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APPENDIX - A

INDICATIVE INSPECTION & TEST PLAN**


PROJECT : 44LK-5100 HPCL - DHT SHEET 1 OF 2

EQUIPMENT / ITEM DESCRIPTION : STEAM/GAS TURBINE VENDOR :


P.O. NO. :
EQUIPMENT / ITEM TAG NO. :
TEST & INSPECTION AS PER : PR/PS NO.
(CODES & SPECIFICATIONS) : DRG. NO.
EQUIPMENT INSPECTION CODE : A
A 1 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC
C
T 2 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY
I INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY
V 3 WITNESS INSPECTION BY SUB VENDOR,VENDOR & EPCC CONTRACTOR
I
T 4 CERTIFICATES / DATA TO BE SUBMITTED BY EPCC CONTRACTOR /
Y VENDOR FOR APPROVAL / REVIEW BY TPI A / OWNER / PMC

1 H H X PRE-INSPECTION MEETING TO BE CONDUCTED AFTER ISSUE OF PO


/ PR / PS. AGENDA TO BE PREPARED BY EPCC CONTRACTOR
2 A A R X DETAILED INSPECTION & TEST PLAN AFTER ISSUE OF PO / PR / PS
FOR ALL ITEMS & ACCESSORIES OF THE TURBINE SKID I.E. FOR
BARE TURBINE, STARTING SYSTEM, LO SYSTEM, LO PUMPS,
AUXILIARY MOTORS, LO TANK, FILTERS, TURBINE ENCLOSURE
CONTROL PANELS, INSTRUMENTATION, PIPING / PIPING ITEMS,
COUPLINGS ETC. AS APPLICABLE.
3 A R X INSPECTION & TEST PROCEDURES FOR ALL ITEMS / ACCESSORIES
OF THE SKID INCLUDING PERFORMANCE / MECHANICAL RUN TEST /
NDT / PWHT PROCEDURES AND WELD REPAIR PROCEDURE
4 A X PACKING PROCEDURE / SHIPPING DRAWING OF COMPLETED
EQUIPMENT
5 R R X SUMMARY OF ALL SUPPLIMENTARY REQUIREMENTS AS SPECIFIED
IN THE ORDER / PS / PR FOR ALL ITEMS / ACCESSORIES
6 R W X MANUFACTURERS TEST CERTIFICATES FOR MAJOR TURBINE
COMPONENTS VIZ CASING, ROTORS BLADES, LINERS, SHAFTS,
SHAFT SLEEVES, BEARING HOUSINGS, BEARINGS ETC. AS
SPECIFIED IN THE DATA SHEETS.
7 A W X WPS / PQR / WELDERS QAULIFICATION INCLUDING WELD REPAIR
PROCEDURES FOR BLADES / CASING (NO REPAIR TO BE CARRIED
OUT ON CASINGS W/O REVIEW / APPROVAL BY CLIENT)
8 H W X NDT (RT, UT, PT/MT AS APPLICABLE) FOR TURBINE COMPONENTS
*
9 H W X HYDROSTATIC TEST ( CASING, COOLING JACKET, COMBUSTORS,
FUEL INLET SYSTEM, STEAM CHEST, AUXILLIARY EQUIPMENT,
PIPING, ETC.
10 H W X DYNAMIC BALANCE OF ASSEMBLED JOB / SPARE ROTOR WITH ALL
COMPONENTS ASSEMBLED INCLUDING COUPLING HUB.
11 H W X ROTOR INSENSITIVITY CHECK
12 H W X RESIDUE ELECTRICAL / MECHANICAL RUN-OUT CHECK OF THE
ROTOR
13 R W X ASSEMBLY CLEARANCES CHECK
14 R W X FUNCTIONAL TEST INLET & TRIP VALVE, GLAND SEALING SYSTEM,
GLAND VACUUM SYSTEM, LUBE OIL SYSTEM, TURNING GEAR.
APPENDIX - A

INDICATIVE INSPECTION & TEST PLAN**


PROJECT : 44LK-5100 HPCL - DHT SHEET 2 OF 2
EQUIPMENT/ITEM DESCRIPTION : STEAM/GAS TURBINE VENDOR :
P.O. NO. :
EQUIPMENT / ITEM TAG NO. :
TEST & INSPECTION AS PER : PR/PS NO.
(CODES & SPECIFICATIONS) : DRG. NO.
EQUIPMENT INSPECTION CODE : A
A 1 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC
C
T 2 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY
I INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY
V 3 WITNESS INSPECTION BY SUB VENDOR,VENDOR & EPCC CONTRACTOR
I
T 4 CERTIFICATES / DATA TO BE SUBMITTED BY EPCC CONTRACTOR /
Y VENDOR FOR APPROVAL / REVIEW BY TPI A / OWNER / PMC

15 H W X MECH. RUN TEST / PERFORMANCE TEST AS PER APPROVED


PROCEDURE WITH JOB AND SPARE ROTORS (START UP
CONDITION, DIRECTION OF ROTATION & SPEED, BEARING
TEMPRATURE RISE, VIBRATION LEAK, LUBRICATION SYSTEM
CHECK, TRIP MECHANISM, TRIP SPEED, SPEED GOVERNOR
ADJUSTMENT, FIRST ACTUAL CRITICAL SPEED CHECK WHEN
FLEXIBLE SHAFT IS USED, ETC.
16 R W X SIMULATION TEST OF CONTROL PANEL, FACTORY ACCEPTANCE
TEST OF ALL INTERLOCKS, CONTROLS & SEQUENCES.
17 H W X STRIP-DOWN CHECK AFTER SATISFACTORY MRT, IF APPLICABLE
18 H W X FINAL INSPECTION OF THE TURBINE SKID DULY ASSEMBLED WITH
ALL ITEMS INCLUDING PIPING, INSTRUMENTATION, OTHER
ACCESSORIES, ETC.
19 AS PER INSPECTION AND RECORD REVIEW OF ALL OTHER ITEMS OF THE
RELEVANT SKID VIZ BARE TURBINE, STARTING SYSTEM, LO SYSTEM, LO
INSPECTION AND PUMPS, AUXILLARY MOTORS, LO TANK, FILTERS, TURBINE
TEST PLANS FOR ENCLOSURES, CONTROL PANELS, INSTRUMENTATION, PIPING /
THESE ITEMS TO PIPING ITEMS, COUPLINGS ETC. AS APPLICABLE.
BE APPROVED
AS IN ACTIVITY
(2)
20 H X SPARES & PACKING LIST CHECK. PACKING & LOADING OF
EQUIPMENT AS PER SHIPPING DRAWING
21 H H INSPECTION RELEASE CERTIFICATE

LEGENDS : H HOLD, W - WITNESS, R - REVIEW, A - APPROVAL, I INFORMATION, X SUBMIT


PO PURCHASE ORDER, PR PURCHASE REQUISITION, PS PURCHASE SPECIFICATION
** NOTE : THIS IS AN INDICATIVE INSPECTION AND TEST PLAN IDENTIFYING SCOPE OF INSPECTION
/REVIEW OF DOCUMENTS AS A MINIMUM REQUIREMENT, DETAILED INSPECTION AND TEST PLAN
INDICATING ALL SPECIFIED REQUIREMENTS AFTER ISSUE OF PO / PR TO BE GENERATED BY
VENDOR AND SAME DULY APPROVED BY TPI A TO BE SUBMITTED TO OWNER/PMC FOR APPROVAL.
* TPI A TO CARRY OUT INSPECTION AT SUB-VENDORS WORKS.
OWNER/PMC RESERVES RIGHT TO WITNESS INSPECTION OF ANY ITEM AT ANY STAGE WHICH SHALL BE INDICATED ON QAP /
INSPECTION & TEST PLAN AT THE TIME OF APPROVAL AND SAME TO BE COVERED AS PART OF PURCHASE ORDER CONDITION
ISSUED BY CONTRACTOR.