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In A State Of Pleasant Surprise

www.minilecgroup.com
When we promise, we deliver.
We change with the changing markets;
we bring in changes that change the markets.

We respond to customer feedback. No wonder our


customers remain in
a permanent state of
pleasant surprise!
We are Minilec
Starting operations in 1965 as a
manufacturer of single phasing preventors
(phase failure relays), Minilec is today a
leading group involved in 100% indigenous
production, marketing and export of reliable
industrial electronic products for protection,
Market leader in India control and monitoring.
for protection relays,
monitoring relays and World's only company Our insistence on quality has resulted in
alarm annunciators! manufacturing customer insistence for our products. Our
a very wide range of continuous effort to introduce new features
products in diverse to enhance product performance, adapt new
Protection, Control & technology to bring in greater sophistication
Monitoring areas !
and evolve new products in anticipation of
Expanding rapidly by market needs gives our customers many
spreading our wings reasons to remain in a permanent state of
globally and continuously pleasant surprise
introducing new product
categories!
Index

THE MINILEC GROUP 03 PRODUCT DETAILS Soft Starters 57 - 60


SHAPING THE MARKETS 04 Phase Failure Relays 09 - 14 Agri Sector Product 61 - 63
PROGRESS 05 Monitoring Relays 15 - 22 Pune-the city of Minilec 64
QUALITY FOCUS 06 Motor / Pump Protection Relays 23 - 28
PRODUCTS 07 Electronic Timers 29 - 32
CUSTOMERS 08 Liquid Level Controllers 33 - 36
Power Line Transducers 37 - 40
Automation Products 41 - 44
Alarm Annunciators 45 - 55
Other Products 56
02
THE MINILEC GROUP
ORGANISATION NETWORK & CUSTOMER
The Minilec Group is a progress-oriented organisation incorporating four group companies. SUPPORT
Minilec has a strong sales and
Group companies work on niche areas to ensure an 'activity focus'. The group is very well-knit and
service network in the country
works together keeping the larger picture in sight. which, along with an extensive
Minilec (India) Pvt. Ltd. A world-class manufacturer and exporter of microprocessor-based alarm dealer network, ensures
annunciators, pre-programmed logic controllers, diesel level controllers, motor/pump protection reliable and prompt after-sales
relays, thermistor-based winding protection relays etc. service. We also have a wide
base internationally.
Minilec Protective Relays Pvt. Ltd. Manufacturer of a variety of protection relays
Minilec Singapore Pte. Ltd. The S-E Asia marketing wing
Shalaka Electronics Pvt. Ltd. For export of Minilec products

Canada Russia
UK
Holland
Germany
France

Spain Italy Greece


U.S.A. Syria Korea
Lebanon Kuwait Pakistan
Jordan Nepal
Egypt Bahrain Qatar Bangladesh Taiwan
Mexico UAE Hongkong
Saudi Arabia
El Salvador Oman Thailand Vietnam
Philippines
Yemen
Venezuela Ghana Malaysia
Guyana Congo Sri Lanka
Colombia
Kenya Singapore
Indonesia

Australia
South Africa

Factory & Head Office


New Zealand
Regional Offices
Resident Engineers

03
SHAPING THE MARKET
Minilec's bench-mark developments have shaped the markets since
1965.For instance, in the year 2002, responding to customer feedback,
we introduced multiple options in enclosures of relays, ( in addition to the
existing D1-D2 ), P1-P2 and F3 enclosures. This product enhancement
BENCHMARK gave our customers the much needed flexibility in terms of size and
DEVELOPMENTS started a trend. Another interesting product development came
1965-2007 anticipating a market need, the MBAS 9400 with front replaceable
windows, which gave us the edge to win a major tender from Indonesian
Electricity Authority against American and Japanese competitors in 1994.
1965: This updation in MBAS 9400 has also ensured a continuous flow of
First to design and orders from the Malaysian Electricity Authority since 1994.
manufacture single
phasing 1994:
preventors in First company in 2006:
India and fulfill an our segment to
emerging market Microcontroller
requirement innovatively. get ISO 9001. based relays replacing
existing relays (D1 & D2 series)
1982: 1997: introduced.
First to launch First company to
2007:
micro-processor introduce RS232
S2 (Sleek) Series
based alarm communication
products with
annunciator. port to alarm
(Redesigned as Microwarn microcontroller & SMD
annunciators.
9000 in 1990), this was, and technology launched.
remains the most beautiful This technology has the powerful
alarm annunciator attracting 2000: advantage of added intelligence. State
customers across the globe.
Millennium of art SMD technology &
microprocessor based design gives
Series (P1 & P2 higher reliability, multi purpose
1984:
First to enclosures) functionality, reduced size & more
value.
products launched
introduce super
2007-08:
bright LEDs for 2005: Innovative and upgraded
facia of alarm MBAS 9700 new products with latest
annunciators. expanded up to technology are poised to
1987: 128 channels. change the face of the
First to launch emerging market in
prodless dry run India and abroad.
protection device
pump guard.
This innovation alone, won
us several new customers
globally.

04
PROGRESS Every small change or a big expansion that serves the customer better
is progress. To us at Minilec, one more pleasant surprise for our
customers is progress.
This progress is evident in every area, be it figures of turnover and
exports or developments in infrastructure, products and R&D.

INFRASTRUCTURE

40,000 sq.ft Premises 200+ Employees


located in clean, green and environment friendly location at Highly qualified engineers, R&D experts, quality control
Pirangoot Industrial Estate near Pune, includes 10,000 sq.ft of technicians and administrative staff; all very well-trained to
recent addition. ensure high quality results.

Sophisticated R&D laboratory Well-calibrated testing equipments

Manufacturing facility to cater Innovative designs are made here.


ever-growing customer demands

05
QUALITY FOCUS
QUALITY SYSTEMS ACCREDITATIONS
Stringent quality checks by carefully selected
vendors, extensive inward inspection and proven
production processes continuously improve
The Models of phase failure
relays and alarm annunciators
carry CE mark and CSA
5
YEARS
WARRANTY!
product quality at Minilec. Minilec's Quality Certification.
Systems are verified by BVQI to be as per ISO
9001 requirement of international quality
All Minilec alarm
standards.
annunciators carry a
The products are also thoroughly type tested at 5 years' warranty.
reputed test houses in India, Singapore, Malaysia
and Russia as per the IEC standards.

'Timely supply of
reliable products with
innovative features for
customer satisfaction.'
Quality Policy of Minilec

06
PRODUCTS
WIDEST RANGE PRODUCT CATEGORIES TREND-SETTING DESIGNS
Phase Failure Relays Our product designs today set the
Minilec is the only company
Voltage / Current / Frequency / trends for the markets in India.
in the world offering the
Minilecs quality is a standard that
widest range of products in Power Monitoring Relays even competitors aspire for. Our
all three product segments Motor/Pump Protection Relays products are approved by leading
viz. protection, control and
monitoring.
Level Controllers industrial project consultants.
Timers Growing demand for our products
Our products cater to every world-wide is a proof of customer
Alarm Annunciators
agro. and industrial acceptance for our products
segment and provide for Power Line Transducers globally. Our products are rated as
the needs of small scale Pump Automation Products 'being the best' on the three
industries as well as Soft Starters criteria of Quality, Product
corporate giants like Process & Plant Controllers Features and Delivery Schedules.
Siemens and Reliance.
SCADA Systems

SECTOR DIVERSIFICATION

Omnipresence of our products


across agro and industrial sectors.

10 %
20 % Water Supply
Farm Irrigation & Sewerage

10 %
Process Industry

15 %
Air Conditioning
& Refrigeration
5%
Material Handling

5%
Machinery & Equipments
15%
20% Telecommunication
Power Generation,
Transmission & Distribution

THOROUGH APPROACH TO PRODUCT RELATED EDUCATION


We update our customers & dealers about our latest product range and
breakthrough technology through various seminars, training sessions
and regular product literature . This ensures optimum utilization of the
latest features and technology used in products.
07
Million $
3800 9.50

Estimated
UNDETERRED GROWTH 3600 9.00

3400 8.50

3200 8.00

3000 7.50

2800
Yearly Sales Growth 7.00
Growing turnover is also an index of product
Turnover has 2600
reliability & increasing customer satisfaction.
6.50

2400 6.00
shown a steady 2200 5.50

increase. Even in 2000 5.00


1800 4.50
times of market

Turnover in INR x 100,000


1600 4.00

lows, Minilec has 1400 3.50


1200 3.00
never found it 1000 2.50

difficult to keep a 800 2.00

growing turnover 600

400
1.50

1.00

trend. 200 0.50

0 0.0

0
5

5
6

8
-0
-8

-8

-8

-8

-8

-9

-9

-9

-9

-9

-9

-9

-9

-9

-9

-0

-0

-0

-0

-0
-0

-0

-0
84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

00

01

02

03

04
05

06

07
6.0

Estimated
5.5

5.0
EXPORTS :
4.5

Turnover in US$ x 100,000


4.0 Exports rose steadily in the initial years, and are now
3.5
showing a rapid growth fueled by a very encouraging
3.0

2.5 reception of our products globally. Minilec has traditionally


2.0
exported to S.E. Asia, Europe and the Middle-East.
1.5

1.0 Exports to North and South America are now increasing


0.5
substantially.
0.0
4

8
-9

-9

-9

-0

-0

-0

-0
93

95

98

00

03

05

07
CUSTOMERS
Minilecs customers span a wide spectrum of
segments and scale. SIEMENS BLUE STAR

Repeat orders from customers for decades is a very


big confirmation of customer delight with our
products.

Crompton
OHPC Greaves

li

TM

08
PHASE FAILURE RELAYS
These relays are suitable for monitoring incoming 3-phase supply
from Mains (Electricity distribution line). Being independent of
load, they can be used for any HP/KW rating of load.

MODELS FEATURES PROTECTIONS / FUNCTIONS


Fixed/adjustable unbalance Phase Failure (Phase Loss / Single
VSP D1, VSP D2, settings Phasing),
P1PF S1, P1PF S2, Fixed/adjustable under-
Phase sequence reversal,
voltage/over-voltage settings
Voltage Unbalance,
P2PF S1, S2 VMR1, Fixed/adjustable trip delays
Built-in or external power supply Under Voltage,
S2 VMR2, HLS D2, Resetting Auto or Manual Over Voltage
Output contacts : 1 CO or 2 CO
HLV D2, ALV D2, Choice of enclosures (DIN-Rail,
Plug-in, Flush)
VST D1, P2 PFV1, Models with Micro-Controller
based design
F3 PFV1, D2 VMR1, Use of SMD Technology
User-friendly LED indications
D2 VMR2, S2 VMR3

Ordering Instructions
Product Family Name
Model Name
System Supply Voltage
Aux. Supply / Control supply
voltage
09
P H A S E F A I L U R E R E L A Y S
VSP D1 VSP D2 P1 PFS1
Phase Failure Relay Phase Failure Relay Phase Sequence Relay

Phase Failure, Unbalance, Phase Failure, Unbalance, Phase Sequence,


Phase Sequence, Phase Sequence, Phase Loss Auto Reset,
Auto Reset, Fixed Unbalance Auto / Manual / Remote Reset, 1 CO output relay
Setting, Adjustable Unbalance setting,
1 CO output Relay 2 CO output relay

Supply Voltage 110/240 / 380 / 415 V AC 20% 50 / 60 Hz 110/240 / 380 / 415 V AC 20% 50 / 60 Hz 110 / 240 / 380 / 415 V AC 10%, 50 / 60 Hz
System
Auxiliary 110 / 240 / 380 / 415 / 440 V AC 20% 110 / 240 / 380 / 415 V AC 20% Built-in
Output Contacts 1 CO 2 CO 1 CO (Pick-up on correct phase sequence)
Trip Setting (Volts)
Phase Sequence Yes Yes Yes
Phase Unbalance 40 V 6 V (fixed) 30 V to 70 V 6 V (adjustable) N.A.
UV/OV N.A. N.A. N.A.
Trip Time Delay
On Phase Failure/Sequence 3.5 sec. 1.5 sec. 3.5 sec. 1.5 sec. N.A.
Resetting Mode Auto Auto / Manual / Remote Auto
Weight 320 gms. 400 gms. 175 gms.
Dimensions (mm)
Overall (L x W x D) 76 x 30.5 x 117.5 76 x 56.5 x 117.5 50 x40 x 80
Mounting (L x W) 68 centre to centre / 35 mm rail Mounting 67 x 46 / 35 mm rail Mounting 8 - Pin Plug-in

Wherever not specified


Contact Rating :
5A @ 230 V AC
Aux Aux RYB R B Y R Y B
(resistive) Supply Supply
* Available on request. RYB R B Y R B R Y B RYB R B Y R B R Y B
3 Ph
Phase Fail 3 Ph Phase Fail
3 Ph
7 8

17

14
Td : 2-5 Sec. Td : 2-5 Sec.
13 14

16

13
1 8

18

15
13 15

16

13

R
L1 R
L1
L2
M
R
Y

B
OFF
L3 M Y
L2
L3 M Y
B
OFF B
ON
N/V ON
N/V
DOL STARTER
DOL STARTER

1 2 3 4 5 6
1 2 3 VSP D2
VSP D1
4 5
AUX. 3
AUX. SUPPLY 6
SUPPLY
7 8 9 10 11 12
7 8 9 2 7
1 8
13 14 15 13 14 15 16 17 18
Bottom view

Relay contact position shown in 'Power on' (Healthy) condition

10
P H A S E F A I L U R E R E L A Y S
P1 PFS2 P2 PFS1 S2 VMR1 S2 VMR2
Phase Failure Relay Phase Failure Relay Phase Failure Relay Phase Failure Relay

R R

C US C US

Phase Failure, Unbalance, Phase Failure, Unbalance, Microcontroller design, Microcontroller design, SMD
Phase Sequence, Phase Sequence SMD Technology Technology,
Auto reset, fixed unbalance Auto reset, Adjustable Phase Failure, Unbalance, Phase Failure, Unbalance, Phase
setting, Unbalance setting, Phase Sequence Sequence, under voltage, Over
Voltage
1 CO output relay 2 CO output relay Auto reset, Adjustable
Auto reset, Fixed Unbalance
Unbalance setting,
setting, Fixed UV/OV settings,
2 CO output relay 2 CO output relay

110 / 240 / 380 / 415 V AC 10%, 50 / 60 Hz 240 / 380 / 415 V AC 15%, 50-60Hz 100-120 / 220-240 / 380-440V AC 20%, 48-63 Hz 100-110-120 / 220-230-240 / 380-415-440V AC 20%, 48-63 Hz
Selectable by Front Knob
Built-in Built-in Built In (from 3 Phase) Built In (from 3 Phase)
1 CO 2 CO 2 CO 2 CO

Yes Yes Yes Yes


40V 6V (fixed) 30 V to 70 V 6V (adjustable) 4 % TO 20 % (Variable) 5% of full scale. 10% (Fixed) 10%
N.A. N.A. N.A. 20% (Fixed)
3.5 sec. 1.5 sec. 1 - 5 secs. (variable) 4 Sec 1 Sec / RP-Instant 2 - 5 Sec. (Fixed) / RP-Instant

Auto Auto Auto/ Manual Reset (Selectable by Front Push Button) Auto Reset
175 gms. 250 gms. 100 gms (Approx.) 100 gms (Approx.)

50 x40 x 80 80 x 35 x 95 30 X 60 X 90 30 X 60 X 90
8 - Pin Plug-in 11 - Pin Plug-in 35 mm Rail Mounting 35 mm Rail Mounting

RYB R B Y R B R Y B
RYB RY R B Y OV
Phase Fail
3 Ph /Reverse RYB R B Y R B R Y B RYB R Y R B Y Unbalance / UV
Phase fail
Unbalance 3 Ph
3 Ph >30 - 70V set value 3 Ph Td : 2-5 Sec.
Td : 2-5 Sec. or Reverse phase
Td : 3-5 Sec. Td : 2-5 Sec.
1 3 Td : 2 to 5 Sec. Unbalance
>4 - 20 %
7 8 10 11
1 3 11 9 7 8 10 11

1 4 1 4 11 8 7 9 10 12 7 9 10 12

R R
R R
Y M Y M Y
B
M Y
B
M
B B

4 5 5 6 7
3 6 4 8
3 9
2 7 2 10
1 8 1 11

Bottom view Bottom view

Relay contact position shown in 'Power on' (Healthy) condition Relay position shown in 'Power off' condition

11
P H A S E F A I L U R E R E L A Y S
HLS D2 HLV D2 ALV D2
Phase Failure with UV / OV Relay Phase Failure with UV / OV Relay Phase Failure with UV / OV Relay

Phase Failure, Unbalance, Phase Failure, Unbalance, Phase Phase Failure, Unbalance,
Phase Sequence, Sequence, Phase Sequence, under voltage,
under voltage, Over Voltage under voltage, Over Voltage Over Voltage
Auto reset, Fixed Unbalance Manual reset, Fixed Unbalance Auto Reset, Fixed Unbalance
setting, Fixed UV/OV settings, setting, Adjustable UV/OV settings, setting, Adjustable UV/OV
2 CO output relay 2 CO output relay settings,
2 CO output relay

Supply Voltage
System 240 / 380 / 415 / 440 V AC 20% 50 / 60 Hz 240 / 380 / 415 / 440 V AC 20% 50 / 60 Hz 240 / 380 / 415 / 440 V AC 20% 50 / 60 Hz
Auxiliary 110 / 240 / 380 / 415 / 440 V AC 20% 110 V (Fixed) or (220 - 230 - 240) or (380 - 415 - 440) V AC 20% selectable
Output Contacts 2 CO 2 CO 2 CO
Trip Setting (Volts)
Phase Sequence Yes Yes Yes
Phase Unbalance 40 V 6 V (fixed) 40 V 6 V (fixed) 40 V 6 V (fixed)
Under Voltage 85% 5 V (fixed) 80% to 95% (adjustable) 80% to 95% (adjustable)
Over Voltage 110% 5V (fixed) 105% to 120% (adjustable) 105% to 120% (adjustable)
Trip Time Delay
On Phase Failure 3.5 secs. 1.5 sec 3.5 secs. 1.5 sec 3.5 secs. 1.5 sec
On UV/OV Less than 2 secs. Less than 2 secs. for OV & 2 - 5 secs for UV Less than 2 secs.
Resetting Mode Auto Manual / Remote Auto
Weight 400 gms. 430 gms. 400 gms.
Dimensions (mm)
Overall (L x W x D) 76 x 56.5 x 117.5 76 x 56.5 x 117.5 76x 56.5 x 117.5
Mounting (L x W) 67 x 46 / 35 mm rail Mounting 67 x 46 / 35 mm rail Mounting 67 x 46 / 35 mm rail Mounting

Wherever not specified


OV
Contact Rating : UV OV OV
5A @ 230 V AC Aux UV UV
Aux Aux
Supply
(resistive) RYB R B RBY RYB Supply Supply
RYB R B RBY RYB RYB R B RBY RYB
* CE marked products 3 Ph Unbal./
Phase Fail 3 Ph Unbal./ 3 Ph Unbal./
available on request. Td : 2-5 Sec.
Phase Fail Phase Fail
Td : 2-5 Sec. Td : 2-5 Sec.
13 14 13 14 16 17 13 14 16 17

13 15 13 15 16 18 13 15 16 18

L1
L1 R
R L2
L1
R L2 Y MOTOR
L2
Y MOTOR B
L3
L3
Y MOTOR B
L3
OFF ON
B N/V
OFF ON
N/V DOL STARTER
OFF ON DOL STARTER
N/V
DOL STARTER
1 2 3 4 5 6
ALV D2
1 2 3 4 5 6
HLV D2 AUX.
SUPPLY
7 8 9 10 11 12
1 2 3 4 5 6 AUX.
HLS D2 SUPPLY
7 8 9 10 11 12
13 14 1516 17 18
AUX.
SUPPLY
7 8 9 10 11 12 13 14 1516 17 18

13 14 1516 17 18

Relay contact position shown in 'Power on' (Healthy) condition

12
P H A S E F A I L U R E R E L A Y S
VST D1 P2 PFV1 F3 PFV1
Phase Failure with Under Voltage Phase Failure with UV / OV Relay Phase Failure with UV / OV Relay

Phase Failure, Phase Sequence, Phase Failure, Unbalance, Phase Sequence, Phase Failure, Unbalance, Phase
under voltage, under voltage, Over Voltage Sequence,
Auto Reset, Adjustable trip delay, Auto Reset, Fixed Unbalance setting, under voltage, Over Voltage
Adjustable UV setting, Adjustable UV/OV settings, Auto Reset, Fixed Unbalance setting,
1 CO output relay 2 CO output relay Adjustable UV/OV settings,
Selectable range of supply voltage 1 CO output relay

240 / 415 / 575 V AC 3 Phase (15% selectable) 380 / 415 V AC 15%, 50/60 Hz 240 / 380 / 415 V AC 20%, 50 / 60 Hz
Built-in Built-in 110 / 240 / 380 / 415 / 440 V AC 20%
1 CO 2 CO 1 CO

Yes Yes Yes


N.A. 40 V 6 V (fixed) 40 V 6 V (fixed)
80% of V set 85% to 95% (adjustable) 80% - 95% (adjustable)
N.A. 105% to 115% (adjustable) 105% - 120% (adjustable)

0.2 - 10 secs. (variable) 3.5 secs. 1.5 sec 3.5 secs 1.5 sec.
0.2 - 10 secs. (same for UV & SP) Less than 2 secs. Less than 2 secs.
Auto Auto Auto
300 gms. 250 gms. 430 gms.

75 x 30.5 x 117.5 80 x 35 x 95 96 x 96 x 76 (Flush mounting)


68 centre to centre / 35 mm rail Mounting 11 - Pin Plug-in 92 x 92 (cutout)

OV
RYB RY R B Y RYB RY R B Y OV
Phase fail Unbalance /
UV
UV UV Aux
3 Ph 3 Ph Phase fail
Supply
Td :0.2-10 Sec. Td : 2-5 Sec. RYB R B RBY RYB
Td : 2-5 Sec.
3 Ph Unbal./
Phase Fail
13 14 1 3 11 9
Td : 2-5 Sec.
C NO

13 15 1 4 11 8 C NC

L1
R
L2
R
L1 R Y MOTOR
L3
L2 B
Y MOTOR MOTOR
L3 Y MOTOR OFF ON
B N/V
DOL STARTER
B
OFF ON
N/V
DOL STARTER

1 2 3
R C
VST D1
D NO
Y NC
D D
B ~ AUX.

5 6 7 D ~
SUPPLY

D D
7 8 9 4 8
3 9
2 10
13 14 15
1 11

Bottom view

Relay contact position shown in 'Power on' (Healthy) condition

13
P H A S E F A I L U R E R E L A Y S
D2 VMR 1 D2 VMR 2 S2 VMR 3
Phase Failure with UV / OV (3-3W) Phase Failure with UV / OV (3-4W) Phase Failure with UV / OV Relay

R R R

C US C US C US

Suitable for 3 Ph-3W system, Suitable for 3 Ph-4W system, Microcontroller design,
Microcontroller design, Microcontroller design, SMD Technology,
Absolute values of UV/OV settings, Absolute values of UV/OV settings Absolute values of UV/OV settings,
Phase Failure, Unbalance, Phase
Phase Failure, Unbalance, Phase Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage
Sequence, under voltage, Over Voltage, Sequence, under voltage, Over Voltage Auto/Manual reset, Adjustable settings
Auto/Manual reset, Adjustable settings Auto/Manual reset, Adjustable settings for for Unbalance, UV/OV and trip delays,
for Unbalance, UV/OV and trip delays, Unbalance, UV/OV and trip delays, 2 CO output relay
2 CO output relay 2 CO output relay

Supply Voltage
System 100-120 / 220-240 / 380-440V AC 20%, 48-63 Hz 100-120 / 220-240 / 380-440V AC 20%, 48-63 Hz 100-120 / 220-240 / 380-440V AC 20%, 48-63 Hz
Auxiliary Built In (from 3 Phases) Built In (from 3 Phases) Built In (from 3 Phases)
Output Contacts 2 CO 2 CO 2 CO
Trip Setting (Volts)
Phase Sequence YES YES YES
Phase Unbalance 4 % - 20 % [Variable] 4 % - 20 % [Variable] 4 % - 20 % [Variable]
Under For 380-440V AC 285-425V AC [Variable] 165 - 445V AC [Variable] 285-425V AC [Variable]
Voltage For 220-240V AC 165-225V AC [Variable] 95 -135V AC [Variable] 165-225V AC [Variable]
For 100-120V AC 75-115V AC [Variable] 45 - 65V AC [Variable] 75-115V AC [Variable]

Over For 380-440V AC 400-520V AC [Variable] 230-310V AC [Variable] 400-520V AC [Variable]


Voltage For 220-240V AC 230-290V AC [Variable] 130-170V AC [Variable] 230-290V AC [Variable]
For 100-120V AC 105-140V AC [Variable] 60-80V AC [Variable] 105-145V AC [Variable]

Trip Time Delay


On Phase Sequence Instant Instant Instant
On SP/UV/OV 1 To 10 Sec [Variable) 1 To 10 Sec [Variable) 1 To 10 Sec [Variable)
Resetting Mode Auto/ Manual Reset (For NC Push Buttons) Auto/ External Manual Reset (For NC Push Buttons) Auto/ Manual Reset [Selectable]
Weight 300 gms. 300 gms. 110 gms (Approx.)
Dimensions (mm)
Overall (L x W x D) 76 X 56.5 X 117.5 76 X 56.5 X 117.5 35 X 60 X 90
Mounting (L x W) 67 x 46 / 35 mm rail Mounting 67 x 46 / 35 mm rail Mounting 35 mm Rail Mounting

Wherever not specified RYB RY R B Y OV RYB RY R B Y OV


RYB RY R B Y OV
Contact Rating : Unbalance / UV Unbalance / UV
Unbalance / UV 3 Ph N Phase fail 3 Ph Phase fail
5A @ 230 V AC 3 Ph Phase fail
Td : 1-10 Sec. Td : 1-10 Sec.
(resistive) Td : 1-10 Sec. Td : 1-10 Sec. Td : 1-10 Sec.
Td : 1-10 Sec.
* CE marked products 13 14 16 17 13 14 16 17 7 8 10 11
available on request.

13 15 16 18 13 15 16 18 7 9 10 12

R R R
L
O
L Y
Y Y O B
A
A
B D B D
N

MANUAL MANUAL
RESET RESET
PB PB

Relay position shown in 'Power off' condition

14
VOLTAGE / CURRENT / FREQUENCY / POWER
MONITORING RELAYS
These relays are best suitable for monitoring balanced or
unbalanced supplies, either of single phase, 3-phase 3-
wire or 3-phase 4 wire loads powered by generators, UPS,
stabilizers, inverters, or Mains (by Electricity Boards /
Utilities); in AMF panels, PCCs, distribution boards and for
power monitoring of
individual loads / motors /
pumps.

MODELS FEATURES PROTECTIONS / FUNCTIONS


Fixed/adjustable under/Over trip Under/over Voltage,
VCR D2, D1 VCR1 settings for parameters. Under/Over Current
UVT D1, UVF D1, Fixed/adjustable trip delays and Under/Over Frequency
Power On delays Under/Over Power
VCT D2, VCF D2, D2 VCT1, Built-in or external power supply Reverse Power
Resetting Auto or Manual Earth Fault/Ground Fault
S2 VMR 4, S2 VMR 5, Output contacts : 1 CO or 2 CO Earth leakage
D2 EFR1, CCSD2, OCS D1, Choice of enclosures (DIN-Rail,
Plug-in, Flush)
S2 CMR2, S2 CMR3, S2 CMR4, Models with Micro-Controller
based design
FCS D2, OFS D1, S2 FMR2, 2 line alpha-numeric LCD display
(for F3 VSR1/2)
RPT D2, RPF D2, Serial Communication (RS232)
PMR D2 + PTS D1, port (for F3 VSR1/2 models)
Use of SMD Technology
F3 VSR1, F3 VSR2, F3 VSR3 User-friendly LED indications

Ordering Instructions
Product Family Name
Model Name
System Supply Voltage &
frequency
Aux. Supply/Control supply
voltage
Current input (1A or 5A) 15
VOLTAGE MONITORING RELAYS
VCR D2 D1 VCR 1 VCT D2 VCF D2 P2 SMV1
Voltage Monitoring Voltage Monitoring Voltage Monitoring
1 Phase Voltage Monitoring Relay
Relay, 3-3W Relay, 3-4W Relay, 3-3W

Single Phase Under & Single Phase Under & 3-Phase 3-Wire Under 3-Phase 4-Wire Under 3-Phase 3-Wire Under
Over voltage, Auto / Over voltage, Auto / & Over voltage & Over voltage & Over voltage
Auto/Manual Reset,
Manual Reset, Manual Reset, Auto/Manual Reset, Auto/Manual Reset,
Adjustable under/over
Adjustable under/over Adjustable under / Adjustable under/over Adjustable under/over voltage settings,
voltage settings, over voltage settings, voltage settings, voltage settings, adjustable trip delay &
adjustable trip delay / on adjustable trip delay, adjustable trip delay & adjustable trip delay & ON delay,
delay, 2 CO output relay. ON delay, ON delay, 2 CO output relay
2 CO output relay 2 CO output relay 2 CO output relay

System Supply 110 / 240 V AC (+20%, -25%) 50/60Hz 220-240 (+ 20% - 30%), 50/60 Hz 110/240/380/415/440 V AC +20%, 25% 50/60Hz 240/380/415 V AC 15% 50/60Hz
Output Relay Contact 2 CO 2 CO 2 CO 2 CO 2 CO
Trip Setting 75% - 95% (adjustable) 75% - 95% (adjustable) 85% - 95% (adjustable)
Under Voltage 75% - 95% (adjustable) 75 - 95% [Variable] of set value

Over Voltage 105% - 120% (adjustable) 105 - 120% [Variable] of set value 105% -120% (adjustable) 105% -120% (adjustable) 105% - 115% (adjustable)

Trip Time Delay 1 - 10 secs. (adjustable) 2- 5 Sec (Fixed) (UV/OV) 1-10 secs. (adjustable) 1-10 secs. (adjustable) 1-10 secs. (adjustable)
Power on Delay 1 - 10 secs. (adjustable) 1-10 secs. (adjustable) 1-10 secs. (adjustable) 1-10 secs. (adjustable)
Reset Auto / Manual Auto Reset Auto / Manual Auto / Manual Auto / Manual
Weight 450 gms. 180 gms. 450 gms. 450 gms. 200 gms.
Dimensions (mm)
Overall (L x W x D) 76 x 56.5 x 117.5 76 x 30.5 x 117.5 76 x 56.5 x 117.5 76 x 56.5 x 117.5 75 x 35 x 95
Mounting 67 x 46 / 35 mm rail 68 centre to centre / 35 mm rail 67 x 46 / 35 mm rail 67 x 46 / 35 mm rail 11 - Pin plug in
mounting mounting mounting mounting

Wherever not specified


Contact Rating :
OV SET
5A @ 230 V AC OV RESET
(resistive) OV SET OV SET
3 Ph
OV RESET OV RESET
OV SET
1 Ph N 1 Ph N OV RESET
3 Ph
UV RESET
UV RESET UV RESET
UV SET
UV SET
TD
UV SET
TD 2 to 5sec.
TD UV SET
UV RESET
1 to 10sec. TD TD
1 to 10sec. TD TD
1 to 10sec. TD
T on
13 14 16 17 1 to 10sec. 13 14 1 2 T on
T on 1 3 11 9 1 to 10sec.

13 14 16 17 1 to 10sec.
13 15 16 18 13 15 1 3 1 4 11 8

13 15 16 18

R
L R L
L
L
O
Y O Y O
O B A A
L A
A D B D
D N
N D OFF
OFF
OFF L L
O
A
N D
ON
N/V
OFF ON ON 1 2 3 4 5 6
N/V
ON D1 VCR1
N/V N/V
1 2 3 4 5 6 6 7
1 2 3 VCF D2 5
1 2 3 4 5 6 A/M 4 8
VCT D2
LINK 3 9
A/M
VCR D2 LINK 2 10
7 8 9 10 11 12 1 11
A/M EXT.
LINK PUSH
7 8 9 10 11 12
Bottom view BUTTON
7 8 9
7 8 9 10 11 12 13 14 151617 18
13 14 15 13 14 151617 18

13 14 151617 18

Relay contact position shown in 'Power on' (Healthy) condition


16
VOLTAGE MONITORING RELAYS
UVT D1 UVF D1 D2 VCT1 S2 VMR4 S2 VMR5
Under Voltage Under Voltage Voltage Monitoring Voltage Monitoring Voltage Monitoring
Relay 3-3W Relay 3-4W Relay Relay, 3-3W Relay, 3-4W

R R R

C US C US C US

3-Phase 3-Wire Under 3-Phase 4-Wire Under 3-Phase 3-Wire and 3-Phase 3-Phase 3-Wire Under & Over 3-Phase 4-Wire Under & Over
voltage voltage 4-Wire (selectable) Under & Over voltage, Microcontroller based voltage, Microcontroller based
Auto Reset, Adjustable Auto Reset, Adjustable under voltage, Microcontroller based design, SMD Technology design, SMD Technology, Auto /
design, Auto/Manual Reset, Auto/Manual Reset, , Adjustable Manual Reset, Adjustable
under voltage settings, voltage settings, adjustable Adjustable under/over voltage under/over voltage settings, under/over voltage settings,
adjustable trip delay, trip delay, settings, Absolute values for Absolute values for UV/OV, Absolute values for UV/OV,
1 CO output relay 1 CO output relay UV/OV, adjustable trip delay & adjustable trip delay & ON delay, adjustable trip delay & ON delay,
ON delay, 2 CO output relay (or 2 CO output relay (or selectable 2 CO output relay (or selectable
selectable 1CO for UV, 1CO for OV) 1CO for UV, 1CO for OV) 1CO for UV, 1CO for OV)
Failsafe-non-failsafe selectable Failsafe-non-failsafe selectable Failsafe-non-failsafe selectable

110 / 240 / 380 / 415/440 V AC+20 / -25%, 50 / 60 Hz 100-120 / 220-240 / 380-440V AC 20%, 50/60 Hz 100-120 / 220-240 / 380-440V AC 20%, 48-63 Hz 100-120 / 220-240 / 380-440V AC 20%, 48-63 Hz
1 CO 1 CO 1 CO + 1 CO / 2 CO 1 CO + 1 CO / 2 CO 1 CO + 1 CO / 2 CO
Ph Ph Setting:
For 380-440V AC 285-425V AC (Variable) 285 - 425V AC (Variable)
75% - 95% (adjustable) 75% - 95% (adjustable)
For 220-240V AC 165-225V AC (Variable) 165-225V AC (Variable)
For 100-120V AC 75-115V AC (Variable) 75-115V AC (Variable)
Ph N Sensing:
For 380-440V AC 165-245V AC (Variable) 45-65V AC (Variable)
For 220-240V AC 95-135V AC (Variable) 90-130V AC (Variable)
For 100-120V AC 45-65V AC (Variable) 165-245V AC (Variable)
Ph Ph Sensing:
N.A. N.A. For 380-440V AC 400-520V AC (Variable) 400-520V AC (Variable)
For 220-240V AC 230-290V AC (Variable) 230-290V AC (Variable)
For 100-120V AC 105-145V AC (Variable) 105-145V AC (Variable)
Ph N Sensing:
For 380-440V AC 230-310V AC (Variable) 60-80V AC (Variable)
For 220-240V AC 130-170V AC (Variable) 130-170V AC (Variable)
For 100-120V AC 60-80V AC (Variable) 230-310V AC (Variable)

1 - 10 secs. (adjustable) 1- 10 secs. (adjustable) 1-10 Sec (Variable) SP/UV/OV 1-10 Sec. (Variable) 1-10 Sec. (Variable)
3.5 secs. 1.5 secs. 3.5 secs 1.5 secs 1-10 Sec (Variable) 1 10 Sec (Variable) 1 10 Sec (Variable)
Auto Auto Auto/ Manual Reset Auto / Manual Reset Auto / Manual Reset
175 gms. 175 gms. 300 gms (Approx.) 110 gms (Approx.) 110 gms (Approx.)

76 x 30.5 x 117.5 76 x 30.5 x 117.5 76 X 56.5 X 117.5 35 X 60 X 90 35 X 60 X 90


68 centre to centre / 35 mm rail 68 centre to centre / 35 mm rail 67 x 46 mm / 35 mm rail mounting 35 mm Rail Mounting 35 mm Rail Mounting
mounting mounting

3 Ph N

UV RESET
OV SET
OV SET OV RESET
UV SET OV SET
OV RESET OV RESET
3 Ph N
3 Ph N 3 Ph
TD UV RESET
1 to 10sec. UV RESET UV RESET UV SET
TD
UV SET UV SET
TD TD 1 to 10sec. TD
1 to 10sec. TD 1 to 10sec. TD
TON T on T on T on
2 to 5 sec. 16 7 8 10 11 1 to 10sec. 7 8 10 11 1 to 10sec.
13 14 17 1 to 10sec.
13 14

13 15 16 18 7 9 10 12 7 9 10 12

13 15

L R
R L
O Y O R R
Y
A
B D
B A L Y Y
O
D B
OFF N A B
OFF D
N N
ON
N/V
ON
N/V OFF
1 2 3

UVT D1 1 2 3

A/M UVF D1
LINK
A/M

7 8 9 LINK

7 8 9

13 14 15

13 14 15

Relay position shown in Relay position shown in 'Power off' condition


'Power on' (Healthy) condition
17
CURRENT MONITORING RELAYS
CCS D2 OCS D1 S2 CMR2
1 Phase Current Monitoring Relay 1 Phase Over Current Relay 1 Phase Current Monitoring Relay

C US

Single phase under & over current Single phase over current Single phase under & over current
Microcontroller based design, SMD
Auto/Manual reset, Auto reset, technology, Auto/Manual reset, Input 1A
Input 1A or 5 A through CT, Input 1A or 5 A through CT, or 5 A through CT, Adjustable under / over
Adjustable under/over current trip Adjustable over current trip current trip settings, adjustable trip delay
settings, settings, & ON delay, 2 CO output relay (or
selectable 1CO for UC, 1CO for OC)
Adjustable trip delay & ON delay, Adjustable trip delay, Failsafe-non-failsafe mode selectable
2 CO output relay 1 CO output relay

Supply Voltage
System
Auxiliary 110 / 240 / 380 /415V AC 20%, 12 V DC / 24 / 30 V DC 10% 110 / 240 V AC 20%, 24 V DC 10%
Ext. Input 1 Amp or 5 Amp (Selectable) CT 1 Amp or 5 Amp (Secondary) CT 1 Amp or 5 Amp (Secondary) CT
Output contact 2 CO 1 CO 1 CO + 1 CO

Trip setting
EF Trip Setting

Under Current 10%-100% (adjustable) N.A. 50% - 140% (Variable)

Over Current 50% -140% (adjustable) of CT sec 50% -140% (adjustable) of CT sec 10% - 100% (Variable)
Power On Delay 1 - 10 secs (adjustable) 3.5 secs 1.5 sec (fixed) 1-10 Sec. (Adjustable) 1 Sec.
Trip Time Delay 1 - 10 secs (adjustable) 1 - 10 secs (adjustable) 1-10 Sec. (Adjustable) 1 Sec.
Resetting Manual / Auto Auto Auto / Manual
Weight 550 gms. 250 gms. 140 gms
Dimensions (mm)
Overall (L x W x D) 76 x 56.5 x 117.5 76 x 30.5 x 117.5 35 X 60 X 90
Mounting (L x W) 67 x 46 / 35 mm rail Mounting 68 centre to centre / 35 mm rail Mounting 35 mm Rail Mounting

Wherever not specified


Contact Rating : Aux. Supply Aux. Supply
5A @ 230 V AC Aux. Supply
(resistive) OC SetPoint OC SetPoint
OC Reset OC Reset
UC Reset OC SetPoint
OC Reset
UC SetPoint
UC Reset
UC SetPoint
Current Input Current Input
Current Input
AUTO
RESET AUTO
T ON T ON RESET
1 to 10 sec. Td 2 to 5 sec. Td - T ON
1 to 10 sec. Td -
1 to 10 sec. 1 to 10 sec. 1 to 10 sec.
13 14 16 17 13 14 7 8 10 11

13 15 16 18 13 15 7 9 10 12

L L L L
O O
N A N A
D D

N/V N/V
1 2 3 4 5 6 DOL STARTER 1 2 3 DOL STARTER
CCS D2 OCS D1
ON OFF ON OFF

AUX. LINK AUX.


SUPPLY SUPPLY
7 8 9 10 11 12 7 8 9

13 14 15 16 17 18 13 14 15

Relay contact position shown in 'Power on' (Healthy) condition Relay position in
'Power off' condition

18
GROUND FAULT MONITORING RELAYS
D2 EFR1 S2 CMR3 S2 CMR4
Earth Fault Relay Ground Fault Relay Earth Leakage Relay

R R

C US C US

Earth fault/Ground fault monitoring of Earth fault/Ground fault monitoring of Earth leakage monitoring of 3 phase
3 phase systems 3 phase systems, Microcontroller based systems, Microcontroller based design,
Manual Reset, design, SMD technology, Manual Reset, SMD technology, Manual Reset,
Input 1A or 5A through CBCT, Input 1A or 5A through CBCT, Input through CBCT,
Adjustable earth fault trip setting, Adjustable earth fault trip setting, Adjustable trip setting,
adjustable trip delay, Adjustable trip delay & ON delay, Adjustable trip delay & ON delay,
2 CO relay output 2 CO relay output 2 CO relay output
Failsafe-non-failsafe seletable Failsafe-non-failsafe seletable

110 / 240 / 380 / 415 V AC 20% 100-110/240/380/415V AC 20%, 48-63 Hz 100-110/240/380/415/440V AC 20%, 48-63 Hz
100-110/240V AC / 24V DC 20% 100-110/240V AC / 24V DC 20%
1A or 5A (Selectable) CBCT
1 CO (2 CO) (Pick up on Fault) 2 CO 2 CO

10% -100% (adjustable) of CT sec 10% - 100% of Rated Current Input (Variable) 10% - 100% of Rated Current Input (Variable)
(Input through CT of 1AMP or 5AMP Secondary) (Input through CBCT of 300m A Secondary)

N.A. N.A. N.A.

N.A. N.A. N.A.


N.A. 1 -10 Sec.(Adjustable) 1 -10 Sec.(Adjustable)
0.1-1.0 / 1-10 Sec. (Adjustable) 0.1 - 1 Sec.(Adjustable) 0.1 Sec to 1 Sec.(Adjustable)
Manual / Remote (Selectable) Manual Manual
550gms. 140 gms 140 gms

76 x 56.5 x 117.5 35 X 60 X 90 35 X 60 X 90
67 x 46 / 35 mm rail Mounting 35 mm Rail Mounting 35 mm Rail Mounting

Td Td

13 14 16 17

13 15 16 18

EXTERNAL CBCT(ZCT)
5 Amp. CT. CBCT ( ZCT)

R R
Y M
MOTOR
Y M
B
B

OFF ON
OFF ON
N/V N/V

1 2 3 4 5 6
AUX.
SUPPLY
D2 EFR1 *Use either S2 CMR 4
AUX.
SUPPLY
3 x 5A Ext. CTs
or 3 x 1A Ext. CTs 7 8 9 10 11 12

13 14 15 16 17 18
or 1 x 5A (or 1A) CBCT

Relay position in Relay position shown in 'Power off' condition


'Power on' (Healthy) condition

19
FREQUENCY MONITORING RELAYS
FCS D2 OFS D1 S2 FMR1
Frequency Monitoring Relay Over Frequency Relay Frequency Monitoring Relay

C US

Single phase under & over frequency Single phase over frequency Single phase under & over frequency,
Microcontroller based design, SMD
Auto reset, Auto reset, technology, Auto reset,
Adjustable under/over frequency trip Adjustable over frequency trip Adjustable under/over frequency trip
settings, settings,' settings,
Adjustable trip delay & ON delay, Adjustable trip delay, Adjustable trip delay & ON delay,
2 CO output relay
2 CO output relay 1 CO output relay Failsafe-non-failsafe mode selectable

Supply Voltage
System 110 / 240 / 380 / 415 V AC 20% 110 / 240 / 380 / 415 V AC 20% 100-110/240V AC 20%, 38-72 Hz
Auxiliary Built-in 12 / 24 V DC or Built in In Built or 24V DC 20%
Ext. Input
Output contact 2 CO 1 CO 1 CO + 1 CO
Trip setting
Under Current
Over Current
Under Frequency 40 Hz - 60 Hz (variable) N.A. 40 Hz - 60 Hz (Variable)
Over Frequency 50 Hz - 70 Hz (variable) 50 Hz - 70 Hz 50 Hz - 70 Hz (Variable)
Under Power
Over Power
Reverse Power
Power On Delay 1 - 10 secs. (adjustable) 3.5 secs. 1.5 sec (fixed) 1 - 10 Sec.(Adjustable) 1 Sec.
Trip Time Delay 1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable) 1 - 10 Sec.(Adjustable) 0.1 Sec.
Resetting Auto Auto Auto / Manual
Weight 450 gms. 450 gms. 130 gms
Dimensions (mm)
Overall (L x W x D) 76 x 56.5 x 117.5 76 x 30.5 x 117.5 35 X 60 X 90
Mounting (L x W) 67 x 46 / 35 mm Rail Mounting 68 centre to centre / 35 mm Rail Mounting 35 mm Rail Mounting

Wherever not specified Aux. Supply


Contact Rating :
5A @ 230 V AC Aux. Supply
OF SetPoint Aux. Supply
(resistive) OF Reset
OF SetPoint
OF Reset
OF SetPoint
UF Reset OF Reset
UF SetPoint UF Reset
Freq. Input UF SetPoint
Freq. Input
Freq. Input
AUTO
RESET T ON AUTO
T ON RESET
2 to 5 sec. Td - T ON
1 to 10 sec. Td 1 to 10 sec.
1 to 10 sec. 1 to 10 sec. Td
13 14 1 to 10 sec.
13 14 16 17 7 8 10 11

13 15 16 18 13 15 7 9 10 12

L L
O

L L A
D
N
O
N A
D OFF ON

N/V
DOL STARTER
N/V
1 2 3 4 5 6 DOL STARTER
FCS D2 1 2 3

ON OFF OFS D1

LINK
SYSTEM / AUX.
7 8 9 10 11 12 7 8 9
SUPPLY

13 14 15
13 14 1516 17 18

Relay contact position shown in 'Power on' (Healthy) condition Relay position in 'Power off' condition
20
POWER MONITORING RELAYS
RPT D2 RPF D2 PMR D2 + PTS D1
Reverse Power Relay,(3-3W) Reverse Power Relay,(3-4W) Motor Power Monitoring Relay

3-phase 3-wire generators reverse Single phase or 3-phase 4-wire Under Power & Over Power Monitoring
power monitoring generators reverse power monitoring Auto/Manual Reset,
Auto/Manual reset, Auto/Manual reset, Adjustable UP/OP settings,
Reverse power (current) trip settings Reverse power (current) trip settings Adjustable On delay and trip delay,
adjustable, adjustable, 2 CO output relays
ON delay and trip delay adjustable, ON delay and trip delay adjustable,
2 CO output relay 2 CO output relay

3 Ph/3 W, 110/240/380/415 V AC 20% 3 Ph/4 W, 110/240/380/415 V AC 20% 3 Ph/3 W, 110/240/380/415 V AC 20%


Built-in Built-in Built-in
5A, CT & R,Y, B 5A, CT & R,Y, B PTS D1 (1A/5A CT & 3Ph)
2 CO 2 CO 1 CO + 1 CO





10% - 100% (adjustable)
10% - 100% (adjustable)
2% - 20% (adjustable) 2% - 20% (adjustable)
1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable)
1 - 10 secs. (adjustable.) 1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable)
Auto / Manual Auto / Manual Auto / Manual
460 gms. 460 gms. 400 gms.

76 x 56.5 x 117.5 76 x 56.5 x 117.5 x 27 76 x 56.5 x 117.5


67 x 46 / 35 mm Rail Mounting 67 x 46 / 35 mm Rail Mounting 67 x 46 / 35 mm Rail Mounting

On
Supply
Off

Td

% over
Power Setting
3 Ph 3 Ph N
Supply Supply % under
Power Setting
Forward Power Increasing Foward Current Forward Power Increasing Foward Current Start Start
Reverse Power Increasing Reverse Current Reverse Power Increasing Reverse Current Up Delay Up Delay
Td
Recovery Recovery
Level Level
Zero Power
Current Tripping Current Tripping during power on
Level Level
Under On
Power Relay 13 14 Off
On
13 14 16 17 13 14 16 17 Off
Td 1 to 10 sec. Td 1 to 10 sec. Over 16 17
T ON T ON Power Relay
13 15 16 18 1 to 10 sec. 13 15 16 18 1 to 10 sec. Current Zero

Y
P1 P2

B L
S1 S2
External
5 Amp Secondary CT
G O
A
R
Y MOTOR
D B
P1 P2
S1 S2

1 2 3 4 5 6 ON OFF
NV
1 2 3 1 2 3 4 5 6 DOL STARTER
RPT D2
PTS D1 PMR D2
7 8 9 10 11 12
7 8 9 7 8 9 10 11 12
RPF D2
A/M R1 R2
LINK

13 14 15 13 14 15 16 17 18
13 14 15 16 17 18

Connection Cable

Relay contact position shown in 'Power on' (Healthy) condition 21


VOLTAGE SCANNERS & CONTROLLERS
F3 VSR1 F3 VSR2 F3 VSR3
Voltage Scanner 3-3W Voltage Scanner 3-4W Voltage Scanner & Phase Selector

3-Phase 3-Wire voltage monitoring & 3-Phase 4-Wire voltage monitoring & 3-phase 4-wire system voltage
display, Phase Failure, Unbalance, Phase display, Phase Failure, Unbalance, monitor with phase selector
Sequence, under voltage, Over Voltage, Phase Sequence, under voltage, Over Under voltage and over voltage
Auto / Manual Reset, Voltage, Auto / Manual Reset, monitoring Auto reset,
Adjustable unbalance trip setting, Adjustable unbalance trip setting, Adjustable UV/OV trip settings,
Adjustable under/over voltage settings, Adjustable under/over voltage settings, Adjustable trip delay,
adjustable trip delay, Adjustable trip delay, 5x1No output relays.
RS232 communication port, RS232 communication port,
2 CO output relay 2 CO output relay

Supply voltage
System 380 / 415 V AC (3 Ph - 3 W) 380 / 415 V AC (3 Ph - 4 W) 415 VAC,+ 20 % -30 %, 50 Hz / (60Hz) 3 %
Auxiliary 90-270 V AC/DC Self Powered (Neutral & any Phase) 48 VDC 10 %
Output relay contacts 2 CO & RS 232 (optional) 2 CO & RS 232 (optional) 5 Nos. x 1NO.
Trip setting
Phase Sequence Yes Yes No
Phase Unbalance 1 - 10 % (Adj.) 1 - 10 % (Adj.)
Under Voltage 1 - 80V below nominal voltage 1 - 50V below nominal voltage 75 % TO 95 % [VARIABLE BY POT]
Over Voltage 1 - 60V above nominal voltage 1 - 25V above nominal voltage 105 % TO 120 % [VARIABLE BY POT]
Trip time delay 1 - 60 secs. or 1-5 mins select. 1 - 60 secs. or 1-5 mins select. 1-10 SEC. [VARIABLE BY POT]
Reset Manual Manual AUTO
Display Backlit LCD (16 x 2 character) Backlit LCD (16 x 2 character)
Monitoring Phase to Phase Phase to neutral Phase to neutral
Weight 800 gms. 800 gms. 900 gms.
Dimensions (mm)
Overall (L x W x D) 96 x 96 x 130 96 x 96 x 130 96 x 96 x 130
Mounting (L x W) 92 x 92 92 x 92 92 x 92

RP, UV / OV and UB Protection override facility provided RP, UV / OV and UB Protection override facility provided On Delay - 3mins 10%

Wherever not specified RESET RESET RESET RESET RESET RESET RESET RESET RESET RESET
AUX.
Contact Rating : SP UB>SET RP SP UB>SET RP SUPPLY

5A @ 230 V AC OV SET OV SET


RO

(resistive) RYB RYB YO


LINE LINE
BO
UV SET UV SET T2 T2 T2
RO YO RO RO
SP SP HVAC
T1 T1 T1 T1
UV UV
t OV t UV t UB/SP t UB/SP UB/SP t OV t UV t UB/SP t UB/SP UB/SP SMPS BO
T1
YO
T1
BO

LED LED ALARM

RELAY RELAY T 1 - ON DELAY FOR HVAC AND SMPS.


C-NO C-NO T2 - TRIP DELAY.

AUX.
SUPPLY
N
B
Y
R
C2 NO2 NC2 C2 NO2 NC2

RS232 RS232 R Y B N D C1 NO1 C2 NO2

+ - D C3 NO3 C4 NO4 C5 NO5


R Y B C1 NO1 NC1 R Y B N C1 NO1 NC1

AUX.
SUPPLY
48V DC

R R
Y Y
B B
N

22 Relay contact position shown in 'Power on' (Healthy) condition


MOTOR / PUMP PROTECTION RELAYS
These relays are useful for
protection of 3-phase AC induction
motors against various hazards.
With their unique advantages they
eliminate use of a thermal/bimetal
relay for motor protection. Being
current sensing, they are to be
selected according to motor rating
and are available for practically all
ranges of motors. These relays
are ideally suitable for Air-
conditioning Compressor motor
protection, as also for motors in
machines, conveyors,
cranes/hoists and lifts, and for
pumps.
MODELS FEATURES PROTECTIONS / FUNCTIONS
Fixed/adjustable unbalance Phase Failure (Phase
MPR D2, SPG D2, F3 DRC1, settings Loss/Single Phasing),
D2 MPR1, D2MPR2, S2 CMR1 Fixed/adjustable settings for Phase sequence reversal,
under/over voltage, current, load Voltage Unbalance,
CTS5, CTS10, CTS20, CTS40, Fixed/adjustable trip delays Under Voltage,
Resetting Auto or Manual Over Voltage,
CTS80, CTS120, S2 CTS, Output contacts : 1 CO or 2 CO Overload protection as per
MBMPR, M-Commander, Choice of enclosures (DIN-Rail, motor characteristics
Flush) No-load/dry running
WTR D1, S2 WTR1, Models with Micro-Controller Motor Winding overheating
based design Over-current/Short
Serial Communication (RS485) circuit/locked rotor
port Earth Fault
2 line alpha-numeric LCD display Moisture/leakage
Use of SMD Technology
User-friendly LED indications

Ordering Instructions
Product Family Name
Model Name
System Supply Voltage & frequency
Aux. Supply/Control supply voltage
Motor/Pump rating (HP/KW) & duty
Overload characteristics required
No. of PTCs & Temp. graph
23
MOTOR / PUMP PROTECTION RELAYS
MPR D2 SPG D2 F3 DRC1
Overload Protection Relay Dry Run & Overload Protection Dry Run & Overload Protection
with Phase Failure Relay with Phase Failure Relay with Phase Failure

Phase Failure, Unbalance, Phase Phase Failure, Unbalance, Phase Phase Failure, Unbalance, Phase
sequence and overloading sequence, Overloading & Dry running sequence, overloading and dry
Auto / Manual Reset, Auto/Manual Reset, running
Auto/Manual Reset,
Adjustable current trip settings, Adjustable current trip settings,
Adjustable current trip settings,
selectable characteristics, selectable overload characteristics, Adjustable overload characteristics,
1CO/2CO output relay 1CO/2CO output relay 1CO output relay

Supply Voltage
System 380/415/440V AC 20% 240/380/415 V AC 20% 240/380/415 V AC 20% 50/60 Hz 3%
Auxiliary 110/240/380/415 V AC/24 V AC 20%, 50 / 60 Hz 110/240/380/415/440 V AC / 24 V AC 20%, 50/60 Hz 110 / 240 / 380/ 415 V AC 20% 50 / 60 Hz
Output Relay Contact 1 CO (2 CO) 1 CO 1 CO
Input
From CTS From CTS From CTS
Trip Setting
Phase to phase unbalance 50% of motor Current 10% 50% of motor Current 50% of I FLC
Under current (Dry running) N.A. 50%/75% of set current 50% or 75% of I SET
Overload Above 120% of set Current (IDMTL) Above 120% of set current (IDMTL) Above 120% of set current (IDMTL)
UV/OV N.A. N.A. N.A.
Trip type delay
On phase failure 5.5 secs. 1.5 secs. 5.5 secs. 1.5 secs. 5.5 secs. 1.5 secs.
For overloading As per selectable inverse time Characteristics As per selectable inverse time Characteristics As per selectable inverse time Characteristics
(2 secs. / 5 secs.) or 10 secs. or 15 secs. or 20 secs. (optional) 2 / 5 secs (10 secs.) 2 - 10 secs. (variable)
UV/OV RP N.A. N.A. N.A.
Resetting Auto / Manual / Remote Auto / Manual / Remote Auto / Manual / Remote
Dimensions (mm)
Overall (L x W x D) 76 x 56.5 x 117.5 76 x 56.5 x 117.5 96 x 96 x 76
Panel mounting (L x W) 67 x 46 / 35 mm Rail Mounting 67 x 46 / 35 mm Rail Mounting 92 x 92
Approx Weight
425 gms. 425 gms. 425 gms.

Motor 700 % O/L Motor 700 % O/L Motor 700 % O/L


Current 600 % Current 600 % Current 600 %
400 % 400 % 400 %
(%) 200 % (%) 200 % (%) 200 %
Wherever not specified 120 %
100 % Phase Fail
120 %
100 % Phase Fail
120 %
100 % Phase Fail
Contact Rating : 10 % 10 % 10 %

5A @ 230 V AC (resistive) 3 ph
0%
RYB
/ / /
R
/
B
/
3 ph
0%
RYB
/ / /
T2
/
R B
/
3 ph
0%
RYB
/ / /
T2
/
R B
/
T1 As per IDMTL T1
T1 As per IDMTL T1 T1 As per IDMTL T1
T2 T2 T2
4 to 7 sec. 4 to 7 sec. 4 to 7 sec.
13 14 13 14 C NO

13 15 13 15 C NC

T1 = O/L Trip Delay T1 = O/L Trip Delay T1 = O/L Trip Delay


T2 = SP Trip Delay T2 = SP / DR Trip Delay T2 = SP / DR Trip Delay

5Amp. Sec. CT
R
Y 5 Amp. Sec. CT MOTOR
B
R R
Y Y
N
V B B

N/V N/V

ON OFF Dol Starter Dol Starter

ON OFF
ON OFF

1 2 3 4 5 6 A B C LINK F3 DRC1
A C
1 2 3 4 5 6 1 2 3 B NO
MPR-D2 CTS- 5 SPG D2 C NC
CTS EXT.
E P.B. D
Aux 5/10 F A/M
Supply LINK G LINK
AUX. LINK
SUPPLY H DRY D AUX.
7 8 9 10 11 12 RI BI 7 8 9 10 11 12 RI BI RUN SUPPLY
LINK
LINK Submersible
13 14 15 16 17 18 RO BO Pump
13 14 15 16 17 18 RO BO Submersible
LINK
Pump
Link at 17, 18 for
2 or 5 secs. IDMTL curve

24 Relay contact position shown in 'Power on' (Healthy) condition


MOTOR / PUMP PROTECTION RELAYS
D2 MPR2 S2 CMR1 CTS20,
D2 MPR1 CTS5
Dry Run & Overload Protection Dry Run & Overload Protection Dry Run & Overload Protection CTS40,
CTS10
Relay with Phase Failure with Phase Failure & UV+OV Relay with Phase Failure CTS80
R R R

C US C US C US

Phase Failure, Unbalance, Phase Sensing both voltage and Phase Failure, Unbalance, Phase Current sensor Current sensor
sequence and overloading, current signals, Phase Failure, sequence, overloading and dry suitable for motor suitable for full
Auto/Manual Reset, Unbalance, Phase sequence, running (Under current) current of 5A (for load motor
Adjustable current trip settings, under over voltage, Microcontroller based design, CTS 5) & of 10A current of 20A
Test Facility, overloading and dry running. SMD technology, (for CTS 10) (for CTS 20), of
UC bypass facility, & for Higher 40A (for CTS 40)
Manual Reset, Delayed auto Auto/Manual Reset,
selectable overload characteristics, ratings with & 80 A (for CTS
reset, fixed trip settings, fixed Adjustable current trip settings,
2CO output relay external CT. To be 80) To be used
overload characteristics, selectable overload
2CO output relay characteristics, used with Minilec with Minilec
2CO output relay relays only. relays only.

415 / 440V AC 20%, 45-65 Hz 380-440V AC 20%, 48-63 Hz 100-120/220-240/380-440V AC 20%, 48-63 Hz N.A. N.A.
220-240 / 380-440V AC 220-240 20% 100-120/220-240 20%, 24V DC +10% - 15% N.A. N.A.
2 CO 2 CO 2 CO 3-wire Output 3-wire Output

Motor Primary current carrying cables for R&B phases

50% of Motor Current (Fixed) 50% of Motor Current (Fixed) 50% of Motor Current (Fixed) N.A. N.A.
50% to 80% of set current (Adj.with Bypass facility) 50% of set current (Fixed) 40% to 80% of set current N.A. N.A.
As per inverse time characteristics As per inverse time characteristics As per inverse time characteristics N.A. N.A.
N.A. UV = -20% (Fixed) OV = +20% (Fixed) N.A. N.A. N.A.
4 Sec 1 Sec 4 Sec 1% 4 Sec 1 Sec (Fixed) N.A. N.A.

As per Inverse Time Characteristics As per Inverse Time Characteristics As per Inverse Time Characteristics N.A. N.A.
2/5/10 Sec. (Selectable) 2 Sec. (Fixed) 2/5/10 Sec. (Selectable)
N.A. For UV/OV - 4 Sec 1 Sec for RP - Instant N.A. N.A. N.A.
Auto/ Manual (Remote with NC Push Button) Delayed Auto Auto / Manual

56.5 x 117.5 x 76 56.5 x 117.5 x 76 89 x 17.5 x 59 76 x 30.5 x 117.5 76 x 38 x 113


/35 mm Rail Mounting /35 mm Rail Mounting 35 mm Rail Mounting 68 centre to centre/ 68 centre to centre/

CTS 20 : 260 gms.


400 gms 400 gms 140 gms 240 gms.
CTS 40 : 275 gms.
CTS 80 : 330 gms.

Selection Chart for CTS.


Motor 700 % O/L Motor 700 % O/L Motor 700 % O/L
Current 600 %
(%)
400 %
200 %
Current 600 %
(%)
400 %
200 %
Current 600 %
(%)
400 %
200 %
HP KW Amp CTS Model
120 %
100 % Phase Fail
120 %
100 % Phase Fail
120 %
100 % Phase Fail <3 <2.25 2-5 CTS 05
<6 <4.5 4 - 10 CTS 10
10 % 10 % 10 %
0% 0% 0%
RYB R B RYB R B RYB R B
/ / / / / / / / / / / / / / /
3 ph T2 3 ph T2 3 ph T2

T1 As per IDMTL T1
T2
T1 As per IDMTL T1
T2
T1 As per IDMTL T1
T2 <12.5 <9.4 8 - 20 CTS 20
13 14 16 17 13 14 16 17 7 8 10 11
<30 <22.5 16 - 40 CTS 40
13 15 16 18 13 15 16 18 7 9 10 12

T1 = O/L Trip Delay


T2 = SP / DR Trip Delay
T1 = O/L Trip Delay
T2 = SP / DR Trip Delay
T1 = O/L Trip Delay
T2 = SP / DR Trip Delay
<60 <45 32 - 80 CTS 80
<75 <56 48 - 120 CTS 120

100

10
R R
Y Y
8

MINUTES
B B

4
10 SEC.

8 SEC.
UNIT 2
UNIT REMOTE ABCD
6 SEC.
AUX.
TIME

RESET 1
AUX. REMOTE ABCD SUPPLY
RESET NC P.B. 4 SEC.
SUPPLY NC P.B. 50
CTS 2 SEC.
CTS 40
SECONDS

30

20

10
8
6
4
2
0

0.10.2 0.3 0.40.50.60.70.8 0.9 1 1.11.21.31.41.5 2 3 4 5 6 7 8

TIMES FULL LOAD CURRENT


Relay position shown in 'Power off' condition 25
MICROPROCESSOR BASED MOTOR PROTECTION RELAY
MBMPR S2 CTS1
Comprehensive Motor Protection Relay Current Sensor

C US

Microcontroller based.
Sensing voltage, current and temperature
Phase Failure, Unbalance, Phase
sequence, Under/over voltage,
overloading, winding over temperature,
Over current/Short circuit, locked rotor
Auto/Manual resetting,
Adjustable trip settings for UV/OV, UC/OC,
O/L, Locked rotor & earth fault,
On delay & start-up delay adjustable,
2x1CO output relays
Current sensor suitable for
full load motor current of
5A. 10A & 20A. To be used
with Minilec relays only.

Supply Voltage 3-wire Output


System 415V AC 20%, 3, 3 Wire, 50 / (60)Hz 3% Input from Motor Primary current
Auxiliary 90-270V AC / DC carrying cables for R&B phases
Output Relay Contact 1 CO for Trip & 1 CO for Alarm / RS 232/485 Port Dimensions (mm)
Input External CTS ( CT20/50 ) Overall (L x W x D) 35 X 60 X 90
Power Consumption 8 VA Mounting 35 mm Rail Mounting
Approx Weight 140 gms.
Trip Setting Settings Trip Level Trip Delay LED Reset Mode
Power ON
Unbal/Ph.Rev 1% - 20% 1-10 Secs. Auto / Manual
Under Voltage 75% - 95% 1-10 Secs. Auto / Manual
Over Voltage 105% - 120% 1-10 Secs. Auto / Manual CTS Selection Chart
Current unbalance 20-60% of Imax 1-10 Secs. Multi Attempt
Current phase Loss 1-10 Secs. Model Current
Multi Attempt
S2 CTS 5 2-5
Under Current
(dry run)
} for
CDR-M
30-90% of Imax 1-10 Secs. Multi Attempt
S2 CTS 10 4-10
Over Current/ 300% - 800% Multi Attempt S2 CTS 20 8-20
Short Circuit of Imax 2-25 Secs.
Overload 2/5/10/15/20 Sec. As per IDMTL char. Manual
Lock Rotor 200%-500% of Imax 1-10 Secs. Manual
Earth Fault 30% - 80% 0.5 - 10 Secs. Manual
Winding Overheat 4K1 - 5K6 1-20 Secs. Auto / Manual
Display 16x2 Ch. ( Back lit )
Wherever not specified Dimensions (mm)
Contact Rating : Unit Overall (L x W x D) 166 x 216 x 80 CT20/CT50 : 35 x 60 x 90
5A @ 230 V AC (resistive) Panel mounting (L x W) 153 x 203 : 35mm Rail Mounting
Approx Weight Unit 600 gms CT20/CT50 : 150gms

EXTERNAL CBCT OF CT MODULE ( CT20 / CT50 )


5Amp OUTPUT

M1
R R
M2
Y Y M1
M3
B B
OFF ON
N
S1 S2
AUX. SUPPLY

E
N
L
RS-232 OUTPUT

CON4

R
SYSTEM SUPPLY

G
R
B
Y
CON6
B
CON2
CT INPUT

ALARM CON3
NC2 NO2 C2 NC1 NO1 C1

RELAY OUTPUT

CON1
T4 T3 T2 T1

PTC-1 FOR ALARM

TRIP
PTC-2 FOR TRIP

26
MICROPROCESSOR BASED PUMP AUTOMATION SYSTEM
M-COMMANDER CTS120
Pump Management & Protection System Current Sensor

Commander-M is a micro-processor based


Motor protection and Pump management
system, suitable for 2 pumps.
Sensing voltage, current and temperature
Phase Failure, Unbalance, Phase sequence,
Under/over voltage, overloading, dry
running, winding over temperature, Over
current/Short circuit, locked rotor
Auto/Manual resetting,
Adjustable trip settings for UV/OV, UC/OC,
O/L, Locked rotor & earth fault,
Current sensor suitable
On delay & start-up delay adjustable,
for full load motor current
2x1CO output relays of 120A. To be used with
Minilec relays only.

PARAMETERS SPECIFICATIONS 3-wire Output


Motor protection Includes Supply Voltage Input from Motor Primary current
Over/Under voltage protection System 415 V AC 20%, 50/60Hz 3% carrying cables for R&B phases
Single/Reverse phasing protection Auxiliary 90-270 VAC/DC 20%, 50Hz
Dimensions (mm)
Voltage / Current unbalance Output Contacts 4 x 1 CO Relays (for 1 pump)
Current sensor External CTS ( CT20 / CT50) Overall (L x W x D) 76 x 78 x 96.5
Overload trip Reset Auto/ Multi-Attempt / Manual Mounting (L x W) 62 x 51
Over current protection Unbalance 1-20% 6V for Voltage Unbalance Approx Weight 190 gms. each
Dry running protection 20-60% 5% of current unbalance
Overload As per inverse time characteristics
Earth fault protection Over Current / 300% - 800%
PTC based winding overheating protection Short Circuit
Pump Management System Features Locked Rotor 200% - 500%
Auto Change over between two pumps Earth Fault 30% - 80%
Winding Overheating As per PTC temperature characteristics
Intelligent resetting facility Under Voltage 75% - 95% of system supply (adjustable)
R
Y M
MOTOR

On-site programming facility Over Voltage 105%-120% of system supply (adjustable) B


N/V

Password protection for programming Dry Running 30-90% of Imax DOL STARTER

SPG D2 A A ON OFF
Pump On-Off timer programmable for 10 Display 16x2 Ch. ( Backlit ) SSG D2
MPR D2 1 2 3
B B
SPG D2 14
NO
F3 DRC1 A B C R B SSG D2
C
F3 DRC1

times a day, with advance programming of Level Control Upper tank full MPR D2 13

7 days Lower tank empty CTS 120 CTS 120

Provision for water level control Weight 800gms


(R Phase) (B Phase)

Run-time compensation Wherever not specified Contact Rating : 5A @ 230 V AC (resistive)


Ideal for Pump Automation & Unmanned
Pumping Stations.
For more detailed specifications, refer table on page No. 26 (MBMPR)

EXTERNAL CBCT OF CT MODULE (CT20 / CT50)


5Amp OUTPUT

M1
PUMP-1
R R
M2
Y Y M1
M3
B B
OFF ON
N
S1 S2

M1 PUMP-2
AUX. SUPPLY

E M2
N
CON6 M2
L M3
CT INPUT

CON4
OFF ON
SYSTEM SUPPLY

Y
CON1
B
C IP1 P4 P5 P6 P1 P2 P3

CON2

CON3
NC4 NO4 C4 NC3 NO3 C3 NC2 NO2 C2 NC1 NO1 C1

PUMP-2 PRIMING
INPUT
RELAY OUTPUT

PUMP-2
P6
P5
T4 T3 T2 T1

P4
WINDING TEMP SENSOR
( PTC - 1) FOR PUMP- 1 UPPER TANK
PUMP-1 PRIMING
WINDING TEMP SENSOR
( PTC - 2) FOR PUMP- 2 P3
P2
PUMP-1 P1
LOWER TANK

27
WINDING OVER-TEMPERATURE PROTECTION RELAYS
WTR D1 S2 WTR1 PTC
Winding Protection Relay PTC Thermistor Relay Thermistor

Sensing motor winding Sensing motor winding temperature


temperature through PTC through PTC Thermistors,
Thermistors, Winding overheating, sensor short,
Winding overheating, sensor sensor open faults
short, sensor open faults Suitable for single,
Suitable for single, triple or 6/9/12 PTCs
triple or 6/9/12 PTCs

Supply Voltage
PTC Thermistors are semi conductor sensors.
Auxiliary 24 / 48 / 110 / 240 / 380 / 415 / 440V AC / 24 V DC 10% 12/24V DC / 110/230/415V AC, 50 Hz (60 Hz)
These have typical characteristics that change their
Output Contacts 1 CO 1 CO
resistance instantly at a specified pre-defined
Trip Setting
response temperature (NRT). As soon as the
Thermistor Sensor Healthy 40 ohm - 4 K ohm 40 4K
surrounding temperature of PTC reaches it's NRT
Thermistor Sensor Trip 4.1 K ohm - 5.5 K ohm 4.1K 5.5K value the body resistance of PTC Thermistor rises
Thermistor Sensor Open 5.6 K ohm & above 5.6K & Above sharply from 200 / 250 Ohms to more than 5000
Thermistor Sensor Short 40 ohm & below 0 - 39 Ohms.The PTC Thermistors are embedded in the
Trip time delay Less than 2 secs. Less than 1 Sec (Fixed) overhang location of the motor windings.
Resetting Mode Auto / Manual (optional) Auto / Manual ( Optional )
The NRT value of PTC is selected according to the
Dimensions (mm)
Insulation Class of the copper windings of motor or
Overall (L x W x D) 76 x 30.5 x 117.5 90 x 60 x 35
transformers.
Mounting (L x W) 68 mm centre to centre / 35 mm Rail Mounting 35 mm Rail Mounting
Weight 300 gms. 250 gms.

Selection Chart for NRT of PTC Thermistors.


TYPICAL CHARACTERISTICS OF PTC (THERMISTOR) NRT Class Cable Colour
Wherever not specified RESISTANCE VS TEMPERATURE
PTC
THERMISTOR O/P 0
CONDITION RELAY
C of Ins. Code
Contact Rating : AND TRIP STATUS
SETTINGS

5A @ 230 V AC (resistive)
RESISTANCE IN OHMS
OPENED
70 White - Brown
(RESISTANCE
> 5.6k)

6000 80 White - White


5600
UNHEALTHY
5000 (RESISTANCE

4000
>4.2k < 5.5k)
90 Green - Green
3000 Relay Reset

2000
Zone
(>1.5K<1.8K) 100 A Red - Red
1500
1000

500 110 Brown - Brown


250 HEALTHY
RESISTANCE
200 >39W<4K
120 E Grey - Grey
100

SHORTED
130 B Blue - Blue
250C NRT-20 NRT-5 NRT NRT+5 NRT+15
ROOM TEMP. (RESISTANCE
< 3.9W

140 White - Blue

150 F Black - Black


M1
R
R M1
160 Blue - Red
M2
Y Y M2 M
MOTOR
M3
B B M3 170 H White - Green

N/V
OFF ON 180 C White - Red
DOL STARTER
190 Orange - Black
Aux.
Supply
1 3 5 6

S2 WTR1
1 2 3
WTRD1

Aux.
Supply
Reset
7 8 9

Reset
13 14 15

28
ELECTRONIC TIMERS
Minilec offers timers for various fuctions and applications,
in various enclosures/sizes and with multi voltage options

MODELS FEATURES FUNCTIONS


ETS D1, ETA D1, Single voltage & Multi-voltage On Delay
Single function and multi-function Interval Delay
P1 STS1, P1 STM1, Wide time range Cyclic ON/OFF
Better repeat Accuracy Multi-Attempt (for Engine Starting)
ESD D1, ESR D1, Choice of enclosures (DIN-Rail, & Star-Delta changeover
D1 ETM1, S2ETM1 Plug-in)
Models with Micro-Controller
ETR D2, D2 ETR1, based design
Use of SMD Technology (S2 Series
S2 ETM2
models)

Ordering Instructions
Product Family Name
Model Name
Aux. Supply/Control supply
voltage
Application

29
ON DELAY TIMERS
ETS D1 ETA D1 P1 STS1
On Delay Timer On Delay Timer (Multivoltage) On Delay Timer (Seconds)

On Delay, time range upto 3 On Delay, time range 30 On Delay, time range upto 60
hours, Minutes, Multi-voltage supply, seconds,
2 CO output relay 2 CO output relay 1 CO output relay

Supply Voltage
Auxiliary 24/110 / 240 / 380 / 415 V AC 20%, 24-240 V AC / DC 110 / 230 / 380 / V 415 V AC 10%,
12 / 24 V DC 20% +10%, 20% 12/24 V DC
Output Contacts 2 CO 2 CO 1 CO

Time Range 0.3 - 3, 0.6 - 6 secs. 0.7 secs. - 30 mins. 0-3, 0-10, 0-30, 0-60 secs.
1 - 10, 3 - 30, 6 - 60, 18 - 180 (secs. or mins.)
(4 ranges)
Operating Modes On Delay On Delay On Delay

Weight 300 gms. 160 gms. 175 gms.


Dimensions (mm)
Overall (L x W x D) 76 x 30.5 x 120 76 x 30.5 x 117.5 50 x 40 x 80
Mounting (L x W) 68 mm centre to centre / 35 mm Rail Mounting 68 centre to centre / 35 mm Rail Mounting 8 - pin plug-in

Aux. Aux. Aux.


Supply Supply Supply
T Set T Set T Set
Wherever not specified 13 14 13 14 8 6

Contact Rating :
5A @ 230 V AC (resistive)
13 15 13 15 8 5

1 2 3 1 2 3
4 5
3 6
2 7
AUX. AUX. 1 8
SUPPLY SUPPLY
Bottom
view
7 8 9 7 8 9 DC
AC
AUX. SUPPLY

13 14 15 13 14 15

L Starter/CB L Starter/CB
Coil Coil
N N
30 Relay contact position shown in 'Time Elapsed condition
SPECIAL FUNCTION TIMERS
P1 STM1 ESD D1 ESR D1 D1 ETM1 S2 ETM1
On Delay Timer (Minutes) Star Delta Timer Multi Attempt Timer Multi Function Timer Multi Function Timer

R R

C US C US

On Delay, time range Star to Delta Generator Engine Microcontroller based Microcontroller based,
upto 60 minutes, Changeover timer, starting relay, Upto 15 Multi-function timer (On SMD technology
1 CO output relay Time range upto 60 attempts, start time & delay, interval delay, Multi-function timer (On
seconds, pause time selectable, cyclic, star-delta, delay, interval delay,
cyclic, star-delta, Engine
2x1NO output relays 2x1co output relays Engine starting), time
starting), time range upto
range upto 100 Hrs, 100 Hrs,
2x1CO output relays 2x1CO output relays

110 / 230 / 380 / V 415 V AC 10%, 110 / 240 / 380 / 415 V AC 20% 110/240 V AC 20%, 50/60 Hz *24/110/240/415VAC, 20%, *24/110/240/415VAC, 20%,
12/24 V DC +10% to 20% 12 / 24 V DC 20% 12/24 VDC 12/24 VDC
1 CO 1 NO-Star relay (NO) 1 CO + 1 CO 1 CO + 1 CO 1 CO + 1 CO
1 NO-Delta relay (NO)
0-3, 0-10, 0-30, 0-60 mins 0.7 60 secs. Start Time - 1 - 15 secs 0.1-1,1- 10, 6 - 60, 60-600 seconds 0.1-1,1- 10, 6 - 60, 60-600 seconds
in 2 diff. ranges Pause Time - 2 - 16 secs. 0.1- 1, 1-10,10-100 hours 0.1- 1, 1-10,10-100 hours
On Delay Star Delta Changeover Time Start Attempts - 1 - 15 nos. M1 - ON Delay M1 - ON Delay
50 / 100 m.secs. M2 - Interval (Selectable By Rotary Switch) M2 - Interval (Selectable By Rotary Switch)
M3 - Cyclic Instant M3 - Cyclic Instant
M4 - Cyclic Delayed M4 - Cyclic Delayed
M5 - Star Delta * M5 - Star Delta *
M6 - Instant & Delayed M6 - Instant & Delayed
M7 - Engine Start Mode M7 - Engine Start Mode
175 gms. 175 gms. 175 gms. 200 gms (Approx.) 150 gms (Approx.)

50 x 40 x 80 76 x 30.5 x 117.5 76 x 30.5 x 117.5 76 x 30.5 x 117.5 35 x 90 x 60


8 - pin plug-in 68 centre to centre 68 centre to centre 68 mm centre to centre / 35 mm Rail Mounting 35 mm Rail Mounting
*CE/CSA Not available for 110VAC models *CE/CSA Not available for 110VAC models

Aux. Aux. AUX.


Supply Supply SUPPLY
PRESET
Y NUMBER
T Set 13 14 START 1 2 3 1 2 n OF STARTS
8 6 13 14
RELAY Ts
ON
Y- Transfer Time 50/100 msec
ALARM Tp
8 5 RELAY
1 2 1 2 ON

Aux. L
O
Supply A
D

4 5 Start OFF ON

1 2 3 1 2 3 Failure
3 6 N/V

R1 R2 Alarm
2 7
1 8 Aux
AUX.
SUPPLY
Bottom Supply
view 7 8 9 7 8 9
DC
AC 1 2 3

AUX. SUPPLY
D1 ETM1
13 14 15 13 14 15 7 8 9

Starter/
Solenoid/ 13 14 15

Load

Relay contact position shown in 'Time Elapsed condition Relay position shown in 'Power off' condition 31
CYCLIC TIMERS

ETR D2 D2 ETR1 S2 ETM2


Cyclic Timer Cyclic & Forward-Reverse Timer Cyclic & Forward-Reverse Timer

R R

C US C US

Unequal cyclic function, Unequal cyclic and forward- Microcontroller based, SMD
on time and pause time reverse functions, on time and technology
selectable, pause time selectable, Unequal cyclic and forward-
2x1CO output relays 2x1CO output relays reverse functions,
on time and pause time
selectable,
2x1CO output relays

Supply Voltage
Auxiliary 110/240/415 V AC 20% *24/110/240/415VAC, 20%, *24/110/240/415VAC, 20%,
24 V DC 12/24 VDC 12/24 VDC

Output Contacts 1 CO + 1 CO 1 CO + 1 CO 1 CO + 1 CO

Time Range 0.7 secs. 30 mins. On Time - 0. 1 Sec.To 100 Hrs. On Time- 0. 1 Sec.To 100 Hrs.
in 4 diff. ranges Pause Time- 0. 1 Sec.To 100 Hrs Pause Time- 0. 1 Sec.To 100 Hrs
Operating Modes Forward / Reverse Cycle Mode 1 Unequal Cyclic Operation Mode 1 Unequal Cyclic Operation
with pause time Mode 2 Forward Reverse Cyclic Operation Mode 2 Forward Reverse Cyclic Operation
Weight 410 gms. 200 gms (Approx.) 100 gms (Approx.)
Dimensions (mm)
Overall (L x W x D) 76 x 56.5 x 117.5 76 x 56.5 x 117.5 35 x 90 x 60
Mounting (L x W) 67 x 46 / 35 mm Rail Mounting 67 x 46 / 35 mm Rail Mounting 35 mm Rail Mounting

*CE/CSA mark not available for 110VAC models *CE/CSA mark not available for 110VAC models

Wherever not specified


Contact Rating :
5A @ 230 V AC (resistive) Aux. 13 14 16 17

Supply
13 15 16 18

T2 T2 T1
13 14 13 14

T1
T2 13 15

16 17
T1 - On Time 16 17

T2 - Pause Time
16 18

1 2 3 4 5 6 Aux. L
O
Supply A
D

ETR D2 OFF ON
Aux.
Supply
AUX
N/V
SUPPLY
7 8 9 10 11 12 LINK

1 2 3 4 5 6

13 14 15 16 17 18 D2 ETR 1

L 7 8 9 10 11 12

L1 L2
13 14 15 16 17 18

N
L1: Load1
L2: Load2

32
Relay position in 'Power on' (Healthy) condition Relay position shown in 'Power off' condition
LIQUID LEVEL CONTROLLERS
These are suitable for conductive liquids like water and for
non-conductive liquids like Diesel/Oil. Models for either
one level monitoring or two level monitoring.

MODELS FEATURES FUNCTIONS


WLC D1, Electrodes, Can be used for potable water, Level monitoring of conductive
water with impurities and for and non-conductive liquids
P1 LCW1, P2 LCW1, diesel/oil
One level or two level
S2 WLC1, P2 ALT1 Cable size & length no
monitoring
restriction for water level
DLC D1 + FRKP 1, monitoring One tank or two tank level
FRKP4 Suitable for variety of electrodes monitoring
Optical sensing for diesel/oil
level monitoring
Open collector output (for
FRKP4)
Choice of enclosures (DIN-Rail,
& Plug-in,)
Models with Micro-Controller
based design
Use of SMD Technology (S2
Series models)

Ordering Instructions
Product Family Name
Model Name
System Supply Voltage
Aux. Supply/Control supply
voltage
Type of liquid & its specifications
33
LEVEL CONTROLLERS - CONDUCTIVE LIQUIDS
WLC D1 P1 LCW1
Water Level Control Relay Two Level Single Tank Water Level Control Relay Two Level Single Tank

Single tank - 2 level control Single tank - 2 level control


relay, suitable for conductive relay, suitable for conductive
liquids, sensitivity adjustment, liquids,
1CO output relay 1CO output relay

Auxiliary Supply 24 /110 / 240 / 380 / 415 V AC 10%, 50 / 60 Hz, 12 / 24 V DC 24 /110 / 240 / 380 / 415 V AC 10%, 50 / 60 Hz, 12 / 24 V DC
Output Contacts 1 CO 1 CO
Input Sensors 3 Electrodes 3 Electrodes
Sensitivity 1KW - 200 KW (adjustable) N.A.
Trip Time Delay Less than 1 sec Less than 1 sec
Weight
Unit 300 gms. 125 gms
Sensor (each) 50 gms. 50 gms
Dimensions (mm)
Unit
Overall (L x W x D) 76 x 30.5 x 117.5 50 x 40 x 80
Mounting (L x W) 68 centre to centre 8 - pin plug-in
Sensor
Overall 24 (Dia) x 76 (L) 24 (Dia) x 76 (L)

Aux Supply Aux Supply


p3 p3 p3 p3 p3 p3 p3 p3 p3 p3
p2 p2 p2 p2 p2 p2 p2 p2 p2 p2
p1 p1 p1 p1 p1 p1 p1 p1 p1 p1
Suction (Source) Suction (Source)
Tank Water Level Tank Water Level

13 14 8 6

13 15 8 5

M1
R
Y
M2
MOTOR E2 4 5
M3
B E1 3 6
Link E3 2 7
OFF
N/V
ON
1 8
DOL STARTER
Bottom
view DC
1 2 3
AC
WLC D1 AUX. SUPPLY

AUX. E1
SUPPLY
E3 E2
7 8 9

P3
P2
13 14 15
P1

34 Relay position in 'Power on' (Healthy) condition


P2 LCW1 S2 WLC1 P2 ALT1
Water Level Control Relay Two Level Two Tanks Alternating Relay

Two tanks - 2 level control Single tank 2 level control relay, This is a simple 'Step Relay' to achieve alternating
relay, suitable for conductive operates on 24 V AC supply, duty of two pumps or compressors. Operation of
liquids, sensitivity adjustment, suitable for two pumps or compressors is achieved in
1CO output relay conductive liquids, alternating sequence as per either pressure switch
1CO output relay, or level control or thermostat contact. Product is
available in 11 pin (P2) plug-in enclosure.

24 /110 / 240 / 380 / 415 V AC 10%, 50 / 60 Hz, 12 / 24 V DC 24 V AC / DC Aux Supply 110/220/230/240/380/415 V AC


1 CO 1 CO 24 V DC 15 %
6 Electrodes 3 Electrodes Frequency 50 Hz / 60 Hz 3%
N.A. 0W To 220 KW (Continuous) Power Consumption 5 VA max.
Less than 1 sec Less than 1 sec (Fixed) Output Relay Contact 2 NO
Indication
215 gms 200 gms. ON Power ON (Green)
50 gms 50 gms. RLY Relay ON (Red)
Operations 30 Operation/Min. (max.)
Dimensions (H x W x D) 85 x 35 x 90mm
75 x 35 x 95 90 x 35 x 60 Mounting 11 pin plug in base mounting
11- pin plug-in 35 MM Rail Mounting Weight 250 gms. (approx.)

24 (Dia) x 76 (L) 24 (Dia) x 76 (L)

Aux Supply
p6 p6 p6 p6 p6
p5 p5 p5 p5 p5
p4 p4 p4 p4 p4
Aux Supply
Overhead Tank
p3 p3 p3 p3 p3
p1
p2
p1
p2
p1
p2
p1
p2
p1
p2 PS 2
p2
p3
p2
p3
p2
p3
p2
p3
p2
p3 Suction (Source) LEVEL
p1 p1 p1 p1 p1
Tank Water Level
Suction Tank PS 1
LEVEL

7 8 CONTACTOR
1 3 PUMP A

CONTACTOR
1 4 7 9 PUMP B

Wherever not specified Contact Rating : 5A @ 230 V AC (resistive)

R M1 PUMP 'B'
Y M2 NC (A) NC (B) CONTACTOR
B M3

5 6 7 P6
4 8 P5
5 6 7
3 9 P4
4 8
2 10 Aux.
1 11 TANK 2 Supply 3 9
P3 2 10
1 3 4 5 6 1 11 PUMP 'A'
P2 PS1 CONTACTOR
Bottom
view DC P1 S2 WLC1

AC TANK 1 P3
P2

AUX. SUPPLY SUCTION TANK


P1
PS2
AUX. SUPPLY
Relay position in 'Power on' (Healthy) condition Relay position shown in 'Power off' condition 35
LEVEL CONTROLLERS - NONCONDUCTIVE LIQUIDS
DLC D1 + FRKP 1 FRKP 4
Diesel Level Control Relay Single Level Diesel Level Sensor Switch Single Level

One level switch for diesel/oil, Either high level or low level
optical sensing principle, switch (selectable),
1 CO output relay open collector output

Auxiliary Supply 110 / 230 / 415 V AC /12 V / 24 V DC / AC 12 V / 24 V DC


Output Contacts 1 CO Open Collector 400 mA @ 24 V DC
Input Sensors 1 (FRK P1) Built-in sensor
Sensitivity N. A. N. A.
Trip Time Delay Less than 5 sec Less than 1 sec
Weight
Unit 300 gms.
Sensor (each) 100 gms. 100 gms
Dimensions (mm)
Unit
Overall (L x W x D) 76 x 30.5 x 117.5
Mounting (L x W) 68 centre to centre
Sensor
Overall 18 (Dia) x 75 (L) 18 (Dia) x 75 (L)

Aux Supply Aux Supply


Aux Supply
Suction
Diseel Fuel Level Diseel Fuel Level Diseel Fuel Level

Load ON Load ON

13 14 Load OFF Load OFF

13 15 NPN-MakeSwitching PNP - Break Switching

M1
NPN- Make Switching
R RED
M2 +
Y MOTOR
M3
B
200mA
ON
MAX. 10 VDC
OFF
N/V
ON TO
GREEN 28 VDC
DOL STARTER

BLACK
-
1 2 3
DLC D1
AUX.
SUPPLY
PNP- Break Switching
RED +
3 CORE 7 8 9
CABLE

GREEN
13 14 15 10 VDC
200mA TO
LIQUID TANK
SENSOR PROD MAX. 28 VDC
BLACK
-
36 Relay position in 'Power on' (Healthy) condition
POWER LINE TRANSDUCERS
Power line transucers are suitable for measuring electrical
parameters like AC voltage, current, frequency, PF, KW,
KVAR and also for DC signal isolation. They are best suited
for MCC and PCC panels, AMF panels, SCADA systems, PLCs
for data acquisition and metering.

MODELS FEATURES FUNCTIONS


D2 PTV1, D2 PTC1, Fully solidstate electronic Convert high value AC signal to
design. low value DC signals
D3 PTF1, D5 PTA1, Rugged to withstand harsh Inputs voltage, current,
D5 PTW1, D5 PTW2, environments frequency, power factor, power
Load independent outputs Outputs DC signals single or
D3 IST1, D5 IST1 Galvanically isolated signals dual (optionally 3 or 4 for
Accuracy class : 0.5% Isolation transducers)
(Optional 0.2%)
Self or auxiliary powered.
CT burden : less than 0.5 VA

Ordering Instructions
Product Family Name
Model Name
System Supply Voltage
Aux. Supply/Control supply
voltage

37
VOLTAGE, CURRENT, FREQUENCY TRANSDUCERS
D2 PTV1 D2 PTC1 D3 PTF1
AC Voltage Transducer AC Current Transducer Line Frequency Transducer

Voltage transducer, Input AC Current transducer, Input AC Frequency transducer, Output


voltage, Output (DC) single or Current, Output (DC) single or (DC) single or dual, accuracy
dual, accuracy 0.5% dual, accuracy 0.5% 0.5%

Auxiliary Supply 110 / 240 V AC, 20% 24 / 48 / 110 / 220 V DC 20% Self Powered, 110/240 V AC 20%
24 / 48 / 110 / 220 V DC 20%
Power Consumption 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC
Input Value I in N.A. 0 -1 A AC / 0 - 5 A AC Freq. Range 45 to 55 Hz /40 - 60 Hz/55 - 65 Hz / 48 - 52 Hz
V in 110 / 240 / 415 V N.A. 110 / 415 V
DC Output (Single / Dual) 0 - 1 mA, 0 - 5 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V Other optional on request
No of Signal Output Single (Optional Dual Output) Single (Optional Dual Output) Single (Optional Dual Output)
Response Time Less than 500 miliseconds
Input / Output isolation Galvanic Galvanic Galvanic
Temperature 00C to + 550 C 00C to + 550 C 00C to + 550C
Humidity Up to 95% Rh non condensing Up to 95% Rh non condensing Up to 95% Rh non condensing
Dimensions (L x W x D) (mm) 75 x 56.5 x 117.5 75 x 56.5 x 117.5 75 x 83.5 x 117.5
Weight 440 gms 440 gms 575 gms

INPUT INPUT
VOLTAGE CURRENT
NOMINAL INPUT
VOLTAGE

1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18
7 8 9 10 11 12 7 8 9 10 11 12
19 20 21 22 23 24 25 26 27
13 14 15 16 17 18 13 14 15 16 17 18
AUX.
DC OUTPUT
SUPPLY

AUX. AUX.
DC OUTPUT DC OUTPUT
SUPPLY SUPPLY

38
POWER TRANSDUCERS
D5 PTA1 D5 PTW1 D5 PTW2
Power Factor Transducer Active Power Transducer Reactive Power Transducer

Power Factor Transducer, Input Reactive Power Transducer, Input Active Power Transducer, Input
3-phase voltage & current, 3-phase voltage & current, output 3-phase voltage & current,
output Single or Dual (DC), Single or Dual (DC), Accuracy 0.5% output Single or Dual (DC),
Accuracy 0.5% Accuracy 0.5%

Self Powered, 110/240 V AC, 24 / 48 / 110 / 220 V DC 20 %

3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC


1A/5A 1A/5A 1A/5A
110 / 415 V 110 / 415 V 110 / 415 V
0 - 1 mA, 0 - 5 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V
Single (Optional Dual Output) Single (Optional Dual Output) Single (Optional Dual Output)
Less than 500 miliseconds
Galvanic Galvanic Galvanic
00 C to + 550C 00 C to + 550 C 00 C to + 55 0 C
Up to 95% Rh non condensing Up to 95% Rh non condensing Up to 95% Rh non condensing
73 x 150 x 113 73 x 150 x 113 73 x 150 x 113
1200 gms. 1200 gms. 1200 gms.

R
U P1 P2
R L
P
Y S1 S2 O AUX.
P P1 P2 A SUPPLY
L B
Y N S1 S2 D
For 3 Phase 4 Wire Network
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
R
U S2 RL
P S1 YO AUX.
P1 P2 S1 S2
P
L P1 B DA SUPPLY
P2 N
Y
DC OUTPUT 1
+

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

DC OUTPUT
+

39
ISOLATION TRANSDUCERS
D3 IST1 D5 IST1
DC Signal Isolation Transducer DC Signal Isolation Transducer

Signal Isolation transducer, Input Signal Isolation transducer,


& output DC signals, Single or Input & output DC signals, upto
dual outputs, accuracy 0.5% 4 outputs, accuracy 0.5%

Auxiliary Supply Self Powered, 110/240 V AC, 24 / 48 / 110 / 220 V DC 20 %

Power Consumption 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC


Input Value I in 0-1, 0-5, 0-10, 0-20, 4-20mADC Signals
V in 0-50, 0-60, 0-75, 0-100 mADC / 0-1, 0-5, 0-10, 0-150, 0-300, 0-600 V DC
DC Output (Single / Dual) 0 - 1 mA, 0 - 5 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V
No of Signal Output Single (Optional Dual Output) Single (Optional Dual or 3 or 4)
Response Time
Input / Output isolation Galvanic Galvanic
Temperature 00 C to + 55 0C 00 C to + 55 0 C
Humidity Up to 95% Rh non condensing Up to 95% Rh non condensing
Dimensions (L x W x D) (mm) 73 x 83.5 x 117.5 73 x 150 x 113
Weight 1200 gms. 1200 gms.

mA or mV ot V
DC Signal Input
+ DC Signal Up AUX.
+ SUPPLY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
10 11 12 13 14 15 16 17 18
+ + + +
DC DC DC DC
OUTPUT4 OUTPUT3 OUTPUT2 OUTPUT1

19 20 21 22 23 24 25 26 27

AUX.
DC DC
SUPPLY
O/P O/P
2 1

40
AUTOMATION PRODUCTS
Minilec offers variety of controllers for plant/process
automation and data logging PLCs with dedicated softwares,
Flexible SCADA systems ( with hardware ) and with
communication features, these are easliy adoptable to
varying customer needs.

MODELS : FEATURES FUNCTIONS


BPC CARD, PPLC, Digital / Analogue inputs Continuous monitoring of
Digital outputs input parameters
SCADA Systems - RS232 / RS485 Serial Control of process
MINISCADA, communication link through outputs &
MODBUS ASCII / RTU protocol software
PC side software Data acquisition &
communication
Data Storage & records
through PC

Ordering Instructions
Product Family Name
Model Name
Aux. Supply / Control Supply Voltage
Input & output details
Process / application details

41
PROCESS / PLANT CONTROL & AUTOMATION

PRE-PROGRAMMED LOGIC CONTROLLER - PPLC

LOGICON SERIES single chip micro-


processor custom built dedicated programs
as per logic sequence user panel flush
mounting facility, 8 way/16 way digital inputs
& outputs, built in timers, open collector /
relay output key board and display and
battery back up.

Some examples
Auxillary supply 90 - 270 V AC / DC

Input signal ( Digital ) 12 Numbers


F5 PLC2
( Analogue ) 4 Numbers (0 to 5 VDC, Non Isolated) or
2 Nos. (4-20 mA) + 2 Nos ( 0-5V ) R/o Plant Controller
8 Digital Inputs
Output signal ( Digital ) 12 Numbers ( NO Contacts) 6 Digital Outputs
5 AMP@ 230 VAC (Resistive)
2 Keys & 13 stage
Operating temperature 0-600C Mimic diagram
Dimensions
Overall (L x W x D) 166 x 216 x 147mm

Mounting (L x W) 153 x 203mm

Weight 1200gms
F5 CHL 1
Chiller Plant Controller
7 Digital Inputs
216mm
Features 203mm 1 Analog Inputs
User defined custom - Built operating logic 4 Digital Outputs
Keyboard - 4 Keys - Menu, Up, Down, Enter
166mm 6 Keys & LCD Display
4 Keys - Function Keys 153mm
Display - LCD display 16x2 char backlit
Serial communication [RS - 232C]
Password protection for programming
Inbuilt buzzer with alarm indication
Programmable LED indication

147mm
F5 CMP 1
Compressor Plant Controller
8 Digital Inputs
5 Digital Outputs
6 Keys & LCD Display

F5 BLR 1
Boiler Plant Controller
11 Digital Inputs
2 Analog Inputs
6 Digital Outputs
8 Keys & LCD Display

42
PROCESS / PLANT CONTROL & AUTOMATION

BOOSTER PUMP CONTROLLER - BPC

Sequencing of Booster Pumps according to the


pressure switch, duty cycle is a necessity in a
Booster Pump Control System. Minilec Booster
Pump Controller Card fulfils all the
requirements of a Booster Pump Control Panel.
Suitable for 2 / 3 Pumps or 4 /5 Pumps.

Technical Specifications :
Input : Auxiliary Supply Voltage : 20 V AC +_ 10 %, 50 / 60 Hz +_ 3%
2, 3, 4,5 Pressure Switches, Over load relay Inputs 2 Pump 3 Pumps 4 Pumps 5 Pumps
contacts, Water Level Electrodes & Auto / System System System System
Manual switches Pressure Switch Contacts 2 3 4 5
Outputs : (Potential Free)
Trip Contacts (Potential Free) 2 3 4 5
2 Relay outputs for 2 Pump System OR 3
relay outputs for 3 pump System and Water Level Inputs (4 Electrodes) HLL, LL & RST HLL, LL & RST HLL, LL & RST HLL, LL & RST
respectively for 4 & 5 pump systems. Auto / Manual Selection 2 3 4 5
Common Alarm Relay output for Buzzer. Switches (Potential Free)
Open Collector output : Push Buttons for Alarm Mute 1 1 1 1
For LED indications for RUN / Trip on the (Potential Free)
panel door For LED indications for LL, HL, O Relay Output
/ L on the panel door 1) Pump 2 3 4 5
Operating Sequence: 2) Alarm 1 1 1 1
The key of the Booster Pumps is the Open Collector Output
Pressure Switches, which are preset Water Level Control (HL, LL) 2 2 2 2
according to the different pressure levels in
the Pressure Tank. The water pressure in the Pump ON 2 3 4 5
Pressure Tank is to be maintained so that the Pump Trip 2 3 4 5
consumers get constant pressure Alarm ON 1 1 1 1
irrespective of the variations in the demand.
As the user demand increases the AIC (Alarm Indication (Cancel) 1 1 1 1
respective Pressure switches activate & Note :
Booster Pumps are switched ON a) The open collector transistor capacity : 24 V DC, 40 MA b) LED indications are available on BPC for HL, LL, Pump Trip, AIC
sequentially.
*Pumps are switched off Sequentially as
per decrease in demand. Role of Stand-by
pump is rotated in each next cycle to ensure
equal running of all pumps.
HL LL TRP1 TRP2 TRP3 A/C ALARM ALARM PUMP PUMP1 PUMP PUMP2 PUMP PUMP3
24VDC IND IND IND IND IND IND IND COM NO 1IND COM NO 2IND COM NO 3IND COM NO

BOOSTER PUMP CONTROLLER (3 PUMP) TIMING DIAGRAM


CYCLE 1 CYCLE 2 CYCLE 3

01 02 03 02 01 01 02 03 02 01 401 02 03
STAGE
POWER
ON OUTPUT
PS 1
PS 2
PS 3

T1 T1
SB
PMP1

T2 T2 T2
SB
PMP2

T3 T3 T3
SB SB
PMP3
TRP1
TRP2
TRP3
LL
RST
AIC
HL
INPUT
ALARM
MUTE HL LL RST TRP1 TRP2 TRP3 PS 1 PS 2 PS 3 MUTE AM 1 AM 2 AM 3 GND GND AC 20V IN

ABBREVIATIONS USED AUX.


PS1 : PRESSURE SWITCH1 TRP1 : PUMP1 TRIP LL : LOW LEVEL PMP1 : PUMP 1 T1 : OFF DELAY FOR PUMP1 (1-15 SEC) SUPPLY
PS3 : PRESSURE SWITCH3 TRP2 : PUMP2 TRIP RST : RESTART LEVEL PMP2 : PUMP 2 T2 : OFF DELAY FOR PUMP2 (1-15 SEC)
PS2 : PRESSURE SWITCH2 TRP3 : PUMP3 TRIP HL : HIGH LEVEL PMP3 : PUMP 3 T3 : OFF DELAY FOR PUMP3 (1-15 SEC)
SB : STANDBY PUMP
43
PROCESS / PLANT MONITORING & CONTROL

MINISCADA Telecom Line

Remote Monitoring PC Terminal


Modem

Remote Base Station

Local Control Converter


PC Terminal
RS
232 RS
485
Modem

RS 485
RS 232

Pumping Air
Power Conditioning
Station
Generation Set Plant
SCADA system is useful for Remote Monitoring and control of various
equipments used in building or factories or manufacturing plants.
Suitable software is developed considering input - output signals & functions Motor &
Fire
Alarm
Distribution
Pump Sub-station
System

The scheme of Remote Monitoring SCADA Remote Monitoring For Building Facilities Standard configuration of MINISCADA has following basic
System will consist of : Customized Solutions for Pump
specifications:
SCADA hardware-Signal Conditioning Houses, DG Sets, Mains supply
& Processing of inputs Single Source for SCADA Hardware & Control Supply - 90 - 270 V AC / DC
Local LCD display module PC Software Digital Inputs - 32 max.
RS 485 port output Secured Access by Passwords
Interface Converter RS 232 - RS485 Event Logging & data analysis Digital Outputs - 16 max.
port and vice versa On Line Reports / Charts Analog Inputs - 6 max.
Dedicated Computer Terminals Supervision & commissioning services - Room Temp. - PT 100 / RTD
Application areas Status Monitoring & Intelligent Control of - DC Current (4-20 mA)
Pump Automation & Remote Monitoring AC Plants, Power Houses - DC Voltage (0-10 V)
Local time based pump operations & Multiple 3 phase Air Conditioning Units
- DC Voltage (0-140 V DC)
remote control function Multiple Single phase Air Conditioning
Time based event logging. Units - DC Shunt Current (0 - 10 A)
Interlinking of multiple pump Diesel Generator Sets & AMF Control Communication Port - RS 232 / RS 485
controllers through RS 485
communication Communication Protocol - Modbus ASCII
Optional Modem base dial up Keyboard & Display - 4 Keys
interlinking through PC
16 x 2 alphanumeric Display
Windows based GUI software
Weight - 7200 gms (approx.)
HT / LT Substation Monitoring Dimensions (mm) 19" Rack - 3U x 75 HP x 260
Breaker status monitoring & control
Winding temperature, gas pressure, oil (436.88 x 132.50 x 260)
temperature monitoring Facia 144 x 72 x 70
Digital and analog inputs (W) (H) (D)
Measurement and remote display of
voltage, current, power, battery Power Consumption - 30 W max.
charger current and voltage.
Windows based GUI software
KBD - LCD FACIA MODULE

MENU

MINISCADA

R R R R R R R

MINISCADA MINISCADA MINISCADA MINISCADA MINISCADA MINISCADA MINISCADA


CPU ANALOG ANALOG DIGITAL DIGITAL DIGITAL SMPS
LCD I/Ps - 1 I/Ps - 2 I/Ps - 1 I/Ps - 2 O/Ps - 1
COM8
CON3
NO8
COM1
COM9
NO1
IP 1 IP 17 HEALTHY
IP 9 IP 25 NO9
COM2
IP 2 IP 18
AMBIENT IP 10 IP 26 COM10
NO2
TEMPERATURE 0 - 10VDC C C
(AD 590) C C NO10 AUX.
COM3
IP 3 IP 19 SUPPLY
DUMMY DUMMY IP 11 IP 27 COM11
NO3
IP 4 IP 20
IP 12 IP 28 NO11 OFF
110VDC
C C
COM4 /
TEMPERATURE VOLTAGE C C COM12
CON2 (PT 100)
IP 5 IP 21
NO4 /
RS -232 DUMMY IP 13 IP 29 NO12
IP 6
COM5 E
IP 22 ON
DUMMY IP 14 IP 30 COM13
DC - mV NO5
(SHUNT) C C
C C NO13
COM6 CON8 MAINS
4 - 20mA IP 7 IP 23
DUMMY IP 15 IP 31 COM14
NO6
IP 8 IP 24
IP 16 IP 32 NO14
COM7
CON4 CON5 C C
C C COM15
DATA + NO7
CON10 CON12 NO15
DATA - CON11 CON13 D
COM16 FUSE
EARTH
CON20 NO16
CON1
RS-485 CON21

44
COMPUTER
ALARM ANNUNCIATORS
Minilec Microprocessor Based Alarm Annunciators are designed to keep an alert & watchful eye on your plant & processes. The entire
range has been designed with an insight into the modern day manufacturing plant & its future requirements. Minilec Alarm Annunciators
are equipped with microprocessor-based design, super bright LED facia windows, site selectable, programmed sequences as per ISA
standard & thoughtful provisions for troubleshooting & maintenance. Dynamic, Alert & Responsive These unique advantages have
helped the Minilec Annunciators to be an icon in the power T & D industry & engineering establishments in India. The world class Minilec
Annunciator has made its presence felt in Overseas markets.

STANDARD
CONNECTING COMPUTER
MICROPROCESSOR CABLE LINKING
BASED SYSTEM MAX . 3mt.

SITE SMPS
TWO DIFFERENT SELECTABLE MODULE
WINDOW SIZES NO / NC

SITE WELCOME R

LEGEND SELECTABLE
TO
REPLACEABLE SEQN E ES
UC X 8
IMTE9

WATCH GROUPING
DOG FACILIYT
LED

MODELS : FEATURES
MICROWARN 0600, 4 windows to 128 windows
Integral & Split models
MBAS 0600, Microprocessor based
MBAS 9700, Super bright LEDs for facia
Standard operating sequenses
MBAS 9900, Any other custom- made sequenses
Accessories, NO-NC & Trip Non-Trip site selectable
Annunciation Panels Repeat relays
Supply fail annunciation / Indication
Choice of 3 window sizes
Choice of five colours

Ordering Instructions
Product Family Name
Model Name
Aux. Supply / Control supply
voltage
No. of Inputs (Windows)
Operating sequence
45
ALARM ANNUNCIATORS

The Undisputed Leader Flexibility - any operating sequence can be provided.


Many pioneering advancements have been introduced for the first time by Being the latest in technology, can be configured easily with any other
Minilec in the Indian market. The Minilec range is equipped with well researched advanced system.
and innovative features highly appreciated by consultants and customers (and
imitated by competitors !) The Unique Features
Some of the trend setting technologies and features initiated by Minilec are as Powerful microprocessor based circuit.
follows : Built in system watch dog.
First fault identification.
Microprocessor based system operation : Optically isolated fault inputs.
For robust design and easier troubleshooting. Wide range of site selectable alarm sequences (ISA standards)
ISO 9001 standards : For high standards of quality assurance and Facia with super bright LEDs instead of high power consuming short life
reliability. filament lamps.
LEDs for facia : For lower maintenance costs, long life and low energy Site selectable fault contact filament lamps. Site selectable fault contact
consumption. configuration (NO/NC).
Multi coloured windows : For simplified fault differentiation. Special SMPS power supply.
Standard modules : For seamless integration and better aesthetics. Sleek, modern, aesthetic design.
Moulded enclosure : For space savings and improved aesthetics.
Easily accessible DIP switches : For faster programming by eliminating Additional Features
the need to open the unit. Grouping feature for differentiation between Trip / Non - Trip type faults.
Any operating sequence : For added flexibility and convenience. Repeat relays for parallel annunciation.
Serial communication : For computerised fault detection and automatic Supply fail annunciation / indication.
documentation. Manned / Unmanned feature.
Parallelling of units.
Solutions for Varying Needs Group fault alarm.
The Minilec range of annuciators is highly diversified and adaptable to a wide Choice of three window colours : Red, Green, Amber (Yellow).
spectrum conditions. Be it a Power station, Sub station, Sugar factory, Steel
plant, Fertiliser / Petrochemical plant, ships and dockyards, railways or for that Reliability
matter, any process plant. Be it in the hot summers of Rajasthan, Egypt of Minilec annunciators have been tested satisfactorily at CPRI (Bangalore), SISIR
Indonesia or the humid atmosphere of Clacutta, Chennai or Malaysia, Minilec Singapore, ERTL, ETDC for environmental and functional tests as per relevant
takes it all in its stride ! standards.
Upon request available with CE marking.
The Product Range
MICROWARN 0600 - Standard models for 6,8,12 points All Alarm Annunciator carry 5 yrs. warrantee.
MBAS 0600 - Standard models for 4-16 points The Highlights
MBAS 9700 - Standard models for 16, 32, 48, 64, 80, 96 point MBAS series with replaceable windows, 2 window sizes, DIP switches
MBAS 9900 - Standard models for 4, 6 & 8 points outside for easy programming
Common power supply 90-270 AC/DC and DIP switches outside for
The Advant -edges Microwarn 0600 models.
Advantages of Microprocesor Based Alarm Annunciators over solid state version Split architecture - economic/cost saving, for 19'' rack concept for MBAS
Less components hence high reliability. 9700 models.
Compact size, light weight. Serial port - RS232C / RS485 for MBAS 9700 models.
Low power consumption.

46
A L A R M A N N U N C I A T O R S

MICROWARN 0600

* *

12 Windows Model 8 Windows Model


Now with with push button

Reduced depth

TECHNICAL SPECIFICATIONS :
This is a modified version of earlier Microwarn 9600 model
which has been discontinued. Microwarn 0600 consists of 3
basic sections : Supply Voltage 24/30/48/ V DC 90-270V AC/DC+10% 15%
Microwarn O600 is now more compact than before with Windows 12/8/6
reduced depth. Also it can have 3 rd output relas for extra Window Sizes 45 x 45 mm
funcation
A Display Device Super bright high efficiency low power consuming LED's
(A) The Power Pack
Facia Type Front Replaceable
(B) The CPU C
Window/LED Colour Standard colour available RED, Optional colours Yellow / Amber, Green
(C) The Facia,
K
D
Flash Rate Fast - 60 flashes/min. Slow - 30 flashes/min.
L Response Time 25 msec. 10 msec.
E
Input Signal Potential free contacts (NO or NC site selectable)
82
B
Interrogation Voltage + 12 V DC
G
H
Output Contacts 1 NO + 1 NO (optional) + 1 NO ( Optional)
F Architecture Integrated
16 216
6 Operational Seq. ISA Standards sequences - Auto/Manual/First-up/Ringback (optional) OR
NOTES :- I J any other sequence on request
A) COVER MOUNTING SCREWS. B) FACIA.
C) TERMINAL STRIP FAULT INPUT. D) C COVER. Operational Temp. 0-600C
E) LED BOARD. F) DIP SWITCH. Power Consumption 1.5 Watts per Window (Max.)
G) POWER SUPPLY CONNECTOR. H) FUSE
I) SLOT FOR MOUNTING CLAMP. J) RELAY OUTPUT. Optional Grouping / AC-DC fail Annunciation
K) TERMINAL FOR EXTERNAL PUSH BUTTON. L) SMPS + CPU CARD. Dimensions (mm)
Panel Cutout (L x W) 153 x 203
Overall (L x W x D) 166 x 216 x 82

A) The Power Pack : Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * CE marked products available on request.
The Microwarn 0600 is powered by a highly reliable and noise free, Dimensional Details
specially designed power supply. It converts the available power 166mm
153mm
source (AC/DC voltage supply) into a regulated and filtered DC
216mm F1 F2 F3
output, which is fed to the annunciator unit. 203mm
F1 F2 F3 F4 F4 F5 F6
216mm 203mm
B) The CPU : 166mm F5 F6 F7 F8 F7 F8 F9 153mm
This is the Central Processing Unit of Microwarn 0600 which scans
and processes the incoming fault signals from the various potential F9 F10 F11 F12 F10 F11 F12
free field contacts and drives the corresponding LED windows and 82mm
Horizontal Vertical Panel Cutout Panel Cutout
the audible devices in order to announce the fault, according to the
operating sequence selected.

RRC NETWORK
RRC NETWORK

RRC NETWORK
C) The Facia :

AUX. SUPPLY
Typical Connection Diagram
This section consists of facia windows illuminated by Super Bright
LEDs on occurrence of any fault. The Super Bright LEDs ensure a

RPB
APB
SPB
TPB
long and absolutely maintenance free window life along with a good
visibility, and have very low power consumption.
.

}
}
}
RLY-1

RLY-2

RLY-3
NO/NC or sequence selection DIP switches are located outside,
hence programming is now possible without opening the unit.
Models of 12, 8, 6 windows are available. 8 and 6 window models
are with built-in push buttons.

~/ - VE
~/ +VE
SILENCE

COM1

COM2

COM3
TEST

NO2

NO3
ACK

NO1
RST
F10

F12
F11
F1
F2

F3

F6

F7
F5
F4

F8

F9

E
C

C
C

C
C
CON1

CON2

CON4
CON3

47
A L A R M A N N U N C I A T O R S
*
MBAS 0600

1D 1D 1D 2D 2D
LOW
POWER POSITIVE STANDARD
CONSUMPTION CONNECTING COMPUTER
TYPE
LEGENDS MICROPROCESSOR CABLE LINKING
BASED SYSTEM MAX . 3mt.
STANDARD
CONNECTING COMPUTER SIET SMPS
CABLE
MAX . 3mt.
LINKING TWO DIFFERENT SELECBTA LE MODULE
WINDOW SIZES NO / NC

INPUT
SIET WELCOME R

OPTO- R LEGEND SELECTABLE


TO
ISOLATED
REPLACEABLE SEQUENCES IMTEX 98

SITE
SELECTABLE WATCH GROUPING
SMPS
NO / NC DOG FACILIYT
MODULE
LED

14B0S00 10B8S00 10B6SP0 22B10SP0 20B16S00

MBAS 0600 is a improved version of earlier MBAS 9400, and is available for 4 to 24 windows

The Functional Features The Design Features System Enclosures


Fixed Sequence ( S1/S2/S3/S4) Single chip microcontroller logic The MBAS 0600 annunciation systems is configured in multiples
Sequence as per ISA standard Opto isolated inputs and outputs
of four basic ABS moulded enclosures
Potential free dry contact inputs Super Bright LED window illumination
NO/NC inputs grouping selectable High Noise immunity / isolation Size 2 D Size 3 D Size 4 D
Size 1 D
Switch mode power supply
configuration
Self surveillance watchdog LED
Relay output for external Audible Hooter
3rd Relay optional for either of below The Constructional Flexibility
mentioned features Conforming to DIN panel cutouts
a) Ring back hooter Replacable snap-on window capsules
b) Supervisory control Two different window size Basic Standard Enclosures
Expandable modules
Moulded enclosures
Functional Block Diagram

Back view showing Terminal details

Part names & locations

Optional Features
Site Selectable sequences (S1, S2, S3, S4 )
Pre-pogrammed Custom built operating sequences
Trip & Non-Trip grouping facility for MBAS 0600
Manned / Unmanned function
Fault Follower contact output per fault Input (NO or NC)
Ringback sequence with optional 3rd relay output for
Ringback hooter, with Trip & Non-Trip grouping facility
Supply fail indication / annunciation
External and / or built-in control push buttons

48
A L A R M A N N U N C I A T O R S
*
MBAS 0600

3D 4D 2D

312B0S00 30B24S00 416B0S00 28B0S00

Connection Diagram (FOR MAX. 24 POINT MBAS 0600.) TECHNICAL SPECIFICATIONS :


Supply Voltage 24 / 30 / 48 / V DC 90 - 270 V AC / DC
F1 Windows 4 / 6 / 8 / 12 / 16 / 18 / 22 / 24
F2 Window Sizes 30 x 30mm / 30 x 65 mm
F3 Display Device Super bright high efficiency low power consuming LED's
F4 Facia Type Individual windows front Individual windows / Front Replaceable
F5 Window/LED Colour Standard colour available RED, Optional colours Yellow / Amber, Green
F6 Flash Rate Fast - 60 flashes/min. Slow - 30 flashes/min.
F7 Response Time 25 msec. 10 msec.
F8 Input Signal Potential free contacts (NO or NC site selectable)
C
Interrogation Voltage + 12 V DC
F9
Output Contacts 1 NO + 1 NO (Optional) +INO (optional)
F10
Architecture Integrated
F11
Operational Seq. ISA Standards sequences - Auto/Manual/First-up/Ringback (optional) OR
F12
any other sequence on request
F13
Operational Temp. 0-60 degrees C
F14
Power Consumption 1.5 Watts per Window (Max)
F15
Optional Grouping / AC-DC fail Annunciation / Repeat Relay cards
F16
Dimensions (mm) 1D 2D 3D 4D
C
Panel Cutout (L x W) 138 x68 138 x 138 138 x 210 138 x 282
F17
Overall L x W x D 144 x 72 x 215 144 x 144 x 215 144 x 216 x 215 144 x 288 x 215
F18
F19 Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * CE marked products available on request.
F20
F21
F22 Dimnesional & Panel Cutout Details
F23
72 72
F24 72
F1 F1 F2
C F1 F2
F2 F3 F4
TPB 144 F3 F4
TEST F3 F5 F6
F5 F6
MUTE MPB F4 F7 F8

ACK APB 1D
RST RPB 144 144 144
F1 F5 F1 F5 F1 F2 F9 F10
C
F2 F6 F2 F6 F3 F4 F11 F12
144
I3
C3
RLY-3 } RRC NETWORK 2D
F3
F4
F7
F8
F3
F4
F7 F5 F6 F13 F14
F7 F8

I2
C2
RLY-2 } RRC NETWORK
F1
216
F5 F9 F1
216
F5 F9
216
F1 F2 F9 F10 F17 F18
I1
C1
RLY-1 } RRC NETWORK 144 F2
F3
F6
F7
F10
F11
F2
F3
F6
F7
F10
F11
F3 F4 F11
F5 F6 F13
F12 F19 F20
F14 F21 F22
3D F4 F8 F12 F4 F8 F7 F8 F15 F16
/+VE
AUX. SUPPLY
/ - VE
288
E F1 F5 F9 F13
F2 F6 F10 F14
144
F3 F7 F11 F15
M
F4 F8 F12 F16
A1 4D
U/M
A2 49
SW
A L A R M A N N U N C I A T O R S

MBAS 9700

Integral Model : 16 Pts. Small Integral Model : 16 Pts. Big

STANDARD FEATURES
Single chip micro-controller logic. Super
bright LED's for window illumination. Site
selectable NO/NC type fault contacts. Site
selectable trip /Non trip (Grouping). Easy card
replacement & hence fault diagnosis. Switch
Mode Power Supply. (Suitable for Both AC/DC
Supply) High noise immunity and wide input
supply variation. Opto-isolated Inputs and
Outputs. Site Selectable sequences. Potential
free dry input contacts. Two different window
sizes. Replaceable windows & window
legends. Computer linking for fault logging with
printer facility for report.Self-surveillance
watch dog LED. Relay output for external
audible hooter. Diagnostics Menu Redundant
CONSTRUCTIONAL DETAILS Power Supply (Only in 19 Rack Model) CPU
MBAS 9700 consist of four fail & PSU fail indication with relay output contact
basic sections (in 16 point (Only in 19 Rack) User Friendly terminal OPTIONAL FEATURES
moulded enclosure these are Connectors Different colored LED's in each
inbuilt) MINILEC window for easy differentiation
1) The Power Supply Uni (PSU offers its unique alarm of critical faults.
Module). Annunciator based on the latest single Customized preprogrammed
2) The Main Control Unit chip micro-controller technology with serial operating sequence.
(CPU + IOU Module). communication facility. Now available in both 19 rack Multi channel serial
type enclosure as well as in moulded enclosure. MBAS 9700 communication
3) The Display Facia Unit
annunciators have split architecture for 16, 24, 32, 48, 64, 80,
(DFU Module). (8 Annunciators & single
96,112 & 128 windows and integral type of architecture for 16
4) Computer interface. small or big window models. 24, 32, 48, 64, 80, 96,112, & 128 computer)
window models are housed in 19 rack type enclosures, separate for
MCU & for PSU. Here choice of facia (DFU) is of 3 types (a) Small size i.e.
30 x 30 mm and (b) Big size is 30 x 65 mm / 50 x 70 mm. (c) Facia is
available in multiples of 16 windows. In addition to all other standard
THE MAIN CONTROL features, MBAS 9700 has additional facility of computer linking. A THE DISPLAY FACIA
UNIT (MCU) serial port (RS232C /RS485) output is available which can be UNIT (DFU)
supported by an IBM compatible PC of minimum 386
CPU module is the Main T h e Fa c i a b l o c k i s
configuration. Minilec can supply the standard software with
Processing Unit of MBAS every model or can develop suitable software as per accessible from front (in
9700 which scans and customer requirements or can provide source moulded enclosure) and
processes the incoming fault coding / protocol details to enable client to constitutes of window
signals from the various develop their own suitable capsules. The sandwiched
potential free field contacts software. photo film window inscriptions
through IOU module, and drives are press fitted on the window
the corresponding LED windows capsules.
and the audible device in order to For 16 to 128 points system the
annunciate the fault through IOU THE POWER SUPPLY UNIT (PSU) DFUs are given separately,
module. The IOU module is the PSU converts the available power source into a except 16 point (moulded
input & output interfacing unit. regulated and filtered DC output, which is fed to Enclosure) where it is in built.
To each IOU module 16 input the MCU Module & DFUs. The power supply can
contacts (potential free) & 16 accept Specified AC or DC I/P supply, depending
window LED's can be upon the application.
50 connected.
A L A R M A N N U N C I A T O R S

MBAS 9700

16 Pt. DFU Big Windows 16 Pt. DFU Big Windows 16 Pt. DFU Big Windows

MCU Rack
PSU Rack

16 Pt. DFU : Small Windows

COMPUTER INTERFACE
The MCU unit transmits fault information to computer serially. RS 232C/RS
485 standard is used for serial communication. Communication protocol
modbus ASCII / RTU can be offered. In computer user-friendly software is TECHNICAL SPECIFICATIONS:

written. This software offers on-line Date & Time setting, Legend setting, 1.0 Supply voltage 20 - 60VDC, 90 - 270VAC/DC
Display window & also it gives fault report with on demand printing facility. 2.0 Supply frequency 50 / 60 Hz. (3%) for AC
3.0 Input
3.1 Fault Alarm Inputs. Actuation Through Fault Contacts
3.2 Fault contacts. Potential free (volt free) type
3.3 Input interrogation voltage +12V DC(ISO)
3.4 Input isolation Opto isolating device.(2 KV)
3.5 Response Time 40 mS.
3.6 Site selectable DIP for
Fault type NO/NC
Grouping Trip/Non Trip
Sequence selection Manual/Auto/Ringback/Firstup
4.0 Output
4.1 Output contacts for grouping 1NO+ 1NO
4.2 Output contact for CPU & PSU fail 1NC (In 19" Rack Only)
4.3 Contact Rating 5 amp at 240 VCA (Resistive)
Dimensional Details for Facia 5.0 No. of windows
288 In 19 " rack 16/24 Big/32/40 Big/48/64/80/96/112/128
F1 F5 F9 F13 In 9400 enclosure 16 points

144 F2 F6 F10 F14 5.1 Windows dimensions 30 mm x 30 mm For small windows

F3 F7 F11 F15 65 mm x 30 mm For big windows


5.2 Colour Red / (Yellow {Amber} / Green)
F4 F8 F12 F16
Flash rates
282
5.3 50-60 flashes / Min
25-30 flashes / Min.
16 Pts. Annunciator
138 For Ring Back Sequence or other seq.
or 16 Pts. Facia
Big Windows 5.4 Power Consumption 1.5 W per Window. (Max)
6.0 Sequence Manual Reset, Auto Reset, Ring back, Firstup
Panel Cutout (Any Other Sequences On Request)
144 138 7.0 Serial communication RS232C / RS485 with modbus ASCII / RTU
F1 F2 F9 F10
16 Pts. Ann
F3 F4 F11 F12 or 16 Pts. Facia 138
144
F5 F6 F13 F14 Small Windows
F7 F8 F15 F16 51
Panel Cutout
ALARM ANNUNCIATORS - MBAS 9700

DIMENSIONAL DETAILS - MCU & PSU Overall Dimenssions ( DFU )


D
E G E Big Windows
MODELS

MCU - 7.0 W L D
A PSU PSU
FRONT VIEW MUC A F
F FRONT VIEW SIDE VIEW
SIDE VIEW 10.0
128 POINT 144m.m. 2304m.m. 70m.m.
112 POINT 144m.m. 2016m.m. 70m.m.
C
B 96 POINT 144m.m. 1728m.m. 70m.m.
80 POINT 144m.m. 1440m.m. 70m.m.
64 POINT 144m.m. 1152m.m. 70m.m.
48 POINT 144m.m. 864m.m. 70m.m.
32 POINT 144m.m. 576m.m. 70m.m.
MODELS MOUNTING DIMENSIONS OVERALL DIMENSIONS
A B C D E F G Small Windows
128 POINTS 57.15 465.10 292.38 482.60 260.00 132.50 310.38
112 POINTS 57.15 419.38 292.38 436.88 260.00 132.50 310.38 128 POINT 144m.m. 1152m.m. 70m.m.
96 POINTS 57.15 373.66 241.58 391.16 260.00 132.50 259.58 112 POINT 144m.m. 1008m.m. 70m.m.
80 POINTS 57.15 327.94 241.58 345.44 260.00 132.50 259.58 96 POINT 144m.m. 864m.m. 70m.m.
80 POINT 144m.m. 720m.m. 70m.m.
64 POINTS 57.15 434.62 -------- 452.12 260.00 132.50 --------
64 POINT 144m.m. 576m.m. 70m.m.
48 POINTS 57.15 388.90 -------- 406.40 260.00 132.50 -------- 48 POINT 144m.m. 432m.m. 70m.m.
32 POINTS 57.15 292.38 -------- 309.88 260.00 132.50 -------- 32 POINT 144m.m. 288m.m. 70m.m.

P Q R
Small Window 138mm 138mm 6mm
PANEL CUTOUT DETAILS - DFU Big Window 138mm 282mm 6mm

128pt
112pt

96
80
64
48
32

Q R Q R Q R Q R Q R Q R Q R Q

EXTERNAL WIRING DIAGRAM WITH REPEAT RELAY


CON2 CON3 CON4 CON5 CON6 CON7 CON8 CON9

DFU1 DFU2 DFU3 DFU4 DFU5 DFU6 DFU7 DFU8

REPEAT RELAY REPEAT RELAY REPEAT RELAY REPEAT RELAY REPEAT RELAY REPEAT RELAY REPEAT RELAY REPEAT RELAY
CARD - 1 CARD - 2 CARD - 3 CARD - 4 CARD - 5 CARD - 6 CARD - 7 CARD - 8
CON2A CON3A CON4A CON5A CON6A CON7A CON8A CON9A

OFF OFF OFF OFF OFF

CON10 CON10
CON1
ON ON ON ON ON

CON2 CON2A CON3 CON3A CON4 CON4A CON5 CON5A CON6 CON6A CON7 CON7A CON8 CON8A CON9 CON9A
TO
MAINS

IOU-1 IOU-2 IOU-3 IOU-4 IOU-5 IOU-6 IOU-7 IOU-8 PSU-1 PSU-2 PSU-3 PSU-4 PSU-5

MCU MODULE PSU MODULE

FOR CUSTOMER

COMPUTER

52
A L A R M A N N U N C I A T O R S

MBAS 9900 MICROFACIA

These are LED Facia


windows with Potential
input or potential free
input. Microfacia is
available in either 4 Big
or 8 Small windows
size. Standard models
available for 12V/24V DC
and 110V/230V AC.

1 0B 6S PB 1 0B 4S PB MF951 MF955

MBAS 9900 screens Annunciator accepts 12 / 24 V DC potential Microfacia are LED window assemblies for RUN, TRIP or
input & also provides control relay output. Added built-in buzzer & FAULT indications. With microfacia windows the panel
push buttons makes it complete Annunciator with control output. designers can improve aesthetic value to the panel indications
This output is interlocked until all fault input resets. MBAS 9900 is in a Row / Column format. Microfacia is useful for direct
presently available in 4 point & 6 point small window (30 x 30mm) operation with AC or DC voltage
configuration. Both 4 point & 6 point systems come with built-in
push buttons.

Technical Specifications : Technical Specifications :


PARAMETERS PARAMETERS
Supply Voltage 230 V AC / 110 V AC, 12 V / 24 V DC +10% -15%
Auxiliary Supply * 12 / 24 / 110 / 220 V AC / DC
Windows 4/6/8
Window Sizes 30 x 30 mm Input Potential Free Contacts or Potential Contact

Display Device Super bright LED's Output Window Facia LEDs on front
Facia Type Individual Windows Front Replaceable Window /LED Colour RED, Amber / Yellow, Green
Window/LED Colour RED, Yellow / Amber, Green
Power Consumption 1.5 Watts per Window
Flash Rate Fast - 60 flashes/min. Slow - 30 flashes/min.
Response Time 25 msec. 10 msec. Dimensions (mm) Unit Overall (L x W x D ) (w/o PSU 144 x 72 x 80)

Input Signal +12 V or 24 V DC Contact (With PSU) 144 x 72 x 215


Output Contacts 1 CO + 1 CO Dimensions (mm)Window for Small 30 x 30, for Big 62 x 30
Architecture Integrated
Weight (Approx.) 700 gms. (With PSU)
Operational Seq. Sequence as mentioned in text
250 gms. (W/o PSU)
Operational Temp. 0-600C
Power Consumption 1.5 Watts per Window * Applicable only for Microfacia with potential free inputs.

Wherever not specified Contact Rating : 5A @ 230 V AC (resistive)

Operating sequence table - MBAS 9900


N ABN RN R-ABN N ABN N ABN R-N R-ABN N ABN
Connection Diagram Dimensions
MANUAL P.B. TEST SILENCE ACCEPT BEFORE RESET
ACTION
VISUAL
DEP
F
REL
OFF F OFF F N. A. F N. A. S S
RESET
S OFF F R 66
AUDIO(N) ON OFF ON OFF ON N. A. OFF N. A. OFF OFF OFF OFF ON F8 W8
ABBREVIATIONS : S STEADY ON
N NORMAL AUDIO(N) NORMAL BUZZER F7 W7
ABN ABNORMAL DEP. DEPRESSED R
RN. RETURN TO NORMAL REL. RELEASED C A F8 W8
RABNS RETURN TO ABNORMAL N.A. NOT APPLICABLE
F FLASH F6 W6 A F7 W7 144
Dimensional Details F5 W5
A F6 W6
Connection Diagram
Fault C A F5 W5
72 mm 68 mm Inputs F C

F1 F2
6 2
N
F4 W4 A F4 W4 Unit
F Output
F3 F4
5
C
O
2
N
Relay 2 F3 W3 A F3 W3
Panel
144 mm 138 mm O C
F5 F6 M
F C
2
C A F2 W2
4 1
F N Output F2 W2 A F1 W1 Panel Cutout
O Relay 1
Panel Cutout
3
F
1
N
C
F1 W1 -ve 68
2 1
72 mm
F D C TERMINAL STRIP
1
T
E
S
T
/+
Aux. Supply
-VE 138
Aux. Supply
M
U
T
E
/- +VE
144 mm A TM2 TM2
C
K
R
S
Potential-Free Potential
T
215 mm
C
FUSE
Fault Inputs Inputs
REAR
TM1 TM1
VIEW
53
A L A R M A N N U N C I A T O R S

ANNUNCIATOR PANELS

Often Alarm Annunciators are required assembled housed in a suitable


control cubical. The control panel consists of only Alarm Annunciators.
Minilec offers Alarm Annunciators along with control panels. This includes
design of control panel, fabrication, painting, assembly of Alarm
Annunciators and assistance during installation and commissioning.
Retrofitting work by replacing old annunciation system with latest design
and for expansion in power stations, substations, process plants as also
standard Annunciation Panels for plants and equipments can be catered to.
The Minilec Panel Advantages
Complete in-house design, assembly of Annunciator Panels.
Software capability for automisation to meet project specifications.
Component layout as per standards & safety requirements.
Powder coated MS or Aluminum Rack Panels with quality panel wiring.

54
A L A R M A N N U N C I A T O R S

STANDARD OPERATING SEQUENCES OPTIONAL ACCESSORIES

Repeat Relay Card


The MINILEC Annunciation systems are programmed to
operate as per following operating sequences confirming to ISA External Repeat Relay Cards can be connected for remote annunciation or
standards. Other sequences / non standard sequences are given
as per customers requirement. interfacing with SCADA or DCS hardware. These cards are connected by
plug-in type pre-fab cables.
Minilec Operating ISA Std. Code
Sequence Code Sequence Title
S1 Manual Reset M1
S2 Auto Reset A1
S3 Ringback R1-12
S4 First UP F2M-1
SEQUENCE S1 : Manual Reset (M1)
1. Test, Silence Accept,
P NORMAL Reset Push Buttons are
RESET WHILE Mounting & overall Dimmensions of
NORMAL V OFF TO ABNORMAL external. External Repeat Relay Card (8/16 Relays)
A SILENT 2. Audible alarm can be 4- 3.0
silenced by pressing 25
P ABNORMAL P ABNORMAL Silence (Mute) Push
ACCEPT button. 85
/ NORMAL / NORMAL
3. Manual reset of Accepted 50
V STEADY / TEST faults after process
A SILENT V FLASHING conditions return to
10
normal. 5 5
P ABNORMAL A AUDIBLE 4. Operation test provided. 180
190
/ NORMAL
ACCEPT SILENCE / MUTE
V STEADY
A SILENT Supply Fail Annunciation
TOP VIEW OF RELAY ( R1 )

SEQUENCE S2 : Auto Reset (A1)


11 10
C3
9 8
NO3 NC3 NO2
7
This feature enables the
COIL NO3

P NORMAL
1. Test, Silence Accept, R1 C3 11
10 9
8
7
NC3
NO2
annunciator to operate on
Reset Push Buttons are
RESET WHILE
NORMAL V OFF TO ABNORMAL external.
C1
COIL
1
2
3 4 5
6 C2
NC2
alternate stand-by power
NO1 NC1
2. Audible alarm can be
A SILENT
silenced by pressing
C1
1 2
NO1 NC1 NC2 C2
3 4 5 6
supply in case of mains
UNIT-1
P ABNORMAL P ABNORMAL Silence (Mute) Push SF 1
R
supply failure. External relays
ACCEPT button. SF 2
V STEADY / NORMAL
3. Automatic reset of with separate power supply
A SILENT V FLASHING Accepted faults after
A AUDIBLE process conditions return
P11 P1 2 P2 1 P2 2 module is supplied. If mains
P ABNORMAL to normal.
/ NORMAL 4. Operation test provided.
STAND BY SUPPLY
supply and stand-by supply
UNIT-1
ACCEPT
V STEADY SILENCE / MUTE +VE are of same voltage level the
A SILENT - VE

E
power supply module is not
SEQUENCE S3 : Ringback (R1-12)
NORMAL SUPPLY required.
1. Test, Silence Accept,
P NORMAL Reset Push Buttons are
RESET WHILE
NORMAL V OFF TO ABNORMAL external.
A OFF 2. Alarm & ringback Audible

RB SILENT
devices. Manned / Unmanned Facility
P ABNORMAL P ABNORMAL 3. Audible device or ringback
alarm can be silenced by
V SLOW V FAST
pressing Silence (Mute)
This feature allows disabling the audio
RETURN TO NORMAL
FLASH FLASH M
Push & visual indication on fault occurrence if
A OFF A AUDIBLE button.
RETURN TO ABNORMAL 4. Ringback visual & audible the station is unmanned. The A1
RB AUDIBLE RB SILENT alarm when process
P ABNORMAL status returns to normal. annunciator registers & records all U/M
5. Operation test provided.
RETURN V STEADY faults occurring during unmanned A2
TO NORMAL ACCEPT
A SILENT WHILE ABNORMAL mode and displays again manned S
RB SILENT
mode.
SEQUENCE S4 : First Out Manual Reset
1. Test, Silence Accept,
P NORMAL FIRST TO Reset Push Buttons are RS 232 / 485 Convertor
RESET WHILE
V OFF ABNORMAL external.
NORMAL
A SILENT 2. First-out flashing and This is a universal convertor for converting RS 232 serial
subsequent steady.
P ABNORMAL P ABNORMAL 3. Manual reset of Accepted port to RS 485 serial port or vice versa. It operates on 230
MUTE faults when process
V STEADY / TEST
status return to normal. AC supply and is to be used with Minilec make
A SILENT V FLASHING 4. Operation test provided.
P ABNORMAL
A AUDIBLE
interconnecting cables for Minilec annunciators & for PC.
V STEADY
ACCEPT
A AUDIBLE
ACCEPT (FIRST-OUT RESET) d) Electronic / Industrial Hooter
P ABNORMAL Electronic Hooters with tone & volume control are supplied. Suitable for
V FLASHING
ACCEPT (FIRST-OUT RESET) SILENCE / MUTE AC or DC supply Standard 96 x 96 enclosure.
A SILENT
Note:
P : Process Status, V : Visual Alarm Status, A : Audible Alarm Status, RB : Ringback audible alarm status.

55
O T H E R P R O D U C T S
PROTOCOM-1
Twin AC Controller

Protocom 1 is useful for two AC installations in small offices /


businesses, ATM centers, residential houses, for AC units of 1 or
1.5 Tons. In Logic One Only one AC is operated at a time and equal
running of each AC is ensured during continuous operation. In
Second logic, One or both ACs will run as per Demand Built-in
protection against UV, OV & OL for both AC units.

PROTOCOM - 1 saves energy by alternatively using only one air conditioner (or both in case of temp rise) and System supply 240 V AC, 20%, 1 Ph
that too only when it is required depending upon logic selected. Two Types of different operational logics can be Frequency 50 (60) Hz, 3%
selected with Protocom-1 through front Keys and display. These LOGICS are as follows.
Output Relay Contact 1 NO + 1 NO + 1 NO
During Logic # 1 operation : only one AC at a time will run for set time cycle in alternate mode. Changeover will
Output Contact Rating 30 Amp @ 240 V AC (RLY 1 & RLY 2)
take place only if a) Cycle time is completed; b) Running AC is tripped due to Overload; c) Over Temp condition is
present for more that 10 minutes. 5 Amp (for RLY 3)
If the room temperature keeps on rising even with the AC unit is in operation, it will energize OT alarm relay. It will Current Setting 8-16 Amp (Variable)
stop funning AC, ALARM LED will glow and switchover to another AC unit overriding present timing. Thus it also Power ON Delay 2 mins., 0.5 min (Fixed)
monitors and maintains the room temp. Cyclic time Delay 1 To 12 hours.
During Logic # 2 operation : one AC will be running as normal running AC for set time cycle. If temp rises above LED Indication
OT set point. second AC is switched on as stand-by running AC. This AC will be running until temp drops below Power On Green
OT-Hystersis level (LIFO). In case, both AC are running and cycle time completes, none of the AC will be Alarm Red
switched off or no change over will take place. However if temp drops below. OT-Hystersis set point, first started
AC will be made off and running AC will be considered as normal running AC (FIFO). AC 1 On Green
AC 2 On Green
FUNCTIONING
NORMAL CYCLIC OPERATION - After power ON POWER LED indication glows steady. Display will start Enclosure Sheet metal fabricated and powder coated
showing input AC voltage, AC1 & AC2 current and Room temp with scanning time of 5 sec. AC1will become ON Dimension (approx.)
and will remain ON for next set time cycle. After completion of timing cycle, it will be OFF and second AC will ON. Overall (LxWxD) 141 x 193.9 x 72
Second AC will remain ON for next set time cycle. This operation will be repeated in cyclic mode. When AC is on,
Mounting (L x W) 117 x 169.5
respective LED glows steady. Internal timer will retain timing cycle (with resolution of 1 Hr. ) in case of power
failure with built in memory retention facility. Every time any AC will be made ON after ON delay of 2 Minutes. Weight 1000 gms.
UNDER VOLT AGE & OVER VOLTAGE : The PROTOCOM-1 offers built-in protection against under voltage (170 Trip settings, time delay and resetings
VAC with auto reset gap of 6 VA C) & over voltage (270 VA C with 6 VA C auto reset gap) with 4 sec. trip time
delay. Upon a rising one of above condition running AC will switched OF & 'ALARM' indication turns ON. Display Parameters Under Voltage Over Volt Age Over Load Over Temperature
shows 'uV' / 'oV' indication. Once condition gets cleared, same AC will be made ON. Trip Setting 170 3 VAC (Fixed) 270 3VAC (Fixed) 8-16 AMP (Settable by 20-400 C (Settable by
Keys & Display Keys & Display
OVER LOAD - The PROTOCOM-1 protects the AC against over load condition of the set value. Running AC will
(Default Set - 12 A) (Default Set - 300 A)
switch OFF after O/L trip time delay. 'ALARM' LED will glow, display will show 'oL' indication & Alternative AC
Hystersis for 6 VAC 3 VAC 6 VAC 3 VAC N. A. 1 0 C - 50 C
will be switched ON. Alternate AC will operate for remained time cycle & then again earlier AC will be switched
Auto Reset (Default - 30 C)
ON.
Trip Time Delay 4 SEC. 0.5 SEC. 4 SEC 0.5SEC. For 120% : 30 SEC10SEC 10 Minutes
OVER TEMP. - The PROTOCOM-1 unit operates the AC by sensing the room temperature with the help of built-in For 600% : 2SEC 0.5SEC
temperature sensor. After power ON or during running of any AC, the ambient temp is monitored and if it is above Message on uV oV OL1 - For AC 1 Ot
set OT level for more than 10 minutes, then 'ALARM' LED turns on, also OT ALARM relay gets energized. If Display OL2 - For AC 2
PROTOCOM - 1 then running AC is switched OFF assuming that it is unable to lower the room temp below the set
level. Alternative AC will switch ON. It will operate for remaining time cycle. After completion of time cycle other Logic Setting Logic # 1 Single ac operation only in alternate mode. [default set]
AC will be switched ON. 'OT ALARM' relay remain in energized condition till the ambient temp reduces below the Logic # 2 single or both ac operation based on temp. Rise in alternate mode.
hystersis level of OT set point. In case LOGIC - 2 is selected, another AC will be made ON as stand by running AC. Fault Buzzer auto reset type built in buzzer for uV, oV, ol & Ot trip
FAULT BUZZER - After arriving of above any of fault condition Fault buzzer will be ON & will be retain for 1 Minute Alarm time 60sec. 5 Sec
or till clearance of fault Condition (except OL fault) whichever is earlier. Setting Keys 3 Nos of Front Keys

OV
Aux UV
Supply
O/L
600 %
AC
Current 300 %
(%) 120 %
100 %

0%
OT
SET OT
AMB. TEMP.
(C)
Td2
Td1 T ON T ON T ON
AC1 RLY T ON
(C - NO)
T ON Td1 Td2 Td3 Td3 CYCLE END
AC2 RLY T ON
(C - NO)
T ON T ON
ALARM RLY
(C - NO)
Td4 Td4 Td4 Td4 Td4 Td4
BUZZER
56 LOGIC 1 LOGIC 2
T ON (on delay) - 2 min. Td1 (overload delay) - As per IDMTL char.
Td2 (over temp. delay) - 10 min. Td3 (uv/ov trip delay) - 4 sec. Td4 (buzzer) - 60 sec.
SOFT STARTERS
Three phase asynchronous motors are used in industry due to its simple construction and
low maintenance operation. However, torque and motor current during the starting of a
three-phase asynchronous squirrel-cage motor is usually not very favorable.
Therefore electronic controllers, like EMS 2000, are used to reduce the high from
excessively high starting currents. By limited the accelerating torque, mechanical stress
on the material to be conveyed or processed, and consequently on all mechanical parts of
drive and driven machine, is reduced.
By starting motor at low voltage and avoiding large current peaks during starting with
current limit feature the cost of electricity may also be reduced.

MODELS : FEATURES
D3 EMS1 Suitable for Motors up to 5 HP and
EMS2000, 10 to 75 HP
Soft Start and Soft Stop
EMS-MMI
Current Control
Various Starting options
MMI Functions with PC
communication
Equipped with important motor
protection functions

Ordering Instructions
Product Family Name
Model Name
System Name
System Supply Voltage
Aux. Supply / Control supply voltage
Motor rating (HP / KW)
Motor applications
57
S O F T S T A R T E R S

EMS 2000

Minilec introduces a new range of


Electronic Motor Starter - EMS-2000.
These newly introduced Electronic
Soft Starter are packed with unique
features and are designed for a stand-
alone applications.

Protections Fault Led Indication


Power Range (KW / HP) Up to 55 KW / 75 HP
Eletronic over load protection - Adjustable range : 40% - 100% Overload Under voltage / overload Flashing
Nominal Current (Amp) 90 Amp. (Max)
( 100% = 5A, i.e. secondary of external CT ) Lock rotor Under voltage / overload Flashing
Aux. Supply Voltage In-Built
Under voltage (-20% 1% of system supply) Heat sink over Under voltage / overload Flashing
System Supply 415V AC (-20% + 15%)
SCR short/open fault protection ( Trip delay less then 100 Temperature
Line Frequency 50 Hz 3%
microsec. ) Under voltage Under voltage / overload Steady ON
Bypass facility External Contactor
Single phase protection ( Trip delay less then 5 microsec. ) SCR short Single phase / SCR fault Flashing
Start Mode Normal High Volt Start
Reverse phase protection ( Trip delay less then 5 microsec. ) SCR open Single phase / SCR fault Flashing
Normal Low Volt Start
Locked Rotor (for current above 500% to trip within 5 Sec. Single phase Single phase / SCR fault Steady ON
Kick Low Volt Short duration start
Heat - sink over temperature (750 C 50 C) Reverse phase Trip relay ON Steady ON
Kick High Volt Short duration start HRC fuse with suitable ratings.
Kick Low Volt long duration start Typical fields of application for "EMS 2000" include.
Kick High volt long duration start Controls (External / Remote) Electrical drives for processing materials which are sensitive
Current Limit % In (FLA) Range 150% to 350% of In (POT) Start to jerking and pulling.
Ramp Up Time (Sec.) 1 to 60 in steps of 1 sec. Stop (soft stop also valid in by- pass made) Pump drives.
Ramp Down Time (Sec.) Twice of start time Emergency stop / system reset (free run to stop) Drives with long periods of operation under no-load condition.
Protections Single Phase, Reverse Phase Machines with transmission systems, belt or chain drives.
SCR Short / Open, Unit overheat Relay output Drives with large moments of inertia.
Overload (IDMTL) Class 10/20 Mains relay
Under Voltage, Over Voltage By pass relay Typical equipment used with the EMS 2000 are :
Lock Rotor 5 * IL < 5ms Trip relay Fans
Operating Temp. 0 to 45 Deg.C Blowers
Device Dimensions 220 x 210 x 170 mm. Faults and Indications Compressors
Weight in Kgs (Approx.) 10-20 HP - 10 Kg, 30-40 HP - 12 Kg. To understand the fault indications refer following table. Centrifugal pumps
50-60 HP - 14 Kg, 75 HP - 16 Kg. Conveyoar belts
Communication N.A. Cranes
Protocol N.A.

Features
Normal High Volt Start (without Kick) Normal low Volt Start (without Kick) Long Duration Kick With High Volt Start
Soft Start - Adjustable soft start time
range : 1 - 60 sec. voltage voltage voltage
Soft Stop - Twice of start time 0.8 sec.
Normal high volt start. 100% 100%
Kick start 100% - - - - - - - -
90%
Adjustable kick duration 400/800 ms.
Current limit 50%
Adjustable range : 150% - 350% of FLA 50%
40%
(100% = 5A, of secondary of external CT)
Energy save ( PFC ) 0% time 0% time 0% time
By pass

R
100
Y IDMTL
10
O/L curve
B
LOCK ROTOR
8
curve
MINUTES

MAINS
4
OLR Contactor
2
TIME

1
Bypass EMS 2000 ON
50

Contactor 40
SECONDS

Emergency 30
STOP / Reset 20
10
8
6
4
2
58 1
MOTOR 5 msec
0
2 3 4 5 6 7 8
S O F T S T A R T E R S

EMS-MMI

This is an advanced version of


EMS 2000 with features like
display, protections and
communications

Power Range (KW / HP) 7.5 KW / 10 HP


Nominal Current (Amp) 16 Amp.
Aux. Supply Voltage 90 270V AC / DC
System Supply 415V AC (-20% + 15%)
Line Frequency 50 Hz 3%
Bypass facility External Contactor
Start Mode Normal High Volt Start
Normal Low Volt Start
Kick Low Volt Short duration start
Kick High Volt Short duration start
Kick Low Volt long duration start
Kick High volt long duration start
Current Limit % In (FLA) Range 150% to 350% of In Selectablely (Digital)
Ramp Up Time (Sec.) 1, 5, 10,15, 20, 30, 45, 60 Selectablely (DIP Switch)
Ramp Down Time (Sec.) Twice of start time
Protections Single Phase, Reverse Phase
SCR Short / Open, Unit overheat
Overload (IDMTL) Class 2 (Pot),50% to 100% of FLA
Under Voltage
Lock Rotor 5 * IL < 5ms
Operating Temp. 0 to 45 Deg.C
Device Dimensions 220 x 210 x 170 mm.
Weight in Kgs (Approx.) 10 Kg.

Communication RS 232 & RS 485


Protocol ASCII & RTU

Long Duration Kick With Low Volt Start Short Duration Kick With High Volt Start Short Duration Kick With Low Volt Start

voltage voltage v oltage


0.4 sec
0.8 sec 0.4 sec 100%
100% 100% 90%
90%
90%

50%
40% 40%

0% time 0% time 0% time

R
MAINS Y
SUPPLY B

F1
TO CONTROL
SUPPLY
K1

OL

ON F2 RS 232

EXTERNAL
OFF CT

To
PTC Aux
Supply MOV
of Motor
1 2 3 UNIT
R Y B
F5 DEVICE 2 DEVICE N
Aux 1 2 3 1 2 3 4 5 6 RS 232
Supply DB 9

7 8 COM RS 485
N = 32
1
RESET RJ 45
2
SOFT STOP
13 14 15 3 TO CONTROL
SOFT START
4 SUPPLY
DEVICE 1 DEVICE 3
1
EMS MMI
MAINS ON
2
F4
R Y B
3
BY PASS
4
K2
5
TO CONTROL ALARM
SUPPLY 6
Earth U V W

U V W

HOOTER

To WTR Motor
59
M Earth

Fig. 7.2 External wirin g diagram


S O F T S T A R T E R S

D3 EMS1

This is a Small size soft starter


with DIN-Rail mounting feature
idealy suitable for light duty
small motor applications

Power Range (KW / HP) 1.5 KW / 2 HP, 2.2 KW / 3 HP, 3.7 KW / 5 HP With this soft starter 3-phase motors with nominal load currents upto 8 A can be soft-started
Nominal Current (Amp) 8 Amps. Max. and / or soft-stopped,thus reducing the inrush current and eliminating the damaging effects of high starting
Aux. Supply Voltage 24-110V AC/DC (+15% - 20%) 110-415V AC (+15% - 20%) current surges. This is a compact star ting device for small motors and hence
System Supply 415V AC + 15% - 20% there is room for more products on a given mounting platform. Itis easy to install and to adjust
Line Frequency 50/60 Hz because access for connections and adjustments is from the front. The device is snapped on
Bypass facility Built-in (Via Internal Contactor Relay) to a DIN mountin grail. Star ting and stopping time as well as initial torque can be
Start Mode Reduced Volt Start independently adjusted by built-in potentiometers.
FEATURES
1) Reduced current in rush and mechanical shock
2) Soft, smooth, step-less acceleration & deceleration
3) Soft Start Time, Soft Stop Time, Initial Torque independently settable by means of potentiometer
4) Built-in by passrelay (For by passing SCR)
Current Limit % In (FLA) N.A. 5) Easy to install and operate
Ramp Up Time (Sec.) Adjustable from 0.5 to 10 Sec.(25%) 6) Millions of switching cycles
Ramp Down Time (Sec.) Adjustable from 0.5 to 10 Sec.(25%) 7) Compact, lightweight
Protections N.A.
8) DIN-rail mounting (35mm)
9) LED indications for 3-ph ON, Ramp up / Ramp down and Run
CONTROL AND SETTINGS
D3EMS 1 has three potentiometers control on its front.
1) Ramp up : To set ramp up time ( 0.5 to 10 Sec. )
Operating Temp. - 5 C to 45 C
2) Ramp down : To set ramp down time ( 0.5 to 10 Sec. )
Device Dimensions
3) Initial torque : To set initial torque of the motor ( 0 to 80% )
Overall (L x W x D) 76 x 82 x 115
Set Ramp - up time and Initial Torque such that motor will start without jerk and humming noise.
Weight in Kgs (Approx.) 340 gms (approx.)
FUNCTIONAL DESCRIPTION
Communication N.A.
Soft Start : During ramp-up, the soft starter will gradually increase the voltage to the motor until it reaches full
Protocol N.A.
line voltage. The motor speed will depend on the actua lload on the motor shaft.
Initial Torque : The initial torque is used to set starting voltage. This way it is possible to adapt the soft starter
to an application requiring a higher starting torque. It can be adjusted from 0 to 80% of nominal torque.
Softstop : During ramp-down, the will soft starter gradually reduce the voltage to the motor thus reducing the
MOTOR torque and current. The soft stop feature is advantageous to avoid water hammering and caviation on pumps
VOLTAGE and to avoid goods tilting on conveyors. It is typically used on motor application where a smooth startand / or
(TORQUE) stop is advantageous there by reduce the wear on gear and belt / chain drives. It is used for light duty
RAMP-UP RAMP-DOWN applications such as small conveyors, bottle washers, pump-bore, slicer etc.
PROTECTION
100% This unit does not provide any protection.Hence user has to take care of necessary protections.
Initial Torque
up to 80 %
of nominal TIME
torque
0.5-10 SEC 0.5-10 SEC

1 2 3 4 5 6 7 8 9
L1 L2 L3
SYSTEM
SUPPLY
24 - 110V 18
CONTROL
SUPPLY START STOP 110 - 415V 17
16
3-PH ON
GREEN LED TEST(R-up) TEST(R-dn)
RU/RD U V W
RED LED
10 11 12 13 14 15 16 17 18
RUN
YELLOW
LED 1sec 1sec 19 20 21 22 23 24 25 26 27
INITIAL TORQUE RUN
( 0 - 80%)
(80%)
(50%)
60
(0%)
Ru Rd
(0.5-10sec) (0.5-10sec)
PRODUCTS FOR AGRI SECTOR
Minilec offers a range of products for protection
of water pumps used by farmers. These are
primarily to monitor incoming 3-phase supply
for Single Phasing, Reverse Phasing and
unbalanced supply and stop the pump in case of
any fault. Additional features in some models
include low water level monitoring (for
borewell pumps) and auto restarting.

The products are specifically produced for


marketing and use in India only.

MODELS FEATURES PROTECTIONS / FUNCTIONS


Monitor incoming 3-phase supply Single Phasing,
VSP2, VSP3, VPGD1 Models with pre-wired Reverse Phasing,
Autoswitch-2, Autoswitch-4 connections
Unbalanced supply (dry running)
Easy to fit inside most motor
Autoswitch-5, Autoswitch-6 starters low water level
Switch for Auto-Manual On Delay to avoid immediate
operations re-starting of pumps during
Switch provision either built-in or auto mode
external
Adjustable on time delay
All protections in auto & manual
modes
Built-in timer for star-delta
operation
Low level monitoring of borewell
pumps

61
P R O D U C T S F O R A G R I S E C T O R

VSP2 VSP3 VPGD1

Smallest size of single Single phasing, reverse phasing, Single phasing, reverse phasing,
phasing preventor unbalanced supply unbalanced supply
Single phasing, reverse Auto reset, 1 NO output contact Auto reset, 1 CO output contact
phasing, unbalanced supply Suitable for any HP/kW rating Suitable for any HP/kW rating
Auto reset, 1 NO output moboblock pumps submersible pumps
contact Suitable for any Pre-wired terminals for easy Low water level guard for dry
HP/kW rating moboblock connections running protection
pumps

Supply Voltage 415 VAC 20%, 50 Hz 3% 415V AC 20%, 50 Hz 3% 415VAC 20%, 50 Hz 3%


Output Relay Contact 1 NO 1 NO 1 CO
Output Contact Rating 5 Amp, 240 VAC (RESISTIVE) 5 Amp, 240 VAC (RESISTIVE) 5 Amp, 240 VAC (RESISTIVE)
Unbalance Trip Setting 40 V 6 V 50 V 10 VAC 40V 6V
Trip Time Delay
For unbalance 3.5 sec. 1.5 sec. 3.5 sec. 1.5 sec. 3.5 Sec 1.5 Sec
For level sensing N.A. N.A. 3.5 Sec 1.5 Sec
On Time Delay N.A. N.A. N.A.

Star-Delta Changeover Time Delay N.A. N.A. N.A.


Resetting Auto Reset Auto Reset Auto Reset
Auto Switch N. A. N. A. N. A.
Enclosure HIP moulded, with Nylon connector strip HIP moulded ABS
Dimensions (mm)
Overal ( H x N x D ) 103 x 66 x 43 103 x 66 x 43 76 x 30.5 x 117.5
Mounting 91 x 48 91 x 48 68 [center to center]
Mounting Panel Mounting Panel Mounting Panel Mounting & 35mm Rail Mounting
Weight 260gms 250gms 300gms
Level sensor
Quantity - - 1 NO. SS
Dimensions - - 24 [dia.] X 76 [L] 50
Operating Conditions
Temperature -5 C TO + 60 C -5 C TO + 60 C -5 C TO + 60 C
Humidity Upto 95% Rh Upto 95% Rh Upto 95% Rh

L1
R
L2 PUMP
Y MOTOR
R Y B L3
X X X X X X B
Remove this link R Y B X X X X X X
Remove this link
N/V
X X X X X
R Y B X X X X X
X R Y B
R Y B
X
R Y B
X
X
X
X OFF
X
X
X
RED X ON
RED
X YELOW X YELOW
X X X X
BLUE BLUE

GRAY GRAY 1 2 3
GRAY GRAY
VPG D1

PROD
7 8 9

13 14 15
WATER TANK

62
P R O D U C T S F O R A G R I S E C T O R

Auto switch - 2 Auto switch - 4 Auto switch - 5 Auto switch - 6

Single phasing, reverse Single phasing, reverse Single phasing, reverse phasing, Single phasing, reverse phasing,
phasing, unbalanced supply phasing, unbalanced supply unbalanced supply unbalanced supply
Auto reset, 1 NO output contact Auto reset, 1 NO output contact Auto reset, 1 NO output contact, Auto reset, 1 NO output contact,
On time delay upto 1 Minute On time delay 1 to 10 Minutes On time delay 1 to 10 Minutes On time delay 2 to 3 Minutes (fixed),
(fixed) Auto-Manual switch (Adjustable) (Adjustable), Provision for Star Delta Changeover Timer, Auto-
built-in. Suitable for any Auto-Manual switch built-in on connecting Auto-Manual switch Manual switch built-in on front,
HP/kW rating pumps. Pre- front. Suitable for any HP/kW externally, Suitable for any Suitable for any HP/kW rating
wired terminals for easy rating pumps. Pre-wired HP/kW rating pumps, Pre-wired pumps, Pre-wired terminals for
connections terminals for easy connections terminals for easy connections easy connections
415 VAC 20%, 50 Hz 3% 415 VAC.( 20%), 50 Hz 3% 200 - 450 VAC, 50 Hz 3% 415VAC 20%, 50 Hz 3%
1 NO 1 NO 1 NO 1 NO + 1 NO
5 Amp, 240 VAC (RESISTIVE) 5 Amp, 240 VAC (RESISTIVE) 5 Amp, 240 VAC (RESISTIVE) 5 Amp, 240 VAC (RESISTIVE)
50 V 10 VAC 50 V 10 VAC 50 V 10 VAC 50V 10V

4 Sec 2 Sec 4 sec 2 sec 4 Sec 2 Sec 3.5 Sec 1.5 Sec
N.A. N.A. N.A. N.A.
45 Sec 15 Sec 1 to 10 min 1 to 10 min 2 to 3 minutes [In auto mode]

N.A. N.A. N.A. 5 to 7 Sec.


Auto Reset Auto Reset Auto Reset Auto Reset
Present Present To be connected externally Present
Housing: HIP / Mounting Clamp: Nylon 6 Housing: HIP / Mounting Clamp: Nylon 6 Housing: HIP / Mounting Clamp: Nylon 6 Housing: HIP / Mounting Clamp: Nylon 6

102 x 35 x 81 102 X 35 X 81 mm 102 X 35 X 81 mm 102 x 35 x 81


90 mm Centre to Centre 90 mm Centre to Centre 90 mm Centre to Centre 90 mm Centre to Centre
Panel Mounting Panel Mounting Panel Mounting Panel Mounting
300gms 300gms 300gms 300gms (Approx.)

- - - -
- - - -

-5 C TO + 60 C -5 C TO + 60 C -5 C TO + 60 C -5 C TO + 60 C
Upto 95% Rh Upto 95% Rh Upto 95% Rh Upto 95% Rh

R Y B X X X X X X Remove this link R Y B


SINGLE PHASING PREVENTER
SELECTABLE ON DELAY TIMER (1 - 10 MIN)
EXTERNAL AUTO / MANUAL SWITCH

BLUE
YELLOW
R ED
R Y B
X EXT. DPDT
R Y B STOP
RED SWITCH
GREEN
YELOW X
BLUE START
GREEN
X
AUTO MAN

N/V COIL GRAY


GREEN X

GREEN X GRAY
X
GRAY M X

X X X X X
GRAY X X X REMOVE THIS LINK

R Y B
X X X X X X Remove this link
R Y B RED
RED
YELLOW
YELOW BLUE
BLUE GRAY
P1
X X X X X
GRAY
R Y B
X
R Y B
OFF SHORT LINK
X GREEN
M Y
X
GREEN ON
A1 B1 C1 C2 A2 B2
X
YNO
MNO
X
M
X
Y M YNC
X X GRAY
NC
GRAY P2

GREEN

GREEN
63
Pune - The City of Minilec
Pune has the sixth largest metropolitan economy and the highest per capita
income in India, with the least income disparity between the rich and poor. This
city is often addressed with the twin title of 'Oxford of the east' and 'Detroit of
India'. Besides being a cultural capital of Western India, Pune is also an
industrial and IT hub

Pune is well connected by road, rail, and air to all major cities in India. Pune has
an international airport, two important railway junctions and three major state
and inter-state bus junctions. Pune has a light rail/ skybus /light metro rail
proposal for implementation ICC Towers - International convention Center

The Pirangoot Industrial estate is located to the west of the city of Pune. It is a
clean and green area blessed with picturesque mountains. Minilec is located in
the heart of green Pirangoot, about 15 Km. from Pune

Pune University

Associate companies
The Intech Group
Statfield Equipments Pvt. Ltd.:
Pioneers in India in surface finishing equipments.
Intech Surface Coating Pvt. Ltd:
Involved in industrial paint-shop technology and products.
Intech Auto-Stores and Conveyors Pvt. Ltd:
Industrial products for material-flow management.
The Mint Group
Mint Biofuels Pvt. Ltd.:
Mumbai Manufacturers of biodiesel and its bio-products
Pune
Yashaprabha Agro Pvt. Ltd.:
Cultivation & management of biofuel plantations.
Intech Energy Pvt. Ltd.:
Manufacture and erection of biofuel plants and machinery
Suyash Charitable Trust:
Working for social and financial upliftment of tribals in India.

Minilec (India) Pvt. Ltd. Cat. No. GC 083 / R1


Factory & Head Office :
S. No. 1073/1-2-3, At Post : Pirangoot - 412 111.
Tal - Mulshi, Dist. Pune (India) Authorised Dealer
Tel. : (020) 22922162 / 22922354 -57 Fax : ( 020) 22922134
E-mail : mkt1@minilecgroup.com
Branch Offices :
Mumbai: Tel. : 2596 51 41 E-mail : mumbai@minilecgroup.com
Delhi : Tel. : 2489 47 32 E-mail : delhi@minilecgroup.com
Bangalore : Tel. : 2486 74 18 E-mail : bangalore@minilecgroup.com
Kolkata : Tel. : 2485 14 18 E-mail : kolkata@minilecgroup.com
Customer Support: E-mail : servicing@minilecgroup.com

www.minilecgroup.com