Materials & Streams Report September 10, 2017

for Cacao Processing only Liquor Product

1. OVERALL PROCESS DATA

Annual Operating Time 7,920.00h

Operating Days per Year 330.00
MP = Undefined

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2.1 STARTING MATERIAL REQUIREMENTS (per Section)

Amount
Gross
Needed Molar Mass
Mass
Section Starting Material Active Product (kg Yield Yield
Yield
Sin/kg (%) (%)
(%)
MP)
Main Section (none) (none) Unknown Unknown Unknown Unknown
Section #1 (none) (none) Unknown Unknown Unknown Unknown

Sin = Section Starting Material, Aout = Section Active Product

2.2 BULK MATERIALS (Entire Process)

Material kg/yr kg/h kg/kg MP

Air 1,619,931 204.537
Cocoa Shell 950,400 120.000
Fats 3,564,000 450.000
Impurities 158,400 20.000
Solid 2,653,200 335.000
Water 594,000 75.000
TOTAL 9,539,931 1,204.537

2.3 BULK MATERIALS (per Section)

SECTIONS IN: Main Branch

Main Section
Material kg/yr kg/h kg/kg MP
Air 1,619,931 204.537
Cocoa Shell 950,400 120.000
Fats 3,564,000 450.000
Impurities 158,400 20.000
Solid 2,653,200 335.000
Water 594,000 75.000
TOTAL 9,539,931 1,204.537

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2.4 BULK MATERIALS (per Material)

Air
Air % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-2 1.44 23,349 2.948
P-3 3.09 50,114 6.328
P-9 95.47 1,546,468 195.261
TOTAL 100.00 1,619,931 204.537

Cocoa Shell
Cocoa Shell % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-1 100.00 950,400 120.000
TOTAL 100.00 950,400 120.000

Fats
Fats % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-1 100.00 3,564,000 450.000
TOTAL 100.00 3,564,000 450.000

Impurities
Impurities % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-1 100.00 158,400 20.000
TOTAL 100.00 158,400 20.000

Solid
Solid % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-1 100.00 2,653,200 335.000
TOTAL 100.00 2,653,200 335.000

Water
Water % Total kg/yr kg/h kg/kg MP
Main Section (Main Branch)
P-1 100.00 594,000 75.000
TOTAL 100.00 594,000 75.000

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2.5 BULK MATERIALS: SECTION TOTALS (kg/h)

Raw Material Main Section Section #1

Air 204.537 0.000
Cocoa Shell 120.000 0.000
Fats 450.000 0.000
Impurities 20.000 0.000
Solid 335.000 0.000
Water 75.000 0.000
TOTAL 1,204.537 0.000

2.6 BULK MATERIALS: SECTION TOTALS (kg/yr)

Raw Material Main Section Section #1

Air 1,619,931 0
Cocoa Shell 950,400 0
Fats 3,564,000 0
Impurities 158,400 0
Solid 2,653,200 0
Water 594,000 0
TOTAL 9,539,931 0

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3. STREAM DETAILS

Stream Name Cocoa Beans Bean Air Cleanig S-101

Source INPUT P-1 INPUT P-2
Destination P-1 P-2 P-2 OUTPUT
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (C) 25.00 25.00 25.00 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 974.43 974.43 1.18 315.46
Total Enthalpy (kW-h) 15.73 15.73 0.02 2.33
Specific Enthalpy (kcal/kg) 13.54 13.54 6.05 15.04
Heat Capacity (kcal/kg-C) 0.54 0.54 0.24 0.60
Component Flowrates (kg/h averaged)
Cocoa Shell 120.000 120.000 0.000 13.836
Fats 450.000 450.000 0.000 51.885
Impurities 20.000 20.000 0.000 20.000
Nitrogen 0.000 0.000 2.262 0.261
Oxygen 0.000 0.000 0.687 0.079
Solid 335.000 335.000 0.000 38.625
Water 75.000 75.000 0.000 8.647
TOTAL (kg/h) 1,000.000 1,000.000 2.948 133.333
TOTAL (L/h) 1,026.237 1,026.237 2,500.000 422.658

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Stream Name S-102 Air Inlet Air Outlet P-3 Out
Source P-2 INPUT P-3 P-3
Destination P-3 P-3 OUTPUT P-4
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (C) 25.00 160.00 60.00 60.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 280.20 0.81 1.27 258.07
Total Enthalpy (kW-h) 13.42 0.29 0.19 32.13
Specific Enthalpy (kcal/kg) 13.28 38.90 22.09 31.84
Heat Capacity (kcal/kg-C) 0.53 0.25 0.37 0.53
Component Flowrates (kg/h averaged)
Cocoa Shell 106.164 0.000 0.000 106.164
Fats 398.115 0.000 0.000 398.115
Nitrogen 2.001 4.854 4.854 2.001
Oxygen 0.607 1.474 1.474 0.607
Solid 296.375 0.000 0.000 296.375
Water 66.353 0.000 1.266 65.087
TOTAL (kg/h) 869.615 6.328 7.593 868.349
TOTAL (L/h) 3,103.578 7,795.511 5,997.074 3,364.804

Stream Name Shell S-105 Air In Air Out

Source P-4 P-4 INPUT P-9
Destination OUTPUT P-9 P-9 OUTPUT
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (C) 60.00 60.00 25.00 70.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 1,148.16 233.31 1.18 1.23
Total Enthalpy (kW-h) 3.46 28.67 1.37 7.02
Specific Enthalpy (kcal/kg) 28.48 32.29 6.05 25.77
Heat Capacity (kcal/kg-C) 0.47 0.54 0.24 0.37
Component Flowrates (kg/h averaged)
Cocoa Shell 104.572 1.592 0.000 0.000
Fats 0.000 398.115 0.000 0.000
Nitrogen 0.000 2.001 149.788 149.788
Oxygen 0.000 0.607 45.473 45.473
Solid 0.000 296.375 0.000 0.000
Water 0.000 65.087 0.000 39.052
TOTAL (kg/h) 104.572 763.778 195.261 234.313
TOTAL (L/h) 91.077 3,273.726 165,584.732 190,616.476

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Stream Name P9 Out P10 Out S-103 S-104
Source P-9 P-10 P-11 P-12
Destination P-10 P-11 P-12 P-13
Stream Properties
Activity (U/ml) 0.00 0.00 0.00 0.00
Temperature (C) 70.00 70.00 70.00 25.00
Pressure (bar) 1.01 1.01 1.01 1.01
Density (g/L) 219.07 219.07 219.07 243.69
Total Enthalpy (kW-h) 30.27 30.27 30.27 10.81
Specific Enthalpy (kcal/kg) 35.94 35.94 35.94 12.84
Heat Capacity (kcal/kg-C) 0.51 0.51 0.51 0.51
Component Flowrates (kg/h averaged)
Cocoa Shell 1.592 1.592 1.592 1.592
Fats 398.115 398.115 398.115 398.115
Nitrogen 2.001 2.001 2.001 2.001
Oxygen 0.607 0.607 0.607 0.607
Solid 296.375 296.375 296.375 296.375
Water 26.035 26.035 26.035 26.035
TOTAL (kg/h) 724.725 724.725 724.725 724.725
TOTAL (L/h) 3,308.246 3,308.246 3,308.246 2,973.947

Stream Name Liquor Product

Source P-13
Destination OUTPUT
Stream Properties
Activity (U/ml) 0.00
Temperature (C) 25.00
Pressure (bar) 1.01
Density (g/L) 947.42
Total Enthalpy (kW-h) 10.79
Specific Enthalpy (kcal/kg) 12.86
Heat Capacity (kcal/kg-C) 0.51
Component Flowrates (kg/h averaged)
Cocoa Shell 1.592
Fats 398.115
Solid 296.375
Water 26.035
TOTAL (kg/h) 722.117
TOTAL (L/h) 762.196

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4. OVERALL COMPONENT BALANCE (kg/h)

COMPONENT INITIAL IN OUT FINAL IN-OUT

Cocoa Shell 0.000 120.000 120.000 0.000 0.000
Fats 0.000 450.000 450.000 0.000 0.000
Impurities 0.000 20.000 20.000 0.000 0.000
Nitrogen 0.858 156.904 154.903 2.859 0.000
Oxygen 0.261 47.633 47.026 0.868 0.000
Solid 0.000 335.000 335.000 0.000 0.000
Water 0.000 75.000 75.000 0.000 0.000
TOTAL 1.119 1,204.537 1,201.929 3.727 0.000

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5. EQUIPMENT CONTENTS

This section will be skipped (overall process is continuous)

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