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GANESH MACHINIST TRAINING

PROGRAM

Training the Next Generation of the


Manufacturing Workforce Just Got Easier

GOAL: To provide an affordable state-of-the-art manufacturing tech


center that produces the next generation of qualified skilled machinists.
Training Module Overview & Course Description
Classroom training & basics on manual machines, CNC Plus machines for the future in R&D
Manufacturing, Production Machines to train in a production environment, CAD-CAM System for
detailed programming training all molded together to create an effective training program.

Machine Shop Practical I The understanding and use of manual machine tools.
A study of manual shop machines, safety, tool care, measurements, bench work, and the use
of basic lathes, drill presses, milling machines, grinders, power saws; both in theory and
practice. Instruction incorporates the critical skills required for a proper understanding of
speeds, feeds, tapers, and thread cutting through the use of manual lathes and milling
machines. This fundamental course study is the critical building block that allows for the
proper understanding of machine tool technology and efficient material cutting at the
interface of the cutting tool and the workpiece. Manual mill, lathe, saw, grinder are all a part of
this basic initial course. A machinist who doesn't learn the fundamentals of manual machines
and goes straight to the computerized machines will be a liability for the employer. That is
why manual machines are a critical part of properly training a student for the world of
manufacturing in the machine shop.

Machine Shop Practical II The understanding of FANUC CNC programming.


A study of FANUC CNC programming and proper program planning and structure, tool
functions, reference points, work offsets, tool offsets, and tool position compensation.
Program verification and program transfer to the machine tool are included in the instruction.
FANUC is the industry leader in CNC controls in the world and their program format is the
standard for the industry. Students must have familiarity with this control in order to be
properly prepared for the workplace.

Machine Shop Practical III The understanding and use of the CNC lathe.
A study of the CNC lathe, safety, tool care, precision measurements, CNC programming
fundamentals of the FANUC lathe control, CNC lathe set-up and operation. Instruction
incorporates the critical skills learned on manual lathes with regard to speeds, feeds, turning
of tapers, and thread cutting.

Machine Shop Practical IV The understanding & use of the CNC milling machine.
A study of the CNC milling machine, safety, tool care, precision measurements, CNC
programming fundamentals of the FANUC mill control, CNC milling machine set-up and
operation. Instruction incorporates the critical skills learned on manual milling machine with
regard to speeds, feeds, cutting tapers, and tapping threads on the milling machine.

Machine Shop Practical V The understanding & use of CAD/CAM programming.


A study of the CAD software, tool path geometry development and generation,
and FANUC compatible CAM posting to the machine tool with production implementation.

Machine Shop Future VI The understanding of future machining technologies.


Classroom sessions on the future in machining, including knowledge of unmanned and
multi-axis machining. This will show the students the future in manufacturing and give
them a basic introduction where machining technology is headed in the future.

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Training System Hardware

Manual Equipment (The fundamentals of machining)

3 pieces -- Manual "Bridgeport Style" Milling Machines (Basics of milling)


2 pieces - Manual 16" X 40" Engine Lathes (Basics of turning)
1 pieces - Manual 13" X 40" Engine Lathes (Basics of turning)
1 piece --- Manual 6" X 18" Surface Grinder (Basics of grinding)
1 piece --- Manual 7" X 12" Combination HorizontalNertical Saw (Material Cutting)

CNC Plus Machines (Combination - Manual and CNC) - The future of R&D
1 piece --- CNC Plus Mill (Quick setups and prototypes - milling)
1 piece --- CNC Plus Lathe (Quick setups and prototypes - turning)

Support Equipment

10 students - 5 Training Desks (two students on one desk) with computers and CAD
CAM Systems and Simulated Software on personal computers. This will help the
students efficiently learn the basics in programming.

10 Tool Boxes - Students will learn to maintain their own working and inspection
tools. As they enter the work place they are expected to take care of their own
tools; the proper training needs to start in the classroom.

1 Material Rack - Students will learn to safely store and take material out and
learn to put unused materials back on the material rack once they are finished.

1 Optical Comparator and 14 sets of basic inspection tools - Students need


to learn to check their own parts as it is expected of them in the work place.

2 Benches with bench grinders and support vises - Students will learn to grind
their own tools and debur their own parts. Most operators are expected to do this at
the work place.

1 - Wilton Heavy Duty Floor Model Drill Presses

1 - Air Compressor - Ingersol Rand rotary air compressor with dryer will
provide a sufficient air source necessary to operate the machines with the
clean and dry air required.

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COMPLETE MACHINIST'S TRAINING PROGRAM

Not only will you get a complete high tech training center, you will also get everything
you need to start your technical center. We have made it easy for the new teacher. We
have thought of everything you will need so you won't have to. These are the other
things that will be included with the Ganesh low cost machinist's technical institute

a) Complete Curriculum - We will include a detailed curriculum that will start the students
from manual machines and advance them to CNC plus machines, production machines
and CAD CAM Systems. They will learn how to read blueprints, cut their own material,
machine their own parts, debur their own parts, and finally be able to inspect their own
parts.
b) Inspection Tools - Complete Set of Inspection Tools as parts of the individual tool
boxes so students learn to inspect their own parts.
c) 3-Month supply of material- The Ganesh Training System includes a 1-month supply
of material that will be needed in the course.
d) 1-Month supply of cutting tools - We will include three-month supply of cutting tools
that will be needed to support the course study.
e) Student Attire - We will provide students with aprons and safety glasses
f) Computers - Dell Computers with all the hardware and software needed for the CAD
CAM programs will be included in the package. Surge Protectors and a central printer
will also be included.
g) A shop apron, desk, computer system, book shelf (for all the manuals), inspection
tools, and a electronic set of the curriculum will be included for the instructor.
h) Complete Maintenance chart is included for all the machines.
i) Inch/Metric charts - The ultimate manufacturing student in this competitive world
needs a basic understanding of both inch and metric system.

SYSTEM FLEXIBILITY
UL, CE, or TUV Approval- Most areas have strict electrical approval requirements for
machines. We ensure compliance with these electrical and safety standards to make it easy
for you. Specify the approval requirement necessary for your application.

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SAMPLE LAYOUT OF TECHNICAL TRAINING CENTER

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TOTAL SQUARE FEET:


(10' Wide) Machines

2,500 SQUARE FEET (50' X 50')


-
TOTAL AMPS:
300 AMPS (220 volts, 3 phase)

Custom training center layouts to meet your needs available on request.

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A Few Prestigious References
Arizona State University
Bedford County Department of Education
Blaine County School District #61 Boise State
University
Boston University
Brook High School
Cal Poly State University Carnegie
Mellon University Centinela Valley Union
High School Composite High School
Cornell University
Don Bosco Technical Institute Edward
Knox Central School District EI Paso
County School District #8 Ferris State
University Hawkeye Community College
Hawthorne High School Heartland
Community College Hinds Community
College Hunter Lane High School Lamb
Weston Tech Center
Los Angeles Pierce College
LAUSD
Louisiana Tech University
Mc Gavvock High School
Nashville High School District 99
North Idaho College
Ohio Northern University
Oliver Springs High School Pellissippi State
Technical Community College Richardson High
School
Roman Ward Technical Institute
Simi Valley High School
Simi Valley Adult School
Simpson County Technical Center
Southern Career/Technical Center University of
California, Davis University of
Cincinnati/Claremont College Yale University

Plus many more ........ .

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GANESH GMV-1 R3 CNC Milling Machines
with Class-7 Super Precision Fafnir Spindle Bearings, (1 Machine)
featuring ACURITE or FAGOR CNC Controls for ease of use.

Exclusively designed built-in leveling ledge to level machine low to ground


Two fans on spindle motor to provide extra cooling for a long service life
Spring Loaded way cover is included for added safety and protection of machine
Built in coolant pump is included
Chip-Tray is included
Water resistant halogen lamp is included
Inspection Report on accuracy, Instruction Manual, Tools and Tool Box
6,000 RPM Spindle available wi an optional AC Inverter Spindle Head
Conversational CNC Control for ease of use

SPECIFICATIONS: GMV-1
Table Size: 9" X 42" (229 X 1067mm) 30"
Table Travel (with power feed) (762 mm) 126" (669 mm) 5/8"
T-slot width (ground) (15.9mm)
Cross Travel 12" (305mm)
Quill Travel - manual & powerfeed 5" (127mm)

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GANESH GT-1628CNC Precision CNC Plus Lathe (1 Machine)

www.ganeshmacli1ery.com

STANDARD MACHINE FEATURES:

Meehanite Castings, fine grain and high-density cast iron using the superior Meehanite process
yields superior vibration dampening and improved surface finish and tool life, as well as greater
wear resistance on the ground way surfaces of this heavy-duty CNC lathe.
7.5-HP (12 HP Peak) heavy-duty spindle motor for added metal removal capability
Infinitely variable spindle speeds from 25 - 3000 rpm with a quiet AC inverter motor
Alloy Steel Hardened & Precision Ground Gears provide for smooth power transmission
Spindle with 1 5/8" bore is supported by three over sized precision bearings
Hardened and ground 01-5 Camlock spindle nose for quick workholding changeover
Hardened & Precision Ground Oouble-Vee/Oouble-Flat Ways for high rigidity
Turcite-B anti-friction coating on saddle and cross slide for improved accuracy & wear
Inch/Metric threading, left or right hand threading, single or multiple-start threading
Built in high-capacity coolant system and large Fluorescent worklight included
Automatic Metered Lubrication System for ballscrews and ways
Stainless Steel Ball Screw Protector
Inspection Report on accuracy to CNS 94 and B7001 standards included

- Capacity & Dimensions-


Swing over Bed 16" (406.40mm)
Swing over Cross Slide 6.61 " (168mm)
Center Height (Floor to spindle center) 37.80" (985.50 mm)
Distance between centers 27.56" (700mm)
Bed Width of Ways 11 (290mm)
Bed Length .42" (1515mm)
Bed Depth 59.64" (610mm)
24.01"

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GANESH Super Precision GMV-1 ( 9"X 42") Milling Machines wI
Class-7 Super Precision Fafnir Spindle Bearings (3 Machines)

STANDARD MACHINE FEATURES:


Meehanite Castings, fine grain and high density cast iron using the superior Meehanite
Process yields superior vibration dampening and improved surface finish and tool life
Turcite-B Red Furon Coated way surfaces (Made in USA)
3-HP Spindle Motor for superior metal removal capability
Fafnir Class-7 Super Precision spindle bearings (Made in England)
Spindle Runout 0.0002" maximum - guaranteed! (Ra spindle)
Hardened, ground and polished precision Back Gear
Forwardl Reverse switch and oil-tight switch box
Power quill feed with 3-feeds and adjustable feed stop & automatic feed trip release
Hardened and Ground Bedways
Hardened and Ground Slideway for Column And Knee
Hardened and Ground Table
Hardened and Ground Quill- Hard chrome plated for long service life

SPECIFICATIONS: GMV-1
Table Size: 9" X 42" (229 X 1067mm) 30"
Table Travel (with power feed) (762 mm) 126" (669 mm) 5/8"
T-slot width (ground) (15.9mm)
Cross Travel 12" (305mm)
Quill Travel - manual & powerfeed 5" (127mm)

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GANESH GT-1640 Precision 16" X 40" Engine Lathes wI
B-Speed Geared-headstock (2 Machines)

STANDARD MACHINE FEATURES:


Meehanite Castings, fine grain and high-density cast iron using the superior Meehanite process
yields superior vibration dampening and improved surface finish and tool life, as well as greater
wear resistance on the ground way surfaces.
8-speed geared-head spindle wi 30 - 2000 rpm spindle speeds
Alloy Steel Hardened & Precision Ground Gears
Spindle is supported by three precision bearings
Hardened and ground 01-6 Camlock spindle nose (A1-6 spindle nose available)
Hardened & Precision Ground Ways
Inch/Metric Threading without the use of change gears
Inchlmetricldiametral & modular thread cutting capability
Ouallnch/Metric cross feed, compound, and longitudinal dials
Gap-Bed for added workpiece capacity

GANESH MACHINE SPECIFICATIONS: GT-1640


- Capacity & Oimensions-
Swing over Bed 16" (410mm) (205mm)
Center height 8-1/16" (240mm) (595mm)
Swing over Cross Slide 9-7/16" (155mm) (175mm
Swing thru Gap 23-7/16" optional) 1016mm
Length of Gap in front of face plate, 01-6 6-1/8"
Length of Gap in front of face plate, A 1-6 6-718"
Distance between Centers 40"
Spindle Motor Horsepower 7.5 HP
Spindle speeds - 12-speeds 30 - 2000 rpm
Spindle Bore 2-1/16" (52mm)
Spindle Nose 01-6 (A 1-6 optional)

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GANESH 618M SUPER PRECISION SURFACE GRINDER (1 Machine)

The 3-HP V3 grade spindle motor assembly is dynamically balanced for low vibration and
powerful output to produce high-precision work and better grinding capability.
High rigidity spindle with four preloaded class-7 (P4) bearings and a low spindle nose run-out of
better than 0.00006" T.I.R provides quiet, vibration free operation for better workpiece accuracy and
surface finish. The cartridge spindle is interchangeable for easy maintenance and field replacement.
Spindle system is greased and sealed for life.
The Mitsubishi PLC control uses a menu-driven LCD touch screen which is easy to learn and
easy to set-up. Simply fill in the blanks to set total grinding amount, rough increment, fine increment,
sparkout passes, feeding direction, parking position, wheel head retract distance, and press cycle start to
compete a fully automatic grinding cycle. (CII & CXII models only)
The cable-driven ball way table travels on hardened and ground guideways to ensure smooth,
and easy table movement to eliminate vibration normally caused by belt-driven systems for better quality
surface finish and longer way life.
Cross way surfaces are hand scraped and Turcite coated for absolute flatness and high wear
resistance. This provides for a smooth movement of saddle and assures long life and accuracy.

I General Capacity
I Table Size 6 inches x18 inches (150x450mm)
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Max. Grinding Length 19 inches (480mm)
1
Max. Grinding Width 6 inches (170mm)
IDistance from Table Surface to Spindle Centerline 19.3 inches (490mm)
I Max. table load (inc chuck -
I Standard Magnetic Chuck Size 6 inches x18 inches (150x450mm)

I Longitudinal Movement

I Manual Travel 20.9 inches (530mm)


I Table Speed (infinitely) -I 16-82 fpm (5-25m/m in)
I Manual Travel (Cross) 7 inches (180mm)

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Ingersoll Rand UP6-10 Rotary Screw Air
Compressor Tank Mounted (1 Machine)

The UP6-10 10-HP Tank Mounted Rotary Screw Air Compressor features a full sound enclosure and integral on
board air dryer providing air at 125 PSI @ 38 CFM with a 80-Gallon Tank. The compressor is sized at 54" long x 29"
wide x 61" tall and operates at a quiet 68 DBA (This is about as loud as a commercial dishwasher).

Each UP series comes with electric motor (200/208, 2301240 or 460/480 3-Phase Power), air-cooled aftercooler, full
voltage motor starter mounted and wired, dual control constant speed control, low sound full metal enclosure,
package prefilter, 9000 hour Ultra Plus coolant, spin on oil filter and separator element, AMSE coded horizontal
receiver tank with manual drain and N EMA-1 electrical protection.

MITUTOYO OPTICAL COMPARATOR (1 Machine)

Mitutoyo lens technology and workmanship unite to provide a


bright, crisp component image for error free inspection
The PH-14 generous XY workstage travel (8" X 4") provides
students with ample range to cover application needs.
The workstage provides high accuracy and can handle a
workload of up to 100 Ibs.
Mitutoyo has designed the PH-14 for the toughest in-process, shop
floor, or quality room inspection needs.
A wide variety of lens, magnifications and other accessories are
available to fit every measuring need

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GANESH S-712 HORIZONTAL/VERTICAL BAN DSAW (1 Machine)

Horizontal/Vertical Cutting Capability


Full l-HP (.75 kW) motor, 110 v, single-phase power
Coolant System
Hydraulic System with separate on-off and down-feed flow
control valves
Automatic shutoff after completed cut
Hardened and ground work gears
Adjustable roller guides
Heavy cast iron bow and bed provides ample rigidity
Casters for convenience in moving saw around the shop
Quick positioning work vise with fully adjustable jaw, swivels up to
45 degrees

WILTON HEAVY DUTY FLOOR MODEL DRILL PRESS (1 Machines)

Cast iron had


Large 1-7/8" quill allows greater accuracy
Head casting features a permanently lubricated ball bearing
spindle assembly, using four heavy duty ball bearings
mounted in an enclosed quill for extended life
Massive T -slotted production work table
2-7/8" ground steel column diameter for maximum head
and table support
3-3/8" stroke for deep hole applications
Accurate depth stop for precise hole depths
5/8" Drill chuck & arbor

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COMPUTER TRAINING DESKS WITH COMPUTERS

AND CAD CAM SOFTWARE (5 Desks)

SMARTdesks DT Series Computer Desks

It line-ot-sight is not an issue and the monitor is the only computer component on the desktop you can reduce the clutter of
cables and equipment and leave space for taking notes and reading prints and training materials.

In the computer lab with shared terminals or for individual tutoring, the OT configuration provides the best visibility for multiple
users and in the Internet lab where you want to monitor student computer activity closely, the OT series enables you to see every
screen at once with the right furniture arrangement.

HUSKY WORK SHOP BENCHES (2 Benches)


Legs Adjust from 28-42 inches height
Massive two thousand pound capacity
THS top is tempered hardboard over steel
Unique hinged leg design allows for additional capacity and much quicker assembly
Legs have full piano hinge for maximum durability
Durable gray powder coast finish is rust and acid resistant
The Husky benches cannot be confused with light duty folding leg tables!

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DELL COMPUTERS WITH MONITORS - 10 stations

CAD/CAM SOFTWARE - 11 LICENCES

KENNEDY 5220 HAND CARRY TOOL BOX-10 pieces

KENNEDY ROLL AWAY (for shop use) -1 Piece

BASIC INSPECTION TOOLS / HAND TOOLS- 10 sets

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MATERIAL STORAGE RACK - 1 PIECE

OFFICE FURNITURE FOR THE INSTRUCTOR


(Includes Basic Desk, Chair and Filing Cabinet)

SHOP APRONS FOR STUDENTS (20 Sets)

1 MONTH SUPPLY - CUTTING TOOLS

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1 PIECE -- SURFACE PLATE WITH STAND

1 MONTH SUPPLY - WORK MATERIAL

INCH/METRIC WALL CHARTS

COMPLETS SETS OF BOOKS/ CURRICULUM

From Manual to CNC Machines, you will get a complete set of curriculum with the
Ganesh Training Package.

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CUSTOMIZED PACKAGES AVAILABLE
Manual Equipment (The fundamentals of machining)
2 pieces -- Manual "Bridgeport Style" Milling Machines (Basics of milling) 2
pieces - Manual 16" X 40" Engine Lathes (Basics of turning)
1 piece --- Manual 6" X 18" Surface Grinder (Basics of grinding)
1 piece --- Manual 7" X 12" Combination HorizontalNertical Saw (Material Cutting)

CNC Plus Machines (Combination - Manual and CNC) - The future of R&D

1 piece --- CNC Plus Mill (Quick setups and prototypes - milling)
1 piece --- CNC Plus Lathe (Quick setups and prototypes - turning)

Support Equipment

10 students - 5 Training Desks (two students on one desk) with computers and
CAD CAM Systems and Simulated Software on personal computers. This will help
the students efficiently learn the basics in programming.

10 Tool Boxes - Students will learn to maintain their own working and inspection
tools. As they enter the work place they are expected to take care of their own
tools; the proper training needs to start in the classroom

1 Material Rack - Students will learn to safely store and take material out and
learn to put unused materials back on the material rack once they are finished.

1 Optical Comparator and 10 sets of basic inspection tools - Students need


to learn to check their own parts as it is expected of them in the work place

2 - Benches with bench grinders and support vises - Students will learn to grind
their own tools and deburr their own parts. Most operators are expected to do this at
the work place

1 - Air Compressor - Ingersoll Rand rotary air compressor with air dryer.
Provides the air source necessary to operate the machines with the clean and dry
air required.

PLUS ALL THE SUPPORT EQUIPMENT (Included)

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