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UB

Diagram Universal Beams to BS4 Part 1 1993 [ALL Sections]


Mass Depth Width Thickness of Root Depth
per of of Web Flange Radius between
Designation metre Section Section fillets
M h b s t r d
Home kg/m mm mm mm mm mm mm
1 b c UB 914x419x388 388 921 420.5 21.4 36.6 24.1 799.6
2 b c UB 914x419x343 343.3 911.8 418.5 19.4 32 24.1 799.6
3 b c UB 914x305x289 289.1 926.6 307.7 19.5 32 19.1 824.4
4 b c UB 914x305x253 253.4 918.4 305.5 17.3 27.9 19.1 824.4
5 b c UB 914x305x224 224.2 910.4 304.1 15.9 23.9 19.1 824.4
6 b c UB 914x305x201 200.9 903 303.3 15.1 20.2 19.1 824.4
7 b c UB 838x292x226 226.5 850.9 293.8 16.1 26.8 17.8 761.7
8 b c UB 838x292x194 193.8 840.7 292.4 14.7 21.7 17.8 761.7
9 b c UB 838x292x176 175.9 834.9 291.7 14 18.8 17.8 761.7
10 b c UB 762x267x197 196.8 769.8 268 15.6 25.4 16.5 686
11 b c UB 762x267x173 173 762.2 266.7 14.3 21.6 16.5 686
12 b c UB 762x267x147 146.9 754 265.2 12.8 17.5 16.5 686
13 b c UB 762x267x134 133.9 750 264.4 12 15.5 16.5 686
14 b c UB 686x254x170 170.2 692.9 255.8 14.5 23.7 15.2 615.1
15 b c UB 686x254x152 152.4 687.5 254.5 13.2 21 15.2 615.1
16 b c UB 686x254x140 140.1 683.5 253.7 12.4 19 15.2 615.1
17 b c UB 686x254x125 125.2 677.9 253 11.7 16.2 15.2 615.1
18 b c UB 610x305x238 238.1 635.8 311.4 18.4 31.4 16.5 540
19 b c UB 610x305x179 179 620.2 307.1 14.1 23.6 16.5 540
20 b c UB 610x305x149 149.2 612.4 304.8 11.8 19.7 16.5 540
21 b c UB 610x229x140 139.9 617.2 230.2 13.1 22.1 12.7 547.6
22 b c UB 610x229x125 125.1 612.2 229 11.9 19.6 12.7 547.6
23 b c UB 610x229x113 113 607.6 228.2 11.1 17.3 12.7 547.6
24 b c UB 610x229x101 101.2 602.6 227.6 10.5 14.8 12.7 547.6
25 b c UB 533x210x122 122 544.5 211.9 12.7 21.3 12.7 476.5
26 b c UB 533x210x109 109 539.5 210.8 11.6 18.8 12.7 476.5
27 b c UB 533x210x101 101 536.7 210 10.8 17.4 12.7 476.5
28 b c UB 533x210x92 92.1 533.1 209.3 10.1 15.6 12.7 476.5
29 b c UB 533x210x82 82.2 528.3 208.8 9.6 13.2 12.7 476.5
30 b c UB 457x191x98 98.3 467.2 192.8 11.4 19.6 10.2 407.6
31 b c UB 457x191x89 89.3 463.4 191.9 10.5 17.7 10.2 407.6
32 b c UB 457x191x82 82 460 191.3 9.9 16 10.2 407.6
33 b c UB 457x191x74 74.3 457 190.4 9 14.5 10.2 407.6
34 b c UB 457x191x67 67.1 453.4 189.9 8.5 12.7 10.2 407.6
35 b c UB 457x152x82 82.1 465.8 155.3 10.5 18.9 10.2 407.6
36 b c UB 457x152x74 74.2 462 154.4 9.6 17 10.2 407.6
37 b c UB 457x152x67 67.2 458 153.8 9 15 10.2 407.6
38 b c UB 457x152x60 59.8 454.6 152.9 8.1 13.3 10.2 407.6
39 b c UB 457x152x52 52.3 449.8 152.4 7.6 10.9 10.2 407.6
40 b c UB 406x178x74 74.2 412.8 179.5 9.5 16 10.2 360.4
41 b c UB 406x178x67 67.1 409.4 178.8 8.8 14.3 10.2 360.4
42 b c UB 406x178x60 60.1 406.4 177.9 7.9 12.8 10.2 360.4
43 b c UB 406x178x54 54.1 402.6 177.7 7.7 10.9 10.2 360.4
44 b c UB 406x140x46 46 403.2 142.2 6.8 11.2 10.2 360.4
45 b c UB 406x140x39 39 398 141.8 6.4 8.6 10.2 360.4
46 b c UB 356x171x67 67.1 363.4 173.2 9.1 15.7 10.2 311.6
47 b c UB 356x171x57 57 358 172.2 8.1 13 10.2 311.6
48 b c UB 356x171x51 51 355 171.5 7.4 11.5 10.2 311.6
49 b c UB 356x171x45 45 351.4 171.1 7 9.7 10.2 311.6
50 b c UB 356x127x39 39.1 353.4 126 6.6 10.7 10.2 311.6
51 b c UB 356x127x33 33.1 349 125.4 6 8.5 10.2 311.6
52 b c UB 305x165x54 54 310.4 166.9 7.9 13.7 8.9 265.2
53 b c UB 305x165x46 46.1 306.6 165.7 6.7 11.8 8.9 265.2
54 b c UB 305x165x40 40.3 303.4 165 6 10.2 8.9 265.2
55 b c UB 305x127x48 48.1 311 125.3 9 14 8.9 265.2
56 b c UB 305x127x42 41.9 307.2 124.3 8 12.1 8.9 265.2
57 b c UB 305x127x37 37 304.4 123.4 7.1 10.7 8.9 265.2
58 b c UB 305x102x33 32.8 312.7 102.4 6.6 10.8 7.6 275.9
59 b c UB 305x102x28 28.2 308.7 101.8 6 8.8 7.6 275.9
60 b c UB 305x102x25 24.8 305.1 101.6 5.8 7 7.6 275.9
61 b c UB 254x146x43 43 259.6 147.3 7.2 12.7 7.6 219
62 b c UB 254x146x37 37 256 146.4 6.3 10.9 7.6 219
63 b c UB 254x146x31 31.1 251.4 146.1 6 8.6 7.6 219
64 b c UB 254x102x28 28.3 260.4 102.2 6.3 10 7.6 225.2
65 b c UB 254x102x25 25.2 257.2 101.9 6 8.4 7.6 225.2
66 b c UB 254x102x22 22 254 101.6 5.7 6.8 7.6 225.2
67 b c UB 203x133x30 30 206.8 133.9 6.4 9.6 7.6 172.4
68 b c UB 203x133x25 25.1 203.2 133.2 5.7 7.8 7.6 172.4
69 b c UB 203x102x23 23.1 203.2 101.8 5.4 9.3 7.6 169.4
70 b c UB 178x102x19 19 177.8 101.2 4.8 7.9 7.6 146.8
71 b c UB 152x89x16 16 152.4 88.7 4.5 7.7 7.6 121.8
72 b c UB 127x76x13 13 127 76 4 7.6 7.6 96.6
73 * * Additional sizes to 0
74 c UB 1016x305x487 486.6 1036.1 308.5 30 54.1 30 867.9
75 c UB 1016x305x437 436.9 1025.9 305.4 26.9 49 30 867.9
76 c UB 1016x305x393 392.7 1016 303 24.4 43.9 30 868.2
77 c UB 1016x305x349 349.4 1008.1 302 21.1 40 30 868.1
78 c UB 1016x305x314 314.3 1000 300 19.1 35.9 30 868.2
79 c UB 1016x305x272 272.3 990.1 300 16.5 31 30 868.1
80 c UB 1016x305x249 248.7 980.2 300 16.5 26 30 868.2
81 c UB 1016x305x222 222 970.3 300 16 21.1 30 868.1

UC
Diagram Universal Columns to BS4 Part 1 1993 [ALL Sections]
Mass Depth Width Thickness of Root Depth
per of of Web Flange Radius between
Designation metre Section Section fillets
M h b s t r d
Home kg/m mm mm mm mm mm mm
1 b c UC 356x406x634 633.9 474.6 424 47.6 77 15.2 290.2
2 b c UC 356x406x551 551 455.6 418.5 42.1 67.5 15.2 290.2
3 b c UC 356x406x467 467 436.6 412.2 35.8 58 15.2 290.2
4 b c UC 356x406x393 393 419 407 30.6 49.2 15.2 290.2
5 b c UC 356x406x340 339.9 406.4 403 26.6 42.9 15.2 290.2
6 b c UC 356x406x287 287.1 393.6 399 22.6 36.5 15.2 290.2
7 b c UC 356x406x235 235.1 381 394.8 18.4 30.2 15.2 290.2
8 b c UC 356x368x202 201.9 374.6 374.7 16.5 27 15.2 290.2
9 b c UC 356x368x177 177 368.2 372.6 14.4 23.8 15.2 290.2
10 b c UC 356x368x153 152.9 362 370.5 12.3 20.7 15.2 290.2
11 b c UC 356x368x129 129 355.6 368.6 10.4 17.5 15.2 290.2
12 b c UC 305x305x283 282.9 365.3 322.2 26.8 44.1 15.2 246.7
13 b c UC 305x305x240 240 352.5 318.4 23 37.7 15.2 246.7
14 b c UC 305x305x198 198.1 339.9 314.5 19.1 31.4 15.2 246.7
15 b c UC 305x305x158 158.1 327.1 311.2 15.8 25 15.2 246.7
16 b c UC 305x305x137 136.9 320.5 309.2 13.8 21.7 15.2 246.7
17 b c UC 305x305x118 117.9 314.5 307.4 12 18.7 15.2 246.7
18 b c UC 305x305x97 96.9 307.9 305.3 9.9 15.4 15.2 246.7
19 b c UC 254x254x167 167.1 289.1 265.2 19.2 31.7 12.7 200.3
20 b c UC 254x254x132 132 276.3 261.3 15.3 25.3 12.7 200.3
21 b c UC 254x254x107 107.1 266.7 258.8 12.8 20.5 12.7 200.3
22 b c UC 254x254x89 88.9 260.3 256.3 10.3 17.3 12.7 200.3
23 b c UC 254x254x73 73.1 254.1 254.6 8.6 14.2 12.7 200.3
24 b c UC 203x203x86 86.1 222.2 209.1 12.7 20.5 10.2 160.8
25 b c UC 203x203x71 71 215.8 206.4 10 17.3 10.2 160.8
26 b c UC 203x203x60 60 209.6 205.8 9.4 14.2 10.2 160.8
27 b c UC 203x203x52 52 206.2 204.3 7.9 12.5 10.2 160.8
28 b c UC 203x203x46 46.1 203.2 203.6 7.2 11 10.2 160.8
29 b c UC 152x152x37 37 161.8 154.4 8 11.5 7.6 123.6
30 b c UC 152x152x30 30 157.6 152.9 6.5 9.4 7.6 123.6
31 b c UC 152x152x23 23 152.4 152.2 5.8 6.8 7.6 123.6
SteelUK001202

500X10X200X16X 87 500 200 10 16 452


500X10X225X16X 93 500 225 10 16 452
550X10X225X20X1 111 550 225 10 20 494
600X10X225X20X 123 600 225 10 20 544
600X12X250X20X 131 600 250 12 20 544
650X12X250X20X 136 650 250 12 20 594
650X12X300X20X 152 650 300 12 20 594
650X12X300X25X 174 650 300 12 25 584

HE 200 A 42.3 190 200 6.5 10 18 134


HE 220 A 50.5 210 220 7 11 18 152
HE 240 A 60.3 230 240 7.5 12 21 164
HE 260 A 68.2 250 260 7.5 12.5 24 177
HE 280 A 76.4 270 280 8 13 24 196
HE 300 A 88.3 290 300 8.5 14 27 208
HE 320 A 97.6 310 300 9 15.5 27 225
HE 340 A 104.8 330 300 9.5 16.5 27 243
HE 360 A 112.1 350 300 10 17.5 27 261
HE 400 A 124.8 390 300 11 19 27 298
HE 450 A 139.8 440 300 11.5 21 27 344

IPE 270 36.1 270 135 6.6 10.2 15 219.6


IPE 300 42.2 300 150 7.1 10.7 15 248.6
IPE 330 49.1 330 160 7.5 11.5 18 271
IPE 360 57.1 360 170 8 12.7 18 298.6
IPE 400 66.3 400 180 8.6 13.5 21 331
IPE 450 77.6 450 190 9.4 14.6 21 378.8
User Regist

Second Moment Radius Elastic Plastic Buckling Torsional Warping


of Area of Gyration Modulus Modulus Parameter Index Constant
Axis x-x Axis y-y Axis x-x Axis y-y Axis x-x Axis y-y Axis x-x Axis y-y
Ix Iy rx ry Zx Zy Sx Sy u x H
cm4 cm4 cm cm cm3 cm3 cm3 cm3 dm6
719635 45438 38.2 9.59 15627 2161 17665 3341 0.885 26.7 88.9
625780 39156 37.8 9.46 13726 1871 15477 2890 0.883 30.1 75.8
504187 15597 37 6.51 10883 1014 12570 1601 0.867 31.9 31.2
436305 13301 36.8 6.42 9501 871 10942 1371 0.866 36.2 26.4
376414 11236 36.3 6.27 8269 739 9535 1163 0.861 41.3 22.1
325254 9423 35.7 6.07 7204 621 8351 982 0.854 46.8 18.4
339704 11360 34.3 6.27 7985 773 9155 1212 0.87 35 19.3
279175 9066 33.6 6.06 6641 620 7640 974 0.862 41.6 15.2
246021 7799 33.1 5.9 5893 535 6808 842 0.856 46.5 13
239957 8175 30.9 5.71 6234 610 7167 959 0.869 33.2 11.3
205282 6850 30.5 5.58 5387 514 6198 807 0.864 38.1 9.39
168502 5455 30 5.4 4470 411 5156 647 0.858 45.2 7.4
150692 4788 29.7 5.3 4018 362 4644 570 0.854 49.8 6.46
170326 6630 28 5.53 4916 518 5631 811 0.872 31.8 7.42
150355 5784 27.8 5.46 4374 455 5000 710 0.871 35.5 6.42
136267 5183 27.6 5.39 3987 409 4558 638 0.868 38.7 5.72
117992 4383 27.2 5.24 3481 346 3994 542 0.862 43.9 4.8
209471 15837 26.3 7.23 6589 1017 7486 1574 0.886 21.3 14.5
153024 11408 25.9 7.07 4935 743 5547 1144 0.886 27.7 10.2
125876 9308 25.7 7 4111 611 4594 937 0.886 32.7 8.17
111777 4505 25 5.03 3622 391 4142 611 0.875 30.6 3.99
98610 3932 24.9 4.97 3221 343 3676 535 0.873 34.1 3.45
87318 3434 24.6 4.88 2874 301 3281 469 0.87 38 2.99
75780 2915 24.2 4.75 2515 256 2881 400 0.864 43.1 2.52
76043 3388 22.1 4.67 2793 320 3196 500 0.877 27.6 2.32
66822 2943 21.9 4.6 2477 279 2828 436 0.875 30.9 1.99
61519 2692 21.9 4.57 2292 256 2612 399 0.874 33.2 1.81
55227 2389 21.7 4.51 2072 228 2360 356 0.872 36.5 1.6
47539 2007 21.3 4.38 1800 192 2059 300 0.864 41.6 1.33
45727 2347 19.1 4.33 1957 243 2232 379 0.881 25.7 1.18
41015 2089 19 4.29 1770 218 2014 338 0.88 28.3 1.04
37051 1871 18.8 4.23 1611 196 1831 304 0.877 30.9 0.922
33319 1671 18.8 4.2 1458 176 1653 272 0.877 33.9 0.818
29380 1452 18.5 4.12 1296 153 1471 237 0.872 37.9 0.705
36589 1185 18.7 3.37 1571 153 1811 240 0.873 27.4 0.591
32674 1047 18.6 3.33 1414 136 1627 213 0.873 30.2 0.518
28927 913 18.4 3.27 1263 119 1453 187 0.869 33.6 0.448
25500 795 18.3 3.23 1122 104 1287 163 0.868 37.5 0.387
21369 645 17.9 3.11 950 84.6 1096 133 0.859 43.9 0.311
27310 1545 17 4.04 1323 172 1501 267 0.882 27.6 0.608
24331 1365 16.9 3.99 1189 153 1346 237 0.88 30.5 0.533
21596 1203 16.8 3.97 1063 135 1199 209 0.88 33.8 0.466
18722 1021 16.5 3.85 930 115 1055 178 0.871 38.3 0.392
15685 538 16.4 3.03 778 75.7 888 118 0.871 38.9 0.207
12508 410 15.9 2.87 629 57.8 724 90.8 0.858 47.5 0.155
19463 1362 15.1 3.99 1071 157 1211 243 0.886 24.4 0.412
16038 1108 14.9 3.91 896 129 1010 199 0.882 28.8 0.33
14136 968 14.8 3.86 796 113 896 174 0.881 32.1 0.286
12066 811 14.5 3.76 687 94.8 775 147 0.874 36.8 0.237
10172 358 14.3 2.68 576 56.8 659 89.1 0.871 35.2 0.105
8249 280 14 2.58 473 44.7 543 70.3 0.863 42.2 0.0812
11696 1063 13 3.93 754 127 846 196 0.889 23.6 0.234
9899 896 13 3.9 646 108 720 166 0.891 27.1 0.195
8503 764 12.9 3.86 560 92.6 623 142 0.889 31 0.164
9575 461 12.5 2.74 616 73.6 711 116 0.873 23.3 0.102
8196 389 12.4 2.7 534 62.6 614 98.4 0.872 26.5 0.0846
7171 336 12.3 2.67 471 54.5 539 85.4 0.872 29.7 0.0725
6501 194 12.5 2.15 416 37.9 481 60 0.866 31.6 0.0442
5366 155 12.2 2.08 348 30.5 403 48.5 0.859 37.4 0.0349
4455 123 11.9 1.97 292 24.2 342 38.8 0.846 43.4 0.0273
6544 677 10.9 3.52 504 92 566 141 0.891 21.2 0.103
5537 571 10.8 3.48 433 78 483 119 0.89 24.3 0.0857
4413 448 10.5 3.36 351 61.3 393 94.1 0.88 29.6 0.066
4005 179 10.5 2.22 308 34.9 353 54.8 0.874 27.5 0.028
3415 149 10.3 2.15 266 29.2 306 46 0.866 31.5 0.023
2841 119 10.1 2.06 224 23.5 259 37.3 0.856 36.4 0.0182
2896 385 8.71 3.17 280 57.5 314 88.2 0.881 21.5 0.0374
2340 308 8.56 3.1 230 46.2 258 70.9 0.877 25.6 0.0294
2105 164 8.46 2.36 207 32.2 234 49.8 0.888 22.5 0.0154
1356 137 7.48 2.37 153 27 171 41.6 0.888 22.6 0.00987
834 89.8 6.41 2.1 109 20.2 123 31.2 0.89 19.6 0.0047
473 55.7 5.35 1.84 74.6 14.7 84.2 22.6 0.895 16.3 0.00199

1021420 26721 40.6 6.57 19717 1732 23200 2800 0.867 21.1 64.4
909906 23447 40.4 6.49 17739 1535 20762 2469 0.868 23.1 55.9
807689 20496 40.2 6.4 15899 1353 18539 2168 0.868 25.5 48.4
723131 18460 40.3 6.44 14346 1223 16592 1941 0.872 27.9 43.3
644212 16232 40.1 6.37 12884 1082 14851 1713 0.872 30.7 37.7
553974 14004 40 6.35 11190 934 12826 1470 0.873 35 32.2
481306 11754 39 6.09 9821 784 11350 1245 0.861 39.9 26.8
407961 9546 38 5.81 8409 636 9807 1020 0.85 45.7 21.5

User Regist

Second Moment Radius Elastic Plastic Buckling Torsional Warping


of Area of Gyration Modulus Modulus Parameter Index Constant
Axis x-x Axis y-y Axis x-x Axis y-y Axis x-x Axis y-y Axis x-x Axis y-y
Ix Iy rx ry Zx Zy Sx Sy u x H
cm4 cm4 cm cm cm3 cm3 cm3 cm3 dm6
274845 98125 18.4 11 11582 4629 14235 7108 0.843 5.46 38.8
226938 82671 18 10.9 9962 3951 12076 6058 0.841 6.05 31.1
183003 67834 17.5 10.7 8383 3291 10002 5034 0.839 6.86 24.3
146618 55367 17.1 10.5 6998 2721 8222 4154 0.837 7.87 18.9
122543 46853 16.8 10.4 6031 2325 6999 3544 0.836 8.85 15.5
99875 38677 16.5 10.3 5075 1939 5812 2949 0.835 10.2 12.3
79085 30993 16.3 10.2 4151 1570 4687 2383 0.834 12.1 9.54
66261 23688 16.1 9.6 3538 1264 3972 1920 0.844 13.4 7.16
57118 20529 15.9 9.54 3103 1102 3455 1671 0.844 15 6.09
48589 17553 15.8 9.49 2684 948 2965 1435 0.844 17 5.11
40246 14611 15.6 9.43 2264 793 2479 1199 0.844 19.9 4.18
78872 24635 14.8 8.27 4318 1529 5105 2342 0.855 7.65 6.35
64203 20315 14.5 8.15 3643 1276 4247 1951 0.854 8.74 5.03
50904 16299 14.2 8.04 2995 1037 3440 1581 0.854 10.2 3.88
38747 12569 13.9 7.9 2369 808 2680 1230 0.851 12.5 2.87
32814 10700 13.7 7.83 2048 692 2297 1053 0.851 14.2 2.39
27672 9059 13.6 7.77 1760 589 1958 895 0.85 16.2 1.98
22249 7308 13.4 7.69 1445 479 1592 726 0.85 19.3 1.56
29998 9870 11.9 6.81 2075 744 2424 1137 0.851 8.49 1.63
22529 7531 11.6 6.69 1631 576 1869 878 0.85 10.3 1.19
17510 5928 11.3 6.59 1313 458 1484 697 0.848 12.4 0.898
14268 4857 11.2 6.55 1096 379 1224 575 0.85 14.5 0.717
11407 3908 11.1 6.48 898 307 992 465 0.849 17.3 0.562
9449 3127 9.28 5.34 850 299 977 456 0.85 10.2 0.318
7618 2537 9.18 5.3 706 246 799 374 0.853 11.9 0.25
6125 2065 8.96 5.2 584 201 656 305 0.846 14.1 0.197
5259 1778 8.91 5.18 510 174 567 264 0.848 15.8 0.167
4568 1548 8.82 5.13 450 152 497 231 0.847 17.7 0.143
2210 706 6.85 3.87 273 91.5 309 140 0.848 13.3 0.0399
1748 560 6.76 3.83 222 73.3 248 112 0.849 16 0.0308
1250 400 6.54 3.7 164 52.6 182 80.2 0.84 20.7 0.0212

3692 1336 8.28 4.98 389 134 429 204 0.842 16.3 0.108
5410 1955 9.17 5.51 515 178 568 271 0.842 16.9 0.194
7763 2769 10.1 6 675 231 745 352 0.844 16.7 0.329
10455 3668 11 6.5 836 282 920 430 0.848 17 0.517
13673 4763 11.9 7 1013 340 1112 518 0.848 18 0.786
18263 6310 12.7 7.49 1260 421 1383 641 0.849 17.7 1.2
22929 6985 13.6 7.49 1479 466 1628 710 0.861 17.6 1.51
27693 7436 14.4 7.46 1678 496 1850 756 0.87 17.9 1.83
33090 7887 15.2 7.43 1891 526 2088 802 0.876 18.2 2.18
45069 8564 16.8 7.34 2311 571 2562 873 0.884 19 2.95
63722 9465 18.9 7.29 2896 631 3216 966 0.892 20 4.15

5790 420 11.2 3.02 429 62.2 484 97 0.884 25 0.0708


8356 604 12.5 3.35 557 80.5 628 125 0.882 26.9 0.126
11767 788 13.7 3.55 713 98.5 804 154 0.883 26.9 0.2
16266 1043 15 3.79 904 123 1019 191 0.884 27.4 0.315
23128 1318 16.5 3.95 1156 146 1307 229 0.882 28.1 0.492
33743 1676 18.5 4.12 1500 176 1702 276 0.878 30 0.794
Unregistered Copy

Torsional Area
Constant of
Inertia Section
J A
cm4 cm2
1734 494
1193 437
926 368
626 323
422 286
291 256
514 289
306 247
221 224
404 251
267 220
159 187
119 171
308 217
220 194
169 178
116 159
785 303
340 228
200 190
216 178
154 159
111 144
77 129
178 155
126 139
101 129
75.7 117
51.5 105
121 125
90.7 114
69.2 104
51.8 94.6
37.1 85.5
89.2 105
65.9 94.5
47.7 85.6
33.8 76.2
21.4 66.6
62.8 94.5
46.1 85.5
33.3 76.5
23.1 69
19 58.6
10.7 49.7
55.7 85.5
33.4 72.6
23.8 64.9
15.8 57.3
15.1 49.8
8.79 42.1
34.8 68.8
22.2 58.7
14.7 51.3
31.8 61.2
21.1 53.4
14.8 47.2
12.2 41.8
7.4 35.9
4.77 31.6
23.9 54.8
15.3 47.2
8.55 39.7
9.57 36.1
6.42 32
4.15 28
10.3 38.2
5.96 32
7.02 29.4
4.41 24.3
3.56 20.3
2.85 16.5

4299 620
3185 557
2330 500
1718 445
1264 400
835 347
582 317
390 283

Unregistered Copy

Torsional Area
Constant of
Inertia Section
J A
cm4 cm2
13723 808
9240 702
5808 595
3545 501
2343 433
1441 366
812 299
558 257
381 226
251 195
153 164
2034 360
1271 306
734 252
378 201
249 174
161 150
91.2 123
626 213
319 168
172 136
102 113
57.6 93.1
137 110
80.2 90.4
47.2 76.4
31.8 66.3
22.2 58.7
19.2 47.1
10.5 38.3
4.63 29.2

11079
11880
14100
15720
16720
17319
19319
22199

21 53.8
28.6 64.3
42.1 76.8
54.2 86.8
63.5 97.3
87.8 113
112 124
131 133
153 143
193 159
250 178

15.9 45.9
19.9 53.8
28.1 62.6
37.4 72.7
51.3 84.5
66.7 98.8
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


Maximum joint capacity has been calculated for combined action of vertical shear & axial load in
beam causing horizontal shear in bolt. No lateral load perpendicular to beam has been considered.

1.0 Supported Beam : = UB 305x165x40

2.0 Beam Properties :

2.1 Area A = 51.3 cm2


2.2 Depth of web h = 303.4 mm
2.3 Thickness of web tw = 6 mm
2.4 Shear Area As = 1820.4 mm2

3.0 Choice of Bolt :


3.1 Nos. N = 4
3.2 Nom. Diametre d = 20 mm
3.3 Hole Diametre = 22 mm
3.4 Class = 8.8 As per BS 3692:2001

3.5 Shear area = 245 mm2


3.6 Spacing (c/c) = 55 mm

3.7 Sectional area = 314.2 mm2


3.8 Tensile stress area = = 245 mm2
3.9 Edge dist.(e) = 40 mm

4.0 Connecting Plates Cover plate thk. tp = 8 mm

Design strength : (As per BS 5950-1-2000)


bolt strength in shear ps = 375 N/mm2
strength in bearing for connected part pbs = 550 N/mm2
strength in bearing capacity of bolt pbb = 1000 N/mm2
design strength py = 355 N/mm2

5.0 Design Force :

5.1 Vertical Shear = 232 kN


60 % of Shear Capacity of Section
5.2 Axial Load = 120 kN

5.3 Resultant shear = SQRT.((Vert. Shear)^2 + (Axial Load)^2 )


= 261.2 KN

6.0 Check Bolt Group Capacities :

6.1 Capacity in Shear :

6.1.1 Capacity in single shear for bolt group = 367.5 kN

6.1.2 Capacity in double shear for bolt group = 735 kN

Page 10 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


6.1.3 Capacity in block shear pr = 0.6pyt[Lv + Ke(Lt - KDt)] Ref.6.2.4

Page 11 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


7.0
7.1 Thk. of cover plate = lesser of cover plate and beam web t 6 mm
7.2 length of shear face Lv = 205 mm
7.3 0.5 for single line bolt,0.25 for two lines K = 0.5
7.4 length of tension face Lt = 40 mm
7.5 net area coefficient Ke = 1.1 (Ref. Cl. 3.4.3)
7.6 So pr = 302.8 KN

8.0 Capacity in Bearing :


8.1 For Connecting parts :
8.1.1 Capacity in bearing Pbs = kbs.d.t.pbs but < 0.5kbse.t.pbs
( where t shall be taken as thk. of lesser of cover plate and beam web )
8.1.2 kbs = 1 Ref. Cl. 6.3.3.3 BS 5950-1:2000

8.1.3 Pbs = 264 kN (for bolt group)

8.2 For bolt group :


8.2.1 Capacity of bolt group Pbb =n.d.tw.pbb = 480 kN
=

8.2.2 Design Capacity of bolt group = 264 > Resultant Shear .o.k

9.0 Check for thickness of coverplate :

9.1 Area of cover plate shall be greater than the shear area of the section.

9.2 Shear area of the section = 1820.4 mm2


(Refer beam properties above)
9.3 Required thickness of plate = Shear area of section / 2 x depth of each cover plate
9.4 Required depth of cover plate =(nos of bolt spaces x bolt spacing) + 2x(edge distances)
= 245
= 3.7 mm < thk. provided o.k
9.5 Provide cover plate of size 245 X 8 thk.

Page 12 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 13 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

BEAM TO COLUMN & BEAM TO BEAM SHEAR CONNECTION

Page 14 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Page 15 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

CONTENTS

Connectio
SL. NO. DESCRIPTION PAGE NOS.
n No.

TYPE - 1 : BEAM TO COLUMN WEB - COVER PLATE

1 SC1/1 Beam UB305X165X40 To Column Web


2 SC2/1 Beam UB356X171X51 To Column Web
3 SC3/1 Beam UB406X178X67 To Column Web
4 SC4/1 Beam UB457X191X74 To Column Web
5 SC5/1 Beam UB533X210X82 To Column Web
6 SC6/1 Beam UB533X210X92 To Column Web
7 SC7/1 Beam UB610X229X113 To Column Web
8 SC8/1 Beam UB610X229X125 To Column Web
9 SC9/1 Beam UB610X305X149 To Column Web
10 SC10/1 Beam UB610X305X179 To Column Web

TYPE - 2 : BEAM TO COLUMN FLANGE - END PLATE

11 SC1/2 Beam UB305X165X40 To Column Flange


12 SC2/2 Beam UB356X171X51 To Column Flange
13 SC3/2 Beam UB406X178X67 To Column Flange
14 SC4/2 Beam UB457X191X74 To Column Flange
15 SC5/2 Beam UB533X210X82 To Column Flange
16 SC6/2 Beam UB533X210X92 To Column Flange
17 SC7/2 Beam UB610X229X113 To Column Flange
18 SC8/2 Beam UB610X229X125 To ColumnFlange
19 SC9/2 Beam UB610X305X149 To Column Flange
20 SC10/2 Beam UB610X305X179 To Column Flange

TYPE - 3 : BEAM TO BEAM WEB - END PLATE


(Supported Member Notched At One/Both End)

21 SC1/3 Beam UB305X165X40 To Beam UB305X165X40


22 SC2/3 Beam UB356X171X51 To Beam UB305X165X40
23 SC3/3 Beam UB406X178X67 To Beam UB305X165X40
24 SC4/3 Beam UB457X191X74 To Beam UB406X178X67
25 SC6/3 Beam UB533X210X82 To Beam UB457X191X74

TYPE - 4 : BEAM TO BEAM WEB - END PLATE


(Without Notching Of Supported Member)

26 SC11/4 Beam UCX152X152X23 To Beam Web


27 SC12/4 Beam UCX152X152X30 To Beam Web

Page 16 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Page 17 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM

PROJECT NO. : JI-176


SUBJECT :

APPENDIX - 3 : SHEAR CONNECTION

BEAM TO COLUMN WEB (TYPE - 1)


AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


Maximum joint capacity has been calculated for combined action of vertical shear & axial load in
beam causing horizontal shear in bolt. No lateral load perpendicular to beam has been considered.
Refer drawing no. KE01-A1-000-PF-C-DD-0081-001 for arrangement detail.
1.0 Supported Beam : = HE 220 A

2.0 Beam Properties :

2.1 Area A = 64.3 cm2


2.2 Depth of web h = 210 mm
2.3 Thickness of web tw = 7 mm
2.4 Shear Area As = 1470 mm2

3.0 Bolt Details :


3.1 Nos. N = 2 (on each side)
3.2 Nom. Diameter d = 20 mm
3.3 Hole Diameter = 22 mm
3.4 Class = 8.8 As per BS 3692:2001

3.5 Shear area = 245 mm2


3.6 Spacing (c/c) = 55 mm

3.7 Sectional area = 314.2 mm2


3.8 Tensile stress area = = 245 mm2
3.9 Edge dist.(e) = 35 mm

4.0 Connecting Plates Cover plate thk. tp = 8 mm

Design strength : (As per BS 5950-1-2000)


Bolt strength in shear ps = 375 N/mm2 Ref. Table 30, BS 5950-1:2000
Strength in bearing for connected part pbs = 460 N/mm2 Ref. Table 31, BS 5950-1:2000
Strength in bearing capacity of bolt pbb = 1000 N/mm 2
Ref. Table 32, BS 5950-1:2000
Material design strength py = 265 N/mm2 Ref. Table 9, BS 5950-1:2000

5.0 Design Force :

5.1 Vertical Shear = 50 kN


21 % of Shear Capacity of Section
5.2 Axial Load = 100 kN

5.3 Resultant shear = SQRT.((Vert. Shear)^2 + (Axial Load)^2 )


= 111.8 KN

6.0 Check Bolt Group Capacities :

6.1 Capacity in Shear :

6.1.1 Capacity in single shear for bolt group = 183.75 kN

6.1.2 Capacity in double shear for bolt group = 367.5 kN

Page 19 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 20 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

6.1.3 Block shear : Refer clause 6.2.4 of BS 5950-1:2000,


Block shear failure is not considered
since in stub type connection no notch
is made in stub and thus web is not free
at top.

7.0 Capacity in Bearing :


7.1 For Connecting parts :
7.1.1 Capacity in bearing Pbs = kbs.d.t.pbs but < 0.5kbse.t.pbs
( where t shall be taken as thk. of lesser of cover plate and beam web )
7.1.2 kbs = 1 Ref. Cl. 6.3.3.3 BS 5950-1:2000

7.1.3 Pbs = 112.7 kN (for bolt group)

7.2 For bolt group :


7.2.1 Capacity of bolt group Pbb =n.d.tw.pbb = 280 kN
=

7.2.2 Design Capacity of bolt group = 112.7 > Resultant Shear .o.k

8.0 Check for thickness of coverplate :

8.1 Area of cover plate shall be greater than the shear area of the section.

8.2 Shear area of the section = 1470


mm2
(Refer beam properties above)
8.3 Required thickness of plate = Shear area of section / 2 x depth of each cover plate
8.4 Required depth of cover plate =(nos of bolt spaces x bolt spacing) + 2x(edge distances)
= 125
= 5.9 mm < thk. provided o.k
8.5 Provide cover plate of size 125 X 8 thk.

Page 21 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 22 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


Maximum joint capacity has been calculated for combined action of vertical shear & axial load in
beam causing horizontal shear in bolt. No lateral load perpendicular to beam has been considered.
Refer drawing no. KE01-A1-000-PF-C-DD-0081-001 for arrangement detail.
1.0 Supported Beam : = HE 240 A

2.0 Beam Properties :

2.1 Area A = 76.8 cm2


2.2 Depth of web h = 230 mm
2.3 Thickness of web tw = 7.5 mm
2.4 Shear Area As = 1725 mm2

3.0 Bolt Details :


3.1 Nos. N = 2 (on each side)
3.2 Nom. Diameter d = 20 mm
3.3 Hole Diameter = 22 mm
3.4 Class = 8.8 As per BS 3692:2001

3.5 Shear area = 245 mm2


3.6 Spacing (c/c) = 55 mm

3.7 Sectional area = 314.2 mm2


3.8 Tensile stress area = = 245 mm2
3.9 Edge dist.(e) = 35 mm

4.0 Connecting Plates Cover plate thk. tp = 8 mm

Design strength : (As per BS 5950-1-2000)


Bolt strength in shear ps = 375 N/mm2 Ref. Table 30, BS 5950-1:2000
Strength in bearing for connected part pbs = 460 N/mm2 Ref. Table 31, BS 5950-1:2000
Strength in bearing capacity of bolt pbb = 1000 N/mm 2
Ref. Table 32, BS 5950-1:2000
Material design strength py = 265 N/mm2 Ref. Table 9, BS 5950-1:2000

5.0 Design Force :

5.1 Vertical Shear = 65 kN


24 % of Shear Capacity of Section
5.2 Axial Load = 100 kN

5.3 Resultant shear = SQRT.((Vert. Shear)^2 + (Axial Load)^2 )


= 119.3 KN

6.0 Check Bolt Group Capacities :

6.1 Capacity in Shear :

6.1.1 Capacity in single shear for bolt group = 183.75 kN

6.1.2 Capacity in double shear for bolt group = 367.5 kN

Page 23 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 24 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

6.1.3 Block shear : Refer clause 6.2.4 of BS 5950-1:2000,


Block shear failure is not considered
since in stub type connection no notch
is made in stub and thus web is not free
at top.

7.0 Capacity in Bearing :


7.1 For Connecting parts :
7.1.1 Capacity in bearing Pbs = kbs.d.t.pbs but < 0.5kbse.t.pbs
( where t shall be taken as thk. of lesser of cover plate and beam web )
7.1.2 kbs = 1 Ref. Cl. 6.3.3.3 BS 5950-1:2000

7.1.3 Pbs = 120.75 kN (for bolt group)

7.2 For bolt group :


7.2.1 Capacity of bolt group Pbb =n.d.tw.pbb = 300 kN
=

7.2.2 Design Capacity of bolt group = 120.75 > Resultant Shear .o.k

8.0 Check for thickness of coverplate :

8.1 Area of cover plate shall be greater than the shear area of the section.

8.2 Shear area of the section = 1725


mm2
(Refer beam properties above)
8.3 Required thickness of plate = Shear area of section / 2 x depth of each cover plate
8.4 Required depth of cover plate =(nos of bolt spaces x bolt spacing) + 2x(edge distances)
= 125
= 6.9 mm < thk. provided o.k
8.5 Provide cover plate of size 125 X 8 thk.

Page 25 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 26 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


Maximum joint capacity has been calculated for combined action of vertical shear & axial load in
beam causing horizontal shear in bolt. No lateral load perpendicular to beam has been considered.
Refer drawing no. KE01-A1-000-PF-C-DD-0081-001 for arrangement detail.
1.0 Supported Beam : = HE 260 A

2.0 Beam Properties :

2.1 Area A = 86.8 cm2


2.2 Depth of web h = 250 mm
2.3 Thickness of web tw = 7.5 mm
2.4 Shear Area As = 1875 mm2

3.0 Bolt Details :


3.1 Nos. N = 2 (on each side)
3.2 Nom. Diameter d = 20 mm
3.3 Hole Diameter = 22 mm
3.4 Class = 8.8 As per BS 3692:2001

3.5 Shear area = 245 mm2


3.6 Spacing (c/c) = 55 mm

3.7 Sectional area = 314.2 mm2


3.8 Tensile stress area = = 245 mm2
3.9 Edge dist.(e) = 35 mm

4.0 Connecting Plates Cover plate thk. tp = 8 mm

Design strength : (As per BS 5950-1-2000)


Bolt strength in shear ps = 375 N/mm2 Ref. Table 30, BS 5950-1:2000
Strength in bearing for connected part pbs = 460 N/mm2 Ref. Table 31, BS 5950-1:2000
Strength in bearing capacity of bolt pbb = 1000 N/mm 2
Ref. Table 32, BS 5950-1:2000
Material design strength py = 265 N/mm2 Ref. Table 9, BS 5950-1:2000

5.0 Design Force :

5.1 Vertical Shear = 65 kN


22 % of Shear Capacity of Section
5.2 Axial Load = 100 kN

5.3 Resultant shear = SQRT.((Vert. Shear)^2 + (Axial Load)^2 )


= 119.3 KN

6.0 Check Bolt Group Capacities :

6.1 Capacity in Shear :

6.1.1 Capacity in single shear for bolt group = 183.75 kN

6.1.2 Capacity in double shear for bolt group = 367.5 kN

Page 27 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 28 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

6.1.3 Block shear : Refer clause 6.2.4 of BS 5950-1:2000,


Block shear failure is not considered
since in stub type connection no notch
is made in stub and thus web is not free
at top.

7.0 Capacity in Bearing :


7.1 For Connecting parts :
7.1.1 Capacity in bearing Pbs = kbs.d.t.pbs but < 0.5kbse.t.pbs
( where t shall be taken as thk. of lesser of cover plate and beam web )
7.1.2 kbs = 1 Ref. Cl. 6.3.3.3 BS 5950-1:2000

7.1.3 Pbs = 120.75 kN (for bolt group)

7.2 For bolt group :


7.2.1 Capacity of bolt group Pbb =n.d.tw.pbb = 300 kN
=

7.2.2 Design Capacity of bolt group = 120.75 > Resultant Shear .o.k

8.0 Check for thickness of coverplate :

8.1 Area of cover plate shall be greater than the shear area of the section.

8.2 Shear area of the section = 1875


mm2
(Refer beam properties above)
8.3 Required thickness of plate = Shear area of section / 2 x depth of each cover plate
8.4 Required depth of cover plate =(nos of bolt spaces x bolt spacing) + 2x(edge distances)
= 125
= 7.5 mm < thk. provided o.k
8.5 Provide cover plate of size 125 X 8 thk.

Page 29 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 30 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


Maximum joint capacity has been calculated for combined action of vertical shear & axial load in
beam causing horizontal shear in bolt. No lateral load perpendicular to beam has been considered.
Refer drawing no. KE01-A1-000-PF-C-DD-0081-001 for arrangement detail.
1.0 Supported Beam : = HE 280 A

2.0 Beam Properties :

2.1 Area A = 97.3 cm2


2.2 Depth of web h = 270 mm
2.3 Thickness of web tw = 8 mm
2.4 Shear Area As = 2160 mm2

3.0 Bolt Details :


3.1 Nos. N = 3 (on each side)
3.2 Nom. Diameter d = 20 mm
3.3 Hole Diameter = 22 mm
3.4 Class = 8.8 As per BS 3692:2001

3.5 Shear area = 245 mm2


3.6 Spacing (c/c) = 55 mm

3.7 Sectional area = 314.2 mm2


3.8 Tensile stress area = = 245 mm2
3.9 Edge dist.(e) = 35 mm

4.0 Connecting Plates Cover plate thk. tp = 8 mm

Design strength : (As per BS 5950-1-2000)


Bolt strength in shear ps = 375 N/mm2 Ref. Table 30, BS 5950-1:2000
Strength in bearing for connected part pbs = 460 N/mm2 Ref. Table 31, BS 5950-1:2000
Strength in bearing capacity of bolt pbb = 1000 N/mm 2
Ref. Table 32, BS 5950-1:2000
Material design strength py = 265 N/mm2 Ref. Table 9, BS 5950-1:2000

5.0 Design Force :

5.1 Vertical Shear = 165 kN


48 % of Shear Capacity of Section
5.2 Axial Load = 100 kN

5.3 Resultant shear = SQRT.((Vert. Shear)^2 + (Axial Load)^2 )


= 192.9 KN

6.0 Check Bolt Group Capacities :

6.1 Capacity in Shear :

6.1.1 Capacity in single shear for bolt group = 275.625 kN

6.1.2 Capacity in double shear for bolt group = 551.25 kN

Page 31 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 32 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

6.1.3 Block shear : Refer clause 6.2.4 of BS 5950-1:2000,


Block shear failure is not considered
since in stub type connection no notch
is made in stub and thus web is not free
at top.

7.0 Capacity in Bearing :


7.1 For Connecting parts :
7.1.1 Capacity in bearing Pbs = kbs.d.t.pbs but < 0.5kbse.t.pbs
( where t shall be taken as thk. of lesser of cover plate and beam web )
7.1.2 kbs = 1 Ref. Cl. 6.3.3.3 BS 5950-1:2000

7.1.3 Pbs = 193.2 kN (for bolt group)

7.2 For bolt group :


7.2.1 Capacity of bolt group Pbb =n.d.tw.pbb = 480 kN
=

7.2.2 Design Capacity of bolt group = 193.2 > Resultant Shear .o.k

8.0 Check for thickness of coverplate :

8.1 Area of cover plate shall be greater than the shear area of the section.

8.2 Shear area of the section = 2160


mm2
(Refer beam properties above)
8.3 Required thickness of plate = Shear area of section / 2 x depth of each cover plate
8.4 Required depth of cover plate =(nos of bolt spaces x bolt spacing) + 2x(edge distances)
= 180
= 6.0 mm < thk. provided o.k
8.5 Provide cover plate of size 180 X 8 thk.

Page 33 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 34 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


Maximum joint capacity has been calculated for combined action of vertical shear & axial load in
beam causing horizontal shear in bolt. No lateral load perpendicular to beam has been considered.
Refer drawing no. KE01-A1-000-PF-C-DD-0081-001 for arrangement detail.
1.0 Supported Beam : = IPE 270

2.0 Beam Properties :

2.1 Area A = 45.9 cm2


2.2 Depth of web h = 270 mm
2.3 Thickness of web tw = 6.6 mm
2.4 Shear Area As = 1782 mm2

3.0 Bolt Details :


3.1 Nos. N = 3 (on each side)
3.2 Nom. Diameter d = 20 mm
3.3 Hole Diameter = 22 mm
3.4 Class = 8.8 As per BS 3692:2001

3.5 Shear area = 245 mm2


3.6 Spacing (c/c) = 55 mm

3.7 Sectional area = 314.2 mm2


3.8 Tensile stress area = = 245 mm2
3.9 Edge dist.(e) = 35 mm

4.0 Connecting Plates Cover plate thk. tp = 8 mm

Design strength : (As per BS 5950-1-2000)


Bolt strength in shear ps = 375 N/mm2 Ref. Table 30, BS 5950-1:2000
Strength in bearing for connected part pbs = 460 N/mm2 Ref. Table 31, BS 5950-1:2000
Strength in bearing capacity of bolt pbb = 1000 N/mm 2
Ref. Table 32, BS 5950-1:2000
Material design strength py = 265 N/mm2 Ref. Table 9, BS 5950-1:2000

5.0 Design Force :

5.1 Vertical Shear = 120 kN


42 % of Shear Capacity of Section
5.2 Axial Load = 100 kN

5.3 Resultant shear = SQRT.((Vert. Shear)^2 + (Axial Load)^2 )


= 156.2 KN

6.0 Check Bolt Group Capacities :

6.1 Capacity in Shear :

6.1.1 Capacity in single shear for bolt group = 275.625 kN

6.1.2 Capacity in double shear for bolt group = 551.25 kN

Page 35 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 36 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

6.1.3 Block shear : Refer clause 6.2.4 of BS 5950-1:2000,


Block shear failure is not considered
since in stub type connection no notch
is made in stub and thus web is not free
at top.

7.0 Capacity in Bearing :


7.1 For Connecting parts :
7.1.1 Capacity in bearing Pbs = kbs.d.t.pbs but < 0.5kbse.t.pbs
( where t shall be taken as thk. of lesser of cover plate and beam web )
7.1.2 kbs = 1 Ref. Cl. 6.3.3.3 BS 5950-1:2000

7.1.3 Pbs = 159.39 kN (for bolt group)

7.2 For bolt group :


7.2.1 Capacity of bolt group Pbb =n.d.tw.pbb = 396 kN
=

7.2.2 Design Capacity of bolt group = 159.39 > Resultant Shear .o.k

8.0 Check for thickness of coverplate :

8.1 Area of cover plate shall be greater than the shear area of the section.

8.2 Shear area of the section = 1782


mm2
(Refer beam properties above)
8.3 Required thickness of plate = Shear area of section / 2 x depth of each cover plate
8.4 Required depth of cover plate =(nos of bolt spaces x bolt spacing) + 2x(edge distances)
= 180
= 5.0 mm < thk. provided o.k
8.5 Provide cover plate of size 180 X 8 thk.

Page 37 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 38 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


Maximum joint capacity has been calculated for combined action of vertical shear & axial load in
beam causing horizontal shear in bolt. No lateral load perpendicular to beam has been considered.
Refer drawing no. KE01-A1-000-PF-C-DD-0081-001 for arrangement detail.
1.0 Supported Beam : = IPE 300

2.0 Beam Properties :

2.1 Area A = 53.8 cm2


2.2 Depth of web h = 300 mm
2.3 Thickness of web tw = 7.1 mm
2.4 Shear Area As = 2130 mm2

3.0 Bolt Details :


3.1 Nos. N = 3 (on each side)
3.2 Nom. Diameter d = 20 mm
3.3 Hole Diameter = 22 mm
3.4 Class = 8.8 As per BS 3692:2001

3.5 Shear area = 245 mm2


3.6 Spacing (c/c) = 55 mm

3.7 Sectional area = 314.2 mm2


3.8 Tensile stress area = = 245 mm2
3.9 Edge dist.(e) = 35 mm

4.0 Connecting Plates Cover plate thk. tp = 8 mm

Design strength : (As per BS 5950-1-2000)


Bolt strength in shear ps = 375 N/mm2 Ref. Table 30, BS 5950-1:2000
Strength in bearing for connected part pbs = 460 N/mm2 Ref. Table 31, BS 5950-1:2000
Strength in bearing capacity of bolt pbb = 1000 N/mm 2
Ref. Table 32, BS 5950-1:2000
Material design strength py = 265 N/mm2 Ref. Table 9, BS 5950-1:2000

5.0 Design Force :

5.1 Vertical Shear = 135 kN


40 % of Shear Capacity of Section
5.2 Axial Load = 100 kN

5.3 Resultant shear = SQRT.((Vert. Shear)^2 + (Axial Load)^2 )


= 168.0 KN

6.0 Check Bolt Group Capacities :

6.1 Capacity in Shear :

6.1.1 Capacity in single shear for bolt group = 275.625 kN

6.1.2 Capacity in double shear for bolt group = 551.25 kN

Page 39 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 40 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

6.1.3 Block shear : Refer clause 6.2.4 of BS 5950-1:2000,


Block shear failure is not considered
since in stub type connection no notch
is made in stub and thus web is not free
at top.

7.0 Capacity in Bearing :


7.1 For Connecting parts :
7.1.1 Capacity in bearing Pbs = kbs.d.t.pbs but < 0.5kbse.t.pbs
( where t shall be taken as thk. of lesser of cover plate and beam web )
7.1.2 kbs = 1 Ref. Cl. 6.3.3.3 BS 5950-1:2000

7.1.3 Pbs = 171.465 kN (for bolt group)

7.2 For bolt group :


7.2.1 Capacity of bolt group Pbb =n.d.tw.pbb = 426 kN
=

7.2.2 Design Capacity of bolt group = 171.465 > Resultant Shear .o.k

8.0 Check for thickness of coverplate :

8.1 Area of cover plate shall be greater than the shear area of the section.

8.2 Shear area of the section = 2130


mm2
(Refer beam properties above)
8.3 Required thickness of plate = Shear area of section / 2 x depth of each cover plate
8.4 Required depth of cover plate =(nos of bolt spaces x bolt spacing) + 2x(edge distances)
= 180
= 5.9 mm < thk. provided o.k
8.5 Provide cover plate of size 180 X 8 thk.

Page 41 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 42 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


Maximum joint capacity has been calculated for combined action of vertical shear & axial load in
beam causing horizontal shear in bolt. No lateral load perpendicular to beam has been considered.
Refer drawing no. KE01-A1-000-PF-C-DD-0081-001 for arrangement detail.
1.0 Supported Beam : = IPE 360

2.0 Beam Properties :

2.1 Area A = 72.7 cm2


2.2 Depth of web h = 360 mm
2.3 Thickness of web tw = 8 mm
2.4 Shear Area As = 2880 mm2

3.0 Bolt Details :


3.1 Nos. N = 4 (on each side)
3.2 Nom. Diameter d = 20 mm
3.3 Hole Diameter = 22 mm
3.4 Class = 8.8 As per BS 3692:2001

3.5 Shear area = 245 mm2


3.6 Spacing (c/c) = 55 mm

3.7 Sectional area = 314.2 mm2


3.8 Tensile stress area = = 245 mm2
3.9 Edge dist.(e) = 35 mm

4.0 Connecting Plates Cover plate thk. tp = 8 mm

Design strength : (As per BS 5950-1-2000)


Bolt strength in shear ps = 375 N/mm2 Ref. Table 30, BS 5950-1:2000
Strength in bearing for connected part pbs = 460 N/mm2 Ref. Table 31, BS 5950-1:2000
Strength in bearing capacity of bolt pbb = 1000 N/mm 2
Ref. Table 32, BS 5950-1:2000
Material design strength py = 265 N/mm2 Ref. Table 9, BS 5950-1:2000

5.0 Design Force :

5.1 Vertical Shear = 275 kN


60 % of Shear Capacity of Section
5.2 Axial Load = 100 kN

5.3 Resultant shear = SQRT.((Vert. Shear)^2 + (Axial Load)^2 )


= 292.6 KN

6.0 Check Bolt Group Capacities :

6.1 Capacity in Shear :

6.1.1 Capacity in single shear for bolt group = 367.5 kN

6.1.2 Capacity in double shear for bolt group = 735 kN

Page 43 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 44 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

6.1.3 Block shear : Refer clause 6.2.4 of BS 5950-1:2000,


Block shear failure is not considered
since in stub type connection no notch
is made in stub and thus web is not free
at top.

7.0 Capacity in Bearing :


7.1 For Connecting parts :
7.1.1 Capacity in bearing Pbs = kbs.d.t.pbs but < 0.5kbse.t.pbs
( where t shall be taken as thk. of lesser of cover plate and beam web )
7.1.2 kbs = 1 Ref. Cl. 6.3.3.3 BS 5950-1:2000

7.1.3 Pbs = 257.6 kN (for bolt group)

7.2 For bolt group :


7.2.1 Capacity of bolt group Pbb =n.d.tw.pbb = 640 kN
=

7.2.2 Design Capacity of bolt group = 257.6 < Resultant shear ..Revise

8.0 Check for thickness of coverplate :

8.1 Area of cover plate shall be greater than the shear area of the section.

8.2 Shear area of the section = 2880


mm2
(Refer beam properties above)
8.3 Required thickness of plate = Shear area of section / 2 x depth of each cover plate
8.4 Required depth of cover plate =(nos of bolt spaces x bolt spacing) + 2x(edge distances)
= 235
= 6.1 mm < thk. provided o.k
8.5 Provide cover plate of size 235 X 8 thk.

Page 45 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 46 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection


Maximum joint capacity has been calculated for combined action of vertical shear & axial load in
beam causing horizontal shear in bolt. No lateral load perpendicular to beam has been considered.
Refer drawing no. KE01-A1-000-PF-C-DD-0081-001 for arrangement detail.
1.0 Supported Beam : = IPE 400

2.0 Beam Properties :

2.1 Area A = 84.5 cm2


2.2 Depth of web h = 400 mm
2.3 Thickness of web tw = 8.6 mm
2.4 Shear Area As = 3440 mm2

3.0 Bolt Details :


3.1 Nos. N = 5 (on each side)
3.2 Nom. Diameter d = 20 mm
3.3 Hole Diameter = 22 mm
3.4 Class = 8.8 As per BS 3692:2001

3.5 Shear area = 245 mm2


3.6 Spacing (c/c) = 55 mm

3.7 Sectional area = 314.2 mm2


3.8 Tensile stress area = = 245 mm2
3.9 Edge dist.(e) = 35 mm

4.0 Connecting Plates Cover plate thk. tp = 10 mm

Design strength : (As per BS 5950-1-2000)


Bolt strength in shear ps = 375 N/mm2 Ref. Table 30, BS 5950-1:2000
Strength in bearing for connected part pbs = 460 N/mm2 Ref. Table 31, BS 5950-1:2000
Strength in bearing capacity of bolt pbb = 1000 N/mm 2
Ref. Table 32, BS 5950-1:2000
Material design strength py = 265 N/mm2 Ref. Table 9, BS 5950-1:2000

5.0 Design Force :

5.1 Vertical Shear = 330 kN


60 % of Shear Capacity of Section
5.2 Axial Load = 100 kN

5.3 Resultant shear = SQRT.((Vert. Shear)^2 + (Axial Load)^2 )


= 344.8 KN

6.0 Check Bolt Group Capacities :

6.1 Capacity in Shear :

6.1.1 Capacity in single shear for bolt group = 459.375 kN

6.1.2 Capacity in double shear for bolt group = 918.75 kN

Page 47 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 48 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

6.1.3 Block shear : Refer clause 6.2.4 of BS 5950-1:2000,


Block shear failure is not considered
since in stub type connection no notch
is made in stub and thus web is not free
at top.

7.0 Capacity in Bearing :


7.1 For Connecting parts :
7.1.1 Capacity in bearing Pbs = kbs.d.t.pbs but < 0.5kbse.t.pbs
( where t shall be taken as thk. of lesser of cover plate and beam web )
7.1.2 kbs = 1 Ref. Cl. 6.3.3.3 BS 5950-1:2000

7.1.3 Pbs = 346.15 kN (for bolt group)

7.2 For bolt group :


7.2.1 Capacity of bolt group Pbb =n.d.tw.pbb = 860 kN
=

7.2.2 Design Capacity of bolt group = 346.15 > Resultant Shear .o.k

8.0 Check for thickness of coverplate :

8.1 Area of cover plate shall be greater than the shear area of the section.

8.2 Shear area of the section = 3440


mm2
(Refer beam properties above)
8.3 Required thickness of plate = Shear area of section / 2 x depth of each cover plate
8.4 Required depth of cover plate =(nos of bolt spaces x bolt spacing) + 2x(edge distances)
= 290
= 5.9 mm < thk. provided o.k
8.5 Provide cover plate of size 290 X 10 thk.

Page 49 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

Calculation for Beam To Column Web Shear connection

Page 50 of 351
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM

PROJECT NO. : JI-176


SUBJECT :

APPENDIX - 4 : SHEAR CONNECTION

BEAM TO COLUMN FLANGE (TYPE - 2)


52+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
A. DESIGN LOAD

MEMBER PROFILE BEAM : HE 220 A COLUMN: VARIES


B= 220.0 mm
B D= 210.0 mm
T= 11.0 mm T= 11.0 mm Minimum value of
T
h1

t= 7.0 mm flange thickness for


D

t h1 = 152.0 mm supporting column


(Assumed
Ag = 6430 mm HE 220A)

1.0 Vertical Shear Load, Fv = 60% shear capacity of beam Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 140 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOTE:
Force Fh is acting on the
Fh = 32 Kn top flange of beam

PLUS

3.0 Axial Load, T =

T= 100 Kn

B. BEAM TO COLUMN FLANGE CONNECTION - BEARING TYPE


(nos of bolts shown indicative only)
END PLATE
BEAM W

Fh = 32 Kn
e2

P
s

Lp
T = 100 Kn
s

e1 e1
COLUMN FLANGE Sg
Fv = ###

Sg = 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55.0 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 70 mm BEARING strength of conn. part =pbs = 550 n/mm TABLE 32

STEEL GRADE:S275
53+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
PLATE MATERIAL GRADE: S275
py = 265 n/mm
54+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (Total) (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv
a. SHEAR
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv Fh
Fvb = Fv / Nb
Nb = nos.of bolts E
Nb = 4
Fvb = 35 Kn
1xs
1. DUE TO HORIZ. SHEAR, Fv
Y
Fhb = Fh / Nb Fmh+Fhb
8 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 98 mm
Mw = Fh x E = 3120 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 5 Kn y5 = 0 mm
Fmv = 11 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh+Fhb ) + ( Fvb+Fmv ) ]
Fs = 48 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method

Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q For magnitude of


0.52 + 0.32 <= 1.4 Ftot = 43 Kn Q refer page 3 of 4
0.83 <= 1.4 OK SAFE!
d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, FLANGE of COLUMN )
t= 11.0 mm
55+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Bd x t x pbs = 121.0 Kn
0.5 x e2 x t x pbs = 105.9 Kn
Pbs = 105.9 Kn > Fs = 48 Kn OK SAFE!
USE 4-M20 BOLTS Grade 8.8
56+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
D. CHECK FOR END PLATE
For adequate robustness, the end plate Lp should have a minimum depth of about 0.6 of the supported beam ( BEAM A )
Depth between fillets of the supported beam,
d = h1 = 152.0 mm
0.6D = 126 mm
assume, Lp = 125 mm
assume, W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1350 mm 4.2.3 ( h )
Pvp = 214.65 Kn

Shear Force, Fv = 140 Kn < Pvp= 214.7 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
1xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw(max) = min.( Tp , t ) = 7.0 mm
use, Sw = 6 mm e1 = ( W - Sg ) / 2
c= 50.500 mm > e2= 35 mm e1 = 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN
Considering equal moment at bolt line & root of fillet weld with web Mr =Ft .c/2 437.5 kN-mm
Therefore, Mb = 437.5 kN-mm

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/e1
where, n= distance from centreline of bolt to prying force (n)
e1 = edge distance but less than 2* thickness of plate 3.4.3
= 24.000 mm
Q= 18.229 kN add this to tension per bolt
57+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4

= 525 kN-mm (eff. Depth = min. of (e2+s/2) or s)


> Mb, Hence end plate thickness. is o.k
58+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm
1. LONGITUDINAL SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp )= 2 ( L2 )
Lw = 250 mm

LONGL. SHEAR CAP. OF WEB WELD (PL) =pw ( Lp x ts ) = 231 Kn > FL = 140 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = Calclated as per clause 6.8.7.3 of BS 5950-1 : 2000
Tension on web weld, FT = 100 kN L1
Tranverse capacity of weld, PT = K. PL (symbols as per BS 5950-1:2000)
Angle of inclination of FT with throat of weld = 45
where k = 1.25 Therefore, PT = 288.75 kN
Therefore, Relationship (FL/PL)2 + (FT/PT)2 = 0.4885 < 1.0 Hence o.k. L2

USE 6 mm FILLET WELD


59+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
60+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
A. DESIGN LOAD

MEMBER PROFILE BEAM : HE 240 A COLUMN: VARIES


B= 240.0 mm
B D= 230.0 mm
T= 12.0 mm T= 11.0 mm Minimum value of
T
h1

t= 7.5 mm flange thickness for


D

t h1 = 164.0 mm supporting column


(Assumed
Ag = 7680 mm HE 220A)

1.0 Vertical Shear Load, Fv = 60% shear capacity of beam Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 165 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOTE:
Force Fh is acting on the
Fh = 32 Kn top flange of beam

PLUS

3.0 Axial Load, T =

T= 100 Kn

B. BEAM TO COLUMN FLANGE CONNECTION - BEARING TYPE


(nos of bolts shown indicative only)
END PLATE
BEAM W

Fh = 32 Kn
e2

P
s

Lp
T = 100 Kn
s

e1 e1
COLUMN FLANGE Sg
Fv = ###

Sg = 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55.0 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 75 mm BEARING strength of conn. part =pbs = 550 n/mm TABLE 32

STEEL GRADE:S275
61+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
PLATE MATERIAL GRADE: S275
py = 265 n/mm
62+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (Total) (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv
a. SHEAR
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv Fh
Fvb = Fv / Nb
Nb = nos.of bolts E
Nb = 4
Fvb = 41 Kn
1xs
1. DUE TO HORIZ. SHEAR, Fv
Y
Fhb = Fh / Nb Fmh+Fhb
8 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 103 mm
Mw = Fh x E = 3280 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 5 Kn y5 = 0 mm
Fmv = 11 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh+Fhb ) + ( Fvb+Fmv ) ]
Fs = 54 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method

Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q For magnitude of


0.59 + 0.32 <= 1.4 Ftot = 43 Kn Q refer page 3 of 4
0.90 <= 1.4 OK SAFE!
d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, FLANGE of COLUMN )
t= 11.0 mm
63+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Bd x t x pbs = 121.0 Kn
0.5 x e2 x t x pbs = 105.9 Kn
Pbs = 105.9 Kn > Fs = 54 Kn OK SAFE!
USE 4-M20 BOLTS Grade 8.8
64+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
D. CHECK FOR END PLATE
For adequate robustness, the end plate Lp should have a minimum depth of about 0.6 of the supported beam ( BEAM A )
Depth between fillets of the supported beam,
d = h1 = 164.0 mm
0.6D = 138 mm
assume, Lp = 125 mm
assume, W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1350 mm 4.2.3 ( h )
Pvp = 214.65 Kn

Shear Force, Fv = 165 Kn < Pvp= 214.7 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
1xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw(max) = min.( Tp , t ) = 7.5 mm
use, Sw = 6 mm e1 = ( W - Sg ) / 2
c= 50.250 mm > e2= 35 mm e1 = 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN
Considering equal moment at bolt line & root of fillet weld with web Mr =Ft .c/2 437.5 kN-mm
Therefore, Mb = 437.5 kN-mm

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/e1
where, n= distance from centreline of bolt to prying force (n)
e1 = edge distance but less than 2* thickness of plate 3.4.3
= 24.000 mm
Q= 18.229 kN add this to tension per bolt
65+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4

= 525 kN-mm (eff. Depth = min. of (e2+s/2) or s)


> Mb, Hence end plate thickness. is o.k
66+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm
1. LONGITUDINAL SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp )= 2 ( L2 )
Lw = 250 mm

LONGL. SHEAR CAP. OF WEB WELD (PL) =pw ( Lp x ts ) = 231 Kn > FL = 165 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = Calclated as per clause 6.8.7.3 of BS 5950-1 : 2000
Tension on web weld, FT = 100 kN L1
Tranverse capacity of weld, PT = K. PL (symbols as per BS 5950-1:2000)
Angle of inclination of FT with throat of weld = 45
where k = 1.25 Therefore, PT = 288.75 kN
Therefore, Relationship (FL/PL)2 + (FT/PT)2 = 0.6275 < 1.0 Hence o.k. L2

USE 6 mm FILLET WELD


67+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
68+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
A. DESIGN LOAD

MEMBER PROFILE BEAM : HE 260 A COLUMN: VARIES


B= 260.0 mm
B D= 250.0 mm
T= 12.5 mm T= 11.0 mm Minimum value of
T
h1

t= 7.5 mm flange thickness for


D

t h1 = 177.0 mm supporting column


(Assumed
Ag = 8680 mm HE 220A)

1.0 Vertical Shear Load, Fv = 60% shear capacity of beam Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 179 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOTE:
Force Fh is acting on the
Fh = 32 Kn top flange of beam

PLUS

3.0 Axial Load, T =

T= 100 Kn

B. BEAM TO COLUMN FLANGE CONNECTION - BEARING TYPE


(nos of bolts shown indicative only)
END PLATE
BEAM W

Fh = 32 Kn
e2

P
s

Lp
T = 100 Kn
s

e1 e1
COLUMN FLANGE Sg
Fv = ###

Sg = 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55.0 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 75 mm BEARING strength of conn. part =pbs = 550 n/mm TABLE 32

STEEL GRADE:S275
69+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
PLATE MATERIAL GRADE: S275
py = 265 n/mm
70+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (Total) (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv
a. SHEAR
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv Fh
Fvb = Fv / Nb
Nb = nos.of bolts E
Nb = 4
Fvb = 45 Kn
1xs
1. DUE TO HORIZ. SHEAR, Fv
Y
Fhb = Fh / Nb Fmh+Fhb
8 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 103 mm
Mw = Fh x E = 3280 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 5 Kn y5 = 0 mm
Fmv = 11 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh+Fhb ) + ( Fvb+Fmv ) ]
Fs = 58 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method

Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q For magnitude of


0.63 + 0.32 <= 1.4 Ftot = 43 Kn Q refer page 3 of 4
0.94 <= 1.4 OK SAFE!
d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, FLANGE of COLUMN )
t= 11.0 mm
71+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Bd x t x pbs = 121.0 Kn
0.5 x e2 x t x pbs = 105.9 Kn
Pbs = 105.9 Kn > Fs = 58 Kn OK SAFE!
USE 4-M20 BOLTS Grade 8.8
72+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
D. CHECK FOR END PLATE
For adequate robustness, the end plate Lp should have a minimum depth of about 0.6 of the supported beam ( BEAM A )
Depth between fillets of the supported beam,
d = h1 = 177.0 mm
0.6D = 150 mm
assume, Lp = 125 mm
assume, W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1350 mm 4.2.3 ( h )
Pvp = 214.65 Kn

Shear Force, Fv = 179 Kn < Pvp= 214.7 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
1xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw(max) = min.( Tp , t ) = 7.5 mm
use, Sw = 6 mm e1 = ( W - Sg ) / 2
c= 50.250 mm > e2= 35 mm e1 = 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN
Considering equal moment at bolt line & root of fillet weld with web Mr =Ft .c/2 437.5 kN-mm
Therefore, Mb = 437.5 kN-mm

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/e1
where, n= distance from centreline of bolt to prying force (n)
e1 = edge distance but less than 2* thickness of plate 3.4.3
= 24.000 mm
Q= 18.229 kN add this to tension per bolt
73+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4

= 525 kN-mm (eff. Depth = min. of (e2+s/2) or s)


> Mb, Hence end plate thickness. is o.k
74+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm
1. LONGITUDINAL SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp )= 2 ( L2 )
Lw = 250 mm

LONGL. SHEAR CAP. OF WEB WELD (PL) =pw ( Lp x ts ) = 231 Kn > FL = 179 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = Calclated as per clause 6.8.7.3 of BS 5950-1 : 2000
Tension on web weld, FT = 100 kN L1
Tranverse capacity of weld, PT = K. PL (symbols as per BS 5950-1:2000)
Angle of inclination of FT with throat of weld = 45
where k = 1.25 Therefore, PT = 288.75 kN
Therefore, Relationship (FL/PL)2 + (FT/PT)2 = 0.7196 < 1.0 Hence o.k. L2

USE 6 mm FILLET WELD


75+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
76+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
A. DESIGN LOAD

MEMBER PROFILE BEAM : HE 280 A COLUMN: VARIES


B= 280.0 mm
B D= 270.0 mm
T= 13.0 mm T= 11.0 mm Minimum value of
T
h1

t= 8.0 mm flange thickness for


D

t h1 = 196.0 mm supporting column


(Assumed
Ag = 9730 mm HE 220A)

1.0 Vertical Shear Load, Fv = 60% shear capacity of beam Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 206 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOTE:
Force Fh is acting on the
Fh = 32 Kn top flange of beam

PLUS

3.0 Axial Load, T =

T= 100 Kn

B. BEAM TO COLUMN FLANGE CONNECTION - BEARING TYPE


(nos of bolts shown indicative only)
END PLATE
BEAM W

Fh = 32 Kn
e2

P
s

Lp
T = 100 Kn
s

e1 e1
COLUMN FLANGE Sg
Fv = ###

Sg = 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55.0 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 80 mm BEARING strength of conn. part =pbs = 550 n/mm TABLE 32

STEEL GRADE:S275
77+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
PLATE MATERIAL GRADE: S275
py = 265 n/mm
78+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 6 (Total) (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv
a. SHEAR
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv Fh
Fvb = Fv / Nb
Nb = nos.of bolts E
Nb = 6
Fvb = 34 Kn
2xs
1. DUE TO HORIZ. SHEAR, Fv
Y
Fhb = Fh / Nb Fmh+Fhb
5 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 135 mm
Mw = Fh x E = 4320 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 55 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 51850 y4 = 0 mm
Fmh = 5 Kn y5 = 0 mm
Fmv = 5 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh+Fhb ) + ( Fvb+Fmv ) ]
Fs = 41 Kn

b. TENSION
Ft = T / Nb
Ft = 16.7 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method

Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q For magnitude of


0.44 + 0.21 <= 1.4 Ftot = 29 Kn Q refer page 3 of 4
0.65 <= 1.4 OK SAFE!
d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, FLANGE of COLUMN )
t= 11.0 mm
79+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Bd x t x pbs = 121.0 Kn
0.5 x e2 x t x pbs = 105.9 Kn
Pbs = 105.9 Kn > Fs = 41 Kn OK SAFE!
USE 6-M20 BOLTS Grade 8.8
80+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
D. CHECK FOR END PLATE
For adequate robustness, the end plate Lp should have a minimum depth of about 0.6 of the supported beam ( BEAM A )
Depth between fillets of the supported beam,
d = h1 = 196.0 mm
0.6D = 162 mm
assume, Lp = 180 mm
assume, W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1944 mm 4.2.3 ( h )
Pvp = 309.096 Kn

Shear Force, Fv = 206 Kn < Pvp= 309.1 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
2xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw(max) = min.( Tp , t ) = 8.0 mm
use, Sw = 6 mm e1 = ( W - Sg ) / 2
c= 50.000 mm > e2= 35 mm e1 = 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 16.7 kN
Considering equal moment at bolt line & root of fillet weld with web Mr =Ft .c/2 291.6667 kN-mm
Therefore, Mb = 291.667 kN-mm

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/e1
where, n= distance from centreline of bolt to prying force (n)
e1 = edge distance but less than 2* thickness of plate 3.4.3
= 24.000 mm
Q= 12.153 kN add this to tension per bolt
81+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4

= 525 kN-mm (eff. Depth = min. of (e2+s/2) or s)


> Mb, Hence end plate thickness. is o.k
82+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm
1. LONGITUDINAL SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp )= 2 ( L2 )
Lw = 360 mm

LONGL. SHEAR CAP. OF WEB WELD (PL) =pw ( Lp x ts ) = 332.64 Kn > FL = 206 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = Calclated as per clause 6.8.7.3 of BS 5950-1 : 2000
Tension on web weld, FT = 100 kN L1
Tranverse capacity of weld, PT = K. PL (symbols as per BS 5950-1:2000)
Angle of inclination of FT with throat of weld = 45
where k = 1.25 Therefore, PT = 415.80 kN
Therefore, Relationship (FL/PL)2 + (FT/PT)2 = 0.4416 < 1.0 Hence o.k. L2

USE 6 mm FILLET WELD


83+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
84+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
A. DESIGN LOAD

MEMBER PROFILE BEAM : IPE 270 COLUMN: VARIES


B= 135.0 mm
B D= 270.0 mm
T= 10.2 mm T= 11.0 mm Minimum value of
T
h1

t= 6.6 mm flange thickness for


D

t h1 = 219.6 mm supporting column


(Assumed
Ag = 4590 mm HE 220A)

1.0 Vertical Shear Load, Fv = 60% shear capacity of beam Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 170 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOTE:
Force Fh is acting on the
Fh = 32 Kn top flange of beam

PLUS

3.0 Axial Load, T =

T= 100 Kn

B. BEAM TO COLUMN FLANGE CONNECTION - BEARING TYPE


(nos of bolts shown indicative only)
END PLATE
BEAM W

Fh = 32 Kn
e2

P
s

Lp
T = 100 Kn
s

e1 e1
COLUMN FLANGE Sg
Fv = ###

Sg = 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55.0 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm BEARING strength of conn. part =pbs = 550 n/mm TABLE 32

STEEL GRADE:S275
85+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
PLATE MATERIAL GRADE: S275
py = 265 n/mm
86+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 6 (Total) (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv
a. SHEAR
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv Fh
Fvb = Fv / Nb
Nb = nos.of bolts E
Nb = 6
Fvb = 28 Kn
2xs
1. DUE TO HORIZ. SHEAR, Fv
Y
Fhb = Fh / Nb Fmh+Fhb
5 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 120 mm
Mw = Fh x E = 3840 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 55 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 51850 y4 = 0 mm
Fmh = 4 Kn y5 = 0 mm
Fmv = 4 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh+Fhb ) + ( Fvb+Fmv ) ]
Fs = 34 Kn

b. TENSION
Ft = T / Nb
Ft = 16.7 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method

Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q For magnitude of


0.37 + 0.21 <= 1.4 Ftot = 29 Kn Q refer page 3 of 4
0.58 <= 1.4 OK SAFE!
d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, FLANGE of COLUMN )
t= 11.0 mm
87+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Bd x t x pbs = 121.0 Kn
0.5 x e2 x t x pbs = 105.9 Kn
Pbs = 105.9 Kn > Fs = 34 Kn OK SAFE!
USE 6-M20 BOLTS Grade 8.8
88+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
D. CHECK FOR END PLATE
For adequate robustness, the end plate Lp should have a minimum depth of about 0.6 of the supported beam ( BEAM A )
Depth between fillets of the supported beam,
d = h1 = 219.6 mm
0.6D = 162 mm
assume, Lp = 180 mm
assume, W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1944 mm 4.2.3 ( h )
Pvp = 309.096 Kn

Shear Force, Fv = 170 Kn < Pvp= 309.1 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
2xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw(max) = min.( Tp , t ) = 6.6 mm
use, Sw = 6 mm e1 = ( W - Sg ) / 2
c= 50.700 mm > e2= 35 mm e1 = 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 16.7 kN
Considering equal moment at bolt line & root of fillet weld with web Mr =Ft .c/2 291.6667 kN-mm
Therefore, Mb = 291.667 kN-mm

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/e1
where, n= distance from centreline of bolt to prying force (n)
e1 = edge distance but less than 2* thickness of plate 3.4.3
= 24.000 mm
Q= 12.153 kN add this to tension per bolt
89+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4

= 525 kN-mm (eff. Depth = min. of (e2+s/2) or s)


> Mb, Hence end plate thickness. is o.k
90+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm
1. LONGITUDINAL SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp )= 2 ( L2 )
Lw = 360 mm

LONGL. SHEAR CAP. OF WEB WELD (PL) =pw ( Lp x ts ) = 332.64 Kn > FL = 170 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = Calclated as per clause 6.8.7.3 of BS 5950-1 : 2000
Tension on web weld, FT = 100 kN L1
Tranverse capacity of weld, PT = K. PL (symbols as per BS 5950-1:2000)
Angle of inclination of FT with throat of weld = 45
where k = 1.25 Therefore, PT = 415.80 kN
Therefore, Relationship (FL/PL)2 + (FT/PT)2 = 0.319 < 1.0 Hence o.k. L2

USE 6 mm FILLET WELD


91+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
92+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
A. DESIGN LOAD

MEMBER PROFILE BEAM : IPE 300 COLUMN: VARIES


B= 150.0 mm
B D= 300.0 mm
T= 10.7 mm T= 11.0 mm Minimum value of
T
h1

t= 7.1 mm flange thickness for


D

t h1 = 248.6 mm supporting column


(Assumed
Ag = 5380 mm HE 220A)

1.0 Vertical Shear Load, Fv = 60% shear capacity of beam Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 203 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOTE:
Force Fh is acting on the
Fh = 32 Kn top flange of beam

PLUS

3.0 Axial Load, T =

T= 100 Kn

B. BEAM TO COLUMN FLANGE CONNECTION - BEARING TYPE


(nos of bolts shown indicative only)
END PLATE
BEAM W

Fh = 32 Kn
e2

P
s

Lp
T = 100 Kn
s

e1 e1
COLUMN FLANGE Sg
Fv = ###

Sg = 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55.0 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm BEARING strength of conn. part =pbs = 550 n/mm TABLE 32

STEEL GRADE:S275
93+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
PLATE MATERIAL GRADE: S275
py = 265 n/mm
94+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 6 (Total) (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv
a. SHEAR
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv Fh
Fvb = Fv / Nb
Nb = nos.of bolts E
Nb = 6
Fvb = 34 Kn
2xs
1. DUE TO HORIZ. SHEAR, Fv
Y
Fhb = Fh / Nb Fmh+Fhb
5 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 120 mm
Mw = Fh x E = 3840 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 55 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 51850 y4 = 0 mm
Fmh = 4 Kn y5 = 0 mm
Fmv = 4 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh+Fhb ) + ( Fvb+Fmv ) ]
Fs = 39 Kn

b. TENSION
Ft = T / Nb
Ft = 16.7 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method

Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q For magnitude of


0.43 + 0.21 <= 1.4 Ftot = 29 Kn Q refer page 3 of 4
0.64 <= 1.4 OK SAFE!
d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, FLANGE of COLUMN )
t= 11.0 mm
95+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Bd x t x pbs = 121.0 Kn
0.5 x e2 x t x pbs = 105.9 Kn
Pbs = 105.9 Kn > Fs = 39 Kn OK SAFE!
USE 6-M20 BOLTS Grade 8.8
96+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
D. CHECK FOR END PLATE
For adequate robustness, the end plate Lp should have a minimum depth of about 0.6 of the supported beam ( BEAM A )
Depth between fillets of the supported beam,
d = h1 = 248.6 mm
0.6D = 180 mm
assume, Lp = 180 mm
assume, W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1944 mm 4.2.3 ( h )
Pvp = 309.096 Kn

Shear Force, Fv = 203 Kn < Pvp= 309.1 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
2xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw(max) = min.( Tp , t ) = 7.1 mm
use, Sw = 6 mm e1 = ( W - Sg ) / 2
c= 50.450 mm > e2= 35 mm e1 = 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 16.7 kN
Considering equal moment at bolt line & root of fillet weld with web Mr =Ft .c/2 291.6667 kN-mm
Therefore, Mb = 291.667 kN-mm

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/e1
where, n= distance from centreline of bolt to prying force (n)
e1 = edge distance but less than 2* thickness of plate 3.4.3
= 24.000 mm
Q= 12.153 kN add this to tension per bolt
97+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4

= 525 kN-mm (eff. Depth = min. of (e2+s/2) or s)


> Mb, Hence end plate thickness. is o.k
98+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm
1. LONGITUDINAL SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp )= 2 ( L2 )
Lw = 360 mm

LONGL. SHEAR CAP. OF WEB WELD (PL) =pw ( Lp x ts ) = 332.64 Kn > FL = 203 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = Calclated as per clause 6.8.7.3 of BS 5950-1 : 2000
Tension on web weld, FT = 100 kN L1
Tranverse capacity of weld, PT = K. PL (symbols as per BS 5950-1:2000)
Angle of inclination of FT with throat of weld = 45
where k = 1.25 Therefore, PT = 415.80 kN
Therefore, Relationship (FL/PL)2 + (FT/PT)2 = 0.431 < 1.0 Hence o.k. L2

USE 6 mm FILLET WELD


99+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
100+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
A. DESIGN LOAD

MEMBER PROFILE BEAM : IPE 360 COLUMN: VARIES


B= 170.0 mm
B D= 360.0 mm
T= 12.7 mm T= 11.0 mm Minimum value of
T
h1

t= 8.0 mm flange thickness for


D

t h1 = 298.6 mm supporting column


(Assumed
Ag = 7270 mm HE 220A)

1.0 Vertical Shear Load, Fv = 60% shear capacity of beam Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 275 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOTE:
Force Fh is acting on the
Fh = 32 Kn top flange of beam

PLUS

3.0 Axial Load, T =

T= 100 Kn

B. BEAM TO COLUMN FLANGE CONNECTION - BEARING TYPE


(nos of bolts shown indicative only)
END PLATE
BEAM W

Fh = 32 Kn
e2

P
s

Lp
T = 100 Kn
s

e1 e1
COLUMN FLANGE Sg
Fv = ###

Sg = 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55.0 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 70 mm BEARING strength of conn. part =pbs = 550 n/mm TABLE 32

STEEL GRADE:S275
101+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
PLATE MATERIAL GRADE: S275
py = 265 n/mm
102+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 6 (Total) (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv
a. SHEAR
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv Fh
Fvb = Fv / Nb
Nb = nos.of bolts E
Nb = 6
Fvb = 46 Kn
2xs
1. DUE TO HORIZ. SHEAR, Fv
Y
Fhb = Fh / Nb Fmh+Fhb
5 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 125 mm
Mw = Fh x E = 4000 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 55 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 51850 y4 = 0 mm
Fmh = 4 Kn y5 = 0 mm
Fmv = 5 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh+Fhb ) + ( Fvb+Fmv ) ]
Fs = 51 Kn

b. TENSION
Ft = T / Nb
Ft = 16.7 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method

Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q For magnitude of


0.56 + 0.21 <= 1.4 Ftot = 29 Kn Q refer page 3 of 4
0.77 <= 1.4 OK SAFE!
d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, FLANGE of COLUMN )
t= 11.0 mm
103+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Bd x t x pbs = 121.0 Kn
0.5 x e2 x t x pbs = 105.9 Kn
Pbs = 105.9 Kn > Fs = 51 Kn OK SAFE!
USE 6-M20 BOLTS Grade 8.8
104+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
D. CHECK FOR END PLATE
For adequate robustness, the end plate Lp should have a minimum depth of about 0.6 of the supported beam ( BEAM A )
Depth between fillets of the supported beam,
d = h1 = 298.6 mm
0.6D = 216 mm
assume, Lp = 180 mm
assume, W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1944 mm 4.2.3 ( h )
Pvp = 309.096 Kn

Shear Force, Fv = 275 Kn < Pvp= 309.1 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
2xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw(max) = min.( Tp , t ) = 8.0 mm
use, Sw = 6 mm e1 = ( W - Sg ) / 2
c= 50.000 mm > e2= 35 mm e1 = 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 16.7 kN
Considering equal moment at bolt line & root of fillet weld with web Mr =Ft .c/2 291.6667 kN-mm
Therefore, Mb = 291.667 kN-mm

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/e1
where, n= distance from centreline of bolt to prying force (n)
e1 = edge distance but less than 2* thickness of plate 3.4.3
= 24.000 mm
Q= 12.153 kN add this to tension per bolt
105+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4

= 525 kN-mm (eff. Depth = min. of (e2+s/2) or s)


> Mb, Hence end plate thickness. is o.k
106+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm
1. LONGITUDINAL SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp )= 2 ( L2 )
Lw = 360 mm

LONGL. SHEAR CAP. OF WEB WELD (PL) =pw ( Lp x ts ) = 332.64 Kn > FL = 275 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = Calclated as per clause 6.8.7.3 of BS 5950-1 : 2000
Tension on web weld, FT = 100 kN L1
Tranverse capacity of weld, PT = K. PL (symbols as per BS 5950-1:2000)
Angle of inclination of FT with throat of weld = 45
where k = 1.25 Therefore, PT = 415.80 kN
Therefore, Relationship (FL/PL)2 + (FT/PT)2 = 0.7401 < 1.0 Hence o.k. L2

USE 6 mm FILLET WELD


107+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
108+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
A. DESIGN LOAD

MEMBER PROFILE BEAM : IPE 400 COLUMN: VARIES


B= 180.0 mm
B D= 400.0 mm
T= 13.5 mm T= 11.0 mm Minimum value of
T
h1

t= 8.6 mm flange thickness for


D

t h1 = 331.0 mm supporting column


(Assumed
Ag = 8450 mm HE 220A)

1.0 Vertical Shear Load, Fv = 60% shear capacity of beam Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 328 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOTE:
Force Fh is acting on the
Fh = 32 Kn top flange of beam

PLUS

3.0 Axial Load, T =

T= 100 Kn

B. BEAM TO COLUMN FLANGE CONNECTION - BEARING TYPE


(nos of bolts shown indicative only)
END PLATE
BEAM W

Fh = 32 Kn
e2

P
s

Lp
T = 100 Kn
s

e1 e1
COLUMN FLANGE Sg
Fv = ###

Sg = 90 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55.0 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 75 mm BEARING strength of conn. part =pbs = 550 n/mm TABLE 32

STEEL GRADE:S275
109+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
PLATE MATERIAL GRADE: S275
py = 265 n/mm
110+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 6 (Total) (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv
a. SHEAR
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv Fh
Fvb = Fv / Nb
Nb = nos.of bolts E
Nb = 6
Fvb = 55 Kn
2xs
1. DUE TO HORIZ. SHEAR, Fv
Y
Fhb = Fh / Nb Fmh+Fhb
5 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 130 mm
Mw = Fh x E = 4160 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 55 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 45 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 42400 y4 = 0 mm
Fmh = 5 Kn y5 = 0 mm
Fmv = 4 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh+Fhb ) + ( Fvb+Fmv ) ]
Fs = 60 Kn

b. TENSION
Ft = T / Nb
Ft = 16.7 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method

Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q For magnitude of


0.65 + 0.21 <= 1.4 Ftot = 29 Kn Q refer page 3 of 4
0.86 <= 1.4 OK SAFE!
d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, FLANGE of COLUMN )
t= 11.0 mm
111+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Bd x t x pbs = 121.0 Kn
0.5 x e2 x t x pbs = 105.9 Kn
Pbs = 105.9 Kn > Fs = 60 Kn OK SAFE!
USE 6-M20 BOLTS Grade 8.8
112+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
D. CHECK FOR END PLATE
For adequate robustness, the end plate Lp should have a minimum depth of about 0.6 of the supported beam ( BEAM A )
Depth between fillets of the supported beam,
d = h1 = 331.0 mm
0.6D = 240 mm
assume, Lp = 180 mm
assume, W= 160 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1944 mm 4.2.3 ( h )
Pvp = 309.096 Kn

Shear Force, Fv = 328 Kn > Pvp= 309.1 Kn NOT SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
2xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw(max) = min.( Tp , t ) = 8.6 mm
use, Sw = 6 mm e1 = ( W - Sg ) / 2
c= 34.700 mm < e2= 35 mm e1 = 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 16.7 kN
Considering equal moment at bolt line & root of fillet weld with web Mr =Ft .c/2 289.1667 kN-mm
Therefore, Mb = 289.167 kN-mm

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/e1
where, n= distance from centreline of bolt to prying force (n)
e1 = edge distance but less than 2* thickness of plate 3.4.3
= 24.000 mm
Q= 12.049 kN add this to tension per bolt
113+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4

= 525 kN-mm (eff. Depth = min. of (e2+s/2) or s)


> Mb, Hence end plate thickness. is o.k
114+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
E. WELD STRENGTH
Try 8 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 5.6 mm
1. LONGITUDINAL SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp )= 2 ( L2 )
Lw = 360 mm

LONGL. SHEAR CAP. OF WEB WELD (PL) =pw ( Lp x ts ) = 443.52 Kn > FL = 328 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = Calclated as per clause 6.8.7.3 of BS 5950-1 : 2000
Tension on web weld, FT = 100 kN L1
Tranverse capacity of weld, PT = K. PL (symbols as per BS 5950-1:2000)
Angle of inclination of FT with throat of weld = 45
where k = 1.25 Therefore, PT = 554.40 kN
Therefore, Relationship (FL/PL)2 + (FT/PT)2 = 0.58 < 1.0 Hence o.k. L2

USE 8 mm FILLET WELD


115+96/180
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Column Flange Shear connection
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM

PROJECT NO. : JI-176


SUBJECT :

APPENDIX - 5 : SHEAR CONNECTION

BEAM TO BEAM WEB (TYPE - 3)


117+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 220 A BEAM B: HE 220 A

B= 220.0 mm B= 220.0 mm
B D= 210.0 mm D= 210.0 mm
T= 11.0 mm T= 11.0 mm
T
h1

t= 7.0 mm t= 7.0 mm
D

t h1 = 152.0 mm h1 = 152.0 mm
k= 29.0 mm k= 29.0 mm
Ag = 6430 mm Ag = 6430 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 60 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 60 Kn

Sg = 120 mm a= 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 70 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 30 mm
C2 = 30 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 275 n/mm
118+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
119+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 15 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 98 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 15 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.08 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.42 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.0 mm
120+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 77.0 Kn
0.5 x e2 x t x pbs = 77.0 Kn
Pbs = 77.0 Kn > Fs = 30 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
121+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 152.0 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 240.57 Kn

Shear Force, Fv = 60 Kn < Pvp= 240.6 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.2 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.5 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
122+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.545 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
123+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 60 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 851 mm
Pvb = 140.3 Kn > Fv = 60 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 240.63 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 26250 mm (Refer calculation below)
Mc = 7.2 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 7.2 Kn-m < Mc = 7.2 Kn OK SAFE!
7.0 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
124+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1050 mm
150.0
Aw = 1050 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 75 mm
y1 = 0.00 mm
0.0 y2 = 75.00 mm
125+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 75 mm
c = 75 mm

moment of inertia, Ix-x


I x-x = 1968750 mm4

section modulus, Z
Z = I x-x / c
Z= 26250 mm
126+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
127+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 240 A BEAM B: HE 220 A

B= 240.0 mm B= 220.0 mm
B D= 230.0 mm D= 210.0 mm
T= 12.0 mm T= 11.0 mm
T
h1

t= 7.5 mm t= 7.0 mm
D

t h1 = 164.0 mm h1 = 152.0 mm
k= 33.0 mm k= 29.0 mm
Ag = 7680 mm Ag = 6430 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 58 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 58 Kn

Sg = 120 mm a= 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 75 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 35 mm
C2 = 50 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
128+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
129+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 15 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 103 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 15 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.08 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.41 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.0 mm
130+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 77.0 Kn
0.5 x e2 x t x pbs = 77.0 Kn
Pbs = 77.0 Kn > Fs = 29 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
131+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 164.0 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 58 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.5 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.25 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
132+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
133+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 58 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 911 mm
Pvb = 144.9 Kn > Fv = 58 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 248.44 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 26281 mm (Refer calculation below)
Mc = 7.0 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 7.0 Kn-m < Mc = 7.0 Kn OK SAFE!
7.5 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
134+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1088 mm
145.0
Aw = 1088 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 73 mm
y1 = 0.00 mm
0.0 y2 = 72.50 mm
135+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 73 mm
c = 73 mm

moment of inertia, Ix-x


I x-x = 1905390.625 mm4

section modulus, Z
Z = I x-x / c
Z= 26281.25 mm
136+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
137+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 240 A BEAM B: HE 240 A

B= 240.0 mm B= 240.0 mm
B D= 230.0 mm D= 230.0 mm
T= 12.0 mm T= 12.0 mm
T
h1

t= 7.5 mm t= 7.5 mm
D

t h1 = 164.0 mm h1 = 164.0 mm
k= 33.0 mm k= 33.0 mm
Ag = 7680 mm Ag = 7680 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 65 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 65 Kn

Sg = 120 mm a= 130 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 75 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 35 mm
C2 = 35 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
138+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
139+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 16 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 103 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 16 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.09 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.42 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.5 mm
140+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 82.5 Kn
0.5 x e2 x t x pbs = 82.5 Kn
Pbs = 82.5 Kn > Fs = 33 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
141+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 164.0 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 65 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.5 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.25 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
142+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
143+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 65 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 911 mm
Pvb = 144.9 Kn > Fv = 65 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 248.44 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 32000 mm (Refer calculation below)
Mc = 8.5 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 8.5 Kn-m < Mc = 8.5 Kn OK SAFE!
7.5 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
144+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1200 mm
160.0
Aw = 1200 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 80 mm
y1 = 0.00 mm
0.0 y2 = 80.00 mm
145+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 80 mm
c = 80 mm

moment of inertia, Ix-x


I x-x = 2560000 mm4

section modulus, Z
Z = I x-x / c
Z= 32000 mm
146+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
147+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 260 A BEAM B: HE 220 A

B= 260.0 mm B= 220.0 mm
B D= 250.0 mm D= 210.0 mm
T= 12.5 mm T= 11.0 mm
T
h1

t= 7.5 mm t= 7.0 mm
D

t h1 = 177.0 mm h1 = 152.0 mm
k= 36.5 mm k= 29.0 mm
Ag = 8680 mm Ag = 6430 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 46 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 46 Kn

Sg = 120 mm a= 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 80 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 40 mm
C2 = 80 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
148+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
149+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 12 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 108 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 12 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.06 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.40 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.0 mm
150+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 77.0 Kn
0.5 x e2 x t x pbs = 77.0 Kn
Pbs = 77.0 Kn > Fs = 23 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
151+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 177.0 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 46 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.5 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.25 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
152+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
153+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 46 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 911 mm
Pvb = 144.9 Kn > Fv = 46 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 248.44 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 21125 mm (Refer calculation below)
Mc = 5.6 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 5.5 Kn-m < Mc = 5.6 Kn OK SAFE!
7.5 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
154+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 975 mm
130.0
Aw = 975 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 65 mm
y1 = 0.00 mm
0.0 y2 = 65.00 mm
155+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 65 mm
c = 65 mm

moment of inertia, Ix-x


I x-x = 1373125 mm4

section modulus, Z
Z = I x-x / c
Z= 21125 mm
156+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
157+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 260 A BEAM B: HE 240 A

B= 260.0 mm B= 240.0 mm
B D= 250.0 mm D= 230.0 mm
T= 12.5 mm T= 12.0 mm
T
h1

t= 7.5 mm t= 7.5 mm
D

t h1 = 177.0 mm h1 = 164.0 mm
k= 36.5 mm k= 33.0 mm
Ag = 8680 mm Ag = 7680 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 57 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 57 Kn

Sg = 120 mm a= 130 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 80 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 40 mm
C2 = 60 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
158+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
159+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 14 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 108 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 14 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.08 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.41 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.5 mm
160+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 82.5 Kn
0.5 x e2 x t x pbs = 82.5 Kn
Pbs = 82.5 Kn > Fs = 29 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
161+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 177.0 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 57 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.5 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.25 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
162+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
163+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 57 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 911 mm
Pvb = 144.9 Kn > Fv = 57 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 248.44 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 28125 mm (Refer calculation below)
Mc = 7.5 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 7.4 Kn-m < Mc = 7.5 Kn OK SAFE!
7.5 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
164+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1125 mm
150.0
Aw = 1125 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 75 mm
y1 = 0.00 mm
0.0 y2 = 75.00 mm
165+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 75 mm
c = 75 mm

moment of inertia, Ix-x


I x-x = 2109375 mm4

section modulus, Z
Z = I x-x / c
Z= 28125 mm
166+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
167+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 260 A BEAM B: HE 260 A

B= 260.0 mm B= 260.0 mm
B D= 250.0 mm D= 250.0 mm
T= 12.5 mm T= 12.5 mm
T
h1

t= 7.5 mm t= 7.5 mm
D

t h1 = 177.0 mm h1 = 177.0 mm
k= 36.5 mm k= 36.5 mm
Ag = 8680 mm Ag = 8680 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 68 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 68 Kn

Sg = 120 mm a= 140 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 80 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 40 mm
C2 = 40 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
168+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
169+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 17 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 108 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 17 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.09 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.43 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.5 mm
170+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 82.5 Kn
0.5 x e2 x t x pbs = 82.5 Kn
Pbs = 82.5 Kn > Fs = 34 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
171+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 177.0 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 68 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.5 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.25 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
172+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
173+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 68 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 911 mm
Pvb = 144.9 Kn > Fv = 68 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 248.44 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 36125 mm (Refer calculation below)
Mc = 9.6 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 9.5 Kn-m < Mc = 9.6 Kn OK SAFE!
7.5 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
174+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1275 mm
170.0
Aw = 1275 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 85 mm
y1 = 0.00 mm
0.0 y2 = 85.00 mm
175+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 85 mm
c = 85 mm

moment of inertia, Ix-x


I x-x = 3070625 mm4

section modulus, Z
Z = I x-x / c
Z= 36125 mm
176+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
177+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 280 A BEAM B: HE 220 A

B= 280.0 mm B= 220.0 mm
B D= 270.0 mm D= 210.0 mm
T= 13.0 mm T= 11.0 mm
T
h1

t= 8.0 mm t= 7.0 mm
D

t h1 = 196.0 mm h1 = 152.0 mm
k= 37.0 mm k= 29.0 mm
Ag = 9730 mm Ag = 6430 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 57 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 57 Kn

Sg = 120 mm a= 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 80 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 40 mm
C2 = 90 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
178+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
179+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 14 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 108 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 14 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.08 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.41 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.0 mm
180+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 77.0 Kn
0.5 x e2 x t x pbs = 77.0 Kn
Pbs = 77.0 Kn > Fs = 29 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
181+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 196.0 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 57 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.8 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
182+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
183+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 57 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 972 mm
Pvb = 154.5 Kn > Fv = 57 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 265 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 26133 mm (Refer calculation below)
Mc = 6.9 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 6.8 Kn-m < Mc = 6.9 Kn OK SAFE!
8.0 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
184+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1120 mm
140.0
Aw = 1120 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 70 mm
y1 = 0.00 mm
0.0 y2 = 70.00 mm
185+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 70 mm
c = 70 mm

moment of inertia, Ix-x


I x-x = 1829333.33333333 mm4

section modulus, Z
Z = I x-x / c
Z= 26133 mm
186+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
187+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 280 A BEAM B: HE 240 A

B= 280.0 mm B= 240.0 mm
B D= 270.0 mm D= 230.0 mm
T= 13.0 mm T= 12.0 mm
T
h1

t= 8.0 mm t= 7.5 mm
D

t h1 = 196.0 mm h1 = 164.0 mm
k= 37.0 mm k= 33.0 mm
Ag = 9730 mm Ag = 7680 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 65 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 65 Kn

Sg = 120 mm a= 130 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 80 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 40 mm
C2 = 75 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
188+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
189+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 16 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 108 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 16 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.09 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.42 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.5 mm
190+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 82.5 Kn
0.5 x e2 x t x pbs = 82.5 Kn
Pbs = 82.5 Kn > Fs = 33 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
191+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 196.0 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 65 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.8 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
192+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
193+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 65 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 972 mm
Pvb = 154.5 Kn > Fv = 65 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 265 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 32033 mm (Refer calculation below)
Mc = 8.5 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 8.5 Kn-m < Mc = 8.5 Kn OK SAFE!
8.0 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
194+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1240 mm
155.0
Aw = 1240 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 78 mm
y1 = 0.00 mm
0.0 y2 = 77.50 mm
195+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 78 mm
c = 78 mm

moment of inertia, Ix-x


I x-x = 2482583.33333333 mm4

section modulus, Z
Z = I x-x / c
Z= 32033 mm
196+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
197+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 280 A BEAM B: HE 260 A

B= 280.0 mm B= 260.0 mm
B D= 270.0 mm D= 250.0 mm
T= 13.0 mm T= 12.5 mm
T
h1

t= 8.0 mm t= 7.5 mm
D

t h1 = 196.0 mm h1 = 177.0 mm
k= 37.0 mm k= 36.5 mm
Ag = 9730 mm Ag = 8680 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 72 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 72 Kn

Sg = 120 mm a= 140 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 80 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 40 mm
C2 = 60 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
198+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
199+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 18 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 108 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 18 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.10 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.43 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.5 mm
200+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 82.5 Kn
0.5 x e2 x t x pbs = 82.5 Kn
Pbs = 82.5 Kn > Fs = 36 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
201+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 196.0 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 72 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.8 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
202+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
203+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 72 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 972 mm
Pvb = 154.5 Kn > Fv = 72 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 265 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 38533 mm (Refer calculation below)
Mc = 10.2 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 10.1 Kn-m < Mc = 10.2 Kn OK SAFE!
8.0 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
204+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1360 mm
170.0
Aw = 1360 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 85 mm
y1 = 0.00 mm
0.0 y2 = 85.00 mm
205+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 85 mm
c = 85 mm

moment of inertia, Ix-x


I x-x = 3275333.33333333 mm4

section modulus, Z
Z = I x-x / c
Z= 38533 mm
206+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
207+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 280 A BEAM B: HE 280 A

B= 280.0 mm B= 280.0 mm
B D= 270.0 mm D= 270.0 mm
T= 13.0 mm T= 13.0 mm
T
h1

t= 8.0 mm t= 8.0 mm
D

t h1 = 196.0 mm h1 = 196.0 mm
k= 37.0 mm k= 37.0 mm
Ag = 9730 mm Ag = 9730 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 85 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 85 Kn

Sg = 120 mm a= 150 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 80 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 40 mm
C2 = 40 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
208+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
209+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 21 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 108 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 21 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.12 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.45 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 8.0 mm
210+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 88.0 Kn
0.5 x e2 x t x pbs = 88.0 Kn
Pbs = 88.0 Kn > Fs = 43 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
211+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 196.0 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 85 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.8 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
212+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
213+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 85 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 972 mm
Pvb = 154.5 Kn > Fv = 85 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 265 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 48133 mm (Refer calculation below)
Mc = 12.8 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 12.8 Kn-m < Mc = 12.8 Kn OK SAFE!
8.0 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
214+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1520 mm
190.0
Aw = 1520 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 95 mm
y1 = 0.00 mm
0.0 y2 = 95.00 mm
215+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 95 mm
c = 95 mm

moment of inertia, Ix-x


I x-x = 4572666.66666667 mm4

section modulus, Z
Z = I x-x / c
Z= 48133 mm
216+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
217+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : HE 280 A BEAM B: IPE 270

B= 280.0 mm B= 135.0 mm
B D= 270.0 mm D= 270.0 mm
T= 13.0 mm T= 10.2 mm
T
h1

t= 8.0 mm t= 6.6 mm
D

t h1 = 196.0 mm h1 = 219.6 mm
k= 37.0 mm k= 25.2 mm
Ag = 9730 mm Ag = 4590 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 170 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 170 Kn

Sg = 120 mm a= 77.5 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 80 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 40 mm
C2 = 25 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
218+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
219+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 6 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
2xs
Nb = nos.of bolts
Y
Nb = 6 Fmh
Fvb = 28 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 135 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 55 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 51850 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 28 Kn

b. TENSION
Ft = T / Nb
Ft = 16.7 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.15 + 0.22 <= 1.4 Ftot = 30.6 Kn
0.38 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 6.6 mm
220+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 72.6 Kn
0.5 x e2 x t x pbs = 72.6 Kn
Pbs = 72.6 Kn > Fs = 57 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 6-M20 BOLTS Grade 8.8
221+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 196.0 mm
Lp = 190 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 2052 mm 4.2.3 ( h )
Pvp = 326.268 Kn

Shear Force, Fv = 170 Kn < Pvp= 326.3 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
2xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.8 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 16.7 kN

Moment at root of filletweld with web (Mb) 0.3 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 13.889 kN add this to tension per bolt
222+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
223+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 380 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 351.12 Kn > 170 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 2
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 360 mm

TENSION CAPACITY OF WEB WELD = 665.28 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 1368 mm
Pvb = 217.5 Kn > Fv = 170 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 180 mm
Le x t x py = 381.6 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 56033 mm (Refer calculation below)
Mc = 14.8 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 13.2 Kn-m < Mc = 14.8 Kn OK SAFE!
8.0 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
224+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1640 mm
205.0
Aw = 1640 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 103 mm
y1 = 0.00 mm
0.0 y2 = 102.50 mm
225+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 103 mm
c = 103 mm

moment of inertia, Ix-x


I x-x = 5743416.66666667 mm4

section modulus, Z
Z = I x-x / c
Z= 56033 mm
226+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
227+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 270 BEAM B: HE 220 A

B= 135.0 mm B= 220.0 mm
B D= 270.0 mm D= 210.0 mm
T= 10.2 mm T= 11.0 mm
T
h1

t= 6.6 mm t= 7.0 mm
D

t h1 = 219.6 mm h1 = 152.0 mm
k= 25.2 mm k= 29.0 mm
Ag = 4590 mm Ag = 6430 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 58 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 58 Kn

Sg = 120 mm a= 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 90 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
228+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
229+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 15 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 93 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 15 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.08 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.41 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.0 mm
230+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 77.0 Kn
0.5 x e2 x t x pbs = 77.0 Kn
Pbs = 77.0 Kn > Fs = 29 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
231+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 219.6 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 58 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 3.96 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.7 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
232+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
233+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 58 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 802 mm
Pvb = 127.5 Kn > Fv = 58 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 218.63 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 26428 mm (Refer calculation below)
Mc = 7.0 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 7.0 Kn-m < Mc = 7.0 Kn OK SAFE!
6.6 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
234+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1023 mm
155.0
Aw = 1023 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 78 mm
y1 = 0.00 mm
0.0 y2 = 77.50 mm
235+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 78 mm
c = 78 mm

moment of inertia, Ix-x


I x-x = 2048131.25 mm4

section modulus, Z
Z = I x-x / c
Z= 26428 mm
236+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
237+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 270 BEAM B: HE 240 A

B= 135.0 mm B= 240.0 mm
B D= 270.0 mm D= 230.0 mm
T= 10.2 mm T= 12.0 mm
T
h1

t= 6.6 mm t= 7.5 mm
D

t h1 = 219.6 mm h1 = 164.0 mm
k= 25.2 mm k= 33.0 mm
Ag = 4590 mm Ag = 7680 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 64 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 64 Kn

Sg = 120 mm a= 130 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 75 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
238+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
239+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 16 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 93 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 16 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.09 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.42 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.5 mm
240+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 82.5 Kn
0.5 x e2 x t x pbs = 82.5 Kn
Pbs = 82.5 Kn > Fs = 32 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
241+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 219.6 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 64 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 3.96 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.7 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
242+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
243+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 64 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 802 mm
Pvb = 127.5 Kn > Fv = 64 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 218.63 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 31790 mm (Refer calculation below)
Mc = 8.4 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 8.3 Kn-m < Mc = 8.4 Kn OK SAFE!
6.6 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
244+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1122 mm
170.0
Aw = 1122 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 85 mm
y1 = 0.00 mm
0.0 y2 = 85.00 mm
245+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 85 mm
c = 85 mm

moment of inertia, Ix-x


I x-x = 2702150 mm4

section modulus, Z
Z = I x-x / c
Z= 31790 mm
246+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
247+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 270 BEAM B: HE 260 A

B= 135.0 mm B= 260.0 mm
B D= 270.0 mm D= 250.0 mm
T= 10.2 mm T= 12.5 mm
T
h1

t= 6.6 mm t= 7.5 mm
D

t h1 = 219.6 mm h1 = 177.0 mm
k= 25.2 mm k= 36.5 mm
Ag = 4590 mm Ag = 8680 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 71 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 71 Kn

Sg = 120 mm a= 140 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 60 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
248+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
249+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 18 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 93 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 18 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.10 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.43 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.5 mm
250+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 82.5 Kn
0.5 x e2 x t x pbs = 82.5 Kn
Pbs = 82.5 Kn > Fs = 36 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
251+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 219.6 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 71 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 3.96 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.7 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
252+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
253+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 71 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 802 mm
Pvb = 127.5 Kn > Fv = 71 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 218.63 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 37648 mm (Refer calculation below)
Mc = 10.0 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 9.9 Kn-m < Mc = 10.0 Kn OK SAFE!
6.6 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
254+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1221 mm
185.0
Aw = 1221 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 93 mm
y1 = 0.00 mm
0.0 y2 = 92.50 mm
255+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 93 mm
c = 93 mm

moment of inertia, Ix-x


I x-x = 3482393.75 mm4

section modulus, Z
Z = I x-x / c
Z= 37648 mm
256+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
257+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 270 BEAM B: HE 280 A

B= 135.0 mm B= 280.0 mm
B D= 270.0 mm D= 270.0 mm
T= 10.2 mm T= 13.0 mm
T
h1

t= 6.6 mm t= 8.0 mm
D

t h1 = 219.6 mm h1 = 196.0 mm
k= 25.2 mm k= 37.0 mm
Ag = 4590 mm Ag = 9730 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 81 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 81 Kn

Sg = 120 mm a= 150 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 40 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
258+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
259+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 20 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 93 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 20 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.11 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.44 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 8.0 mm
260+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 88.0 Kn
0.5 x e2 x t x pbs = 88.0 Kn
Pbs = 88.0 Kn > Fs = 41 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
261+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 219.6 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 81 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 3.96 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.7 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
262+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
263+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 81 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 802 mm
Pvb = 127.5 Kn > Fv = 81 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 218.63 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 46228 mm (Refer calculation below)
Mc = 12.3 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 12.2 Kn-m < Mc = 12.3 Kn OK SAFE!
6.6 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
264+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1353 mm
205.0
Aw = 1353 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 103 mm
y1 = 0.00 mm
0.0 y2 = 102.50 mm
265+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 103 mm
c = 103 mm

moment of inertia, Ix-x


I x-x = 4738318.75 mm4

section modulus, Z
Z = I x-x / c
Z= 46228 mm
266+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
267+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 270 BEAM B: IPE 270

B= 135.0 mm B= 135.0 mm
B D= 270.0 mm D= 270.0 mm
T= 10.2 mm T= 10.2 mm
T
h1

t= 6.6 mm t= 6.6 mm
D

t h1 = 219.6 mm h1 = 219.6 mm
k= 25.2 mm k= 25.2 mm
Ag = 4590 mm Ag = 4590 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 170 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 170 Kn

Sg = 120 mm a= 77.5 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 25 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
268+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
269+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 6 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
2xs
Nb = nos.of bolts
Y
Nb = 6 Fmh
Fvb = 28 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 120 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 55 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 51850 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 28 Kn

b. TENSION
Ft = T / Nb
Ft = 16.7 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.15 + 0.22 <= 1.4 Ftot = 30.6 Kn
0.38 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 6.6 mm
270+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 72.6 Kn
0.5 x e2 x t x pbs = 72.6 Kn
Pbs = 72.6 Kn > Fs = 57 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 6-M20 BOLTS Grade 8.8
271+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 219.6 mm
Lp = 190 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 2052 mm 4.2.3 ( h )
Pvp = 326.268 Kn

Shear Force, Fv = 170 Kn < Pvp= 326.3 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
2xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 3.96 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.7 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 16.7 kN

Moment at root of filletweld with web (Mb) 0.3 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 13.889 kN add this to tension per bolt
272+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
273+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 380 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 351.12 Kn > 170 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 2
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 360 mm

TENSION CAPACITY OF WEB WELD = 665.28 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 1129 mm
Pvb = 179.4 Kn > Fv = 170 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 180 mm
Le x t x py = 314.82 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 53240 mm (Refer calculation below)
Mc = 14.1 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 13.2 Kn-m < Mc = 14.1 Kn OK SAFE!
6.6 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
274+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1452 mm
220.0
Aw = 1452 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 110 mm
y1 = 0.00 mm
0.0 y2 = 110.00 mm
275+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 110 mm
c = 110 mm

moment of inertia, Ix-x


I x-x = 5856400 mm4

section modulus, Z
Z = I x-x / c
Z= 53240 mm
276+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
277+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 300 BEAM B: HE 220 A

B= 150.0 mm B= 220.0 mm
B D= 300.0 mm D= 210.0 mm
T= 10.7 mm T= 11.0 mm
T
h1

t= 7.1 mm t= 7.0 mm
D

t h1 = 248.6 mm h1 = 152.0 mm
k= 25.7 mm k= 29.0 mm
Ag = 5380 mm Ag = 6430 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 62 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 62 Kn

Sg = 120 mm a= 120 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 120 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
278+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
279+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 16 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 93 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 16 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.08 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.42 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.0 mm
280+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 77.0 Kn
0.5 x e2 x t x pbs = 77.0 Kn
Pbs = 77.0 Kn > Fs = 31 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
281+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 248.6 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 62 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.26 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.45 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
282+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
283+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 62 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 863 mm
Pvb = 137.2 Kn > Fv = 62 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 235.19 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 28430 mm (Refer calculation below)
Mc = 7.5 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 7.4 Kn-m < Mc = 7.5 Kn OK SAFE!
7.1 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
284+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1101 mm
155.0
Aw = 1101 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 78 mm
y1 = 0.00 mm
0.0 y2 = 77.50 mm
285+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 78 mm
c = 78 mm

moment of inertia, Ix-x


I x-x = 2203292.70833333 mm4

section modulus, Z
Z = I x-x / c
Z= 28430 mm
286+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
287+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 300 BEAM B: HE 240 A

B= 150.0 mm B= 240.0 mm
B D= 300.0 mm D= 230.0 mm
T= 10.7 mm T= 12.0 mm
T
h1

t= 7.1 mm t= 7.5 mm
D

t h1 = 248.6 mm h1 = 164.0 mm
k= 25.7 mm k= 33.0 mm
Ag = 5380 mm Ag = 7680 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 69 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 69 Kn

Sg = 120 mm a= 130 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 105 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
288+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
289+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 17 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 93 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 17 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.09 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.43 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.5 mm
290+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 82.5 Kn
0.5 x e2 x t x pbs = 82.5 Kn
Pbs = 82.5 Kn > Fs = 35 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
291+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 248.6 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 69 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.26 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.45 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
292+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
293+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 69 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 863 mm
Pvb = 137.2 Kn > Fv = 69 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 235.19 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 34198 mm (Refer calculation below)
Mc = 9.1 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 9.0 Kn-m < Mc = 9.1 Kn OK SAFE!
7.1 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
294+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1207 mm
170.0
Aw = 1207 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 85 mm
y1 = 0.00 mm
0.0 y2 = 85.00 mm
295+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 85 mm
c = 85 mm

moment of inertia, Ix-x


I x-x = 2906858.33333333 mm4

section modulus, Z
Z = I x-x / c
Z= 34198 mm
296+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
297+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 300 BEAM B: HE 260 A

B= 150.0 mm B= 260.0 mm
B D= 300.0 mm D= 250.0 mm
T= 10.7 mm T= 12.5 mm
T
h1

t= 7.1 mm t= 7.5 mm
D

t h1 = 248.6 mm h1 = 177.0 mm
k= 25.7 mm k= 36.5 mm
Ag = 5380 mm Ag = 8680 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 76 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 76 Kn

Sg = 120 mm a= 140 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 90 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
298+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
299+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 19 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 93 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 17425 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 19 Kn

b. TENSION
Ft = T / Nb
Ft = 25.0 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.10 + 0.33 <= 1.4 Ftot = 45.8 Kn
0.44 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.5 mm
300+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 82.5 Kn
0.5 x e2 x t x pbs = 82.5 Kn
Pbs = 82.5 Kn > Fs = 38 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 4-M20 BOLTS Grade 8.8
301+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 248.6 mm
Lp = 135 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1458 mm 4.2.3 ( h )
Pvp = 231.822 Kn

Shear Force, Fv = 76 Kn < Pvp= 231.8 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
1xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.26 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.45 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 25.0 kN

Moment at root of filletweld with web (Mb) 0.5 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 20.833 kN add this to tension per bolt
302+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
303+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 270 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 249.48 Kn > 76 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 1
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 250 mm

TENSION CAPACITY OF WEB WELD = 462 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 863 mm
Pvb = 137.2 Kn > Fv = 76 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 125 mm
Le x t x py = 235.19 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 40500 mm (Refer calculation below)
Mc = 10.7 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 10.6 Kn-m < Mc = 10.7 Kn OK SAFE!
7.1 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
304+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1314 mm
185.0
Aw = 1314 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 93 mm
y1 = 0.00 mm
0.0 y2 = 92.50 mm
305+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 93 mm
c = 93 mm

moment of inertia, Ix-x


I x-x = 3746211.45833333 mm4

section modulus, Z
Z = I x-x / c
Z= 40500 mm
306+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
307+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 300 BEAM B: HE 280 A

B= 150.0 mm B= 280.0 mm
B D= 300.0 mm D= 270.0 mm
T= 10.7 mm T= 13.0 mm
T
h1

t= 7.1 mm t= 8.0 mm
D

t h1 = 248.6 mm h1 = 196.0 mm
k= 25.7 mm k= 37.0 mm
Ag = 5380 mm Ag = 9730 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 87 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 87 Kn

Sg = 120 mm a= 150 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 40 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 65 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 70 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
308+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
309+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 6 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
2xs
Nb = nos.of bolts
Y
Nb = 6 Fmh
Fvb = 15 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 120 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 55 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 51850 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 15 Kn

b. TENSION
Ft = T / Nb
Ft = 16.7 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.08 + 0.22 <= 1.4 Ftot = 30.6 Kn
0.30 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 8.0 mm
310+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 88.0 Kn
0.5 x e2 x t x pbs = 88.0 Kn
Pbs = 88.0 Kn > Fs = 29 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 6-M20 BOLTS Grade 8.8
311+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 248.6 mm
Lp = 190 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 2052 mm 4.2.3 ( h )
Pvp = 326.268 Kn

Shear Force, Fv = 87 Kn < Pvp= 326.3 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
40

Tp
2xs
Q Q
m C
40 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.26 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.45 mm > e2= 40 mm m= 35 mm
use, c = 40 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 16.7 kN

Moment at root of filletweld with web (Mb) 0.3 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 13.889 kN add this to tension per bolt
312+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
313+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 380 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 351.12 Kn > 87 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 2
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 360 mm

TENSION CAPACITY OF WEB WELD = 665.28 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 1214 mm
Pvb = 193.0 Kn > Fv = 87 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 180 mm
Le x t x py = 338.67 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 49730 mm (Refer calculation below)
Mc = 13.2 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 13.1 Kn-m < Mc = 13.2 Kn OK SAFE!
7.1 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
314+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1456 mm
205.0
Aw = 1456 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 103 mm
y1 = 0.00 mm
0.0 y2 = 102.50 mm
315+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 103 mm
c = 103 mm

moment of inertia, Ix-x


I x-x = 5097282.29166667 mm4

section modulus, Z
Z = I x-x / c
Z= 49730 mm
316+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
317+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 300 BEAM B: IPE 270

B= 150.0 mm B= 135.0 mm
B D= 300.0 mm D= 270.0 mm
T= 10.7 mm T= 10.2 mm
T
h1

t= 7.1 mm t= 6.6 mm
D

t h1 = 248.6 mm h1 = 219.6 mm
k= 25.7 mm k= 25.2 mm
Ag = 5380 mm Ag = 4590 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 170 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 170 Kn

Sg = 120 mm a= 77.5 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 60 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 55 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
318+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
319+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 6 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
2xs
Nb = nos.of bolts
Y
Nb = 6 Fmh
Fvb = 28 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 115 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 55 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 51850 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 28 Kn

b. TENSION
Ft = T / Nb
Ft = 16.7 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.15 + 0.21 <= 1.4 Ftot = 28.8 Kn
0.36 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 6.6 mm
320+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 72.6 Kn
0.5 x e2 x t x pbs = 63.5 Kn
Pbs = 63.5 Kn > Fs = 57 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 6-M20 BOLTS Grade 8.8
321+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 248.6 mm
Lp = 180 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1944 mm 4.2.3 ( h )
Pvp = 309.096 Kn

Shear Force, Fv = 170 Kn < Pvp= 309.1 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
2xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.26 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.45 mm > e2= 35 mm m= 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 16.7 kN

Moment at root of filletweld with web (Mb) 0.3 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 12.153 kN add this to tension per bolt
322+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
323+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 360 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 332.64 Kn > 170 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 2
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 360 mm

TENSION CAPACITY OF WEB WELD = 665.28 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 1150 mm
Pvb = 182.9 Kn > Fv = 170 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 180 mm
Le x t x py = 338.67 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 57273 mm (Refer calculation below)
Mc = 15.2 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 13.2 Kn-m < Mc = 15.2 Kn OK SAFE!
7.1 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
324+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1562 mm
220.0
Aw = 1562 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 110 mm
y1 = 0.00 mm
0.0 y2 = 110.00 mm
325+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 110 mm
c = 110 mm

moment of inertia, Ix-x


I x-x = 6300066.66666667 mm4

section modulus, Z
Z = I x-x / c
Z= 57273 mm
326+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
327+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
A. DESIGN LOAD

MEMBER PROFILE BEAM A : IPE 300 BEAM B: IPE 300

B= 150.0 mm B= 150.0 mm
B D= 300.0 mm D= 300.0 mm
T= 10.7 mm T= 10.7 mm
T
h1

t= 7.1 mm t= 7.1 mm
D

t h1 = 248.6 mm h1 = 248.6 mm
k= 25.7 mm k= 25.7 mm
Ag = 5380 mm Ag = 5380 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of supporting beam 'B' Steel grade : S275
Fv = 60% [ 0.6 x py x D x t ] py = 265 N/mm
Fv = 203 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 100 Kn

B. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only) END PLATE
a BEAM A W

Fh = 0 Kn
e2

C1 P
s

Lp
( D-b ) T = 100 Kn
s
e2

C2

e1 e1
BEAM B Sg
Fv = 203 Kn

Sg = 120 mm a= 85 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 60 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
C1 = 25 mm
C2 = 25 mm STEEL GRADE: S275
PLATE MATERIAL GRADE: S275
py = 265 n/mm
328+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
329+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 8 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
3xs
Nb = nos.of bolts
Y
Nb = 8 Fmh
Fvb = 25 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 143 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 83 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 60 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 137.5 mm
Ib = 59050 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 25 Kn

b. TENSION
Ft = T / Nb
Ft = 12.5 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method
(Check for double shear since two members (Beam 1) are meeting on Beam 2 at same location)
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.14 + 0.16 <= 1.4 Ftot = 21.6 Kn
0.30 <= 1.4 OK SAFE!

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of BEAM 2 )
t= 7.1 mm
330+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
Bd x t x pbs = 78.1 Kn
0.5 x e2 x t x pbs = 68.3 Kn
Pbs = 68.3 Kn > Fs = 51 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on BEAM 2 web
USE 8-M20 BOLTS Grade 8.8
331+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 248.6 mm
Lp = 235 mm
W= 190 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 2538 mm 4.2.3 ( h )
Pvp = 403.542 Kn

Shear Force, Fv = 203 Kn < Pvp= 403.5 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
3xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 4.26 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 50.45 mm > e2= 35 mm m= 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 12.5 kN

Moment at root of filletweld with web (Mb) 0.2 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 9.115 kN add this to tension per bolt
332+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.525 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
333+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)

E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm Lw
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) WELD LINE
Lw = 470 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 434.28 Kn > 203 Kn OK SAFE!

2. TENSION CAPACITY OF WEB WELD = 2 Le a pw


Lw = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2 a =0.7Sw = 4.2 mm
ee = 35 mm ( n-1 ) = 3
Pe = s but <= 2c+Hd
Pe = 55 mm
Lw = 470 mm

TENSION CAPACITY OF WEB WELD = 868.56 Kn > 100.0 Kn OK SAFE!

USE 6 mm FILLET WELD


F. CAPACITY OF BEAM WEB AT THE END PLATE
1. SHEAR CAPACITY OF THE SUPPORTED BEAM ( BEAM 1 ) AT THE END
Pvb = 0.6 x py x Av
Av = 0.9 x A = 0.9 x t x Lp = 1502 mm
Pvb = 238.8 Kn > Fv = 203 Kn OK SAFE!

2. TENSION CAPACITY OF BEAM WEB


TENSION CAPACITY OF BEAM WEB = Le x t x py
Effective length, Le = 2ee + (n-1)Pe
ee = e2 but <= c + Hd/2
ee = 35 mm
Pe = s but <= 2c+Hd
Pe = 55 mm
Le = 235 mm
Le x t x py = 442.15 Kn > 100.0 Kn OK SAFE!

3. BENDING STRENGTH OF THE REDUCED BEAM SECTION AT THE NOTCH


Assume the moment capacity of the section,
Mc = py x Z
Z = section modulus,mm3
Z= 73958 mm (Refer calculation below)
Mc = 19.6 Kn-m
Design Moment at the notch,M
M = Fv x a
M= 17.3 Kn-m < Mc = 19.6 Kn OK SAFE!
7.1 find dist. y from bottom

y = Af y1 + Aw y2 / ( At )
c
334+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
c
X X At = 1775 mm
250.0
Aw = 1775 mm x1 = 0 mm
y
0.0 Af = 0 mm x2 = 125 mm
y1 = 0.00 mm
0.0 y2 = 125.00 mm
335+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
y= 125 mm
c = 125 mm

moment of inertia, Ix-x


I x-x = 9244791.66666667 mm4

section modulus, Z
Z = I x-x / c
Z= 73958 mm
336+37/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection (with notching of supported member)
AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY
KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM

PROJECT NO. : JI-176


SUBJECT :

APPENDIX - 6 : SHEAR CONNECTION

BEAM TO BEAM WEB (TYPE - 4)


338+48/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection
A. DESIGN LOAD

SUPPORTED SUPPORTING
MEMBER PROFILE BEAM A : UC 152x152x23 BEAM : VARIES

B= 152.2 mm
B D= 152.4 mm
T= 6.8 mm
T
h1

t= 5.8 mm t= 6.0 mm (min.) Minimum value of


D

t h1 = 123.6 mm web thickness for


k= 14.4 mm supporting members
Ag = 2920 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of beam Steel grade : S355
Fv = 60% [ 0.6 x py x D x t ] py = 355 N/mm
Fv = 113 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOT APPLICABLE NOTE:
Fh = NOT APPLICABLE Force Fh is acting on the
Fh = 0 Kn top flange of beam
PLUS

3.0 Axial Load, T =

T= 120 Kn

B. BEAM TO BEAM WEB CONNECTION - BEARING TYPE


(nos of bolts shown indicative only)
END PLATE
BEAM A W

Fh = 0 Kn
e2

P
s

Lp
T = 120 Kn
s

e1 e1
SUPPORTING Sg
Fv = ### BEAM WEB

Sg = 90 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 35 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 45 mm IN BEARING with conn. part = pbs = 550 n/mm TABLE 32
339+48/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection
STEEL GRADE:S355
PLATE MATERIAL GRADE: S355
py = 355 n/mm
340+48/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection

End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm


No. of bolts, Nb = 4 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv

a. SHEAR Fh
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv E

Fvb = Fv / Nb
1xs
Nb = nos.of bolts
Y
Nb = 4 Fmh
Fvb = 28 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 73 mm
Mw = Fh x E = 0 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 28 mm y1 = 27.5 mm
Ib = second moment of area of bolt group X= 45 mm y2 = 0 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 0 mm
Ib = 11125 y4 = 0 mm
Fmh = 0 Kn y5 = 0 mm
Fmv = 0 Kn y6 = 0 mm
3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS
Fs = SQRT [ ( Fmh ) + ( Fvb+Fmv ) ]
Fs = 28 Kn
b. TENSION
Ft = T / Nb
Ft = 30 Kn
c. COMBINED SHEAR & TENSION 6.3.4.4
For the more exact method
Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q
0.15 + 0.38 <= 1.4 Ftot = 52 Kn
0.53 <= 1.4 OK SAFE!
d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, web of COLUMN )
t= 6.0 mm
Bd x t x pbs = 66.0 Kn
0.5 x e2 x t x pbs = 115.5 Kn
341+48/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection
Pbs = 66.0 Kn > Fs = 56 Kn (2*Fs) OK SAFE!
SINCE Pbs > Fs, no need to weld plate on beam web
USE 4-M20 BOLTS Grade 8.8
342+48/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection
D. CHECK FOR END PLATE

Depth between fillets of the supported beam,


d = h1 = 123.6 mm
Lp = 125 mm
W= 160 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 1350 mm 4.2.3 ( h )
Pvp = 287.55 Kn

Shear Force, Fv / 2 = 56.482 Kn < Pvp= 287.6 Kn OK SAFE!


2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
35

Tp
1xs
Q Q
m C
35 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 5.8 mm
use, Sw = 6 mm m = ( W - Sg ) / 2
c= 36.1 mm > e2= 35 mm m= 35 mm
use, c = 35 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 30.0 kN

Moment at root of filletweld with web (Mb) 0.525 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 21.875 kN add this to tension per bolt
Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4
343+48/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection
= 0.703 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k
344+48/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection
E. WELD STRENGTH
Try 6 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 4.2 mm
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp )
Lw = 250 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 231 Kn > 113 Kn OK SAFE!

2. TENSION CAPACITY OF WELD = Le a pw a =0.7Sw = 4.2 mm


Le = 2 L2

L2 = Lp = 125.0 mm
Le = 250 mm
L2
TENSION CAPACITY OF WEB WELD = 231 Kn > 120.0 Kn
OK SAFE!
WELD LINE

USE 6 mm FILLET WELD


345+48/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Beam To Beam Web Shear connection
346+3/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Shear connection
DESIGN NOTES & ASSUMPTIONS

1. DESIGN LOADS (ULTIMATE) ARE BASED ON CRITERIA INDICATED ON EACH CALCULATION.

2. ALL DESIGN CALCULATIONS ARE MADE ACCORDING TO BS 5950-1 : 2000

3. ALL STEEL MATERIALS ARE S275JR or EQUIVALENT.

4. ALL BOLTS ARE GRADE 8.8

5. WELDING ELECTRODE SHALL CONFORM TO CLASS 42 OR EQUIVALENT.

6. LOCATION OF FORCES ARE AS FOLLOWS :

y-y
Fv C = Axial Load (compression),Kn
T = Axial Load (tension), Kn
Fv = Vertical Shear, Kn
Fh T Fh = Horizontal Shear, Kn
Mx = Moment in major axis,
C Kn-M
x-x

Mx
347+3/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
348+104/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
Calculation for Shear connection
A. DESIGN LOAD
FOR TRANSVERSAL BEAM :

MEMBER PROFILE BEAM : UB457X191X74 COLUMN: 650X12X300X20


B= 307.1 mm B= 300.0 mm
B D= 620.2 mm D= 650.0 mm
T= 23.6 mm T= 20.0 mm
T
h1

t= 14.1 mm t= 12.0 mm
D

t h1 = 540.0 mm h1 = 594.0 mm
k= mm k= mm
Ag = 22800 mm Ag = 19300 mm

1.0 Vertical Shear Load, Fv = 60% shear capacity of beam Steel grade : S275JR
Fv = 60% [ 0.6 x py x D x t ] py = 355 N/mm
Fv = 1118 Kn

PLUS
2.0 Horizontal Shear Load, Fh = NOTE:
Force Fh is acting on the
Fh = 60 Kn (>75kN/2=37.5kN) top flange of beam
PLUS

3.0 Axial Load, T =

T= 75 Kn

B. BEAM TO COLUMN FL. CONNECTION - BEARING TYPE


(nos of bolts shown indicative only)
END PLATE
BEAM W

Fh = 60 Kn
e2

P
s

Lp
T = 75 Kn
s

e1 e1
COLUMN FLANGE Sg
Fv = ###

Sg = 90 mm BOLT GRADE: 8.8


e1 = 35 mm STRENGTH OF BOLTS IN CLEARANCE HOLES
e2 = 50 mm IN SHEAR = ps = 375 n/mm TABLE 30
s= 55 mm IN TENSION = pt = 560 n/mm TABLE 34
P= 55 mm IN BEARING with conn. part =pbs = 550 n/mm TABLE 32
349+104/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

STEEL GRADE:S355
PLATE MATERIAL GRADE: S355
py = 355 n/mm
End plate thicknes, Tp = 12 mm (assumed) Bolt Diameter, Bd = 20 mm
No. of bolts, Nb = 12 (assumed) Hole Diameter, Hd = 22 mm
Assuming threads occur in the shear plane, then
the area for resisting shear, As = At
As =At = 245 mm
BOLT CAPACITY
IN SHEAR IN TENSION
Ps = ps x At Pt = pt x At
Ps = 92 Kn Pt = 137 Kn
C. CHECK FOR BOLT
Fv
a. SHEAR
FORCES ON THE OUTERMOST BOLT
1. DUE TO VERTICAL SHEAR, Fv Fh
Fvb = Fv / Nb
Nb = nos.of bolts E
Nb = 12
Fvb = 93 Kn
5xs
1. DUE TO HORIZ. SHEAR, Fv
Y
Fhb = Fh / Nb Fmh+Fhb
5 Kn
Fs
2. DUE TO MOMENT Fvb+Fmv E= 193 mm
Mw = Fh x E = 11550 Kn-mm X
Fmh = Mw x Y / Ib
Fmv = Mw x X / Ib Y= 138 mm y1 = 137.5 mm
Ib = second moment of area of bolt group X= 45 mm y2 = 82.5 mm
Ib = Nb (X) + 4 [ y1 + y2 + y3 + y4 + y5 + y6 ] y3 = 27.5 mm
Ib = 130175 y4 = 0 mm
Fmh = 12 Kn y5 = 0 mm
Fmv = 4 Kn y6 = 0 mm

3. VECTORIAL SUM OF THE FORCES ON OUTER ROW OF BOLTS


Fs = SQRT [ ( Fmh+Fhb ) + ( Fvb+Fmv ) ]
Fs = 99 Kn

b. TENSION
Ft = T / Nb
Ft = 6.3 Kn

c. COMBINED SHEAR & TENSION 6.3.4.4


For the more exact method

Fs / Ps + Ftot / Pt <= 1.4 Ftot = Ft + Q


1.07 + 0.07 <= 1.4 Ftot = 10 Kn
1.15 <= 1.4 OK SAFE!
350+104/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :

d. BEARING
The bearing capacity, Pbs, of the connected ply should be
taken as:
Pbs = Bd x t x pbs =< 0.5 x e2 x t x pbs 6.3.3.3
t = min.thickness ( end plate, FLANGE of COLUMN )
t= 12.0 mm
Bd x t x pbs = 132.0 Kn
0.5 x e2 x t x pbs = 165.0 Kn
Pbs = 132.0 Kn > Fs = 99 Kn OK SAFE!

USE 12-M20 BOLTS Grade 8.8


D. CHECK FOR END PLATE
For adequate robustness, the end plate Lp should have a minimum depth of about 0.6 of the supported beam ( BEAM 1 )
Depth between fillets of the supported beam,
d = h1 = 540.0 mm
0.6D = 372.12 mm
assume, Lp = 375 mm
assume, W= 160 mm
END PLATE STRENGTH
1. SHEAR CAPACITY OF THE END PLATE
Pvp = 0.6 x py x Av 4.2.3
Av = 0.9 x A = 0.9 x Tp x Lp = 4050 mm 4.2.3 ( h )
Pvp = 862.65 Kn

Shear Force, Fv / 2 = 558.79 Kn < Pvp= 862.7 Kn OK SAFE!

2Ft
FILLET WELD
2. TENSION CAPACITY OF THE END PLATE
t
35

Ft+Q Ft+Q
50

Tp
5xs
Q Q
m C
50 Sg

From the figure, Mr Mr


Ft = applied tension per bolt
Q = calculated prying force per bolt
Mr = moment at the root face
Mb = moment at bolt center Mb Mb
c= ( Sg - t - 2Sw ) / 2 DOUBLE CURVATURE BENDING
Sw = fillet weld size
Sw = min.( Tp , t ) = 12.0 mm
use, Sw = 8 mm m = ( W - Sg ) / 2
351+104/180

AGIP KAZAKHSTAN NORTH CASPIAN OPERATING COMPANY


KASHAGAN FIELD DEVELOPMENT EXPERIMENTAL PROGRAM
PROJECT NO. : JI-176

SUBJECT :
c= 29.95 mm < e2= 50 mm m= 35 mm
use, c = 30 mm

3. DESIGN OF END PLATE THICKNESS


Max bolt tension = 6.3 kN

Moment at root of filletweld with web (Mb) 0.09375 kN-m

ADDITIONAL TENSION PER BOLT DUE TO PRYING ACTION, Q


Q= Mb/n
where, n= distance from centreline of bolt to prying force (n)
= edge distance but less than 2* thickness of plate 3.4.3
= 0.024
Q= 3.906 kN add this to tension per bolt

Moment capacity of end plate, Mep= py.(eff width).(plate thk.)2 / 4


= 0.703 kN-m (eff. Depth = min. of (e2+s/2) or s/2)
> Mb, Hence end plate thickness. is o.k

E. WELD STRENGTH
Try 8 mm fillet welds
Design strength pw = 220 n/mm Table 37

Throat size, ts = 0.7 Sw


ts = 5.6 mm
1. SHEAR CAPACITY OF WEB WELD
Effective length of weld, Lw
Lw = 2 ( Lp ) + L1
Lw = 910 mm

SHEAR CAPACITY OF WEB WELD = pw ( Lp x ts ) = 1121 Kn > 1118 Kn OK SAFE!

2. TENSION CAPACITY OF WELD = Le a pw a =0.7Sw = 5.6 mm


Le = 2 L2 L1
L1 = W= 160 mm (L1 not considered)

L2 = Lp = 375.0 mm
Le = 750 mm
L2
TENSION CAPACITY OF WEB WELD = 924 Kn > 75.0 Kn
OK SAFE!
WELD LINE

USE 8 mm FILLET WELD