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Parts Catalogue

'17-'18 KLX140 CHF/CJF(US)


(KLX140G)

2017,Kawasaki Heavy Industries, LTD


'17-'18 KLX140 CHF/CJF Model Information

Year & Model '17 KLX140CHF '18 KLX140CJF


Color 1.LIME GREEN(777) 1.LIME GREEN(777)
VIN No. Range JKBLXPC1_HDA00031 - A03340 JKBLXPC1_JDA03341 -
Engine No. Range LX140AEA00001 - LX140AEA00001 -
Owner's Manual No. 99987-1919 99987-1989
99929-2179(Canada only) 99929-2248(Canada only)
Service Manual No. 99924-1512-01 99924-1390-11
'17-'18 KLX140 CHF/CJF Parts List Information

PARTS LIST INFORMATION


This parts catalog lists parts and sub-assemblies provided as spare parts.
When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assures
quality and performance of KAWASAKI GENUINE PARTS.
1. HOW TO PLACE AN ORDER FOR PART
E. Description
When ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the following Describes the main function of the part and includes data such as size, number of teeth, color,etc.
items exactly as listed in this catalog on your parts order.
List of Abbreviations
Part Number
(+) Plus HEX Hexagonal REF Reference
Part Name
(-) Minus ID = Inside Diameter RH Right Hand
Color Code & And KPH Killometers Per Hour RPM Revolutions Per Minute
Specify the color using both color code (which is part of the part number) and name when ordering painted parts. 2ND Second L Link RR Rear
Example: 51001-5074-H8 TANK-COMP-FUEL,EBONY 3RD Third L= Length STD Standard
Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the complete 4TH Fourth L/ Less T Teeth
units or next higher assemblies illustrated, are supplied, as spare parts. AR As Required LH Left Hand T= Thickness
ASSY Assembly LWR Lower U/S Under Size
2. EXPLANATION OF PARTS CATALOG FORMAT CA Cut Away MM Millimeter UPP Upper
CNT Center MPH Miles Per Hour V Volt
COMP Complete NA Not Available W Watt
D Degree O/S Over Size W/ With
FR Front OD = Outside Diameter WD With Decal
G Gram PR Ply Rating WOD Without Decal
F. Quantity
Specifies how many of a part are required at the indicated position on the illustration.
G. Year & Model
Indicates which parts are used for a specific vehicle year and model.
H. Additional Information
Additional Information is shown as follows:
1) (OPTION) Part is not installed as original equipment, but is available separately.
2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle.
3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle.
4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed.
5) Technical relationships between old part numbers and new part numbers are shown as follows:
INTERCHANGE - Old part or new part can be used.
UBSTITUTE - New part replaces old part. Old part cannot be used in place of new part.
6) Mid-Year part number changes on a vehicle are noted by engine or frame number references.
( - KZ400DE001181) Affected units are from beginning of model year production up to
and including this engine number.
(KZ400D-008111 - ) Affected units are from this frame number to the end of model
year production.
(KZ400DE008181 - KZ400DE018888) Affected units are in this engine number range.
I. Specification Code
Identifies the specification of the vehicle for which the part applies. If no spec code is listed, that means the
part is used for all specifications.
'17 '18
Spec Code Specification
CHF CJF
A. Year & Model Title
This title describes the year(s) and model(s) contained in this catalog. US 49-State (U.S.A.) O O
B. Part Group Title CN Canada O O
A representative name for the group of parts illustrated on this page.
C. Reference Number
The reference number is listed on the illustration and parts list. It is the link between the illustration and the
parts list.
D. Part Number
The number assigned to a part for the purpose of parts ordering.
'17-'18 KLX140 CHF/CJF Model I.D. '17-'18 KLX140CHF/CJF

KLX140CHF KLX140CJF
Left Side View Left Side View

Right Side View Right Side View


'17-'18 KLX140 CHF/CJF Color Combination Parts List

'17 KLX140CHF O : Applicable : Not applicable

Color: LIME GREEN (777) (1)


Spec. Code
Part No. Description
CN US

11010-0849-6Z FILTER-ASSY-AIR,F.BLACK O O
32160-0239-458 FRAME-COMP,RR,P.SILVER O O
32160-0816-458 FRAME-COMP,P.SILVER O O
34024-0139-458 STAND-SIDE,P.SILVER O O
34028-0077-458 STEP,LH,P.SILVER O O

34028-0078-458 STEP,RH,P.SILVER O O
35004-0088-290 FENDER-FRONT,L.GREEN O O
35022-0103-290 FENDER-COMP-REAR,L.GREEN O
35022-0105-290 FENDER-COMP-REAR,L.GREEN O
35063-1340-458 STAY,SHROUD,RH,P.SILVER O O

35063-1341-458 STAY,SHROUD,LH,P.SILVER O O
36001-0125-266 COVER-SIDE,FR,RH,B.WHITE O O
36001-0154-266 COVER-SIDE,RR,LH,B.WHITE O O
36001-0156-266 COVER-SIDE,RR,RH,B.WHITE O O
39007-0141-458 ARM-SUSP,UNI TRAK,P.SILVER O O

39111-0062-458 ROD-TIE,SUSPENSION,P.SILVER O O
41025-0359-WA RIM,FR,21X1.60,SILVER O O
41025-0360-WA RIM,RR,18X1.85,SILVER O O
41092-0001-WA WHEEL,FR,1.60X21,SILVER O O
41092-0002-WA WHEEL,RR,1.85X18,SILVER O O

44008-0038-458 PIPE-FORK OUTER,LH,P.SILVER O O


44008-0039-458 PIPE-FORK OUTER,RH,P.SILVER O O
44037-0072-458 HOLDER-FORK UNDER,P.SILVER O O
44071-1199-59F DAMPER-ASSY,FORK,RH,P.SILVER+B O O
44071-1200-59F DAMPER-ASSY,FORK,LH,P.SILVER+B O O

45014-0545-10 SHOCKABSORBER,BLACK O O
46003-0205-458 HANDLE,P.SILVER O O
46012-0013-458 HOLDER-HANDLE,LWR,P.SILVER O O
46012-0023-458 HOLDER-HANDLE,UPP,P.SILVER O O
49006-0583-BD BOOT,FORK,BLACK O O
'17-'18 KLX140 CHF/CJF Color Combination Parts List

'17 KLX140CHF O : Applicable : Not applicable

Color: LIME GREEN (777) (1)


Spec. Code
Part No. Description
CN US

49089-0052-290 SHROUD-ENGINE,UPP,L.GREEN O O
49089-0053-6C SHROUD-ENGINE,LH,EBONY O O
49089-0054-6C SHROUD-ENGINE,RH,EBONY O O
53066-0457-49F SEAT-ASSY,DUAL,GREEN/BLACK O O
56052-0968 MARK,KAWASAKI O O

56075-1869 PATTERN,SHROUD,LH,UPP O O
56075-1870 PATTERN,SHROUD,RH,UPP O O
56075-1919 PATTERN,SHROUD,LH,LWR O O
56075-1920 PATTERN,SHROUD,RH,LWR O O
58029-0005-266 PLATE-NUMBER,B.WHITE O O
'17-'18 KLX140 CHF/CJF Color Combination Parts List

'18 KLX140CJF O : Applicable : Not applicable

Color: LIME GREEN (777) (1)


Spec. Code
Part No. Description
CN US

11010-0849-6Z FILTER-ASSY-AIR,F.BLACK O O
32160-0239-458 FRAME-COMP,RR,P.SILVER O O
32160-0816-458 FRAME-COMP,P.SILVER O O
34024-0139-458 STAND-SIDE,P.SILVER O O
34028-0077-458 STEP,LH,P.SILVER O O

34028-0078-458 STEP,RH,P.SILVER O O
35004-0088-290 FENDER-FRONT,L.GREEN O O
35022-0103-290 FENDER-COMP-REAR,L.GREEN O
35022-0105-290 FENDER-COMP-REAR,L.GREEN O
35063-1340-458 STAY,SHROUD,RH,P.SILVER O O

35063-1341-458 STAY,SHROUD,LH,P.SILVER O O
36001-0125-266 COVER-SIDE,FR,RH,B.WHITE O O
36001-0154-266 COVER-SIDE,RR,LH,B.WHITE O O
36001-0156-266 COVER-SIDE,RR,RH,B.WHITE O O
39007-0141-458 ARM-SUSP,UNI TRAK,P.SILVER O O

39111-0062-458 ROD-TIE,SUSPENSION,P.SILVER O O
41025-0359-WA RIM,FR,21X1.60,SILVER O O
41025-0360-WA RIM,RR,18X1.85,SILVER O O
41092-0001-WA WHEEL,FR,1.60X21,SILVER O O
41092-0002-WA WHEEL,RR,1.85X18,SILVER O O

44008-0038-458 PIPE-FORK OUTER,LH,P.SILVER O O


44008-0039-458 PIPE-FORK OUTER,RH,P.SILVER O O
44037-0072-458 HOLDER-FORK UNDER,P.SILVER O O
44071-1199-59F DAMPER-ASSY,FORK,RH,P.SILVER+B O O
44071-1200-59F DAMPER-ASSY,FORK,LH,P.SILVER+B O O

45014-0545-10 SHOCKABSORBER,BLACK O O
46003-0205-458 HANDLE,P.SILVER O O
46012-0013-458 HOLDER-HANDLE,LWR,P.SILVER O O
46012-0023-458 HOLDER-HANDLE,UPP,P.SILVER O O
49006-0583-BD BOOT,FORK,BLACK O O
'17-'18 KLX140 CHF/CJF Color Combination Parts List

'18 KLX140CJF O : Applicable : Not applicable

Color: LIME GREEN (777) (1)


Spec. Code
Part No. Description
CN US

49089-0052-290 SHROUD-ENGINE,UPP,L.GREEN O O
49089-0053-6C SHROUD-ENGINE,LH,EBONY O O
49089-0054-6C SHROUD-ENGINE,RH,EBONY O O
53066-0457-49F SEAT-ASSY,DUAL,GREEN/BLACK O O
56054-2249 MARK,NUMBER PLATE,K O O

56075-2731 PATTERN,SHROUD,LH,UPP O O
56075-2732 PATTERN,SHROUD,RH,UPP O O
56075-2733 PATTERN,SHROUD,LH,LWR O O
56075-2734 PATTERN,SHROUD,RH,LWR O O
58029-0005-266 PLATE-NUMBER,B.WHITE O O
'17-'18 KLX140 CHF/CJF Pictorial Index

1 Cylinder Head 2 Cylinder/Piston(s) 3 Air Cleaner 4 Muffler(s)

5 Valve(s) 6 Camshaft(s)/Tensioner 7 Crankshaft 8 Clutch


'17-'18 KLX140 CHF/CJF Pictorial Index

9 Transmission 10 Gear Change Drum/Shift Fork(s) 11 Gear Change Mechanism 12 Crankcase

13 Engine Cover(s) 14 Carburetor 15 Oil Pump 16 Generator


'17-'18 KLX140 CHF/CJF Pictorial Index

17 Ignition System 18 Starter Motor 19 Frame 20 Frame Fittings

21 Swingarm 22 Suspension/Shock Absorber 23 Footrests 24 Fenders


'17-'18 KLX140 CHF/CJF Pictorial Index

25 Stand(s) 26 Wheels/Tires 27 Front Hub 28 Rear Hub

29 Brake Pedal 30 Front Master Cylinder 31 Front Brake 32 Rear Master Cylinder
'17-'18 KLX140 CHF/CJF Pictorial Index

33 Rear Brake 34 Handlebar 35 Front Fork 36 Fuel Tank

37 Seat 38 Cables 39 Side Covers/Chain Cover 40 Chassis Electrical Equipment


'17-'18 KLX140 CHF/CJF Pictorial Index

41 Reflectors(CN) 42 Owner's Tools 43 Labels 44 Decals(CHF)

45 Decals(CJF) 46 Accessory
'17-'18 KLX140 CHF/CJF 1. Cylinder Head
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11002 11002-0061 HEAD-ASSY-CYLINDER 1 1


11004 11004-0065 GASKET-HEAD 1 1
11065 11065-0212 CAP 1 1
11065A 11065-0252 CAP,VALVE ADJUSTING 2 2
13271 13271-1844 PLATE,BREATHER 1 1

16065 16065-0054 HOLDER-CARBURETOR 1 1


49002 49002-0019 GUIDE-VALVE 2 2
92004 92004-1217 STUD,8X22 2 2
92033 92033-1247 RING-SNAP 2 2
92043 92043-1264 PIN,8.2X10X14 2 2

92055 92055-0202 RING-O,86X1.9 1 1


92055A 92055-1256 RING-O,32MM 1 1
92055B 92055-1655 RING-O,ADJUST CAP 2 2
92066 92066-1012 PLUG,OIL LINE,7.2X8 1 1
92068 92068-006 PLUG,12X25 1 1

92153 92153-0481 BOLT,6X20 2 2


92153A 92153-1140 BOLT,6X10 2 2
92153B 92153-1141 BOLT,8X201 4 4
92153C 92153-1970 BOLT,FLANGED,6X110 2 2
92171 92171-0691 CLAMP 1 1

92200 92200-1631 WASHER,8.2X17X2.3 4 4


132 132BA0620 BOLT-FLANGED-SMALL,6X20 6 6

1 2017/03/21
'17-'18 KLX140 CHF/CJF 2. Cylinder/Piston(s)
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11061 11061-0319 GASKET,CYLINDER BASE 1 1


13001 13001-0093 PISTON-ENGINE 1 1
13002 13002-1126 PIN-PISTON 1 1
13008 13008-0038 RING-SET-PISTON 1 1
13024 13024-0009 RING-SET-PISTON LL,O/S 1.00 1 1
(OPTION)

13025 13025-0011 RING-SET-PISTON L,O/S 0.50 1 1


(OPTION)
13027 13027-0013 PISTON-ENGINE LL,O/S 1.00 1 1
(OPTION)
13029 13029-0018 PISTON-ENGINE L,O/S 0.50 1 1
(OPTION)
92033 92033-1287 RING-SNAP 2 2
92043 92043-1264 PIN,8.2X10X14 2 2

98111 98111-0024 CYLINDER-COMP-ENGINE 1 1

2 2017/03/21
'17-'18 KLX140 CHF/CJF 3. Air Cleaner
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11010 11010-0849-6Z FILTER-ASSY-AIR,F.BLACK 1 1


11013 11013-0025 ELEMENT-AIR FILTER 1 1
11065 11065-0210 CAP 1 1
13272 13272-1883 PLATE 1 1
13280 13280-0831 HOLDER 1 1

14037 14037-0074 SCREEN 1 1


14073 14073-0171 DUCT,CARB. 1 1
14073A 14073-0791 DUCT,INTAKE 1 1
92037 92037-1271 CLAMP,12.5MM 2 2
92037A 92037-1900 CLAMP,14.5MM 1 1

92093 92093-0094 SEAL,L=620 1 1


92093A 92093-0103 SEAL,L=520 1 1
92153 92153-0936 BOLT,FLANGED,6X14 1 1
92153A 92153-1882 BOLT,WP,5X14 4 4
92154 92154-2790 BOLT,6X60 1 1

92170 92170-1796 CLAMP,11.6MM 2 2


92172 92172-1211 SCREW,5X16 5 5
92173 92173-0991 CLAMP 1 1
92191 92191-1685 TUBE,DRAIN 1 1
92192 92192-0473 TUBE,BREATHER 1 1

92192A 92192-0921 TUBE,A/C-DRAIN 2 2


92200 92200-0394 WASHER,6.5X26X2 1 1

3 2017/03/21
'17-'18 KLX140 CHF/CJF 4. Muffler(s)
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11061 11061-0207 GASKET,MUFFLER JOINT 1 1


11061A 11061-0301 GASKET 1 1
11061B 11061-0322 GASKET,EXHAUST PIPE 1 1
11061C 11061-0875 GASKET,DRAIN 1 1
11061D 11061-1148 GASKET,5.8X12X1.5 2 2

18020 18020-0058 BAFFLE 1 1


18088 18088-0429 PIPE-EXHAUST 1 1
18100 18100-0585 BODY-ASSY-MUFFLER 1 1
39156 39156-0552 PAD,MUFFLER COVER,INNER,LWR 1 1
39156A 39156-0553 PAD,MUFFLER COVER,INNER,UPP 1 1

49106 49106-0066 COVER-MUFFLER,EX. PIPE 1 1


49106A 49106-0081 COVER-MUFFLER,TAIL CAP 1 1
92015 92015-1143 NUT,8MM 2 2
92152 92152-0612 COLLAR,6.5X8.5X5.5 5 5
92154 92154-0042 BOLT,SOCKET,6X12 5 5

92161 92161-0545 DAMPER 3 3


92161A 92161-1475 DAMPER 2 2
92171 92171-0593 CLAMP 1 1
132 132BB0610 BOLT-FLANGED-SMALL,6X10 3 3
156 156R0610 BOLT-WP,6X10 1 1

185 185BA0816 BOLT-UPSET-WSP-SMALL,8X16 2 2

4 2017/03/21
'17-'18 KLX140 CHF/CJF 5. Valve(s)
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

12004 12004-0049 VALVE-INTAKE 1 1


12005 12005-0725 VALVE-EXHAUST 1 1
12009 12009-0018 RETAINER-VALVE SPRING 2 2
12011 12011-1051 COLLET 4 4
12016 12016-0026 ARM-ROCKER 2 2

12020 12020-0007 SHAFT-ROCKER 2 2


16007 16007-1223 SEAT-SPRING 2 2
49078 49078-0064 SPRING-ENGINE VALVE 2 2
92009 92009-1109 SCREW,VALVE ADJUST 2 2
92049 92049-0139 SEAL-OIL 2 2

92210 92210-1491 NUT,VALVE ADJUST LOCK 2 2

5 2017/03/21
'17-'18 KLX140 CHF/CJF 6. Camshaft(s)/Tensioner
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

12046 12046-0084 SPROCKET,36T 1 1


12048 12048-0052 TENSIONER-ASSY 1 1
12053 12053-0126 GUIDE-CHAIN,RR 1 1
12053A 12053-0127 GUIDE-CHAIN,FR 1 1
14014 14014-1154 PLATE-POSITION 1 1

49118 49118-0126 CAMSHAFT-COMP 1 1


92057 92057-0691 CHAIN,CAM 1 1
92122 92122-0011 ROLLER 1 1
92153 92153-1156 BOLT,8X23 1 1
92153A 92153-1157 BOLT,6X26.5 1 1

92154 92154-0281 BOLT 1 1


92154A 92154-1196 BOLT,FLANGED,6X25 2 2
92172 92172-1055 SCREW,6X14 2 2
411 411AA0600 WASHER-PLAIN,6MM 1 1
670 670D2010 O RING,10MM 1 1

670A 670D2021 O RING,21MM 1 1

6 2017/03/21
'17-'18 KLX140 CHF/CJF 7. Crankshaft
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

12046 12046-0061 SPROCKET,18T 1 1


13031 13031-0140 CRANKSHAFT-COMP 1 1
13097 13097-0559 GEAR-PRIMARY SPUR,25T 1 1
16085 16085-0118 GEAR,21T 1 1
92045 92045-1120 BEARING-BALL,6305JR2C3 1 1

92200 92200-0217 WASHER,14.2X28X1.5 1 1


92210 92210-0600 NUT,14MM,LEFT HANDED 1 1
510 510A4200 KEY-WOODRUFF 1 1

7 2017/03/21
'17-'18 KLX140 CHF/CJF 8. Clutch
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

13086 13086-1070 WHEEL-CLUTCH 1 1


13087 13087-1161 HUB-CLUTCH 1 1
13088 13088-0040 PLATE-FRICTION 3 3
13088A 13088-0041 PLATE-FRICTION 1 1
13088B 13088-1077 PLATE-FRICTION,ID=100 1 1

13089 13089-1108 PLATE-CLUTCH 4 4


13091 13091-1920 HOLDER,CLUTCH SPRING 1 1
13095 13095-0078 HOUSING-COMP-CLUTCH 1 1
13116 13116-1136 ROD-PUSH 1 1
13183 13183-1274 PLATE 1 1

13236 13236-0159 LEVER-COMP,CLUTCH RELEASE 1 1


92026 92026-1614 SPACER 2 2
92139 92139-0244 BUSHING,17X22X30 1 1
92144 92144-1289 SPRING,CLUTCH 1 1
92145 92145-0759 SPRING 4 4

92153 92153-0794 BOLT,10X36 1 1


92153A 92153-1067 BOLT,6X25 4 4
601 601A6000 BEARING-BALL 1 1

8 2017/03/21
'17-'18 KLX140 CHF/CJF 9. Transmission
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

13127 13127-0074 SHAFT-TRANSMISSION INPUT,15T 1 1


13128 13128-0051 SHAFT-TRANSMISSION OUTPUT 1 1
13144 13144-0045 SPROCKET-OUTPUT,13T 1 1
13262 13262-0459 GEAR,OUTPUT 4TH,26T 1 1
13262A 13262-0502 GEAR,OUTPUT 5TH,24T 1 1

13262B 13262-0577 GEAR,INPUT 2ND,19T 1 1


13262C 13262-0578 GEAR,OUTPUT 2ND,36T 1 1
13262D 13262-0579 GEAR,OUTPUT LOW,40T 1 1
13262E 13262-0662 GEAR,INPUT 3RD,19T 1 1
13262F 13262-0738 GEAR,OUTPUT 3RD,28T 1 1

13262G 13262-0769 GEAR,INPUT 4TH,22T 1 1


13262H 13262-0770 GEAR,INPUT 5TH,24T 1 1
92022 92022-1799 WASHER,17.3X22X0.5 2 2
92025 92025-1280 SHIM 1 1
92026 92026-0727 SPACER 1 1

92026A 92026-1037 SPACER,17.2X23X0.5 3 3


92033 92033-1060 RING-SNAP,17MM 5 5
92055 92055-0151 RING-O,16.8X1.9 1 1
92139 92139-0001 BUSHING 1 1
92139A 92139-0002 BUSHING,12X14X9.4 1 1

92139B 92139-0282 BUSHING,17X19X9.5 1 1


92139C 92139-0283 BUSHING,14.5X17.25X11.0 1 1
92139D 92139-0286 BUSHING 1 1
92143 92143-1680 COLLAR,SPROCKET 1 1
480 480J1700 CIRCLIP-TYPE-C,17MM 1 1

9 2017/03/21
'17-'18 KLX140 CHF/CJF 10. Gear Change Drum/Shift Fork(s)
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11061 11061-0373 GASKET,10.5X16X1 1 1


13140 13140-0051 FORK-SHIFT,INPUT 1 1
13140A 13140-0052 FORK-SHIFT,OUTPUT RH 1 1
13140B 13140-0053 FORK-SHIFT,OUTPUT LH 1 1
13141 13141-0572 DRUM-CHANGE 1 1

13145 13145-1084 CAM-CHANGE DRUM 1 1


13151 13151-1099 SWITCH-COMP,NEUTRAL 1 1
13183 13183-1066 PLATE,CHANGE 1 1
49047 49047-1094 ROD-SHIFT 1 1
92022 92022-1690 WASHER,6.5X24X2 1 1

92045 92045-0126 BEARING-BALL,17X35X10 1 1


112 112CA0620 BOLT-UPSET,6X20 1 1
510 510A3200 KEY-WOODRUFF 1 1
551 551A0306 PIN-DOWEL,3X6 2 2

10 2017/03/21
'17-'18 KLX140 CHF/CJF 11. Gear Change Mechanism
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

13165 13165-0003 PAWL,CHANGE SHAFT 1 1


13172 13172-0009 SHAFT-ASSY-CHANGE 1 1
13236 13236-0157 LEVER-COMP,POSITION 1 1
13242 13242-0134 LEVER-ASSY-CHANGE,PEDAL 1 1
13242A 13242-0135 LEVER-ASSY-CHANGE 1 1

39110 39110-0027 ROD-ASSY-TIE 1 1


92002 92002-1237 BOLT,6X20 1 1
92004 92004-0032 STUD,6X12 1 1
92015 92015-1178 NUT,LEFT HANDED,6MM 1 1
92022 92022-1827 WASHER,6X12.8X1.2 1 1

92026 92026-1217 SPACER 1 1


92033 92033-1178 RING-SNAP,TYPE-E,10MM 1 1
92081 92081-1829 SPRING,CHANGE LEVER 1 1
92081A 92081-1993 SPRING,POSITION LEVER 1 1
92144 92144-1345 SPRING,CHANGE PEDAL RETURN 1 1

92153 92153-1144 BOLT,8X15.5 1 1


92200 92200-0388 WASHER,12.5X21X1.2 2 2
311 311BA0600 NUT-HEX,6MM 1 1
311A 311BB0600 NUT-HEX,6MM 1 1
670 670B2012 O RING,12MM 2 2

11 2017/03/21
'17-'18 KLX140 CHF/CJF 12. Crankcase
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11061 11061-0421 GASKET,DRAIN PLUG 1 1


13272 13272-1384 PLATE 1 1
14080 14080-0251 CRANKCASE,RH 1 1
14080A 14080-0295 CRANKCASE,LH 1 1
92043 92043-1263 PIN,6.2X8X14 6 6

92045 92045-0745 BEARING-BALL,#6203C2 2 2


92045A 92045-1120 BEARING-BALL,6305JR2C3 1 1
92045B 92045-1308 BEARING-BALL,6201ZC3/5C 1 1
92049 92049-0011 SEAL-OIL 1 1
92049A 92049-0141 SEAL-OIL,13X22X5.5 1 1

92066 92066-0753 PLUG,OIL DRAIN,12X15 1 1


92066A 92066-1012 PLUG,OIL LINE,7.2X8 2 2
92066B 92066-1110 PLUG 1 1
92153 92153-1145 BOLT,6X50 10 10
92153A 92153-1146 BOLT,6X60 1 1

92172 92172-1062 SCREW,6X14 4 4


220 220AA0614 SCREW-PAN-CROS,6X14 1 1
601 601A6201 BEARING-BALL 1 1

12 2017/03/21
'17-'18 KLX140 CHF/CJF 13. Engine Cover(s)
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11061 11061-0300 GASKET 1 1


11061A 11061-0820 GASKET,GENERATOR COVER 1 1
11061B 11061-0821 GASKET,CLUTCH COVER 1 1
11065 11065-0209 CAP 1 1
12053 12053-0134 GUIDE-CHAIN 1 1

14014 14014-1153 PLATE-POSITION 1 1


14026 14026-0084 COVER-CHAIN 1 1
14031 14031-0116 COVER-GENERATOR 1 1
14032 14032-0116 COVER-CLUTCH 1 1
14044 14044-0044 HOLDER-CABLE 1 1

52005 52005-0724 GAUGE,OIL LEVEL 1 1


92001 92001-1827 BOLT,GENERATOR COVER CAP 1 1
92049 92049-0104 SEAL-OIL,10X18X5 1 1
92049A 92049-0142 SEAL-OIL,12X20X5.5 1 1
92055 92055-0153 RING-O,14.8X2.4 1 1

92055A 92055-0154 RING-O,25.7X2.4 1 1


92055B 92055-0155 RING-O,20X2 1 1
92066 92066-1571 PLUG,14X10 1 1
92152 92152-0692 COLLAR,6.5X12X11 1 1
92153 92153-1140 BOLT,6X10 2 2

92154 92154-1080 BOLT,FLANGED,6X30 2 2


92154A 92154-2154 BOLT,FLANGED,6X25 1 1
132 132BA0616 BOLT-FLANGED-SMALL,6X16 3 3
132A 132BA0635 BOLT-FLANGED-SMALL,6X35 1 1
132B 132BA0645 BOLT-FLANGED-SMALL,6X45 18 18

13 2017/03/21
'17-'18 KLX140 CHF/CJF 14. Carburetor
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11061 11061-0454 GASKET,FLOAT CHAMBER 1 1


11065 11065-0811 CAP,CHOKE 1 1
13280 13280-0286 HOLDER,NEEDLE JET 1 1
14091 14091-0285 COVER 1 1
15004 15004-0936 CARBURETOR-ASSY 1 1

16005 16005-1091 TOP-CHAMBER 1 1


16007 16007-1103 SEAT-SPRING 1 1
16014 16014-0021 SCREW-PILOT AIR 1 1
16017 16017-0014 JET-NEEDLE 1 1
16021 16021-1203 SCREW-THROTTLE STOP 1 1

16025 16025-0028 VALVE-THROTTLE 1 1


16030 16030-1052 VALVE-FLOAT 1 1
16031 16031-0004 FLOAT 1 1
16065 16065-1106 HOLDER-CARBURETOR,JET 1 1
16158 16158-0004 JET-SLOW,#35 AR AR
(OPTION)

16158A 16158-0005 JET-SLOW,#40 AR AR


(OPTION)
16158B 16158-1063 JET-SLOW,#38 1 1
16187 16187-0283 NEEDLE-JET,NNAA 1 1
41077 41077-0038 ADAPTER 1 1
43028 43028-0003 DIAPHRAGM 1 1

92009 92009-1057 SCREW,DRAIN 1 1


92009A 92009-1750 SCREW 2 2
92036 92036-018 RING-SNAP 1 1
92037 92037-1142 CLAMP,TUBE 3 3
92037A 92037-1401 CLAMP,JET NEEDLE 1 1

92037B 92037-1476 CLAMP,FLOAT VALVE 1 1


92037C 92037-1712 CLAMP 2 2
92055 92055-1053 RING-O 3 3
92055A 92055-1541 RING-O 1 1
92063 92063-0013 JET-MAIN,#90 AR AR
(OPTION)

92063A 92063-0014 JET-MAIN,#92 AR AR


(OPTION)
92063B 92063-0015 JET-MAIN,#95 1 1
92063C 92063-0016 JET-MAIN,#98 AR AR
(OPTION)
92063D 92063-0017 JET-MAIN,#100 AR AR
(OPTION)

14 2017/03/21
'17-'18 KLX140 CHF/CJF 14-1. Carburetor
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

92093 92093-1046 SEAL,U-RING 1 1


92145 92145-0004 SPRING 1 1
92145A 92145-0217 SPRING 1 1
92145B 92145-0610 SPRING 1 1
92172 92172-0165 SCREW 2 2

92190 92190-1218 TUBE,3.5X6.5X240 1 1


92191 92191-1142 TUBE,3.5X6.5X298 1 1
92192 92192-0477 TUBE,5X10X150 1 1
92192A 92192-0690 TUBE,3.5X6.5X18/320 1 1
132 132BC0620 BOLT-FLANGED-SMALL,6X20 2 2

15 2017/03/21
'17-'18 KLX140 CHF/CJF 15. Oil Pump
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11065 11065-0255 CAP 1 1


16082 16082-1159 PUMP-ASSY-OIL 1 1
39193 39193-0578 PIPE-OIL 1 1
49065 49065-0021 FILTER-OIL 1 1
52010 52010-1053 ELEMENT-OIL FILTER 1 1

92043 92043-1263 PIN,6.2X8X14 1 1


92055 92055-0061 RING-O,9.8X1.9 1 1
92055A 92055-0152 RING-O,12.8X1.9 1 1
92055B 92055-0201 RING-O,59.6X2.4 1 1
92055C 92055-1150 RING-O,9.8X2.4 1 1

92144 92144-1892 SPRING 1 1


132 132BA0620 BOLT-FLANGED-SMALL,6X20 3 3
220 220AA0618 SCREW-PAN-CROS,6X18 2 2
220A 220AA0630 SCREW-PAN-CROS,6X30 1 1
670 670B1510 O RING,9.8X1.9 2 2

16 2017/03/21
'17-'18 KLX140 CHF/CJF 16. Generator
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

13270 13270-1754 PLATE 1 1


13270A 13270-1961 PLATE 1 1
21003 21003-0116 STATOR 1 1
21007 21007-0105 ROTOR 1 1
21066 21066-0046 REGULATOR-VOLTAGE 1 1

92153 92153-1135 BOLT,8X50 1 1


92154 92154-2154 BOLT,FLANGED,6X25 2 2
92200 92200-1626 WASHER,8.2X26X5 1 1
132 132BA0614 BOLT-FLANGED-SMALL,6X14 1 1
220 220AA0514 SCREW-PAN-CROS,5X14 2 2

220A 220AA0608 SCREW-PAN-CROS,6X8 2 2


510 510A3200 KEY-WOODRUFF 1 1

17 2017/03/21
'17-'18 KLX140 CHF/CJF 17. Ignition System
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

21119 21119-0594 IGNITER 1 1


21121 21121-0728 COIL-IGNITION 1 1
21130 21130-1003 CAP-SPARK PLUG 1 1
21132 21132-005 GROMMET,HIGH TENSION 1 1
92027 92027-1789 COLLAR,5.6X8X14.5 2 2

92070 92070-0037 PLUG-SPARK,CR7HSA 1 1


92071 92071-1015 GROMMET,SPARK PLUG CAP 1 1
92173 92173-1513 CLAMP 1 1
130 130BA0535 BOLT-FLANGED,5X35 2 2

18 2017/03/21
'17-'18 KLX140 CHF/CJF 18. Starter Motor
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

13193 13193-0005 CLUTCH-ASSY-ONEWAY 1 1


13216 13216-0040 GEAR-COMP,FREE WHEEL 1 1
13280 13280-0818 HOLDER 1 1
21039 21039-0007 BRUSH 1 1
21039A 21039-0008 BRUSH 1 1

21040 21040-0004 SPRING-BRUSH 2 2


21163 21163-0762 STARTER-ELECTRIC 1 1
26006 26006-1007 FUSE,BLADE,10A,RED 1 1
26011 26011-0782 WIRE-LEAD,STARTER 1 1
27010 27010-0798 SWITCH,MAGNETIC 1 1

39076 39076-0020 LIMITER,STARTER IDLE GEAR 1 1


39184 39184-0713 BRACKET-ASSY 1 1
59051 59051-0785 GEAR-SPUR,IDLE 1 1
92022 92022-1649 WASHER,10.2X20X0.5 4 4
92022A 92022-212 WASHER,22.3X35X1.6 1 1

92055 92055-1276 RING-O 1 1


92055A 92055-1370 RING-O,4.5X2.0 3 3
92055B 92055-1550 RING-O 2 2
92071 92071-0705 GROMMET 1 1
92153 92153-1914 BOLT 2 2

92154 92154-0235 BOLT,SOCKET,6X16 3 3


92200 92200-0407 WASHER,SET 1 1
92210 92210-1514 NUT,FLANGED,6MM 1 1
132 132BD0630 BOLT-FLANGED-SMALL,6X30 2 2
223 223AA0510 SCREW-PAN-WS-CROS,5X10 2 2

19 2017/03/21
'17-'18 KLX140 CHF/CJF 19. Frame
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

32160 32160-0239-458 FRAME-COMP,RR,P.SILVER 1 1


32160A 32160-0816-458 FRAME-COMP,P.SILVER 1 1
92015 92015-1653 NUT,STEERING STEM,22MM 1
92015A 92015-1684 NUT,STEERING STEM,25MM 1 1
92116 92116-1065 BEARING-ROLLER,H1-CAP32005JRRS 2 2

92153 92153-1621 BOLT,SOCKET,8X20 2 2


92200 92200-0517 WASHER,STEERING STEM 1 1
92210 92210-1521 NUT,STEERING STEM,22MM 1

20 2017/03/21
'17-'18 KLX140 CHF/CJF 20. Frame Fittings
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

14079 14079-0031 HOLDER-ASSY,BATTERY 1 1


32190 32190-0308 BRACKET-ENGINE,FR,LH 1 1
32190A 32190-0309 BRACKET-ENGINE,FR,RH 1 1
32190B 32190-0310 BRACKET-ENGINE,RR 2 2
32190C 32190-0311 BRACKET-ENGINE,HEAD,LH 1 1

32190D 32190-0312 BRACKET-ENGINE,HEAD,RH 1 1


35063 35063-1340-458 STAY,SHROUD,RH,P.SILVER 1 1
35063A 35063-1341-458 STAY,SHROUD,LH,P.SILVER 1 1
55020 55020-0409 GUARD 1 1
55020A 55020-0429 GUARD 2 2

92001 92001-1581 BOLT,FLANGED,8X60 2 2


92001A 92001-1653 BOLT,FLANGED,10X160 1 1
92015 92015-1432 NUT,8MM 3 3
92022 92022-1561 WASHER,8.5X20X1.6 4 4
92066 92066-1034 PLUG,FRAME END,12X13 2 2

92122 92122-0041 ROLLER,GUIDE CHAIN 2 2


92150 92150-1036 BOLT,FLANGED,8X65 1 1
92151 92151-1205 BOLT,SOCKET,8X40 1 1
92152 92152-0909 COLLAR,8.8X11.2X4 5 5
92152A 92152-0943 COLLAR,9.5X12.5X25 2 2

92153 92153-0614 BOLT,FLANGED,10X105 2 2


92153A 92153-0936 BOLT,FLANGED,6X14 5 5
92153B 92153-1613 BOLT,FLANGED,10X77 2 2
92210 92210-1080 NUT,LOCK,FLANGED,10MM 5 5
132 132BA0610 BOLT-FLANGED-SMALL,6X10 4 4

132A 132BA0816 BOLT-FLANGED-SMALL,8X16 8 8

21 2017/03/21
'17-'18 KLX140 CHF/CJF 21. Swingarm
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

12053 12053-0116 GUIDE-CHAIN 1 1


12053A 12053-0118 GUIDE-CHAIN 1 1
13270 13270-1899 PLATE 2 2
13272 13272-0406 PLATE,CHAIN GUIDE 1 1
32085 32085-0138 STOPPER 1 1

33001 33001-0656 ARM-COMP-SWING 1 1


33032 33032-0030 SHAFT-SWING ARM,14X227 1 1
33040 33040-0032 ADJUSTER-CHAIN 2 2
42036 42036-0045 SLEEVE,PIVOT,L=197.8 1 1
55020 55020-0336 GUARD,CHAIN 1 1

92001 92001-1179 BOLT,8X46 2 2


92009 92009-1828 SCREW,5X10 4 4
92015 92015-1014 NUT,FLANGED,8MM 2 2
92015A 92015-1407 NUT,14MM 1 1
92046 92046-1110 BEARING-NEEDLE,BM202726 2 2

92049 92049-1109 SEAL-OIL,ARM 2 2


92151 92151-1149 BOLT,SOCKET,6X18 1 1
92210 92210-1397 NUT,POP,6MM,L=15 1 1
132 132BA0608 BOLT-FLANGED-SMALL,6X8 1 1
132A 132BA0645 BOLT-FLANGED-SMALL,6X45 2 2

132B 132BA0650 BOLT-FLANGED-SMALL,6X50 2 2

22 2017/03/21
'17-'18 KLX140 CHF/CJF 22. Suspension/Shock Absorber
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

39007 39007-0141-458 ARM-SUSP,UNI TRAK,P.SILVER 1 1


39111 39111-0062-458 ROD-TIE,SUSPENSION,P.SILVER 1 1
42036 42036-0046 SLEEVE,12.1X20X58 1 1
42036A 42036-0047 SLEEVE,12.1X20X82.6 1 1
42036B 42036-0058 SLEEVE,12.1X18X58 1 1

42036C 42036-1248 SLEEVE,10X16X19 1 1


42036D 42036-1351 SLEEVE 1 1
45014 45014-0545-10 SHOCKABSORBER,BLACK 1 1
92015 92015-1433 NUT,LOCK,FLANGED,12MM 3 3
92028 92028-1598 BUSHING 4 4

92046 92046-1144 BEARING-NEEDLE,18BM2416 2 2


92046A 92046-1192 BEARING-NEEDLE,16BM2212 2 2
92049 92049-0069 SEAL-OIL 2 2
92049A 92049-0112 SEAL-OIL 2 2
92049B 92049-1109 SEAL-OIL,ARM 2 2

92049C 92049-1328 SEAL-OIL 2 2


92093 92093-0139 SEAL 2 2
92151 92151-1413 BOLT,FLANGED,10X45 1 1
92152 92152-1139 COLLAR 1 1
92153 92153-1827 BOLT,12X95 1 1

92153A 92153-1828 BOLT,12X85 1 1


92153B 92153-1829 BOLT,12X108 1 1
92153C 92153-1957 BOLT,FLANGED,10X42 1 1

23 2017/03/21
'17-'18 KLX140 CHF/CJF 23. Footrests
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

34028 34028-0077-458 STEP,LH,P.SILVER 1 1


34028A 34028-0078-458 STEP,RH,P.SILVER 1 1
92022 92022-1829 WASHER,10.2X16X1 2 2
92043 92043-1643 PIN,10X37.5 2 2
92145 92145-0601 SPRING,STEP,LH 1 1

92145A 92145-0602 SPRING,STEP,RH 1 1


550 550S3020 PIN-COTTER,3.0X20 2 2

24 2017/03/21
'17-'18 KLX140 CHF/CJF 24. Fenders
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

35004 35004-0088-290 FENDER-FRONT,L.GREEN 1 1


35019 35019-0630 FLAP,RR FENDER,FR 1 1
35022 35022-0103-290 FENDER-COMP-REAR,L.GREEN
L_________________________________________ US 1 1
35022A 35022-0105-290 FENDER-COMP-REAR,L.GREEN
L_________________________________________ CN 1 1
39156 39156-0453 PAD 1 1

92150 92150-1339 BOLT,FLANGED,6X20 4 4


92152 92152-0427 COLLAR 6 6
92152A 92152-0909 COLLAR,8.8X11.2X4 4 4
92153 92153-0863 BOLT,6X16 6 6

25 2017/03/21
'17-'18 KLX140 CHF/CJF 25. Stand(s)
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

34024 34024-0139-458 STAND-SIDE,P.SILVER 1 1


92015 92015-1188 NUT,LOCK,10MM,BLACK 1 1
92145 92145-0584 SPRING,SIDE STAND 1 1
92154 92154-0412 BOLT,SIDE STAND 1 1

26 2017/03/21
'17-'18 KLX140 CHF/CJF 26. Wheels/Tires
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

41009 41009-0670 TIRE,FR,2.75-21 45M,VE-35F 1 1


41009A 41009-0671 TIRE,RR,4.10-18 59M,VE-33 1 1
41022 41022-0078 TUBE-TIRE,FR,2.75/3.00-21(IRC) 1 1
41022A 41022-0079 TUBE-TIRE,RR,3.25/3.50-18(IRC) 1 1
41023 41023-0030 BAND-RIM,FR,22-21(IRC) 1 1

41023A 41023-0031 BAND-RIM,RR,22-18(IRC) 1 1


41024 41024-010 STOPPER-RIM,FR,1.60-M(DUNLOP) 1 1
41024A 41024-011 STOPPER-RIM,RR,1.85-M(DUNLOP) 1 1
41025 41025-0359-WA RIM,FR,21X1.60,SILVER 1 1
41025A 41025-0360-WA RIM,RR,18X1.85,SILVER 1 1

41029 41029-0078 SPOKE-INNER,FR,228MMX159D 36 36


41029A 41029-0090 SPOKE-INNER,RR,191.5MMX162D 36 36
41032 41032-0010 NIPPLE-SPOKE 72 72
41092 41092-0001-WA WHEEL,FR,1.60X21,SILVER 1 1
(OPTION)
41092A 41092-0002-WA WHEEL,RR,1.85X18,SILVER 1 1
(OPTION)

27 2017/03/21
'17-'18 KLX140 CHF/CJF 27. Front Hub
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

41034 41034-0573 DRUM-ASSY,FR 1 1


41068 41068-1333 AXLE,FR 1 1
92015 92015-1433 NUT,LOCK,FLANGED,12MM 1 1
92045 92045-1062 BEARING-BALL,TMB201LLUC3/2A 1 1
92049 92049-0113 SEAL-OIL 2 2

92152 92152-0653 COLLAR,FR AXLE,L=12 1 1


92152A 92152-0709 COLLAR,12.2X17.3X62.5 1 1
92152B 92152-2192 COLLAR 1 1
550 550AA2520 PIN-COTTER,2.5X20 1 1
601 601B6301UU BEARING-BALL,#6201UUC3 1 1

28 2017/03/21
'17-'18 KLX140 CHF/CJF 28. Rear Hub
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

41034 41034-0574 DRUM-ASSY,RR 1 1


41068 41068-0085 AXLE,RR,238MM 1 1
42041 42041-0156 SPROCKET-HUB,57T 1 1
92015 92015-1401 NUT,FLANGED,14MM 1 1
92049 92049-0114 SEAL-OIL 2 2

92057 92057-0684 CHAIN,DRIVE,DID428HDS3X134L 1 1


92058 92058-0016 JOINT-CHAIN,DRIVE 1 1
92152 92152-0651 COLLAR,RR AXLE,L=12.5 2 2
92152A 92152-1090 COLLAR,RR BRAKE DRUM,L=95 1 1
92154 92154-0424 BOLT,FLANGED,8X30 4 4

92210 92210-0159 NUT,FLANGED,LOCK,8MM 4 4


410 410AA0800 WASHER-PLAIN-SMALL,8MM 4 4
410A 410AA1400 WASHER-PLAIN-SMALL,14MM 1 1
550 550AA2520 PIN-COTTER,2.5X20 1 1
601 601B6202UU BEARING-BALL 3 3

29 2017/03/21
'17-'18 KLX140 CHF/CJF 29. Brake Pedal
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

43001 43001-0086 LEVER-BRAKE,PEDAL 1 1


92145 92145-0591 SPRING,BRAKE PEDAL RETURN 1 1
92154 92154-1431 BOLT,BRAKE PEDAL 1 1
92200 92200-0154 WASHER,10.5X24X1.5 1 1
670 670B2012 O RING,12MM 2 2

30 2017/03/21
'17-'18 KLX140 CHF/CJF 30. Front Master Cylinder
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

43015 43015-0106 CYLINDER-ASSY-MASTER,FR 1 1


43020 43020-1065 PISTON-COMP-BRAKE 1 1
43022 43022-1010 STOPPER-BRAKE,PISTON 1 1
43026 43026-1074 CAP-BRAKE 1 1
43028 43028-1061 DIAPHRAGM 1 1

43034 43034-1016 HOLDER-BRAKE,MASTER CYLINDER 1 1


43095 43095-0953 HOSE-BRAKE,FR,1161MM 1 1
46092 46092-1175 LEVER-GRIP,FRONT BRAKE 1 1
49016 49016-1044 COVER-SEAL,MASTER CYLINDER 1 1
49091 49091-0001 WASHER-SEAL,10.1X14.5X1.5 4 4

92001 92001-1728 BOLT,FRONT BRAKE LEVER 1 1


92002 92002-1893 BOLT,ADJUST 1 1
92002A 92002-1894 BOLT 2 2
92009 92009-1458 SCREW,4MM 2 2
92015 92015-1233 NUT,FLANGED,6MM,BLACK 1 1

92015A 92015-1642 NUT,ADJUST 1 1


92022 92022-1814 WASHER 1 1
92066 92066-1348 PLUG 1 1
92144 92144-1103 SPRING,RETURN 1 1
92154 92154-0226 BOLT,OIL,L=23 2 2

92170 92170-1231 CLAMP,BRAKE HOSE,OUTSIDE 1 1


92170A 92170-1232 CLAMP,BRAKE HOSE,INSIDE 1 1
132 132BA0616 BOLT-FLANGED-SMALL,6X16 2 2

31 2017/03/21
'17-'18 KLX140 CHF/CJF 31. Front Brake
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

41080 41080-0664 DISC,FR,220MM 1 1


43044 43044-0006 HOLDER-COMP-CALIPER,FR,LH 1 1
43045 43045-1010 SHAFT-CALIPER 1 1
43045A 43045-1052 SHAFT-CALIPER 1 1
43048 43048-0010 PISTON-CALIPER 2 2

43049 43049-1060 PACKING,PISTON SEAL 2 2


43049A 43049-1061 PACKING,PISTON SEAL 2 2
43056 43056-0004 BREATHER-BRAKE 1 1
43057 43057-1001 CAP-BREATHER 1 1
43080 43080-0052 CALIPER-SUB-ASSY,FR 1 1

43082 43082-0075 PAD-ASSY-BRAKE 1 1


49006 49006-1088 BOOT,CALIPER 1 1
49006A 49006-1242 BOOT,CALIPER 1 1
92002 92002-1468 BOLT,FLANGED,10X41 2 2
92015 92015-1740 NUT 1 1

92022 92022-1373 WASHER,WAVE 1 1


92043 92043-1416 PIN,HANGER 2 2
92144 92144-1847 SPRING,PAD 1 1
92150 92150-1811 BOLT,DISC PLATE,8X15 6 6

32 2017/03/21
'17-'18 KLX140 CHF/CJF 32. Rear Master Cylinder
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

13070 13070-1144 GUIDE,HOSE 2 2


43010 43010-0006 ROD-ASSY-BRAKE 1 1
43015 43015-0099 CYLINDER-ASSY-MASTER,RR 1 1
43020 43020-1094 PISTON-COMP-BRAKE 1 1
43026 43026-0008 CAP-BRAKE 1 1

43028 43028-1092 DIAPHRAGM 1 1


43095 43095-0954 HOSE-BRAKE,RR,588MM 1 1
49091 49091-0001 WASHER-SEAL,10.1X14.5X1.5 4 4
92022 92022-1028 WASHER,8.5X13X1 1 1
92033 92033-0079 RING-SNAP,20.9X24.6X1.2 1 1

92043 92043-0004 PIN 1 1


92154 92154-0226 BOLT,OIL,L=23 2 2
92172 92172-0286 SCREW 2 2
132 132BA0616 BOLT-FLANGED-SMALL,6X16 2 2
221 221AA0610 SCREW-CSK-CROS,6X10 4 4

550 550AA2015 PIN-COTTER,2.0X15 1 1

33 2017/03/21
'17-'18 KLX140 CHF/CJF 33. Rear Brake
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11061 11061-1000 GASKET 1 1


41080 41080-0673 DISC,RR,190MM 1 1
43034 43034-0123 HOLDER-BRAKE 1 1
43044 43044-1076 HOLDER-COMP-CALIPER,RR 1 1
43048 43048-1090 PISTON-CALIPER 1 1

43049 43049-1025 PACKING 1 1


43049A 43049-1060 PACKING,PISTON SEAL 1 1
43049B 43049-1061 PACKING,PISTON SEAL 1 1
43056 43056-0004 BREATHER-BRAKE 1 1
43057 43057-1001 CAP-BREATHER 1 1

43080 43080-0078 CALIPER-SUB-ASSY,RR 1 1


43082 43082-0170 PAD-ASSY-BRAKE 1 1
49006 49006-1088 BOOT,CALIPER 1 1
49006A 49006-1089 BOOT,CALIPER 1 1
92025 92025-1817 SHIM,PAD 1 1

92075 92075-1414 DAMPER 1 1


92081 92081-1502 SPRING,PAD 1 1
92150 92150-1144 BOLT 2 2
92150A 92150-1811 BOLT,DISC PLATE,8X15 6 6
92150B 92150-1840 BOLT,SOCKET,8X16 2 2

34 2017/03/21
'17-'18 KLX140 CHF/CJF 34. Handlebar
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

13070 13070-0083 GUIDE,THROTTLE 1 1


13280 13280-0256 HOLDER,CLUTCH LEVER 1 1
14091 14091-0873 COVER,THROTTLE CASE,UPP 1 1
27010 27010-0071 SWITCH,CLUTCH 1 1
32099 32099-0037 CASE,THROTTLE,UPP 1 1

32099A 32099-0038 CASE,THROTTLE,LWR 1 1


46003 46003-0205-458 HANDLE,P.SILVER 1 1
46012 46012-0013-458 HOLDER-HANDLE,LWR,P.SILVER 2 2
46012A 46012-0023-458 HOLDER-HANDLE,UPP,P.SILVER 2 2
46018 46018-0073 GRIP-ASSY-THROTTLE 1 1

46019 46019-0023 GRIP-ASSY,THROTTLE 1 1


46075 46075-0072 GRIP,LH 1 1
46076 46076-0049 LEVER-ASSY-GRIP,CLUTCH 1 1
46091 46091-0226 HOUSING-ASSY-CONTROL,LH 1 1
46092 46092-0026 LEVER-GRIP,CLUTCH 1 1

49006 49006-0075 BOOT,THROTTLE CASE 1 1


49006A 49006-0080 BOOT,LEVER HOLDER 1 1
59101 59101-0005 REEL,THROTTLE 1 1
92015 92015-1962 NUT,LOCK,10MM 2 2
92019 92019-008 NUT,LOCK,6MM 1 1

92022 92022-1088 WASHER,10.2X28X2 2 2


92022A 92022-1737 WASHER 4 4
92037 92037-1163 CLAMP,SPEED,L=58 1 1
92153 92153-1897 BOLT,6MM 1 1
92153A 92153-1898 BOLT,5X20 2 2

92161 92161-0632 DAMPER,HANDLE HOLDER 4 4


92171 92171-1671 CLAMP,LEVER HOLDER 1 1
92172 92172-0330 SCREW,CABLE ADJUST,8MM 1 1
92210 92210-0411 NUT,CABLE ADJUST 1 1
132 132BC0830 BOLT-FLANGED-SMALL,8X30 4 4

214 214AB0518 SCREW-PAN+-,5X18 2 2


220 220AB0522 SCREW-PAN-CROS,5X22 2 2
222 222AB0412 SCREW-CSK-RD-CROS,4X12 2 2

35 2017/03/21
'17-'18 KLX140 CHF/CJF 35. Front Fork
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11055 11055-0460 BRACKET,CABLE GUIDE 1 1


44008 44008-0038-458 PIPE-FORK OUTER,LH,P.SILVER 1 1
44008A 44008-0039-458 PIPE-FORK OUTER,RH,P.SILVER 1 1
44013 44013-0283 PIPE-FORK INNER 2 2
44022 44022-0040 CYLINDER-FORK 2 2

44024 44024-1067 CAP-OIL-LOCK 2 2


44025 44025-1065 RING-FORK PISTON 2 2
44026 44026-0201 SPRING-FRONT FORK 2 2
44026A 44026-1417 SPRING-FRONT FORK 2 2
44029 44029-1136 SEAT-FORK SPRING 2 2

44037 44037-0072-458 HOLDER-FORK UNDER,P.SILVER 1 1


44039 44039-0066 HOLDER-FORK UPPER 1 1
44045 44045-051 GASKET,FORK CYLINDER BOLT 2 2
44065 44065-1123 BUSHING-FRONT FORK,INNER PIPE 2 2
44065A 44065-1133 BUSHING-FRONT FORK 2 2

44071 44071-1199-59F DAMPER-ASSY,FORK,RH,P.SILVER+B 1 1


44071A 44071-1200-59F DAMPER-ASSY,FORK,LH,P.SILVER+B 1 1
49006 49006-0583-BD BOOT,FORK,BLACK 2 2
92001 92001-1464 BOLT,FORK CYLINDER 2 2
92026 92026-1365 SPACER 2 2

92049 92049-1524 SEAL-OIL,FORK OUTER TUBE 2 2


92055 92055-1367 RING-O,FORK TOP 2 2
92072 92072-0107 BAND,BOOT 2 2
92151 92151-1262 BOLT,FORK TOP 2 2
92151A 92151-1635 BOLT,FLANGED,8X35 2 2

92151B 92151-1636 BOLT,FLANGED,10X35 2 2


92152 92152-2226 COLLAR 2 2
92200 92200-1496 WASHER 2 2

36 2017/03/21
'17-'18 KLX140 CHF/CJF 36. Fuel Tank
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

43049 43049-1102 PACKING,VALVE 1 1


51001 51001-0847 TANK-COMP-FUEL 1 1
51023 51023-0030 TAP-ASSY,FUEL 1 1
51048 51048-0009 CAP-ASSY-TANK,FUEL 1 1
92009 92009-1123 SCREW,3X5 2 2

92009A 92009-1971 SCREW,6MM 2 2


92022 92022-1690 WASHER,6.5X24X2 1 1
92027 92027-1966 COLLAR,6.8X10X14 1 1
92055 92055-1111 RING-O,FUEL TAP LEVER 1 1
92055A 92055-1112 RING-O,FUEL TAP PACKING 1 1

92072 92072-0109 BAND,FUEL TANK 1 1


92151 92151-1930 BOLT,FLANGED-SMALL,6X25 1 1
92152 92152-0569 COLLAR 1 1
92160 92160-1328 DAMPER,FUEL TANK 2 2
92160A 92160-1397 DAMPER,FUEL TANK,RR 1 1

92161 92161-0336 DAMPER 2 2


92161A 92161-1523 DAMPER 1 1
92192 92192-0161 TUBE 1 1
132 132BA0612 BOLT-FLANGED-SMALL,6X12 2 2

37 2017/03/21
'17-'18 KLX140 CHF/CJF 37. Seat
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

53066 53066-0457-49F SEAT-ASSY,DUAL,GREEN/BLACK 1 1


92015 92015-1432 NUT,8MM 2 2
92027 92027-1745 COLLAR 2 2
132 132BA0835 BOLT-FLANGED-SMALL,8X35 2 2

38 2017/03/21
'17-'18 KLX140 CHF/CJF 38. Cables
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11057 11057-0289 BRACKET 1 1


49006 49006-8001 BOOT,CLUTCH CABLE 1 1
54011 54011-0611 CABLE-CLUTCH 1 1
54012 54012-0634 CABLE-THROTTLE 1 1
54017 54017-0038 CABLE-STARTER 1 1

92171 92171-1279 CLAMP 1 1


132 132BA0612 BOLT-FLANGED-SMALL,6X12 2 2

39 2017/03/21
'17-'18 KLX140 CHF/CJF 39. Side Covers/Chain Cover
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

36001 36001-0125-266 COVER-SIDE,FR,RH,B.WHITE 1 1


36001A 36001-0154-266 COVER-SIDE,RR,LH,B.WHITE 1 1
36001B 36001-0156-266 COVER-SIDE,RR,RH,B.WHITE 1 1
36014 36014-0044 CASE-CHAIN 1 1
49089 49089-0052-290 SHROUD-ENGINE,UPP,L.GREEN 1 1

49089A 49089-0053-6C SHROUD-ENGINE,LH,EBONY 1 1


49089B 49089-0054-6C SHROUD-ENGINE,RH,EBONY 1 1
92009 92009-1729 SCREW,6X10 2 2
92152 92152-0909 COLLAR,8.8X11.2X4 8 8
92153 92153-0936 BOLT,FLANGED,6X14 6 6

92161 92161-0336 DAMPER 2 2


92161A 92161-0631 DAMPER 2 2
92172 92172-0098 SCREW,6X10 2 2
92172A 92172-0233 SCREW,TAPPING,4X12 10 10

40 2017/03/21
'17-'18 KLX140 CHF/CJF 40. Chassis Electrical Equipment
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

26011 26011-0153 WIRE-LEAD,BATTERY(+) 1 1


26011A 26011-0154 WIRE-LEAD,BATTERY(-) 1
26011B 26011-0969 WIRE-LEAD,BATTERY(-) 1
26012 26012-0683 BATTERY,FTX7L-BS,12V 6AH 1 1
26031 26031-1997 HARNESS,MAIN 1 1

27002 27002-1086 RELAY-ASSY 1 1


92037 92037-1163 CLAMP,SPEED,L=58 5 5
92161 92161-0543 DAMPER 2 2

41 2017/03/21
'17-'18 KLX140 CHF/CJF 41. Reflectors(CN)
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

11055 11055-0469 BRACKET,REFLECTOR,FR,LH


L_________________________________________ CN 1 1
11055A 11055-0470 BRACKET,REFLECTOR,FR,RH
L_________________________________________ CN 1 1
11056 11056-0111 BRACKET,REFLECTOR,RR
L_________________________________________ CN 1 1
28012 28012-1003 REFLECTOR-REFLEX
L_________________________________________ CN 2 2
28012A 28012-1077 REFLECTOR-REFLEX
L_________________________________________ CN 1 1

28012B 28012-1088 REFLECTOR-REFLEX


L_________________________________________ CN 2 2
92015 92015-1752 NUT,LOCK,FLANGED,5MM
L_________________________________________ CN 2 2
92172 92172-0401 SCREW,6X14
L_________________________________________ CN 2 2
311 311BA0500 NUT-HEX
L_________________________________________ CN 3 3
461 461DA0500 WASHER-SPRING,5MM
L_________________________________________ CN 3 3

42 2017/03/21
'17-'18 KLX140 CHF/CJF 42. Owner's Tools
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

92104 92104-0004 GASKET-LIQUID,TB1211F,CLEAR 1 1


92104A 92104-1064 GASKET-LIQUID,TB1216B,BLACK 1 1
92110 92110-1206 TOOL-WRENCH,BOX,16MM 1 1

43 2017/03/21
'17-'18 KLX140 CHF/CJF 43. Labels
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

56071 56071-0019 LABEL-WARNING,OFF ROAD ONLY


L_________________________________________ US 1 1
56071A 56071-0020 LABEL-WARNING,OFF ROAD ONLY
L_________________________________________ CN 1 1

44 2017/03/21
'17-'18 KLX140 CHF/CJF 44. Decals(CHF)
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

56052 56052-0968 MARK,KAWASAKI 1


56075 56075-1869 PATTERN,SHROUD,LH,UPP 1
56075A 56075-1870 PATTERN,SHROUD,RH,UPP 1
56075B 56075-1919 PATTERN,SHROUD,LH,LWR 1
56075C 56075-1920 PATTERN,SHROUD,RH,LWR 1

45 2017/03/21
'17-'18 KLX140 CHF/CJF 45. Decals(CJF)
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

56054 56054-2249 MARK,NUMBER PLATE,K 1


56075 56075-2731 PATTERN,SHROUD,LH,UPP 1
56075A 56075-2732 PATTERN,SHROUD,RH,UPP 1
56075B 56075-2733 PATTERN,SHROUD,LH,LWR 1
56075C 56075-2734 PATTERN,SHROUD,RH,LWR 1

46 2017/03/21
'17-'18 KLX140 CHF/CJF 46. Accessory
Quantity
Ref.
Part No. Description Spec Code '17 '18
No.
CHF CJF

58029 58029-0005-266 PLATE-NUMBER,B.WHITE 1 1


92153 92153-0936 BOLT,FLANGED,6X14 1 1

47 2017/03/21
'17-'18 KLX140 CHF/CJF Numerical Parts Index
Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No.

11002-0061 1 13031-0140 7 13280-0286 14 16082-1159 15 32160-0239-458 19 41080-0664 31


11004-0065 1 13070-0083 34 13280-0818 18 16085-0118 7 32160-0816-458 19 41080-0673 33
11010-0849-6Z 3 13070-1144 32 13280-0831 3 16158-0004 14 32190-0308 20 41092-0001-WA 26
11013-0025 3 13086-1070 8 132BA0608 21 16158-0005 14 32190-0309 20 41092-0002-WA 26
11055-0460 35 13087-1161 8 132BA0610 20 16158-1063 14 32190-0310 20 410AA0800 28
11055-0469 41 13088-0040 8 132BA0612 36 16187-0283 14 32190-0311 20 410AA1400 28
11055-0470 41 13088-0041 8 132BA0612 38 18020-0058 4 32190-0312 20 411AA0600 6
11056-0111 41 13088-1077 8 132BA0614 16 18088-0429 4 33001-0656 21 42036-0045 21
11057-0289 38 13089-1108 8 132BA0616 13 18100-0585 4 33032-0030 21 42036-0046 22
11061-0207 4 13091-1920 8 132BA0616 30 185BA0816 4 33040-0032 21 42036-0047 22

11061-0300 13 13095-0078 8 132BA0616 32 21003-0116 16 34024-0139-458 25 42036-0058 22


11061-0301 4 13097-0559 7 132BA0620 1 21007-0105 16 34028-0077-458 23 42036-1248 22
11061-0319 2 130BA0535 17 132BA0620 15 21039-0007 18 34028-0078-458 23 42036-1351 22
11061-0322 4 13116-1136 8 132BA0635 13 21039-0008 18 35004-0088-290 24 42041-0156 28
11061-0373 10 13127-0074 9 132BA0645 13 21040-0004 18 35019-0630 24 43001-0086 29
11061-0421 12 13128-0051 9 132BA0645 21 21066-0046 16 35022-0103-290 24 43010-0006 32
11061-0454 14 13140-0051 10 132BA0650 21 21119-0594 17 35022-0105-290 24 43015-0099 32
11061-0820 13 13140-0052 10 132BA0816 20 21121-0728 17 35063-1340-458 20 43015-0106 30
11061-0821 13 13140-0053 10 132BA0835 37 21130-1003 17 35063-1341-458 20 43020-1065 30
11061-0875 4 13141-0572 10 132BB0610 4 21132-005 17 36001-0125-266 39 43020-1094 32

11061-1000 33 13144-0045 9 132BC0620 14-1 21163-0762 18 36001-0154-266 39 43022-1010 30


11061-1148 4 13145-1084 10 132BC0830 34 214AB0518 34 36001-0156-266 39 43026-0008 32
11065-0209 13 13151-1099 10 132BD0630 18 220AA0514 16 36014-0044 39 43026-1074 30
11065-0210 3 13165-0003 11 14014-1153 13 220AA0608 16 39007-0141-458 22 43028-0003 14
11065-0212 1 13172-0009 11 14014-1154 6 220AA0614 12 39076-0020 18 43028-1061 30
11065-0252 1 13183-1066 10 14026-0084 13 220AA0618 15 39110-0027 11 43028-1092 32
11065-0255 15 13183-1274 8 14031-0116 13 220AA0630 15 39111-0062-458 22 43034-0123 33
11065-0811 14 13193-0005 18 14032-0116 13 220AB0522 34 39156-0453 24 43034-1016 30
112CA0620 10 13216-0040 18 14037-0074 3 221AA0610 32 39156-0552 4 43044-0006 31
12004-0049 5 13236-0157 11 14044-0044 13 222AB0412 34 39156-0553 4 43044-1076 33

12005-0725 5 13236-0159 8 14073-0171 3 223AA0510 18 39184-0713 18 43045-1010 31


12009-0018 5 13242-0134 11 14073-0791 3 26006-1007 18 39193-0578 15 43045-1052 31
12011-1051 5 13242-0135 11 14079-0031 20 26011-0153 40 41009-0670 26 43048-0010 31
12016-0026 5 13262-0459 9 14080-0251 12 26011-0154 40 41009-0671 26 43048-1090 33
12020-0007 5 13262-0502 9 14080-0295 12 26011-0782 18 41022-0078 26 43049-1025 33
12046-0061 7 13262-0577 9 14091-0285 14 26011-0969 40 41022-0079 26 43049-1060 31
12046-0084 6 13262-0578 9 14091-0873 34 26012-0683 40 41023-0030 26 43049-1060 33
12048-0052 6 13262-0579 9 15004-0936 14 26031-1997 40 41023-0031 26 43049-1061 31
12053-0116 21 13262-0662 9 156R0610 4 27002-1086 40 41024-010 26 43049-1061 33
12053-0118 21 13262-0738 9 16005-1091 14 27010-0071 34 41024-011 26 43049-1102 36

12053-0126 6 13262-0769 9 16007-1103 14 27010-0798 18 41025-0359-WA 26 43056-0004 31


12053-0127 6 13262-0770 9 16007-1223 5 28012-1003 41 41025-0360-WA 26 43056-0004 33
12053-0134 13 13270-1754 16 16014-0021 14 28012-1077 41 41029-0078 26 43057-1001 31
13001-0093 2 13270-1899 21 16017-0014 14 28012-1088 41 41029-0090 26 43057-1001 33
13002-1126 2 13270-1961 16 16021-1203 14 311BA0500 41 41032-0010 26 43080-0052 31
13008-0038 2 13271-1844 1 16025-0028 14 311BA0600 11 41034-0573 27 43080-0078 33
13024-0009 2 13272-0406 21 16030-1052 14 311BB0600 11 41034-0574 28 43082-0075 31
13025-0011 2 13272-1384 12 16031-0004 14 32085-0138 21 41068-0085 28 43082-0170 33
13027-0013 2 13272-1883 3 16065-0054 1 32099-0037 34 41068-1333 27 43095-0953 30
13029-0018 2 13280-0256 34 16065-1106 14 32099-0038 34 41077-0038 14 43095-0954 32
'17-'18 KLX140 CHF/CJF Numerical Parts Index
Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No.

44008-0038-458 35 51001-0847 36 92002-1237 11 92026-1365 35 92055-0151 9 92116-1065 19


44008-0039-458 35 51023-0030 36 92002-1468 31 92026-1614 8 92055-0152 15 92122-0011 6
44013-0283 35 51048-0009 36 92002-1893 30 92027-1745 37 92055-0153 13 92122-0041 20
44022-0040 35 510A3200 10 92002-1894 30 92027-1789 17 92055-0154 13 92139-0001 9
44024-1067 35 510A3200 16 92004-0032 11 92027-1966 36 92055-0155 13 92139-0002 9
44025-1065 35 510A4200 7 92004-1217 1 92028-1598 22 92055-0201 15 92139-0244 8
44026-0201 35 52005-0724 13 92009-1057 14 92033-0079 32 92055-0202 1 92139-0282 9
44026-1417 35 52010-1053 15 92009-1109 5 92033-1060 9 92055-1053 14 92139-0283 9
44029-1136 35 53066-0457-49F 37 92009-1123 36 92033-1178 11 92055-1111 36 92139-0286 9
44037-0072-458 35 54011-0611 38 92009-1458 30 92033-1247 1 92055-1112 36 92143-1680 9

44039-0066 35 54012-0634 38 92009-1729 39 92033-1287 2 92055-1150 15 92144-1103 30


44045-051 35 54017-0038 38 92009-1750 14 92036-018 14 92055-1256 1 92144-1289 8
44065-1123 35 55020-0336 21 92009-1828 21 92037-1142 14 92055-1276 18 92144-1345 11
44065-1133 35 55020-0409 20 92009-1971 36 92037-1163 34 92055-1367 35 92144-1847 31
44071-1199-59F 35 55020-0429 20 92015-1014 21 92037-1163 40 92055-1370 18 92144-1892 15
44071-1200-59F 35 550AA2015 32 92015-1143 4 92037-1271 3 92055-1541 14 92145-0004 14-1
45014-0545-10 22 550AA2520 27 92015-1178 11 92037-1401 14 92055-1550 18 92145-0217 14-1
46003-0205-458 34 550AA2520 28 92015-1188 25 92037-1476 14 92055-1655 1 92145-0584 25
46012-0013-458 34 550S3020 23 92015-1233 30 92037-1712 14 92057-0684 28 92145-0591 29
46012-0023-458 34 551A0306 10 92015-1401 28 92037-1900 3 92057-0691 6 92145-0601 23

46018-0073 34 56052-0968 44 92015-1407 21 92043-0004 32 92058-0016 28 92145-0602 23


46019-0023 34 56054-2249 45 92015-1432 20 92043-1263 12 92063-0013 14 92145-0610 14-1
46075-0072 34 56071-0019 43 92015-1432 37 92043-1263 15 92063-0014 14 92145-0759 8
46076-0049 34 56071-0020 43 92015-1433 22 92043-1264 1 92063-0015 14 92150-1036 20
46091-0226 34 56075-1869 44 92015-1433 27 92043-1264 2 92063-0016 14 92150-1144 33
46092-0026 34 56075-1870 44 92015-1642 30 92043-1416 31 92063-0017 14 92150-1339 24
46092-1175 30 56075-1919 44 92015-1653 19 92043-1643 23 92066-0753 12 92150-1811 31
461DA0500 41 56075-1920 44 92015-1684 19 92045-0126 10 92066-1012 1 92150-1811 33
480J1700 9 56075-2731 45 92015-1740 31 92045-0745 12 92066-1012 12 92150-1840 33
49002-0019 1 56075-2732 45 92015-1752 41 92045-1062 27 92066-1034 20 92151-1149 21

49006-0075 34 56075-2733 45 92015-1962 34 92045-1120 12 92066-1110 12 92151-1205 20


49006-0080 34 56075-2734 45 92019-008 34 92045-1120 7 92066-1348 30 92151-1262 35
49006-0583-BD 35 58029-0005-266 46 92022-1028 32 92045-1308 12 92066-1571 13 92151-1413 22
49006-1088 31 59051-0785 18 92022-1088 34 92046-1110 21 92068-006 1 92151-1635 35
49006-1088 33 59101-0005 34 92022-1373 31 92046-1144 22 92070-0037 17 92151-1636 35
49006-1089 33 601A6000 8 92022-1561 20 92046-1192 22 92071-0705 18 92151-1930 36
49006-1242 31 601A6201 12 92022-1649 18 92049-0011 12 92071-1015 17 92152-0427 24
49006-8001 38 601B6202UU 28 92022-1690 10 92049-0069 22 92072-0107 35 92152-0569 36
49016-1044 30 601B6301UU 27 92022-1690 36 92049-0104 13 92072-0109 36 92152-0612 4
49047-1094 10 670B1510 15 92022-1737 34 92049-0112 22 92075-1414 33 92152-0651 28

49065-0021 15 670B2012 11 92022-1799 9 92049-0113 27 92081-1502 33 92152-0653 27


49078-0064 5 670B2012 29 92022-1814 30 92049-0114 28 92081-1829 11 92152-0692 13
49089-0052-290 39 670D2010 6 92022-1827 11 92049-0139 5 92081-1993 11 92152-0709 27
49089-0053-6C 39 670D2021 6 92022-1829 23 92049-0141 12 92093-0094 3 92152-0909 20
49089-0054-6C 39 92001-1179 21 92022-212 18 92049-0142 13 92093-0103 3 92152-0909 24
49091-0001 30 92001-1464 35 92025-1280 9 92049-1109 21 92093-0139 22 92152-0909 39
49091-0001 32 92001-1581 20 92025-1817 33 92049-1109 22 92093-1046 14-1 92152-0943 20
49106-0066 4 92001-1653 20 92026-0727 9 92049-1328 22 92104-0004 42 92152-1090 28
49106-0081 4 92001-1728 30 92026-1037 9 92049-1524 35 92104-1064 42 92152-1139 22
49118-0126 6 92001-1827 13 92026-1217 11 92055-0061 15 92110-1206 42 92152-2192 27
'17-'18 KLX140 CHF/CJF Numerical Parts Index
Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No.

92152-2226 35 92161-0632 34
92153-0481 1 92161-1475 4
92153-0614 20 92161-1523 36
92153-0794 8 92170-1231 30
92153-0863 24 92170-1232 30
92153-0936 20 92170-1796 3
92153-0936 3 92171-0593 4
92153-0936 39 92171-0691 1
92153-0936 46 92171-1279 38
92153-1067 8 92171-1671 34

92153-1135 16 92172-0098 39
92153-1140 1 92172-0165 14-1
92153-1140 13 92172-0233 39
92153-1141 1 92172-0286 32
92153-1144 11 92172-0330 34
92153-1145 12 92172-0401 41
92153-1146 12 92172-1055 6
92153-1156 6 92172-1062 12
92153-1157 6 92172-1211 3
92153-1613 20 92173-0991 3

92153-1621 19 92173-1513 17
92153-1827 22 92190-1218 14-1
92153-1828 22 92191-1142 14-1
92153-1829 22 92191-1685 3
92153-1882 3 92192-0161 36
92153-1897 34 92192-0473 3
92153-1898 34 92192-0477 14-1
92153-1914 18 92192-0690 14-1
92153-1957 22 92192-0921 3
92153-1970 1 92200-0154 29

92154-0042 4 92200-0217 7
92154-0226 30 92200-0388 11
92154-0226 32 92200-0394 3
92154-0235 18 92200-0407 18
92154-0281 6 92200-0517 19
92154-0412 25 92200-1496 35
92154-0424 28 92200-1626 16
92154-1080 13 92200-1631 1
92154-1196 6 92210-0159 28
92154-1431 29 92210-0411 34

92154-2154 13 92210-0600 7
92154-2154 16 92210-1080 20
92154-2790 3 92210-1397 21
92160-1328 36 92210-1491 5
92160-1397 36 92210-1514 18
92161-0336 36 92210-1521 19
92161-0336 39 98111-0024 2
92161-0543 40
92161-0545 4
92161-0631 39
'17-'18 KLX140 CHF/CJF Part Name Index
Accessory 46 Starter Motor 18
Air Cleaner 3 Suspension/Shock Absorber 22
Brake Pedal 29 Swingarm 21
Cables 38 Transmission 9
Camshaft(s)/Tensioner 6 Valve(s) 5
Carburetor 14/14-1 Wheels/Tires 26
Chassis Electrical Equipment 40
Clutch 8
Crankcase 12
Crankshaft 7
Cylinder Head 1
Cylinder/Piston(s) 2
Decals(CHF) 44
Decals(CJF) 45
Engine Cover(s) 13
Fenders 24
Footrests 23
Frame 19
Frame Fittings 20
Front Brake 31
Front Fork 35
Front Hub 27
Front Master Cylinder 30
Fuel Tank 36
Gear Change Drum/Shift Fork(s) 10
Gear Change Mechanism 11
Generator 16
Handlebar 34
Ignition System 17
Labels 43
Muffler(s) 4
Oil Pump 15
Owner's Tools 42
Rear Brake 33
Rear Hub 28
Rear Master Cylinder 32
Reflectors(CN) 41
Seat 37
Side Covers/Chain Cover 39
Stand(s) 25
Part No. 99912-0040-02 2017,Kawasaki Heavy Industries,LTD
'17-'18 KLX140 CHF/CJF(US) (KLX140G)