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Component Identifiers (CID) Wire Description Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position


SENR5886-03
Module Identifier (MID) Wire Wire Wire Wire
Description Description -1.1 0.8C 2.2 0.8C June 2003
Caterpillar Monitoring System Number Color Number Color 3E-5464 Refrigerant Thermostat Normally Closed
(30 1.4F) (36 1.4F)
Power Distribution Circuits Accessory Circuits (cont'd) 38 3C 27C MIN
(MID No. 030) 101 RD Bat (+) 513 OR A/C Compressor/Refrigerant Pressure SW 3E-6425 Coolant Temperature (Start Aid) Normally Closed
CID Component 102 RD Running Lamps 515 GY Blower Motor (HI)
(100 5F)
1200 kPa MAX
(81F MIN)
700 100 kPa A-B Normally Open
Electrical Schematic Symbols And Definitions
0096 Fuel Level Sender 105 RD Key Sw 516 GN Blower Motor (Medium) 3E-6450 Steering Pressure
(174.0 psi MAX) (102 14.5 psi) A-C Normally Closed
0100 Engine Oil Pressure Sensor 107 RD Eng Shut - Down 517 BU Blower Motor (Low) 8270 kPa MAX 6890 345 kPa A-B Normally Open
108 BU Seat 521 YL A/C SW To Refrigerant SW 3E-6452 Park Brake Pressure
0110 Engine Coolant Temperature Sensor (1199 psi MAX) (999.3 50.0 psi) A-C Normally Closed
109 RD Alt Output (+) 522 WH A/C Clutch To Thermostat SW 90 21 kPa 70 21 kPa A-B Normally Open
0177 Torque Converter Oil Temperature Sensor
112 PU Main Power Rly Output 536 WH Hazard SW To Turn SW 3E-6455 Engine Oil Pressure
0248 Data Link (13 3.0 psi) (10 3.0 psi) A-C Normally Closed
113 OR Cat Mon Sys +24V Switched 537 GN Turn Signal SW To Flasher
0263 Sensor Power Supply 10700 kPa MAX 8960 537 kPa A-B Normally Open
114 RD Warning Horn (Forward) 538 BR Hazard Indicator 3E-7693 Brake Pressure
0271 Action Alarm (1551.8 psi MAX) (1299 77.9 psi) A-C Normally Closed
116 BR Front Floods A513 PK DC/DC Converter Memory Output
275 to 1750 kPa - T
0324 Action Lamp 118 GY Front Wiper B+ A523 PU Temp Potentiometer Pos 1 114-5333 A/C (High / Low) Pressure Normally Open
(39.9 to 253.8 psi) -
0523 Engine Speed Sensor 120 YL Voltage Converter Switched In A524 BR Temp Potentiometer Pos 2 With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained down to Pressure Temperature Level Flow
0600 Hydraulic Oil Temperature Sensor 122 RD Tail / Dome Lamps A525 GN Temp Potentiometer Pos 3
124 GN Blower Motors A526 PK Electronic Water Valve Actuator
170 kPa (25 psi). Symbol Symbol Symbol Symbol
0819 Display Data Link Contact position at the contacts of the harness connector
0821 Display Power Supply 127 OR Rear Floods A527 BU Electronic Water Valve Actuator
129 BU Cigar Lighter A592 BU Blend Door Motor (A)
0830 Brake Oil Temperature Sensor
130 RD Stop Lamps A593 OR Blend Door Motor (B)
Payload Control System 135 BU Voltage Converter Switched Out A594 WH Blend Door Position Feedback (+)
(MID No. 074) 138 GN Auto Lube Pump To Payload Monitor A595 GN Blend Door Position Feedback (Signal)
141 RD Spare Fuse A596 YL Blend Door Position Feedback (-)
CID Component 144 GN Beacon C529 GY Lift Press Sensor
0168 Electrical System Voltage 146 GY Implements C530 BU Lift Position Sensor Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
0254 Payload Electronic Control Module 158 BR Spare Lighting Circuits
0350 Lift Linkage Position Sensor 164 WH Hydro Ctrl WTL Powertrain Ctrl 603 PK Rotary Beacon
0364 Head End Lift Cylinder Pressure Sensor 167 OR 604 OR Stop Lamp
175 RD Hood Actuator 605 YL Turn Lamp - Left
Component Location
0769 Rod End Lift Cylinder Pressure Sensor
Schematic Machine Schematic Machine
Normally open switch that is closed due to an applied condition, and will open again with a
0817 Internal Backup Battery 177 RD Main Brkr 606 GY Turn Lamp - Right Component Component
188 WH WLPCS Keypad 608 GN Flood Lamp - Rear Location Location Location Location specific decrease in that condition.
0820 Keypad Data Link
199 RD Spare Fuse 610 OR Head Lamp Basic Actuator - Blend Door H-11 1 Sensor - Lift Lever Position F-7 B
Electronic Transmission Control System Ground Circuits 611 PU Head Lamp Hi Actuator - Water Valve H-11 1 Sensor - Tilt Lever Position F-7 B
(MID No. 081) 200 BK Machine Ground 612 GY Backup Lamp Alarm - Action E-11 C Sensor - Transmission Oil Temp H-15 16
CID
0070 Parking Brake Switch
Component 201
202
203
BK
BK
BK
Operator Monitor Return
XMSN Ctrl
Chassis Diagnostic
614
615
617
PU
YL
BR
Park/Tail/Dash/Lamp
Cab Flood Lamp/Rops
Tail/Position Lamp - Left (Road Pkg)/Width
Alarm - Backup
Alternator
Assembly - Block
D-14, E-15
C-15
B-15
2

4
3
Sensor - Trans. Output Speed
Solenoid - Aux Lift Proportional
Solenoid - Aux Lower Proportional
E-13
D-1
E-1
32
19
19
980G Wheel Loader Normally closed switch that will open with an increase of a specific condition.
0149 Ride Control Solenoid 2
0168
0190
Electrical System Voltage
Engine Speed Sensor
207
250
251
BK
BK
BK
Starter Diagnostic
Payload Mon - Customer Gnd
Payload Mon - System Gnd
619
661
662
GN
GN
YL
Head Lamp Lo
Tachometer Lamp - Cat Mon Sys
Speedometer Lamp - Cat Mon Sys
Batteries
Breaker - Alternator
Breaker - Engine Shutdown
B-15
I-15
I-15
5
4

5
Solenoid - Dump Proportional
Solenoid - Engine Shutdown
Solenoid - Lift Lever K.O. Detent
E-1
C-15
F-7
19
20
B
Electrical System Normally closed switch that is open due to an applied condition, and will close again
0248 CAT Data Link 270 BK Cat Mon Sys Ident Code 0 663 GY Gage Lamps - Cat Mon Sys Breaker - Hood Actuator I-15 5 Solenoid - Lift Lever Lower Detent F-7 B
with a specific decrease in that condition.
0356
0363
Tilt Dump Solenoid 1
Ride Control Solenoid 1
271
272
BK
BK
Cat Mon Sys Ident Code 1
Cat Mon Sys Ident Code 2
695
696
OR
GN
Left Turn Lamp Relay Coil
Right Turn Lamp Relay Coil
Breaker - Main
Breaker - Running Lamp
I-15
I-15 5
5 Solenoid - Lift Proportional
Solenoid - Lower Proportional
D-1
D-1
19
19
9CM1-1759
0367 Ride Control Switch 273
274
BK
BK
Cat Mon Sys Ident Code 3
Cat Mon Sys Ident Code 4 710 GN
Control Circuits
XMSN Speed Pickup Signal
Compressor A/C
Control - Dimmer
C-15
E-11
22
D
Solenoid - On/Off Pilot
Solenoid - Rackback Proportional
E-2
E-1
19
19
2KR1-3721
0368 Transmission Auto/Manual Switch
0596 Implement ECM
275
276
BK
BK
Cat Mon Sys Ident Code 5
XMSN Ctrl Ident Code 0
720
751
PU
GN
XMSN Brake SW
XMSN Shift Sol No. 1 Or 3
Control - Engine Shutdown
Control - Hood Reversing Motor
I-13
I-13
5
11
Solenoid - Reversing Fan
Solenoid - Ride Control (OFF)
B-14
G-1
27
34
2SR1-820 The circle indicates that the component has screw terminals and a wire can be disconnected
0621 Downshift Switch 277 BK XMSN Ctrl Ident Code 1 752 YL XMSN Shift Sol No. 2 Control - Implement I-7 C Solenoid - Ride Control (ON) F-1, H-1 21
from it.
0622 Upshift Switch 278 BK XMSN Ctrl Ident Code 2 754 BU XMSN Shift Sol No. 3 Or 1 Control - Payload Monitor (WLPCS) C-4 6 Solenoid - Start Aid C-14 5
0623 Directional Switch 279 BK XMSN Ctrl Ident Code 3 755 OR XMSN Shift Sol No. 4 Or 5 Solenoid - Tilt Lever Bucket
290 BK Cat Mon Sys Service 762 YL Bucket Positioner Sol SW Control - Powertrain I-10 C F-7 B
0631 Transmission Clutch 1 Solenoid K.O. Detent
0632 Transmission Clutch 2 Solenoid 291 BK Cat Mon Sys Clear E701 PK Auto Ride Cntl SW Control - Water Valve/Blend Door G-11 1 Solenoids - Transmission Valves F-14 15
299 BK WTL Impl Ctrl Gnd E702 OR Auto Ride Cntl SW
No circle indicates that the wire cannot be disconnected from the component.
0633 Transmission Clutch 3 Solenoid Converter - Voltage H-5 E Suppressor - Arc (A/C) C-15 22
0634 Transmission Clutch 4 Solenoid A201 BK WTL Impl Ctrl Serv Mode Sw To Gnd E707 GN Display +V Flasher F-11 C Switch - Neutralizer B-1 24
A202 BK WTL Impl Ctrl Clear Fault Sw To Gnd E708 PK Display Clock Fuses D-11, I-15 C Switch - A/C - Heater Selector B-9 D
0635 Transmission Clutch 5 Solenoid
A203 BK WTL Impl Ctrl ID CODE 3 E735 PU Cat Mon Sys Tack/Serv Mtr/Odometer Select Gauge - Tachometer/Speedometer E-4 A Switch - Auto Ride Control B-5 D
0636 Transmission Clutch 6 Solenoid A204 BK WTL Impl Ctrl ID CODE 4 G750 BU XMSN Cont Fwd SW To Gnd Ground - Cab H-10, E-10 C Switch - Beacon B-9 D
0638 Starter Solenoid A205 BK WTL Impl Ctrl ID CODE 5 G755 GY XMSN Cont Rev SW To Gnd Ground - Cab H-8 C Switch - Blower B-9 D
0650 Harness Code A272 BK MAC-14 Impl Ctrl B- G760 WH XMSN Cont Speed 2 SW To Gnd Ground - Cab to Frame B-3 C Switch - Brake G-1 23
0671 Transmission Output Speed Sensor A273 BK MAC-14 Trans Ctrl B- G761 YL XMSN Cont Speed 3 SW To Gnd Ground - Chassis H-13 7 Switch - Bucket Positioner G-1, I-1 29
This indicates that the component has a wire connected to it that is connected to ground.
0687 Options ID Code Basic Machine Circuits G762 BR XMSN Cont Speed 4 SW To Gnd Ground - Engine B-15 12 Switch - Dimmer B-1 D
301 BU Starter No. 1 Sol G763 PU XMSN Cont Neut SW To Gnd Ground - Frame B-15 8 Switch - Disconnect B-15 13
Electronic Implement Control
302 OR Starter No. 1 Resistor To Diagnostic G764 PK XMSN Cont Pk Brk Lever SW To Gnd Horns - Forward F-1, I-1 9, 10 Switch - Engine Oil Pressure G-15 16
(MID No. 082) 304 WH Starter Relay No. 1 Output G766 GN Impl Cont SW To Gnd N.O. Keypad - Payload Mon (WLPCS) C-4 6 Switch - Forward Horn G-5 A
CID Component 306 GN Starter Relay Coil To Neut Start SW G767 WH Impl Cont SW To Gnd N.C. Module - Quad Gauge F-4 A Switch - Front Intermittent Wiper B-4 D
307 OR Key SW To Neutral Start SW G768 GN XMSN Cont Speed 1 SW To Gnd Monitor - Caterpillar Monitoring Sys E-5 A Switch - Hazard Lamp E-9 E
This indicates that the component does not have a wire connected to ground. It is grounded
0139 Tip Backward Solenoid
0140 Tip Forward Solenoid 308 YL Main Power Relay Coil H702 PU Impl Cont Reversing Fan SW (N.O.) Motor - Blower G-10 1 Switch - High/Low Pressure C-15 3 by being fastened to the machine.
310 PU Start Aid SW To Start Aid Sol H703 YL Impl Cont Reversing Fan SW (N.C.) Motor - Front Washer A-15 33 Switch - Hood Actuator A-14 11
0168 Electrical System Voltage
311 WH Start Aid Sol To Temp SW H704 PK Impl Cont Reversing Fan Sol Motor - Front Wiper D-5 A Switch - Hydraulic Oil Level A-2 17
0248 CAT Data Link 321 BR Backup Alarm Lamp Travel Alarm H708 OR Impl Cont Kickout SW 1 Motor - Hood Actuator A-15 11 Switch - Implement Function Select F-9 B
0270 Harness Code 322 GY Warning Horn (Forward) H709 BU Impl Cont Kickout SW 2 Motor - Rear Washer B-15 33 Switch - Implement Lock Out F-8 B
0296 Transmission Control 326 RD Key Switch Off H710 PK Impl Cont Lift Lever Position Motor - Rear Wiper F-10 C Switch - Key Start D-5 A
0350 Lift Linkage Position Sensor 327 PK Shutdown Solenoid H711 GN Impl Cont Tilt Lever Position Motor - Starter C-15 12 Switch - Lift Kickout Set G-8 E
0352 Lift Lever Position Sensor 338 PK Flood Lamp Relay Coil H713 PK Impl Cont Lift Proportional Sol Potentiometer - Temp Selector B-9 D Switch - Operator Mon Mode Select G-5 A
0353 Tilt Lever Position Sensor 373 GN Spare H714 OR Impl Cont Lower Proportional Sol Receptacle - Auxiliary Start B-15 13 Switch - Park Brake G-2 23
0354 Raise Solenoid 397 OR Hood Raise Motor H715 PU Impl Cont Lower Kickout Sol Relay - Backup Lamp / Alarm E-15 36 Switch - Rear Wiper C-9 D
0355 Lower Solenoid 398 BU Hood Raise Motor H716 WH Impl Cont Sol Return Relay - Cab Flood Lamp E-10 C Switch - Reverse Fan C-7 D
A300 GN Hood Raise Relay Coil H717 BR Impl Cont Pilot Press Sol Relay - Main I-14, I-15 5 Switch - Running Lamps C-8 D
0356 Dump Solenoid
A301 WH Hood Raise Relay Coil H719 OR Impl Cont Lift Kickout Sol Relay - Start I-14 5 Switch - Start Aid G-5 A
0357 Rackback Solenoid Monitoring Circuits H720 BU Impl Cont Bucket Positioner Sol Relay - Turn Signal F-6 A Switch - Start Aid Coolant H-15 A 2003 Caterpillar Printed in U.S.A.
0358 Pilot Pressure Solenoid 403 GN Alternator (R) Term. H728 GN Auto SW3 (980G) Resistor - Blower Speed G-10 1 Switch - Steering Pressure I-3 14
0359 Raise Detent Electromagnet 405 GY Engine Oil Pressure H729 WH Auto SW4 (980G)
All Rights Reserved
Resistor - Starting System Diag. C-15 12 Switch - Stop Lamp B-1 24
0360 Lower Detent Electromagnet 410 WH Opr Mon Action Alarm 8124 GN Heater Sender - Fuel Level I-3 14 Switch - Thermostat G-10 1
0361 Rackback Detent Electromagnet 411 PK Opr Mon Master 818 BR Serial Data (Transmit) Sensor - 3rd Lever Position F-9 B Switch - Trans. Neutralizer Override B-5 D
0365 Kickout Set Switch 416 OR Suppl Ster SW 819 GY Serial Data (Receive) Sensor - Coolant Temperature H-15 31 Switch - Transmission Auto/Manual B-6 D
0485 Engine Fan Reversing Solenoid 417 GY Primary Ster SW 900 PU XMSN Shift Sol No. 5 or 4 Sensor - Engine Speed G-15 16 Switch - Transmission Filter Bypass E-14 25
0486 Engine Fan Reversing Switch 419 YL Opr Mon Parking Brake 901 WH XMSN Shift Sol No. 6 Sensor - Hydraulic Temperature A-2 17 Switch - Transmission Shifter G-4 A
0487 3rd Lever Position Sensor
426 BR Opr Mon Power Train Oil Filter 910 YL XMSN Neutralizer Override Indicator Sensor - Lift Arm Position G-1, I-1 18 Switch - Turn Lamp F-5 A Harness And Wire Electrical Schematic Symbols
432 PK Opr Mon Brake Press. (Oil) 944 OR Data Link + (CAT) Sensor - Lift Cyl Head End Pressure D-1 19 Terminal Stud D-11 C
0488 4th Lever Position Sensor 441 OR Eng Coolant Temp Gage 945 BR Data Link - (CAT) Sensor - Lift Cyl Rod End Pressure D-1 35
0489 Implement Function Select Switch 442 GY Hyd System Temp Gage 973 BR CST Autoshift- Auto/Manual SW 2 Machine locations are repeated for components located close together.
Connector Location Related Electrical Service Manuals
0490 Implement Lockout Switch 443 YL Power Train Temp Gage 975 WH CST Autoshift- Sol Return A = Components in dash. Schematic Machine Title Form Number A AA
0491 3rd Function Forward Solenoid 447 PK Fuel Level Gage 976 OR Ride Cont Solenoid 1
Connector Number 1 1
B = Components in right console. Location Location Alternator 107-7977 (21SI) STD SENR4757
0492 3rd Function Rearward Solenoid 450 YL Tach Sender (+) 977 YL CST Autoshift- Auto/Manual SW 1 C = Components at fuse panel behind seat. CONN 1 A-15 23 Alternator 3E-7577 (26SI) ATT RENR1252
1 2 2
0493 4th Function Forward Solenoid 496 WH Hyd Oil Level E917 WH Implement Lockout SW to Gnd (N.O.) D = Components in right headliner.
CONN 2 E-15 28 Caterpillar Monitoring System SENR1394
0494 4th Function Rearward Solenoid C413 YL Display Data E918 GN Implement Lockout SW to Gnd (N.C.) E = Components in left headliner. Typical representation of a Typical representation of a
C414 BU Display Load E919 YL AUX Lower Proportional Sol CONN 3 E-15 2 Electronic Implement Control System SENR5891
0495 5th Function Forward Solenoid Deutsch connector. The Sure-Seal connector. The
E416 PU PMS Lift Cyl Press Sensor E920 BR AUX Lift Proportional Sol CONN 4 F-15 27 Electronic Transmission Control System SENR5890 Receptacle
0496 5th Function Rearward Solenoid Plug plug contains all sockets plugand receptacle contain
Accessory Circuits E921 PK Rackback Proportional Sol CONN 5 Diagnostic Connector H-15 5
0497 Tilt Right Solenoid Payload Control System SENR6614
500 BR Wiper - Front (Park) E922 GN Dump Proportional Solenoid and the receptacle contains both pins and sockets.
0498 Tilt Left Solenoid CONN 6 H-14 5 Starting & Charging Systems SENR2947
501 GN Wiper - Front (Low) E955 OR WLPCS PHII Keypad Data 2 all pins.
0574 Grapple Detent Solenoid 502 OR Wiper - Front (HI) E987 WH Engine Speed Signal Return CONN 7 H-14 5 Starting Motor 6V-5539:
0596 Implement Control 503 BR Wiper - Rear (Park) G939 PK MAC14 Switch Return CONN 8 E-14 2 6V-5540 (KE) SENR3536
0687 Option ID Code 504 YL Wiper - Rear (Low) G942 OR Impl 3rd Impl Lvr Pos Sensor CONN 9 E-14 27 6V-5582 (F8) SENR4975
The CID is a diagnostic code that indicates which component is faulty. 505 BU Wiper - Rear (HI) G943 BU Impl Func Select SW (N.O.) 106-8554 (42MT) SENR3581 Pin or Socket
CONN 10 D-14 28
The MID is a diagnostic code that indicates which electronic control module 506 PU Washer - Front G944 YL Impl Func Select SW (N.C.)
507 WH Washer - Rear G947 WH Impl 4th Lever Pos Sensor CONN 11 C-14 16 Number
diagnosed the fault.
508 PU Radio Speaker - Left G948 BR Impl Detent Lo SW (N.O.) CONN 12 B-14 27
509 WH Radio Speaker - Left (Common) G949 YL Impl Detent Lo SW (N.C.) CONN 13 D-13 2 Wire, Cable, or Harness Component
511 BR Radio Speaker - Right K933 BU Stick 2 Bypass Sol
CONN 14 F-13 15 Assembly Identification Part Number
512 GN Radio Speaker - Right (Common) N939 GN Ride Control Solenoid 2 14
36 9 CONN 15 F-12 25 Single Wire
11 Connector
19 CONN 16 E-12 25
2 5 E
27 7 16 CONN 17 E-12 25 A AA 9X-1123
Failure Mode Identifiers (FMI) 24 C A
CONN 18 D-12 25
FMI No. Failure Description CONN 19 A-11 25
325-PK-14 1 325-PK-14
31 15 1 30 A 34 21
0 Data valid but above normal operational range. 32
B 29 CONN 20 B-11 25
1 Data valid but below normal operational range.
12
25 6
35
CONN 21 D-11 25 Pin Socket Wire
2 Data erratic, intermittent, or incorrect.
28
3 22 13 8 20 C D 26
Color
23 18 CONN 22 Powertrain Options Code I-10 25
3 Voltage above normal or shorted high.
33 CONN 23 H-10 25
4 Voltage below normal or shorted low. 10
4 17
5 Current below normal or open circuit. CONN 24 ECAP Service Tool G-9 C
6 Current above normal or grounded circuit. CONN 25 F-8 A
2 200-BK-14
7 Mechanical system not responding properly. CONN 26 F-8 A
8 Abnormal frequency, pulse width, or period. CONN 27 E-8 A Circuit Number Wire
9 Abnormal update. CONN 28 E-8 A Identification Gauge
10 Abnormal rate of change.
CONN 29 D-8 25
11 Failure mode not identifiable.
CONN 30 Implement Options Code I-7 C
12 Bad device or component.
13 Out of calibration. CONN 31 G-6 A
CONN 32 G-6 A
Electrical Schematic Symbols And Definitions
14 Parameter failures.
15 Parameter failures. CONN 33 F-6 A
16 Parameter not available. CONN 34 E-6 A
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
17 Module not responding. CONN 35 G-4 A through it.
18 Sensor supply fault. CONN 36 G-4 A
19 Condition not met. D E
CONN 37 WLPCS Customer Data C-4 6
20 Parameter failures. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
CONN 38 B-4 D
The FMI is a diagnostic code that indicates what type of failure has occurred. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 39 D-3 26
Resistor, Sender and Solenoid Specifications CONN 40 E-3 26
Part No. Component Description Resistance (Ohms) CONN 41 H-2 24 Monitoring System Operator Modes
1 6 10 SENDER - A component that is used with a temperature or pressure gauge. The sender
3E-1906 Solenoid: A/C Compressor 17.6 0.6 B 9 CONN 42 H-2 19 Operator Mode Number
31 25 measures the temperature or pressure. Its resistance changes to give an indication to the
3E-3748 Solenoid: Transmission Valves 8.48 2.5 5 CONN 43 F-2 24 Service Meter 0
28 27 C A 18 T gauge of the temperature or pressure.
29 CONN 44 C-2 24 Odometer 1
3E-7842 Resistor: Starter Diagnostic 150 7.5
16
Machine Codes Lift Lever Kickout Detent 8 14
24 21 19
CONN 45 B-2 26 Tachometer 2
3E-9366 Solenoid: Lift Lever Lower Detent 137.0 6.7 15 26
Machine Code 30 23 35 CONN 46 A-2 23 Scrolling 3
7
Tilt Lever Kickout Detent
22
13 20 CONN 47 D-1 19 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
980G 46 Ride Control (Off) 3 It has a coil that makes an electromagnet when current flows through it. The electromagnet
8T-8692 Solenoid:
Ride Control (On)
34.2 2 36 CONN 48 F-1 10
980G (Water/Glycol) 50
Overall: 2.0 0.1 4 12
17
34 CONN 49 F-1 9 can open or close the switch part of the relay.
Special Custom Applications 9G-1950 Resistor: Blower Speed 11
Tap: 1.0 0.05 32
CONN 50 F-1 21
9G-4365 Solenoid: Start Aid 6.0 CONN 51 G-1 34 Monitoring System Service Modes
110-6465 Solenoid: Engine Shutdown 5.12 0.26
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
CONN 52 G-1 24 Service Mode Number
118-9701 Solenoid: Reversing Fan 13.8 0.4
much current flows through it. This does not destroy the circuit breaker and it can be reset to
CONN 53 H-1 21 Operator Mode Sequence 0
127-4540 Resistor: Temperature Selector A-C: 5000 500
become part of the circuit again.
CONN 54 H-1 10 Harness Code 1
Auxiliary Lift Proportional CONN 55 H-1 10 Numeric Readout 2
Auxiliary Lower Proportional
CONN 56 I-1 10 Service 3 SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Dump Proportional that makes an electromagnet when current flows through it. The electromagnet can open or
138-2924 Solenoid: 7.75 1.00 CONN 57 I-1 9 Digital Tattletale 4
Lift Proportional
Lower Proportional
Machine Harness Connector and Component Locations CONN 58 I-1 9 Units 5 close a valve or move a piece of metal that can do work.
Rackback Proportional CONN 59 I-1 24 Calibration 1 6
152-6761 Solenoid: Pilot (On / Off) 32.6 1.6 CONN 60 Cat Mon Sys Harness Code H-9 C MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Empty: 95 3.0
157-8858 Sender: Fuel Level CONN 61 Cat Mon Sys Service Mode H-9 C activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
Full: 1.75 1.75
The connectors shown in this chart are for harness to harness connectors. that make electromagnet when current flows through them. It also has an internal switch that places
At room temperature unless otherwise noted.
Connectors that join a harness to a component are generally located at or near
the latch coil circuit open at the time the coil latches.
the component. See the Component Location Chart.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RELAY PANEL OPERATOR STATION OPERATOR STATION OPERATOR STATION 146-GY A RD-18 +24V
HOOD ACTUATOR BKR 299-BK B BK-18 GROUND LIFT POSITION SENSOR
6N-9349 C530-BU-18 C530-BU-18 C WH-18 SIGNAL 121-0284
J J
101-RD-12 175-RD-14 1 1 WIRES THAT HAVE BATTERY VOLTAGE 251-BK-18 H

TRANSMISSION SPD RTN

RIDE CONTROL (OFF) SOL


30

TRANSMISSION SPEED SIG


FULL ELECTRONIC IMPLEMENT CONTROL FUEL LEVEL C529-GY-18
2 2 WHEN THE KEY SWITCH IS OFF.

3RD FUNC LOWER PROP SOL


J J BUCKET POSITIONER SW

RACKBACK PROP SOLENOID


FULL ELECTRONIC CONFIGURATIONS SENDER

LEVER DETENT LO SW (N/O)

LEVER DETENT LO SW (N/C)


DOWNSHIFT SW (N/O)
AUTO/MAN SW (HIGH)

DOWNSHIFT SW (N/C)
107-RD-14 107-RD-14 3 299-BK-18 3 299-BK-18 C529-GY-18

PARKING BRAKE OFF


CLUTCH 2 SOL (FWD)

PILOT SUPPLY ON/OFF SOL


AUTO/MAN SW (MED)
RIDE CONTROL SW 2
RIDE CONTROL SW 1
117-1324

CLUTCH 1 SOL (REV)


15

CLUTCH 4 SOL (3RD)


CLUTCH 5 SOL (2ND)
CLUTCH 3 SOL (4TH)

CLUTCH 6 SOL (1ST)


FUNCTION SELECTOR SWITCH AUXILARY VALVES

PARKING BRAKE ON
IMPLEMENT CONTROL

ENGINE SPEED RTN


157-8858

RIDE CONTROL SOL

3RD FUNC LIFT PROP SOL


H R R

SOLENOID RETURN

SOLENOID RETURN
DESCRIPTION 4 299-BK-18 4 299-BK-18 251-BK-18

ENGINE SPEED SIG

REV FAN RESET SW (N/O)


WIRES THAT HAVE BATTERY VOLTAGE

REV FAN RESET SW (N/C)


RUNNING LAMP BKR

BUCKET KO DETENT SOL


CODE PLUG P/N

LIFT LINKAGE POS 500Hz

LOWER PROP SOLENOID

IMPL FUNC SEL SW (N/O)


IMPL FUNC SEL SW (N/C)
(LOC E-9) (LOC E-1)

LOWER KO DETENT SOL


UPSHIFT SW (N/O)
NEUTRALIZER SW
160-1759

UPSHIFT SW (N/C)
ENGINE SHUTDOWN BKR POWERTRAIN
101-RD-14

5 299-BK-18 5 T 146-GY 146-GY 146-GY 1 OR-18

OPTIONS CODE 1

OPTIONS CODE 2
OPTIONS CODE 3
OPTIONS CODE 0
A

DUMP PROP SOLENOID


3T-2662 WHEN THE KEY SWITCH IS ON. + BATTERY

CAT DATA LINK +

AUTO/MAN SW 1
AUTO/MAN SW 2
6T-3643 CONTROL

BACKUP ALARM

CAT DATA LINK -


SINGLE AXIS LEVERS 6 6 201-BK-18 762-YL 762-YL 762-YL BU-18

LIFT PROP SOLENOID


299-BK-18 299-BK-18 1 PK-18 C 2 SOLENOID

LIFT KO DETENT SOL


KEY SW TO B+

FORWARD SW
J J 160-1758

REVERSE SW
START RELAY

SOLENOID RETURN

SOLENOID RETURN
101-RD-14 102-RD-14 447-PK-18 BK-18 299-BK 299-BK B 299-BK 3 BK-18 GROUND

NEUTRAL SW
LLL JJJ STARTING CIRCUIT. 2

3RD LEVER 5000HZ


LIFT LEVER 5000Hz
REVERSE FAN SOL

TILT LEVER 5000Hz

4TH LEVER 5000Hz


15A 2 FUNCTIONS 125-3556 NO NO L18 L18

IMPL LO SW (N/O)
IMPL LO SW (N/C)
+ BATTERY
+ BATTERY

KO SET SW (N/O)
KO SET SW (N/C)
CONN 59

CAT DATA LINK +


101-RD J J

OPTION CODE 1
OPTION CODE 2
OPTION CODE 3
OPTION CODE 4
OPTION CODE 5
CAT DATA LINK -
BUCKET KO SW
TAIL/DOME LAMPS 122-RD

GROUND
GROUND

GROUND
GROUND
10A CATERPILLAR MONITORING SYSTEM CIRCUIT.

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
J 3 FUNCTIONS WITH DDD
141-RD 1 1 299-BK-18 H DDD 619-GN-14
J 199-RD L125 L125 DEDICATED 3RD LEVER 125-8811 NO YES 2 299-BK-18 611-PU-14 1 611-PU-14 HI/LOW BEAM
2 PANEL LAMP CIRCUIT.

+BATTERY

+BATTERY
101-RD J J STOPLAMPS 130-RD MOTOR REVERSING 3 617-BR 2 DDD HEAD LAMP

BATTERY
3
RELAY PANEL

GROUND
GROUND

GROUND
GROUND
10A

UNUSED

UNUSED

UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED
UNUSED
UNUSED

UNUSED
UNUSED
UNUSED
HOOD CONTROL T CONN 41
101-RD J 10A
J FORWARD HORN 114-RD CONN CONN 3 FUNCTIONS WITH 4 299-BK-18 4 WIPER/WASHER CIRCUIT. 200-BK-14 4Y-4580
I 101-RD J J J 149-2612 J2 J1 SEE CHART FOR SELECTOR SWITCH YES YES W/O STEERING SWITCH CONN 58 I

1
2
10A KEY 105-RD 5 299-BK-18 5 4 N939-GN H DDD

17
7
4
8
36
9
37
3
38
22
21
29
31
40
32
33
10
15
16
27
18
12
24
34
28
20
35
39
26
19
23
25
30
14
13
1
6
5
2
16
13
15
4
38
19
36
35
34
33
32
31
30
24
28
27
26
25
22
21
17
18
29
23
37
5
12

10
9
6
39
40
3
20
7
1
8
2
14
CODE PLUG

11
11
308-YL 308-YL 175-RD-14 5 RD-14 +24V 6 299-BK-18 6 299-BK-18 HEATER AND AIR CONDITIONER CIRCUIT. GG CONNECT WIRE AS. QQ 3 146-GY N939-GN 2
FUSE HOLDER 200-BK-14 V V CONN CONN OPTIONS JOY SITCK LEVER TO HARNESS AS. T 299-BK
308-YL 3 BK-14 GROUND OPTIONS KKK GGG 10 975-WH 1
J1 TURN & CLEARANCE

N939-GN-18
J2

164-WH-18
164-WH-18
E987-WH-18
4K-5122 A300-GN

G764-PK-18
H728-GN-18 417-GY-18

306-GN

976-OR
GN-18

G767-WH-18
105-RD 200-BK-14 9 251-BK-18

G760-WH
2 GROUND CIRCUIT.

H729-WH-18

277-BK

278-BK
279-BK
276-BK
FUSE

G766-GN-18
LOWER HOOD

G768-GN

G755-GY
H728-GN-18

202-BK
202-BK

G762-BR

G750-BU

G763-PU
975-WH
CODE PLUG

901-WH-18
G939-PK-18

G761-YL

A273-BK
751-GN-18

8
7
10
4

17
39
19
21
22
20
29
35
16
15
18
12
13
14
23
24
9
3
27
5
2
26
37
34
30
31
32
33
36
25
38
28
6
40
1
L124

A273-BK
710-GN-18
L90

755-OR-18

11
720-PU-18

35
24
19
20
5
4
37
23
9
10

12
15
16
17
18
21
22
25
26
27
28
29
30
31
32
33
34
36
13
38
39
40
2
6
7
14
1
8
3
975-WH
754-BU-18

900-PU-18

11
LAMP LH

752-YL-18
H729-WH-18 V 2 FUNCTIONS 127-3003 NO NO 201-BK-18 H DDD

307-OR-18
A301-WH WH-18 C530-BU-18

944-OR-18
18

973-BR-18
6

945-BR-18
3K-8782 RAISE HOOD CONN 30

321-BR-18

1
2
977-YL-18
419-YL-18
450-YL-18
J V V DDD 4Y-3580

1
2
3
4
5
6
BK-18 1 306-GN 397-OR-14 1 OR-14 MOTOR (LOWER) G767-WH-18 276-BK 1 V 1 299-BK-18 ENGINE CONTROL CIRCUIT. 13 C529-GY-18 619-GN-14 6
MAIN 80A J 398-BU-14 CONN 30 3 FUNCTIONS WITH 2 605-YL-14 605-YL-14 YL-18 T

BK-18
BK-18 2 975-WH 4 BU-14 G766-GN-18 277-BK 299-BK-18 33 762-YL 5

G947-WH-18
MOTOR (RAISE) 2

299-BK
299-BK

146-GY
146-GY
146-GY
H714-OR-18

E917-WH-18
H711-GN-18

E922-GN-18
C530-BU-18

L71 H720-BU-18

H717-BR-18
H704-PK-18

H710-PK-18

E920-BR-18

H708-OR-18

H719-OR-18
H716-WH

G948-BR-18

G943-BU-18
H716-WH
E919-YL-18

H713-PK-18

E918-GN-18
G942-OR-18

H709-BU-18

H702-PU-18

H715-PU-18
G949-YL-18

G944-YL-18
E921-PK-18

H703-YL-18

944-OR-18
SELECTOR SWITCH

A272-BK
A272-BK
945-BR-18
127-3011 YES YES 617-BR
2
BREAKER 1 3 200-BK-14 PU-18 C
BUSS BAR

944-OR-18 278-BK

A201-BK-18
23 2 617-BR

A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
3 CONN 22 TURN SIGNAL CIRCUIT.
177-RD-4

762-YL-18
GG
101-RD-12
101-RD-14
101-RD-14

J J L92

299-BK-18
975-WH
9S-4693 200-BK-14

A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
619-GN-14

306-GN
945-BR-18 279-BK 4 4 28 3 DDD

306-GN
7V-9275

L14

B
C
START RELAY ENGINE SHUTDOWN CONTROL

A
MAIN 114-RD
BK
BK

973-BR-18 202-BK 5 299-BK-18 605-YL-14 114-RD 1 200-BK-14


101-RD
101-RD
101-RD
101-RD

975-WH 5 IMPLEMENT CONTROL CIRCUIT. 19


RELAY 125-1302 T 3E-0462 L90 200-BK-14 322-GY 322-GY
977-YL-18 6 6 299-BK-18 7 4

1
2
177-RD-8
167-0138 CCC L89

304-WH

L88

RD
107-RD-14 RD-18 + BATTERY H702-PU-18 200-BK-14

L80
945-BR-18 945-BR-18 START AID CIRCUIT. 8

BK

BU
1 HHH CONN 57

200-BK-18
EEE

308-YL-18
200-BK-14 2 BK-18 GROUND H703-YL-18 A272-BK 1 114-RD

L98
J J STEERING EEE

L101
327-PK-14 3 BU-18 ENG SOL H708-OR-18 944-OR-18 944-OR-18 L105 L105 H716-WH-18 TRANSMISSION CONTROL CIRCUIT. 11 322-GY 114-RD 114-RD 1 FORWARD
PRESS SW

L104
L106

L92 L104
L93 322-GY 322-GY HORN

146-GY
146-GY
146-GY-18
6 OR-18 OFF H709-BU-18 3E-6450 20 606-GY-14 2
304-WH-8 306-GN 4 YL-18 RESET G948-BR-18 L92 L99 21 611-PU-14 EEE 7T-0970
L84 L92 L105 L105 ALL DASHED LINES ARE ATTACHMENTS. H FFF

L93
109-RD-4 109-RD-4 326-RD 5 WH-18 OFF (KEY) G949-YL-18 22 614-PU-14 FFF EEE EEE

L106
80A CCC CCC L93 114-RD 114-RD FORWARD
J J 109-RD 112-PU-4 299-BK-18 200-BK 39 975-WH 975-WH 1 114-RD 1
101-RD-4 101-RD-4 200-BK G942-OR-18 L106 40 976-OR 322-GY 4 322-GY 2 322-GY HORN
251-BK-18
L93 L93 7T-0970
101-RD

L77
200-BK N939-GN-18 251-BK-18 200-BK H719-OR-18 29 H713-PK-18 200-BK-14 2 CONN 56 EEE
ALTERNATOR 200-BK L93 G764-PK-18 A273-BK 200-BK 299-BK-18 299-BK-18 E917-WH-18 30 H714-OR-18 606-GY-14 5
BREAKER MAIN 200-BK-14 976-OR 299-BK 251-BK-18 200-BK L127 G944-YL-18 L106 L106 L14 L14 L14 L14 31 H716-WH 619-GN-14 6 TURN & CLEARANCE
9S-4693 RELAY 200-BK-14 L94 L94 E920-BR-18 202-BK 200-BK L127
299-BK G943-BU-18 L18 L18 L18 32 H717-BR-18 200-BK-14 3 LAMP RH
L90 L90 L75 CAB L64 L64 L17 L17
159-9108 T T 614-PU H713-PK-18 202-BK GROUND H715-PU-18 L17 L17 34 E919-YL-18 FFF 4Y-3263
(JAPAN) 426-BR-18 201-BK-18 614-PU L95 H714-OR-18 202-BK E918-GN-18 L15 L15 L15 35 E920-BR-18 CONN 55 606-GY-14 YL-18 T
L15

L99
L99 L13
304-WH

L13
311-WH
101-RD
105-RD

306-GN
109-RD

302-OR
310-PU

L13 614-PU-14 PU-18


112-PU

207-BK
203-BK

614-PU C
308-YL

H716-WH H710-PK-18 37 E921-PK-18


POWERTRAIN H717-BR-18 945-BR-18 945-BR-18 L71 L71 H711-GN-18 38 E922-GN-18 FFF

L87

L98
FILTER SW L87 762-YL-18 944-OR-18 L100 L98 944-OR-18 G947-WH-18 2 138-GN-18 200-BK-14 FFF
9X-7781 E921-PK-18 307-OR-18 L13 L13 H720-BU-18 12 E416-PU-18

L80
J L80 L101 L101 L74 L74
RELAY PANEL E922-GN-18 614-PU 299-BK-18 DOME LAMP 5 FFF
1
5
8
15
13
9
12
14
16
17
6
18
19
20
4
10
2
7
3

L89 L89 L77


11

CONN 5 E919-YL-18 L77 3E-6389 6 H FFF 619-GN-14


L88 L14 E HI/LOW BEAM

L14
DIAGNOSTIC CONNECTOR 201-BK-18 L14 508-PU E 14 611-PU-14 1 611-PU-14
L125 L124 L18 L18

201-BK-18
201-BK-18
201-BK-18 L18 508-PU 509-WH 122-RD A RD-18 15 614-PU-14 2 FFF HEAD LAMP
327-PK-14 L17 L17 509-WH E C WH-18 16 200-BK-14 4Y-4580
L17 CONN 54
H L69 LEFT L74 H

L95
200-BK-14 614-PU 512-GN 200-BK 200-BK B BK-18

L13
NNN 17 FFF

397-OR-14
COOLANT TEMPERATURE SENSOR L13
102-RD-14

107-RD-14
L109 L95

398-BU-14
200-BK-14
200-BK-14
SPEAKER ANTENNA AS.
304-WH-8

200-BK-14 200-BK-14 614-PU 511-BR 200-BK-14 3 24


109-RD-4
101-RD-4

A301-WH
GROUND
112-PU-4

A300-GN
131-0427 L122 L122 6T-7695 (AM/FM RADIO)
975-WH
311-WH

201-BK-18 CONN 53
302-OR

306-GN

614-PU A513-PK

L90
200-BK
141-RD
199-RD

122-RD
130-RD

105-RD

K 200-BK-14 4 201-BK-18 200-BK-14 25


310-PU

114-RD
6
203-BK
207-BK

GROUND
308-YL

K933-BU-18 OR-18 VS 201-BK-18 L90 L100 L100 614-PU CONN 61 SERVICE 201-BK-18 201-BK-18 200-BK-14 200-BK-14 102-RD-14 VOLTAGE L17 9U-2331 H H HH HH RIDE CONTROL
A 3 201-BK-18 1 +24 V BATTERY IN TURN LAMP SW 26
L70

3
2
1
7
4
5
8
6
9
10
12
NNN

11
201-BK-18 B BK-18 GROUND 201-BK-18 201-BK-18 201-BK-18 L96 L96 614-PU-14 MODE 2 291-BK-18 201-BK-18 201-BK-18 L70 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER 128-6839 27 CONN 42 976-OR 2 976-OR-18 2 SOLENOID (ON)
441-OR-18 C WH-18 SIGNAL 200-BK-14 200-BK-14 201-BK-18 L18 L18 L98 L98 PLUG 1 290-BK-18 201-BK-18 135-BU A513-PK 4 +12 V MEMORY OUT 119-1733 NOTE: SW SHOWN IN NEUTRAL 36 975-WH 1 975-WH-18 8T-8692
RIGHT 1

200-BK-14

200-BK-14
615-YL-14

615-YL-14
L123 200-BK-14 200-BK-14 L121 447-PK-18 L94 L94 V 102-RD-14 135-BU 5 +12 V SWITCHED OUT POSITION H TO IMPLEMENT PRESS CONTROL
SPEAKER
114-RD T 417-GY-18 251-BK-18 L75 L75 6 275-BK-18 6T-7695 JAPANESE ROADING LIGHTING

L84
CAB E 1
K CHASSIS BLOWER UNIT 201-BK-18 5 274-BK-18 GROUND 536-WH

L15
E
397-OR-14

201-BK-18
L15 2

L84
398-BU-14
311-WH BK L100 4 273-BK-18 511-BR 695-OR
1 GROUND
199-RD
141-RD

START AID L127 L127 E 3

L100
200-BK-14 2 BK BLEND DOOR CONN 60 3 272-BK-18 512-GN 538-BR 201-BK-18
COOLANT SW