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Service Guide Model No : SW-G2.

1 3000

SERVICE GUIDE

KYESYSTEMS CORP.

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Service Guide Model No : SW-G2.1 3000

Revision History

Version Date Change


1.0 16/11/2011 First Release

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Service Guide Model No : SW-G2.1 3000

Table of Contents
Revision History .2
Table of Contents .3
Getting Started .4
Conventions Used in this Guide .......4
Safety Precautions ...4
Chapter 1. How to Handle Defective Returns..5
1.1 Speaker no sound
1.2 Power LED no light
1.3 Headphone no sound
1.4 Bass/Volume no function
Chapter 2. Specifications .10
Chapter 3. Block Diagram .11
Chapter 4. Exploded View 12 & 13
Chapter 5. Part List 14
Chapter 6. Schematic Diagram ..15
Chapter 7. Important Notes 16
7.1 Packing Requirement for Sending the PCB Assembly by Post ..16
7.2 Short of Spare Parts while Repairing a Speaker System 16

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Service Guide Model No : SW-G2.1 3000

Getting Started
Conventions Used in this Guide
Pay Special Attention : Instructions that are important to remember and
may prevent mistakes .

Caution : Information that, if not followed, may result in damage to the


product .

Safety Precautions
The following precautions should be observed in handling the speaker
Described in this guide :
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke,
vibration, excessive dust, salty or greasy air, or other corrosive gases
and fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its
ventilator, as it could result in fatal electric shock or fire .
Place the unit far enough from other equipments for good heat
dissipation .
Disconnect the AC power cord from the AC outlet before performing
any maintenance on the speakers .
Do not perform any maintenance with wet hand .
Prevent foreign substances, such as water, other liquids or chemicals ,
From entering the speakers while performing maintenance procedures
on the speakers .

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Service Guide Model No : SW-G2.1 3000

Chapter 1. How to Handle Defective Returns

Overview

Receiving Defective speakers from


Customers

Function NG
__ __
Analyzing possible malfunction
causes

Function NG Deciding & proceeding the


rectification methods

Function OK

Replace necessary defective parts

Function OK

Return the speakers with proper


repackaging to customers

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Service Guide Model No : SW-G2.1 3000

Problems

Item Problem Description


1.1 Speaker no sound
1.2 Power LED no light
1.3 Headphone no sound
1.4 Bass/Volume no function

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Service Guide Model No : SW-G2.1 3000

Attention

Please follow the numbered sequence marked within parenthesis given in individual Flow

chat, in that this is the best-recommended sequence to rectify the problems.

1.1 One or more channels no sound (Line in/Audio in jack no function)

Problem
Speaker no sound

Analyze Speaker cable disconnect,


Component cold Defective
JK_IN_D3.5&
and solder or Short U1,U2,U3,U4
JK1defective or speaker
Circuit &U5,
Identify damaged
Cause

Check solder Check and Reconnect speaker cable or


Solution point on PCBA Replace defective replace defective speaker
IC driver and component

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1.2 Power LED no light

Problem Power LED no light

Analyzer and Defective


Component cold D1,T1A,U1,U2, Power Switch(VR1) or
Identify the Causes solder or Short Q1,TL431 or LED defective
Circuit F4*8

Check solder Check and Replace defective Power


point on PCBA Replace defective Switch or LED
Solutions IC or Fuse

1.3 Headphone no sound

Problem Headphone no sound

Analyzer and
Component cold J4 Phone jack defective
solder or Short
Identify the Causes
Circuit

Check solder Replace defective J4 Phone


point on PCBA jack
Solution

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Service Guide Model No : SW-G2.1 3000

1.4 Bass/Volume no function

Problem Bass/Volume no function

Analyzer and
Component cold VR1 or VR2 defective
solder or Short
Identify the Causes
Circuit

Check solder Replace defective VR1 or


point on PCBA VR2
Solution

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Service Guide Model No : SW-G2.1 3000

Chapter 2. Specifications

NO. Description Unit Specifications


1 Out Power at THD 10%(Sub) W 40
2 Out Power at THD 10%(Sat) W 15
3 Sensitivity(Sub) mV 130 30
4 Sensitivity(Sat) mV 600 60
5 Freq. Response (1KHz -3dB) Hz 23~126
6 Freq. Response (1KHz -3dB) Hz 119~20K
7 Separation dB 40
8 S/N ratio dB 70
9 Hum & Noise (Vol.: max) mV 2

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Chapter 3 Block Diagram

Audio in Power Sw, Tone & Headphone output


LCH & RCH Volume control LCH & RCH

LCH
PRE-Amplifier
Line in
LCH & RCH

Audio
Amplifier IC
TPA3123D2

Mic in Mic out


LCH & RCH LCH & RCH PC
RCH

SUB

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Service Guide Model No : SW-G2.1 3000

Chapter 4. Exploded View

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Chapter 5. Part List


DESCRIPTION Qty UNIT Part No.
No
1 TPA3123D2 IC 1 U1,U2

2 JRC4558 SMD SOP8 IC 1 U3,U4,


U5
3 Photocoupler EL817A 1 U2

4 F09-1028009-00 Transformer 1 T1A

5 Bridge Rectifier 1 D1

6 STEREO CABLE 1 VMC700002-00


10
7 RCA CABLE 1 VRC220001-002
0
8 RCA CABLE 1 VRC155007-002
0
9 POWER CORD 2P 1 VPE003012-002
0
10 SPK UNIT 1 FSA511530-362
4
11 SPK UNIT 1 FSB524065-68
0
12 RCA CABLE 1 VRC155007-001
0
13 RCA CABLE 1 VRC155007-003
0

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Service Guide Model No : SW-G2.1 3000

Chapter 6. Schematic Diagram

Pls refer to The Attachment

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1 2 3 4 5 6 7 8

MIC_IN
1 MIC_LIN

6
VR1A VR1B
R L C1 VDD
2 5 R1
C2 C3 MIC_RIN
33P J2 1K C5 C4
33P PGND 474
VOL/10K VOL/10K 9 6 C6 R2 105 104
L OUT C7 U1

4
1 10 7 102 10K C8
COM2 470u/35V 182
11 8
R OUT
2 1 24 C9
A
R10 R11 PVCCL PGNDL 220P R3 A
SGND NC NC R13 5.6R
3
PGND SDR4 10K 2 23
SD PGNDL L_33UH_12.5TS
L IN NC
4 3 22 FB1 L1 C10 LOUT+
PVCCL LOUT
R IN R5 C11 300R 470u/25V
5 21
MUTE 1K 4 BSL
SW IN MUTE 6ohm/15W
6 5 20 224 C12 C13
LIN AVCC
C14 104

3
R6 6 19 104 LOUT-
SW OUT C15

6
RIN AVCC

+
1 VR2A VR2B 1K
LED1 2
VR1C R8 BASS/10K JK1 474 C16 7 18 R7 0R ROUT-
VCC 8 7 5 1 C17 R9 BYPASS GAIN0
2 1000uF/35V
VR_6 6.8K 102 10K 105 8 17 R12 0R
MUTE 2 AGND GAIN1 C18
3 blue BASS/10K L_IN 6ohm/15W

4
3 9 16 C19 104
COM3 AGND BSR
4 MIC_LIN
4 C20 10 15 224 FB2 L2 C21 ROUT+
R_IN PVCCR ROUT
5 MIC_RIN 5 104 300R L_33UH_12.5TS 470u/25V
C22 11 14
LOUT+ 6 LOUT- VCLAMP PGNDR
6 PGND 105
7 12 13 FB3
C91 PVCCR PGNDR R14
1 300R
R 105 C23 5.6R
ROUT+ 8 ROUT- 220P
J4 9 IC-TPA3123D2
C24
L 182

B
EAR
EAR
9
10
11
6
7
8
R15 1K
VR SUB-

SUB+
10
RCA5
C27
VDD
C25
470u/35V C26 B

HUIYANG EASTERN ASIA ELECTRONICS CO.,LTD 105 U2 104 C28


182
1 24 C29
C30 562 R17 27K
PVCCL PGNDL 220P R16
R18 10K 5.6R
SD 2 23 8ohm/40W
C31 SD PGNDL L_33UH_12.5TS
FB4 L3
MIC_out 101 3
PVCCL LOUT
22 SUB+
4

J1 6 C33 R20 R214.7K R19 C34 300R


GND

MIC_Lout 1K 21
2 C35 MUTE 4 BSL
R22 C36 MUTE C37
JRC4558 1 C38 R23
MIC_Rout 4.7u 2.7K R24 U3A 5 20 224
3 3.6k LIN AVCC C39
VFER 154
VCC

+12V 4.7u 1K 224


AUX_IN 100K
R25 C41 104 C40 6
RIN AVCC
19 104
1 R50 C42 C43 R26 C44
8

C46 12K 221 102 C45


221 C47 100P 10K R27 0R

+
R_IN 1k C48 7 18
100u BYPASS GAIN0
L_IN 104 104
105 8 17 R28 0R 1000uF/35V
AGND GAIN1 C50
JK_IN_D3.5 9 16 C52 FB5 L4 224 SUB-
FB6 600R AGND BSR
L OUT 300R L_33UH_12.5TS
COM1 1 C53 R2927K C54 10 15 224
FB7 600R PVCCR ROUT
R OUT 104 C55
2 562 C56 C32 C57 11 14 220P
600R C58 R31 R54 VCLAMP PGNDR R30
FB8 R32 101 FB9
SGND 6 C59 105 5.6R
3 R33 1K C92 12 13 300R
2.7K 4.7K U3B 7 C60 PVCCR PGNDR
C FB10 10uF C49 C
L IN 600R 4.7u 5 3.6k C51 R63 105 C61
4 VFER 154
R34 JRC4558 4.7u 100P 10K 102 IC-TPA3123D2 182
FB11600R C62
R IN C63 100K R35
5 R64 221
221 C64 104 12K
FB12 1K
SW IN 600R
6
FB13600R R36
SW OUT
7
VCC
FB14600R R37 75k
8
FB15600R 75k
12V
9
R65 75K
10 MIC_Lout
NOTE: +12V
C65 >3V=MUTE 0V=WORK SD R41
11 MIC_Rout 104 +12V
R6675K R40 MUTE R42(NC) 1k
4

12 C66 R67 R681K


GND

C74 C100 1k
2 C93 R70 C94 R69 D1 0R
12PIN 3.9K R71 101 10uF
JRC4558 1 6 C95 1N4148
10uF 1K R72 U5A
3 2.7K 2.7K U5B 7 D2 R51 Q2(NC)
VFER
VCC

100K +12V 10uF 10uF 5 R53


VFER Q1 1k C77(NC)
C96 C97 C98 R73 JRC4558 10uF 1N4148
8

C99 100K 2SA733 10K C75(NC)


221 104 C101 104 R56

2SC945
R74 C102104 R38 10k C76 R59
100u R39 3.3k
2K 104 C78 104 470p100uF/16V
NC
10K C67 273 470uF/16V
JRC4558
U4A
4

D R44 6 C68 JRC4558 D


GND

12V R47 R48 R49


J3 VDD +12V 30k C69 C70 7 2 C71
FB16 R60 4.7k R61 R52
1 VFER 5 3.3K 1.8K 470R 1
300R 10K 1K 4.7u 3
R43 100R Q4 U4B
VCC

8050 104 104 +12V 10u


C89 C85 R57 R58
2 C87 C88 R62
8

Z1 C86 C90 470u/16V 100K 100K


104 C79 C80 C81 C82 C83
1000u/35V 104 12V/0.5W 10K C84
DC26V 2.7A 104 104 103 2.2n 106uF 100u/16V
VFER
VFER

AMP
100u/16V 104

1 2 3 4 5 6 7 8
1 2 3 4

D D

6
VR1A VR1B
R L
C35 2 C36 5
33P
33P
VOL/10K VOL/10K
L OUT
1
COM2

4
R OUT
2
SGND
3
L IN
4
R IN
5
C SW IN C
6

3
SW OUT
1 VR2A
VR1C LED1 blue 2 BASS/10K
VCC 8 7 R31 2K
2
VR_6
MUTE
3 R37
COM3 C47
4 MIC_LIN 1K 104
5 MIC_RIN

6 PGND
1
R

J4

VR
L
B B
9 6
EAR 10 7 R35 0R
EAR 11 8
R26 1K

Tit
A A

i i
.
.
e: : _ _
1 2
1 2 3 4 5 6

D D

F4*8
T3.15AL/250VAC R21
AC IN C22

3
D1 R20
R7 C3
R1 KBP406 T1A C D20
L1 CX1 L2
MOV1 1 4
C L3
R2 V+
D2
C1 C7 D
TVR1 T1D
C C

2
AC IN R8 C20 C21
R22

R9
V-
R10

C4
D4
Q1
D3 U1
R15 R13
3

7 8
R29
R17
1
D5 6 R26 R25
R16
2 5
4

R41B
R5 R3 U2B R24
TT
C2
R14 R28 C24
B C6 B
R19
R6 R4
U2A TL431 R27

C5

A A

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Service Guide Model No : SW-G2.1 3000

Chapter 7. Important Notes


7.1 Packing Requirement for Sending the PCB Assembly by Post
PCB assembly is a kind of sophisticated electronic circuit board. Well
packing will be required when sending them by post.
* Some sophisticated IC components are mounted on the PCB assembly,
hence it is necessary to pack each PCB assembly with a separate static
protecting bag, in order to avoid static electricity.
* Reliable external packing is also very important when sending PCB
assembly by post, in that it would avoid unnecessarily lost or damage.

7.2 Short of Spare Parts while Repairing a Speaker System


If you are short of spare parts when you have some speaker systems waiting
to be repaired, it would be recommended to take the necessary parts form
one speaker system, so that you may have the as many speaker systems.

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