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year 2002

SERVICE
MANUAL
SPLIT SYSTEM
ROOM AIR CONDITIONERS
CONTENT

WALL SPLIT page 2

INVERTER WALL SPLIT page 63

DUAL WALL SPLIT page 96

1
PM
K
OC
CL
AM L
TOO COO
M
TOO WAR
ON/OFF

N
MI

HR

WALL SPLIT

Technical specifications page 3

Working range page 7

Indoor unit page 8

Outdoor unit page 14

Refrigeration cycle diagram page 16

Main function page 19

System control page 20

Wiring diagram page 26

Faults & self-diagnoses page 33

Service parts list page 39

2
Technical specifications

only cooling Refrigerant R22


7000Btu 9000Btu 12000Btu 18000Btu 24000Btu

Model KF-23GW KF-26GW KF-34GW KF-50GW KF-70GW

Cooling capacity W 2300 2600 3400 5000 7000

Btu/h 7853 8877 11608 17071 23899

Rated power input W 850 950 1290 1950 2500

Rated current A 4.1 4.6 6.2 9.0 12.0

Power supply 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz


3
Air flow(indoor/high speed) m /h 450 500 550 800 900

Noise(indoor/outdoor) db(A) 38/49 39/50 41/51 46/57 48/60

Refrigerant(R22) g 600 800 1150 1600 2000

Refrigerant tube size inch

Liquid
1/4 1/4 1/4 1/4 3/8

Gas? 3/8 3/8 1/2 1/2 5/8

Connecting wire mm 2 31.0 31.0 31.5 31.5 32.5

Power wire mm 2 31.0/10A 31.0/10A 31.5/10A 31.5/16A 32.5

Drain hose mm

Indoor
I. d16 I. d16 I. d16 I. d16 I. d20
Outdoor

Dimension? mm

(WHD)

Indoor 745250190 810280185 810280185 1000325190 1090330220


Outdoor 630545255 760528256 760528256 850605290 860730310

Weight Kg

Indoor 8.5 10.5 10.5 15 16.5

Outdoor 25 28.5 37.5 51 61

Note
1 The cooling capacity under below conditions
Indoor temp:27DB19WBOutdoor temp35DB24WB.4-meter connecting pipe.
2 We get the noise in test room under cooling mode meantime.The fan runs at high speed.

3
Technical specifications

Heat pump Refrigerant R22


7000Btu 9000Btu 12000Btu 18000Btu 24000Btu

Model KFR-23GW KFR-26GW KFR-34GW KFR-50GW KFR-70GW

Cooling capacity W 2300 2600 3400 5000 7000

Btu/h 7853 8877 11608 17071 23899

Heating capacity W 2500 2900 4100 5500 7000

Btu/h 8535 9901 14000 18778 23899

Rated power input W

Cooling 880 980 1290 1950 2500

Heating 780 890 1450 2000 2400

Rated current A

Cooling 4.1 4.6 6.2 9.0 12.0


Heating 4.0 4.3 6.7 9.5 11.5

Power 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz


3
Air flow(indoor/high speed) m /h 450 500 550 800 900

Noise(indoor/outdoor) db(A) 38/49 39/50 41/51 46/57 48/60

Refrigerant(R22) g 650 830 1180 1650 2000

Refrigerant tube size inch

Liquid
1/4 1/4 1/4 1/4 3/8
Gas?
3/8 3/8 1/2 1/2 5/8
Connecting wire mm 2 31.0+20.75 31.0+20.75 31.5+20.75 31.5+20.75 31.5+21.0

Power wire mm 2 31.0/10A 31.0/10A 31.5/10A 31.5/16A 32.5

Drain hose mm

Indoor
I. d16 I. d16 I. d16 I. d16 I. d20
Outdoor

Dimension(WHD) mm

Indoor 745250190 810280185 810280185 1000325190 1090330220


Outdoor 630545255 760528256 760528256 850605290 860730310

Weight(indoor/outdoor Kg 8.5/26 10.5/29.5 10.5/38.5 15/51 16.5/61

Note:
1 Rated cooling capacity under below conditions
Indoor temp:27DB19WBOutdoor temp:35DB24WB.High speed;4-meter connecting pipe.
2 Rated heating capacity under below conditions
Indoor temp:20DB;Outdoor temp:7DB6WB.High speed;4-meter connecting pipe.
3 We get the noise under heating mode meantime.The fan runs at high speed. 4
Technical specifications

only cooling Refrigerant R407C


7000Btu 9000Btu 12000Btu 18000Btu 24000Btu

Model KF-23GW KF-26GW KF-34GW KF-50GW KF-70GW

Cooling capacity W 2300 2600 3400 5000 7000

Btu/h 7853 8877 11608 17071 23899

Rated power input W 850 950 1290 1950 2600

Rated current A 4.1 4.6 6.2 9.0 12.5

Power supply 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz


3
Air flow(indoor/high speed) m /h 450 500 550 800 900

Noise(indoor/outdoor) db(A) 38/49 39/50 41/51 46/57 48/60

Refrigerant(R407C) g 600 800 1050 1600 2250

Refrigerant tube size inch

Liquid
1/4 1/4 1/4 1/4 3/8
Gas
3/8 3/8 1/2 1/2 5/8

Connecting wire mm 2 31.0 31.0 31.0 31.5 32.5

Power wire mm 2 31.0/10A 31.0/10A 31.0/10A 31.5/16A 32.5

Drain hose mm
Indoor

Outdoor I. d16 I. d16 I. d16 I. d16 I. d20

Dimension mm

(WHD)

Indoor 745250190 810280185 810280185 1000325190 1090330220

Outdoor 630545255 760528256 760528256 850605290 860730310

Weight Kg

Indoor 8.5 10.5 10.5 15 16.5

Outdoor 25 28.5 37.5 51 61

Note
1 The cooling capacity under below conditions
Indoor temp:27DB19WBOutdoor temp35DB24WB.4-meter connecting pipe.
2 We get the noise in test room under cooling mode meantime.The fan runs at high speed.

5
Technical specifications

Heat pump Refrigerant R407C


7000Btu 9000Btu 12000Btu 18000Btu 24000Btu

Model KFR-23GW KFR-26GW KFR-34GW KFR-50GW KFR-70GW

Cooling capacity W 2300 2600 3400 5000 7000


Btu/h 7853 8877 11608 17071 23899

Heating capacity W 2500 2900 4100 5500 7000

Btu/h 8535 9901 1400 18778 23899

Rated power input W

Cooling 880 980 1340 1950 2600

Heating 890 890 1470 2000 2400

Rated current A

Cooling 4.2 4.6 6.3 9.0 12.1


Heating 4.0 4.3 6.8 9.5 11.5

Power 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz 220V/230~50Hz


3
Air flow(indoor/high speed) m /h 450 500 500 800 900

Noise(indoor/outdoor) db(A) 38/49 39/50 41/51 46/57 48/60

Refrigerant(R407C) g 660 830 1250 1650 2300

Connecting pipe inch


Liquid 1/4 1/4 1/4 1/4 3/8

Gas 3/8 3/8 1/2 1/2 5/8

Connecting wire mm 2 31.0+20.75 31.0+20.75 31.5+20.75 31.5+20.75 31.5+21.0

Power wire mm 2 31.0/10A 31.0/10A 31.5/10A 31.5/16A 32.5

Drain hose mm

Indoor
I. d16 I. d16 I. d16 I. d16 I. d20
Outdoor

Dimension(WHD) mm
Indoor 745250190 810280185 810280185 1000325190 1090330220

Outdoor 630545255 760528256 760528256 850605290 860730310

Weight(indoor/outdoorKg 8.5/25 10.5/29.5 10.5/38.5 15/51 16.5/61

Note:
1 Rated cooling capacity under below conditions
Indoor temp:27DB19WBOutdoor temp:35DB24WB.High speed;4-meter connecting pipe.
2 Rated heating capacity under below conditions
Indoor temp:20DB;Outdoor temp:7DB6WB.High speed;4-meter connecting pipe.
3 We get the noise under heating mode meantime.The fan runs at high speed.
6
Working range

Max.operation temp
43

Cooling
Outdoor temp.

Max.operation temp
24

Min.operation temp
21

Heating
10

Min.operation temp
-7
-10

20 21 27 30 32

Indoor temp.

7
Indoor unit

7000Btu unitmm

Air filter
Air inlet Place for opening the cover
Front cover

Name of parts
Power wire

trial operation
Temporary operation

only cooling model cooling & heating model


Air outlet
cooling dry air cooling/dry heating timer
Horizontal grill
Vertical grill
by hand power timer sleep power defrost sleep

signal receiver

Dimensions
745
0
19

250

Installation size

65center 65center

45 100
40
40

8
Indoor unit

9000-12000Btu unitmm

GREEN SIGN
21 22 23 24 25 26 27 28 29 30

Name of parts Temp.indicator lights


(Room temp & setting temp)
Air filter
Air inlet Place for opening the cover
Front cover

Power wire

Temporary switch

Air outlet
Power indicator light Signal receiver
Horizontal grill on when operation
Vertical grill (blinking when defrost & fault)
by hand

Dimensions

810
5
18
280

Installation dimension

180 180

Hole center of65 Hole center of65

Ruler Ruler

9
Indoor unit

18000Btu
GREEN POWER unitmm
21 22 23 24 25 26 27 28 29 30 power
Power indicator light
Temp.indicator lights on when operation
Name of parts Air filter
(Room temp & setting temp) (blinking when defrost & fault)
Air inlet Place for opening the cover
Front cover

Power wire

Temporary switch

Air outlet
Horizontal grill Signal receiver
Vertical grill
by hand

Dimensions
1000
0
19

325

Installation dimension

Hole center of65 Hole center of65


50
50

70 70

10
Indoor unit

24000Btu

Air filter unitmm


Name of parts Air inlet Place for opening the cover
Front cover

Power wire

Temporary switch

Sleep
Timer
Air outlet Signal receiver (blinking when fault)
Running
Horizontal grill

Vertical grill
by hand

Dimensions

1090

0
22
330

Installation dimension

Hole center of65 Hole center of65


55
55

80
40

11
Remote controller

Signal transmitting section

Operation display

AM CLOCK PM

Power on/off button ON/OFF TOO WARM TOO COOL

Temp adjustment buttons


Operation select button

Indoor unit fan speed control,button Horizontal vane control button

Sleep mode set button Swing button

Timer on button Timer off button


HR MIN

Time set button

Clock set button Reset button

Remove the back lid

1 We show you all signal in led.


2 Wall split cooling and heat pump models 7000Btu,9000Btu,12000Btu,18000Btu,24000Btu
3 Dual split cooling and heat pump models 70002Btu90002Btu
4 Inverter cooling and heat pump models 9000Btu12000Btu

12
Remote controller

Signal transmitting section

Operation display

AM CLOCK PM

Power on/off button ON/OFF


TOO WARM TOO COOL

Temp adjustment buttons


Operation select button

Indoor unit fan speed control,button Horizontal vane control button


Sleep mode set button Swing button

Timer on button Timer off button


HR MIN

Time set button

Clock set button Reset button

Remove the back lid

1 We show you all signal in led.


2 Wall split cooling only models 7000Btu,9000Btu,12000Btu,18000Btu,24000Btu
3 Dual split cooling only models 70002Btu90002Btu
4 Inverter cooling only models 9000Btu12000Btu

13
Outdoor unit

7000Btu
unitmm

L2
L1

9000-12000Btu

H
L2

L1
W
D

Dimension 7000Btu 9000Btu 12000Btu

W 590 760 760


H 545 528 528
D 255 256 256

L1 362 538 538

L2 285 283 283

14
Outdoor unit

18000Btu(a)

unitmm

L1

L2
18000Btu(b)

L1

L2
24000Btu

L1
L2

Dimension 18000Btu(a) 18000Btu(b) 24000Btu

W 850 850 860


H 605 600 730
D 290 290 310

L1 500 550 630

L2 310 310 340

15
Refrigeration cycle diagram

COOLING ONLY MODELS

Indoor unit Outdoor unit

Liquid side

2-way valve Cooling capillary

Indoor
pipe
thermo
Indoor Outdoor
Exchanger Exchanger

Indoor air thermo


3-way valve

Gas side Compressor

Models:7000-12000Btu

COOLING AND HEATING MODELS

Indoor unit Outdoor unit

Liquid side Check valve(Heating model)

Cooling capillary
2-way valve

Heating capillary
Indoor
pipe
thermo

Indoor
Exchanger Outdoor
Exchanger

Indoor air thermo

Gas side

3-way valve
Accumulator Reversing valve
(Heating model)

Compressor cooling
heating

Models:7000-12000Btu 16
Refrigeration cycle diagram

COOLING ONLY MODELS


Indoor unit Outdoor unit

Liquid side

2-way valve Cooling capillary

Indoor
Indoor pipe Outdoor
Exchanger thermo Exchanger

Indoor air thermo


3-way valve

Gas side
Compressor

Models:18000Btu

COOLING AND HEATING MODELS


Indoor unit Outdoor unit

Liquid side Check valve(Heating model)

Cooling capillary
2-way valve

Heating capillary
Indoor
pipe
thermo

Indoor
Exchanger Outdoor
Exchanger

Indoor air thermo

Gas side

3-way valve
Accumulator Reversing valve
(Heating model)

Compressor cooling
heating

Models:18000Btu 17
Refrigeration cycle diagram

COOLING ONLY MODELS

Indoor unit Outdoor unit

Liquid side

2-way valve Cooling capillary

Indoor
Indoor pipe Outdoor
Exchanger thermo Exchanger

Indoor air thermo


3-way valve

Gas side Compressor

Models:24000Btu

COOLING AND HEATING MODELS


Indoor unit Outdoor unit

Liquid side Check valve(Heating model)

Cooling capillary
2-way valve outdoor pipe
thermor
Heating capillary
Indoor
pipe
thermo

Indoor
Exchanger Outdoor
Exchanger

Indoor air thermo


Gas side

3-way valve
Accumulator Reversing valve
(Heating model)

Compressor cooling
heating

Models:24000Btu 18
Main function

Cooling

Heating(only cooling models have


no this function )

Soft/dry

Auto operation

Temporary operation

Sleep

24-hour timer

Green sign indicator(7000Btu/24000Btu


no this function)

Vertical air direction adjustment

Main function Horizontal air direction adjustment

Air speed adjustment

Ice avoid(cooling mode)

Cold air avoid(heating mode)

Auto defrost

Heating overload protection

Indoor motor protection for too


low speed

Faults & self-diagnoses

Compressor 3-minute protection

19
System control

Cooling operation

Temp range 16 ~
31

Setting temp +1
by remote controller

Compressor ON

Compressor OFF

Setting temp -1
by remote controller

3min 5min

When RtSt+1compressor & outdoor motor ON,indoor fan motor with setting speed.
When RtSt- 1compressor & outdoor motor OFF,indoor fan motor with setting speed.

Soft/dry

Temp range 18 ~28

Setting temp St

Compressor ON

Compressor OFF

Setting temp (St-1)

8min

When room temp Rtsetting temp St,compressor ON.


If RtSt-1,compressor OFF.
When St-1<RtSt,and the compressor OFF8min,compressor ON.
Under soft dry mode,the indoor fan run at low speed.

20
System control

Heating operation

Temp range 16 ~31

(St+3)

Compressor ON

(St+2)

Compressor OFF

Setting temp St
6min

When RtSt+2,compressor ON.


When RtSt+3,compressor OFF
When St+2<Rt<St+3,and the compressor OFF6min,the compressor ON.

Auto operation
Setting temp range 19 ~29

Room temp before operation Auto operation mode Auto temp

tr27 cooling 27
21<tr<27 dry Room temp tr

tr21 heating 21

After operation for 15 minutes,if you press "too warm"or"too cool"button,you can adjust the setting temp 2.
Once start a mode,it will cost 2 hours,then you can choose another one.

Timer
You can set timer to on/off in 24 hours

Timer on

Mode Condition Start time

Cooling(including auto) Rt-St2 45min before setting time

Heating(including auto) St-Rt3 60min before setting time


Dry(including auto) On setting time

21
System control

Timer off
The air conditioner when it is setting-off time:OFF

Sleep
Room temp About +0.5
Cooling
About +1

Stop operation
2 hours after 8 hours

0-1 hour Time

Sleep function start

Stop operation
after 8 hours

Room temp
Heating 0-1 hour About -1.5

About -1.5
2 hours

Time
Sleep function start

In sleep model,the fan speed will be low automatically.

Temporary operation
If there is a fault with the remote controller or you lose it,you can operate it by this function.
Press the temporary switch,the unit will enter auto operation model.

Protection functions

3-minute waiting

It should wait 3 minutes when we restart the compressor.

22
System control

5 minutes continuous working

Once the compress start to work,it will work at least 5 minutes.

Compressor

ON
3min 5min
OFF

Ice protection
+6

Indoor coil temp Tc -1

Compressor/outdoor fan ON
indoor fan
OFF

During cooling(dry) model:when Indoor coil temp Tc-1,compressor,indoor & outdoor fan OFF.
when Indoor coil temp Tc6,compressor,indoor & outdoor fan ON.
5 minutes continuous working piore to 3-minute waiting.

Cold air avoid

In order to avoid the cold air when we start the heating model in winter.The unit will control the
fan speed by checking the indoor coil temp.

35
Indoor coil temp

27

15
Tc

Tc<15 15Tc<27 or 27Tc<35 or Tc35 or operation time5min


operation time3min operation time5min

stop UL speed L speed Setting speed(auto,high,mid,low)

Once setting the fan speed,it will not slow down.


23
System control

Heating overload protection

During heating model,when outdoor temperature rise or the filter of indoor unit is blocked up,the
pressure of system is over loading,so must uninstall to pretect indoor to advance security.

Tc4

Evaporator temp. Tc3


sensor Tc
Tc2

Tc1

Outdoor fan ON
OFF

Compressor ON
OFF

The point of too heating temp Tc

Outdoor fan off(Tc3) Outdoor fan on(Tc1) Compressor off(Tc4) Compressor on(Tc2)
48 40 56 44 7000-9000Btu

55 42 60 44 12000Btu

52 42 58 44 18000Btu

56 45 63 44 24000Btu

Indoor motor protection for stop running


When rotate speed of indoor motor fan is less than 500rpm and lasting time is more than 30s,
the unit will be closed compulsively.

Green signal indicator


Remind you the room temperature is too high or too low at any moment,avoid too cool or too heat.

GREEN SIGN

21 22 23 24 25 26 27 28 29 30

Lighting shows setting temp.


Blinking shows room temp.
The lamp is lighting when room temp is same with setting temp.

24
System control

Defrost
Conditions required to start defrost.
Tc <44.
Tc will not be higher in 3 min.
Tc-Tr<(Tc-Tr)max80%. Tr means room temp.
Compressor run totally exceeds 50min. Tc means temp of indoor coil sensor.
Compressor continuous run exceeds 20min.
Frost time exceeds 4min.

Conditions required to end defrost.


Defrost lasts for 10 minutes.

Defrost action
Defrost start

?max10min
Compressor ON ON ON
50s 10s 50s 10s
OFF OFF

ON ON
4-way valve
OFF
Outdoor fan motor ON ON

OFF

Indoor fan motor ON ON


OFF
Run as mode of
cold air avoid

25
Wiring diagram

Only cooling models

E
L
N

Temp. sensor
T1 Heat
T2 protection

Fan
M4 ON
motor
~ COM
N Fan motor Compressor
N
Step M3 M2 M1
motor ~ ~ ~

C2 C1
6

Signal receiver
Indoor unit Transformer Outdoor unit

Models: 7000Btu

PCB
Brown
N 1

N L

Blue
N

Yellow/green

Outdoor unit Intdoor unit

Connecting diagram of 7000Btu indoor and outdoor

26
Wiring diagram

Only cooling models

E
L
N

Temp. sensor

T1
T2

Fan
M4 NO
motor
~ COM
N Fan
Compressor
N motor
Step
motor M3
~ M2
~
M1
~
Signal 4
receiver
C2 C1

11

Temp lights
Transformer
Indoor unit Outdoor unit

Models: 9000-18000Btu

Brown
1
1

Blue
N

Yellow/green
L

Outdoor unit Intdoor unit

Connecting diagram of 9000-18000Btu indoor and outdoor

27
Wiring diagram

Only cooling models

Power
L
T1 N
Temporary L
T2 switch Signal
receiver Fan M4 N N Mutual inductor
Step M3 6
motor ~ C C
motor ~ N

Feed back

Fan
motor Compressor
8
M2 M1
COM
C2
~ ~
NO

C1

Indoor unit Outdoor unit


Transformer

Models: 24000Btu

Power
Brown Blue

L
N Brown
L
Yellow/green Yellow/green
Blue
N N
Black
C C

Indoor unit Outdoor unit

Connecting diagram of 24000Btu indoor and outdoor

28
Wiring diagram

Heat pump

E
L
N N N
1 1
2
2 3
3
TH1 WF
V
TH2 Heat
protection
Fan
M4 NO
motor
~ COM
N 4-way valve Fan Compressor
N motor
Step
motor M3
~ C2 M2
~
M1
~
F capacitor
5
Operation
capacitor
Signal receiver

Transformer
Indoor unit Outdoor unit

Models: 7000Btu

Red
3
3

Yellow
2
2

Brown
1
1

Blue
N
N

Yellow/green

Indoor unit Outdoor unit

Connecting diagram of 7000Btu indoor and outdoor

29
Wiring diagram

Heat pump

E
L L
N N N
1 1
2
3

WF
TH1 V
TH2
4-way valve
NO
Fan M4 COM
Fan
motor ~ N motor Compressor

Step C2 M2 M1
motor M3
~ ~ ~
F capacitor
Control
C1
box
R capacitor

Signal receiver Transformer


Indoor unit Outdoor unit

Models: 9000-18000Btu

Red
3

Yellow
2

Brown
1
1

Blue
N

Yellow/green
L

Outdoor unit Indoor unit

Connecting diagram of 9000-18000Btu indoor and outdoor

30
Wiring diagram

Heat pump

4 1
Signal Temporary
AP1 AP2 K
receiver switch NL Relay Compressor M4
~
6 2
Temp. sensor C
T1
DISP SW
CN110

Connector Relay
T2 AP3

COM<C>
K
L L
CN103

M1
CN3

5 6

Step
~ 5 CN2
N N
motor Connector
AP5 4-way valve
L L1

COM1<V>
Heat protection

N N1
CN104 CN105

CN101 L
Fan
CN106

CN306
M2 motor
1 1

FAN2
~
AP4 N M3
Fan
C1 motor
2 2 CN305 CN301 CN302
~
TRANS2

TRANS1 C2
Temp. sensor
BX Transformer
BX

Indoor unit Outdoor unit

Models: 24000Btu

Outdoor unit Indoor unit

L N L1 N1 1 2 L N 1 2

Brown Blue green/ Red Red


Yellow Yellow Yellow
green/Yellow green/Yellow
Blue Blue
Brown Brown

Connecting diagram of 24000Btu indoor and outdoor

31
Wiring diagram

Main parts list

models 7000Btu 9000Btu 12000Btu 18000Btu 24000Btu


name of parts

Indoor unit

Remote controller cooling & heating cooling & heating cooling & heating cooling & heating cooling & heating

YYST116-4 220V/50Hz, 220V/50Hz, YYS20-4PG YDK-4J,220V,


Fan motorPG)

16w,220v,50Hz, 0.23A 16w 0.23A 16w 20w,220v,50Hz 50Hz20w,

0.25A 4P 0.24A 4P 0.25A 4P


Step motor 28BYJ-C01 25BYJ-B 25BYJ-B 28BYJ-D01 35 BYJ-A

Relay HG4138;AC240V HG4138;AC240V HG4138;AC240V HG4138;AC240V HG4138;AC240V

30A,012-1H01B 30A,012-1H01B 30A,012-1H01B 30A,012-1H01B 30A,012-1H01B

Fan capacitor CBB611A CBB611A CBB611A CBB611A CBB61

1.2f/500v 1.2f/500v 1.2f/500v 2.0f/450v 1.2f/450v

R25=5.0K R25=5.0K R25=5.0K R25=5.0K R25=5.0K


Indoor temp. sensor
B25/50=3470K B25/50=3470K B25/50=3470K B25/50=3470K B25/50=3470K

Evaporator temp. R25=5.0 K R25=5.0 K R25=5.0 K R25=5.0 K R25=5.0 K


sensor
B25/50=3470K B25/50=3470K B25/50=3470K B25/50=3470K B25/50=3470K

Fuse AC 250V 3.15A AC 250V 3.15A AC 250V 3.15A AC 250V 3.15A AC 250V 3.15A

HHE14818 HHE14820 HHE14820 HHE14820 DB-6-04H(in)


Transformer
INPUT:AC220V/50Hz INPUT:AC220V/50Hz INPUT:AC220V/50Hz INPUT:AC220V/50Hz

OUTPUT:12.5V/300mA OUTPUT:15V/500mA OUTPUT:15V/500mA OUTPUT:15V/500mA DB-10-13(out)

Outdoor unit

CompressorR22 KH145VLLC SG633PB1-A SH833UA5UU SHX33SC4-U SHV33YC6-G

Compressor(R407C) PG150X1C-4DZ2 PG165X1C-4DZ2 CH833UA5UU CHX33SC4-U CHV33YC6-G

4-way valve DHF-5 DHF-5 DHF-9 DHF-9 DHF-9

KF-16 ,220V, 50Hz KF-20B,220V/50Hz KF-20B,220V/50Hz KF-40,220V 50Hz YDK120/30-6 220V


Fan motor
16w,6P,0.25A 20w,6P,0.32A2f/450v 20w,6P,0.32A2f/450v 40w,6P,0.4A 50Hz,70w0.70A,6P
Fan capacitor 1.5F/450v 2.0F/450v 2.0F/450v 3.5F/450v 4.0F/450v

R capacitor 20F/450v/25F/450v 35F/450v/25F/450v ?20F/450v/25F/450v 50F/450v ?50F/450v

32
Faults & self-diagnoses

Faults & self-diagnoses

By the blinking lights,we can find the fault(7000Btu,24000Btu).

By the lights on or blinking, we can find the fault(9000-18000Btu).

Light of timer blinking

Timer light Fault Air-conditioner running phenomena


Blinking 3 times The unit stop operation after indoor fan
Indoor fan fault
within 10 seconds running 30 seconds at high speed.
Compressor run10min|Tc-TR|5
Blinking 5 times
Cooling system fault indoor fan run 5 min at L.speed.but still
within 10 seconds
|Tc-TR|5stop
Blinking 2 times The unit stop 10 minutes after operates for
Room temp sensor fault
within 10 seconds 1 hour.
Blinking 1 times Defrost 6 minutes after heating 1 hour.
Indoor coil sensor fault
within 10 seconds Stop operation 10 minutes after cooling 1 hour.

Light of temp blinking & twinkle

Temp lights Faults Air-conditioner running phenomena

The unit stop operation after indoor fan


Indoor fan fault
21 22 30 running 30 seconds at high speed.

Compressor run10min|Tc-TR|5
Cooling system fault indoor fan run 5 min at L.speed.but still
21 25 30 |Tc-TR|5stop

The unit stop 10 minutes after operates for


Room temp sensor fault
21 23 30 1 hour.

Defrost 6 minutes after heating 1 hour.


Indoor coil sensor fault
21 24 30 Stop operation 10 minutes after cooling 1 hour

33
Faults & self-diagnoses

Indoor fan system abnomality

Check the fan


No
Move it by hand Change fan motor

No

It can move easily Re-install the cross fan


The
Yes
fan can
move Check the voltage of
fan motor?

Check the rated voltage? No


Change the indoor PCB
Yes (21-28v)

Yes

Check if the fan capacitor

Check the output of Hall circuit No


Change the motor

No Change the capacitor F


Whether the voltage is 5v Yes
PCB fault
between 1-3 or not?

Yes
When running the fan by hand: No
whether there is impulse output Cell of Hall circuit is bad Change the fan motor
between 2-3.

Yes
PCB fault Change the PCB

When check the cell of Hall circuit,do it under the condition of opening
the power,unrunning and connecting connector.

the lead of Hall circuit cell Indoor fan motor winding resistance
3 2 1 1 3 5

Power Signal Earthing


(Black) (White) (Red)
(Brown) (White) (Black)
1-3 : 510
1-5 : 320

34
Faults & self-diagnoses

Cooling system abnomality

Check the voltage between L.N

Ice avoid start Air filter blocked Clean the filter


If power No
Air inlet blocked
suppy
Heating overload start Short circuit Check air circuit

Yes Indoor coil blocked


by oil
Yes Compressor stop
Check the compressor immediatey after
starting
No Resistance of compr
-essor short circuit Change the compressor

Resistance of compr
-essor open circuit
(see attachment)

Compressor capacitor Change the capacitor


fault

Compressor overload
protection
Low voltage Voltage >198v

Refrigerant lackage Refrigerant leak Repair the leakage and


add refrigerant
Pipe length>4m,but
havn't add refrigerant Add refrigerant

Air cycle block


High pressure is high Cooling:outdoor
(condensation pressure) Check the air cycle
Heating:indoor

Indoor & outdoor motor Check indoor & outdoor


stop fan

Exceed the temp rang


allowed but run overlo Check the ambien temp
-ad

Too much refrigerant Check the pressure


or air mixed 26.5kg/cm2

35
Faults & self-diagnoses

Resistance of compressor motor

Wall split air conditioner(R22)

Value of compressor motor20


Model of compressor model
R-C S-C
KH145VLLC 7000Btu 3.99 6.43
SG633PB1-A 9000Btu 3.75 3.34
SH833UA5UU 12000Btu 2.46 2.24
SHX33SC4-U 18000Btu 1.47 2.88

SHV33YC6-G 24000Btu 1.04 2.86

Wall split air conditioner(R407C)

Value of compressor motor20


Model of compressor model
R-C S-C
PG150x1C-4DZ2 7000Btu 3.75 4.75
PG165x1C-4DZ2 9000Btu 3.75 4.75
CH833UA5UU 12000Btu 2.48 3.42

CHX33SC4-U 18000Btu 1.51 2.95


CHV33YC6-G 24000Btu 1.22 2.81

36
Faults & self-diagnoses

The flow chart of faults diagnoses.

Room temp sensor default


Indoor coil temp sensor default

Yes
Confirm the connection of The connecting clamp Connect the conne
sensor fall off? sensor fall off -cting clamp

No The coppor foil in welding face of Repair the welding


connecting clamping fall off face

No Sensor short or
Check the resistance Change the sensor
is normal or not open circuit

Yes
PCB fault Change the PCB

Nomal resistance of indoor coil temp sensor.

Room temp,indoor coil sensor,R25=5K,B25/50=3470K

Temp Resistance(k) Temp Resistance(k)


-10 22.40 26 4.811
-8 20.38 28 4.458
-6 18.56 30 4.134
-4 16.93 32 3.837
-2 15.45 34 3.564
0 14.12 36 3.313
2 12.92 38 3.083
4 11.84 40 2.870
6 10.85 42 2.675
8 9.962 44 2.494
10 9.153 46 2.328
12 8.418 48 2.174
14 7.749 50 2.032
16 7.141 52 1.901
18 6.587 54 1.779
20 6.081 56 1.666
22 5.619 58 1.562
24 5.197 60 1.465
25 5.000

37
Faults & self-diagnoses

The air conditioner running status when temp sensor is abnormal.

Operation Operation mode


Model Name of sensors
mode Short circuit Open circuit
Continuous running in cooling mode. Can not run in cooling mode
Don't control the temp start/stop. Indoor motor continuous run
cooling Indoor fan unit :starting.High speed Compressor & outdoor fan stop
running in auto.
Continuous running in heating mode.
Heating Can't heating operate Don't control the temp start/stop.
Room temp sensor
Compressor,indoor & outdoor fan Indoor fan unit :starting.High speed
stop running in auto.

Auto Cooling ok Heating ok

Indoor
Cooling mode ok Can not run in cooling mode
unit
Continuous under ice avoid mode Indoor motor continuous run
cooling Continuous under the mode of Compressor & outdoor fan stop
cooling 10 minutes and stop 3
minutes later.
Can not run in heating mode
Indoor coil temp sensor Can not run in heating mode
Continuous under heating over
Heating Compressor,outdoor fan motor:
-load protection.Indoor fan
start
start and run at high speed
Indoor fan motor:stop
during auto mode
Cold air avoid
Compressor,outdoor fan motor:stop

Cooling:ok(Continuous under ice avoid mode) Cooling:always ice protection


Auto Heating:can not run in heating mode Heating:always under cold air
Continuous under heating over-load avoid mode
protection.

38
Service Parts List

Indoor Unit R22R407C

Parts No
REF.NO

Parts Name
Q'TY

Q'TY

Q'TY

Q'TY

Q'TY

Q'TY
7000Btu 7000Btu 9000Btu 9000Btu 12000Btu 12000Btu
(only cooling) (heat pump) (only cooling) (heat pump) (only cooling) (heat pump)

Electrical Parts
1 Fan motor 0209-N0001 1 0209-N0001 1 0209-N0001 1 0209-N0001 1 0209-N0001 1 0209-N0001 1

2 Remote controller 0209-N0002 1 0212-N0001 1 0209-N0002 1 0212-N0001 1 0209-N0002 1 0212-N0001 1

3 Control board 0207-N0001 1 0207-N0033 1 0209-N0044 1 0209-N0051 1 0212-N0006 1 0212-N0008 1

4 Indicator board 0209-N0045 1 0209-N0045 1 0209-N0045 1 0209-N0045 1


0207-N0002 1 0207-N0038 1
5 Receiving board 0209-N0046 1 0209-N0046 1 0209-N0046 1 0209-N0046 1

6 Switch board 0207-N0039 1 0207-N0039 1 0 0 0 0

7 Power wire 0207-N0037 1 0207-N0037 1 0209-N0003 1 0209-N0003 1 0209-N0003 1 0209-N0003 1

8 Terminal 0207-N0003 1 0207-N0003 1 0209-N0004 1 0209-N0004 1 0209-N0004 1 0209-N0004 1

9 F capacitor 0209-N0005 1 0209-N0005 1 0209-N0005 1 0209-N0005 1 0209-N0005 1 0209-N0005 1

10 Temp.sensor indoor 0207-N0004 1 0207-N0004 1 0207-N0004 1 0207-N0004 1 0207-N0004 1 0207-N0004 1

11 Evaporator temp.sensor 0207-N0005 1 0207-N0005 1 0207-N0005 1 0207-N0005 1 0207-N0005 1 0207-N0005 1

12 Step motor 0207-N0006 1 0207-N0006 1 0209-N0006 1 0209-N0006 1 0209-N0006 1 0209-N0006 1

13 Transformer 0207-N0007 1 0207-N0007 1 0209-N0047 1 0209-N0047 1 0209-N0047 1 0209-N0047 1


Construct Parts
14 Installation plate 0207-N0008 1 0207-N0008 1 0209-N0007 1 0209-N0007 1 0209-N0007 1 0209-N0007 1

15 Air-outlet ass'y 0207-N0009 1 0207-N0009 1 0209-N0008 1 0209-N0008 1 0209-N0008 1 0209-N0008 1


16 Motion link 0207-N0010 1 0207-N0010 1 0209-N0009 2 0209-N0009 2 0209-N0009 1 0209-N0009 1

17 Horizontal eliminating vane A 0207-N0011 13 0207-N0011 13 0209-N0010 12 0209-N0010 12 0209-N0010 12 0209-N0010 12

18 Horizontal eliminating vane B 0 0 0209-N0011 2 0209-N0011 2 0209-N0011 2 0209-N0011 2

19 Running handle 0207-N0012 2 0207-N0012 2 0 0 0 0


20 Vertical eliminating vane 0207-N0013 1 0207-N0013 1 0209-N0012 1 0209-N0012 1 0209-N0012 1 0209-N0012 1

21 Drain plug 0 0 0209-N0013 1 0209-N0013 1 0209-N0013 1 0209-N0013 1

22 Drain hose 0209-N0014 1 0209-N0014 1 0209-N0014 1 0209-N0014 1 0209-N0014 1 0209-N0014 1

23 Front panel 0207-N0014 1 0207-N0014 1 0209-N0015 1 0209-N0015 1 0209-N0015 1 0209-N0015 1


24 Front frame 0207-N0015 1 0207-N0034 1 0209-N0016 1 0209-N0016 1 0209-N0016 1 0209-N0016 1

25 Screw cover 0207-N0016 3 0207-N0016 3 0209-N0017 2 0209-N0017 2 0209-N0017 2 0209-N0017 2

26 Received signal cover 0207-N0017 1 0207-N0017 1 0209-N0018 1 0209-N0018 1 0209-N0018 1 0209-N0018 1


27 Power indicator stick 0 0 0209-N0019 1 0209-N0019 1 0209-N0019 1 0209-N0019 1

39
Service Parts List

Indoor Unit R22R407C

Parts No
REF.NO

Parts Name Q'TY

Q'TY

Q'TY

Q'TY

Q'TY

Q'TY
7000Btu 7000Btu 9000Btu 9000Btu 12000Btu 12000Btu
(only cooling) (heat pump) (only cooling) (heat pump) (only cooling) (heat pump)

28 Basing ass'y 0207-N0018 1 0207-N0018 1 0209-N0020 1 0209-N0020 1 0209-N0020 1 0209-N0020 1

29 Air filter 0207-N0019 2 0207-N0019 2 0209-N0021 2 0209-N0021 2 0209-N0021 2 0209-N0021 2

30 Control box cover 0207-N0020 1 0207-N0020 1 0209-N0022 1 0209-N0022 1 0209-N0022 1 0209-N0022 1

31 Bearing asss'y 0207-N0021 1 0207-N0021 1 0209-N0023 1 0209-N0023 1 0209-N0023 1 0209-N0023 1

32 Cross flow fan 0207-N0022 1 0207-N0022 1 0209-N0024 1 0209-N0024 1 0209-N0024 1 0209-N0024 1


33 Control box 0207-N0023 1 0207-N0023 1 0209-N0025 1 0209-N0025 1 0209-N0025 1 0209-N0025 1

34 Receiving and indicating board bracket 0207-N0024 1 0207-N0024 1 0209-N0026 1 0209-N0026 1 0209-N0026 1 0209-N0026 1

35 Sensor bracket 0209-N0027 1 0209-N0027 1 0209-N0027 1 0209-N0027 1 0209-N0027 1 0209-N0027 1

36 Control board fixed bracket 0 0 0209-N0028 1 0209-N0028 1 0209-N0028 1 0209-N0028 1

37 Control box front bracket 0 0 0209-N0029 1 0209-N0029 1 0209-N0029 1 0209-N0029 1

38 Distribution fixed plate 0207-N0025 1 0207-N0025 1 0209-N0035 1 0209-N0035 1 0209-N0035 1 0209-N0035 1


39 Pipe cover 0 0 0209-N0036 1 0209-N0036 1 0209-N0036 1 0209-N0036 1

40 Distribution tubing jacket 0207-N0026 1 0207-N0026 1 0209-N0037 1 0209-N0037 1 0209-N0037 1 0209-N0037 1

41 Motor fixed plate 0207-N0027 1 0207-N0027 1 0209-N0038 1 0209-N0038 1 0209-N0038 1 0209-N0038 1


42 Evaporator left bracket 0207-N0028 1 0207-N0028 1 0209-N0048 1 0209-N0048 1 0209-N0048 1 0209-N0048 1
Cycle parts

43 Evaporator ass'y 0207-N0029 1 0207-N0029 1 0209-N0039 1 0209-N0039 1 0212-N0003 1 0212-N0003 1

44 Evaporator induced tube 0207-N0030 1 0207-N0030 1 0209-N0040 1 0209-N0040 1 0212-N0004 1 0212-N0004 1


45 nut 1 0209-N0041 1 0209-N0041 1 0209-N0041 1 0209-N0041 1 0212-N0005 1 0212-N0005 1

46 nut 2 0209-N0042 1 0209-N0042 1 0209-N0042 1 0209-N0042 1 0209-N0042 1 0209-N0042 1

Printing parts
47 Name plate 0207-N0031 1 0207-N0035 1 0209-N0049 1 0209-N0053 1 0212-N0007 1 0209-N0009 1

48 Wiring diagram 0207-N0032 1 0207-N0036 1 0209-N0050 1 0209-N0054 1 0209-N0050 1 0209-N0054 1

40
Indoor unit Heat pump & cooling only

42

28 14

43 44
46

45 38
40 5
10 4
34
35 13
19 6

11
30
9
3
31 33

32 17
16 48

19
15

41

1 12

7
22
20

25
29 24

25

29 25
26

47

23 2

R22 R407C 7000Btu

41
Indoor unit Heat pump & cooling only

42

45
46

40

28 14

43
44
10
38
35 4
34
5
39 16
13
11
48 30
9
3
31 16 17
21
33

32 37 36
16 18

15
41

1
12

20 22

25
29

24
25
29 47
27
26
2

7
23

R22 R407C 9000-12000Btu

42
Service Parts List

Outdoor Unit R407C

Parts No
REF.NO

Parts Name
Q'TY

Q'TY

Q'TY

Q'TY

Q'TY

Q'TY
7000Btu 7000Btu 9000Btu 9000Btu 12000Btu 12000Btu
(only cooling) (heat pump) (only cooling) (heat pump) (only cooling) (heat pump)

Electrical Parts
1 Fan motor 0207-W0001 1 0207-W0001 1 0209-W0025 1 0209-W0025 1 0209-W0025 1 0209-W0025 1

2 Terminal board 0207-W0002 1 0207-W0040 1 0207-W0002 1 0207-W0040 1 0207-W0002 1 0207-W0040 1

3 F capacitor 0207-W0003 1 0207-W0003 1 0209-W0026 1 0209-W0026 1 0209-W0026 1 0209-W0026 1

4 R capacitor 0207-W0004 1 0207-W0004 1 0209-W0027 1 0209-W0027 1 0212-W0002 1 0212-W0002 1

5 4-way valve 0 0207-W0041 1 0 0209-W0041 1 0 0212-W0020 1

Construct Parts
6 Basing ass'y 0207-W0005 1 0207-W0005 1 0209-W0028 1 0209-W0028 1 0212-W0003 1 0212-W0003 1
7 Compressor cushion rubber 0207-W0006 3 0207-W0006 3 0207-W0006 3 0207-W0006 3 0212-W0004 3 0212-W0004 3

8 Base seal A 0 0 0209-W0001 1 0209-W0001 1 0209-W0001 1 0209-W0001 1

9 Base seal B 0 0 0209-W0002 5 0209-W0002 5 0209-W0002 5 0209-W0002 5


10 Valve base 0207-W0010 1 0207-W0010 1 0209-W0003 1 0209-W0003 1 0209-W0003 1 0209-W0003 1

11 Valve set bolt 0209-W0004 4 0209-W0004 4 0209-W0004 4 0209-W0004 4 0209-W0004 4 0209-W0004 4

12 Compressor damping pad 0209-W0005 3 0209-W0005 3 0209-W0005 3 0209-W0005 3 0209-W0005 3 0209-W0005 3

13 Compressor damping nut 0209-W0006 3 0209-W0006 3 0209-W0006 3 0209-W0006 3 0209-W0006 3 0209-W0006 3

14 Motor angle 0207-W0011 1 0207-W0011 1 0209-W0007 1 0209-W0007 1 0212-W0001 1 0212-W0001 1


15 Angle seal A 0 0 0209-W0008 1 0209-W0008 1 0209-W0008 1 0209-W0008 1

16 Angle seal B 0 0 0209-W0009 1 0209-W0009 1 0209-W0009 1 0209-W0009 1

17 Propeller fan 0207-W0015 1 0207-W0015 1 0209-W0010 1 0209-W0010 1 0209-W0010 1 0209-W0010 1

18 Fan fixed nut 0209-W0011 1 0209-W0011 1 0209-W0011 1 0209-W0011 1 0209-W0011 1 0209-W0011 1

19 Bulkhead 0207-W0016 1 0207-W0016 1 0209-W0030 1 0209-W0030 1 0212-W0005 1 0212-W0005 1

20 Compressor cover 0207-W0017 1 0207-W0017 1 0209-W0031 1 0209-W0031 1 0212-W0006 1 0212-W0006 1

21 Control box 0207-W0018 1 0207-W0018 1 0209-W0032 1 0209-W0032 1 0209-W0032 1 0209-W0032 1

22 Right side plate 0 0 0209-W0012 1 0209-W0012 1 0209-W0012 1 0209-W0012 1


23 Left side plate 0207-W0019 1 0207-W0019 1 0 0 0 0

24 Wire fixed board spacer 0 0 0209-W0013 1 0209-W0013 1 0209-W0013 1 0209-W0013 1

25 Wire fixed board 0209-W0014 1 0209-W0014 1 0209-W0014 1 0209-W0014 1 0209-W0014 1 0209-W0014 1

26 Front panel 0207-W0020 1 0207-W0020 1 0209-W0015 1 0209-W0015 1 0209-W0015 1 0209-W0015 1


27 Fan guard 0 0 0209-W0033 1 0209-W0033 1 0209-W0033 1 0209-W0033 1

43
Service Parts List

Outdoor Unit R407C

Parts No
REF.NO

Parts Name Q'TY

Q'TY

Q'TY

Q'TY

Q'TY

Q'TY
7000Btu 7000Btu 9000Btu 9000Btu 12000Btu 12000Btu
(only cooling) (heat pump) (only cooling) (heat pump) (only cooling) (heat pump)

28 Handle 0 0 0209-W0016 1 0209-W0016 1 0209-W0016 1 0209-W0016 1


29 Air-inlet grill 0 0 0209-W0017 1 0209-W0017 1 0209-W0017 1 0209-W0017 1
30 Covering plate 0207-W0022 1 0207-W0022 1 0209-W0018 1 0209-W0018 1 0209-W0018 1 0209-W0018 1
31 Control box cover 0 0 0209-W0019 1 0209-W0019 1 0209-W0019 1 0209-W0019 1
32 R capacitor clip 0207-W0023 1 0207-W0023 1 0207-W0023 1 0207-W0023 1 0212-W0008 1 0212-W0008 1

33 Drain plug 0 0209BW0051 1 0 0209BW0051 1 0 0209BW0051 1

Cycle parts
34 Compressor ass'y 0207-W0024 1 0207-W0024 1 0209-W0035 1 0209-W0035 1 0212-W0009 1 0212-W0009 1

35 Terminal cover 0207-W0025 1 0207-W0025 1 0207-W0025 1 0207-W0025 1 0212-W0010 1 0212-W0010 1

36 Terminal cover gasket 0207-W0026 1 0207-W0026 1 0207-W0026 1 0207-W0026 1 0212-W0011 1 0212-W0011 1

37 Terminal cover nut 0207-W0027 1 0207-W0027 1 0207-W0027 1 0207-W0027 1 0212-W0012 1 0212-W0012 1


38 Rubber-washer 0207-W0028 1 0207-W0028 1 0207-W0028 1 0207-W0028 1 0212-W0013 1 0212-W0013 1

39 Condenser ass'y 0207-W0029 1 0207-W0042 1 0209-W0036 1 0209-W0044 1 0212-W0014 1 0212-W0014 1

40 4-way valve ass'y 0 0207-W0043 1 0 0209-W0045 1 0 0212-W0021 1

41 Capillary tube ass'y 0207-W0030 1 0207-W0044 1 0209-W0037 1 0209-W0046 1 0212-W0015 1 0212-W0022 1

42 Suction tube 0207-W0031 1 0 0209-W0038 1 0 0212-W0016 1 0


43 Discharge tube 0207-W0032 1 0 0209-W0039 1 0 0212-W0017 1 0
44 4 - way valve 0 0207-W0045 1 0 0207-W0045 1 0 0212-W0023 1

45 2 - way valve 0207-W0033 1 0207-W0033 1 0209-W0040 1 0209-W0040 1 0209-W0040 1 0209-W0040 1

46 3 - way valve 0207-W0034 1 0207-W0034 1 0209-W0041 1 0209-W0041 1 0212-W0018 1 0212-W0018 1


47 0209-N0042 1 0209-N0042 1 0209-N0042 1 0209-N0042 1 0209-N0042 1 0209-N0042 1
1/4 nut

48 3/8nut 0209-N0041 1 0209-N0041 1 0209-N0041 1 0209-N0041 1 0 0


49 1/2nut 0 0 0 0 0212-N0005 1 0212-N0005 1

50 Service cap nut 0209-W0020 1 0209-W0020 1 0209-W0020 1 0209-W0020 1 0209-W0020 1 0209-W0020 1


51 Valve cap(big) 0207-W0048 1 0207-W0048 1 0207-W0048 1 0207-W0048 1 0212-W0025 1 0212-W0025 1
52 Valve cap(small) 0207-W0048 1 0207-W0048 1 0207-W0048 1 0207-W0048 1 0207-W0048 1 0207-W0048 1

Printing parts

53 Name plate 0207-W0035 1 0207-W0046 1 0209-W0042 1 0209-W0047 1 0212-W0019 1 0212-W0024 1

54 Wiring diagram 0207-W0036 1 0207-W0047 1 0209-W0043 1 0209-W0048 1 0209-W0043 1 0209-W0048 1

44
Service Parts List

Outdoor Unit R22

Parts No
REF.NO

Parts Name
Q'TY

Q'TY

Q'TY

Q'TY

Q'TY

Q'TY
7000Btu 7000Btu 9000Btu 9000Btu 12000Btu 12000Btu
(only cooling) (heat pump) (only cooling) (heat pump) (only cooling) (heat pump)

34 Compressor ass'y 0207-W0049 1 0207-W0049 1 0209-W0049 1 0209-W0049 1 0212-W0026 1 0212-W0026 1


45 2 - way valve 0207-W0050 1 0207-W0050 1 0209-W0050 1 0209-W0050 1 0209-W0050 1 0209-W0050 1

46 3 - way valve 0207-W0051 1 0207-W0051 1 0209-W0051 1 0209-W0051 1 0212-W0027 1 0212-W0027 1


53 Name plate 0207-W0052 1 0207-W0053 1 0209-W0052 1 0209-W0053 1 0212-W0028 1 0212-W0029 1

Except above ,other are same as models with R407C parts.

45
46
7000Btu
Only cooling

30
44
14
20 54
1
39 26
18
17
43 41
42
37 23
47
38 45
52
35
48
36
11 10
34 51 46
50
13 53
12
32
7 19
3 4
6
2
Outdoor unit

R22 R407C
21
25
47
Heat pump

7000Btu
30
14
20 54
1
39 26
18
17
5
41
37
44 23 47
38 40 45
52
35 7
48
36
11
10
12 51 50 46
34
13 53
12
32
19
7 6 3 4
33
2
21
Outdoor unit

R22 R407C
25
49
16
30 29
Heat pump

9000Btu
14
15
20
54
1
26
28 39
18
17
27
41
5 44
47 22 40
45
52 37
53
48 38
35
31
11
10 36
46 50 51
24 34
25 8
32 6 13
19 12
3 9
4
7
2
33
21
Outdoor unit

R22 R407C
50
16
30 29

12000Btu
Only cooling

14
15
54
1
26
28 39 20
18 17
27
41
43
45 47 52 22 42
53 37
49
38
31 35
10 11 36
46
50 51
24 34
25 8
32 13
6
19 12
3
4
9
2 7
Outdoor unit

R22 R407C
21
51
16
30 29
Heat pump

12000Btu
14
15
54
1
26
28 20
18 39
17
27
5
41 44 40
45 52 22 37
47
53 38
49
35
31 36
11
10
46 51
50
34
24
8 13
32 25
6 12
19
3
4
9
7
2
33
Outdoor unit

R22 R407C
21
Service Parts List

Indoor Unit R22R407C


Parts No
REF.NO

Parts Name
18000Btu 18000Btu 24000Btu 24000Btu
(only cooling) Q'TY (heat pump) Q'TY (only cooling) Q'TY (heat pump) Q'TY

Electrical Parts
1 Fan motor 0218-N0001 1 0218-N0001 1 0224-N0001 1 0224-N0001 1

2 Remote controller 0209-N0002 1 0212-N0001 1 0209-N0002 1 0212-N0001 1

3 Control board 0218-N0002 1 0218-N0040 1 0224-N0002 1 0224-N0038 1

4 Indicator board 0218-N0003 1 0218-N0003 1 0224-N0003 1 0224-N0003 1


5 Receiving board 0218-N0004 1 0218-N0004 1 0224-N0004 1 0224-N0004 1
6 Power wire 0218-N0005 1 0218-N0005 1 0224-N0005 1 0224-N0005 1

7 Terminal 0209-N0004 1 0209-N0004 1 0224-N0006 1 0224-N0006 1

8 F capacitor 0218-N0006 1 0218-N0006 1 0224-N0007 1 0224-N0007 1

9 Temp.sensor indoor 0207-N0004 1 0207-N0004 1 0207-N0004 1 0207-N0004 1


10 Evaporator temp.sensor 0207-N0005 1 0207-N0005 1 0207-N0005 1 0207-N0005 1
11 Step motor 0218-N0007 1 0218-N0007 1 0224-N0008 1 0218-N0008 1

12 Transformer 0218-N0008 1 0218-N0008 1 0224-N0009 1 0218-N0009 1


Construct Parts
13 Installation plate 0218-N0009 1 0218-N0009 1 0224-N0010 1 0224-N0010 1
14 Air-outlet ass'y 0218-N0010 1 0218-N0010 1 0224-N0011 1 0224-N0011 1
15 Motion link 0218-N0011 2 0218-N0011 2 0224-N0012 4 0224-N0012 4
16 Horizontal eliminating vane A 0218-N0012 14 0218-N0012 14 0224-N0013 12 0224-N0013 12
17 Horizontal eliminating vane B 0218-N0013 2 0218-N0013 2 0224-N0014 4 0224-N0014 4
18 Vertical eliminating vane 0218-N0014 1 0218-N0014 1 0224-N0015 1 0224-N0015 1
19 Drain plug 0218-N0015 1 0218-N0015 1 0 0
20 Drain hose 0218-N0016 1 0218-N0016 1 0224-N0016 1 0224-N0016 1
21 Front panel 0218-N0017 1 0218-N0017 1 0224-N0017 1 0224-N0017 1
22 Front frame 0218-N0018 1 0218-N0018 1 0224-N0018 1 0224-N0018 1
23 Screw cover 0218-N0019 3 0218-N0019 3 0224-N0019 3 0224-N0019 3
24 Received signal cover 0218-N0020 1 0218-N0020 1 0224-N0020 1 0224-N0020 1
25 Power indicator stick 0218-N0021 1 0218-N0021 1 0 0
26 Basing ass'y 0218-N0022 1 0218-N0022 1 0224-N0021 1 0224-N0021 1
27 Bearing seat fixed board 0218-N0023 1 0218-N0023 1 0 0

52
Service Parts List

Indoor Unit R22R407C

Parts No
REF.NO

Parts Name
18000Btu 18000Btu 24000Btu 24000Btu
(only cooling) Q'TY (heat pump) Q'TY (only cooling) Q'TY (heat pump) Q'TY

28 Air filter 0218-N0024 2 0218-N0024 2 0224-N0022 2 0224-N0022 2

29 Control box cover asss'y 0218-N0025 1 0218-N0025 1 0224-N0023 1 0224-N0023 1

30 Control box cover 0218-N0026 1 0218-N0026 1 0 0

31 Bearing asss'y 0218-N0027 1 0218-N0027 1 0224-N0024 1 0224-N0024 1

32 Cross flow fan 0218-N0028 1 0218-N0028 1 0224-N0025 1 0224-N0025 1

33 Control box asss'y 0218-N0029 1 0218-N0029 1 0224-N0026 1 0224-N0026 1

34 Control box front bracket 0218-N0030 1 0218-N0030 1 0 0

35 Receiving board bracket 0218-N0031 1 0218-N0031 1 0 0

36 Indicating board bracket 0218-N0032 1 0218-N0032 1 0 0

37 Sensor bracket 0209-N0027 1 0209-N0027 1 0209-N0027 1 0209-N0027 1

38 Distribution fixed plate(right) 0218-N0033 1 0218-N0033 1 0224-N0027 1 0224-N0027 1

39 Distribution tubing jacket 0218-N0034 1 0218-N0034 1 0224-N0028 1 0224-N0028 1

40 Motor fixed plate(left) 0218-N0035 1 0218-N0035 1 0 0

41 Motor fixed plate(right) 0218-N0036 1 0218-N0036 1 0 0

42 Motor cover 0 0 0224-N0029 1 0224-N0029 1

43 Distribution fixed plate(mid) 0 0 0224-N0030 2 0224-N0030 2

Cycle parts

44 Evaporator ass'y 0218-N0037 1 0218-N0037 1 0224-N0031 1 0224-N0031 1

45 Evaporator induced tube 0218-N0038 1 0218-N0038 1 0224-N0032 1 0224-N0032 1

46 Nut 1 0209-N0042 1 0209-N0042 1 0209-N0041 1 0209-N0041 1

47 Nut 2 0212-N0005 1 0212-N0005 1 0224-N0033 1 0224-N0033 1

Printing parts

48 Name plate 0218-N0039 1 0218-N0041 1 0224-N0034 1 0224-N0036 1

49 Wiring diagram? 0209-N0050 1 0209-N0054 1 0224-N0035 1 0224-N0037 1

53
Indoor unit Heat pump & cooling only

44 46 45

26 13
47
39

9
37
38
5
35
10
4
12
19 36

17 30
27
29
8
19 3
31 33
15 34
32 16
17 49
15

14 19

40

1 11

6 41 20
18

23
28 22

23

23
28
24
25
48

21 2

R22 R407C 18000Btu

54
Indoor unit Heat pump & cooling only

26 13
45
44 46
43

47 43
39

9 38

37 12

17

10 49 29
16 8
3
31
15 17 33
17
32 15 16 4
5
15

15 17
14

1 11

20
6 42
18

23
28 22

23

28 23
24

48

21 2

R22 R407C 24000Btu

55
Service Parts List

Outdoor Unit R407C

Parts No
REF.NO

Parts Name
18000Btu 18000Btu 24000Btu 24000Btu
(only cooling) Q'TY (heat pump) Q'TY (only cooling) Q'TY (heat pump) Q'TY

Electrical Parts
1 Fan motor 0218-W0001 1 0218-W0001 1 0224-W0001 1 0224-W0001 1

2 Terminal board 0207-W0002 1 0207-W0040 1 0207-W0002 1 0224-W0029 1

3 F capacitor 0218-W0002 1 0218-W0002 1 0224-W0002 1 0224-W0002 1

4 R capacitor 0212-W0002 1 0212-W0002 1 0212-W0002 1 0212-W0002 1

5 4-way valve coil 0 0212-W0020 1 0 0212-W0020 1

6 Control board 0 0 0 0224-W0030 1

Construct Parts
7 Chassis 0218-W0003 1 0218-W0003 1 0224-W0003 1 0224-W0003 1

8 Compressor cushion rubber 0218-W0004 3 0218-W0004 3 0218-W0004 3 0218-W0004 3

9 Valve base 0 0 0224-W0004 1 0224-W0004 1

10 Valve set bolt 0209-W0004 4 0209-W0004 4 0224-W0040 4 0224-W0040 4

11 Compressor damping pad 0209-W0005 3 0209-W0005 3 0224-W0041 4 0224-W0041 4

12 Compressor damping nut 0209-W0006 3 0209-W0006 3 0209-W0006 3 0209-W0006 3

13 Motor angle 0218-W0005 1 0218-W0005 1 0224-W0005 1 0224-W0005 1

14 Control box bracket 0218-W0006 1 0218-W0006 1 0 0

15 Bulkhead bracket 0218-W0007 1 0218-W0007 1 0 0

16 Propeller fan 0218-W0008 1 0218-W0008 1 0218-W0008 1 0218-W0008 1

17 Fan fixed nut 0218-W0009 1 0218-W0009 1 0218-W0009 1 0218-W0009 1

18 Motor axis of motor 0224-W0008 1 0224-W0008 1 0224-W0008 1 0224-W0008 1

19 Bulkhead 0218-W0010 1 0218-W0010 1 0224-W0009 1 0224-W0009 1

20 Compressor cover 0218-W0011 1 0218-W0011 1 0224-W0010 1 0224-W0010 1

21 Control box 0218-W0012 1 0218-W0012 1 0224-W0011 1 0224-W0011 1

22 Right side plate 0218-W0013 1 0218-W0013 1 0224-W0012 1 0224-W0012 1

56
Service Parts List

Outdoor Unit R407C

Parts No
REF.NO

Parts Name
18000Btu 18000Btu 24000Btu 24000Btu
(only cooling) Q'TY (heat pump) Q'TY (only cooling) Q'TY (heat pump) Q'TY

23 Left side plate 0218-W0014 1 0218-W0014 1 0224-W0013 1 0224-W0013 1

24 Condenser fixed board 0218-W0015 1 0218-W0015 1 0 0

25 Wire fixed board 0218-W0016 1 0218-W0016 1 0218-W0016 1 0218-W0016 1

26 Front panel 0218-W0017 1 0218-W0017 1 0224-W0014 1 0224-W0014 1

27 Fan guard 0218-W0018 1 0218-W0018 1 0 0

28 Handle 0218-W0019 1 0218-W0019 1 0224-W0015 1 0224-W0015 1

29 Air-inlet grill 0 0 0224-W0016 1 0224-W0016 1

30 Covering plate 0 0 0224-W0017 1 0224-W0017 1

31 Control box cover 0 0 0224-W0018 1 0224-W0018 1

32 R capacitor clip 0218-W0020 1 0218-W0020 1 0218-W0020 1 0218-W0020 1

Cycle parts

33 Compressor ass'y 0218-W0021 1 0218-W0021 1 0224-W0019 1 0224-W0019 1

34 Terminal cover 0218-W0022 1 0218-W0022 1 0218-W0022 1 0218-W0022 1

35 Terminal cover gasket 0218-W0023 1 0218-W0023 1 0218-W0023 1 0218-W0023 1

36 Terminal cover nut 0218-W0024 1 0218-W0024 1 0218-W0024 1 0218-W0024 1

37 Rubber-washer 0218-W0025 1 0218-W0025 1 0218-W0025 1 0218-W0025 1

38 Condenser ass'y 0218-W0026 1 0218-W0031 1 0224-W0020 1 0224-W0031 1

39 4-way valve ass'y 0 0218-W0032 1 0 0224-W0032 1

40 Capillary tube ass'y 0218-W0027 1 0218-W0033 1 0224-W0021 1 0224-W0033 1

41 Suction tube 0218-W0028 1 0 0224-W0022 1 0

42 Discharge tube 0218-W0029 1 0 0224-W0023 1 0

43 4 - way valve 0 0212-W0023 1 0 0212-W0023 1

44 2 - way valve 0209-W0040 1 0209-W0040 1 0224-W0024 1 0224-W0024 1

45 3 - way valve 0209-W0041 1 0209-W0041 1 0224-W0025 1 0224-W0025 1

57
Service Parts List

Outdoor Unit R407C

Parts No
REF.NO

Parts Name
18000Btu 18000Btu 24000Btu 24000Btu
(only cooling) Q'TY (heat pump) Q'TY (only cooling) Q'TY (heat pump) Q'TY


46 1/4 nut 0209-N0042 1 0209-N0042 1 0 0

47 3/8nut 0 0 0209-N0041 1 0209-N0041 1

48 1/2nut 0212-N0005 1 0212-N0005 1 0 0

49 5/8nut 0 0 0224-N0026 1 0224-N0026 1

50 Service cap nut 0209-W0020 1 0209-W0020 1 0209-W0020 1 0209-W0020 1

51 Valve cap (big) 0212-W0025 1 0212-W0025 1 0224-W0027 1 0224-W0027 1

52 Valve cap (small) 0207-W0048 1 0207-W0048 1 0212-W0025 1 0209-W0025 1

Printing parts

53 Name plate 0218-W0030 1 0218-W0034 1 0224-W0028 1 0224-W0034 1

54 Wiring diagram 0209-W0043 1 0209-W0048 1 0209-W0043 1 0224-W0035 1

Outdoor Unit R22


Parts No
REF.NO

Parts Name
18000Btu Q'TY 18000Btu Q'TY 24000Btu Q'TY 24000Btu Q'TY
(only cooling) (heat pump) (only cooling) (heat pump)

33 Compressor ass'y 0218-W0035 1 0218-W0035 1 0224-W0036 1 0224-W0036 1


44 2 - way valve 0209-W0050 1 0209-W0050 1 0224-W0037 1 0224-W0037 1

45 3 - way valve 0212-W0027 1 0212-W0027 1 0224-W0038 1 0224-W0038 1


53 Name plate 0218-W0036 1 0218-W0037 1 0224-W0039 1 0224-W0039 1

Except above ,other are same as models with R407C parts.

58
59
13
Only cooling

18000Btu
24
1
7
23
26
18 10
17 46
16 44 52
48
45
54 22 50 51
28 38
53 40
41
15
27
42
36
32
3
37
4 34
21
25 35
19
33
2
12
14
11 20
Outdoor unit

R22 R407C
8
60
13
Heat pump

18000Btu
24
1
7
23
26
18 10
17 46
16 44 52
48
45
22
54 50 51
28 38
53 40
5
15 43
27
36
39
32
3 37
34
4
21
25 35
19
2 33
Outdoor unit

R22 R407C
14 12
11 20
8
61
30 29
Only cooling

24000Btu
28
13
20
54
23
1
26
18
40
17
16 38
22
31
41
47
44 36 42
53
52
37
49
34
9 10
35 33
45 51
50
32 12
19 4
11
3
1
8
Outdoor unit

1 7

R22 R407C
25
21
2
62
29
30
Heat pump

24000Btu
28
13
20
54
23
1
26
18
40
17
16 38
5 39
22
43
31
47 36
53 44
52
37
49
34
9 10 33
35
45 51
50
32 12
19 4
11
3
6
8
Outdoor unit
7

R22 R407C
25
21
2