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7. What is the minimum required thickness, given the design conditions below for an
existing piping system in a local refinery?
Given: Design Pressure & Temp = 600 psig @ 500F, ASTM A-106 Gr. B, Pipe is 24 NPS
and the structural minimum design thickness for the 24 NPS system = .250 inches
Q & A for API 570 Practice Exam Open Book (100 Questions)
8. Determine the Corrosion Rate (LT or ST), UT thickness Insp Interval (Class 1 piping) &
MAWP of corroded pipe given the detailed information below!
Given: Design pressure/temp = 500 psig/500F for A106 Gr B, Pipe = NPS 20 Schedule 40,
having a baseline measured thickness in 2001 = .560 in., in 2006 = .530 in., in 2011 = .500 in.
Has RL greater than 10 years, and assume a 5 year interval for MAWP calc!
A) Corrosion rate is 5 MPY, UT inspection interval = 10 years, and MAWP = 848 psi
B) Corrosion rate is 6 MPY, UT inspection interval = 5 years, and MAWP = 836 psi
C) Corrosion rate is 6 MPY, UT inspection interval = 5 years, and MAWP = 868 psi
D) Corrosion rate is 10 MPY, UT inspection interval = 10 years, and MAWP = 883 psi
Answer = B API 570, Para. 7.2 & Table 4 Examples: When MAWP is recalculated, wall
thickness used in calcs shall be actual thickness as determined by inspection (5.6 definition)
minus twice* the estimated corrosion loss before the date of the next inspection (6.3.3).
Step # 1: Determine corrosion rate 30 mils lost in 5 yrs (both LT & ST intervals) = 6mpy
Observation: A uniform corrosion rate exists Both LT & ST = 6 MPY
Step # 2: Determine correct UT inspection interval! Use 5 years for a MAWP calculation
Step # 3: Estimated corr. loss (ECL) in 5 yrs = 30 mils, &2* x ECL = 60 mils (Para. 7.2)
Step # 4: Utilize the correct formula & values per API 570 Table 4 for MAWP = 2SEt D,
& use ASME B31.3 to find S = 19,000 (table A-1 value @ 500F), E = 1.0 (Table A-1B value
for seamless) t = .440, because .500 minus twice the estimated loss in 5 yrs or .060 = .440
MAWP = 2 (19,000) (1.0) (.440) 20 (From API 574 pipe schedules) = See math below
MAWP = 38,000 x .440 20 = 16,720 20 = 836 psi = 836 psiNote: 20 yr interval= 494psi
Conclusion: 836 psi exceeds 500 psi design = the 5 year proposed interval is acceptable
9. What is the minimum metal temp exempt from impact testing for API 5L, Gr X-60 pipe
having a1.750 in. (44.5mm) nominal thickness that was normalized during manufacture?
A) -8F (-22.2C) B) 20F (-6.7C) C) 58F (14.4C) D) None of these is correct
Answer = C Reference: Table A-1 Column = A value See A-1 Note 6 See 323.2.2b
&Table &Fig 323.2.2A Note 2 below Fig. 323.2.2A refers you to B Column in lieu of the A
column in Table 323.2.2A Row for 1.75 in. (44.5 mm) 14.4C or 58F= Answer = C
10. What is the minimum metal temperature to be maintained during a hydrotest when
using API 5L, Gr X-60 pipe having a 1.750 in. (44.5mm) nominal thickness normalized
during manufacture? (Answer question 8 correctly, then apply the 570 rule)
A) -8F (-22.2C) = MDMT exempt from IT, plus API 570 safety factor = 22F (-5.2C)
B) 20F (-6.7C) = MDMT exempt from IT, plus API 570 safety factor = 50F (10.3C)
C) 58F (14.4C) = MDMT exempt from IT, plus API 570 safety factor = 88F (31.4C)
D) None of these is correct
Ans = D Ref: 570, Par. 5.8.3 = 58F (14.4C) +10F (6 C) Ruleabove MDMT for tests
Q & A for API 570 Practice Exam Open Book (100 Questions)
Answer question 11 below (WPS & PQR Review)
PQR Given Information:A-106 Gr. B material, NPS 20, Schedule 120
Additional Given Information
PQR # 123456 coupon thickness measured by Babu was exactly the same thickness as the
nominal wall thickness from API 574 piping schedules in inches. Weld process = SMAW.
PQR # 123456 was signed and dated by Babu B. Babu and supports WPS # 123456.
11. What is the WPS # 123456 base metal thickness range qualified by PQR # 123456?
A) 3/16 in. or 5 mm is the minimum thickness qualified by PQR # 123456
B) 2T (1.5 inches x 2) or 3 inches (76mm) is the maximum thickness qualified by PQR # 123456
C) 3/16 in. (5 mm) to 2T (3 inches or 76mm) is the thickness range qualified by PQR # 123456
D) None of these are correct
Answer: D QW-451.1 Table Row = 1.5 inches to 6 inches (inclusive) = 5mm to 200mm
12. A piping system designed at 500 psi @ 600F is to be hydrostatically tested at a test
temp conducted at 100F or below. Pipe material is A-106 Gr. B Seamless Sch 80 NPS 6.
What is the hydrostatic test pressure (compensating for design to test temp difference)?
A) 750 psig B) 812 psig C) 838 psig D) 867 psig
Answer = C Reference: ASME B31.3 Table A-1 & Para. 345.4.2 Use Formula
(API EXAM QUESTIONS WILL NOT GIVE THE INFO ABOVE IN PARENTHESIS)
Solution: Determine both St & S from A-1 Tables St = 20,000 & S = 17,900 (St S = 1.117)
1.5 (500 = pressure) (1.117 Rr = St/S = 1.117) = 837.5 = 838 psig (Use 2010 Code, not 2008)
Para. 345.4.2 (a) requires not less than 1-1/2 times design pressure. 500 x 1.5 = 750
Solution = 838 psi to compensate for the difference between design pressure test conditions and
it must be noted that 867 exceeds the minimum of 1.5 times design or 750 psi in this case!!!
13. What is the essential wire & wire diameter (assume source side IQI) for 4 NPS Sch 40S
ASTM A312 Type 316L pipe weld in as welded condition. Assume Category D service!
A) Essential wire # 4 (0.16 mm) B) Essential wire # 5 (0.20 mm)
C) Essential wire # 6 (0.25 mm) D) None of these are correct
Answer = C Solution Step # 1: Use API 574 Table, Sch 40 NPS 4 = .237 (6.02mm)
Solution Step # 2: Apply the rule for T-276.2(a) and proceed to Step # 3 Add reinforcement
Solution Step # 3: Use B31.3, Table 341.3.2 for reinforcement = L = 1/16 in or .062 (1.5mm)
Cat. D service (M value) requires DOUBLE code reinforcement of L @ B31.3 T- 341.3.2
Solution Step # 4: Add .237 + .125 = .299 inches Metric = 6.02 mm + 3 mm = 9.02 mm
Ref: API 574 SS schedules, B31.3 table 341.3.2 value M, ASME V, Table T-276, T-233.2
2 RULES = WELDS WITH (T-276.2a) & WITHOUT (T-276.2b) REINFORCEMENT
Q & A for API 570 Practice Exam Open Book (100 Questions)
Answer questions 14& 15 below (PQR Review)
PQR Given Information:A-106 Gr. B material, NPS 20, Schedule 120
Note: All test results signedoff & dated by Egyptian Mech. Testing Group (Babu B. Babu)
Tensile Test specimen # 1 (18.8mm x 18.8mm) Results = 69,900 Failed = Weld Metal
Tensile Test specimen # 2 (18.6mm x 18.6mm) Results = 70,000 Failed = Weld Metal
Tensile Test specimen # 3 (18.7mm x 18.7mm) Results = 66,500 Failed = Base Metal
Tensile Test specimen # 4 (18.8mm x 18.8mm) Results = 66,000 Failed = Base Metal
Guided Bend (side bend) specimen # 1 results = Pass 2.9 mm slag in the weld area
Guided Bend (side bend) specimen # 2 results = Pass 3.0 mm porosity in the weld area
Guided Bend (side bend) specimen # 3 results = Pass 3.0 mm crack in the weld area
Guided Bend (side bend) specimen # 4 results = Pass 3.0 mm incomp. fusion weld area
14. The four tensile test values provided above by were reviewed and found to be:
A) Adequate in number, however # 1 & # 4 are both below ASME IX required tensile values
B) Adequate in number, however # 1 is below the ASME IX required tensile value
C) Adequate in number, however# 1, # 3 & # 4 are all below ASME IX tensile values
D) Adequate in number & all tensile test results are acceptable and Babu signed it off.
Answer: D Apply QW-422 Table Value of 60 ksi & 5% under rule of QW-153
The number (4) was adequate because specimens are half-size (full size = 1.5 in. or 38mm)
60,000 Table Value (no allowed reduction for weld metal failures) Accept # 1 & # 2
60,000 Table Value x .95 (5% rule for base metal failures) = 57,000 Accept # 3 & # 4
15. The guided bend test results provided above were reviewed and:
A) Adequate in number, however specimens with cracks (# 3 was cracked) are always rejected
B) Adequate in number, however specimens # 2, # 3 & # 4 are rejectable (3mm defects visible)
C) Inadequate in number, and specimens # 2, # 3 & # 4 are rejectable (3mm defects visible)
D) Adequate in number & all guided bend test results are acceptable and Babu signed it off.
Answer: D Apply QW-163 acceptance criteria allowing a 3mm maximum weld flaw size
Q & A for API 570 Practice Exam Open Book (100 Questions)
16. What is pressure rating & the hydrostatic test pressure for a Class 300 A182 Gr. F316L
flange being subjected to a system hydrostatic test pressure at 50F (10C)?
A) 230 psi x 1.5, round up at test at 350 psi B) 600 psi x 1.5 and test at 900 psi
C) 275 psi x 1.5, round up at test at 425 psi D) 720 psi x 1.5 and test at 1100 psi
Ans = B Ref: B16.5, Par. 2.6 & Table 1A Table F2-2.3 Row 100F & Col. Class 600
17. Minimum hold time and test pressure for a Sensitive Leak Test using the Gas and
Bubble test method with an approved low surface tension bubble forming solution is:
Additional Given Information: The system under test has a design pressure of 100 psi.
A) 5 minutes at a test pressure of 25 psi B) 10 minutes at a test pressure of 15 psi
C) 15 minutes at a test pressure of 15 psi D) 30 minutes at a test pressure of 25 psi
Ans = C Ref: ASME B31.3, Par. 345.8 ASME V, Art. 10, Mandatory Appendix 1,
Sections I-1032a & I-1070 = 15 minutes & 345.8.a = lesser of 15 psi or 25% design pressure
B31.3 Fig. 328.5.2B Typical Details for Double-Welded Slip-On Flg Attachment Welds
18. What are the minimum required fillet weld sizes (front & back welds) for a double
welded slip on flange per Fig.328.5.2B using Detail (1), given a 3 NPS Sch 40 pipe & class
150 rated slip-on welding flange?
A) 5.6 mm for the front weld (ID) &7.8 mm for the back weld (OD)
B) 6.0 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
C) 6.0 mm for the front weld (ID) & 6.0 mm for the back weld (OD)
D) 5.6 mm for the front weld (ID) & 8.6 mm for the back weld (OD)
574 pipe sch T = 5.59 mm Note that you must use ASME B16.5 Tables
Flange Hub T See B16.5 Table 8 X* B* 2 = 108 90.7 = 17.3 2 = 8.65 mm
* X & B values in Table 8 (Class 150 Flg dimensions) on Pg 71 See Columns 5 & 11
Front weld size (ID near the flange face) = lesser of T or 6mm = 5.59 mm = Answer = A
Back weld size (OD on back side) = 1.4 x t = lesser of 7.83 mm or 8.65 = 7.83 mm = A
Q & A for API 570 Practice Exam Open Book (100 Questions)
19. What is the PWHT temperature range, holding time/inch, and minimum holding time
for a weld on ASTM A-333 Gr. 8 material with a joint thickness that measured 2.01 in.?
A) PWHT range = 1,100 1,200F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
B) PWHT range = 1,100 1,325F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
C) PWHT range = 1,300 1,375F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
D) PWHT range = 1,025 1,085F holding time/inch = 1 hr, & minimum holding time = 2 hrs
Answer = D Ref: ASME B31.3 Table 331 & Notes 1 material = 9% Nickel = P-No 11A
20. What is the acceptable range of magnetizing current (amps) required for prod spacing
of 6 inches on an as welded NPS 24 Schedule 40 ASTM A-106 Gr. B pipe weld?
A) 600 to 750 amps B) 720 to 880 amps C) 800 to 1000 amps D) None of these are correct
Answer = D Ref: ASME V, Art. 7, T-752.2 API 574 value = .688 in 90 to 110A/in
Solution: 6 inches x 90 = 540, 6 inches x 110 = 660 540 660 amps
None of these!
21. When using water-washable penetrants, excess penetrant shall be removed with:
A) A fine water spray not exceeding 5 psi with a water temp not exceeding 120F (52C)
B) A fine water spray not exceeding 10 psi with a water temp not exceeding 120F (52C)
C) A coarse water spray not exceeding 25 psi with a water temp not exceeding 110F (43C)
D) A coarse water spray not exceeding 50 psi with a water temp not exceeding 110F (43C)
Ans = D Ref: ASME V, Art. 6, T-673.1 Also BOLD ITEM T-673.3 PT No-Nos!
A) Soil to air interface piping showing corrosion to a minimum depth of 12 in below the grade
B) Soil to air/asphalt interface piping showing evidence of corrosion without CP system present
C) For piping buried in lengths greater than 100 ft (30 m) without CP system present
D) None of these statements are correct regarding soil corrosivity checks
Answer = C Reference: API 570, Para. 9.3.4
23. When performing a small patch repair, what is the maximum electrode diameter, type
of electrode, and type of weld bead required when the temperature is below 32 F (0 C)?
A) Max electrode diam.= 5/32 in. (4.0 mm), cellulosic type deposited with stringer beads
B) Max electrode diam.= 1/8 in. (3.2 mm), cellulosic type deposited by weaving of weld beads
C) Max electrode diameter = 5/32 in. (4.0 mm), low-hydrogen type deposited with stringer beads
D) Max electrode diameter = 1/8 in. (3.2 mm), low-hydrogen type by weaving of weld beads
Answer = C Reference: API 570, Annex C, Section C.2
Q & A for API 570 Practice Exam Open Book (100 Questions)
24. All the following statements are true about API 579 and the Inspector should refer to
API 579 for all of the following information EXCEPT:
A) Use 579 to obtain info on additional considerations for pressure tests (use lower test pressure)
B) Use 579 to evaluate metal loss when it is not in excess of the specified corrosion allowance
C) Use 579 to evaluate blisters, laminations, weld misalignment, distortion, and fire damage
D) Use 579 to evaluate crack-like flaws (including excessive undercut on existing piping system)
Ans = B 570, Para. 5.8 & 7.4 when it is in excess of the specified corrosion allowance
25. Fewer CMLs can be selected for piping systems with all of the following characteristics
EXCEPT:
26. All the following statements are true about ASME PCC-2 and Inspector should refer to
ASME PCC-2 for all of the following information (info) EXCEPT:
Answer = D API 570, Paras. for PCC-2 A = 8.1.4.2, B = 8.1.4.1, C = 8.1.5, D = 8.5 &
PCC-2 provides more information on pressure tests (not NDE in lieu of Pressure Tests)
27. To be exempt from pressure testing after repairs, the requirements for socket welds
include all of the following EXCEPT:
A) Welds are to be examined with appropriate NDE asspecified by authorized piping inspector
B) Spacers designed for socket welds shall be used to establish a minimum 1/16 in/1.6 mm gap
C) Socket welds shall be per ASME B31.3 (Figure 328.5.2.c) &shall be a minimum of 2 passes
D) MT or PT shall be performed on both the root pass and final completed pass of socket welds
Answer = D Reference: API 570, Para. 8.2.7 Socket welds are fillet welds and only on
the final completed pass is MT or PT required Butt welds get MT or PT on the root pass
~~~~~~~~~~~~~~END OPEN BOOK SECTION 27 QUESTIONS~~~~~~~~~~~~~~~
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
28. Which of the following conditions have the highest potential to create an emergency
should a leak occur in a Class 1 piping system containing flammable fluids?
A) Rapid vaporization on leakage B) Slow vaporization on leakage
C) No significant vaporization D) None of the above
Answer: A (API 570, 6.2.1)
29. Using illustration from ASME B16.5 (Table 5) identify Value P as:
30. When designating an injection point circuit for purposes of inspection, it may often be
appropriate:
A) To extend the circuit to the next fitting downstream of the injection point
B) To extend the circuit two fittings downstream of the injection point
C) To extend the circuit to the next piece of pressure equipment
D) To extend the circuit to the next specification break
Answer = C (API 570, Para. 5.5.9)
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
31. Regarding brittle fracture failures, cracking found will typically show evidence of:
A) Straight, non-branching cracks largely without evidence of any associated plastic deformation
B) Both straight & multi-facet cracks with evidence of a shear lip or localized necking at cracks
C) Branching cracks having evidence of a shear lip or localized necking around the cracks
D) None of these are correct
Answer: A API 571 Para. 4.2.7.5.a Brittle Fracture Question
33. Long-term and short-term corrosion rates should be compared to see which results in
the shortest remaining life as part of the data assessment. Who is responsible to select the
corrosion rate that best reflects the current process?
34. Insulating materials often hold moisture that creates corrosion. The ability of
insulation to draw and hold water or moisture is known as:
35. An API Authorized Piping Inspector must have the required education, training and
experience qualifications related to the design, construction, repair and inspection of piping
systems. Authorized piping inspectors shall be qualified &certified in accordance with what
code requirement?
A) An owner or user of piping systems who repairs or alters his equipment per API 570
B) Contractor with qualifications acceptable to an owner or user of piping systems and who
makes repairs or alterations in accordance with API 570
C)One who is authorized by, acceptable to, or otherwise not prohibited by a jurisdiction and who
makes repairs in accordance with API 570
D) A Group outside of a Jurisdiction that travels into a new location and does Repair Work
Answer = D (API 570, Para. 3.1.79Definition)
39. API 570 Authorized Piping Inspectors are responsible to the Owner/Userfor all of the
following EXCEPT:
40. Historically, the greatest number of incorrect material substitutions during fabrication
and construction is between what types of materials:
A) CS & Low Alloys B) CS & SS C) Low Alloy& Nickel steels D) None of these
Answer = A CS substitutions into Low Alloy (CrMo) systems API 578, Para. 4.3.3.1
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
41. API 570 recommended upstream limits of an injection point circuit for inspection
purposes is (Assume that a size 4 NPS line has a size 1 NPS injection point):
Problem: An injection point exists on a 4 NPS pipe What is the upstream limit?
A) 12 inches B) 13.5 inches
C) 10 pipe diameters D) 25 feet
Answer = B (API 570, Para. 5.5.9 & Figure 1) Dont forget the upstream rule 12
inches or 3 pipe diameters, whichever is greater 4 NPS = 4.50 in x 3 = 13.5 in
42. The owner/user or the inspector may establish inspection intervals and the thickness
measurements should be scheduled based on:
A) Not more than the remaining life as determinedfrom calculated corrosion rates
B) Only at maximum intervals recommended in Table 2 for a given Class of piping
C) The remaining life value or the Table 2 value, whichever is less
D) None of these is correct
Ans = D (570, Par. 6.3.3) At RL value or the Table 2 value, whichever is less
43. Critical Environmental Factors for CUI can include all of the following EXCEPT:
44. The owner/user or the inspector may establish inspection intervals and the visual
inspection intervals should be:
A) Not more than the remaining life as determinedfrom calculated corrosion rates
B) At maximum intervals recommended in Table 2 for a given Class of piping
C) At the remaining life value or the Table 2 value, whichever is less
D) None of these is correct
Ans = B (570, Par. 6.3.3) First sentence many miss this easy question!
45. Thickness measurement inspection on hot surfaces must apply a 1% temperature
correction factor for every 100F when the surface temperature measures greater than:
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
46. When an owner/user chooses to conduct RBI assessment of piping system, assessments
must include a systematic evaluation for all items listed below EXCEPT:
A) Likelihood of failure based on forms of degradation reasonably expected in a given service
B) In accordance with API 580 and detailed methodology per API 581.
C) In accordance with API 579 and detailed methodology per API 581.
D) Consequence of failure of the piping system in a given service
Answer = C (API 570, Para. 5.2 Second Paragraph)
47. External visual inspections are used to identify all of the following EXCEPT:
48. Soil to air interface zone is generally located where on a piping system?
A) Pipe running parallel to and less than 12 in. (300 mm) above soil line
B) 12 in. (300 mm) below to 12 in.(300 mm) above grade
C) 12 in. (300 mm) below to 6 in. (150 mm) above grade
D) None of these are correct
Answer: C (570, 3.42) Always apply the 6 inch rule for pipe parallel & close to grade
49. Atmospheric Corrosion rates vary greatly due to a variety of factors. Corrosion rates
increase with the temperature up to about 250F (121C). At temperatures above 250F
(121C), the equipment surfaces are:
A) Usually too dry for corrosion to occur, except under insulation (that can remain wetted)
B) Susceptible to conditions that cause increased corrosion rates
C) Susceptible to conditions that cause decreased corrosion rates
D) Usually too dry for corrosion to occur
Answer: D API 571, Para. 4.3.2.3.f Atmospheric Corrosion Question
50. A mechanical form of degradation in which cracks are produced as the result of
dynamic loading due to water hammer, slugging, or unstable fluid flow is known as:
51. When is the next thickness measurement inspection due (using the information above)?
52. When will the next external inspection be due(using the given information above)?
53. Fasteners should extend completely through their nuts. Any fastener failing to do so is
considered acceptably engaged if:
A) The end of the fastener is flush with the face of the nut
B) The lack of complete engagement is not more than 1 thread
C) The lack of complete engagement is not more than 2 threads
D) At least one thread must extend beyond the face of the nut
Answer: B (API 570, Para. 5.12)
54. These points are areas defined by a circle having a diameter not greater than 2 inches
for a line diameter not exceeding 10 inches or not greater than 3 inches for larger lines.
A) Hold B) Examination
C) Witness D) CML
Answer: B (API 570, Para. 3.1.20)
55. API 570 Piping Classification schemes are based upon the:
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
56. To verify satisfactory PWHT, what test is conducted per ASME B31.3 requirements?
A) Radiography B) Ultrasonic
C) Hardness survey D) MT or PT after grinding
57. In qualifying a procedure for Visual Examination as per ASME Section V, a simulated
flaw (defect) of what minimum dimensional width shall be used?
58. Regarding the appearance or morphology of Mechanical Fatigue, the signature mark of
fatigue failure will typically appear as:
A) Single clam shell fingerprint with vertical straight lines directly below the crack initiation site
B) Single clam shellfingerprint with rings called beach markscoming from a crack initiation site
C) Concentric lines throughout the entire cross-sectional area
D) None of these are correct
Ans: B API 571, Para. 4.2.16.5.a& Figures 4-30/31/32/33 Mechanical Fatigue Question
59. The common method used to monitor boiler water for condensate corrosion is:
60. Each owner/user should provide specific attention to the need for inspection of piping
systems susceptible to specific types and areas of deterioration. These include all EXCEPT:
A) Injection points, deadlegs, Corrosion under insulation (CUI), Soil-to-air (S/A) interfaces
B) Service specific & localized corrosion, Erosion&corrosion/erosion, Corrosion under linings
C) Environmental cracking, Fatigue cracking, Creep cracking, brittle fracture& Freeze damage
D) Contact point corrosion, Corrosion under deposits & Low temperature Corrosion
Answer = D (API 570, Para. 5.4.2) Obviously, Low temperature corrosion is not listed
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
61. Loss of ductility/notch toughness in susceptible low alloys, such as 2-1/4 Cr occurs
when:
A) Prolonged service at high temperature (700 F 1070 F) leads to Temper embrittlement
B) Prolonged operation at high cyclical service leads to Vibration-Induced fatigue
C) Prolonged services at low temperature (-20F) leads to Brittle Fracture
D) Prolonged service at high pressure and temperature leads to creep
Answer: A (API 570, Para. 3.44) definition of Temper Embrittlement
62. Magnetic Particle examination methods can detect which of these discontinuities?
A) Both shallow sub-surface cracks and surface cracks
B) Both deep sub-surface cracks and surface cracks
C) Shallow sub-surface cracks
D) Deep sub-surface cracks
Answer: A (ASME V, Art. 7, T-720) Shallow sub-surface cracks & other discontinuities
may be found using MT Many miss this question and answer C
64. Regarding the thickness measurement of small diameter piping NPS 1 & smaller, the
best NDT technique (API 570 preferred method) is to use the:
A) Ultrasonic thickness technique B) Radiographic profile technique
C) Real time radiographic methods D) None of these are correct per API 570
Answer: B (API 570, Para. 5.6) Reason The effects of doubling occur during UT
65. For recalculating Piping Circuit MAWP, what computation determines wall thickness?
A) Actual thickness as determined by inspection
B) Actual thickness minus estimated corrosion loss before the next inspection date
C) Actual thickness minus twice the estimated corrosion loss before the next inspection date
D) Actual thickness minus estimated corrosion loss since the last inspection date
Answer: C (API 570, 7.2)
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
66. A typical injection point pipe circuit starts upstream of the injection point (how far):
A) 12 inches
B) 12 inches or 2 times pipe diameter, whichever is greater
C) 12 inches or 3 times pipe diameter, whichever is lesser
D) 12 inches or 3 times pipe diameter, whichever is greater
Answer: D (API 570, 5.3.1)
67. What term best describes a physical change in a component that has design
implications affecting pressure containing capability or flexibility of a piping system
beyond the scope of the original design.
A) Rerating B) Repair
C) Alteration D) Assembly
Answer: C (API 570, Para. 3.1 Definition) A guaranteed test question
68. Who has responsibility to the owner/user that includes the supply of materials,
equipment, quality control and workmanship necessary to maintain and repair piping
systems per API 570?
69. Injection points are sometimes subject to accelerated corrosion from normal or
abnormal operating conditions. Because of this, how must they be treated?
A) Piping system uses same pressure relieving device settings if capacity is not affected
B) Calculations are performed by the piping engineer or the inspector
C) Rerating is acceptable to the inspectoror piping engineer
D) All piping system components areadequate for the new combination of pressure/temperature
Answer = A (API 570, Par. 8.3.e) Relief must be reset at the appropriate new pressure
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
72. API-570 Piping Inspection Code is intended for use and may be used by all of these
EXCEPT:
A) Those in the Refinery Industry
B) Those in the Chemical Process industry
C) Those in the Pharmaceutical Industry
D) Whoever uses it and can access Inspection
Answer: D (API 570, 1.2.1) Authorized Inspection, Engineers, Repair Org, etc)
73. The transmitted film density through the radiographic image of the body of a correct
hole-type IQI was measured with a densitometer at 2.8 in the area of interest. What is the
acceptable range of density for the film (assume no shims were used with the IQI)?
Answer = D ASME V, Art. 1, Table A-110 (RT Col. Product Form & weld imperfection)
75. For existing insulated lines that are being pressure tested after repairs, rerating, or
alteration, it is not necessary to strip insulation on all existing welds. However, what actions
should be taken in lieu of stripping away of all of the insulation for the test?
A) Pressure test with longer hold times &match mark pressure gauges before leaving the site
B) Pressure test with longer hold times & observe pressure gauges carefully during the test
C) Pressure test with shorter holdtimes& perform a close pressure gauge examination
D) Check the line carefully at all exposed areas looking for small leaks
Answer = B (API 570, Par. 8.2.6)
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
76. The owner/user shall maintain appropriate permanent and progressive records of each
piping system covered by API 570 for all of the following items EXCEPT:
77. When reviewing RT film, a darkened perfectly straight line can be seen in the very
center of the root pass (lightest area). The length of the line is about 75mm long. It is likely
which type of discontinuity?
78. Which of the following imperfections may appear as a dark round spots using
radiography?
79. Which of these imperfections may appear as a light white spot using radiography?
A) Cracks
B) Incomplete Penetration
C) Porosity
D) Tungsten Inclusion
Answer = D General NDE knowledge & RTFI Presentation in E-Library Folder # 27
80. Deadlegs include all of the following EXCEPT:
82. Injection points are sometimes subject to accelerated corrosion from normal or
abnormal operating conditions, and because of this injection points are treated as:
A) A part of the circuit that needs to be inspected regularly per API 570 requirements
B) A separate inspection circuit needing thorough inspection on a regular schedule
C) An inspection circuit covered along with On-stream inspection surveys
D) A separate part of an external inspection, similar to CUI inspection
Answer: B (API 570, 5.4.2)
83. Before performing required inspections, inspectors shall familiarize themselveswith:
A) Similar piping system repairs
B) Piping system baseline inspection results
C) Previous history of similar piping systems
D) Current Inspection Plans for the piping system
Answer: D (API 570, 5.3.5) Review the current Inspection Plan)
87. ASME IX Mechanical Tests (Tension Tests) are used to determine the:
88. ASME IX Mechanical Tests (Guided-Bend Tests) are used to determine the:
89. ASME IX Mechanical Tests (Charpy Impact Tests) are used to determine the:
92. Which of these statements are False regarding On-stream inspections per API 570?
A) On-Stream inspections may be required by the Inspection plan
B) On-stream inspections should be conducted byeither an inspector or examiner
C) The externalthickness measurement inspection shall be a part of an on-stream inspection
D) On-stream inspection work done by examiners shall be authorized&approved by Inspector
Answer: C (API 570, Para. 5.5.2)
93. Which of these are NOT mandatory requirement(s) for re-rating a piping system?
A) Current insp. records shall be reviewed to verify that piping system is satisfactory for the
proposed service conditions & an appropriate corrosion allowance has been provided
B) The piping system is checked to affirm that the required pressure relieving devices are
present, are set at appropriate pressure & have appropriate capacity at the set pressure
C) All deficiencies in the piping system must be corrected before the re-rating is complete
D) Calculations must be performed by the piping engineer or the inspector
Answer: C (API 570, 8.3)
94. Which of the following API 570 cases does requires the approval from the piping
engineer and is considered an alteration as defined by API 570?
A) Changing out a damaged flange with a new flange of the same rating and material
B) Changing out a corroded branch connection (no required reinforcement)
C) Adding a large bore branch connection requiring reinforcement
D) Adding a small bore weld boss not requiring reinforcement
Answer: C (API 570, 8.1.1 & Definition in Para. 3.1) HIGHLIGHT YOUR API 570
95. After completion of alterations or major repairs, a pressure test is:
A) Normally required
B) Not normally required
C) Required if deemed necessary by Examiner
D) Mandatory per API 570
Answer: A (API 570, 8.2.6 First Paragraph) Normally required after alterations
Q & A for API 570 Practice Exam Closed Book (For all 2011 Exams)
96. Regarding future Inspection interval determination by the Inspector, which of these
statements is not correct (False) according to the API 570 code?
A) Inspection intervals shall be reviewed/adjusted as needed after each inspection
B) Inspection intervals shall be reviewed/adjusted as needed after a significant operating change
C) Forms of deterioration / damage mechanisms shall be considered when establishing intervals
D) Maximum inspection intervals as per API 570 Table 2 (Thickness,Visual) shall be mandatory
Answer: D (API 570, 6.3.3 Last Para.) Table 2 maximum intervals are recommended
97. Any welding conducted on piping components in operation must be done in accordance
with this document, and Inspector shall use as a minimum Suggested Hot Tap Checklist
contained in this document for hot tapping performed on piping components. Which of the
following documents referenced in API 570 addresses hot tapping?
A) API 2201 B) API 574 C) ASME B31.3 D) ASME PCC-2
Answer: A (API 570, 8.2)
99. Who shall be responsible to the owner-user for determining that the requirements of
API 570 for inspection, examination and testing are met?
A) Engineer B) Inspector C) Repair Organization D) Operating Personnel
Answer: B (API 570, Para. 4.3.4) Authorized Piping Inspector = Inspector in API 570)
100. General types of inspection & surveillance recognized for piping systems per API 570
include all of these EXCEPT:
A)Internal visual and external visual inspections
B) On-stream and thickness measurement and supplemental inspections
C) CUI inspection and vibrating piping inspection and Injection point inspection
D) Infrared Thermography for Hot spots, RT for fouling/plugging, Soil/Air interface inspections
Answer: D (API 570, 5.5) These are not general types of inspection as per API 570