PRECASTING EQUIPMENT - Olmet Italy Technical Catalogue (2016 Ed.)

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1.A IN-LINE PRODUCTION SYSTEM
1 SISTEMA DE PRODUO EM LINHA

Ideal for the production of plane elements as slabs, solid walls and multi-layer panels with passive or pre-stressed
reinforcement.
The maximum length of these systems is 150 mt, enabling a daily production output over 350 M2.
Ideal para a produo de elementos planos tais como lajes, paredes macias e painis multicamada, com armadura passiva
ou protendida.
Os equipamentos podem ter at 150 m de comprimento, permitindo uma produo diria superior a 350 m2.
,
.
, .
150 ., 350 M2.
OLMET ITALY srl - www.olmetitaly.com - info@olmetitaly.com - tel +39 0423 670225 - fax +39 0423 670067

It is possible to equip these systems with lateral and longitudinal formwork elements with:
hydraulic tip-up handling, variable in height;
hydraulic handling, movable in width;
lower and upper rubber-steel chamfers;
special design moulding;
radio-controlled handling management.
Este sistema pode ser equipado com dispositivos laterais longitudinais dotados de:
movimentao hidrulica com inclinao varivel;
movimentao hidrulica com largura varivel;
chanfros inferiores/superiores de ao revestidos com borracha;
formatos especiais conforme projeto;
controle dos movimentos distncia com rdio (controle remoto).
:
, ;
;
/ ;
;
.

It is possible to integrate this system with:

Concrete compaction by pneumatic vibration;
Concrete compaction by electric, high-frequency radio controlled vibration;
Accelerated concrete curing by using steam, water, oil or electricity. Electronic management of curing cycles;

OLMET ITALY equipment is made of high quality casting side plates of 10 mm. thickness, studied for lasting and guaranteed
to produce elements having low tolerance of dimensional variations.
possvel integrar este sistema com:

compactao do concreto por vibrao pneumtica;
Compactao de concreto com vibrao eltrica de alta frequncia controlada por rdio;
maturao acelerata do concreto com vapor, gua, leo, eltrica. Controle eletrnico dos ciclos de maturao;

Os equipamentos OLMET ITALY so construdos com chapas metlicas de 10 mm de espessura, de primeira qualidade,
projetados para durar, garantidos para produzir elementos com tolerncias dimensionais muito reduzidas.
:
;
;
, , , .
;
.

10 .,
.

It is possible to automate the installation, by adding the following complementary equipment:

Cleaner/lubricating machine;
Plotter
Concrete distributor
Smoothing/trowel machine
This level of automation allows a considerable production increase, while reducing the quantity of manpower required.
possvel automatizar o maquinrio utilizando equipamentos complementares opcionais, tais como:

plotter;
distribuidora de concreto;
alisadora/esptula (helicptero);
Tal automatizao permite um notvel aumento de produo, reduzindo a quantidade de mo-de-obra utilizada.
:
;
;
;
/ ;
, .
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1.B TILTING TABLE PRODUCTION SYSTEM
7 SISTEMA DE PRODUO COM MESA BASCULANTE

to produce elements having low tolerance of dimensional variations. The tables are overturned to max. 80 for demoulding
elements, by means of a hydraulic system with synchronized telescopic cylinders.
It is possible to link more tables using a joining piece, so creating a continuing casting surface to a maximum length of 60 mt.
As mesas viram (se inclinam) em at 80, permitindo desenformar os elementos rapidamente, com a ajuda de um sistema
hidrulico sincronizado com cilindros telescpicos.
possvel unir em conjunto vrias mesas atravs da pea de unio e criar uma superfcie de lanamento contnua de at
60 m de comprimento mximo.
10
.,
. 80, ,
.
. 60 .
1.B TILTING TABLE PRODUCTION SYSTEM
8 SISTEMA DE PRODUO COM MESA BASCULANTE

It is possible to automate the installation by adding complementary equipment as:

Cleaner/lubricating machine;
Plotter;
Concrete distributor;
Smoothing / trowel machine.
possvel automatizar o maquinrio utilizando equipamentos complementares opcionais, tais como:

plotter;
distribuidora de concreto;
alisadora/esptula;
:
;
;
;
/ .
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1.C VERTICAL BATTERY MOULD PRODUCTION SYSTEM
10 SISTEMA DE PRODUO COM BATERIA VERTICAL

to produce elements having low tolerance of dimensional variations.
It is possible to use Self Compacting Concrete (CSS) thanks to rubber gaskets ensuring total thermal sealing.
possvel utilizar concreto auto-adensvel (CAA) graas ao uso de vedaes de borracha que garantem vedaao trmica
absoluta.

10 .,
.
,
.

It is possible to equip these systems with lateral and longitudinal formworks with:
hydraulic tip-up handling, variable in height;
hydraulic handling, movable in width;
lower / upper rubber-steel chamfers;
special design casting joint;
radio controlled handling management system.
possvel equipar este sistema de produo com:

movimentao hidrulica de translao dos compartimentos;
chanfros inferiores/superiores de ao revestidos com borracha;
formatos especiais conforme projeto;
controle dos movimentos distncia com rdio (controle remoto).
Distribuidor automtico para o lanamento do concreto;
:
;
/ ;
;
;


Moreover, it is possible to integrate this system with:

Concrete compaction by electric, high-frequency radio controlled vibration;
Accelerated concrete curing by using steam, water, oil or electricity. Electronic management of curing cycles;

Access footbridges and ladders with safety parapets to work in the upper section.
possvel, alm disso, integrar este sistema com:

Compactao de concreto com vibrao eltrica de alta frequncia controlada por rdio;
maturao acelerada do concreto com vapor, gua, leo, eltrica. Controle eletrnico dos ciclos de maturao;

passarelas e escadas de acesso com parapeitos de segurana para o trabalho em altura.
:
;
, , , .
;
;
.
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5.A FORMWORKS FOR SINGLE-BLOCK ELEMENTS
1 FRMAS PARA PRODUZIR ELEMENTOS MONOLTICOS

Optimized formworks to produce single-block multi-section concrete elements within short transformation times.
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Frmas aperfeioadas para produzir elementos monolticos multiseo, em tempos breves de transformao.
As frmas so projetadas para produzir uma vasta gama de manufaturados graas modularidade caracterizada pela
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5.A FORMWORKS FOR SINGLE-BLOCK ELEMENTS
2 FRMAS PARA PRODUZIR ELEMENTOS MONOLTICOS

Adjustable dimensions:
length: 3.000 12.000 mm.
width: 1.500 4.000 mm.
height: 2.000 3.700 mm
thickness: 80 300 mm.
Inserts as doors and windows can be manufactured from polypropylene material and are assembled onto the external side
elements or onto the false formwork using special permanent magnets.
The casting side plate is usually 8/10 mm. thick:
concrete compacting by pneumatic vibration procedure;
concrete compacting by high frequency remote controlled electrical vibration procedure;
accelerated concrete curing by steam, water, oil or electricity with electronic management of curing cycles;

Dimenses variveis:
comprimento: 3.000 - 12.000 mm.
largura: 1.500 - 4.000 mm.
altura: 2.000 - 3.700 mm
espessura: 80 - 300 mm.
atravs de ms especiais permanentes. A chapa de ao interna geralmente tem de 8 a 10 mm de espessura.

possvel integrar este sistema com:
compactao do concreto vibrao pneumtica;
compactao do concreto vibrao eltrica de alta frequncia, rdio-comandada;
maturao acelerada do cimento com vapor, gua, leo, eltrica. Controle eletrnico dos ciclos de maturao;

:
: 3.000 12.000 .
: 1.500 4.000 .
: 2.000 3.700 .
: 80 300 .

. 8 / 10 .
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7

Poles / Piles
Estacas / Postes

TYPES OF POLES / PILES APPLICABLE TECHNOLOGIES

TIPOS DE ESTACAS / POSTES TECNOLOGIAS APLICVEIS

7.1 Foundation poles - Estacas para fundaes - 7.A Battery mould - Frmas em bateria -

7.2 Electric poles / Utility posts - Postes para 7.B Centrifuge / spinning machine - Mquinas
eletricidade - centrfugas -
OLMET ITALY srl - www.olmetitaly.com - info@olmetitaly.com - tel +39 0423 670225 - fax +39 0423 670067 7
Poles / Piles
Poles are structural elements made of concrete used to discharge surface loads onto deeper soil strata; this effect
can be achieved either by vertical distribution of the load along the pole shaft, or by direct transmission of the load
onto a deeper stratum through its head.
The poles can be pounded into the soil by using different techniques:
- static pounding, performed by a series of blows onto the pole head by means of a pile driver;
- pounding by means of a vibrating device at the upper edge of the pole;
- contrast pounding by means of a jack (this technique is suitable to short and rigid poles).
Estacas / Postes
Estacas so elementos estruturais de concreto utilizados para transmitir cargas da superfcie para as camadas
mais profundas do solo, este efeito pode ser conseguido ou pela distribuio vertical da carga ao longo do fuste
da estaca ou pela transmisso direta da carga a uma camada profunda atravs da ponta.
As estacas so inseridas no solo atravs de vrias tcnicas:

- Insero esttica, obtida por uma sucesso de golpes na cabea da estaca empregando um bate-estacas;
- Bater por meio de um dispositivo de vibrao fixado na extremidade superior da estaca;
- Insero a contrasto mediante martinetto (a tcnica adequado para estacas curtas e rgidas).

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7 OLMET ITALY srl - www.olmetitaly.com - info@olmetitaly.com - tel +39 0423 670225 - fax +39 0423 670067
7.1 FOUNDATION POLES
1 ESTACAS PARA FUNDAES

A deep foundation is a type of foundation distinguished from shallow foundations by the depth they are embedded into the
ground, especially recommended in case of very large design loads, poor soil at shallow depth, or site constraints (as
property lines). This kind of foundation has the advantage to prevent sinking in the long-term, as they exploit the resistance
of deeper and suitably bearing layers of soil. Concrete piles are typically made with steel reinforcing and pre-stressing
tendons to obtain the tensile strength required, to survive handling and driving, and to provide sufficient bending resistance.
The pole must have a suitable reinforcement set to resist all strains generated by lifting, handling, impact driving and by the
static load it has to support. The pile section is typically solid and square, hexagonal or sometimes octagonal.
The hollow round section is used with spun poles. This type of poles are usually tapered.
A estaca um tipo de fundao profunda, recomendada para cargas elevadas, solo superficial de baixa consistncia ou
quando os limites da propriedade impedem a aplicao de uma fundao rasa. Este tipo de fundao tem a vantagem de
reduzir a sedimentao de longo prazo, podendo explorar a resistncia de camadas profundas de solo adequado.
As estacas de fundao pr-fabricadas podem ser protendidas. No seu dimensionamento deve-se levar em conta, alm do
carregamento, as tenses geradas na cravao e na movimentao. A estaca deve possuir uma armadura capaz de supor-
tar as tenses geradas pela elevao, pelo transporte, pelo batimento e pela carga esttica que deve suportar.
As estacas macias normalmente tm seo quadrada ou hexagonal, e raramente octogonal. As estacas centrifugadas e
os postes possuem seo circular oca, sendo que os postes, geralmente, so cnicos.
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7.1 FOUNDATION POLES
2 ESTACAS PARA FUNDAES

Elements in this category can be produced in the desired length at a specialized workshop, cured and then delivered
to the jobsite.
The pre-cast poles can be manufactured using either ordinary reinforced concrete or pre-stressed reinforced concrete.
The pre-stressed poles are manufactured by pre-loading high strength spring steel cables and by casting the concrete pole
around the cables. Once the concrete is hardened, the pre-stressing strands are cut and the tractive force now residing in the
cables generates a stressing effort in the concrete pole, as the steel strands are prone to gaining back their original
non-warped length.
Os elementos desta categoria so produzidos no comprimento desejado numa fbrica especializada, aguardam a cura e, em
seguida, so enviados ao canteiro.
As estacas pr-fabricadas podem ser produzidas com concreto armado comum ou protendido.
As estacas protendidas so fbricadas aplicando-se uma tenso aos cabos de ao e efetuando a concretagem sobre os
cabos. Quando o concreto endurece os cabos tensionados so cortados e a fora de trao presente nos cabos passa a
produzir um esforo de compresso na estaca de concreto, devido a tendncia dos cabos de ao de voltar para o seu
comprimento no deformado.
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7.2 ELECTRIC POLES / UTILITY POSTS
3 POSTES PARA ELETRICIDADE

Each pole or supporting structure must be designed for the loads imposed on it by the conductors (the conductors own
weight. as well as dynamic loads due to wind and ice accumulation and effects of vibration).
As supports to telephone and overhead power / electric transmission and distribution lines of medium and low voltage, spun
reinforced concrete poles are widely used (also called utility poles or posts).
The spun reinforced concrete poles feature a ring-shape transverse section that is filled with concrete and reinforced by steel
rods. The spun elements called poles are the ones having a truncated-cone shape, tapered at one edge. Those called piles,
on the contrary, have a constant cylindrical section.
A wide range of types, sections and sizes of poles for different uses is available, based on different regulations in force in
each Country.
Cada poste ou estrutura de suporte deve ser projetado para cargas impostas sobre ele pelos cabos condutores (o peso do
cabo condutor, bem como as cargas dinmicas devidas ao vento e acumulao de gelo, e os efeitos da vibrao).
Os postes de concreto armado centrifugados so muito utilizados como suporte para as linhas telefnicas e para as linhas
areas de transmisso e distribuio eltricas de mdia e baixa tenso.
As estacas de concreto armado centrifugado tem seo transversal de forma anelar preenchida com concreto e armadura
de barras de ao. Os elementos chamados de postes normalmente tm formato tronco-cnico, mais fino em uma das extre-
midades. Ao contrrio, as chamadas estacas, tm seo cilndrica constante.
H uma considervel variedade de tipos, sees e dimenses de estacas/postes para diversos usos, e em funo dos
diferentes normas nacionais em vigor.
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7.A BATTERY MOULD
1 FRMAS EM BACTERIA

Battery formworks for poles (with standard reinforcement) mainly consist of:
- a base framework manufactured from longitudinal and transverse commercial profiles of huge thickness, suitable to bear
the effects of vibration;
- the required number of cavities with a tray-shape (having a fixed dimension square section, with the minimum slope requi-
red for demoulding);
- the corresponding set of double-face casting separators (flat at one edge and tapered at the other one);
- vibrating installation and accelerated curing installation.
This battery production system offers great advantages in terms of production output, speed and quality of mass-produced
pre-cast poles.
These formworks can also be equipped with stressing/slackening heads to produce pre-stressed poles.
As frmas em bateria para a fabricao de estacas (com armadura passiva) so constitudos por:
- Uma estrutura de base construda com perfis comerciais longitudinais e transversais, de grande espessura, apropriados
para suportar os efeitos da vibrao;
- O nmero necessrio de bandejas em forma de tanque (seo quadrada de medida fixa, com pequena inclinao
necessria para a desforma);
- O conjunto de separadores "dupla face" (planos numa extremidade e afunilados no lado oposto);
- Instalao de vibrao e instalao de cura acelerada.
Este sistema de produo em bateria oferece notveis vantagens em termos de elevadas quantidades, velocidade e quali-
dade de produo de estacas.
As frmas em bateria para estacas podem ser equipadas cabeceiras de protenso/desprotenso para produzir estacas
protendidas.
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7.A BATTERY MOULD
2 FRMAS EM BACTERIA

Also battery formworks for the production of poles are used at best alongwith specifically designed operating machines which
can ensure the best results in terms of production and quality standards. In this specific case a self-propelling vibrating-
finishing machine is to be used. It slides along rails while performing its functions of pouring, compacting (vibrating) and
smoothing the concrete mix (recommended 5-6 cavities/trays at a time), with a thoroughly automatic cycle (pre-set
according to the vibration pitch).
The same machine will later also unwind and lay down the PVC insulation wrap along the whole formwork.
The vibrating-finishing machine is fed at best by a vertical downpouring bucket, equipped with a tilting handle on top for
hooking by the O.H.T. crane and an opening at its bottom with two synchronized gates, enabling the vibrating-finishing
machine to go on working uninterruptedly.
A produo de estacas em frmas tipo bateria pode ser melhorada com a complementao por mquinas dedicadas que
garantem mais elevados padres de produtividade e qualidade. Neste caso se trata de uma mquina acabadora/vibradora
autopropelida, sobre trilhos, com a funo de distribuio, compactao, e alisamento do concreto (5 tanques/frmas de
cada vez) com um ciclo completamente automatizado (predefinindo a frequncia vibrao).
A mesma mquina tambm coloca a lona de cobertura sobre toda a frma.
A acabadora/vibradora alimentada por uma caamba de descarga vertical, com ala de acoplamento ponte-rolante no
topo, e bocal inferior composto por duas aberturas sincronizados, permitindo mquina trabalhar ininterruptamente.

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7.B CENTRIFUGE / SPINNING MACHINE
3 MQUINAS CENTRFUGAS

Concrete spun poles are produced by means of spinning machines in which moulds are inserted to be spun. The process
is complete indeed with a set of other machines and specific accessories.
Basically such machines are meant for the production of pre-stressed or reinforced concrete cylindrical spun poles for
foundations or other applications. They ensure the maximum flexibility of production to manufacture concrete products
having regular shape, of any length and size, according to the required Standards.
Poles are designed and manufactured with particularly high concrete strength and tight tolerances; most often they are
cylindrical, hollow inside and uniform in thickness. However, different moulds can be inserted of any shape (circular,
square, hexagonal, octagonal, and decorative).
The possibility of working with the lowest water/cement ratio enables the manufacturer to increase the final resistance of
the concrete without jeopardizing its compactness and adherence to the internal steel reinforcement.
As estacas centrifugadas de concreto so produzidas com a utilizao de mquinas centrfugas onde so colocados os
moldes a serem centrifugados. O ciclo de produo completado com a utilizao de uma srie de outras mquinas e
acessrios especficos.
Essencialmente estas mquinas centrfugas so projetadas para a pr-fabricao de estacas cilndricas centrifugadas,
protendidas ou com armadura frouxa, para fundaes ou outros usos. Elas garantem a mxima flexibilidade de produo
para a fabricao de produtos de concreto com forma regular, de diversas larguras e comprimento, de acordo com as
normas exigidas.
As estacas so projetadas e fabricadas para garantir uma elevada resistncia do concreto e tolerncias dimensionais
mnimas. So geralmente de forma cilndrica, oca no centro, e com espessura constante, mas pode-se variar as frmas
para obter outros formatos (circular, quadrada, hexagonal, octogonal, e outras formas decorativas).
A possibilidade de trabalhar com uma relao gua/cimento muito reduzida permite aumentar a resistncia final do
artefato, sem comprometer a sua compacidade e a aderncia armadura de ao no interior.
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Preparation stages:
1. CONCRETE BATCHING
The concrete output quality of the batching plant is pivotal in the production of concrete spun poles. The concrete mix is
especially designed for such elements and constantly controlled, as it has to be extremely resistant, durable and waterproof
in any environment, even the most aggressive ones.
2. REBAR PROCESSING:
Pre-stressed concrete steel wires are automatically machine cut to the desired size and grips are placed for pre-stressing.
They are transferred to the filling area and attached to the head flanges of the mould. At the same time, tailor-made cages
are automatically machine welded with longitudinal and spiral wires (by cage-making machines).
Etapas de preparao:
1. CONCRETO
Na produo de estacas centrifugadas de concreto essencial a qualidade do concreto produzido na central de concreto.
A mistura de concreto especialmente concebida para tais elementos e constantemente controlada, pois tem de ser extre-
mamente resistente, durvel e impermevel em qualquer ambiente, mesmo os mais agressivos.
2. PREPARAO DA ARMADURA
Os fios de ao para a protenso so automaticamente cortados na medida com uma mquina especial e so fixados aos
terminais de pr-tensionamento. Eles so transportados ao longo das frmas e so fixados s flanges nas extremidades das
mesmas. Simultaneamente, as barras longitudinais e espirais, so soldadas mquina.
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3. MOULD PREPARATION AND CONCRETE CASTING:

Before casting, the moulds manufactured for the different sizes of poles are accurately cleaned (brushed) from debris of the
previous casting and sprayed with demoulding agent /oil.
The moulds for spun poles consist of two hinged halves. The lower half mould is positioned on special supports and a small
quantity of concrete is poured inside to provide a base for the cage to be placed. Longitudinal strands and conical spirals
are introduced into the mould and the head flanges are fixed. The concrete is distributed to fill the lower half mould by using
a mobile hopper sliding on rails or an injection pump or other casting devices. Once the filling operation is complete, longitu-
dinal edges for half moulds connection are cleaned and pneumatic screwers finally tighten the special closing bolts.The
pre-stressing strands/steel wires are placed and tensioned according to the pattern and specifications foreseen for the
specific project, by means of a hydraulic pump and properly sized cylinders. Strands are stressed one by one by means of
a tightener (a special hydraulic cylinder) ensuring the elongation evenness. The mould is then closed and suitably locked,
ready to be placed inside the spinning machine.
3. PREPARAO DAS FRMAS

Antes da concretagem, os moldes, construdos para diferentes tamanhos de estacas, so cuidadosamente limpos,
escovando-se os resduos de concreto anterior e pulverizao o desmoldante.
Os moldes para estacas centrifugadas so constitudos por duas metades articuladas. A metade inferior da frma coloca-
da sobre um suporte especial. posta em uma pequena quantidade de concreto como "base" para o posicionamento da
armadura. Os fios so dispostos ao longo do comprimento e espirais cnicas so introduzidas no molde antes de fixar as
flanges nas extremidades. O concreto distribudo na metade inferior da frma atravs de uma caamba mvel que desliza
sobre trilhos. Alternativamente pode ser usada tambm uma bomba de injeo e outros dispositivos de lanamento. Aps
o lanamento do concreto, as abas longitudinais que ligam as duas metades da frma so limpas e fechadas com parafusos
especiais e chave de fenda. Os fios / cabos de ao de pr-tensionamento so posicionados e esticados de acordo com as
especificaes estabelecidas para cada projeto, utilizando uma central hidrulica e um cilindro hidrulico adequadamente
dimensionado. Os fios so tensionados um a um atravs de um tensor (cilindro especial), que assegura um alongamento
uniforme. O molde ento fechado e trancado convenientemente, para ser posteriormente introduzido no centrifugador.
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4. PRODUCTION:
The spinning machine starts rotating after the mould has been located on its seat by the overhead travelling crane. Olmet
spinning machines are programmable with different spinning speed and time cycles (by an electronic control system for manual
and automatic operation). A sound-proofing structure can be applied to reduce the noise level of the spinning machine.
After spinning, the concrete reaches the maximum density and the residual water/cement ratio is very low. To ensure the
required concrete strength and to reduce the production time, accelerated curing is implemented. By means of bridge crane
(using a crane-beam), the mould is placed inside special curing chambers (equipped with thermo-electric probes) and steam is
injected in to speed up concrete curing.
5. DEMOULDING AND CLEANING
Once the curing stage is over, the bridge crane places the moulds in the removal area to be rotated and unlocked; eventually the
concrete poles are demoulded. The machine includes rolling cradles for mould rotation, vices group with jaws, guide equipment
for pole thrust, hydraulic cylinders for half-mould separation and vibrating units. Some types of poles require polishing by trowel
at their base. The finished products can be stacked for further natural curing. At this stage they are ready for Quality Control
tests, labelling and delivery.
3. PRODUO
A centrfuga comea a girar aps a frma ser corretamente posicionada sobre ela por meio de uma ponte rolante. As centrfugas
Olmet Italy so programveis para os ciclos de velocidade e rotao (equipadas com um sistema de controle eletrnico para a
gesto automtica e manual de todo o ciclo). Tambm pode ser aplicada uma estrutura para silenciar a mquina, para reduzir
os nveis de rudo. No final do ciclo de rotao, o concreto atinge o mximo de densidade e a proporo residual gua/cimento
muito baixa. A fim de assegurar a necessria resistncia do concreto e para reduzir os tempos de produo, utilizado o cura
acelerada. Com o uso de uma ponte rolante (usando um balancim), a frma colocada numa cmara de cura, injetado a
vapor para acelerar o processo de cura (temperaturas e tempos de ciclo de maturao so regulados por meio de sensores
termoeltricos).
4. DESFORMA E LIMPEZA
Depois de completamente curado, com uso da ponte rolante transfere-se a frma para a estao de desforma, em que os
moldes so abertos e girados. A centrfuga est equipada com beros rotativos para a rotao da frma, garras, guias para
empurrar, cilindros hidrulicos para a separao (abertura) das duas meias frmas, vibrador. Alguns tipos de estacas requerem
operao de alisamento na base por meio de esptula. Os produtos finais podem ser armazenados e guardados para uma cura
adicional temperatura ambiente. Neste ponto, eles esto prontos para a verificao do Controle de Qualidade, rotulagem e
entrega.
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MAGNETIC SYSTEMS
SISTEMAS MAGNTICOS
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THE EASIEST FIXING SYSTEMS FOR ALL SHUTTERING REQUIREMENTS
INSTRUCTIONS FOR USING THE PR-SERIES MAGNETIC DEVICES
For all fixing operations, use only the screws placed on top of our magnetic boxes of any adhesive force.
After positioning the magnetic dividing side-elements, press the locking-button of the magnet.
Make sure that the magnet perfectly adheres to the casting plate.
To activate the magnet, one must unwaveringly strike hard the activation push-button by ones foot, until it clicks, thus pro ving
its adherence to the underlying surface.
If the activation push-button is pushed slowly and with some hesitation, the magnet may not perfectly adhere and may cause
the side-elements to slip away.
To unlock the magnets, lift the magnet push-button by means of our special detaching lever supplied with it.
To release and remove the magnet, it is necessary to insert the detaching lever under the push-button and, while keeping the
magnet corner pressed, resolutely pull the lever towards oneself with force.
I SISTEMI DI FISSAGGIO PIU SICURI PER OGNI ESIGENZA DI CASSERATURA

ISTRUZIONI DUSO PER I SISTEMI MAGNETICI DELLA SERIE PR
Per tutti i fissaggi, utilizzare le viti che si trovano sulla superficie delle nostre scatole magnetiche di qualsiasi forza.
Dopo aver posizionato le sponde divisorie magnetiche premere il pulsante di bloccaggio del magnete. Verificare che il
magnete sia perfettamente aderente alla lamiera di getto.
Per fissare il magnete bisogna fortemente e bruscamente schiacciare col piede il pulsante di attivazione fino allo scatto che
conferma lavvenuta aderenza alla superficie. Se il pulsante viene schiacciato lentamente e con cautela, il magnete non
aderisce bene e pu causare lo spostamento della sponda.
Per sbloccare i magneti sollevare il pulsante di bloccaggio magnete tramite lapposita leva.
Per staccare il magnete bisogna introdurre la leva sotto il pulsante e, tenendo premuto langolo del magnete, tirare la leva
verso di se con forza e decisione.

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M.A PR SERIES
1 SRIE PR
PR
PR series, rapid and rational formwork systems, with integrated magnets for the production of quality panels.
The system offers many applications: it has been systematically used for years by pre-casting companies with excellent
results.
The PR mostly consists of an external steel box, an integrated push button for activation and deactivation and an embedded
permanent magnet.
Strength of adherence (magnetic force): 600 to 2100 kg.
Therefore, the PR is the basic device for assembling shutters or casting separators made of steel, wood and aluminum.
The PR system is produced in 4 models.
Sries PR, Sistemas rpidos e racionais de equipamentos de frmas, com ms integrados para produzir painis
de qualidade
O sistema oferece inmeras aplicaes, h muitos anos, de fato, utilizado sistematicamente nos estabelecimentos de
produo com timos resultados.
O PR constitudo, principalmente, de uma frma externa de ao, com boto de ativao e desativao integrado e m
permanente encaixado.
Fora de adeso de 600 2100 kg.
absoluta.
O sistema PR produzido em 4 verses.
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M.A.2 PR- typical accessories - Accessrios padro PR- -

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formworks perpendicularity. It is suitable for casting thicknesses from 200 to 450 mm.
PRSQ
perpendicularidade das frmas.
Adequado para espessuras de lanamento mn. 200 mm. mx. 450 mm.
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M.A PR SERIES
4 SRIE PR
PR
M.A.2 PR- typical accessories - Accessrios padro PR- -

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PRSQLA
with no.2 M16 screws, quality 8.8, with increased section washer. Screw and washer are galvanized..
It is suitable for casting thickness ranging from min. 200 to max. 450 mm.
PRSQLA
M16 qualidade 8.8 com arruela de seo aumentada. Os parafusos e as arruelas so zincados.
Adequada para espessuras de concretagem mn. 200 mm. mx. 450 mm.
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M.D WINDOR series
11 Srie WINDOR
WINDOR
three-layers faade walls.

mono-layer and three-layers front panels.
manufactured using reinforced steel of huge thickness and equipped with lifting hooks for over head travelling crane.
Minimum size which can be manufactured: 350 x 350 mm.
Maximum size which can be manufactured: 3.500 x 4500 mm.
Casting thickness: from 80 to 450 mm.
Available on request also with different slope on each side.
Srie WINDOR, criada para os produtores de paredes pr-acabadas para edifcios residenciais. A srie WINDOR
planejada especialmente para criar os furos para portas e janelas em painis de fachada, sejam eles mono-camada ou
a trs camadas.
ao reforado de forte espessura, e vem com ganchos de iamento com a ponte-rolante (carro-ponte).
Dimenso mnima realizvel 350 x 350 mm.
Dimenso mx. realizvel 3.500 x 4500 mm.
Espessura da concretagem de 80 a 450 mm.
Podem ser fabricados inclusive com inclinao inversa em face dupla.
WINDOR . WINDOR
.
, .
, .
350 x 350 .
3.500 x 4500 .
80 450 .

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35

M.F DCF series
14 Srie DCF
DCF
Shutters and casting separators with double casting face, suitable for manufacturing slabs, curtain walls,
external walls, etc., with a set thickness.
They are fixed by PR-series magnets, whose number depends on the shutter or separator thickness and/or length.
The DCF series separators can be flat, moulded (groove & tongue) or with chamfers (rubber or steel-rubber) and can be
used with any other shuttering elements, They can also be further implemented by the application of made-to-order
polypropylene magnetic inserts.
Positioning, activating and removal operations on them can be carried out either manually, or by means of a special crane-
beam or by a shuttering robot.
They can also be cleaned by means of a cleaning machine on both sides.
Sponde e separatori con doppia faccia di getto, idonei a realizzare solai, pannelli interni ed esterni di faccia-
ta, etc, con spessore fisso.
Vanno fissati con magneti serie PR, in numero variabile a seconda dello spessore della sponda o del separatore e/o della
sua lunghezza.
I separatori della serie DCF possono presentare profilo diritto o sagomato (maschio/femmina) o anche smussi (in gomma
o in gomma/acciaio) e possono essere utilizzati in combinazione con qualsiasi altro elemento di casseratura. Inoltre, possono
essere ulteriormente implementati con laggiunta di inserti magnetici in polipropilene realizzati su misura.
Le operazioni di posizionamento, attivazione e rimozione degli stessi possono essere eseguite manualmente, con lausilio di
un bilancino speciale o tramite il robot di movimentazione. Questi elementi possono anche essere puliti su entrambi i lati
tramite una macchina pulitrice.
, ,
, .., .
"PR",
/ .
"DCF" ( / ) (
/ ) . ,
.
, ,
.
.
M.G MFSS series
15 Srie MFSS
MFSS
Magnetic fixing and supporting system for wooden shutters, suitable to manufacture concrete elements of
varying thickness and moulding, especially advantageous when compared to steel shutters when too many
height variations are to be foreseen.
The MFSS group consists of:
- a channel profile (adapter) to be bolted onto any wooden plank;
- a special support complete with PR-series magnetic box for clamping to the casting surface.
It can be used to reach any length and/or height, also in combination with other shuttering systems (both longitudinal and transver-
se) and to create door and window frames with utmost flexibility. It is an easy, fast and safe device to set up and manually handle.
It can be applied onto any type of wooden planks (plywood, flake board, multilayer) or onto PVC boards. The shuttering boards
are screwed from the backside, so that no sign is visible on the cast concrete element surface. It can be manufactured as a
double-face item as well.
Sistema magnetico di fissaggio e supporto per sponde in legno, adatto a realizzare manufatti di spessore e sago-
matura variabili, particolarmente vantaggioso in confronto a casserature in acciaio quando vi siano molte varia-
zioni di altezza nei manufatti.
Il gruppo MFSS consiste in:
- un profilo a C (adattatore) da fissare alle tavole di legno;
- un supporto speciale con scatola magnetica della serie PR per ladesione alla superficie di getto.
Pu essere utilizzato per raggiungere qualsiasi lunghezza e/o altezza, anche in combinazione con altri sistemi di casseratura, sia
longitudinali, sia trasversali e per creare vani per porte e finestre con estrema facilit. un sistema facile, rapido e sicuro da
utilizzare e da movimentare a mano. Pu essere applicato ad ogni tipo di tavola di legno (compensato, truciolare, multistrato) o a
tavole in PVC. Le tavole di casseratura vengono avvitate da dietro, in modo tale che non rimanga alcun segno sulla superficie
degli elementi gettati in calcestruzzo. Questo sistema pu essere realizzato anche nella versione double-face.
,
, ,
.
"MFSS" :
- C- () ;
- "PR" .
/ ,
, ,
. , .
(, , ) .
, ,
. .
M.H MFSS-H + series
16 Srie MFSS-H +
MFSS-H +
Multi-purpose adapter for longitudinal and transverse shutters, as well as doors and windows negative
frames.
The MFSS-H+ group consists of:
- a channel profile (adapter) to be bolted onto any wooden plank;
- a special support complete with PR-series magnetic box for clamping to the casting surface;
- an upswing system to make it possible to cast panels of different heights.
It is an easy, fast and safe device to set up and manually handle.
It can be used to reach any length and/or height, also in combination with other shuttering systems, both longitudinal and
transverse, and to create door and window frames with utmost flexibility.
It is extremely flexible, as it gears to any length and height by changing the wood plank to be applied onto it.
The shuttering boards are screwed from the backside, so that no sign is visible on the cast concrete elements.
Adattatore multifunzione per casserature longitudinali e trasversali ma anche per negativi per porte e
finestre.
Il gruppo MFSS-H+ consiste in:
- un profilo a C (adattatore) da fissare alle tavole di legno;
- un supporto speciale con scatola magnetica della serie PR per aderire alla superficie di getto;
- un sistema di rialzo che consente di gettare pannelli di diverse altezze.
un sistema facile, rapido e sicuro da utilizzare e da movimentare a mano.
Pu essere utilizzato per raggiungere qualsiasi lunghezza e/o altezza, anche in combinazione con altri sistemi di casseratu-
ra, sia longitudinali, sia trasversali, e per creare vani per porte e finestre con estrema facilit.
estremamente flessibile, adattandosi a qualsiasi lunghezza e altezza, cambiando la tavola in legno da applicarvi.
Le tavole di casseratura vengono avvitate da dietro, in modo tale che non rimanga alcun segno sugli elementi gettati in calce-
struzzo.
,
.
"MFSS-H+" :
- C- () ;
- "PR" ;
- .
, .
/ , ,
.
, .
, ,
M.I BT series
17 Srie BT
BT
Magnetic double-face casting separator with one or more interchangeable upswings (height extensions).
The BT group consists of:
- a base-shutter with integrated magnets;
- one or a set series of height extension profiles of different heights to be bolted on top of the base-shutter.
This ensures the highest versatility and flexibility while being also compatible with handling robot applications.
Being a double-face component, it makes it possible to use a single item to adjust the casting height, thus wasting less space.
Separatore di getto magnetico double-face fornito con uno o pi rialzi interscambiabili (estensioni in altezza).
Il gruppo BT costituito da:
- una sponda-base con magneti integrati;
- uno o pi rialzi (estensioni in altezza) di diverse altezze, da avvitare sulla sponda base.
Questo sistema garantisce la massima versatilit e rapidit nella modifica dellaltezza ed anche compatibile con le applicazioni
robotizzate per la movimentazione.
Essendo un componente double-face, rende possibile utilizzare un singolo elemento per regolare laltezza di getto, con
conseguente minore spreco di spazio.

( ).
"BT" :
- ;
- ( ) ,
.

.
-
,
M.J SFT series
18 Srie SFT
SFT
Fully steel-made magnetic shuttering system allowing for the application of different front-inserts at any
height of its single casting face.
This shuttering group consists of:
- a base-shutter with integrated magnets;
- one or a set of plain, moulded or composite casting-face plates, possibly with inserts fastened onto them, which can be
positioned at any height.
It is particularly suitable for solid or sandwich walls, while ensuring utmost flexibility and allowing for manual handling in an
easy and safe way.
The fully steel structure can however accommodate also wooden shutters, according to production requirements.
Sistema di casseratura magnetico realizzato interamente in acciaio, idoneo allapplicazione di diversi inserti
frontali a qualsiasi altezza della sua singola faccia di getto.
Il gruppo-sponda costituito da:
- una sponda-base con magneti integrati;
- una o pi lamiere frontali lisce, sagomate, o con inserti applicati ad esse, posizionabili a qualsiasi altezza.
particolarmente adatto al getto di pannelli pieni o a doppia lastra, garantendo estrema flessibilit e consentendo la
movimentazione manuale in modo semplice e sicuro.
La struttura interamente in acciaio pu comunque consentire anche lapplicazione di sponde in legno in base alle necessit
produttive.
,
.
- :
- ;
- , , .
, ,
.
.
M.K WFSH series
19 Srie WFSH
WFSH
Magnetic fixing and supporting system for wooden shutters, especially suitable to manufacture concrete
elements of varying moulding and of any thickness.
The WFSH group consists of:
- a casting separator to be bolted onto the wooden plank, complete with PR-series magnet, typically of 2100 kg. adhesive
force;
- a special height extension to fasten wooden planks of any height from min.100 to max.400 mm.
It can be applied onto any type of wooden planks (plywood, flake board, multilayer) or onto PVC boards.
This system is to be handled by means of OHT crane using a crane-beam to save time, however it is easy and fast to set it
in place when it comes to fasten/unfasten the shutter to it.
These shuttering groups can accommodate any type of inserts, special mouldings and chamfers as well.
Sistema magnetico di fissaggio e supporto per sponde in legno, particolarmente adatto a realizzare manufatti
di qualsiasi spessore e con sagomature diverse.
Lelemento WFSH costituito da:
- un separatore di getto da avvitare alla sponda di legno, completo di magneti della serie PR normalmente da 2100 kg
di forza di adesione;
- estensione speciale in altezza per fissare le sponde di legno di qualsiasi altezza, da min.100 a max.400 mm.
Pu essere applicato ad ogni tipo di tavola di legno (compensato, truciolare, multistrato) o a tavole in PVC.
Questo sistema va movimentato con lausilio del carroponte, utilizzando anche un bilancino per un maggiore risparmio di
tempo, comunque si tratta di un sistema facile e veloce da posizionare per lapplicazione/rimozione della sponda. .
Questi gruppi di casseratura possono essere predisposti anche per linserimento di inserti di vario genere, sagomature
speciali e smussi.
,
,
, .
"WFSH" :
- , , "PR" 2100
;
- , . 100 . 400 .
(, , ) .

, , / .
,
.
M.M INSERT series
21 Srie INSERT
INSERT
Suitable for clamping: It is possible to create also:

lifting anchor bolts; niches of trapezoidal shape;
steel plates; niches of truncated-conical shape;
supports for embedding PVC pipes, etc special niches of any other shape.
Sono adatti per il fissaggio di: Si possono creare:

zanche di sollevamento; nicchie trapezoidali;
piastre di acciaio; nicchie tronco-coniche;
supporti per fissaggio di tubi in PVC, ecc nicchie speciali di qualsivoglia altra forma.
: :
; ;
; ;
, .. . .
M.N INSERT-PYL series
22 Srie INSERT-PYL
INSERT-PYL
Inserts made of polypropylene material of any shape and size, with embedded magnets.
They are special inserts, made-to-order, easy to use and long-lasting thanks to polypropylene, a high density material (HD 1000).
They are demoulding oil proof and resistant to high temperatures. They can be easily cleaned as concrete doesnt stick to them.
In case they get broken, they can be replaced very easily (in max. of couple of minutes), simply by using a hex wrench or a
screw-driver.
They very easily adhere to the casting separators.
Inserti in polipropilene di qualsiasi forma e dimensione, con magneti integrati.

Si tratta di inserti speciali, realizzati a disegno, di semplice utilizzo, duraturi nel tempo grazie allutilizzo del polipropilene, un
materiale ad elevata densit (HD 1000).
Sono resistenti agli olii disarmanti e alle alte temperature. Si possono agevolmente pulire in quanto il calcestruzzo non aderi-
sce alla loro superficie.
In caso di rottura, i magneti sono sostituibili con estrema facilit, in un paio di minuti al massimo, utilizzando una semplice
chiave esagonale o un cacciavite.
Si fissano ai separatori con estrema facilit.
, .
, , , ,
(HD 1000).
.
, .
, ,
.

M.O ROUND series
23 Srie ROUND
ROUND
Round shape magnets with steel base, extremely powerful, compact and versatile. .
Different models are available, to suit all requirements.
Magneti di forma rotonda, con base in acciaio, estremamente potenti, compatti e versatili.
Diversi modelli disponibili, per soddisfare ogni esigenza.
, , , .
.
Type D [mm] H [mm] d1 [mm] d2 [mm] Strength [kg]

OLM_60 60 15 8,5 18 130
OLM_49 48 11,5 8,5 18 87
OLM_40 40 8 5,5 11,7 52
OLM_32 32 7 5,5 11,7 30
OLM_25 25 7 5,5 11,7 19
OLM_20 20 6 4,5 9,5 11
M.P HDL series
24 Srie HDL
HDL
Special handling spreaders (transverse crane-beams) used to remove and handle formwork profiles, side-
elements and casting separators or any shuttering-group, both when the panel design is outlined and at
demoulding stage.
Such handling crane-beams are custom-made according to specific requirements.
The lifting movement is normally carried out by an electric chain hoist. They are extremely versatile and can be freely used
for different applications.
Many advantages are provided in terms of saving time and labour, increasing speed and, safety during operations, improving
working conditions and safeguarding the formwork profiles.
Speciali bilancini di movimentazione (traverse) utilizzati per rimuovere e movimentare gli elementi di cassa-
forma, sponde o separatori di getto o qualsiasi gruppo di casseratura, sia in fase di armo del manufatto, sia
di disarmo.
Questi bilancini di movimentazione sono realizzati su misura in base a requisiti specifici.
Il movimento di sollevamento viene eseguito tramite carroponte elettrico dotato di catene. Sono estremamente versatili e
possono essere liberamente utilizzati per diverse applicazioni.
Ne conseguono notevoli vantaggi in termini di risparmio di tempo e manodopera, con un incremento della velocit e della
sicurezza nelle operazioni e una maggiore salvaguardia dei profili della cassaforma.
,
,
.
.
, .
.
,
.
M.Q CHAMFER series
25 Srie CHAMFER
CHAMFER
gaskets.
panels. Rubber prevents grout (semi-liquid concrete slurry) from leaking out.
the hypotenuse. It is resistant to chemicals as demoulding agents and to high temperatures. It is guaranteed for lasting. On
ao.
vazamentos de argamassa (mistura quase lquida de cimento).
hipotenusa. Resistente aos agentes qumicos como leos desmoldantes e altas temperaturas. Garantida para durar no
CHAMFER: ,
.
. ( ).
chamfer 100 % ,
. 200 . ,
. , .
. .
M.Q CHAMFER series
26 Srie CHAMFER
CHAMFER
System advantages:
Quick time of positioning and removal
Easiness to use
Excellent aesthetic results with chamfers and strips on the concrete panels
It makes formworks last longer
Fast cleaning and re-positioning operations.
Vantagens do sistema:
Tempo veloz de posicionamento e remoo;
Simplicidade de utilizo;
Absoluta qualidade do chanfro/sada no painel;
Maior durabilidade das frmas;
Rapidez de limpeza e reposicionamento
:
;
;
/ ;
;

M.Q CHAMFER series
27 Srie CHAMFER
CHAMFER
M.Q.1 GF series - Srie GF - GF
MODEL GFP - GFS - GF10X45 - GF15X45 - GF20X45 made of vulcanized rubber-steel. This series is designed to be
max. 100 cm. length. It is resistant to chemicals as demoulding agents and to high temperatures. It is guaranteed for lasting.
MODELO GFP - GFS - GF10X45 - GF15X45 - GF20X45 vulcanizada em borracha e ao.
tm comprimento mximo de 100 cm. Resistente aos agentes qumicos como leos desmoldantes e altas temperaturas.
GFP - GFS - GF10X45 - GF15X45 - GF20X45 .

.
45. . 100 . ,
. .
.
0

PRECASTING EQUIPMENT - Olmet Italy Technical Catalogue (2016 Ed.)

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PRECASTING EQUIPMENT - Olmet Italy Technical Catalogue (2016 Ed.)

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It is possible to integrate this system with:

possvel integrar este sistema com:

It is possible to automate the installation, by adding the following complementary equipment:

possvel automatizar o maquinrio utilizando equipamentos complementares opcionais, tais como:

It is possible to automate the installation by adding complementary equipment as:

possvel automatizar o maquinrio utilizando equipamentos complementares opcionais, tais como:

possvel equipar este sistema de produo com:

Moreover, it is possible to integrate this system with:

possvel, alm disso, integrar este sistema com:

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atravs de ms especiais permanentes. A chapa de ao interna geralmente tem de 8 a 10 mm de espessura.

TYPES OF POLES / PILES APPLICABLE TECHNOLOGIES

As estacas so inseridas no solo atravs de vrias tcnicas:

3. MOULD PREPARATION AND CONCRETE CASTING:

3. PREPARAO DAS FRMAS

I SISTEMI DI FISSAGGIO PIU SICURI PER OGNI ESIGENZA DI CASSERATURA

The PR system is produced in 4 models.

M.A.2 PR- typical accessories - Accessrios padro PR- -

M.A.2 PR- typical accessories - Accessrios padro PR- -

three-layers faade walls.

Suitable for clamping: It is possible to create also:

Sono adatti per il fissaggio di: Si possono creare:

Inserti in polipropilene di qualsiasi forma e dimensione, con magneti integrati.

Type D [mm] H [mm] d1 [mm] d2 [mm] Strength [kg]

OLM_49 48 11,5 8,5 18 87

OLM_40 40 8 5,5 11,7 52

OLM_32 32 7 5,5 11,7 30

OLM_25 25 7 5,5 11,7 19

OLM_20 20 6 4,5 9,5 11

M.Q.1 GF series - Srie GF - GF

MODELO GFP - GFS - GF10X45 - GF15X45 - GF20X45 vulcanizada em borracha e ao.

GFP - GFS - GF10X45 - GF15X45 - GF20X45 .

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