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S. No

Subject Code

Title

Teaching Dept.

Teaching hours /week Th. Pr. --Duration 03 03

Examination I.A. Max. Marks 25 25 Th./ Pr. 100 100 Total Marks 125 125

1 2*

06 MAT31 06 ME32A/ 06 ME32B 06ME33 06ME34 06ME35 06ME36A/ 06ME36B 06MEL37A/ 06MEL37B

Engg. Mathematics-III Material Science & Metallurgy/Mechanical Measurements & Metrology Basic Thermodynamics Mechanics of Materials Manufacturing Process-I Computer Aided Machine Drawing/ Fluid Mechanics Metallography & Material Testing Laboratory/ Mechanical Measurements & Metrology Laboratory Foundry & Forging Laboratory/ Machine Shop

Mathematics ME/IP/IM/AU/MA/MI/AE

4 4

3 4 5 6

ME/IP/IM/AU/MA/MI/AE ME/IP/IM/AU/MA/MI/AE ME/IP/IM/AU/MA/MI/AE ME/IP/IM/AU/MA/MI/AE

4 4 4 1

---03

03 03 03 03

25 25 25 25

100 100 100 100

125 125 125 125

7*

ME/IP/IM/AU/MA/MI/AE

--

03

03

25

50

75

8*

06MEL38A/ 06MEL38B

ME/IP/IM/AU/MA/MI/AE

---

03

03

25

50

75

Total

21

09

24

200

700

900

*Note: Students opted for subjects with code A in III Semester, opt for subjects with code B in IV Semester.

ENGINEERING MATHEMATICS – III Written by Administrator Sunday, 01 November 2009 10:05

Sub Code Hrs/ Week Total Hrs.

: : :

06MAT31 04 52

IA Marks Exam Hours Exam Marks

: : :

25 03 100

PART – A UNIT 1: Fourier Series Periodic analysis. UNIT 2: Fourier Transforms Finite and Infinite Fourier transforms, Fourier sine and consine transform properties. Inverse transforms. 6 Hours UNIT 3: Partial Differential Equations (P.D.E) Formation of P.D.E Solution of non homogeneous P.D.E by direct integration, Solution of homogeneous P.D.E involving derivative with respect to one independent variable only (Both types with given set of conditions) Method of separation of variables. (First and second order equations) Solution of Lagrange’s linear P.D.E. of the type P p + Q q = R. 6 Hours UNIT 4: Applications of P.D.E Derivation of one dimensional wave and heat equations. Various possible solutions of these by the method of separation of variables. D’Alembert’s solution of wave equation. Two dimensional Laplace’s equation – various possible solutions. Solution of all these equations with specified boundary conditions. (Boundary value problems). 7 Hours functions, Fourier expansions, Half range expansions, Complex form of Fourier series, Practical harmonic 7 Hours

PART – B UNIT 5: Numerical Methods Introduction, Numerical solutions of algebraic and transcendental equations:- Newton-Raphson and Regula-Falsi methods. Solution of linear simultaneous equations: - Gauss elimination and Gauss Jordon methods. Gauss - Seidel iterative method. Definition of eigen values and eigen vectors of a square matrix. Computation of largest eigen value and the corresponding eigen vector by Rayleigh’s power method. 6 Hours

UNIT 6: Finite differences (Forward and Backward differences) Interpolation, Newton’s forward and backward interpolation formulae. Divided differences – Newton’s divided difference formula. Lagrange’s interpolation and inverse interpolation formulae. Numerical differentiation using Newton’s forward and backward interpolation formulae. Numerical Integration – Simpson’s one third and three eighth’s value, Weddle’s rule. (All formulae / rules without proof) 7 Hours UNIT 7: Calculus of Variations Variation of a function and a functional Extremal of a functional, Variational problems, Euler’s equation, Standard variational problems including geodesics, minimal surface of revolution, hanging chain and Brachistochrone problems. 6 Hours UNIT 8: Difference Equations and Z-transforms Difference equations – Basic definitions. Z-transforms – Definition, Standard Z-transforms, Linearity property, Damping rule, Shifting rule, Initial value theorem, Final value theorem, Inverse Z-transforms. Application of Z-transforms to solve difference equations. 7 Hours Text Book: Higher Engineering Mathematics by Dr. B.S. Grewal (36th Edition – Khanna Publishers)

Unit No. I

Chapter No. 10

Article Numbers 10.1 to 10.7, 10.10 and 10.11

Page Nos. 375 – 400

II

22

22.4, 22.5

716 – 722

III

17, 18

17.1 to 17.5, 18.2

541 – 547 562 – 564

IV

18

18.4, 18.5, 18.7

564 – 578 580 – 582

V

24

24.1, 24.2, 24.4 to 24.6, 24.8

820 – 826 829 – 840 843 – 845

VI

25

25.1, 25.5, 25.12 to 25.14, 25.16

846, 847 857 – 862 871 – 878 881 – 887

VII

30

30.1 to 30.5

1018 – 1025

VIII

26

26.1, 26.2, 26.9 to 26.15, 26.20, 26.21

888, 889 899 – 913

Reference Books: Higher Engineering Mathematics by B.V. Ramana (Tata-Macgraw Hill). Advanced Modern Engineering Mathematics by Glyn James – Pearson Education. Note: 1. 2. One question is to be set from each unit. To answer Five questions choosing atleast Two questions from each part.

MATERIAL SCIENCE & METALLURGY, MECHANICAL MEASUREMENTS AND METROLOGY Written by Administrator Sunday, 01 November 2009 10:06 MATERIAL SCIENCE & METALLURGY

Sub Code

: 06 ME 32 A/ 06 ME 42A

IA Marks Exam Hours Exam Marks

: 25 : 03 : 100

Hrs/week Total Lecture Hrs

: 04 : 52

PART – A UNIT 1: Structure of crystalline solids: Fundamental concepts of unit cell space lattice, Bravaias space lattices, unit cells for cubic structure & HCP, study of stacking of layers of atoms in cubic structure & HCP, calculations of radius, Coordination Number and Atomic Packing Factor for different cubic structures. Crystal imperfections-point, line, surface & volume defects. Diffusion, Diffusion Mechanism, Fick’s laws of diffusion. 7 Hours UNIT 2: Concepts of stress & strain, tensile properties, true stress & strain, Hardness, Rockwell, Vickess & Brinell Hardness testing. Plastic deformation, slip & twinning. 6 Hours UNIT 3: Fracture: types, stages in cup & cone fracture, Griffith’s criterion. Fatigue: fatigue tests, S-N curves, Factors affecting fatigue life and protection methods. Creep: The creep curves, Mechanisms of creep. Creep-resistant materials. 7 Hours UNIT 4: Solid solutions, Types, Rules of governing the formation of solids solutions. Phase diagrams: Basic terms, phase rule, cooling curves, construction of phase diagrams, interpretation of equilibriums diagrams, Types of phase diagrams. Lever rule. 6 Hours

PART – B UNIT 5: Iron carbon equilibrium Diagram, phases in the Fe–C system, Invariant reactions, critical temperatures, Microstructure of slowly cooled steels, effect of alloying elements on the Fe-C diagram, ferrite & Austenite stabilizers. The TTT diagram, drawing of TTT diagram, TTT diagram for hypo-& hyper-eutectoid steels, effect of alloying elements, CCT diagram. 7 Hours UNIT 6: Annealing, and its types, normalizing, hardening, tempering, martemering, austempering, surface hardening like case hardening, carburizing, cyaniding, nitriding Induction hardening, hardenabilty, Jominy end-quench test, Age hardening of Al & Cu alloys. 6 Hours UNIT 7: Engineering Alloys: Properties, composition and uses of low carbon, mild medium & high carbon steels. Steel designation & AISI –SAE designation. Cast irons, gray CI, white CI, malleable CI, SC iron. Microstructures of cast iron. The light alloys, Al & Mg & Titanium alloys. Copper & its alloys: brasses & bronzes. 7 Hours UNIT 8: Corrosion & Its Prevention: Galvanic Cell, The Electrode Potentials, Polarization, Passivation, General methods of Corrosion Prevention, Cathodic Protection, Coatings, Corrosion Prevention by Alloying, Stress Corrosion Cracking. 6hrs Text Books: 1. 2. “Materials Science & Engineering- An Introduction”, William D.Callister Jr. Wiley India Pvt. Ltd. 6th Edition, 2006, New Delhi. “Essentials of Materials For Science And Engineering”, Donald R. Askeland, Pradeep P.Phule Thomson-Engineering, 2006.

Reference Books: 1. 2. 3. “Introduction to Material Science for Engineering”, 6th edition James F. Shackel ford. Pearson, Prentice Hall, New Jersy, 2006. “Physical Metallurgy, Principles & Practices”, V Raghavan.PHI 2nd Edition 2006, New Delhi. “Foundation of Material Science and Engineering”, Smith, 3rd Edition McGraw Hill, 1997.

Scheme of Examination: One Question to be set from each chapter. Students have to answer any FIVE full questions out of EIGHT questions, choosing at least 2 questions from part A and 2 questions from part B.

MECHANICAL MEASUREMENTS AND METROLOGY : 06 ME 32 B/ 06 ME 42 B : 04 : 52 PART – A UNIT 1: Standards of measurement: Definition and Objectives of metrology, Standards of length - International prototype meter, Imperial standard yard, Wave length standard, subdivision of standards, line and end standard, comparison, transfer from line standard to end standard, calibration of end bars (Numerical), Slip gauges, Wringing phenomena, Indian Standards (M-81, M-112), Numerical problems on building of slip gauges. 6 Hours UNIT 2: System of limits, Fits, Tolerances and gauging: Definition of tolerance, Specification in assembly, Principle of inter changeability and selective assembly limits of size, Indian standards, concept of limits of size and tolerances, compound tolerances, accumulation of tolerances, definition of fits, types of fits and their designation (IS 919 -1963), geometrical tolerance, positional - tolerances, hole basis system, shaft basis of system, classification of gauges, brief concept of design of gauges (Taylor's principles), Wear allowance on gauges, Types of gauges -plain plug gauge, ring Gauge, snap gauge, limit gauge and gauge materials. 7 Hours

Sub Code Hrs/week Total Lecture Hrs

IA Marks Exam Hours Exam Marks

: 25 : 03 : 100

UNIT 3: Comparators and Angular measurement: Introduction to Comparator, Characteristics, classification of comparators, mechanical comparators -Johnson Mikrokator, Sigma Comparators, dial indicator, Optical Comparators -principles, Zeiss ultra optimeter, Electric and Electronic Comparators -principles, LVDT, Pneumatic Comparators, back pressure gauges, Solex Comparators. Angular measurements, Bevel Protractor, Sine Principle and. use of Sine bars, Sine center, use of angle gauges, (numerical on building of angles) Clinometers. 7 Hours UNIT 4: Interferometer and Screw thread gear measurement: Interferometer Principle of interferometery, autocollimator. Optical flats. Terminology of screw threads, measurement of major diameter, minor diameter pitch, angle and effective diameter of screw threads by 2-wire and 3-wire methods, Best size wire. Toolmakers microscope, gear terminology, use of gear tooth Vernier caliper and gear tooth micrometer 6 Hours PART – B UNIT 5: Measurements and Measurement systems: Definition, Significance of measurement, generalized measurement system, definitions and concept of accuracy, precision, calibration, threshold, sensitivity, hystersis, repeatability, linearity, loading effect, system responsetimes delay. Errors in Measurements, Classification of Errors. Transducers, Transfer efficiency, Primary and Secondary transducers, electrical, Mechanical, electronic transducers, advantages of each type transducers. 7 Hours

UNIT 6: Intermediate modifying and terminating devices: Mechanical systems, inherent problems, Electrical intermediate modifying devices, input circuitry, ballast, ballast circuit, electronic amplifiers and telemetry. Terminating devices, Mechanical, Cathode Ray Oscilloscope, Oscillographs, and X-Y Plotters. 6 Hours UNIT 7: Measurement of Force and Torque, pressure: Principle, analytical balance, platform balance, proving ring, Torque measurement, Prony brake, hydraulic dynamometer. Pressure Measurements, Principle, use of elastic members, Bridgeman gauge, Mcloed gauge, Pirani Gauge. 6 Hours UNIT 8: Temperature and strain measurement: Resistance thermometers, thermocouple, law of thermocouple, materials used for construction, pyrometer, Optical Pyrometer. Strain Measurements, Strain gauge, preparation and mounting of strain gauges, gauge factor, methods of strain measurement 7 Hours Text Books: 1. 2. “Mechanical measurements” by Beckwith Marangoni and Lienhard, Pearson Education, 6th Ed., 2006 “Engineering Metrology” by R.K.Jain, Khanna Publishers, 1994.

Reference Books: 1. 2. 3. 4. “Engineering Metrology” by I.C.Gupta, Dhanpat Rai Publications, Delhi “Mechanical measurements” by R.K.Jain “Industrial Instrumentation” Alsutko, Jerry. D.Faulk, Thompson Asia Pvt. Ltd.2002 “Measurement Systems Applications and Design” by Ernest O, Doblin, McGRAW Hill Book Co.

Scheme of Examination: One Question to be set from each chapter. Students have to answer any FIVE full questions out of EIGHT questions, choosing at least 2 questions from part A and 2 questions from part B.

BASIC THERMODYNAMICS Written by Administrator Sunday, 01 November 2009 10:08

Sub Code Hrs/week Total Lecture Hrs

: 06 ME 33 : 04 : 52

IA Marks Exam Hours Exam Marks

: 25 : 03 : 100

PART-A UNIT 1: Fundamental Concepts & Definitions: Thermodynamics; definition and scope. Microscopic and Macroscopic approaches. Engineering Thermodynamics Definition, some practical applications of engineering thermodynamic. System (closed system) and Control Volume (open system); Characteristics of system boundary and control surface, examples. Thermodynamic properties; definition and units, intensive and extensive properties. Thermodynamic state, state point, state diagram, path and process, quasi-static process, cyclic and non-cyclic processes; Thermodynamic equilibrium; definition, mechanical equilibrium; diathermic wall, thermal equilibrium, chemical equilibrium- Zeroth law of thermodynamics, Temperature; concepts, scales, measurement. Internal fixed points. 7 Hours UNIT 2: Work & Heat: Mechanics, definition of work and its limitations. Thermodynamic definition of work; examples, sign convention. Displacement work; at part of a system boundary, at whole of a system boundary, expressions for displacement work in various processes through p-v diagrams. Shaft work; Electrical work. Other types of work. Heat; definition, units and sign convention, what heat is not. 6 Hours UNIT 3: First Law of Thermodynamics: Joule’s experiments, equivalence of heat and work. Statement of the First law of thermodynamics, extension of the First law to non -cyclic processes, energy, energy as a property, modes of energy, pure substance; definition, two-property rule, Specific heat at constant volume, enthalpy, specific heat at constant pressure. Extension of the First law to control volume; steady state-steady flow energy equation, important applications, analysis of unsteady processes such as filling and evacuation of vessels with and without heat transfer. 6 Hours UNIT 4: Second Law of Thermodynamics: Devices converting heat to work; (a) in a thermodynamic cycle, (b) in a mechanical cycle. Thermal reservoir. Direct heat engine; schematic representation and efficiency. Devices converting work to heat in a thermodynamic cycle; reversed heat engine, schematic representation, coefficients of performance. Kelvin -Planck statement of the Second law of Thermodynamic; PMM I and PMM1I. Clasiu's statement .of Second law of Thermodynamic; Equivalence of the two statements; Reversible and irreversible processes; factors that make a process .irreversible, reversible heat engines, Carnot cycle, Carnot principles. Thermodynamic temperature scale. 7 Hours

PART – B UNIT 5: Entropy: Clasiu’s inequality; statement, proof, application to a reversible cycle. QR/T as independent of the path. Entropy; definition, a property, principle of increase of entropy, entropy as a quantitative test for irreversibility, calculation of entropy using Tds relations, entropy as a coordinate. Available and unavailable energy. 7 Hours UNIT 6: Availability and Irreversibility: - Maximum Work, maximum useful work for a system and a control volume, availability of a system and a steadily flowing stream, irreversibility. Second law efficiency. 6 Hours UNIT 7: Pure substances: P-T and P-V diagrams, triple point and critical points. Sub- cooled liquid, saturated liquid, mixture of saturated liquid and vapor, saturated vapor and superheated vapour states of a pure substance with water as example. Enthalpy of change of phase (Latent heat). Dryness factor (quality), T-S and h-s diagrams, representation of various processes on these diagrams. Steam tables and its use. Throttling calorimeter, separating and throttling calorimeter. 6 Hours UNIT 8: Real and ideal gases: Introduction; Vander Waal's Equation Van der Waal's constants in terms of critical properties, law of corresponding states, compressibility factor; compressibility)" chart. Ideal gas; equation of state, internal energy and enthalpy as functions of temperature only, universal and particular gas constants, specific heats, perfect and semi-perfect gases. Evaluation of heat, work, change in internal energy, enthalpy and entropy in various quasi-static processes. Ideal gas mixture; Dalton's law of additive pressures, Amagat's law of additive volumes, evaluation of properties. Analysis of various processes. 7 Hours Text Books: 1. 2. “Basic and Applied Thermodynamics” by P .K. Nag, Tata McGraw Hill, 3rd Edi. 2002 “Thermodynamics an engineering approach”, by Yunus A. Cenegal and Michael A. Boles. Tata McGraw hill Pub. 2002

Reference Books: 1. 2. 3. Engineering Thermodynamics. By Rajput, Laxmi Publications pvt ltd., 3rd Edi. 2007. Engineering Thermodynamics by J.B. Jones and G.A.Hawkins, John Wiley and Sons. Thermo Dynamics by S.C.Gupta, Pearson Edu. Pvt. Ltd., 1st Ed. 2005.

Scheme of Examination: One Question to be set from each chapter. Students have to answer any FIVE full questions out of EIGHT questions, choosing at least 2 questions from part A and 2 questions from part B.

MECHANICS OF MATERIALS Written by Administrator Sunday, 01 November 2009 10:08

Sub Code Hrs/week Total Lecture Hrs

: 06 ME 34 : 04 : 52

IA Marks Exam Hours Exam Marks

: 25 : 03 : 100

PART – A UNIT 1: Simple stress and strain: Introduction, stress, strain, mechanical properties of materials, Linear elasticity, Hooke’s Law and Poisson’s ratio, Stress-Strain relation – behavior in Tension for Mild steel and non ferrous metals. Extension / Shortening of a bar, bars with cross sections varying in steps, bars with continuously varying cross sections (circular and rectangular), Elongation due to self weight, Principle of super position. 7 Hours UNIT 2: Stress in composite section: Volumetric strain, expression for volumetric strain, elastic constants, simple shear stress, shear strain, temperature stresses (including compound bars). 6 Hours UNIT 3: Compound stresses: Introduction, plane stress, stresses on inclined sections, principal stresses and maximum shear stresses, Mohr’s circle for plane stress. 7 Hours UNIT 4: Thick and thin cylinders: Stresses in thin cylinders, changes in dimensions of cylinder (diameter, length and volume), Thick cylinders subjected to internal and external pressures (Lame’s equation), (compound cylinders not included). 6 Hours PART – B UNIT 5: Bending moment and Shear force in beams: Introduction, Types of beams, loads and reactions, shear forces and bending moments, rate of loading, sign conventions, relationship between shear force and bending moments, shear force and bending moment diagrams for different beams subjected to concentrated loads, uniform distributed load (udl) and couple for different types of beams. 7 Hours UNIT 6: Bending and shear stresses in beams: Introduction, theory of simple bending, assumptions in simple bending, relationship between bending stresses and radius of curvature, relationship between bending moment and radius of curvature, moment carrying capacity of a section, shearing stresses in beams, shear stress across rectangular, circular, symmetrical I and T sections (composite / fletched beams not included). 7 Hours

UNIT 7: Deflection of beams: Introduction, differential equation for deflection, equations for deflections, slope and moments, double integration method for cantilever and simply supported beams for point load, UDL, UVL and Couple, Macaulay’s method. 6 Hours UNIT 8: Torsion of circular shafts and Elastic stability of columns: Introduction, pure torsion, assumptions, derivation of torsional equations, polar modulus, torsional rigidity / stiffness of shafts, power transmitted by solid and hollow circular shafts. Introduction to columns, Euler’s theory for axially loaded elastic long columns, derivation of Euler’s load for various end conditions, limitations of Euler’s theory, Rankine’s formula. 6 Hours

Text books: 1. 2. 3. “Mechanics of Materials” by R.C.Hibbeler, Printice Hall, Pearson Edu., 2005 “Mechanics of materials”, James.M.Gere, Thomson, Fifth edition 2004. “Mechanics of materials”, S.I. Units, Ferdinand Beer & Russell Johnstan, TATA Mac GrawHill-2003.

Reference books: 1. 2. 3. 4. 5. “Strength of Materials”, S.S.Bhavikatti, Vikas publications House – Pvt. Ltd., 2nd Ed., 2006. “Mechanics of materials” K.V. Rao, G.C. Raju, First Edition,2007 “Engineering Mechanics of Solids” Egor.P. Popov, Pearson Edu. India, 2nd, Edition, 1998. “Mechanics of Solids”, Mubeen, Pearson Edu. India, 2002 “Strength of Materials”, W.A. Nash, Sehaum’s Outline Series, Fourth Edition-2007.

Scheme of examination: One Question to be set from each chapter. Students have to answer any FIVE full questions out of EIGHT questions, choosing at least 2 questions from part A and 2 questions from part B.

MANUFACTURING PROCESS – I Written by Administrator Sunday, 01 November 2009 10:12

Sub Code Hrs/week Total Lecture Hrs

: 06 ME 35 : 04 : 52

IA Marks Exam Hours Exam Marks

: 25 : 03 : 100

PART – A CASTING PROCESS UNIT 1: Introduction: Concept of Manufacturing process, its importance. Classification of Manufacturing processes. Introduction to Casting process & steps involved. Varieties of components produced by casting process. Advantages & Limitations of casting process. Patterns: Definition, functions, Materials used for pattern, various pattern allowances and their importance. Classification of patterns. Binder: Definition, Types of binder used in moulding sand. Additives: Need, Types of additives used. 6 Hours UNIT 2: Sand Moulding : Types of base sand, requirement of base sand. Types of sand moulds. Sand moulds: Moulding sand mixture ingredients (base sand, binder & additives) for different sand mixtures. Method used for sand moulding. Cores: Definition, Need, Types. Method of making cores, Binders used. Concept of Gating & Risering. Principle involved. and types. Fettling and cleaning of castings. Basic steps involved. Casting defects-causes, features and remedies. Moulding machines: Jolt type, squeeze type, Jolt & Squeeze type and Sand slinger. 7 Hours UNIT 3: Special moulding Process: Study of important moulding processes Green sand, Core sand, Dry sand, Sweep mould, CO2 mould, Shell mould, Investment mould. Metal moulds: Gravity die-casting, Pressure die casting, centrifugal casting, Squeeze Casting, Slush casting, Thixocasting and continuous casting processes. 7 Hours UNIT 4: Melting Furnaces: Classification of furnaces. Constructional features & working principle of Gas fired pit furnace, Resistance furnace, Coreless Induction furnace, Electric Arc Furnace, Cupola furnace. 6 Hours

PART – B WELDING UNIT 5: Welding process: Definition, Principles, Classification, Application, Advantages & limitations of welding. Arc Welding: Principle, Metal Arc welding (MAW), Flux Shielded Metal Arc Welding (FSMAW), Inert Gas Welding (TIG & MIG)Submerged Arc Welding (SAW) and Atomic Hydrogen Welding processes. (AHW)

Gas Welding: Principle, Oxy – Acetylene welding, Reaction in Gas welding, Flame characteristics, Gas torch construction & working. Forward and backward welding. 7 Hours UNIT 6: Special type of welding: Resistance welding - principles, Seam welding, Butt welding, Spot welding and projection welding. Friction welding. welding, Explosive welding, Thermit welding, Laser welding and Electron beam 7 Hours UNIT 7: Metallurgical aspect in welding : Structure of welds, Formation of different zones during welding. Heat affected zone (HAZ). Parameters affecting HAZ. Effect of carbon content on structure and properties of steel. Shrinkage in welds & Residual stresses. remedy. Concept of electrodes, Filler rod and fluxes. Welding defects – Detection causes & 6 Hours

UNIT 8: Principles of soldering & brazing: Parameters involved & Mechanism. Different Types of Soldering & Brazing Methods. Inspection Methods – Methods used for Inspection of casting and welding. Visual, Magnetic particle, Fluorescent particle, Ultrasonic, Radiography, Eddy current, Holography methods of Inspection. 6 Hours Text Books: 1. 2. “Manufacturing & Technology: Foundry Forming and Welding”, P.N.Rao 2nd Ed., Tata McGraw Hill, 2003. “Manufacturing Process-I”, Dr.K.Radhakrishna, Sapna Book House, 2nd Edition 2007.

Reference Books: 1. 2. “Manufacturing Technology”, Serope Kalpakjain, Steuen.R.Sechmid, Pearson Education Asia, 5th Ed. 2006. “Process and Materials of Manufacturing:, Roy A Lindberg, 4th Ed. Pearson Edu. 2006.

Scheme of examination: One Question to be set from each chapter. Students have to answer any FIVE full questions out of EIGHT questions, choosing at least 2 questions from part A and 2 questions from part B.

Computer Aided Machine Drawing/ Fluid Mechanics Written by Administrator Sunday, 01 November 2009 10:13 COMPUTER AIDED MACHINE DRAWING

Sub Code Hrs/week Total Lecture Hrs Introduction:

: 06 ME 36A/ 06 ME 46A : 04 : 52

IA Marks Exam Hours Exam Marks

: 25 : 03 : 100

Review of graphic interface of the software. Review of basic sketching commands and navigational commands. Starting a new drawing sheet. Sheet sizes. Naming a drawing. Drawing units, grid and snap. 2 Hours PART – A UNIT 1: Sections of Solids: Sections of Pyramids, Prisms, Cubes, Tetrahedrons, Cones and Cylinders resting only on their bases (No problems on, axis inclinations, spheres and hollow solids). True shape of sections. Orthographic views: Conversion of pictorial views into orthographic projections of simple machine parts with or without section. (Bureau of Indian Standards conventions are to be followed for the drawings) Hidden line conventions. Precedence of lines. 8 Hours UNIT 2: Thread forms: Thread terminology, sectional views of threads. ISO Metric (Internal & External) BSW (Internal & External) square and Acme. Sellers thread, American Standard thread. Fasteners: Hexagonal headed bolt and nut with washer (assembly), square headed bolt and nut with washer (assembly) simple assembly using stud bolts with nut and lock nut. Flanged nut, slotted nut, taper and split pin for locking, counter sunk head screw, grub screw, Allen screw. 8 Hours PART – B UNIT 3: Keys & Joints Parallel key, Taper key, Feather key, Gibhead key and Woodruff key Riveted Joints: single and double riveted lap joints, butt joints with single/double cover straps (Chain and Zigzag, using snap head rivets). Cotter joint (socket and spigot), knuckle joint (pin joint) for two rods. 8 Hours

UNIT 4: Couplings Split Muff coupling, Protected type flanged coupling, pin (bush) type flexible coupling, Oldham’s coupling and universal coupling (Hooks’ Joint) 8 Hours PART – C Assembly Drawings (Part drawings should be given) 1. Plummer block (Pedestal Bearing) 2. Petrol Engine piston 3. I.C. Engine connecting rod 4. Screw jack (Bottle type) 5. Tailstock of lathe 6. Machine vice shaper 7. Tool Head of a 18 Hours

Text books 1. 2. 3. ‘A Primer on Computer Aided Machine Drawing-2007’, Published by VTU, Belgaum. ‘Machine Drawing’, N.D.Bhat & V.M.Panchal ‘Machine Drawing’ , N. Siddeshwar, P. Kanniah, V.V.S. Sastri,published by Tata Mc GrawHill,2006

Reference Books 4. 5. 6. 7. Note Internal assessment: 25 Marks All the sheets should be drawn in the class using software. Sheet sizes should be A3/A4. All sheets must be submitted at the end of the class by taking printouts. Scheme of Examination Two questions to be set from each Part-A, Part-B and Part-C. Student has to answer one question each from Part-A and Part-B for 20 marks each. And one question from Part-C for 60 marks. ‘A Text Book of Computer Aided Machine Drawing’, S. Trymbaka Murthy, CBS Publishers, New Delhi, 2007 ‘Machine Drawing’, K.R. Gopala Krishna, Subhash Publication. ‘Machine Drawing with Auto CAD’. Goutam Pohit & Goutham Ghosh, 1st Indian print Pearson Education, 2005 ‘Auto CAD 2006, for engineers and designers'. Sham Tickoo. Dream tech 2005

i.e.

PART-A 1x20= 20 Marks PART-B 1x20= 20 Marks PART-C 1x60= 60 Marks Total =100 Marks

FLUID MECHANICS

Sub Code Hrs/week Total Lecture Hrs

: 06 ME 36B/ 06 ME 46B : 04 : 52

IA Marks Exam Hours Exam Marks

: 25 : 03 : 100

PART – A UNIT 1: Properties of Fluids: Introduction, properties of fluids, viscosity, thermodynamic properties, Surface tension and Capillarity, Vapour pressure and Cavitation. 6 Hours UNIT 2: Fluid Statics: Fluid pressure at a point, Pascal’s law, pressure variation in a static fluid, Absolute, gauge, atmospheric and vacuum pressures, simple manometers, differential manometers, total pressure and center of pressure, vertical plane surface submerged in liquid, horizontal plane surface submerged in liquid, inclined plane surface submerged in liquid, curved surface submerged in liquid. Buoyancy, center of buoyancy, metacenter and metacentric height, conditions of equilibrium of floating and submerged bodies. 7 Hours Fluid Kinematics: Types of fluid flow, Introduction, continuity equation, continuity equation in three dimensions (Cartesian co-ordinate system only), velocity and acceleration, velocity potential function and stream function. 7 Hours UNIT 3: Dimensional Analysis: Introduction, derived quantities, dimensions of physical quantities, dimensional homogeneity, Buckingham’s π theorem, Raleigh’s method, dimensionless numbers, similitude, types of similitudes. 6 Hours

PART – B UNIT 4: Fluid Dynamics: Introduction, equations of motion, Euler’s equation of motion, Bernoulli’s equation from Euler’s equation, Bernoulli’s equation for real fluids. 6 Hours

UNIT 5: Fluid flow measurements: Introduction, venturimeter, orifice meter, Pitot tube. Flow through pipes: Frictional loss in pipe flow, Darcy- Equation for loss of head due to friction in pipes, Chezy’s equation for loss of head due to friction in pipes, hydraulic gradient and total energy line. 7 Hours UNIT 6: Laminar flow and viscous effects: Reynolds’s number, critical Reynolds’s number, Laminar flow through circular pipeHagen poiseulle’s equation, Laminar flow between parallel and stationery plates. 6 Hours UNIT 7: Flow past immersed bodies: Drag, Lift, expression for lift and drag, pressure drag and friction drag, boundary layer concept, displacement thickness, momentum thickness and energy thickness. Introduction to compressible flow: Velocity of sound in a fluid, Mach number, Propagation of pressure waves in a compressible fluid. 7 Hours Text Books: 1. 2. 3. 4. Fluid Mechanics by Oijush K.Kundu, IRAM COCHEN, EL SEVIER 3rd Ed. 2005. Fluid Mechanics by Dr. Bansal.R.K, Lakshmi Publications, 2004. Fluid Mechanics and hydraulics, Dr. Jagadishlal: Metropolitan Book Co-Ltd., 1997. Fluid Mechanics (SI Units), Yunus A. Cingel John M. Oimbala. Tata MaGrawHill,2006.

Reference books: 1. 2. 3. 4. Fluid Mechanics, Fundamental & applications, by Yunus A, Cenegel, John M,Cimbala, Tata MacGraw Hill, 2006. Fluid Mechanics by John F.Douglas, Janul and M.Gasiosek and john A. Swaffield, Pearson Education Asia, 5th ed., 2006 Fluid Mechanics and Fluid Power Engineering,” Kumar.D.S, Kataria and Sons.,2004. Fluid Mechanics R.K.Hegde, Niranjana Murthy Sapna Book House, 2005.

Scheme of examination: One Question to be set from each chapter. Students have to answer any FIVE full questions out of EIGHT questions, choosing at least 2 questions from part A and 2 questions from part B.

Metallography & Material Testing Laboratory/ Mechanical Measurements & Metrology Laboratory Written by Administrator Sunday, 01 November 2009 10:19 METALLOGRAPHY AND MATERIAL TESTING LABORATORY Sub Code Hrs/week Total Lecture Hrs : 06 MEL 37A / MEL 47A : 03 : 48 PART – A 1. Preparation of specimen for Metallograpic examination of different engineering materials. Identification of microstructures of plain carbon steel, tool steel, gray C.I, SG iron, Brass, Bronze & composites. Heat treatment: Annealing, normalizing, hardening and tempering of steel. Hardness studies of heat-treated samples. To study the wear characteristics of ferrous, non-ferrous and composite materials for different parameters. Non-destructive test experiments like, (a). Ultrasonic flaw detection (b). Magnetic crack detection (c). Dye penetration testing, to study the defects of Casted and Welded specimens 06 IA Marks Exam Hours Exam Marks : 25 : 03 : 50

2. 3. 4.

PART – B

1. 2. 3. 4. 5. 6.

Tensile, shear and compression tests of metallic and non metallic specimens using a Universal Testing Machine Torsion tests Bending Test on metallic and nonmetallic specimens. Izod and Charpy tests on M.S. Specimen. Brinell, Rockwell and Vickers’s Hardness test. Fatigue Test.

Scheme of Examination:

ONE question from part -A: ONE question from part -B: Viva -Voice: Total:

20 Marks 20 Marks 10 Marks 50 Marks

MECHANICAL MEASUREMENTS AND METROLOGY LABORATORY : 06 MEL 37 B / 06 MEL 47 B : 03 : 48

Sub Code Hrs/week Total Lecture Hrs

IA Marks Exam Hours Exam Marks

: 25 : 03 : 50

1. 2. 3. 4. 5.

PART-A: MECHANICAL MEASUREMENTS Calibration of Pressure Gauge Calibration of Thermocouple Calibration of LVDT Calibration of Load cell Determination of modulus of elasticity of a mild steel specimen using strain gauges.

PART-B: METROLOGY 6. 7. 8. 9. Measurements using Optical Projector / Toolmaker Microscope. Measurements of angle using Sine Center / Sine bar / bevel protractor Measurements of alignment using Autocollimator / roller set Measurements of cutting tool forces using a) b) 10. 11. 12. 13. 14. Lathe tool Dynamometer Drill tool Dynamometer.

Measurements of Screw thread Parameters using two wire or three-wire method. Measurements of Surface roughness. Using Tally surf/mechanical Comparator. Measurements of gear tooth profile using gear tooth vernier /gear tooth micrometer. Calibration of micrometer using slip gauges Measurement using Optical Flats

Scheme of Examination: ONE question from Metrology (part -A) ONE question from Instrumentation (part -B) Viva –Voce Total 20 Marks 20 Marks 10 Marks 50 Marks

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