17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L R
L R
(3) Coupler Cylinder (3) Coupler Cylinder
M

(1) Steering Cylinder

(7) Tilt Cylinder (8) Lift Cylinder

(47) Work Tool System with

Load Check Valves
(If Equipped)
6ZS762-Up, 7ES482-Up
L (1) Steering Cylinder L
T LS P
T LS P
(9) Load Check Valves
(2) Coupler Valve (If Equipped)
(7) Tilt Cylinder (8) Lift Cylinder and Mounting 6ZS1541-Up,7ES809-Up
908 ONLY
(24) Metering Pump 908 ONLY

L R (24) Metering Pump

(2) Coupler Valve (46) Work Tool System
and Mounting Control (Standard)

L R
(5) Coupling
K (5) Coupling (4) Coupling K
(4) Coupling

(10) Implement Valve Group

(6) Implement Valve with
E/H Aux
T LS P

T LS P

J (50) Relief Valve (51) Shutoff Solenoid LS J

L981-K28 YL-18
(20) Gear Pump 200-K29 BK-18 AA
(45) Manual Boom (50) Relief Valve LS (45) Manual Boom
Lower Bypass (20) Gear Pump (51) Shutoff Solenoid Lower Bypass
6ZS762-Up, L981-K28 YL-18 AA 6ZS762-Up, 7ES482-Up
7ES482-Up 200-K29 BK-18
IP CP
FP
CC MM
BB IP CP

HYSTAT CHARGE CC MM
B & PILOT SUPPLY FP

C HYSTAT SUPPLY BB
(FORWARD) HYSTAT CHARGE
(16) Pilot Oil B & PILOT SUPPLY
M Accumulator
MANUAL BOOM
LOWER VALVE
C
HYSTAT SUPPLY
(FORWARD)
I HYSTAT SUPPLY
(13) Pilot Valve I
D (REVERSE) TO MOTOR BEARING (Lift/Tilt/Auxiliary) M (16) Pilot Oil
(15) Pilot Shutoff Valve (12) Work Tool
H D HYSTAT SUPPLY Accumulator Positioner Valve
and Mounting (REVERSE)

E FROM BRAKE VALVE 6ZS1473-Up, TO MOTOR BEARING

(If Equipped) (11) Boom Lower Valve
PILOT SUPPLY 7ES790-Up (If Equipped)
J E FROM BRAKE VALVE
F FROM MOTOR CASE FROM HYSTAT
CHARGE PUMP PILOT SUPPLY
(With Load Check Valve)
FROM HYSTAT
G PUMP CASE F FROM MOTOR CASE FROM HYSTAT J 6ZS1541-Up,7ES809-Up
CHARGE PUMP
FROM HYSTAT (15) Pilot Shutoff Valve
(22) Fan Drive Motor G PUMP CASE
and Mounting
COOLER
6ZS1473-Up,
(22) Fan Drive Motor 7ES790-Up
A
Return to Hystat
Case Drain Line
H H
(13) Pilot Valve
DUMP RACK LOWER RAISE DUMP RACK LOWER RAISE (Lift/Tilt/Auxiliary)
AUX/COUPLER BUCKET BOOM BUCKET BOOM
RELEASE

(19) Check Valve (19) Check Valve

(21) Hydraulic Tank (Cooler Bypass Low Pressure) (18) Cooler Bypass Valve (17) Cooler Assembly (49) Pilot Valve (21) Hydraulic Tank (18) Cooler Bypass Valve (17) Cooler Assembly
(Cooler Bypass Low Pressure)
(High Pressure) (High Pressure)

CWL STANDARD - IMPLEMENT SCHEMATIC CWL WITH ATTACHMENTS - IMPLEMENT SCHEMATIC

G G

(16) Pilot Oil

Accumulator (16) Pilot Oil
Accumulator
PILOT SUPPLY
FROM HYSTAT J PILOT SUPPLY
FROM HYSTAT J
CHARGE PUMP
CHARGE PUMP

(14) Pilot Shut Off Valve

SENR1294-01

(14) Pilot Valve

and Mounting and Mounting
30 Page, Color, DGM

F F

DUMP DUMP RACK LOWER

AUX/COUPLER BUCKET
RELESE

SPEED ARRANGEMENT
ATTACHMENT

(32) Fluid Level Sensor

E (31) Creeper Valve (for brakes) E
(If Equipped) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Steering and Brake Pump Output.
31 2 6 13 14 15 24 32 33 1 7 8 9 46 47 Work Tools Pump Output.
(33) Master Cylinder Secondary Steering Pump Output.
(Brake Valve) Hydrostatic Drive Pump Output.
CREEPER
LEVER HYSTAT Hydrostatic Charge Output.
BRAKE/ Supply Line.
INCHING Drain / Return Line.
(26) Speed Sensing Valve (27) Crossover Relief Valve 12 Hand Metering Control System
Steering and Brake Charging Circuit
Hydrostatic Pump Signal Control Circuit
TO IMPLEMENT PILOT
(25) Piston Pump (Hystat) Tilt Cylinder Control Circuit
(44) Piston Pump Actuator
P Coupler Cylinder Control Circuit
4th Function Control Circuit
D
21 17 22 16 Lift Cylinder Control Circuit
D
Brake Circuit
DD EE NN
FF GG
G G1 (29) Motor Displacement Control (30) Rabbit/Turtle
PS1 MH
(908 ONLY) T2 PS Solenoid
(AB)
TO PRIORITY VALVE X1 X3
REV A B
TO FAN MOTOR
MA
X1 HH
5 3 4

CW 20 25 26
U
Q S
C TO TO
27 28 39 C
R FROM MOTOR FLUSH CHECK SERVICE TANK
FROM HYDRAULIC TANK BRAKE

FWD CCW 40 43 44
FROM HYDRAULIC TANK MIN

T TO TANK
ACTR

X2

MB

LINE PATTERNS
A Pressure Line
B FWD B B
Fe Fa Pilot / Load Sensing Pressure
FNR (38) Flushing Valve M1
(40) Crossover Relief Valve
Drain / Return Lines
(37) Motor Actuator LL (36) Shuttle Pin (34) Motor Group (Hystat) Component Group
TANK
G TO TANK
751-K6 GN-18 12
ORIFICE
(39) POR Valve (35) Reverse Solenoid 202-K7 BK-18 Attachment
(41) Filter Group
(Pressure Override Valve) 202-K8 BK-18 41 42 48 21 19 18 10 45 16 11 23 29 30 34 35 36 37 38
F747-K4 OR-18 Air Line
(43) FNR Solenoid
(Forward Neutral Reverse Solenoid)
OIL SAMPLING VALVE
A
E802-H17 YL-18 KK (42) Hydraulic Filter FROM FAN MOTOR (28) Charge Relief Valve
975-H6 WH-18
975-H13 WH-18
A E801-H4 OR-18 JJ A
DIAGNOSTIC VALVE
(48) Filter By-pass Switch THIS SCHEMATIC IS FOR THE 902, 906, 908 Compact Wheel Loader
Part #: 145-0101 CHG18 (902, 906), Part #: 175-7688 CHG18 (908)
CWL STANDARD - HYSTAT SCHEMATIC Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.

17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 SENR1294-01 FLUID POWER SYMBOLS
February 2004 BASIC COMPONENT SYMBOLS
Related Manuals
Description Media Number
MAIN AUX.
PUMP: VARIABLE and
Parts Manual PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
3 Parts Book: (902: 7ES1-UP ) SEBP2818 (FIXED)

Parts Book: (906: 6ZS1-UP) SEBP2819

2 Parts Book: (906: MER1-Up) SEBP3756
1 Parts Book: (908: TAR1-UP) SEBP3757 VARIABILITY SPRING LINE RESTRICTION PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC LINE RESTRICTION
VARIABLE and PRESSURE
ATTACHMENT
(ADJUSTABLE) (VARIABLE) ENERGY TRIANGLES
COMPENSATED
Machine System
VALVES
Specifications: Machine Systems VALVE ENVELOPES VALVE PORTS
(New Coupler and Steering Components) RENR6467
(902: 7ES1-UP and 906: 6ZS1-UP)
Specifications: Power Train
SENR1284 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
(902: 7ES1-UP and 906: 6ZS1-UP)
Specifications: Steering System CONTROL VALVES CHECK VALVES
SENR1287
(902: 7ES1-UP and 906: 6ZS1-UP) AB AB
Specifications: Braking System
SENR1289
(902: 7ES1-UP and 906: 6ZS1-UP)
P T P T
Specifications: Hydraulic System NORMAL POSITION SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED
SENR1291
(902: 7ES1-UP and 906: 6ZS1-UP)
Specifications: Power Train
MEASUREMENT ROTATING SHAFTS
RENR6455
(906: MER1-UP and 908: TAR1-UP)
Specifications: Hydraulic and Steering System
RENR6457
(906: MER1-UP and 908: TAR1-UP)
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Testing and Adjusting: Machine Systems
(New Coupler and Steering Components) RENR6468 FLUID STORAGE RESERVOIRS
(902: 7ES1-UP and 906: 6ZS1-UP)
Testing and Adjusting: Steering Systems
(902: 7ES1-UP and 906: 6ZS1-UP)
Testing and Adjusting: Braking Systems
SENR1288
902, 906 and 908 Compact Wheel Loader VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
SENR1290
(902: 7ES1-UP and 906: 6ZS1-UP)
Testing and Adjusting: Hydraulic Systems
SENR1292
Hydraulic System COMBINATION CONTROLS
(902: 7ES1-UP and 906: 6ZS1-UP)

5 4
Testing and Adjusting: Power Train Systems
(906: MER1-UP and 908: TAR1-UP)
RENR6456 902: 906: 908: SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
SOLENOID
Testing and Adjusting: Hydraulic and Steering
RENR6458
7ES1-UP 6ZS1-UP TAR1-UP or MANUAL and PILOT PILOT or MANUAL

Systems (906: MER1-UP and 908: TAR1-UP)

MER1-UP MANUAL CONTROL SYMBOLS
Electrical System

Schematic: (Electrical System - 902, 906) RENR4805

PUSH-PULL LEVER GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Schematic: (Electrical System - 902, 906) RENR4860
Schematic: (Electrical System - 906, 908) RENR6463 PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
13
14
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Tap Locations ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Pressure, Sampling, and Sensor
Tap Schematic
Description SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Number Location
AA LOAD SENSING STEERING PRESSURE J-15, J-6
BB FAN PUMP PRESSURE I-17, I-8 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

15 CC IMPLEMENT PRESSURE I-15, I-7

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
INFINITE
DD PUMP SIGNAL PRESSURE D-15 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED
12 POSITIONING POSITION POSITION
EE CHARGE PRESSURE D-14
UNIDIRECTIONAL UNIDIRECTIONAL
FF PUMP CASE PRESSURE D-13
GG HIGH PRESSURE FOR THE DRIVE LOOP D-13 CROSS
FLOW IN ONE PARALLEL FLOW ALLOWED IN
16 BIDIRECTIONAL BIDIRECTIONAL FLOW
HH SERVICE BRAKE PRESSURE C-10 DIRECTION FLOW EITHER DIRECTION

JJ FILL PORT A-15

KK OIL SAMPLING VALVE A-15
LL MOTOR CASE PRESSURE B-12
11 MM MOTOR CASE PRESSURE I-15, I-6
NN CHARGE PRESSURE (908 ONLY) D-14 2004 Caterpillar Printed in U.S.A.
7 All Rights Reserved
8
902

Component Locations
Description
Part Machine Schematic
Description
Part Machine Schematic Electrical Symbols Table
Number Location Location Number Location Location
134-9838
Steering Cylinder c
145-5137
1 M-16, M-8 Crossover Relief Valve (Note A) 27 C-14 Hydraulic Symbols (Electrical)
Coupler Valve and Mounting 211-7758 2 K-14, K-5 Charge Relief Valve (Note A) 28 C-13

A 138-2289
Coupler Cylinder c
152-4422
3 L-13, L14, L-4 Motor Displacement Control (Note B) 29 C-11
G M
Coupling 153-2995 4 K-12, K-4 Rabbit/Turtle Solenoid (Note B) 30 C-11
Transducer Transducer Generator Electric Motor
Coupling 153-2994 5 K-12, K-3 Creeper Valve (If Equipped) 171-1457 31 D-12 (Fluid) (Gas / Air)
a
226-4780
b
Implement Valve with E/H Aux 223-7927 Fluid Level Sensor (for brakes) (Note C) 32 D-10
c
223-7945
a 31 2 6 13 14 15 24 32 33 1 7 8 9 46 47
144-0537
b 137-7745
Tilt Cylinder 135-0532 7 K-11, L-3 Master Cylinder (Brake Valve) c 33 D-10
c 145-9956

SENR1294-01
167-0049
a
144-7341 a
203-4141 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Lift Cylinder b
Motor Group (Hystat) b 12
c
134-4485 8 K-11, L-3
c
203-4142 34 B-10 (Adjustable)
146-3625 231-0471
Load Check Valves (If Equipped) 211-3490
c 9 K-3, K-2 Reverse Solenoid (Note B) 35 B-11
6ZS1541-Up,7ES809-Up 211-3495
21 17 22 16
a
226-4781
Electrical Symbols (Electrical)

30 Page, DGM
b
Implement Valve Group 223-7925 10 J-10, J-2 Shuttle Pin (Note B) 36 B-11
c
223-7926
Boom Lower Valve (If Equipped)
Motor Actuator
A (With Load Check Valve)
Work Tool Positioner Valve
180-3572 11 I-2 (Note B) 37 C-11

T
203-3055 12 I-3 Flushing Valve (Note B) 38 C-12
(If Equipped) 3 4 Pressure Flow
5 Temperature Level
POR Valve Symbol
Pilot Valve (Lift/Tilt/Auxiliary) 141-9113 13 I-10, H-2 (Note A) 39 C-13 Symbol Symbol Symbol
(Pressure Override Valve) 20 25 26
Pilot Shutoff Valve and mounting 154-2488 14 G-12, G-13 Crossover Relief Valve (Note A) 40 B-14 27 28 39
Pilot Shutoff Valve and Mounting
203-3055 15 I-13, I-14 Filter Group 137-7747 41 A-14
40 43 44 Wire Number Identification Codes
6ZS1473-Up,7ES790-Up

Pilot Oil Accumulator c

144-8005
16
I-13, I-5
Hydraulic Filter 1G-8878 42 A-14 Electrical Schematic Example Hydraulic Schematic Example
135-9866 G-12, G-3
FNR Solenoid
Cooler Assembly 138-1755 17 H-14, H-5
(Forward Neutral Reverse)
(Note A) 43 B-15 Current Standard Current Standard
Cooler Bypass Valve Harness identification code
142-1656 18 H-14, H-5 Piston Pump Actuator (Note A) 44 C-16 This example indicates
(High Pressure)
wire 135 in harness "AG". Wire
Check Valve 130-6039 Manual Boom Lower Bypass Circuit Number Wire Color
19 H-14, H-5 (Note E) 45 I-2, H-2
(Cooler Bypass Low Pressure) c4E-1437 6ZS762-Up, 7ES482-Up Identification
a
215-8173 325-AG135 PK-14
10 b Work Tool System Control a
226-4781
9 Gear Pump 215-8193 20 J-16, I-7 b 46 K-11
(Standard) 223-7925
906 c
231-0469 12 325-PK
Work Tool System with Circuit Identification Wire Color Wire Gauge
140-1609 a
226-4780 41 42 48 21 19 18 10 45 16 11 23 29 30 34 35 36 37 38 Number
Hydraulic Tank c 21 H-16, H-7 Load Check Valves (If Equipped) b 47 L-2
167-0510 223-7927
6ZS762-Up, 7ES482-Up
212-8715 Previous Standard
Fan Drive Motor c 22 I-16, I-8 Filter By-pass Switch (Note D) 48 A-14
212-8716
Wire Color
Wire
Metering Pump 238-9489 24 K-16, K-7 Pilot Vavle 141-9114 49 H-12

a
203-4138
325-PK-14
b
Pump Group (Hystat) 203-4139 25 D-16 Relief Valve 215-8157 50 I-16, I-7
B
c A
231-0470
Circuit Number Wire Gauge
Speed Sensing Valve (Note A) 26 C-14 Solenoid Valve 223-0495 51 I-16, I-7
VIEW A-A Identification (EXAMPLE VALVE)
(a) 902 Only (b) 906 Only (c) 908 Only
(A) This component is included in the Pump Group (Hystat)
(B) This component is included in the Motor Group (Hystat)
(C) This component is included in the Master Cylinder
(D) This component is included in the Filter Group
(E) This component is included in the Implement Valve Group

Item No. Component

1 High Pressure Drive Loop Port
2 Speed Sensing Valve Port
3 Mb Port
4 Ma Port 6
5 Case Drain Port
6 Cross Over Relief Port
7 Charge Pressure Port
8 Signal Pressure Port (902)
9 Signal Pressure Port (906)
10 M1 Pressure
11 Auxilliary Left
12 Tilt Cylinder Head Relief Valve
13 Tilt Cylinder Rod Relief Valve
14 Lift Cylinder Head Relief Valve VIEW B-B
15 Lift Cylinder Rod Relief Valve
16 Auxilliary Right

TEST PORTS and VALVE LOCATIONS