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AbstractThis paper presents the development of an energy- bility of self-powered active suspension control of a truck cab
regenerative damper consisting of a massspring system coupled through an analytical energy balance method and numerical
with a permanent-magnet dc machine, power electronics converter, simulations. This study indicates that sufficient energy is regen-
and a battery. The vibration energy induced in the massspring sys-
tem is converted into battery charge through the dc machine and a erated to supply power for active suspension control. In [10], the
power electronics controller. The latter is a pulse-width-modulated authors utilized the combination of a ball-screw and a brushless
boost-type converter, which enforces a pseudoresistive behavior dc motor in their regenerative suspension system to investigate
between its input terminals through a feedback control scheme feasibility of the concept. In [11], an energy recuperation and
developed in this study. Introducing this pseudoresistive behavior management scheme was presented for automotive suspension
across the input terminals of the dc machine produces the same
effect as a mechanical damper but with an energy-regenerative systems using an H controller. A hydraulic transmission elec-
function. The dynamics of the massspring system coupled with tromagnetic energy-regenerative suspension system was pre-
the linear machine are used to obtain a condition for extracting sented in [12] that combines mechanical, electromagnetic, and
maximum electric power from mechanical vibrations. Experimen- hydraulic components to recycle the vehicles shock energy.
tal results are presented that demonstrate the performance of the In [13], the authors developed a permanent-magnet linear ac-
regenerative damper using a small-scale suspension system test
bed. tuator for an automotive active suspension system. An energy
converter consisting of a dc motor with a step-up chopper was
Index TermsAutomotive electronics, energy conversion, proposed in [14], in which the energy is regenerated from a
energy harvesting, power control, vibrations.
low-speed and low-voltage generator into a high voltage circuit.
However, issues regarding the efficiency and performance of the
power electronics converter were not studied.
I. INTRODUCTION The aforementioned works on regenerative suspension have
ONTROL of mechanical vibrations and flexure has been investigated different topics such as the feasibility and develop-
C an active area of research in the past few years with a wide
range of applications including acoustic noise reduction [1],
ment of electromagnetic machines and mechanisms for energy
conversion. However, they have not addressed power control
hard disk drives [2], flexible robotic arms [3], [4], and mag- for maximum energy capture from vibration waveforms with
netic switch for shunt damping [5], to name a few. These tech- time-varying amplitudes and frequencies. Such waveforms are
niques usually require the use of an external power source to typically present in a vehicular suspension system and depend
achieve vibration damping through active control. In contrast, on the road profile and vehicles dynamic characteristics. To
regenerative damping that constitutes converting the mechan- address the aforementioned issue in power control, we present
ical vibration energy into electric charge is of great interest an energy-regenerative suspension mechanism consisting of a
due to an increasing demand for energy-efficient devices. For power electronics controller that enforces a resistive behavior
low power applications in the range W to mW , the use of at its input terminals through feedback control. Using the pro-
electrostatic, electromagnetic, and piezoelectric transducers as posed scheme, the battery would look like a pure resistor as seen
energy harvesters has been studied by several researchers in- from the inputs of the power electronics circuit, thus, realizing a
cluding [6][8]. Applications involving regenerative vibration damper from the terminals of the electric machine. Furthermore,
damping at higher power levels (200 W1 kW), for example, the damping coefficient of the system can be set and changed in
in automotive systems, are attractive due to their potential to real time.
improve fuel efficiency. In [9], the authors studied the feasi- The organization of this paper is as follows. In Section II, the
model of a two-phase linear permanent-magnet dc machine is
presented. Based on this model, the desired damping force that
must be produced by the dc machine to convert the mechanical
Manuscript received August 24, 2011; revised October 25, 2011; accepted
December 22, 2011. Date of publication February 3, 2012; date of current vibration energy into electric charge is derived in Section III.
version January 10, 2013. Recommended by Technical Editor G. Schitter. This The operating principle of the power electronics circuity and its
work was supported in part by grants from the Natural Sciences and Engineer- pseudoresistive model are presented in Section IV. Based on the
ing Research Council (NSERC) of Canada under the Discovery and Engage
programs. input model of the power converter, an inversion-based feedback
The authors are with Mechatronics Systems Engineering, School of Engineer- control scheme is proposed in Section V. In Section VI, exper-
ing Science, Simon Fraser University, Surrey, BC, V3T 0A3, Canada (e-mail: imental results that evaluate the performance of the proposed
rsabzehgar@sfu.ca; mmoallem@sfu.ca).
Color versions of one or more of the figures in this paper are available online energy-regenerative suspension system are presented. Conclu-
at http://ieeexplore.ieee.org. sions are presented in Section VII.
Digital Object Identifier 10.1109/TMECH.2011.2182203
Pg = Fg z (17)
Fg = i (18)
switching. Thus, ton will be used as the control input that can
be related to the duty cycle, i.e., d = ton /Ts . To this end, let us
define u, a, and y as follows:
2LTs vi,k
u= , a = VB + VD , y= (27)
t2on iL ,k Fig. 6. Block diagram of the proposed control strategy.
where u and a are both positive (u > 0, a > 0). Equations (25)
and (27) result in
av
y=u (28)
a
where v = vi,k .
Now, let us define
u = yd + u (29)
where yd is the desired input resistance of the circuit. Substitut-
ing (29) into (28) results in
v
y = (yd + u) 1 (30)
a
By defining e = yd y and using (30), we have
v v
e = yd u 1 (31)
a a
Fig. 7. Experimental setup of the power electronics circuit and dSPACE con-
Now, let us take the control input u as follows: troller.
1
v v
u = 1 w + yd (32)
a a generated by a PWM signal with the duty cycle determined by
the controller.
where w is the output of a PI controller given by
w = Kp e + KI edt (33) VI. EXPERIMENTAL SETUP AND RESULTS
To evaluate the performance of the system experimentally,
Substituting (32) into (31) and using (33) results in the circuit shown in Fig. 4 was implemented by using the fol-
lowing components: Q1 , Q2 : N-channel MOSFETs, 75 V, 90 A
(Kp + 1)e + KI edt = 0 (34) (IRFP2907) with internal diodes D3 and D4 ; D1 , D2 : Schot-
tky diodes, 60 V, 20 A (MBR4060WT); B: Sealed lead acid
Since the coefficients of the PI controller are always positive,
battery, 12 V, 7 Ah; C: Electrolyte capacitor, 100 F, 25 V; L:
KI /(Kp + 1) is always positive, which guaranties that the error
0.1 H; R: 1 k. The dSPACE 1103 embedded computer system
would exponentially converge to zero. It should also be noted
(from dSPACE, Inc.) was used to control the power electronics
that the above ratio specifies the convergence speed of the con-
circuit in the MATLAB/SIMULINK environment. Fig. 7 shows
troller. By increasing this value reasonably, the controller is able
the experimental setup consisting of the power electronics cir-
to compensate the uncertainties caused by the nonlinear term on
cuity, battery, and the dSPACE controller. The power electronics
the input resistance given by (25). However, if the KI /Kp ratio
interface was connected to the massspring test rig attached to a
is increased too much it may have a destabilizing effect due to
mechanical shaker, as depicted in Fig. 8. The massspring exper-
unmodeled dynamics. This ratio is set to 4000 (KI = 40, and
imental setup consists of four parallel springs and a dc machine
Kp = 0.01) for the experimental setup used in this study.
(LinMot P01-37 120) with motor constant = 25.8 N/A
The control law is then obtained by substituting (32) into (29)
which isolates the mass from base excitations. The sprung mass
as follows:
1 was 5.4 kg; the stiffness of each spring was 2.3 kN/m, resulting
v v in a total stiffness of Ks = 9.2 kN/m; and the damping coeffi-
u = yd + 1 w + yd (35)
a a cient of the system was measured as Cs = 445.8 Ns/m using a
time-domain excitation and observing the decay.
which can be further simplified to
The slider of the linear motor is a bar magnet connected to
a the mechanical shaker and isolated from the stator winding of
u= (yd + w) (36)
av the dc machine through the massspring system. The shaker can
The value of the duty cycle d is then calculated using (27) be excited with motion profiles containing different frequencies
and u given by (36) at each sampling time. Fig. 6 illustrates in the range 620 Hz. In the experiments, the shaker was set to
the control system block diagram in which the control input is oscillate at 6 Hz with an acceleration amplitude of 0.12g, where
730 IEEE/ASME TRANSACTIONS ON MECHATRONICS, VOL. 18, NO. 2, APRIL 2013
VII. CONCLUSION
In this paper, a boost-type converter along with a feedback
control strategy were proposed and implemented on an energy-
regenerative suspension system test bed. It was shown that to
transfer the maximum power to the load, there must be a re-
sistive relationship between the input voltage and current of
the power electronics interface. A boost converter circuit along
with a feedback control strategy were proposed to enforce a
pseudoresistive behavior between the dc machine output termi-
nals. Furthermore, performance of the suspension system test
bed was evaluated through experimental studies. The results in-
dicate that the boost circuit and proposed feedback controller
can successfully provide regenerative damping for mechanical
vibrations with high-efficiency power conversion for the boost
Fig. 11. Amplitude of the relative displacement versus the desired input re- converter.
sistance of the converter.
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732 IEEE/ASME TRANSACTIONS ON MECHATRONICS, VOL. 18, NO. 2, APRIL 2013
[16] K. Rhinefranka, E. B. Agamloha, A. von Jouannea, A. K. Wallacea, Mehrdad Moallem received the B.Sc. degree from
J. Prudella, K. Kimblea, J. Aillsa, E. Schmidta, P. Chanb, B. Sweenyb, and Shiraz University, Shiraz, Iran, in 1986, the M.Sc. de-
A. Schachera, Novel ocean energy permanent magnet linear generator gree from Sharif University of Technology, Tehran,
buoy, Int. J. Renewable Energy, vol. 31, no. 9, pp. 12791298, 2006. Iran, in 1988, both in electrical and electronic engi-
[17] LinMot Data Book, Industrial Linear Motors Datasheet, 15 ed., Elkhorn, neering, and the Ph.D. degree in electrical and com-
WI, [Online]. Available: www.linmot.com (last accessed Jan. 2012). puter engineering from Concordia University, Mon-
[18] L. Huber, Y. Jang, and M. Jovanovic, Performance evaluation of bridge- treal, QC, Canada, in 1997.
less PFC boost rectifiers, IEEE Trans. Power Electron., vol. 23, no. 3, From 1998 to 1999, he was a Research and Devel-
pp. 13811390, May 2008. opment Engineer at Duke University, Durham, NC.
[19] R. W. Erickson and D. Maksimovic, Fundamentals of Power Electronics, From 1999 to 2007, he was an Assistant, and then an
2nd ed. New York: Springer-Verlag, 2001. Associate Professor in the Department of Electrical
[20] L. Zuo, J.-J. E. Slotine, and S. A. Nayfeh, Model reaching adaptive control and Computer Engineering, The University of Western Ontario, London, ON,
for vibration isolation, IEEE Trans. Control Syst, Technol., vol. 13, no. 4, Canada. Since 2007, he has been with the Mechatronics Systems Engineering
pp. 611647, Jul. 2005. Program, School of Engineering Science, Simon Fraser University, Surrey, BC,
Canada. He has authored or coauthored extensively in the aforementioned areas
and is the coauthor of four technical books on vibration control using piezoelec-
tric transducers, control of flexible robots, medical robotics, and wind energy
conversion. His current research interests include control applications, in partic-
ular, control of structurally flexible systems, power electronic control for energy
conversion, smart sensors and actuators, and embedded real-time computing.
Reza Sabzehgar received the B.Sc. degree in elec-
trical and electronic engineering in 1998 and the
M.Sc. degree in electrical and control engineering
in 2001 from Amirkabir University of Technology
(Tehran Polytechnic), Tehran, Iran. He is currently
working toward the Ph.D. degree in the School
of Engineering Science, Simon Fraser University,
Surrey, BC, Canada.
From 2001 to 2008, he was an Instrumentation
and Control Engineer in the petroleum industry in
Iran. Since 2008, he has been a Research Assistant
with Mechatronics Systems Engineering, Simon Fraser University. His cur-
rent research interests include control systems in mechatronics applications, in
particular, power converters control for energy harvesting from renewable
energy sources.