Migration Handbook

SIMATIC S7-200 to S7-1200

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Migration Handbook

SIMATIC S7-1200 Benefits

SIMATIC S7-200 Phase Out Planning
SIMATIC S7-200 vs. S7-1200 General Comparison
SIMATIC S7-1200 Missing Features
SIMATIC S7-200 vs. S7-1200 Tips & Tricks
How Can SIEMENS Help?

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SIMATIC S7-1200 Benefits

Why should you migrate to the S7-1200?

Up to 30% engineering savings on development time

Global Libraries, Code Modularity and Intelligent Drag & Drop

Up to 25% commissioning savings during start up

Cross Reference and Integrated Project Concept

Up to 60% operational savings for downtime events

Comprehensive System Diagnostics

Direct link to customer video references: S7-1200.

TIA Portal is the common engineering tool that creates efficient integrated solutions with the S7-1200 controller and Basic Panels.

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SIMATIC S7-1200 Benefits

S7-1200 also offers the following benefits over the S7-200. For More Detailed
Information Click Here
Reduced hardware costs
Integrated PROFINET (Industrial Ethernet) S7-1200
Innovations
Integrated analog inputs
Network expandability (PROFIBUS, AS-I, Modbus RTU, etc)
I/O expandability (without increasing footprint)

Reduces development costs

STEP 7 Basic - Integrated software environment for controller and HMI
Increased number of PID loops
High precision instructions (64-Bit Real)

Simplified maintenance & reduced panel costs

Removable connectors for all hardware
I/O modules have space saving stacked terminal blocks
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Migration Handbook

SIMATIC S7-1200 Benefits

SIMATIC S7-200 Phase Out Planning
SIMATIC S7-200 vs. S7-1200 General Comparison
SIMATIC S7-1200 Missing Features
SIMATIC S7-200 vs. S7-1200 Tips & Tricks
How Can SIEMENS Help?

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SIMATIC S7-200 Phase Out Planning

No Further Development on S7-200

Phase out S7-200 when S7-1200 product portfolio is complete

L-Price increase of 10%

Do not publish S7-200 in our catalog anymore
Stay with existing FAGR and PG
Phase out announcement
Product still available (new product)
L-Price increase of 10%
Product Discontinuation
Product available as spare part (new/repaired)
Send back defect products on request (repair code) Product cancelation
L-Price increase of 10% each year
No shipment, no repair
10/2012 10/2013 10/2014 10/2023
1 Year 1 Year 9 Years

PM 400 PM 490
PM 410

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Migration Handbook

SIMATIC S7-1200 Benefits

SIMATIC S7-200 Phase Out Planning
SIMATIC S7-200 vs. S7-1200 General Comparison
SIMATIC S7-1200 Missing Features
SIMATIC S7-200 vs. S7-1200 Tips & Tricks
How Can SIEMENS Help?

Siemens AG 2013. All Rights Reserved.

SIMATIC S7-200 vs. S7-1200 General Comparison

S7-200 CPU 224XP S7-1200 CPU 1215C

DI / DO Integrated Digital Inputs & Outputs 14DI / 10DO 14DI & 10DO + (4DI or 4DO SB)
AI / AO Integrated Analog Inputs & Outputs 2AI / 1AO 2AI / 2AO + (1AI, AO, RTD or TC SB)

DI / DO Expansion Digital Inputs & Outputs 168 DI / DO max 284 DI / DO max

AI / AO Expansion Analog Inputs & Outputs 38 AI / AO max 69 AI / AO max (16bit)

PWM / PTO
Pulse Width Modulation 2 4
Pulse Train Output * In planning

HSC High Speed Counter 6 6

PID Closed loop controller 8 No system limitations

Optional Signal
Board (SB)

The Signal Board expands the S7-1200 CPU I/O without increasing the CPU footprint size

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SIMATIC S7-200 vs. S7-1200 CPU Memory

Data blocks

Program blocks

S7-224XP Fixed 26 kB

CPU
25 kB 50 kB 75 kB 100 kB

S7-1215C Floating 100 kB

CPU

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 SIMATIC S7-200 vs. S7-1200 CPU Memory

S7-200 CPUs Memory CPU 221 CPU 222 CPU 224 CPU 224 XP CPU 226

Work Memory 4 KB 4 KB 8 KB 12 KB 16 KB

Work Memory (with RME turned off) --- --- 12 KB 16 KB 24 KB

Data Memory 2 KB 4 KB 8 KB 10 KB 10 KB

S7-1200 CPUs Memory CPU 1211C CPU 1212C CPU 1214C CPU 1215C CPU 1217C

Work Memory 30 KB 50 KB 75 KB 100 KB 125 KB

Load Memory
1 MB 1 MB 4 MB 4 MB 4 MB

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SIMATIC S7-200 vs. S7-1200 System Expandability

EM (Expansion Module)
CPU CP (Communication Processor)

7 (EM + CP) maximum

S7-224XP +

CM CPU SM (Signal Module)

S7-1215C + + 8 SM maximum

3 CM (Communication Module) maximum

1 SB (Signal Board) or CB (Communication Board) maximum
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 SIMATIC S7-200 vs. S7-1200 System Expandability

S7-200 CPUs I/O CPU 221 CPU 222 CPU 224 CPU 224 XP CPU 226

Integrated Digital I/O 6 Inputs / 4 Outputs 8 Inputs / 6 Outputs 14 Inputs / 10 Outputs 14 Inputs / 10 Outputs 24 Inputs / 16 Outputs

Integrated Analog I/O none none none 2 Inputs / 1 Output none

Max. SM Expansion none 2 7 7 7

Max. Local I/O Digital 10 78 168 168 148

Max. Local I/O Analog none 10 35 38 35

S7-1200 CPUs I/O CPU 1211C CPU 1212C CPU 1214C CPU 1215C CPU 1215C

Integrated Digital I/O 6 Inputs / 4 Outputs 8 Inputs / 6 Outputs 14 Inputs / 10 Outputs 14 Inputs / 10 Outputs 14 Inputs / 10 Outputs

Integrated Analog I/O 2 Inputs 2 Inputs / 2 Outputs 2 Inputs / 2 Outputs

Max. SB & SM Expansion 1 SB / none 1 SB / 2 SM 1 SB / 8 SM 1 SB / 8 SM 1 SB / 8 SM

Max. Local I/O Digital 14 82 284 284 284

Max. Local I/O Analog 3 19 67 69 69

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SIMATIC S7-200 vs. S7-1200 CPU Dimensions
min. max. max.
140 B 45 B 196 B 22 B 71 B

96 H
S7-224XP

CPU Expansion Communication

62 T Module Processor

130 W 45 W 30 W
100 H

S7-1215C

CPU Signal Communication

75 D Module Module
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 SIMATIC S7-200 vs. S7-1200 CPU Dimensions

S7-200 CPUs Dimensions CPU 221 CPU 222 CPU 224 CPU 224 XP CPU 226

Width (mm) 90 90 121 140 196

Height (mm) 96 96 96 96 96

Depth (mm) 62 62 62 62 62

S7-1200 CPUs Dimensions CPU 1211C CPU 1212C CPU 1214C CPU 1215C CPU 1217C

Width (mm) 90 90 110 130 150

Height (mm) 100 100 100 100 100

Depth (mm) 75 75 75 75 75

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Migration Handbook

SIMATIC S7-1200 Benefits

SIMATIC S7-200 Phase Out Planning
SIMATIC S7-200 vs. S7-1200 General Comparison
SIMATIC S7-1200 Missing Features
SIMATIC S7-200 vs. S7-1200 Tips & Tricks
How Can SIEMENS Help?

Siemens AG 2013. All Rights Reserved.

SIMATIC S7-1200 Missing Features

Feature TIA Portal

AC-Inputs V11

E-Mail, Web Server V11

PROFIBUS Master / Slave V11

Data Logging to a load memory (.CSV Format) V11

Text Display (TD) compatibility V11 SP1

Bumpless Runtime Edits V11 SP1

ASi, SIWAREX modules V11 SP1

Trace V12 SP1

Recipes V12 SP1

Basic Panel on CPU memory card V12 SP1

Ethernet CM V12.5

10A isolated relay module Not planned

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Migration Handbook

SIMATIC S7-1200 Benefits

SIMATIC S7-200 Phase Out Planning
SIMATIC S7-200 vs. S7-1200 General Comparison
SIMATIC S7-1200 Missing Features
SIMATIC S7-200 vs. S7-1200 Tips & Tricks
How Can SIEMENS Help?

Siemens AG 2013. All Rights Reserved.

SIMATIC S7- 200 vs. S7-1200 Tips & Tricks

What should you know before you Migrate to the S7-1200?

S7-1200 Hardware
Inputs are on the top and Outputs are on the bottom
Communications modules are on the left side of the CPU
Profinet is the standard communication network

TIA Portal Software

Program blocks are consistent with S7-300, S7-400, S7-1500 & IPC
Motion function blocks are compliant with PLCopen
LAD, FBD & SCL are compliant with IEC 61131-3

Basic Panels Hardware

WinCC Basic is the new programming environment
Profinet is the standard communication network

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Migration Handbook

SIMATIC S7-1200 Benefits

SIMATIC S7-200 Phase Out Planning
SIMATIC S7-200 vs. S7-1200 General Comparison
SIMATIC S7-1200 Missing Features
SIMATIC S7-200 vs. S7-1200 Tips & Tricks
How Can SIEMENS Help?

Siemens AG 2013. All Rights Reserved.

How Can SIEMENS Help?

Siemens offers several tools to aid in S7-200 migrations

S7-200 to S7-1200 Application Code Migration Utility For More Detailed

Information Click Here
Please contact your local Siemens Partner for this tool
S7-1200 Tranistion
S7-200 to S7-1200 Migration Reference Guide Manual

Whats New and Whats Different

For More Detailed
SIMATIC HMI Panels Migration Reference Guide Information Click Here
Whats New and Whats Different
HMI Migration
Made Easy
Application Engineering Support
Consulting support before and during actual migration
Direct link to Service & Support: S7-1200.
Solution Partner Support
Trained Solution Partners in your area can help support or perform
migrations
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