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KH200A Computer operation manual 1

KH200A Dry Cleaner Computer

Operation Manual
KH200A Computer operation manual 2
KH200A Computer operation manual 3

Content

I. SUMMARY OF KH200A COMPUTER CONTROL PANEL 1


II. INTRODUCTION TO PICTURES AND ALL PARTS 2
1. Interface process 2
2. Introduction to interfaces 2
3. Washing key operation 6
4. Switching value input terminal list 10
5. Temperature probe list 11
6. Serial-port communication list 11
7. Output terminal list 11
III. WASHING OPERATION 13
1. Power-on startup 13
2. Manual operation 13
IV. PROGRAMMING METHOD 17
1. Programming, modification and consulting 17
2. Examples for programming: 17
V. PARAMETERS SETTING 19
1. Parameters Setting 19
VI. TROUBLESHOOTING 27
1. Trouble list 27
2. Q&A 32
3. Errors which may occur during the process of operation and solutions 32
KH200A Computer operation manual 4
VII. ATTACHMENTS 33
1. Attachment 1 33
3. Attachment 3 34
KH200A Computer operation manual 5

I. Summary of KH200A Computer Control Panel

KH200A computer control panel

KH200A computer control panel is designed and manufactured for full automatic dry cleaner. The computer works stably and reliably, with perfect functions; it has 16 ways of
switching valve input, 24 ways of relay output, and can control 3 ways of temperature simultaneously; furthermore, KH200A computer applies liquid crystal display, and has good man
machine dialogue; the liquid crystal display can show the working condition of the machine immediately, and nixie tube shows the temperature. The operating modes of each key are
indicated by LEDs, which helps to monitor the optimum condition of machine operation. The touch panel is well-sealed, waterproof, dustproof and anticorrosive, and the life of keys
reaches 1 million times or more. The computer provides manual and automatic working modes, and there is perfect interlock function between keys for manual operation to avoid
maloperation. In automatic mode, the needed 15 programs may be coded freely; when you want to run programs, only press Start Program key, and the whole washing process will be
completed automatically.

KH200A computer controlled dry cleaner still has the following characters:
Manual operation can be timed;
Chinese or English interface can be set;
Advance high-speed built-in microprocessor is applied, with high operation speed;
The main board applies SMT surface mounting technology, with compact structure, low thermal value and strong antijamming capability;
Difference technology is applied for communication, and data communication of the main assistant board can be easily realized only with a single wire, for convenience
of installation and disassembly of the controller;
The display part applies liquid crystal display, which has clear display;
Assistant board applies relay output, and no intermediate relay is needed, which reduces trouble spots and the difficulty of check and repair;
It has trouble statistic function, and may be applied to analyze the unstable part of the machine, so as to improve the performance;
If a right key is pressed, the loudspeaker will give out sound once, if a wrong key is pressed, the loudspeaker will give out sound twice to alarm;
In automatic operation, manual method can also be used to directly alter the working hours in the current step, and it is unnecessary to stop the machine;
The longest extract protection time will prevent damage to clothes due to prolonged extract time;
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During the process of operation, the actual temperature and set temperature can be examined at any time, and the set temperature can be altered.
The pipeline of the machine is shown directly on the panel, so as that operators are easy to learn and operate;
Many parameters inside, which allows manufacturers to select setting before leaving factory, and password protection function is provided.

II. Introduction to Pictures and All Parts


1. Interface process

Start machine

Startup
interface
Password input
interface
Manufacturer setting
interface

Standby
Option setting interface
interface

Manual Automatic program User setting


interface selection interface interface

Run program Programming User option setting


interface interface interface

2. Introduction to interfaces

(1). Startup interface


After power is on, countdown of ten seconds, software version number and machine serial number will be shown immediately. Enter correct password 3 seconds after
pressing Setup key, it will enter into manufacturer setting interface. After ten seconds, it will enter into standby interface.
KH200A Computer operation manual 7
DM200AMULTIF01C
8 Ver X.XX
Temperature: no display.
Action LED: no display.
Prog LED: no display.
Level LED: no display.

(2). Password input interface


When entering into password input interface, the first line on the liquid crystal display will show please enter password, and the second line will show the password you
enter, which is denoted with . Press ESC to backspace and delete. Press Enter to confirm.

Please enter password


********
Temperature: no display.
Action LED: no display.
Prog LED: no display.
Level LED: no display.

(3). Manufacturer setting interface


When entering into manufacturer setting interface, the first line on the liquid crystal display will show manufacturer setting, and the second line will show the option to
select currently. Select with and . Press Enter to enter into option setting interface. Press Esc for 3 seconds to escape.

DM200AMULTIF01C
1>Recover to manufacturer setting
Temperature: no display.
Action LED: no display.
Prog LED: no display.
Level LED: no display.
KH200A Computer operation manual 8

(4). Option setting interface


When entering into option setting interface, the first line on the liquid crystal display will show option, and the second line will show the set option and set value of the
option. Select with and. Set with +and-. Press Setup, the currently set value will recover to the default value. Press Esc to escape.

5>Level control
Low level: 8
Temperature: no display.
Action LED: no display.
Prog LED: no display.
Level LED: no display.

(5). Standby interface


When entering into standby interface, the first line on the liquid crystal display will show four options to allow user to select. Or directly pressSetupto enter correct
password to enter into user setting interface, and press Start Programto enter into manual interface. Press Progto enter into automatic program selection interface.

Manual Auto
Setting Communication
Temperature: show distillation temperature, and the distillation LED is lighted. switch to other temperatures.
Action LED: no display.
Prog LED: no display.
Level LED: no display.

(6). Manual interface


When entering into manual interface, the first line on the liquid crystal display will show speed (which will not be shown when frequency conversion motor is not used),
manual and time, and the second line will show operation information. Press ESCto stop all actions if there are actions of washing, or it will return to standby interface.
Press Stop to stop all actions.

Manual 2114
Door is open, and lock is not locked
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Temperature: show distillation temperature, and the distillation LED is lighted. Press to switch to other temperatures. Press Temperature +and Temperature -to
enter into setting temperature.
Action LED: lighted depending on operation condition.
Level LED: set levels (H, M, L) are lighted, the LED will flash to show the current value. If the current value is equal to the set value, the LED will flash.
PressingLevelmay alter the set value.
Prog LED: no display.

(7). Automatic program selection interface


When entering into automatic program selection interface, the first line on the liquid crystal display will show automatic program selection, and the second line will
show user program name for selection by users. Move with and , and press Start Programto enter into run program interface. PressSetupto enter into
programming selection interface. Press ESCto return to standby interface.

Automatic program
selection
Program name: user defined
Temperature: show the total time of the current program.
Action LED: no display.
Level LED: no display.
Prog LED: lighted.

(8). Run program interface


When entering into run program interface, the first line on the liquid crystal display will show speed (which will not be shown when frequency conversion motor is not
used), automatic, and time of step, and the second line will show operation information. Press Progto show the current step. Press ESCto delay the current action;
Pause countdown, and pressESCin this time to quit the program, and press Enterto continue operation. Press Stopto force to quit run program interface and return to
automatic program selection interface. Press and to move steps. Press Setupto set the time of current step.

Automatic 2114
Drain inlet tank 2
Temperature: show distillation temperature, and the distillation LED is lighted. Press to switch to other temperatures. Press Temperature +and Temperature -to
enter into setting temperature.
Action LED: lighted depending on operation condition.
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Level LED: set levels (H, M, L) are lighted, the LED will flash to show the current value. If the current value is equal to the set value, the LED will flash. Pressing Level
may alter the set value.
Prog LED: display in flashing manner in the mode of program delay status.

(9). Programming interface


When entering into programming interface, the first line on the liquid crystal display will show speed (which will not be shown when frequency conversion motor is not
used), programming and time of step, and the second line will show operation information. Press and to move steps. PressSetup, the time of step will be shown in
reverse video, and , , +and can be used to set time. Press Setupagain to recover to normal. PressProgto show the current step.

Programming 2114
Drain inlet tank 2
Temperature: show distillation temperature, and the distillation LED is lighted. Press Temperature +and Temperature-to switch to other temperatures. Press to
enter into temperature setting interface.
Action LED: lighted depending on operation condition.
Level LED: set levels (H, M, L) are lighted. PressingLevelmay alter the set value.
Prog LED: correspond toProg.

(10). Alarming interface


When machine fails, it will enter into alarming interface.
When entering into alarming interface, the first line on the liquid crystal display will show error information, and the second line will prompt operation. Buzzer will alarm
and cut off all outputs.

#14 low speed fan overloaded


Enter to confirm
Temperature: show distillation temperature, and the distillation LED is lighted. Press Temperature +and Temperature -to switch to other temperatures. Pressto
enter into temperature setting interface.
Action LED: lighted depending on operation condition.
Level LED: set levels (H, M, L) are lighted, the LED will flash to show the current value. If the current value is equal to the set value, the LED will flash. Pressing Level
may alter the set value.
Prog LED: correspond toProg.
Press Enter for deadening, and pressESCto escape or pressEntryto retry in this time.
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#14 low speed fan overloaded


Enter to retry
Temperature: show distillation temperature, and the distillation LED is lighted. Press Temperature +and Temperature -to switch to other temperatures. Pressto
enter into temperature setting interface.
Action LED: lighted depending on operation condition.
Level LED: set levels (H, M, L) are lighted, the LED will flash to show the current value. If the current value is equal to the set value, the LED will flash. Pressing Level
may alter the set value..
Prog LED: correspond toProg.

3. Washing key operation

(1). All keys will be described as follows:


Key Name of Key Function
In the mode of manual operation interface, the current
operation will be stopped if this key is pressed;
STOP
In the mode of run program interface, the current
operation program will be stopped if this key is pressed;
In the mode of program selection interface when door
Start
is closed, the selected program will be implemented if
Program this key is pressed;
Press this key to modify time and step;
In programming interface, pressto delete the current
- step;
In programming interface, pressing + and
simultaneously will delete the whole program;
Press this key to modify time and step;
In programming interface, press +to add a step;
+ In programming interface, pressing + and
simultaneously will delete the whole program;
This key is used to move the selected option;
It is used to switch and modify second, minute
and hour when time is modified;
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In programming interface, press this key to move step;
This key is used to move the selected option;
It is used to switch and modify second, minute

and hour when time is modified;
In programming interface, press this key to move step;

ESC This key is used to escape to the previous interface;

In standby interface, press this key to enter into


automatic program selection interface;
In run program interface, press this key to enter into
Prog pause condition, and press again to recover; it is
automatic condition if the LED is lighted, and it is non-
automatic condition if the LED is put out;

Setup This key is used to set functions;

This key is used to confirm certain information, function


Enter or value;
Temperature In temperature setting interface, this key is used to
Temperature modify the set value;
- If not in temperature setting interface, this key is used
to move temperature option;
Temperature In temperature setting interface, this key is used to
Temperature modify the set value;
+ If not in temperature setting interface, this key is used
to move temperature option;
Temperature If not in temperature setting interface, this key is used
Temperature to enter into temperature setting interface;
In temperature setting interface, this key is used to quit
temperature setting interface;
Outlet Tank I Outlet Tank 1 key: press this key to open the valve of
Outlet Tank 1; it works when the LED is lighted, and it
stops when the LED is put out;

Inlet Tank I Inlet Tank 1 key: press this key to open the valve of Inlet
Tank 1; it works when the LED is lighted, and it stops
when the LED is put out;
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Outlet Tank II Outlet Tank 2 key: press this key to open the valve of
Outlet Tank 2; it works when the LED is lighted, and it
stops when the LED is put out;

Inlet Tank II Inlet Tank 2 key: press this key to open the valve of Inlet
Tank 2; it works when the LED is lighted, and it stops
when the LED is put out;

Outlet Tank III Outlet Tank 3 key: press this key to open the valve of
Outlet Tank 3; it works when the LED is lighted, and it
stops when the LED is put out;

Inlet Tank III Inlet Tank 3 key: press this key to open the valve of Inlet
Tank 3; it works when the LED is lighted, and it stops
when the LED is put out;

Distillation key: press this key to open the valve of


distillation, (this key may work no matter in the manual
or automatic modes, and it will not influence this key to
open and close the door)
Distillation This key can work only when the distillation temperature
is lower than the set temperature;
When distillation temperature is higher than the set
temperature, this key will cease working; it works when
the LED is lighted, and it stops when the LED is put out;
Solvent Pump key: press this key, the solvent pump will
work, however, this key will not work unless solvent
Solvent Pump pipeline valve is open and the pipeline is unobstructed; it
works when the LED is lighted, and it stops when the
LED is put out;
Inlet Distillation Inlet Distillation Tank key: press this key to open the
Tank valve of inlet distillation tank;
When distillation level is full, it is not allowed to press
this key; it works when the LED is lighted, and it stops
when the LED is put out;
Filter 1 for
Clean and Drain Centrifugal Filter Motor 1 key: press this key, and the
centrifugal filter motor 1will work; it works when the
LED is lighted, and it stops when the LED is put out;
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Inlet Filter 1 Inlet Filter 1 key: press this key to open inlet filter valve
1; it works when the LED is lighted, and it stops when
the LED is put out;
Filter 2 for
Clean and Drain Centrifugal Filter Motor 2 key: press this key, and the
centrifugal filter motor 2 will work; it works when the
LED is lighted, and it stops when the LED is put out;

Inlet Filter 2 Inlet Filter 2 key: press this key to open inlet filter valve
2; it works when the LED is lighted, and it stops when
the LED is put out;
Inlet Cylinder Inlet Cylinder key: press this key to open inlet cylinder
valve; it works when the LED is lighted, and it stops
when the LED is put out;
Extract Extract key: press this key for 2 seconds of delay to
began extract;
This key will not work unless oil return pipeline valve is
opened and retroact pipeline is unobstructed;
This key is interlocked with Washing key, and Washing
key will not work before this key stops working and
delays for 60 seconds;
The LED of Extract key will flash in the process of delay;
The longest continuous working time of this key is 6
minutes, if it surpasses 6 minutes, extract will stop
automatically (different values can be set for different
time depending on different types);

It works when the LED is lighted, and it stops when the


LED is put out;

Standard Standard Washing key: after delay of 2 seconds,


Washing corotational and counterrotational standard washing will
start, which works 11 seconds and breaks for 4 seconds;
(Different values can be set depending on different types)

It works when the LED is lighted, and it stops when the


KH200A Computer operation manual 15
LED is put out;

Soft Washing Soft Washing key: after delay of 2 seconds, corotational


and counterrotational standard washing will start, which
works 8 seconds and breaks for 6 seconds;
(Different values can be set depending on different types)

it works when the LED is lighted, and it stops when the


LED is put out;

Automatic Soft Washing key: 1) when drying control is for ball


Drying Control float, this key is used to show the condition of drying
float in manual mode. Press this key, the LED of this key
will flash quickly when ball float sinks, the LED of this
key will flash slowly when ball float rises;
This key may be used to control drying time in automatic
operation (refer to Chapter IV Programming and
Automatic Operation);
2)When drying control is for temperature difference,
press this key in drying, the system will delay for 3
minutes to check the actual temperature of refrigeration
and drying; when the difference between the two is less
than drying ending temperature difference, automatic
drying will end;

It works when the LED is lighted, and it stops when the


LED is put out;
Drying and Drying and Heating key: press this key to begin heating
Heating and open high speed fan, the LED of this key will flash
when drying temperature reaches the upper limit of
drying, the key heating unit will close automatically, and
only the assistant heating pump continues to work;
If this key has not worked with the high-speed fan for
three minutes (settable), stop this key.

It works when the LED is lighted, and it stops when the


LED is put out;
KH200A Computer operation manual 16
Refrigeration Refrigeration key: for close-style type, press this key, and
the refrigeration system will work (compressor and
refrigeration valve are open) and open high speed fan;
For open-style type, press this key to open exhaust fan to
release odor;
When this key works simultaneously with Drying and
Heating key, the computer will automatically open
assistant heating of the heat pump;
For close-style type, this key cannot work by itself for
more than 7 minutes, or this key may stop automatically;
It works when the LED is lighted, and it stops when the
LED is put out;
In manual mode: this key has operation stopping delay
parameters (settable), press this key in operation,
refrigeration will end, if delay time fails to expire (the
LED is flashing), the next refrigeration cannot be started
immediately, and the next refrigeration can be started
only in expiration of delay.

High Speed Fan High Speed Fan key: press this key, and the high speed
fan will work, which is interlocked with the low speed
fan; it works when the LED is lighted, and it stops when
the LED is put out;

Low Speed Fan


Low Speed Fan key: press this key, and the low speed fan
will work, which is interlocked with the high speed fan; it
works when the LED is lighted, and it stops when the
LED is put out;

Outlet Cylinder key: press this key to open outlet cylinder


Outlet Cylinder valve; it works when the LED is lighted, and it stops
when the LED is put out;

Solvent Cooling: press this key to open Pipeline


Solvent Cooling Refrigeration Valve A; it works when the LED is lighted,
and it stops when the LED is put out;
KH200A Computer operation manual 17
Level Selection Level Selection: select level at high, middle and low; the
LED of the current level will flash, and the LED of set
level will be lighted;
Cylinder Door
Lock Cylinder Door Lock: switch of cylinder door; it works
when the LED is lighted, and it stops when the LED is
put out;

4. Switching value input terminal list


Input Common
Function
Terminal Terminal
JP2-1 Common input terminal
JP2-2 JP2-1 Door switch
JP2-3 JP2-1 Emergency stop switch
JP2-4 JP2-1 Distillation door switch
JP2-5 JP2-1 Automatic drying float
JP2-6 JP2-1 Pressure of Filter 1
JP2-7 JP2-1 Pressure of Filter 2
JP2-8 JP2-1 High pressure of compressor
High level of distillation tank/(low pressure of
JP2-9 JP2-1
compressor)
Connected to
JP2-10 Common input terminal
JP2-1
Input Common
Function
Terminal Terminal
Connected to Common input terminal
JP3-1
JP2-1
Corotational and counterrotational washing
JP3-2 JP3-1
motor overloaded
JP3-3 JP3-1 High speed dewatering overloaded
JP3-4 JP3-1 Liquid pump overloaded
JP3-5 JP3-1 Refrigeration overloaded
JP3-6 JP3-1 Fan overloaded
JP3-7 JP3-1 Cleaning filtration 1 overloaded
KH200A Computer operation manual 18
JP3-8 JP3-1 Cleaning filtration 2 overloaded
JP3-9 JP3-1 Distillation heating pipe overloaded
Connected to Common input terminal
JP3-10
JP2-1

5. Temperature probe list


Notes: 2 ways of temperature probe remain unused.
Input
Probe Function
Terminal
JP8-1
Standby Standby temperature probe
JP8-2
JP8-3
TEMP4 Standby temperature probe
JP8-4
JP8-5
TEMP3 Distillation temperature probe 0-150
JP8-6
JP8-7
TEMP2 Refrigeration temperature probe 0-100
JP8-8
JP8-9
TEMP1 Drying temperature probe 0-100
JP8-10

6. Serial-port communication list


Input
Function
Terminal
RS485+ Serial-port communication
RS485- Serial-port communication

7. Output terminal list


Notes: JP7 output terminal remains unused.
Output Common
Function
Terminal Terminal
JP4-1 Common output terminal
JP4-2 JP4-1 Valve of Outlet Tank 3
JP4-3 JP4-1 Valve of Outlet Tank 2
JP4-4 JP4-1 Valve of Outlet Tank 1
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JP4-5 JP4-1 Liquid pump
JP4-6 JP4-1 Air exhaust valve
JP4-7 JP4-10 High speed dewatering
JP4-8 JP4-10 Counterrotation
JP4-9 JP4-10 Corotation
JP4-10 Common output terminal
Output Common
Function
Terminal Terminal
JP5-1 Common output terminal
JP5-2 JP5-1 Inlet distillation tank
JP5-3 JP5-1 Door lock
JP5-4 JP5-1 Distillation
JP5-5 JP5-1 Compressor motor
JP5-6 JP5-10 Drying
JP5-7 JP5-10 High speed fan
JP5-8 JP5-10 Outlet cylinder
JP5-9 JP5-10 Inlet cylinder
JP5-10 Common output terminal
Output Common
Function
Terminal Terminal
JP6-1 Common output terminal
JP6-2 JP6-1 Distillation door switch
JP6-3 JP6-1 Filtration motor 2
JP6-4 JP6-1 Valve of inlet filter 2
JP6-5 JP6-1 Filtration motor 1
JP6-6 JP6-10 Valve of inlet filter 1
JP6-7 JP6-10 Valve of Inlet Tank 3
JP6-8 JP6-10 Valve of Inlet Tank 2
JP6-9 JP6-10 Valve of Inlet Tank 1
JP6-10 Common output terminal
Output Common
Function
Terminal Terminal
JP7-1 Common output terminal
JP7-2 JP7-1 Output standby
JP7-3 JP7-1 Output standby
KH200A Computer operation manual 20
JP7-4 JP7-1 Output standby
JP7-5 JP7-1 Output standby
JP7-6 JP7-10 Output standby
JP7-7 JP7-10 Refrigeration valve D
JP7-8 JP7-10 C Heat pump C
JP7-9 JP7-10 Pipeline refrigeration valve A
JP7-10 Common output terminal
KH200A Computer operation manual 21

III. Washing Operation


1. Power-on startup
After switching on the main switch of the machine, the liquid crystal display will show
8 Ver X.XX
KH200A-TY-F01C

And delay for 10 seconds, the computer will check whether there is a setting of motor, mode and type, if there is no setting, the liquid crystal display will show:

#21 Machine type not


set
Enter to confirm

At this time, user shall enter into setting parameters mode according to the tips on the liquid crystal display or with reference to Chapter V Parameters Setting and
Modification, and set motor and type again. Then, the computer will enter into operating mode.

In case of any abnormities in self-check, an alarm will be given, and the liquid crystal display will show tips; refer to Chapter VI Troubleshooting to remove the troubles.

2. Manual operation

(1). Preparation before washing


Before washing, open the steam valve first (for electrical heating type, the level of electrical steam generator for drying and distillation shall be checked, and add enough
distilled water in case of any insufficiency), open cooling water supply valve, and open compressed air supply valve.
In order to guarantee drying speed when clothes are first washed in winter, the machine shall be preheated; to do so, open the following two keys
High Drying and
speed fan heating

After the temperature in air passage reaches 25C (which can be read from the measured value of drying temperature in temperature setting display), close the above two
keys.
KH200A Computer operation manual 22
Then open the cylinder door and load clothes after completing the above tasks.

(2). Lock door


Start the cylinder door lock key first, and lock the cylinder door, and then operate manually; (except distillation key).

(3). Feed solvent


Select washing key according to the varieties of clothes, and then select the liquids in the tanks according to washing requirement; set high or low level, open inlet
cylinder key, and open solvent pump key, and the machine will begin to feed solvent;
For example, if outlet tank I adds liquid to high level for standard washing, the following keys will be started:

(4). Washing
It is divided into filtration circulation washing and lesser circulation washing according to the difference of circulation modes of Stoddard solvents.
Filtration circulation washing: cylinder button collector solvent pump filter cylinder
For example, the following keys shall be started for filtration circulation standard washing:

Lesser circulation washing: cylinder button collector solvent pump cylinder


For example, the following keys shall be started for lesser circulation standard washing:

(5). Drain
It is divided into two modes to discharged to solvent tank and discharged to distillation tank according to the difference of cleaning degree of solvent.
Discharged to solvent tank: cylinder button collector solvent pump solvent tank
KH200A Computer operation manual 23
For example, the following keys shall be started to discharge liquid to Tank 1:

Discharged to distillation tank: cylinder button collector solvent pump distillation tank
For example, the following keys shall be started to discharge liquid to distillation tank:

Caution: draining time shall not be too short or too long, which will not be less than 1 minute and more than 2 minutes.

(6). Extract
The draining path of extract is the same to the draining path;
For example, the following keys shall be started to extract to Tank 1:

(7). Extract delay


Close all keys for extract, and delay 60 seconds at least to wait for the stop of cylinder rotation;

(8). Loosen clothes


Start washing key for about 30 seconds to loosen the extracted clothes;

(9). Drying
Start the following keys first
KH200A Computer operation manual 24

Preheat for tens of seconds, and then start refrigeration key after the temperature in cylinder rises a little.

Now the heat pump and refrigeration system will work


automatically;

Caution: in the process of drying, different drying temperatures will be set through temperature setting display according to the varieties of clothes.

(10). Cooling and releasing odor


Start high speed fan and refrigeration key to complete clothes cooling process;

Caution: cooling time shall not be too long, which shall not surpass 7 minutes, so as to avoid over-low temperature and freeze off the coil pipe in air passage.

(11). Open door to take clothes


After completion of washing, close the door lock key, and open the door to take clothes after the machine automatically delays and exhausts air.

(12). Solvent transmission


Computer control makes the transmission between tanks and from solvent tank to distillation tank very convenient;
For example, the only keys will be started to transmit the solvent in Tank 2 to Tank 1.
KH200A Computer operation manual 25

(13). Solvent cooling


. Cooling of solvent for Tank I

. Cooling of solvent for Tank II

. Cooling solvent during the process of washing

When all the three temperature LEDs are not lighted, the temperature shown on the computer panel is solvent temperature.
KH200A Computer operation manual 26

IV. Programming Method


1. Programming, modification and consulting
In unlocked or door locked, pressProgkey to enter into selecting program mode, and programming, modification and consulting can be conducted to the current
program after selecting program in selection mode.

(1). Programming and modification


PressSetup to enter into programming mode after selecting program or in the mode of browsing, select steps through pressing and , and then press the function
keys to be run; set the time of the current step, and modify set temperature. When the current step is programmed, press key to skip to the next step and program the
next step until the last step is programmed. At last, press Esc to quit programming, and a dialogue box will appear, which inquire you whether to save the program, and you
can escape after making corresponding selection. In programming and modification, if you want to put in a step before the current step, you can press +, and the
computer will automatically put in a empty step for programming, and other steps will move backwards automatically; if you want to delete the current step, you can press-
, and the computer will automatically the current step. Pressing +and simultaneously will make the computer to eliminate the program, which will become a
dummy program.
Caution: a. when computer is set to have level switch, the step to inject Stoddard solvent into cylinder will not stop before the solvent reaches the level, which will not work
according to set time; when computer is set to have no level, the step to inject Stoddard solvent into cylinder will work completely according to set time;
therefore, in programming, please set the time of step to inject Stoddard solvent to be 0 if the machine is set to have level;
b. when computer runs programs, if Automatic Dryingkey is chosen in a step, the working time will depend on automatic drying ball float: if ball float is rising,
the LED of Automatic Dryingkey will flash rapidly, if ball float is falling, the LED will flash slowly, and the current step will not end before the ball float
falls. Therefore, time of this step can be set to be 0 if Automatic Dryingkey is applied in programming.

(2). Inspect program


After selecting program, press Setupto enter into programming mode, and pressandkeys to inspect each step of program;

2. Examples for programming:


(1). Select automatic drying control standard program
Step 1: feed solvent to high 0 second
level from Outlet
Tank 3
Step 2: standard circulation 8 minutes
washing
KH200A Computer operation manual 27
Step 3: back solvent to Tank 1 1 minute

Step 4: extract clothes 2 minutes

Step 5: loosen clothes 30 seconds

Step 6: preheating 30 seconds

Step 7: automatic drying 0


seconds

Step 8: drying fully 4 minutes

Step 9: high speed cool-down 3 minutes

(2). Select timed drying control standard program

Step 1: feed solvent to high 0 second


level from Outlet
Tank 1

Step 2: standard circulation 8 minutes


washing

Step 3: back solvent to Tank 2 1 minute


KH200A Computer operation manual 28
Step 4: extract to Tank 2 2 minutes

Step 5: loosen clothes 30 seconds

Step 6: preheating 30 seconds

Step 7: drying 18 minutes

Step 8: high speed cool-down 1 minute

Operators may conduct programming as required.

V. Parameters Setting
Caution: all parameters have been set before leaving factory; it is not proper to alter meters without special requirement to avoid influence to the normal
operation of the machine.
1. Parameters Setting
Once the computer is power-on, the liquid crystal display will show:

8 Ver x.xx
KH200A-TY-F01C
And 10 seconds will last; the system will request to enter password if Setupis pressed within this 10 seconds.
It will enter into the mode of manufacturer setting, now pressand to select parameter setting option, and press Enterto enter into this option; Now press or
to select parameter, and press +or to modify parameters; Pressing Setupmay recover the set value of this option to the initial value; after completing modification, press
ESCto quit parameters modification; if users have any modification, the machine will inquire whether to save. PressESC again to quit parameter setting function and enter into
normal washing operation.

Setting option is as follows:


1> Recover manufacturer setting: (user-level, debugging-level and factory setting display)
KH200A Computer operation manual 29
Press ENTER to pop up window, then press ENTER to confirm, and quit setting mode; press ESC to cancel
2> Password lock: debugging-level and factory setting display
3> Machine setting: (user-level, debugging-level and factory setting display)
1) motordouble speed motor3-speed motorfrequency control) /debugging-level setting/
2) washing capacity: 15(0~99) kg /debugging-level setting/
3) temperature unit: Celsius degreeFahrenheit degree) /user-level setting/
4) quantity of solvent tanks: 3(2~3) /debugging-level setting/
5) door unlocking delay15 /debugging-level setting/
6) air exhaust valve time: 5(minutes) /debugging-level setting/
7) machine mode: close-style(open-style) /debugging-level setting/
8) extract modeMode 1Mode 2) /debugging-level setting/
Notes: extract mode is applied to the setting of double speed motor to dot extract function, as follows:
Mode 1: corotation, extract
Mode 2: corotation, dot movement (three times, rotation/stop time is settable each time), extract
4> Level control: (user-level, debugging-level and factory setting display)
1) level control: pressure (time|none) /debugging-level setting/
2) reference level: /debugging-level setting/
3) stop-washing level difference: /debugging-level setting/
4) low level: /debugging-level setting/
5) middle level: /debugging-level setting/
6) high level: /debugging-level setting/
7) longest injection time: 2 min0~255) /debugging-level setting/
5> Washing program setting (user-level, debugging-level and factory setting display)
1) Standard corotation: 11 sec0~225) /debugging-level setting/
2) Standard stop: 4 sec0~225 /debugging-level setting/
KH200A Computer operation manual 30
3) Standard counterrotation: 11 sec0~225) /debugging-level setting/
4) Soft corotation: 8 sec0~225) /debugging-level setting/
5) Soft stop: 8 sec0~225) /debugging-level setting/
6) Soft counterrotation: 8 sec0~225) /debugging-level setting/
7) Washing speed: 8 0~225) /debugging-level setting/
8) Soft washing speed: 80~225 /debugging-level setting/
6> Drain and extract setting: (user-level, debugging-level and factory setting display)
1) Corotation time: 10 sec0~255 /debugging-level setting
2) Middle speed dewatering time: 30 sec0~255) /debugging-level setting/
3) Longest high speed dewatering time: 8 min0~255) /debugging-level setting/
4) Extract delay: 30 sec0~255 /debugging-level setting/
5) Low speed dewatering speed: 300~255) /debugging-level setting/
6) Middle speed dewatering speed: 300~255) /debugging-level setting/
7) High speed dewatering speed: 300~255) /debugging-level setting/
8) Alarming level: 80~100) /debugging-level setting/
7> Filter setting: (user-level, debugging-level and factory setting display)
1) Quantity of filters: 2(1~2) /debugging-level setting/
2) Filter 1: centrifugalclip-style, carbon powder, N/A) /debugging-level setting/
3) Filter 2: centrifugalclip-style, carbon powder, N/A) /debugging-level setting/
4) Times of operation: 30(1~100) /debugging-level setting/
5) 1 cleaning filtration time: 30(1~100) /debugging-level setting/
6) 2 cleaning filtration time: 10(1~100) /debugging-level setting/
7) 3 cleaning filtration time: 20(1~100) /debugging-level setting/
8) refrigeration ending delay:80-20 minutes
/debugging-level setting/
KH200A Computer operation manual 31

8> Drying setting: (user-level, debugging-level and factory setting display)


1) Lowest refrigeration temperature: 0 0~60 N/A) /debugging-level setting/
2) Drying alarming: 75 0~100N/A /debugging-level setting/
3) Drying setting: 55 0~100N/A / user-level setting /
4) Fan delay: 5 sec0~60 /debugging-level setting/
5) Drying controlfloat (temperature difference) /debugging-level setting/
6) Longest drying time: 30 min0~120N/A) /debugging-level setting/
7) Windless drying: 60 sec0~240N/A /debugging-level setting/
8) Float checkup: 30 sec0~240N/A /debugging-level setting/
9> distillation/drying setting:(user-level, debugging-level and factory setting display)
1) distillation mode: electrical heatingsteam heating) /debugging-level setting/
2) ending temperature: 40 0~200N/A /debugging-level setting/
3) highest temperature: 170 0~200N/A) /debugging-level setting/
4) times of distillation: 50~150N/A /debugging-level setting/
5) longest distillation injection time: 50~150) /debugging-level setting/
6) temperature to open cooling water: 00~200 /debugging-level setting/
Notes: when this item is not 0, distillation door lock valve will be applied to cooling water valve, and the cooling water valve is open with
refrigeration; in distillation, the cooling water valve will be open when the current temperature reaches the set temperature.
7) drying pressing temperature: 00~200
/debugging-level setting/
Notes: when this item is not 0, the compressor and cooling water valve will not be open before the current temperature reaches the set
temperature in drying.
8) drying ending temperature difference: 50~99
/debugging-level setting/
KH200A Computer operation manual 32
Notes: when drying control is selected to be temperature difference control, automatic drying will end if the difference between the actual
refrigeration temperature and actual drying temperature in automatic drying is less than this parameter.

10> Temperature input selection: (user-level, debugging-level and factory setting display)
1) refrigeration temperature probe: yesnone) /debugging-level setting/
2) drying temperature probe: yesnone) /debugging-level setting/
3) distillation temperature probe: yesnone) /debugging-level setting/
Notes: when temperature probe setting is not used, the system will not display the temperature corresponding to the probe, and the operation concerned with this
temperature will not be implemented.

11> Valid state of overload input: (user-level, debugging-level and factory setting display)valid when input at close or valid when input at cutoff)
1) motor overloaded: closecutoff) /debugging-level setting/
2) high speed dewatering overloaded: closecutoff) /debugging-level setting/
3) liquid pump overloaded: closecutoff) /debugging-level setting/
4) refrigeration overloaded: closecutoff) /debugging-level setting/
5) fan overloaded: closecutoff /debugging-level setting/
6) cleaning filtration 1 overloaded: closecutoff) /debugging-level setting/
7) cleaning filtration 2 overloaded: closecutoff) /debugging-level setting/
8) distillation tube overloaded: closecutoff /debugging-level setting/.

12> Valid state of control input: (user-level, debugging-level and factory setting display)valid when input at close or valid when input at cutoff
1) door switch: closecutoff /debugging-level setting/
2) emergency stop switch: closecutoff) /debugging-level setting/
3) distillation door switch: closecutoff) /debugging-level setting/
4) drying float: closecutoff /debugging-level setting/
KH200A Computer operation manual 33
5) pressure of filter 1: closecutoff /debugging-level setting/
6) pressure of filter 2: closecutoff /debugging-level setting/
7) pressure of compressor: closecutoff) /debugging-level setting/
8) high level of distillation: closecutoff /debugging-level setting/

13> Frequency converter setting: (user-level, debugging-level and factory setting display)
1) Type of frequency converter: Taida B /debugging-level setting/
2) Communication or not: no /debugging-level setting/
3) number of pole pairs: 10 /debugging-level setting/
4) speed ratio: 6 /debugging-level setting/
5) baud rate 9600bps /debugging-level setting/

14> Dot extract time setting:usable when machine applies double speed motor and extract mode 2 is applied
1) dot extract 1 rotate sec: 20 /debugging-level setting/
2) dot extract 1 stop sec :8 /debugging-level setting/
3) dot extract 2 rotate sec: 20 /debugging-level setting/
4) dot extract 2 stop sec: 8 /debugging-level setting/
5) dot extract 3 rotate sec: 20 /debugging-level setting/
6) dot extract 3 stop sec: 8 /debugging-level setting/

15> Program initialization(user-level, debugging-level and factory setting display)


Press ENTER to pop up window, then press ENTER to confirm, and quit setting mode; press ESC to cancel
KH200A Computer operation manual 34

VI. Troubleshooting
This system has provides perfect trouble detection function, which can conducts real-time testing to various errors of dry cleaner. When errors occur, the computer can
conduct automatic disposal according to the varieties of errors, and show the reasons of errors and solutions. Users may examine and repair the cleaner according to the tips of
the computer.
1. Trouble list
Number and Name of
Causes of Errors
Errors
1. Clothes are excessive, which causes overload. Please load
as per rated washing capacity.
2. Level setting is not correct, which causes excessive
"#06 washing motor
solvent.
overloaded";
3. Voltage is over-low
4. Frequency converter setting not correct
5. Main motor error
1. Tapping valve jammed
2. The air exhaust valve of filter not open
"#07 filter 1 draining error";
3. The lower float of distillation tank seized, and lower level
controller error of distillation tank
1. Drain valve jammed
2. The air exhaust valve of filter not open
"#08 filter 2 draining error ";
3. The lower float of distillation tank seized, and lower level
controller error of distillation tank
1. Draining time is too short
2. Frequency converter setting not correct
"#11 extract motor
3. Button collecting basket jammed
overloaded";
4. Drain valve cannot be opened normally
5. Solvent pump jammed
KH200A Computer operation manual 35
1. Pump body has not been cleaned for long time, which
causes the inside jammed and seized
2. The corresponding valves in pipeline are not opened
"#12 solvent pump
normally
overloaded";
3. Filter has not been cleaned for long time, which causes
jam
4. Idle running for long time
"#13 compressor overloaded";
1. Fan impellers are sized by cilia or other sundries, please
clean up fan impellers and volute casing
"#14 low speed fan 2. Fan motor bearing damaged
overloaded"; 3. Coil-pipe has not been cleaned for long time, which
causes air passage jammed
4. Delay time of high speed fan too short
"#17 emergency stop switch
closed";
1. Automatic drying control unit error
2. Drying air flow abnormal, and fan motor is reverse or cilia
collecting bag has not be cleaned in time
3. Steam pressure insufficient
"#18 drying time too long";
4. Refrigeration system error, and refrigerant insufficient
5. Cooling water insufficient or cooling water temperature
over high
6. Clothes overloaded
1. The magnetic switch of cylinder door damaged, replace
"#20 cylinder door open";
magnetic switch
KH200A Computer operation manual 36
2. The wire from door magnetic switch to computer input
section cut-off, check and replace
3. Error of valid state setting of door magnetic switch, please
enter into setting mode and make a change (contact
distributor)
1. Enter into setting mode and make a change (contact
"#21 machine type not set";
distributor)
1. Exhaust pressure of compressor is over high, cooling
"#22 compressor pressure water is insufficient or cooling water temperature is over
high"; high
2. Adjustment of pressure water control valve is not proper
#23 compressor pressure 1. Lack of fluorine
low"; 2. Adjustment of pressure water control valve is not proper
"#24 drying ball float error"; 1. Drying ball float has risen before the beginning of drying
1. Distillation tank door shall be closed when the machine
works
2. The switch of distillation tank door damaged, replace the
switch
"#25 distillation door open";
3. The wire from door switch to computer input section cut-
off, check and replace
4. Error of valid state setting of door switch, please enter
into setting mode and make a change (contact distributor)
1. The error occurs if current level > extract level in high
"#26 liquid way error";
speed extract
"#28 distillation level
1. Level float error of distillation tank
overflow";
KH200A Computer operation manual 37
1. Level switch fails
2. Level air pipe damaged
3. Level setting not correct
4. Solvent pump jammed
#29 injection time too long";
5. Solvent pump leaked
6. Pipeline valve not open normally
7. Solvent cooling unit jammed
8. Solvent temperature over high
1.Refrigeration system error, which cannot cool down
"#30 drying temperature over-
normally
high";
2. Drying steam valve is leaked or cannot be closed normally
1. Filter motor cannot work for long time
2. Half of solvent shall be let at least before starting filter
"#34 filtration motor 1 motor
overloaded"; 3. Filter drain valve not open normally
4. Bearing damaged
5. Filter bushing worn
1. Filter motor cannot work for long time
2 Half of solvent shall be let at least before starting filter
"#35 filtration motor 2 motor
overloaded "; 3. Filter drain valve not open normally
4. Bearing damaged
5. Filter bushing worn
1. Fan impellers are sized by cilia or other foreign articles,
"#37 high speed fan
please clean up fan impellers and volute casing
overloaded";
2. Fan motor bearing damaged
KH200A Computer operation manual 38
3. Coil pipe has not been cleaned for long time, which
causes air passage jammed
"#38 refrigeration
1. Drying steam valve abnormal
temperature over low";
1. Inspect whether the circuit is well connected
"#41 open circuit of 2. In case that the error remains unsolved:
refrigeration temperature Enter into the tenth option of user setting, set corresponding
probe"; temperature settings as disused, and the system will not give
an alarm
1. Inspect whether the circuit is well connected
2. In case that the error remains unsolved:
"#42 open circuit of drying
Enter into the tenth option of user setting, set corresponding
temperature probe";
temperature settings as disused, and the system will not give
an alarm
1. Inspect whether the circuit is well connected
"#46 open circuit of 2. In case that the error remains unsolved:
distillation tank temperature Enter into the tenth option of user setting, set corresponding
probe"; temperature settings as disused, and the system will not give
an alarm
1. Inspect whether the circuit is well connected
"#56 short circuit of 2. In case that the error remains unsolved:
refrigeration temperature Enter into the tenth option of user setting, set corresponding
probe"; temperature settings as disused, and the system will not give
an alarm
"#57 short circuit of drying 1. Inspect whether the circuit is well connected
temperature probe "; 2. In case that the error remains unsolved:
KH200A Computer operation manual 39
Enter into the tenth option of manufacturer setting or user
setting, set corresponding temperature settings as disused,
and the system will not give an alarm
1. Inspect whether the circuit is well connected
"#61 short circuit of 2. In case that the error remains unsolved:
distillation tank temperature Enter into the tenth option of user setting, set corresponding
probe "; temperature settings as disused, and the system will not give
an alarm
Enter into the first option of manufacturer setting, initialize
"#70 data storage device program again, set machine type and washing capacity
error"; again, and press ESCfor 3 seconds to escape. (Contact
distributor)
Enter into the first option of manufacturer setting, initialize
"#73 data area not program again, set machine type and washing capacity
initialized"; again, and press ESCfor 3 seconds to escape. (Contact
distributor)
Enter into the first option of manufacturer setting, initialize
"#74 parameter check and program again, set machine type and washing capacity
error "; again, and press ESCfor 3 seconds to escape. (Contact
distributor)
Enter into the first option of manufacturer setting, initialize
"#75 parameter super program again, set machine type and washing capacity
kingdom "; again, and press ESCfor 3 seconds to escape. (Contact
distributor)
"#76 automatic program Enter into the first option of manufacturer setting, initialize
check and error "; program again, set machine type and washing capacity
KH200A Computer operation manual 40
again, and press ESCfor 3 seconds to escape. (Contact
distributor)
"#77 temperature input error"; (Contact distributor)
"#78 level input error"; (Contact distributor)
"#79 SW board CPU error"; (Contact distributor)
"#80 clock chip error"; (Contact distributor)
"#81 service life 1 expires "; Your service life expires (contact distributor)
"#82 service life 2 expires "; Your service life expires (contact distributor)
"#83 service life 3 expires "; Your service life expires (contact distributor)
"#94 communication error"; Inspect whether communication line is well inserted
"#98 password input error"; (Contact distributor)

Caution: in case of occurrence of other errors, please contact the distributor in time.
Caution: in case that the above problems reoccur or the errors cannot be removed, please contact the distributor in time.

2. Q&A

(1). Q: Why does the liquid crystal display show door open after I close the cylinder door?
A: 1) Is the contact of micro active switch on door as well as the connection in good condition?
2) Are all protection tubes in good condition?
3) Is the contact of the plugs behind the computer panel in good condition? Damping or not?
4) Is the contact between the connectors of the upper and lower circuit boards in the side of the computer panel in good condition?
5) Is the auxiliary power supply circuit on the relay circuit board in the computer panel in good condition?

3. Errors which may occur during the process of operation and solutions
Errors Causes and Inspection Solution
KH200A Computer operation manual 41

Air compressor not open or


Solenoid valve not active Air pressure shall 0.4Mpa
air pressure over low
Open door lock after closing
There is a pulsating operation
Cylinder door lock cannot pulsation
be opened
Level reference level Operate after draining liquid
Set motor mode again in user
Motor fails to rotate or Set motor mode not correct
setting
rotates incorrectly
Bad motor connection Connect wires

Level display value Impact of washing solution to


Normal
fluctuates level sensor

Temperature probe aging


Temperature display not Replace probe
bad contact of probe
accurate inspect and remove bad contact
connecting terminal
Wrong pressing Normal
Some keys invalid or
incorrect Adjust the condition of touch screen
Touch screen error
again

A certain way of output


Whether in the state of
invalid but corresponding Normal
browsing or programming
icon in reverse video
KH200A Computer operation manual 42

VII. Attachments
1. Attachment 1
KH200A Computer operation manual 43
KH200A Computer operation manual 44

2. Attachment 2

Temperature O P Q R S
1 2 3

U 4 5 6 7
T V
Dry Cool Still

W 8 9
E F G H
C D ESC Prog Setup Enter
A B T3 T2 T1

X
TANK III TANK II TANK I
0
I J K Start
L M N Y Z Stop
Program
STILL T3 T2 T1