less. The phasor diagram of cases.
any three-phase transformer that defines the Six-phase secondaries with no neutral con-
angular displacement and phase sequence can nection also have to be connected temporarily
be verified by connecting the H1 and X1 leads in A or Y for this test. When a six-phase neutral
together, to excite the unit a t a suitably low is available, the phase-sequence indicator leads
three-phase voltage, taking voltage measure- should be transferred from HI to XI, from H2 to
ments between the various pairs of leads and X3, from H3 to X g , respectively, and the direction
16
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS c57.12.90-1987
H2
H2 x2
Y - Y CONNECTION
AH3
HIXI
D E L T A - 2 2 CONNECTION
H2 x2
2 2 -DELTA CONNECTION
DELTA- Y CONNECTION
6&
YXI
H2
Y - DELTA CONNECTION
THREE-PHASE TRAN! 3RMERS WITH TAPS
x2
Fig 7
Transformer Lead Markings and Voltage-Phasor Diagrams for
Three-phase Transformer Connections
17
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
HI H3 x6
A ;*;
ANGULAR
)ISPLACEMENT
0 DEGREES
Y -DIAM
H, H3 xb x5
GROUP 2 DELTA DlAM
ANGULAR
)ISPLACEMEN1
30 DEGREES
x6 x5
Y -DOUBLE DELTA
Fig 8
Transformer Lead Markings and Voltage-Phasor Diagrams for
Six-Phase Transformer Connections
18
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
which operating and performance characteris- When appropriate corrections are applied to
tics are referred. the voltmeter readings, tests may be made a t
When the transformer has taps, the turn ratio only one voltage.
shall be determined for all taps and for the full When several transformers of duplicate rating
winding. are to be tested, work may be expedited by ap-
7.1.2 The ratio test shall be made at rated or plying the foregoing tests to only one unit, and
lower voltage and rated or higher frequency. then comparing the other units with this one as
7.1.3 In the case of three-phase transformers a standard, in accordance with comparison
when each phase is independent and accessible, transformer method discussed in 7.3.2.
single-phase power should preferably be used, 7.3.2 Comparison Method. A convenient
although, when convenient, three-phase power method of measuring the ratio of a transformer
may be used. is by comparison with a transformer of known
7.1.4 Transformers that have Y diametric con- ratio.
nections but do not have the neutral of the Y The transformer to be tested is excited in par-
brought out shall be tested for ratio with three- allel with a transformer of the same nominal
phase power. Any inequality in the magnetizing ratio, and the two secondaries connected in par-
characteristics of the three phases will then re- allel but with a voltmeter or detector in the
sult in a shift of the neutral and thereby cause connection between two terminals of similar po-
unequal diametric voltages. When such ine- larity (see Fig 9). This is the more accurate
quality is found, the diametric connection should method because the voltmeter or detector indi-
be changed either to h or Y connection and the cates the difference in voltage.
line voltages measured. When these are found For a n alternate method the transformer to
to be equal to each other and of proper value be tested is excited in parallel with a trans-
(1.73 times the diametric voltages when con- former of known ratio, and the voltmeters are
nected in y),the ratio is correct. arranged to measure the two secondary voltages
(see Fig 10).
7.2 Tolerances for Ratio. See ANSI/IEEE The voltmeters shall be interchanged and the
C57.12.00-1987 [17], Section 9. test repeated. The averages of the results are
the correct voltages.
7.3 Ratio Test Methods
7.3.1 Voltmeter Method. Two voltmeters
shall be used (with voltage transformers when
necessary), one to read the voltage of the high-
voltage winding, the other that of the low-volt-
age winding. Fig 9
The two voltmeters shall be read simulta- Voltmeter Arranged to Read the
neously. Difference Between the
A second set of readings shall be taken with Two Secondary Voltages
the instruments interchanged, and the average
of the two sets of readings taken to compensate T R ANS FORMER
for instrument errors.
Voltage transformer ratios should be such as
to yield approximately the same readings on the
two voltmeters. Compensation for instrument
errors by a n interchange of instruments will
otherwise not be satisfactory, and it will be nec-
essary to apply appropriate corrections to the ---
voltmeter readings.
Tests shall be made a t not less than four volt-
ages in approximately 10% steps, and the av-
erage result shall be taken as the true value.
These several values should check within one
-- -0
percent. The tests shall otherwise be repeated ( TRANSFORMER
with other voltmeters. W I T H K N O W N RATIO
19
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
TRANSFORMER
_ _ - <UNDER TEST
u - SOURCE
.L-----J.
SOURCE
H2 ; - --
- 1 -x 2
i.A *
Fig 11
Basic Circuit of Ratio Bridge
20
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
Fig 12
Connections for No-Load
Loss Test of a Single-phase Transformer
Without Instrument Transformers
u
VOLTAGE
T R A N S FORMER
Y T R A N SFORM ER
?I iAV
Fig 13
Connections for No-Load
Loss Test of a Single-phase Transformer
With Instrument Transformers
ing of a dArsonva1 voltmeter having in series nearest to the supply, and the wattmeter be-
with itself a full-wave rectifier. These instru- tween the two with its voltage coil on the load
ments are generally graduated to give the same side of the current coil.
numerical indication as an rms voltmeter on Large transformers are not suitable for use as
sine-wave voltage; that is, they are marked in instrument transformers, since they introduce
equivalent sine-wave rms values. losses as voltage transformers and large ratio
and phase errors as current transformers.
NOTE: The temperature error of an average-reading volt-
meter utilizing a rectifier (especially instruments for less Transformers used for measuring no-load losses
than 75 V) is likely to be greater than that of rms voltmeters; shall be instrument transformers.
therefore, the temperature characteristic of such an instru- When desired, resistance multipliers may be
ment should be ascertained for dependable results and a
suitable correction applied. used in series with the voltage coil of instru-
ments instead of voltage transformers, provided
Figure 12 shows the necessary equipment and suitable precautions are taken to make their use
connections when no instrument transformers safe. When such multipliers are used they shall
are needed and Fig 13 when instrument trans- be calibrated with the instruments. Low power-
formers are needed, which is the general case. factor wattmeters shall be used to obtain accu-
As indicated in Fig 12, the voltmeters should be rate results.
connected nearest to the load, the ammeter Either the high- or the low-voltage winding of
21
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
22
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
TOTAL LOSS
0
cn P, + P2 + P3
Fig 16
Three-WattmeterMethod Using Artificial
Fig 15 Wattmeter Neutral N
Three-WattmeterMethod
With Transformer Neutral Available
23
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
3 3
where
11, 1 2 , 4 = instantaneous maximum values of
excitation current corresponding
to excitation voltages of loo%,
86.6%, and 50% of rated voltage,
respectively.
This method applies not only to single-phase
transformers but, in a slightly modified form,
I,, I 2 = exciting currents at form factors F, , also to those three-phase transformers that are
free from large third-harmonic voltages; that is,
F2
in practice, the transformers having one or more
Fig 17 h windings or those having a three-legged, three-
Form-Factor Plot to Reduce Excitation phase core.
Current to Sine-Wave Basis Readings are obtained as indicated in the pre-
ceding paragraphs, but now the line current con-
sists of only the fundamental and the fifth
harmonic components of the required ampere-
turn excitation.
changing the excitation of the generator field or Since only two important components are
by inserting a n impedance in the test circuit. present, only two readings a r e necessary: I1 at
Form factors may be determined by taking si- 100% excitation voltage and 1 2 a t 86.6% voltage.
multaneous voltage readings with rms and av- The excitation current I, corresponding to sine-
erage-voltage voltmeters; their values will be wave voltages may be determined by the follow-
indicated by the ratio of the rms reading to the ing equation:
average-voltage voltmeter reading.
The excitation current I, corresponding to IS= 40.25 112 + 0.338 Iz2 (Eq 6)
sine-wave voltage shall be determined from the
8.4.4 Average Method. When the voltage
foregoing data by the following equation:
wave shape is not too distorted the following
Is = 12 - (-) I2 - I
1 (F2 - 1.11) simplified method may be used. This method is
based on the fact that the value of excitation
F2 - Fl
current obtained is too low when an rms volt-
where meter is used (see 8.4.2) and too high when an
Il and I2 = rms currents corresponding to the average-voltage voltmeter is used (see 8.4.3).The
form factors Fl and Fz, respec- procedure is as follows:
tively (1) Determine the excitation current as in
8.4.2.
8.4.3.2 Crest-Ammeter Method. In the (2) Determine the excitation current as in
crest-ammeter method, use is made of an aver- 8.4.3,and read the rms voltage.
age-voltage voltmeter (the same instrument (3) When the reading of rms voltage and the
used for the reduction of excitation loss to a sine- average-voltage voltmeter reading of voltage in
wave basis) and a crest ammeter for reading the the test made according to 8.4.3do not differ by
instantaneous maximum value of the corre- more than lo%, the excitation current on a sine-
sponding current. wave basis shall be taken as the average of the
Simultaneous readings are taken on these two values obtained by the tests described in 8.4.2
instruments at loo%, 86.6%, and 50% voltage. and 8.4.3.
These data determine approximately the fun-
damental, third, and fifth harmonics of the ex-
citation current.
The excitation current I, corresponding to 9. Impedance and Load Losses
sine-wave voltage shall be determined from the
foregoing data by the following equation: 9.1 General. Load losses are those losses in a
24
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
transformer that are incidental to the carrying resistance t h a t is low relative to the resistance of the winding
of a load. being short circuited.
NOTE: Load losses include Z2R loss in the windings due to (3) These precautions are of importance in
load current, stray loss due to stray fluxes in the windings, avoiding extraneous impedance voltage and
core clamps, magnetic shields, tank walls, etc, and to cir- losses that might otherwise be introduced into
culating current, if any, in parallel windings.
the measurements.
9.1.1 Impedance Voltage. The impedance 9.2.2 Impedance Test of Single-phase
voltage comprises an effective resistive compo- Transformer. One of the two windings of the
nent corresponding to the load losses, and a re- transformer (either the high-voltage winding or
active component corresponding to the leakage- the low-voltage winding) is short circuited, and
flux linkages of the windings. It is not practical voltage at rated frequency is applied to the other
to measure these components separately, but winding and adjusted to circulate rated current
after the total load loss and total impedance in the windings (see Fig 18).
voltage are measured, the components may be With the current and frequency adjusted to
separated by calculation. the rated values as nearly as possible, simulta-
The voltage required to circulate the rated neous readings should be taken on the ammeter,
current under short-circuit conditions when con- voltmeter, wattmeter, and frequency meter. The
nected on the rated voltage tap is the impedance transformer under test should then be discon-
voltage, and the watt loss measured is the load nected and readings of losses taken on the watt-
loss. meter that represent the losses of the measuring
The impedance voltage generally falls be- equipment, similar to the procedure in the no-
tween 3% and 15% of the rated voltage of the load loss test.
excited winding, and this fact may be used as a It is sufficient to measure and adjust the cur-
guide in planning for the voltage supply for the rent in the excited winding only, because the
impedance test. current in the short-circuited winding is the cor-
rect value (except for a negligible excitation cur-
NOTE: The loud loss is sometimes referred to as the imped-
ance loss. rent error) when the current in the excited
winding is correct. To introduce measuring
9.1.2 Impedance Kilovoltampere. Imped- equipment in series with the short-circuited
ance kilovoltampere is the kilovoltampere mea- winding to measure its current may introduce
sured in the primary, with the secondary short a greater error into the impedance data due to
circuited and with sufficient voltage applied to the losses and voltage drop of that equipment.
the primary to cause rated current to flow in 9.2.3 Impedance Test of Autotransformer
the windings. (1) An autotransformer may be tested for
impedance with its internal connections un-
9.2 Impedance and Load Loss Test Proce- changed. The test is made by short circuiting its
dures
9.2.1 Preparation
(1)The temperature of the windings shall be
taken immediately before and after the imped- Fig 18
ance measurements in a manner similar to that Single-phase Transformer Connections for
described in 5.1. The average shall be taken as Impedance-Loss and Impedance-Voltage
the true temperature. The difference between Tests
the before and after temperatures shall not ex- NOTE: Instrument transformers to be added when necessary
ceed 5 "C.
(2) Conductors used for short circuiting low-
voltage high-current transformers should have
a cross section equal to, or greater than, the
corresponding transformer leads. They should
be as short as possible and should be kept away
from magnetic masses. Contacts should be clean
and tight.
NOTE: The accuracy of impedance voltage measurements
is improved by using short circuiting connections with a W
25
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
Fig 20
Three-phase Transformer Connections for Impedance-Loss and
Impedance-Voltage Tests Using Three-Wattmeter Method
A
-
I
B
W
POWER
SOURCE
VOLTS CAN
BE R E A D :
AN, BN. CN
OR
AB. BC, CA I
= '--/
'
I ;
TRANSFORMER
C UNDER TEST
w A ORY
(FOR ANY
26
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
Fig 21 Measured
impedance = 1.5
(p12 + p 2 3 + p31)
Three-phase Transformer Connections for watts 3
(Eq 8 )
Impedance-Loss and Impedance-Voltage
Tests Using Two-Wattmeter Method Measured
impedance = 0.866
(E12 + E 2 3 + E311
volts 3
where
spond to the desired value. A three-wattmeter
connection (preferred) is shown in Fig 20; a two- P and E = individual readings of measured
wattmeter connection (alternate) is shown in impedance loss and voltage, re-
Fig 21. spectively, as indicated by sub-
9.2.5 Impedance Test of Three-phase scripts
Transformer with Single-phase Voltage. To The stray-loss component shall be obtained by
test the impedance of a three-phase unit with subtracting the 12R losses from the impedance
single-phase voltage, the winding to which volt- watts of the transformer. Let R1 be the resist-
age is to be applied must be connected in A) and ance measured between two high-voltage ter-
a corner of the A opened to apply the single- minals and Re that between two low-voltage
phase voltage. The other winding must be either terminals; let I1 and I2 be the respective rated
connected in A, in which case no short circuiting line currents. Then, the total 12Rloss of all three
is necessary, or in Y, in which case its terminals phases will be
must be short circuited to its neutral. The pro-
cedure is otherwise similar to a single-phase Total 12R W = 1.5 ( 1 1 2 R1 + 1 2 2 R2)
impedance test. This formula applies equally well to Y- or A-
The voltage obtained in this manner is three connected windings.
times the impedance voltage of one phase of the Temperature correction shall be made as
transformer and this fact must be considered in in 5.2.
converting the values into percentage or per- 9.2.6 Impedance Test of a Three-Winding
unit quantities by using the following formula: Transformer. In a three-winding transformer,
which may be either single phase or three phase,
Percent measured impedance volts two winding impedance measurements are made
impedance
volts
=
3.rated voltage of excited
. 100%
with each pair of windings (which means three
windings in A (Eq 7)
different impedance measurements) by follow-
This method of test does not duplicate the ing the same procedure as for two-winding trans-
three-phase impedance condition exactly and formers.
tends to give higher losses by introducing irrel- When the kilovoltampere capacities of the dif-
evant zero-phase-sequence losses (usually losses ferent windings are not alike, the current held
in the tank or enclosure) into the measurement. for the impedance test should correspond to the
This effect is more pronounced for core-type capacity of the lower rated winding of the pair
transformers. Therefore, it is not suitable for the of windings under test. However, all of these
higher reactance transformers. data when converted into percentage form
An alternative single-phase test is applicable should be based on the same output kilovoltam-
regardless of whether windings are connected A, pere, preferably that of the primary winding.
Y, zigzag, or any combination thereof. The neu- The individual equivalent impedance character-
27
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
28
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
-
t----+ *----O
tests described in this standard apply only to I
where
E = measured exciting voltage Fig 23
E, = rates phase-to-neutral voltage of excited Equivalent Zero-Phase-SequenceNetwork
winding for Transformers with Two Externally
I = measured total input current flowing in Available Neutrals and 0" Phase Shift
the paralleled three phases Between Windings 1 and 2
I, = rated current per phase of the excited NOTE: Applies also to autotransformers (see 9.2.3).
windings fl
r-4 c----*
9.5.2 Transformers with One Neutral Ex- I
29
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
Fig 25
General Impedance Bridge Network
TRANSFORMER
UNDER TEST
30
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
*
TO POWER
SOURCE
+ TRANSFORMER
UNDER TEST
ET
Fig 27
Potentiometer-Type Network
Using a Mutual Inductor
31
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
nected in place of the usual dynamometer-type accordance with ANSI/IEEE Std 4-1978 [22],
wattmeter and is readily adaptable to automatic with the following exceptions:
testing. (1)A protective resistance may be used in se-
Another configuration of the double poten- ries with sphere gaps, on either the live or
tiometer-type network employs a mutual induc- grounded sphere. Where unnecessary to protect
tor to obtain a quadrature voltage drop required the spheres from arc damage, it may be omitted.
for balance (see Fig 27). In this case the phasor (2) The bushing-type potential divider method
sum of the voltage drops B and C are compared shall be considered a standard method for trans-
with the voltage drop A. For operation at a fixed former tests.
frequency (normally 60 Hz) the constants of the (3) The rectified capacitor-current method
circuit can be arranged so that the balance po- shall be considered a standard method for trans-
sition of potentiometer B is directly proportional former tests.
to the loss in the transformer under test for low (4) In conducting low-frequency tests for trans-
power factors. formers of 100 kVA and less to be tested a t
The configuration of a direct-reading-type po- 50 kV or less, it is permissible to depend on the
tentiometer network for measuring loss is usu- ratio of the testing transformer to indicate the
ally determined by the parameter, voltage, or proper test voltage.
current to be held during test. For no-load loss, 10.1.4 Type of Power Transformer. The
where voltage is the reference parameter, the terms Class I and Class I1 Power Transformers
in-phase and quadrature voltage drops required as used in this standard are defined in ANSI/
for balance are advantageously derived from the IEEE C57.12.00-1987 [17], 5.10.
voltage portion of the test circuit. For impedance 10.1.5 Factory Dielectric Tests and Con-
loss, where load current is the reference param- ditions
eter, these voltage drops are advantageously de- 10.1.5.1Test Sequence. Lightning impulse
rived from the current portion of the test circuit. voltage tests, when required, shall precede the
Additional information on these and other low-frequency tests. Switching impulse voltage
impedance networks of the potentiometer type tests, when required, shall also precede the low-
is included in references. frequency tests.
9.6.2.2 Three-phase Bridge Measure- For Class I1 transformers, the final dielectric
ments. Loss measurements on three-phase test to be performed shall be the induced voltage
transformers are made by connecting the bridge test.
network to each phase in turn and calculating 10.1.5.2Temperature. Dielectric tests may
the total loss from the three single-phase mea- be made at temperatures assumed under normal
surements. This is analogous to the three-watt- operation or a t the temperatures attained under
meter method of measuring losses using a single conditions of routine test.
wattmeter. 10.1.5.3 Assembly. Transformers, includ-
ing bushings and terminal compartments when
necessary to verify air clearances, shall be as-
sembled prior to making dielectric tests, but as-
10. Dielectric Tests sembly of items, such as radiators and cabinets,
which do not affect dielectric tests is not nec-
10.1 General essary. Bushings shall, unless otherwise autho-
10.1.1Factory Dielectric Tests. The purpose rized by the purchaser, be those to be supplied
of dielectric tests in the factory is to demonstrate with the transformer.
that the transformer has been designed and con- 10.1.5.4 Transformers for Connection to
structed to withstand the specified insulation Gas-Insulated Equipment. During dielectric
levels. testing of transformers for direct connection to
10.1.2 Test Requirements. Test levels and gas-insulated substations, testing with the in-
other test parameters shall be as outlined in service bushings is preferred, but substitute air-
ANSI/IEEE C57.12.00 1987 [17], or as otherwise oil bushings may be used unless otherwise spec-
specified. ified by the user. Live part clearances and lo-
10.1.3 Measurement of Test Voltages. Un- cations of the substitute bushings inside the
less otherwise specified, the dielectric test volt- transformer must be identical, within normal
ages shall be measured or applied, or both, in manufacturing tolerances, to those of the in-ser-
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
vice bushings. When the required internal clear- pulse wave between each high-voltage line ter-
ances, or external air clearances, or both, cannot minal and ground with a crest value equal to
be achieved, suitable arrangements are required the specified test level.
as determined by the manufacturer and user in 10.2.1 Number of Tests. The test series shall
advance of the design of the transformer. consist of one reduced voltage transient at 50%
10.1.6 Tests on Bushings. When tests are re- to 70% of specified test level followed by two
quired on outdoor apparatus (air-to-oil)bushings full voltage transients at the specified test level.
separately from the transformers, the tests shall 10.2.2 Switching Impulse Waves
be made in accordance with ANSI/IEEE Std 21- 10.2.2.1 Polarity. Either positive or nega-
1976 [23], and ANSI/IEEE Std 24-1984 [24]. tive polarity waves, or both, may be used.
Details of separate testing of bushings for use 10.2.2.2 Wave Shape. The switching im-
on transformers connected to gas-insulated pulse voltage wave shall have a crest value in
equipment shall be agreed upon by the manu- accordance with the assigned insulation level,
facturer and user prior to the design of the trans- subject to a tolerance of -+ 3%, and shall exceed
former. 90% of the crest value for at least 200 ps. The
10.1.7 Dielectric Tests in the Field. Field actual time to crest shall be greater than
dielectric tests may be warranted on the basis 100 ps and the time to the first voltage zero on
of detection of combustible gas or other circum- the tail of the wave shall be a t least 1000 ps.
stances. However, periodic dielectric tests are Occasionally, core saturation will cause the
not recommended because of the severe stress time to the first voltage zero to be less than
imposed on the insulation. 1000 ps. Successive transients of the same po-
Where field dielectric tests are required, low- larity may cause the time to the first voltage
frequency applied-voltage and induced-voltage zero to become even shorter. To increase the
tests shall be used. For distribution transformers time to the first voltage zero, it may be necessary
and Class I power transformers, the line-to- to magnetically bias the core in the direction
ground or line-to-line voltage stress imposed opposite to that caused by the switching impulse
shall not exceed 150% of normal operating stress transient. This can be accomplished by passing
or 85% of full test voltage, whichever is lower. a small direct current through the winding be-
The duration of the tests shall be the same as tween impulses, by reversing the switching im-
that specified in 10.5 and 10.6 for applied and pulse polarity on successive applications, or by
induced voltage, respectively. application of reduced impulses of opposite po-
For Class I1 power transformers, the line-to- larity before each full switching impulse tran-
ground or line-to-line voltage stress imposed sient. If biasing cannot be accomplished so as to
shall not exceed 150% of maximum system op- obtain 1000 ps to the first voltage zero, the
erating voltage. The duration of the test shall shorter tail may be used since the duration of a
not exceed the following limits: switching impulse in actual service will simi-
larly be reduced because of core saturation.
Test Voltage, 10.2.2.3 Time to Crest. The actual time to
as a Percentage crest shall be defined as the time interval from
of Maximum System Allowable Duration the start of the transient to the time when the
Operating- Voltages
- (min) maximum amplitude is reached.
10.2.2.4 Time to First Voltage Zero. The
150 5
time to the first voltage zero on the tail of the
140 12
wave shall be defined as the time interval from
130 36
the start of the transient to the time when the
120 120
first voltage zero occurs on the tail of the wave.
The test frequency, when inducing a trans- 10.2.2.5 Ninety-Percent Time. A smooth
former in excess of its rated voltage, should be wave sketched through any oscillations on the
increased as necessary to avoid core saturation. switching impulse voltage oscillogram may be
Guidance in this area is provided in 10.6.2. used to determine the time that the applied wave
is in excess of 90% of the specified crest value.
10.2 Switching Impulse Test Procedures. 10.2.3 Failure Detection. A voltage oscillo-
The switching impulse test, when specified, shall gram shall be taken of each applied or induced
consist of applying or inducing a switching im- transient. The test is successful if there is no
33
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
sudden collapse of voltage indicated to the os- generator series resistance may be reduced,
cillograms. Successive oscillograms may differ, which should cause superimposed oscillations.
however, because of the influence of magnetic Only the inherent generator and lead induc-
saturation on impulse duration. tances should be in the circuit.
10.2.4 Tap Connections. The choice of tap (2) The impedance of some windings may be
connections for all windings shall be made by so low that the desired time to the 50% voltage
the manufacturer. point on the tail of the wave cannot be obtained
with available equipment. In such cases, shorter
10.3 Lightning Impulse Test Procedures. waves may be used. To ensure that an adequate
Lightning impulse tests when required as a rou- test is obtained, the capacitance of the generator
tine test or when otherwise specified shall con- with the connection used should exceed
sist of and be applied in the following order: one 0.011 pF.
reduced full-wave, two chopped-waves, and one For convenience in measurement, the time to
full-wave. The time interval between application crest may be considered as 1.67 times the actual
of the last chopped-wave and the final full-wave times between points on the front of the wave
should be minimized to avoid recovery of di- a t 30% and 90% of the crest value.
electric strength if a failure were to occur prior The virtual time zero can be determined by
to the final full-wave. locating points on the front of the wave at which
When front-of-wave tests are also specified, the voltage is, respectively, 30% and 90% of the
impulse tests are generally applied in the fol- crest value and then drawing a straight line
lowing order: one reduced full-wave, two front- through these points. The intersection of this
of-waves, two chopped-waves, and one full-wave. line with the time axis (zero-voltage line) is the
The order of the chopped-wave and front-of- virtual time zero.
wave tests is not mandatory, but a reduced full- When there are oscillations on the front of the
wave must be applied first, and the full-wave waves, the 30% and 90% points shall be deter-
must be the last wave to be applied to the ter- mined from the average, smooth wave front
minal under test. Other reduced full-waves may sketched in through the oscillations. The mag-
be applied at any time during the intervening nitude of the oscillations perferably should not
sequence. exceed 10% of the applied voltage.
For guide information on impulse testing tech- When there are high-frequency oscillations on
niques, interpretation of oscillograms, and fail- the crest of the wave, the crest value shall be
ure detection criteria see ANSI/IEEE C57.98- determined from a smooth wave sketched
1986 [20]. through the oscillations. When the period of
10.3.1 General. Impulse tests shall be made these oscillations is 2 p s or more, the actual crest
without excitation. Impulse tests shall not be value shall be used.
made on windings that have no terminals 10.3.1.2 Reduced Full-Wave Test. This
brought out through the tank or cover. wave is the same as a full-wave except that the
10.3.1.1 Full-Wave Test. The test wave crest value shall be between 50% and 70% of
rises to crest in 1.2 p s and decays to half of crest the full-wave value.
value in 50 ps from the virtual time zero. The 10.3.1.3 Chopped-Wave Test. This wave is
crest value shall be in accordance with the as- also the same as a full wave except that the crest
signed basic impulse insulation level (BIL), sub- value shall be at the required higher level and
ject to a tolerance of t3%, and no flashover of the voltage wave shall be chopped a t or after
the bushing or test gap shall occur. The toler- the required minimum time to sparkover. In
ance on time to crest should normally be ? 30% general, the gap or other equivalent chopping
and the tolerance on time to half of crest shall device shall be located as close as possible to the
normally be -t 20%; however, as a practical mat- terminals and the impedance shall be limited to
ter: that of the necessary leads to the gap; however,
(1)The time to crest shall not exceed 2.5 p s it shall be permissible for the manufacturer to
except for windings of large impulse capacitance add resistance to limit the amount of overswing
(low voltage, high kilovoltampere and some high to the opposite polarity to 30% of the amplitude
voltage, high kilovoltampere windings). of the chopped wave.
To demonstrate that the large capacitance of 10.3.1.4 Front-of-Wave Test. The wave to
the winding causes the long front, the impulse be used is similar to a full wave except that it
34
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
10.3.1.5 Wave Polarity. For mineral-oil-im- The following factors shall be considered in
mersed transformers, the test waves are nor- the actual choice of grounding for each terminal:
mally of negative polarity to reduce the risk of (1)The voltage-to-ground on any terminal that
erratic external flashover in the test circuit. is not being tested should not exceed 80% of the
full-wave impulse voltage level for that termi-
10.3.1.6 Impulse Oscillograms. All im- nal.
pulses applied to a transformer shall be recorded (2) When a terminal has been specified to be
by a cathode-ray oscillograph or by suitable dig- directly grounded in service, then that terminal
ital transient recorder, unless their crest voltage shall be solidly grounded.
is less than 40% of the full-wave level. These (3) When a terminal is to be connected to a
oscillograms shall include voltage oscillograms low-impedance cable connection in service, then
for all impulses and ground-current oscillograms that terminal shall either be directly grounded
for all full-wave and reduced full-wave impulses. or grounded through a resistor with a n ohmic
Sweep times should be in the order of 2 ps to value not in excess of the surge impedance of
5 ps for front-of-wave tests, 5 ps to 10 ps for the cable.
chopped-wave tests, 50 p s to 100 p s for full-wave (4) Grounding through a low-impedance shunt
tests, and 100 ps to 600 p s for ground-current for cathode-ray oscillograph current measure-
measurements. ments may be considered the equivalent of a
When reports require oscillograms, those of solid ground.
the first reduced full-wave voltage and current, 10.3.2.2 Windings for Series or Multiple
the last two chopped-waves, and the last full- Connections. When either connection is 25 kV
wave of voltage and current shall represent a nominal system voltage or above, the windings
record of the successful application of the im- shall be tested on both series and multiple con-
pulse test to the transformer. nections. The test voltage for the two conditions
When transformers receiving front-of-wave shall be that corresponding to the basic impulse
impulse tests require reports that include oscil- insulation level (BIL) of the winding for that
lograms, those of the first reduced full-wave volt- connection. For nominal system voltages 15 kV
age and current, the last two front of waves, the and below, only the series connections shall be
last two chopped-waves, and the last full-wave tested unless tests on both connections are spec-
of voltage and current shall represent a record ified.
of the successful application of the front-of-wave 10.3.2.3 Windings for Delta (A) or Wye (Y)
impulse test to the transformer. Connections. When either connection is 25 kV
nominal system voltage or above, the three-
10.3.2 Connections for Impulse Tests of phase transformer shall be tested on both A and
Line Terminals. In general, the tests shall be Y connections. The test voltage for each con-
applied to each terminal, one a t a time. nection shall be that corresponding to the BIL
of the winding for that connection. For nominal
10.3.2.1 Terminals not Being Tested. Neu- system voltages 15 kV and below, only the Y
tral terminals shall be solidly grounded. Line connection shall be tested unless tests on both
terminals, including those of autotransformers connections are specified.
and regulating transformers, shall be either sol- 10.3.2.4 Tap Connections. Tap connections
idly grounded or grounded through a resistor shall be made with minimum effective turns in
with a n ohmic value not in excess of the follow- the winding under test. The choice of tap con-
ing values: nections of windings not being tested shall be
35
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
made by the manufacturer. (Regulating trans- amples of probable causes of different wave
formers shall be set at maximum buck position) shapes are operation of protective devices, core
10.3.2.5 Protective Devices that Are an saturation, or conditions in the test circuit ex-
Integral Part of the Transformer. Trans- ternal to the transformer.
formers and regulators may have as a n integral The ground current method of detection is not
part nonlinear protective devices connected suitable for use with chopped-wave tests.
across whole or portions of windings. During im- 10.3.4.2 Other Methods of Failure Detec-
pulse testing, operation of these protective de- tion
vices may cause differences between the reduced (1)Voltage Oscillograms. Any unexplained dif-
full-wave and the full-wave oscillograms. That ferences between the reduced full-wave and final
these differences are caused by the operation of full-wave detected by comparison of the two volt-
the protective devices may be demonstrated by age oscillograms, or any such differences ob-
making two or more reduced full-wave impulse served by comparing the chopped-waves to each
tests a t different voltage levels to show the trend other and to the full-wave up to the time of
in their operation. flashover, are indications of failure.
Typical oscillograms depicting the operation (2) Failure o f Gap to Sparkouer. In making the
of protective devices during impulse testing are chopped-wave test, failure of the chopping gap,
shown in ANSI/IEEE C57.98-1986 [20]. or any external part to sparkover, although the
voltage oscillogram shows a chopped-wave, is a
10.3.3 Impulse Tests on Transformer Neu-
definite indication of a failure either within the
trals. Impulse tests on the neutral of a trans-
transformer or in the test circuit.
former or a separate regulator connected in the
(3) Noise. Unusual noise within the trans-
neutral of a transformer require one reduced
former a t the instant of applying the impulse is
and two full-waves to be applied directly to the
a n indication of trouble. Such noise should be
neutral or regulator winding with a n amplitude
investigated.
equal to the insulation level of the neutral. The
(4) Measurement. Measurement of voltage and
winding being tested shall be either on the min-
current induced in another winding may also be
imum voltage connection or on the maximum
used for failure detection.
voltage connection. A wave having a front of not
more than 10 ps and a tail of 50 ps to half-crest
10.4 Low-Frequency Tests. Low-frequency
shall be used except that, when the inductance
tests shall be performed in accordance with the
of the winding is so low that the desired voltage
requirements of ANSUIEEE C57.12.00-1987
magnitude and duration to the 50% point on the
[17], 5.10 and Tables 4, 5, 6, and 7.
tail of the wave cannot be obtained, a shorter
For distribution transformers and Class I
wave tail may be used.
power transformers, the low-frequency tests lev-
10.3.4 Detection of Failure During Im- els are developed by the applied voltage and
pulse Test. Because of the nature of impulse- induced voltage tests described in 10.5 and 10.6,
test failures, one of the most important matters or combinations thereof. The induced voltage
is the detection of such failures. There are a test may involve either single or three-phase
number of indications of insulation failure. excitation.
10.3.4.1 Ground Current Oscillograms. For Class I1 power transformers, the low-fre-
In this method of failure detection, the impulse quency tests involve a special induced test as
current in the grounded end of the winding described in 10.7 and applied-voltage tests as
tested is measured by means of a cathode ray described in 10.5.
oscillograph or by suitable digital transient re-
corder connected across a suitable shunt in- 10.5 Applied Voltage Tests
serted between the normally grounded end of 10.5.1 Duration, Frequency, and Connec-
the winding and ground. Any differences in the tions. A normal power frequency such as 60 Hz
wave shape between the reduced full-wave and shall be used and the duration of the test shall
final full-wave detected by comparison of the two be 1 min.
current oscillograms may be indications of fail- The winding being tested shall have all its
ure or deviations due to noninjurious causes. parts joined together and connected to the line
They should be fully investigated and explained terminal of the testing transformer.
by a new reduced wave and full-wave test. Ex- All other terminals and parts (including core
36
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
and tank) shall be connected to ground and to are being made concurrently with the induced
the other terminal of the testing transformer. voltage test.
10.5.2 Relief Gap. A relief gap set at a voltage 10.6.4 In the case of transformers having one
10% or more in excess of the specified test volt- end of the high-voltage winding grounded, the
age may be connected during the applied voltage other windings should be grounded during the
test. induced voltage test. This ground on each wind-
10.5.3 Application of Test Voltage. The volt- ing may be made at a selected point of the wind-
age should be started a t one quarter or less of ing itself or of the winding of a step-up
the full value and be brought up gradually to transformer that is used to supply the voltage
full value in not more than 15 s. After being or that is connected for the purpose of furnishing
held for the time specified, it should be reduced the ground.
gradually (in not more than 5 s) to one quarter 10.6.5 When the induced test on a winding
or less of the maximum value and the circuit results in a voltage between terminals of other
opened. windings in excess of the low-frequency test volt-
10.5.4 Failure Detection. Careful attention age specified in these standards, the other wind-
should be maintained for evidence of possible ing may be sectionalized and grounded.
failure that could include items, such as a n in- Additional induced tests shall then be made to
dication of smoke and bubbles rising in the oil, give the required test voltage between terminals
a n audible sound such as a thump, or a sudden of windings that were sectionalized.
increase in test circuit current. Any such indi- 10.6.6 Failure Detection. Careful attention
cation should be carefully investigated by ob- should be maintained for evidence of possible
servation, by repeating the test, or by other tests failure that could include items, such as a n in-
to determine if a failure has occurred. dication of smoke and bubbles rising in the oil,
a n audible sound such as a thump, a sudden
10.6 Induced Voltage Tests For Distribution increase in test circuit current, or a n appreciable
and Class I Power Transformers increase in partial discharge level. Any such in-
10.6.1 The induced voltage test shall be ap- dication should be carefully investigated by ob-
plied for 7200 cycles, or 60 s, whichever is servation, by repeating the test, or by other tests
shorter. to determine if a failure has occurred.
10.6.2 As this test applies greater than rated
volts per turn to the transformer, the frequency 10.7 Induced Voltage Test for Class I1 Power
of the impressed voltage must be high enough Transformers
to limit the flux density in the core to that per- 10.7.1 General. Each Class I1 power trans-
mitted by ANSIAEEE C57.12.00-1987 [17], former shall receive a n induced voltage test with
4.1.6.1 (2). The minimum test frequency to meet the required test levels induced in the high-volt-
this condition is age winding. The tap connections shall be chosen
where possible so that test levels developed in
Minimum the other windings are 1.5 times their maximum
test frequency = -. Et rated frequency operating voltages, as specified in ANSI C84.1-
l.l*E, (Eq 19) 1982 [14].
where 10.7.2 Test Procedure. The voltage shall
Et = induced test voltage across winding first be raised to the 1 h level and held long
E, = rated voltage across winding enough to verify that there are no partial dis-
charge problems. The voltage shall then be
10.6.3 The voltage should be started at one raised to the enhancement level and held for
quarter or less of the full value and be brought 7200 cycles. The voltage shall then be reduced
up gradually to full value in not more than directly back to the 1 h level and held for 1 h.
15 s. After being held for the time specified in During this 1 h period, partial discharge mea-
10.6.1 it should be reduced gradually (in not surements shall be made at 5 min intervals on
more than 5 s) to one quarter or less of the each line terminal 115 kV and above. These mea-
maximum value and the circuit opened. surements shall be made in accordance with
10.6.3.1The timing involved in reaching test 10.8.
voltage level and reducing voltage may be longer 10.7.3 Connections. The transformer shall be
when partial discharge measurements or tests excited exactly as it will be in service. Single-
37
~
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
phase transformers shall be excited from single- 10.8.2 Instrumentation. A radio noise and
phase sources. Three-phase transformers shall field strength meter conforming to ANSI C63.2-
be excited from three-phase sources. 1980 [13], shall be used to measure the radio-
The neutral terminals shall be solidly influence voltage (RIV) generated by any inter-
grounded. This will stress all of the insulation nal partial discharges. The measurement shall
at the same per unit of overstress. be on a quasi-peak basis a t a nominal frequency
10.7.4 Frequency. The test frequency shall of 1 MHz, although any frequency from
be increased, relative to operating frequency, as 0.85 MHz to 1.15 MHz may be used to discrim-
required to avoid core saturation. The require- inate against local radio-station signal interfer-
ments in 10.6.2 are also applicable in the case ence. The radio-noise meter shall be coupled to
of this induced test. the line terminal(s) of the winding under test
10.7.5 Failure Detection. Failure may be in- through the capacitance tap of the bushingb).
dicated by the presence of smoke and bubbles A suitable device shall be used to compensate
rising in the oil, a n audible sound such as a for the capacitance dividing effect produced by
thump, or a sudden increase in test current. Any the bushing tap-to-ground capacitance plus that
such indication shall be carefully investigated of all elements between the bushing tap and the
by observation, by repeating the test, or by other meter (coaxial cables, adapters, etc). This device
tests to determine if a failure has occurred. shall be tuned so as to minimize the dividing
In terms of interpretation of partial discharge effect of the capacitances and to convey the RIV
measurements, the results shall be considered signal to the radio-noise meter with a minimum
acceptable and no further partial discharge tests of attenuation. External shielding may be used
required when to avoid air corona as may occur at the bushing
(1) The magnitude of the partial discharge terminals or grounded projections. Radio-fre-
(PD) level does not exceed 100 pV quency chokes or tuned filters may be used to
(2) The increase in partial discharge (PD) lev- isolate the transformer under test and the radio-
els during the 1 h does not exceed 30 pV influence voltage (RIV) measuring circuit from
(3) The PD levels during the 1h do not exhibit the remainder of the test circuit, including its
any steadily rising trend and there is no sudden, energy source.
sustained increase in levels during the last 10.8.3 Calibration. The test circuit compo-
20 min of the tests. nents connected to the winding under test may
Judgment should be used on the 5 min read- attenuate the generated RIV level and add to
ings so that momentary excursions of the radio- the measured RIV background level. It is there-
influence voltage (RIV) meter caused by cranes fore necessary to determine the relationship be-
or other ambient sources are not recorded. Also, tween the RIV at the terminal of the winding
the test may be extended or repeated until ac- under test and the RIV reading of the radio-
ceptable results are obtained. noise meter when connected at its normal lo-
When no breakdown occurs, and unless very cation in the test circuit. The steps in estab-
high partial discharges are sustained for a long lishing this calibration ratio are
time, the test is regarded as nondestructive. A (1)Apply a signal to the terminal under test
failure to meet the partial discharge acceptance of approximately 100 pV at the measuring fre-
criterion shall therefore not warrant immediate quency.
rejection but lead to consultation between pur- (2) Measure the voltage a t the terminal with
chaser and manufacturer about further inves- the radio-noise meter connected directly to the
tigations. terminal.
(3)With the same radio-noise meter, measure
10.8 Partial Discharge Measurement the voltage provided by the test circuit at the
10.8.1 Internal Partial Discharges. Appar- location where the radio-noise meter will be con-
ent internal partial discharges shall be deter-
mined in terms of the radio-influence voltage including less attenuation of signal. General principles and
(RIV) generated and measured at the line ter- circuits are described in ANSI/IEEE Std 454-1973 (R 1979)
[26]. However. requirements for specific test procedures and
minals of the winding under test.5 limits have not been developed. This work is proceeding
within the IEEE Transformers Committee. In the meantime,
Partial discharge activity within the transformer may where agreed to by both the user and the manufacturer,
also be measured in terms of apparent charge (picocoulomb). apparent charge measurements may be used in lieu of or in
This approach should normally provide several advantages conjunction with RIV-type measurements.
38
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
Table 1
Measurements To Be Made in Insulation Power-Factor Tests
Method I Method I1
Test Without Guard Circuit* Test with Guard Circuit*
Two-winding transformers** Two-winding transformers**
High to low and ground High to low and ground
Low to high and ground High to ground, guard on low
High and low to ground Low to high and ground
Low to ground, guard on high
Three-winding transformers**
High to low, tertiary, and ground Three-winding transformers**
Low to high, tertiary, and ground High to low and ground, guard on tertiary
Tertiary to high, low and ground High to ground, guard on low and tertiary
High and low to tertiary and ground Low to tertiary and ground, guard on high
High and tertiary to low and ground Low to ground, guard on high and tertiary
Low and tertiary to high and ground Tertiary to high and ground, guard on low
High, low, and tertiary to ground Tertiary to ground, guard on high and low
High and low to tertiary and ground
High and tertiary to low and ground
* In this table the term guard signifies one or more conducting elements arranged and connected
on a n electrical instrument or measuring circuit so as to divert unwanted currents from t h e mea-
suring means.
* * Permanently connected windings, such as in autotransformers and regulators, shall be consid-
ered as one winding.
NOTES: (1) While the real significance t h a t can be attached to the power factor of liquid-immersed
transformers is still a matter of opinion, experience has shown t h a t power factor is helpful in
assessing the probable condition of the insulation when good judgement is used.
(2) In interpreting the results of power-factor test values, t h e comparative values of tests taken
a t periodic intervals a r e useful in identifying potential problems rather than a n absolute value of
power factor.
(3) A factory power-factor test will be of value for comparison with field power-factor measurements
to assess t h e probable condition of the insulation. It has not been feasible to establish standard
power-factor values for liquid-immersed transformers because:
(a)Experience has indicated t h a t little or no relation exists between power factor and the ability
of the transformer to withstand the prescribed dielectric tests.
6)Experience has shown t h a t the variation in power factor with temperature is substantial
and erratic so t h a t no single correction curve will fit all cases.
(c)The various liquids and insulating materials used in transformers result in large variations
in insulation power-factor values.
Table 2
Winding Temperature Correction Factor
Time
After Winding Temperature Correction Factor
Shutdown
~
39
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
nected during the partial discharge test on the satisfactory for practical purposes for use in
transformer. A second radio-noise meter may be Eq. 20.
used for this measurement provided its rela-
tionship to the first has been established at the (Eq 20)
measuring frequency.
(4) The ratio of the calibration signal voltage where
measured at the transformer terminal to that
measured a t the normal meter location in the Fp20= power factor corrected to 20 "C
test circuit shall be used as a multiplier on the FPt= power factor measured at T
RIV at t,he terminal of the winding under test. T = test temperature, "C
(5) It shall be established that this calibration K = correction factor
ratio remains valid over the RIV range of in-
terest. NOTE: The correction factors listed above are based on in-
10.8.4 See ANSUIEEE Std 454-1973 (R1979) sulation systems using mineral oil as a n insulating liquid.
Other insulation liquids may have different correction fac-
[26] for further background information. tors.
40
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
(1) All windings immersed in insulating liquid mined by the manufacturer and reviewed by the
(2) All windings short circuited purchaser's representative when available. This
(3) All bushings in place will generally involve those connections and
(4)Temperature of windings and insulating taps resulting in the highest losses.
liquid near the reference temperature of 20 "C. All temperature rise tests shall be made under
10.10.2 Instrumentation. Insulation-resist- normal (or equivalent to normal) conditions of
ance may be measured using the means of cooling.
(1) A variable voltage dc power supply with (1)Transformers shall be completely assem-
means to measure voltage and current (gener- bled and filled to the proper liquid level.
ally in microamperes or milliamperes) (2) When the transformers are equipped with
(2) A megohmeter thermal indicators, bushing-type current trans-
formers, or the like, such devices shall be assem-
NOTE: Megohmeters are commonly available with nominal
voltages of 500 V, 1000 V, and 2500 V; dc applied test equip- bled with the transformer.
ment is available at higher voltages. (3) The temperature-rise test shall be made in
a room that is as free from drafts as practicable.
10.10.3 Voltage to be Applied. The dc volt-
age applied for measuring insulation resistance
11.1 Ambient Temperature Measurement
to ground shall not exceed a value equal to the
11.1.1. For air-cooled transformers, the am-
rms low-frequency applied voltage allowed in
bient temperature shall be taken as that of the
10.5.
surrounding air, which shall not be less than
NOTES: (1) Partial discharges should not be present during 10 "C nor more than 40 "C. For temperatures
insulation resistance tests, since they can damage a trans- within this range, no correction factor shall be
former and may also result in erroneous values of insulation
resistance. applied. Tests may be made at temperatures out-
(2) When measurements are to be made using dc voltages side this range when suitable correction factors
exceeding the rms operating voltage of the winding involved are available.
(or 1000 V for a solidly-grounded Y winding), a relief gap
may be employed to protect the insulation. The temperature of the surrounding air shall
be determined by at least three thermocouples
10.10.4 Procedure or thermometers in containers spaced uniformly
(1) Insulation-resistance tests shall be made around the transformer under test. They shall
with all circuits of equal voltage above ground be located at about half the height of the trans-
connected together. Circuits or groups of circuits former and at a distance of 3 f t to 6 f t (1 m to
of different voltage above ground shall be tested 2 m) from the transformer. They shall be pro-
separately. tected from drafts and from radiant heat from
EXAMPLES: (1)High voltage to low voltage the transformer under test or other sources.
and ground, low voltage to high voltage and When the time constant of the transformer as
ground. calculated according to ANSI / IEEE C57.92-
(2) Voltage should be increased in increments 1981 [19], Eq 9 is 2 h or less, the time constant
of usually 1kV to 5 kV and held for 1 min while of the containers shall be between 50% and
the current is read. 150% of that of the transformer under test.
(3) The test should be discontinued immedi- When the test constant of the transformer under
ately in the event the current begins to increase test is more than 2 h, the time constant of the
without stabilizing. containers shall be within 1 h of that of the
(4)After the test has been completed all ter- transformer under test.
minals should be grounded for a period of time The time constant of the containers shall be
sufficient to allow any trapped charges to decay taken as the time necessary for its temperature
to a negligible value. to change 6.3 "C when the ambient temperature
is abruptly changed to 10 "C.
11. Temperature Rise 11.1.2 For water-cooled transformers, the
flow rate in gallons per minute (liters per min-
See ANSI/IEEE C57.12.00-1987 [17], 7.2 for ute) and the temperature of the incoming and
conditions under which temperature limits ap- outgoing water shall be measured.
ply. The transformers shall be tested in the com- The ambient temperature shall be taken as
bination of connections and taps that give the that of the incoming water that shall not be less
highest winding temperature rises as deter- than 20 "C nor more than 30 "C. For tempera-
41
-
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
42
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
The first reading of each series shall be made Transformers of small output may be tested
as soon as the inductive effect has subsided and under actual load conditions by loading them on
not more than 4 min after shutdown. a rheostat, bank of lamps, water box, etc.
After a set of readings on resistance has been 11.5.2 Simulated Loading
taken, the run shall be resumed for a period of 11.5.2.1 Short-circuit Method
1 h, after which further readings may be taken. (1) Short circuit one or more windings and
This shall be repeated until all necessary read- circulate sufficient current at rated frequency
ings have been taken. to produce total losses for the connection and
The resistance / time data shall be plotted on loading used. Total losses shall be those mea-
suitable coordinate paper and the resulting sured in accordance with Sections 8 and 9 of this
curve extrapolated to obtain the resistance at standard and converted to a temperature equal
the instant of shutdown. This resistance shall to the rated average winding temperature rise
be used to calculate the average winding tem- plus 20 "C.
perature at shutdown. (2) Determine liquid rises as described in 11.2.
The resistance/time data obtained on one (3) Immediately reduce the current in the
phase of a winding may be used to determine windings to the rated value for the connection
the correction back to shutdown for the other and the loading used, hold constant for 1h, mea-
phases of the same winding, provided the first sure liquid temperature, shutdown, and mea-
reading on each of the other phases has been sure the average winding temperature as
taken within 4 min after shutdown. described in 11.3. When test equipment limita-
tions dictate, it is permissible to operate at a
11.4 Other Temperature Measurements. value lower than rated current but not less than
When measured, the temperature rise of metal 85% of rated current.
parts other than windings shall be determined (4)Average winding rise shall be calculated
by use of a thermocouple or suitable thermom- by using either top liquid rise or average liquid
eter. rise. When other than rated winding current is
A thermocouple is the preferred method of used, the average liquid rise method shall be
measuring surface temperature. When used for used to determine winding rises.
this purpose, the thermocouple should be sol- (a) In the top liquid rise method, the aver-
dered to the surface. When this is not practical, age winding temperature rise is equal to the top
the thermocouple should be soldered to a thin liquid rise, measured during the total loss run,
metal plate or foil approximately 1in2 (25 mm2). plus the quantity (average winding temperature
The plate should be held firmly and snugly at shutdown minus top liquid temperature a t
against the surface. The thermocouple should be shutdown).
thoroughly insulated thermally from the sur- 01) In the average liquid rise method, the
rounding medium. average winding rise is the average liquid rise,
The surface temperature of metal parts sur- measured during the total loss run, plus the
rounding or adjacent to outlet leads or terminals quantity (average winding temperature at shut-
carrying heavy current may be measured at in- down minus average liquid temperature at shut-
tervals or immediately after shutdown. down).
When the current held in any of the windings
11.5 Test Methods. Tests shall be made by one under test differs from the rated current, the
of the following methods: observed differences between the average wind-
(1) Actual loading ing temperature at shutdown and the average
(2) Simulated loading liquid temperature at shutdown shall be cor-
(a) The short-circuit method, in which ap- rected to give the average temperature rise of
propriate total losses are produced by the effect the windings at the rated current by using the
of short-circuit current following formula:
03) The loading back (opposition) method, in
which rated voltage and current are induced in
the transformer under test T, = To (rated current)2m
11.5.1 Actual Loading. The actual loading test current (Eq 22)
method is the most accurate of all methods, but
its energy requirements are excessive for large
transformers. where
43
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
Fig 28
Example of Loading Back Method
Single Phase
I I
- LOAD ING I
I 1
TRANSFORMER LOADING
TRANSFORMER
I
I SOURCE FOR
IMPEDANCE LOSS
LOADING SOURCE
44
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
45
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
mined from calculations for the fault types spec- 12.3.5 Duration of Tests. The duration of
ified in ANSI / IEEE C57.12.00-1987, Section 7, short-circuit tests shall be in accordance with
by various fault types, fault locations, and ap- ANSI /IEEE C57.12.00-1987 [17], Section 7.
plicable system data. During testing, each wind-
ing shall be subjected to its maximum calculated 12.4 Test Procedure
fault current on at least one test. In general, a 12.4.1 Fault Application. To produce the
given fault type and location will not produce fully asymmetrical current wave specified in
the maximum fault current in more than one 12.3, a synchronous switch should be used to
winding, so it will be necessary to make tests control the timing of fault application.
with several different connections so as to eval- 12.4.2 Calibration Tests. Calibration tests to
uate fully the capability of all windings. In order establish required source voltage or switch clos-
of preference, the tests may be conducted by ing times should be made at voltage levels not
either greater than 50% of the value that would pro-
(1)Closing a breaker at the faulted terminal duce the specified symmetrical short-circuit cur-
to apply a short circuit to the previously ener- rent. For field testing, calibration tests should
gized transformer be made at reduced voltage levels, if possible.
(2) Closing a breaker at the source terminal Tests with voltage equal to or greater than that
to apply energy to the previously short-circuited required to produce 95% of the specified sym-
transformer metrical short-circuit current may be counted
toward fulfillment of the required number of
12.3 Test Requirements tests.
12.3.1 Symmetrical Current Requirement, 12.4.3 Terminal Voltage Limits. When tests
Two-Winding Transformers. For two-winding are to be made by applying the short circuit to
transformers, the required value of symmetrical the energized transformers, the no-load source
current for any test shall be determined from voltage shall not exceed 110% of the rated tap
the equations in ANSI / IEEE C57.12.00-1987 voltage unless otherwise approved by the man-
[17], Section 7. ufacturer.
Throughout the course of any test, the voltage
NOTE: For Categories I and 11, calculate I, using trans-
former impedance only, except for Category I the symmet- at the transformer source terminals shall be
rical current magnitude shall not exceed the values listed maintained within a range of 95% to 105% of
in ANSI/IEEE C57.12.00-1987. [17], 7.1.4.2 and Table 11. that necessary to produce the required sym-
For Categories 111 and IV, calculate I, using transformer
plus system impedance. metrical short-circuit current as determined in
12.3.1.
See ANSI / IEEE C57.12.00-1987 [17], Section 12.4.4 Temperature Limits. For liquid-filled
7 for additional clarifying information on deter- transformers, the top liquid temperature at the
mination of 2,. start of the test shall be between 0 "C and 40 "C.
12.3.2 Symmetrical Current Requirement, 12.4.5 Current Measurements. Current
Multiwinding Transformers and Autotrans- magnitudes shall be measured on the trans-
formers. For multiwinding transformers and former terminals connected to the energy
autotransformers, the required peak value of source. The symmetrical peak current shall be
symmetrical current in each winding shall be established as half of the peak-to-peak envelope
determined by calculation based on applicable of the current wave, measured at the midpoint
system conditions and fault types. of the second cycle of test current. When the
12.3.3 Asymmetrical Current Require- transformer winding connected to the energy
ment. The required first cycle peak for asym- source is Y-connected, the first cycle peak asym-
metrical current tests shall be calculated in metrical current in each phase of the winding
accordance with the equations in ANSI / IEEE shall be measured directly from the oscillogram
C57.12.00-1987 [17], Section 7. of terminal currents. When the transformer
12.3.4 Number of Tests. Each phase of the winding connected to the energy source is A-
transformer shall be subjected to a total of six connected, the first cycle peak asymmetrical
tests satisfying the symmetrical current require- current cannot be determined directly from ter-
ment specified above. Two of these tests on each minal measurements at the source terminals.
phase shall also satisfy the asymmetrical cur- The following alternatives exist:
rent requirements specified above. (1) Measure first cycle peak asymmetrical
46
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
current on oscillograms at the faulted terminals, dition that will impair the function of the trans-
when the faulted winding is Y-connected. Con- former. The extent of the visual inspection shall
vert to source winding current by inverse turns be established on the basis of combined evidence
ratio. obtained from the terminal measurements de-
(2) When all windings are A-connected, con- scribed in 12.5.3 through 12.5.6. When the ter-
nect metering accuracy current transformers minal measurements give no indication of
(CT) having suitable current ratios inside the A change in condition, external inspection of the
of the source winding and measure first cycle core and coils removed from the tank may suf-
peak asymmetrical current from oscillograms fice. Any evidence of change in condition from
obtained from these current transformers. more than one of the terminal measurements
(3) When all windings are A-connected, deter- warrants disassembly of the windings from the
mine only symmetrical current in the external core for a more detailed inspection.
lines and time fault application for the instant 12.5.2 Dielectric Tests. The transformer
that would produce peak asymmetrical current shall withstand standard dielectric tests of
in the required phase winding. (Close breaker at ANSI/IEEE C57.12.00-1987[17] at the full spec-
a time close to voltage zero for the given phase ification level following the short-circuit test se-
winding, with appropriate timing adjustment to ries. Impulse tests shall be made following the
account for the R / X ratio of the test system short-circuit test series only when specified.
plus transformer.) 12.5.3 Waveshape of Terminal Voltage
12.4.6 Tolerances on Required Current. and Current. No abrupt changes shall occur in
The measured current, symmetrical or asym- the terminal voltage or short-circuit current
metrical, in the tested phase or phases shall not wave shapes during any test.
be less than 95% of the required current, after 12.5.4 Leakage Impedance. Leakage imped-
the measured impedance variation is taken into ance measured on a per phase basis after the
account. test series shall not differ from that measured
before the test series by more than the values
12.5 Proof of Satisfactory Performance. The specified here.
transformer under test shall be judged to have Category I: The allowable variation shall be a
performed satisfactorily when the visual inspec- function of the transformer impedance ZT as
tion (12.5.1)and dielectric test (12.5.2)criteria follows:
have been satisfactorily met. Sections 12.5.3
through 12.5.6list recommended terminal mea- ZT (Der unit) Percentage Variation
surements that can be made during the course
of the tests, but are not required to be made 0.0299 or less 22.5 - 500 ZT
unless specified. When the terminal measure- 0.0300 or more 7.5
ments are made and the requirements of 12.5.3
Categories II and III: 7.5% allowable for non-
through 12.5.6have been met following all tests,
circular concentric coils; 2% allowable variation
it is probable that the transformer has sustained for circular coils
no mechanical damage during the test series. A
composite evaluation of the degree to which all Category IV: 2% allowable variation
criteria of 12.5.3 through 12.5.6 have been met The measuring equipment must have the dem-
may indicate the need for a greater or lesser onstrated capability of giving reproducible read-
degree of visual inspection to confirm satisfac- ings within a n accuracy of * 0.2%.
tory performance. The evidence may be suffi- 12.5.5 Low-Voltage Impulse (LVI) Tests.
cient to permit a judgement of satisfactory Comparison of oscilloscope traces of LVI current
performance to be made without complete di- taken before and after each short circuit shall
electric tests. A decision to waive all or parts of show no significant change in waveshape. Ac-
the visual inspection or dielectric test criteria ceptable conditions and conditions requiring fur-
must be based upon discussion and negotiation ther investigation are defined as follows:
of all parties involved in specification and per- 12.5.5.1 Acceptable Conditions
formance of short-circuit tests. (1) No LVI trace change during the complete
12.5.1 Visual Inspection. Visual inspection test series.
of the core and coils shall give no indication that (2) Small changes of amplitude or phase angle
there has been any change in mechanical con- occur following one of the short-circuit tests, but
47
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
no further changes occur on subsequent tests. tones whose frequencies are even multiples of
(3) Small changes of amplitude or phase angle the transformer excitation frequency. The au-
occur following one of the short-circuit tests, but dible sound generated by auxiliary cooling
the trace returns to its original shape on sub- equipment, such as pumps and fans, has a more
sequent tests. broadly and evenly distributed frequency com-
12.5.5.2 Conditions Requiring Further position.
Investigation The A-weighted measurement characteristic
(1) Large LVI trace changes occur during the best relates how a remote young listener (with
course of the test series. normal hearing) hears the complex transformer-
(2) Small changes of amplitude or phase angle generated sound and shall be used to determine
occur after the first full amplitude short-circuit the average sound level performance of the
test and these changes continue to grow with transformer.
each subsequent test. For some purposes a frequency distribution of
LVI equipment and test procedures are de- a transformer's sound is desirable and, when
scribed in Part I1 of this standard. specified, it shall be measured in frequency
12.5.6 Excitation Current. Excitation cur- bands (either octave or one-third octave) or as
rent measured after the test series shall not in- discrete frequencies, as specified.
crease above that measured before the test series
by more than 5% for stacked type cores. For
transformers with wound core construction the
13.2 Instrumentation
increase shall not exceed 25%.
13.2.1 Sound level measurements shall be
12.5.7 Other Diagnostic Measurements. made with instrumentation that meets the re-
quirements of ANSI S1.4-1983 [ E ] for Type 2
Other diagnostic measurements may be made
meters.
during the course of the tests to evaluate
whether there have been any sudden or pro-
13.2.2 Octave band or one-third octave band
gressive changes in the mechanical condition of frequency measurements shall be made, when
the transformer. Such results may be useful to specified, with instrumentation that meets the
the understanding of the response to short-cir- requirements of ANSI S1.4-1983 [15] for Type 2
cuit forces, but they shall not form part of the meters together with ANSI S1.ll-1986 [16] for
Type E, Class I1 performance, or their equal.
proof criteria.
13.2.3 Discrete frequency measurements shall
be made when specified, or when test conditions
necessitate. Instrumentation is not presently
Test Temperature T, "C Correction Factor K
standardized; however, typical analyzer band-
10 0.80 width characteristics deemed suitable are one-
15 0.90 tenth octave; 1%, 3% or 10% of the selected
20 1.00 frequency; or 3 Hz, 10 Hz or 50 Hz.
25 1.12 13.2.4 A suitable wind screen may be used
30 1.25 where the air velocity due to winds, prevailing
35 1.40 drafts, or microphone locations in the proximity
40 1.55 of fans causes the reading to be in error. Suitable
45 1.75 corrections, when necessary, shall be made for
50 1.95 readings with wind screens to ensure that only
55 2.18 wind noise effects are negated.
60 2.42
65 2.70
70 3.00 13.3 Test Conditions
13.3.1 Measurements shall be performed in a n
environment having a n ambient level at least
5 dB, but preferably 10 dB or more, below the
combined level of transformer and ambient for
13. Audible Sound Tests the frequency band in which measurements are
being made.
13.1 General. The audible sound generated in- The ambient level shall be established by av-
ternal to a transformer is composed of discrete eraging measurements performed immediately
48
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
preceding and immediately following the trans- Where ambient conditions do not comply with
former tests, for at least four microphone loca- the foregoing, suitable corrections may be fea-
tions spaced equally around the transformer. sible with steady ambient conditions. The details
For a n average ambient level 5 dB or more below and method of making such ambient corrections
the combined level of transformer and ambient, shall be agreed upon by those responsible for the
the following. correction shall be applied: design and application of the transformer.
Where the difference is less than 5 dB and it
Difference in decibels Correction in decibels
is only desired to know a level the transformer
between the average to be applied to
does not exceed, a correction of - 1.6 dB may be
level of combined average level of
used.
transformer and combined transformer
13.3.2 The transformer shall be located so that
ambient and and ambient to
no acoustically reflecting surface is within 10 f t
average level of obtain average level
(3.0 m) of the transformer, other than the floor
ambient of transformer
or ground.
5 1.6- 13.3.3 The transformer shall be connected for,
6 1.3- and energized at, rated voltage, frequency, and
7 - 1.0 at no load. Noise contributing elements of the
8 - 0.8 transformer, such as pumps and fans, shall be
9 - 0.6 operating as appropriate for the rating being
10 -0.4 tested. When it is impractical or undesirable to
Over 10 -0.0 include the appropriate cooling equipment, the
Ambient corrections shall be governed by av- self-cooled sound level may be corrected for cool-
erage level measurements made with identical ing noise contribution, when suitable corrections
frequency bandwidths for the combined trans- are available and it is mutually agreeable to
former and ambient and the ambient alone. those concerned.
Fig 30
Determination of Microphone Locations for Measurement of
Audible Sound for Liquid-Immersed Transformers
MICROPHONE
S T A T IONS
M A J O R SOUND
PRODUCING S U R F A C E
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
50
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
(Eq 27) = + Jn
Z = impedance factor
where -
-
impedance kilovoltampere
rated kilovoltampere
7 = efficiency
Po = output The quantities Fp, q, X, and R are on a per
Pi = input unit basis, so the result must be multiplied by
PL = losses 100 to obtain the regulation in percentage.
51
ANSI / IEEE
C57.12.90-1987 IEEE STANDARD TEST CODE FOR LIQUID-IMMERSED
where
14.4.4.3 Three-phase to Two-Phase
reg = regulation on a per unit basis
Transformers. For the calculation of the reg-
a = a quantity depending upon the angle
ulation for three-phase to two-phase transfor-
and magnitude of the transformer
mation, proceed as follows:
impedance, the power factor of the load,
and the number of windings in the (1) For the per unit regulation of main phase,
use the impedance of the main transformer for
transformer
substitution in the formula selected for use.
The quantity a for the calculation of the per (2) For the per unit regulation of the teaser
unit regulation of a two-winding transformer is phase, use the sum of the impedance of the
determined as follows: teaser transformer plus the interlacing imped-
ance of the main transformer for substitution in
a = Z cos (+ + 8) + z2
-
2
(Eq 30) the formula selected for use.
(3) To determine the interlacing impedance,
where connect the two ends of the three-phase winding
R = resistance factor of the main transformer together and impress
between this common connection and the 50%
-
-
impedance loss, kilowatt tap a voltage sufficient to pass three-phase line
rated kilovoltampere current in the supply lines.
Z = impedance factor (4) The voltage thus determined is the inter-
lacing impedance voltage and is to be put on a
-
-
impedance kilovolt ampere per unit basis by reference to the rated voltage
rated kilovoltampere of the teaser transformer on the 86.6% tap.
52
ANSI / IEEE
DISTRIBUTION, POWER, AND REGULATING TRANSFORMERS C57.12.90-1987
Appendix to Part I
Minimum Information to be Included in Certified Test Data
(This Appendix is not a part of ANSI/IEEE C57.12.90-1987, IEEE Standard Test Code for Liquid-Immersed Distribution,
Power, and Regulating Transformers, and IEEE Guide for Short-circuit Testing of Distribution and Power Transformers, but
is included for information only.)
53
ANSI/IEEE C57.12.90-1987
(Revision of ANSI / IEEE C57.12.90-1980)
Part I1
Sponsor
Transformers Committee of the
IEEE Power Engineering Society
Secretariat
Institute of Electrical and Electronics Engineers
National Electrical Manufacturers Association
55
Part I1
57
ANSI / IEEE
C57.12.90-1987 IEEE GUIDE FOR SHORT-CIRCUIT TESTING OF
58
ANSI / IEEE
DISTRIBUTION AND POWER TRANSFORMERS C57.12.90-1987
-
-
r - - - - - - - -1
HV -
L -TRANSFORMER
---_- _UNDER
_ TEST- -1
SUPPLY
-
(4
+ 1
I---------
:
, o -
SUPPLY
1
L--- ---_--
TRANSFORMER UNDER TEST
(e)
-1
-
Fig 1
Typical Test Connections for Three-phase Test
(a) Y-A Connection (b) Y-Y Connection
( c ) A-Y Connection (d) A-A Connection
59
ANSI / IEEE
C57.12.90-1987 IEEE GUIDE FOR SHORT-CIRCUITTESTING OF
IW
O O
-----
I
nt HV
SUPPLY
'L -
'
TRANSFORMER UNDER
3 S L --
(f)
Fig 1
Typical Test Connections for Three-phase Test
(e) Autotransformer Connection (Two-Winding)
(f) A-Y-Y Connection
or more of the following test circuit parameters (5) Special choice of transformer fault con-
and equipment: nections or test circuit neutral grounding
(1)Supply voltage control with voltage regu-
lators or transformer no-load and load tap 2.6 Voltage and Current Measurements
changers 2.6.1 Voltage Measurement. Oscillographic
(2) Available test circuit short-circuit capacity voltage measurements on the source side of the
by generator, bus and line arrangements, and transformer under test are required for maxi-
connections. mum information since the low side voltage will
(3) Control of fault initiation with respect to be zero. The preferred method of measurement
supply voltage closing angle is to use potential transformers of suitable ratio
(4) Insertion of additional resistance to com- coupled to oscillographic recording devices. Po-
pensate total circuit reactance tential transformers should be connected line-
60
ANSI / IEEE
DISTRIBUTION AND POWER TRANSFORMERS C57.12.90-1987
"s2 E L - L
$
SUPPLY
n n
cn
0
SUPPLY IL _ _TRANSFORMER
_ _ _ _ _UNDER
_ _ _TEST
_ _ _ _J
(c)
' L
SUPPLY
L_ _ TRANSFORMER
_ _ _ _ _UNDER
_ _ TEST
____ J
Fig 2
Typical Simulated Three-phase Fault with
Single-phase Supply
(a) Y-A Connection (b) Y-Y Connection
( c )A-Y Connection (d) A-A Connection
61
ANSI / IEEE
C57.12.90-1987 IEEE GUIDE FOR SHORT-CIRCUIT TESTING OF
to-line for three-phase tests on transformers rents. The connection from the current trans-
with A-connected primary windings and line-to- former secondary or shunt to the coupling and
neutral for transformers with Y-connected pri- recording devices should be with shielded coax-
mary windings where the neutral is accessible. ial cable.
When the neutral of the Y-connected winding For direct information, the current measure-
is grounded or for single-phase tests with one ments for establishing test current magnitude
line grounded, capacitance resistance dividers are normally made in the phase lines of the Y-
suitably coupled to oscillographic recording de- connected winding for the transformer being
vices are satisfactory for these voltage measure- tested. When this winding is connected to the
ments. In all cases, calibration of the energy source, phase currents are measured di-
oscillographic trace of the voltage should have rectly. When the Y winding is the secondary
a minimum accuracy of 25%. winding, it is necessary to convert to the source
When the short circuit is applied to a previ- winding by the inverse transformer turns ratio.
ously energized transformer, the voltage mea- During short-circuit tests it is recommended
surement should be made as close as possible to that the tank of the transformer under test be
the primary terminals of the transformer being connected to ground through a current moni-
tested. When available test power limitations toring device. Either a current transformer or
require that power must be applied to the pre- a current shunt coupled to an oscillographic de-
viously shorted transformer, and the voltage vice may be used. The current monitor should
measurement should be made on the source side be sized to correspond to the short-circuit pri-
of the primary circuit breaker. mary line amperes. See Fig 3.
2.6.2 Current Measurements In all cases, whether the current measure-
2.6.2.1 General. For maximum data, oscil- ment is made by use of current transformers or
lographic current measurements are required current shunts, calibration of the oscillographic
for each phase of the transformer being tested. trace of the current should have a minimum
The preferred method is to use current trans- accuracy of 2 5%.
formers of suitable ratio coupled to oscillo- 2.6.2.2 Short-circuit Test by Shorting a
graphic recording devices. When current Previously Energized Transformer. This is
measurements can be made on the grounded the preferred condition and current measure-
secondary side of the transformer and for single- ments can be made as described in 2.6.2.1.
phase tests with one line grounded, current When both windings of the transformer are
shunts may be used to measure the phase cur- A-connected, direct measurement of the phase
Fig 3
Typical Connections of Potential Transformers,
-
Current Transformers and Current Shunts to Oscillographic Recording Devices
\
PT - r - - - - - - - - 1 -
I CT Lz
0
+-
SUPPLY
1 \ 1 I
CURRENT
SHUNT OR CT
62
ANSI / IEEE
DISTRIBUTION AND POWER TRANSFORMERS C57.12.90-1987
currents cannot be made unless the transformer being tested. For all transformers with A-con-
under test is provided with an internal current nected primary windings and no internal cur-
transformer of suitable ratio for the test. When rent transformers, the symmetrical and
no internal current transformers are provided, asymmetrical currents should be determined as
the line currents are monitored in the usual for the A - A connection described in 2.6.2.2.
manner and dependence is made on the mea- To minimize or eliminate core saturation in
sured symmetrical current and the time of fault core-type transformers the following precau-
application for the instant that produces the tions can be taken:
maximum peak asymmetrical current in the re- (1) Energize the outside winding and short cir-
quired phase winding. Maximum peak asym- cuit the winding next to the core (see 2.1.1).
metry is obtained when the short circuit is (2) Bias the core with a remanent flux that
initiated at the zero point on the voltage wave. simulates the normal operating flux condition
2.6.2.3 Short-circuit Test by Applying in the core at the time of fault application.
Voltage to a Previously Short-circuited (3) A less desirable alternative is to demag-
Transformer. When the test is performed in netize the core before each test.
this manner, portions of the transformer mag-
netic circuit will normally saturate. When sat-
uration occurs, the excitation current required
for the necessary flux may be greater than nor-
mal. This has the effect of lowering the imped- 3. Failure Detection Techniques
ance as seen from the excited side and a
consequent increase in current in the excited 3.1 Voltage and Current Waveshapes. Ab-
winding. For this reason it is recommended that rupt changes in the waveshape of either current
all currents under this condition of test be mon- or voltage during the test indicate a n internal
itored on the source side of the transformer electrical failure. Figure 4 shows a definite cur-
Fig 4
Oscillograph Record of
Fault Current Distortion
TEST TRANSFORMER NO 4
OSCILLOGRAPH RECORD OF TEST NO 2
FAULT CURRENT DISTORTION
63
ANSI / IEEE
C57.12.90-1987 IEEE GUIDE FOR SHORT-CIRCUIT TESTING OF
Fig 6
Single-phase Transformer Test Circuits
64
ANSI / IEEE
DISTRIBUTION AND POWER TRANSFORMERS C57.12.90-1987
Fig 7 Fig 8
Effect of Varying Rise Time Effect of Varying Pulse Width
on Output Waveforms
65
ANSI / IEEE
C57.12.90-1987 IEEE GUIDE FOR SHORT-CIRCUIT TESTING OF
-------
S H I E L D E D TEST T R A I L E R
--- --
TRANSFORMER UNDER TEST
SHORT AS PRACTICAL
C TRIAXIAL L E A D WiOUTER
------ -- Alo SHIELD GROUNDEDAS
SHOWN
I
@ 200 I DIVIDER 5 2 0 0 0 INPUT
0 5 0 0 S H U N T TERMINATION
Fig 9
Calibration Connection for Y Windings
1000 V with a 0.50 ps width and a repetition rate significant received signal. Generator voltages
of 100 pulses per second into a 50 R load is equal of 300V to 500V are recommended to obtain
to 1 WIS. the desired sensitivity.
3.4.1.1.1 Rise and Fall Time. Rise times 3.4.1.2 Signal Transmission. A typical sig-
of 5 0 n s to 1000ns appear to be adequate, al- nal transmission system is described below. Var-
though the slower front is easier to record with- iations in this scheme are quite possible, but the
out excess reflection. Figure 7 shows the effect principles described below should be followed.
of varying rise time on output waveforms. 3.4.1.2.1 Cables. While coaxial cable can
3.4.1.1.2 Pulse Width. Pulse widths of be used, it is recommended that a triaxial cable,
200ns to 1000ns will optimize the generator (that is, a coaxial cable with a n additional shield
requirement. The requirement for pulse width to reduce external pickup) be used (see Figs 10
is that the tail of the pulse should have decayed and 11). Figure 12 shows a triax-coax connection
before the first reflections return, so that close block that has been used where cable combi-
in damage is not obscured by pulse tail. Figure nations were necessary.
8 shows the effect of varying pulse width. The use of triaxial cable is considered essential
3.4.1.1.3 Pulse Rate. A pulse rate of 60 to successful instrumentation. Both the signal
pulses to 100 pulses per second will be adequate and recording cables must be terminated in their
for most tests. characteristic impedance to minimize cable re-
3.4.1.1.4 Voltage. The magnitude of the flections. It is very important that all cable fit-
voltage pulse must be high enough to obtain a tings be carefully assembled and that lead
66
ANSI / IEEE
DISTRIBUTION AND POWER TRANSFORMERS C57 12.90-1987
-------
SHIELDED TEST TRAILER
--- --
TRANSFORMER UNDER TEST
D U A L B E A M OSCILLOSCOPE
SHORT A S P R A C T I C A L
TRANSFORMER
-- - -
@ 5 0 4 SHUNTTERMINATION
Fig 10
Test Connections for Y Windings
67
ANSI / IEEE
C57.12.90-1987 IEEE GUIDE FOR SHORT-CIRCUIT TESTING OF
------- 1 r-------
SHIELDED TEST TRAILER TRANSFORMER UNDER TEST
D U A L B E A M OSCILLOSCOPE
W/DIFFERENTlAL AMPLIFIER
FRAME
Fig 11
Test Connections for A Windings
both channels can be combined for differential available for the LVI test between short-circuit
response tests. tests is limited, the secondary (inner) windings
The horizontal time base should allow sweep only may be tested. The LVI test of the outer
speeds to 0.5 ps /division. winding may be delayed to the completion of all
3.4.1.4 Constant Voltage Transformer. A short-circuit tests.
regulated voltage source with a 60 cycle sinu- 3.4.2.1 Three-phase Transformer. Fig-
soidal output will aid LVI repeatability. ures 10 and 11 show suggested connections to Y
3.4.1.5 Camera. Provision should be made and A windings.
for photographing the oscilloscope screen. The 3.4.2.2 Single-phaseTransformer. Figure
camera should be adjusted to provide a constant 6 (a)shows the suggested connection to a single-
picture size if overlay of negatives is to be done; phase transformer. The applied pulse is con-
otherwise, no special features are required. In nected between one line terminal and ground.
taking pictures it is to be noted that this type The ground current of the winding is then
of film is relatively slow. For the 0.5 p s l c m measured by recording the voltage across the
sweep pictures, a 6 s to 10 s exposure is usually resistor. Figure 6 (b) shows a differential mea-
required, with normal beam intensity and the f surement of one single-phase unit. Differential
stop adjusted to give a sharp picture. measurements similar to three-phase unit LVI
tests can be made if two or three single-phase
NOTE: Polaroid 4 in x 5 in type 55 P / N film has been
found suitable for photographing the oscilloscope screen. identical units are available.
3.4.2 Test Connections. Both the primary 3.5 Visual Inspection. Visual inspection of the
and secondary windings should be tested to ob- core and coils for movement of conductors or
tain maximum information. When the time insulation, which could impair operation of the
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ANSI / IEEE
C57.12.90-1987 IEEE GUIDE FOR SHORT-CIRCUIT TESTING OF
transformer, will normally require untanking. voltage regulation of the supply circuit or the
Some types of damage to inner windings may capability to maintain constant voltage during
not be detected by visual inspection. Any visible the fault period.
movement should be evaluated for its effect on Major changes in the voltage oscillograms,
the functional capability of the transformer. such as voltage collapse, indicate a n internal
electrical failure if not attributable to external
3.6 Dielectric Tests. Following all short-circuit circuit conditions. Smaller voltage changes dur-
tests, a full set of standard production and other ing the test are usually indicative of the voltage
specified dielectric tests (see ANSI / IEEE regulation of the supply or test circuit.
C57.12.00-1987 [17]) should be performed at the 4.1.2 Leakage Impedance Changes. Leak-
appropriate test levels. It may not be possible to age inductance should be measured between
make complete dielectric tests in the field. Ne- each pair of windings after each short-circuit
gotiations between those responsible for the ap- test. This measurement normally is made a t
plication and for the design regarding test levels least 15 min following the short-circuit test.
and test techniques are suggested. While consensus is that this is not a very sen-
sitive test of short-circuit failure, increases in
inductance are a n indication of winding move-
4. Analysis of Test Results ments. Small increases after each successive test
indicate progressive movement and may be a
4.1 Terminal Measurements prediction of a failure.
4.1.1 Current and Voltage Changes. Any For core-type transformers with concentric
increase or unusual variations greater than 5% windings, small movements in a n axial direction
in the current magnitude as determined from causes small increases in inductance, but move-
the current oscillogram, either during the asym- ment in the axial direction can result in trans-
metrical or symmetrical period, is a potential former failure because of its progressive nature.
indication of an internal electrical or mechani- In general, axial movements increase short-cir-
cal failure. cuit forces, which further increase the move-
External flashovers are usually visible and ment finally resulting in winding collapse or
should be investigated before proceeding with failure of the end-supporting structure. When
further tests. Unusual changes in the magnitude failure detection by low-voltage impulse testing
or waveform as shown on the current oscillo- indicates axial movement, the transformer
gram during the asymmetrical current flow may should then be untanked for core and coil in-
be a n indication of core saturation of a n im- spection.
properly sized measuring current transformer. For core-type transformers with concentric
Current magnitude increases insufficient to op- windings, small movements in the radial direc-
erate the circuit backup protective relays and tion, while causing a n increase in inductance,
not attributable to external circuit conditions may not be of serious consequence. This is par-
indicate a partial-winding insulation break- ticularly true of noncircular windings on a rec-
down, abnormal ground in the winding assem- tangular core form. In this case, the flat side of
bly, partial flashovers or internal discharges, the outer winding tends to bulge outward and
etc. Additional routine electrical tests, such as those of the inner winding tend to move inward
ratio, impedance, core loss, and insulation re- toward the core. This radial movement may
sistance may be necessary for nondisruptive, cause a large change in inductance which, in the
partial, or intermittent failures. general case, may not be critical to the service
An internal core and winding inspection will life of the transformer. For this reason a larger
usually detect electrical failure locations or me- impedance variation during short-circuit testing
chanical deficiencies. is permitted for this type of transformer con-
Transformer impedance changes, voltage reg- struction.
ulation of the supply or system testing source, While changes in impedance are permitted
and conductor heating will, to some extent, under the test code, any change in impedance
cause magnitude reductions on the current os- is acceptable only when the integrity of the in-
cillograms. In most cases, reduced current mag- sulation system is maintained. For this reason,
nitudes, particularly following the decrement it is recommended that complete dielectric tests,
period for the fault current flow, establishes the including impulse tests, be made on trans-
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ANSI / IEEE
DISTRIBUTION AND POWER TRANSFORMERS C57.12.90-1987
formers with impedance changes approaching experience than a defined procedure; however,
the limits of the test code. there are some basic phenomena that seem to
4.1.3 Excitation Current Changes. Exciting be related to types of changes occurring within
current tests should be made at rated voltage the winding. Using a differential circuit, a large
but can be made at reduced voltages when the change in magnitude seems to indicate radial
core is demagnetized before each reduced volt- movements, while shifts in phase seem to indi-
age test. The purpose of this test is to detect cate that one of the legs has moved axially. Cor-
shorts between turns or layers of a winding. In relation of this type of movement or change from
the case of windings with multiple strands, it one record to another depends upon the sensi-
may detect shorts between different strands of tivity of the test setup, and since responses are
different turns. varied between transformers, it is difficult to
Any decrease in exciting current is not con- establish a true base. In general, the following
sidered significant and is probably due to a re- criteria are then used to evaluate the possibility
duction of mechanical strains in the core during of internal damage in conjunction with the other
the test. Any turn short or short between layers diagnostic tests mentioned above.
in power transformer windings will cause a n (1)No LVI change occurs after short-circuit
increase in exciting current for that leg of the test. Figure 14 shows five LVI records super-
core much greater than the 5% permitted by the imposed slightly off time scale to show that am-
test code; however, distribution transformers plitude and phase remained constant through-
with wound-type cores may experience increases out the test.
up to 25% without impairing the function of the (2) Small changes may occur in the LVI test
transformer due to smaller distortions of the from before and after on the first test; however,
core. when no other changes occur, no internal dam-
A short between different strands of different age is indicated (see Fig 15).
turns in a multiple strand winding may also (3) Small changes may occur in LVI, then re-
increase the exciting current for that leg of the store its trace to the original position. Again,
core more than 5% and a failure is again indi- this would indicate no internal damage (see
cated. The increase in exciting current for this Fig 16).
case is dependent on the location of the strand (4) Small changes may occur and continue to
short with respect to the nearest (electrical cir- grow on each subsequent test (see Fig 17). In-
cuit length) mass braze or connection of all ternal damage is increasing and internal in-
strands in that winding. A strand short will re- spection is indicated.
sult in a circulating current in the shorted (5) Any large change that occurs indicates in-
strands determined by the volts per turn on the ternal damage and winding disassembly inspec-
core and the circuit resistance between the tion is indicated (Figs 18 and 19). In using the
strand short and the mass connections of the differential method, it is necessary to analyze
strands. all three of the combination records to deter-
In combination with reductions in exciting mine which winding was involved. Changes in
current by relief of mechanical strains some two or three windings are more difficult to sep-
strand shorts may cause increases in exciting arate and oscillograms of individual winding
current that are not detected as obvious failures. currents are recommended to aid in determining
In cases where a failure is suspected, a confir- which windings are damaged.
mation may be obtained by a comparison of core Winding deformation in the radial direction
loss before and after the short-circuit test. These changes magnitude of the frequency components
core loss tests should be made at rated voltage. of the LVI traces while axial changes seem to
For three-phase units this comparison is best relate to a phase shift. When major axial
made by comparing single-phase core losses on changes occur, the waveform may shift to full
each core leg with proper allowance made for 180".Radial changes seem to maintain the initial
the differences in losses for each leg due to the frequency components, but result in amplitude
dissymmetry of the magnetic circuit. Core loss changes.
for a core leg containing a strand short will usu-
ally increase by at least 25%. 4.2 Visual Inspection
4.1.4 Low-Voltage Impulse Changes. Inter- 4.2.1 Coreform Transformers. Visual in-
pretation of LVI records is more a matter of spection can be most conveniently performed
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ANSI / IEEE
DISTRIBUTION AND POWER TRANSFORMERS C57.12.90-1987
Fig 15
Low-Voltage Impulse Changes
nostic electrical tests to limit the visual inspec- trical damage. Special attention should be given
tion of a tested transformer to the untanked unit to inspecting leads from tap sections and regu-
only. In such cases, the following items should lating windings as these leads are frequently
be thoroughly inspected. difficult to secure. Damage to leads emanating
4.2.1.1.1 Cable Leads and Bus Bars. Ca- from inner windings may warrant disassembly
ble leads or bus bars, or both, should be inspected to facilitate a more detailed inspection. The se-
for mechanical movement or distortion and elec- curing devices for cables and bus bars, such as
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ANSI / IEEE
C57.12.90-1987 IEEE GUIDE FOR SHORT-CIRCUIT TESTING OF
NOTE: Small changes occur in LVI then restore its trace to the original position; see 4.1.4(3)
Fig 16
Low-Voltage Impulse Changes
wood structures, insulators, and cloth ties, be given to conductors at the winding ends,
should be inspected for mechanical damage. crossovers, tapped sections, and that portion of
the winding in and opposite the core window
4.2.1.1.2 Windings. Winding conductors area. Normally, inspection of windings of a
should be inspected for mechanical deformation transformer that has not been disassembled will
and electrical damage. Special attention should be limited to the outer phase windings.
74
ANSI / IEEE
DISTRIBUTION AND POWER TRANSFORMERS C57.12.90-1987
NOTE: Small changes occur in LVI then restore its trace to the original position; see 4.1.4(3)
Fig 16 (Continued)
Low-Voltage Impulse Changes
4.2.1.1.3 Winding Clamping System. ing conductors and not on winding cylinders or
The winding clamping should be inspected for vertical oil-duct spacers,
looseness and relaxation in applied pressure. 4.2.1.1.4Insulation Systems. Inspect the
Where applicable, before and after torque values vertical alignment of key spacers. Where visible,
on clamping bolts should be compared. Inspect insulating collars and winding cylinders should
all metal structures for bending and deflection. be inspected for cracks and evidence of crushing,
Inspect the top and bottom insulating blocks and either of which, if found, may warrant further
spacers for looseness. When possible, ensure that disassembly to permit a more detailed inspection
clamping pressure is exerted on the inner wind- of inner insulating structures and windings. In-
75
ANSI / IEEE
C57.12.90-1987 IEEE GUIDE FOR SHORT-CIRCUIT TESTING OF
Fig 17
Low-Voltage Impulse Changes
spect voltage grading devices, such as static 4.2.1.1.6 Ratio Selector Switches. In-
rings for mechanical or electrical damage, or spect the contacts of on-load and de-energized
both. tap selector switches for evidence of overheating
4.2.1.1.5 Core. Inspect the core, where vis- and misalignment.
ible, for misaligned and temperature discolored 4.2.1.1.7 Auxiliary Transformers and
laminations. The core ground strap should be Reactors. Inspection procedures similar to
inspected for evidence of overheating. those outlined above should be used to inspect
76
ANSI / IEEE
DISTRIBUTION AND POWER TRANSFORMERS C57.12.90-1987
Fig 18
Low-Voltage Impulse Changes
auxiliary transformers, such as series trans- discovered during inspection of the untanked
formers and reactors. unit, it will be necessary to disassemble the un-
4.2.1.2 Inspection of Coreform Trans- tanked unit to permit a more detailed visual
formers that are Disassembled. When speci- inspection of components. Recommended items
fied by those responsible for the application of for inspection after removal of the outer phase
the transformer or when warranted by damage windings are as follows.
77
ANSI / IEEE
C57.12.90-1987 IEEE GUIDE FOR SHORT-CIRCUIT TESTING OF
~ _ _
NOTE: See 4.1.4(5)
Fig 19
Low-Voltage Impulse Changes
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ANSI / IEEE
DISTRIBUTION AND POWER TRANSFORMERS (257.12.90-1987
79
ANSI / IEEE
C57.12.90-1987
Appendix to Part I1
(This Appendix is not a part of ANSI/IEEE C57.12.90-1987, IEEE Standard Test Code for Liquid-Immersed Distribution,
Power, and Regulating Transformers, and IEEE Guide for Short-circuit Testing of Distribution and Power Transformers but
is included for information only.)
(1)Date and location of short-circuit tests (6) Measurements prior to, during, and after
(2) Transformer description and ratings short-circuit tests
(3) Test circuit details and diagrams (7) Test results and evaluation:
(4)Test fault type, connections, duration, (a) Electrical
and number (b) Inspection details
(5) Test procedure details (8) Report and results of final routine and
dielectric tests
80
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