You are on page 1of 10

ADCO Doc. No. : 12.24.18.

0605

FEED & PREPARATION OF EPC PACKAGE


FOR
POTABLE WATER TANKS AT BUHASA CAMP

DATA SHEET FOR


BALL VALVES

THIS DOCUMENT IS INTENDED FOR USE BY ADCO AND ITS NOMINATED CONSULTANTS,
CONTRACTORS, MANUFACTURERS AND SUPPLIERS.

ORIGINATOR

ADCO PROJECT NO: P12442

ADCO DOCUMENT No: 12.24.18.0605 PAGE 1 OF 9

WP REF. NO. PROJECT No. P12442 REV. D DATE : 01.08.13


ADCO Doc. No. : 12.24.18.0605

REVISION RECORD

REV DATE ORIGINATOR REVIEWED APPROVED DESCRIPTION

A 24-OCT-12 SPE(AG) SME(IH) EM(MD) ISSUED FOR REVIEW

B 20-NOV-12 SPE(AG) SME(IH) EM(MD) ISSUED FOR APPROVAL

C 17-JAN-13 SPE(AG) SME(IH) EM(MD) ISSUED FOR EPC TENDER

RE-ISSUED FOR EPC


D 01-AUG-13 SPE(AG) SME(IH) EM(MD)
TENDER

DOCUMENT TITLE: ADCO DOCUMENT No. :


12.24.18.0605
DATA SHEET FOR BALL VALVES
PAGE 2 OF 10
ORIGINATOR PROJECT
PROJECT No.: P12442 REV.: D DATE: 01.08.13
No: P12442
ADCO Doc. No. : 12.24.18.0605

TABLE OF CONTENTS

1.0 SCOPE............................................................................................................................. 4

2.0 DATA SHEET NUMBERING PROCEDURE .................................................................... 4

3.0 INDEX OF BALL VALVE DATA SHEET.......................................................................... 5

4.0 DATA SHEETS ................................................................................................................ 5


4.1 Data Sheet No. - BA-01-4-001 ........................................................................................ 5
4.2 Data Sheet No. - BA-01-4-002 ........................................................................................ 6
4.3 Data Sheet No. - BA-01-4-003 ........................................................................................ 7

ATTACHMENT

Attachment-I Valve Tag Numbers (MESC Numbers of Respective Piping Class)


(01 sheet)

DOCUMENT TITLE: ADCO DOCUMENT No. :


12.24.18.0605
DATA SHEET FOR BALL VALVES
PAGE 3 OF 10
ORIGINATOR PROJECT
PROJECT No.: P12442 REV.: D DATE: 01.08.13
No: P12442
ADCO Doc. No. : 12.24.18.0605

1.0 SCOPE

This document covers data sheets of Ball Valves to be used for new water tanks beside
R.O plant (BU2) area with all requirements for tie in to ADWEA and to ADCO existing
system.
This document shall be read in conjunction with Piping Material Specification (Doc. No.
12.24.12.0602) and Specification for Valves (Doc. No. 12.24.12.0601).

2.0 DATA SHEET NUMBERING PROCEDURE

The Valve Tag numbers shall be as per MESC No. as mentioned in respective Piping
Classes of Piping Material Specification (Doc. No. 12.24.12.0602).
MESC Numbers for Valves shall be as Attachment-I of the document
However, the following numbering procedure is considered to differentiate the Data
Sheets (i.e. within the same piping class /same type /same rating /size range etc.) for
New Potable water tank project. The following sequencing is applicable to only for piping
valves and does not apply to data sheets for other items (such as pipeline valves, control
valves etc.)
For example:-

DATA SHEET NO. = GA - 15 - 1 - 001

PART-1 PART-2 PART-3 PART-4

PART-1 PART-2 PART-3 PART-4


(TYPE OF VALVES) (ASME CLASS RATING) (BODY MATERIAL)

BA = BALL VALVES 01 = 150# 1 = CS SERIAL


NUMBER
GA = GATE VALVES 03 = 300# 2 = LOW & INTERMEDIATE
ALLOY STEELS
CH = CHECK VALVES 06 = 600# 3 = SS

GL = GLOBE VALVES 08 = 800# 4 = ALUMINUM & ALUMINUM


(THREADED ALLOYS
VALVES)
DBB = DOUBLE BLOCK & 09 = 900# 5 = COPPER & COPPER
BLEED VALVES ALLOYS
BU = BUTTERFLY VALVES 15 = 1500# 6 = NICKEL & NICKEL BASE
ALLOYS
PL = PLUG VALVES 25 = 2500# 7 = NON-METALLIC
MATERIALS (GRE/PVC)
NL = NEEDLE VALVES 10 = API10000 8 = CARBON STEEL, LINED
OR GALVANIZED
9 = LTCS

DOCUMENT TITLE: ADCO DOCUMENT No. :


12.24.18.0605
DATA SHEET FOR BALL VALVES
PAGE 4 OF 10
ORIGINATOR PROJECT
PROJECT No.: P12442 REV.: D DATE: 01.08.13
No: P12442
ADCO Doc. No. : 12.24.18.0605

3.0 INDEX OF BALL VALVE DATA SHEET

Sl. Data sheet Piping class Rating Size


no. number range
(NPS)

1 BA-01-4-001 17015-X 150 # 3 To 6

2 BA-01-4-002 17015-Y 150 # 3 To 6

3 BA-01-3-003 13015-X 150 # 1 To 2

4.0 DATA SHEETS


4.1 Data Sheet No. - BA-01-4-001

BALL VALVE TAG NO. - As per MESC numbers of respective piping class (Refer Attachment-I)

DOCUMENT TITLE: ADCO DOCUMENT No. :


12.24.18.0605
DATA SHEET FOR BALL VALVES
PAGE 5 OF 10
ORIGINATOR PROJECT
PROJECT No.: P12442 REV.: D DATE: 01.08.13
No: P12442
ADCO Doc. No. : 12.24.18.0605
VENDORS
DESCRIPTION SPECIFICATION REQUIREMENT
CONFIRMATION
GENERAL DATA
VALVE TYPE : INTEGRAL BONNET (NON-EXTENDED),BALL VALVE
VALVE SIZE RANGE : DN 80 TO DN 150
VALVE ASME CLASS/RATING : 150#
VALVE PORT : REDUCED BORE (ABOVE GROUND)
VALVE SERVICE : POTABLE WATER
VALVE END CONFIGURATION : FLANGED (FF) , SMOOTH FINISH (Ra 3.2 to 6.3m)
PIPING CLASS : 17015-X
CORROSION ALLOWANCE : 0 MM
DESIGN PRESSURE : FULL RATING
DESIGN TEMPERATURE : 85 0C

DESIGN
VALVE DESIGN : FIRE SAFE, ANTI STATIC & BUBBLE TIGHT SHUT OFF DESIGN TYPE
VALVE OPERATION : LEVER OPERATED
BALL SUPPORT : FLOATING
LOCKING FACILITY : REQUIRED
STEM : ANTI BLOW OUT TYPE (NO CASTING)
SEAT : SOFT SEATED
STEM PACKING : RENEWABLE (NOTE 4)
FUGITIVE EMISSION TIGHTNESS : NA

MATERIALS
BODY : ASTM B148 GR.C95800
COVER/BONNET : ASTM B148 GR.C95800
BALL (SOLID) : ASTM B148 GR.C95800
STEM / TRIM : ASTM B148 GR.C95800
PRIMARY SEAT RING : PTFE
SEALS : VITON B ( AED TYPE)
GLAND /STEM PACKING : EXPANDED GRAPHITE, SPE 85/200 TYPE 2A/3A/PTFE/VITON B (NOTE 4)
GASKET : ETHYLENE PROPYLENE RUBBER (EPDM) HARDNESS 70 +/- 5 SHORE A
BOLTING : ASTM A193-B7 / ASTM A194-2H

CODES AND STANDARDS / TESTING / CERTIFICATION


DESIGN CODE : BS EN ISO 17292 (SUPERCEDES BS 5351)
FACE TO FACE DIMENSIONS : BS EN ISO 17292 / ASME B16.10
END CONFIGURATION / DIMENSIONS : ASME B 16.5
FIRE SAFE : API 6FA / API 607 /BS EN ISO 10497 AS APPLICABLE
HYDROSTATIC TEST & AIR TEST
: API 598 / BS EN 12266 - 1 & 2
(BOTH MANDATORY)
NDT (MPI/DP/RADIOGRAPHY/ UT ETC.) : SPECIFICATION FOR VALVES (DOC. NO. 12.24.12.0601)
MATERIAL CERTIFICATION : BS EN 10204 TYPE 3.2
PAINTING : SPECIFICATION FOR PAINTING (DOC. NO. 30.99.37.0013)
MARKING ; MSS SP 25 & MESC SPE SPECIFICATIONS
OTHER APPLICABLE PROJECT SPEC. : PIPING MATERIAL SPECIFICATION (DOC. NO. 12.24.12.0602)
MANDATORY ADDITIONAL REQUIREMENTS (LATEST EDITION)
MESC , SPE 77/100, SPE 77110, SPE 77/302, SPE 81/001, SPE 81/002, SPE 85/203 & SPE 85/204
NOTES:
1. THIS DATA SHEET SHALL BE COMPLETELY FILLED BY THE VENDOR, STAMPED, SIGNED AND DEVIATIONS CLEARLY MARKED FOR
ACCEPTANCE. QUOTATION WITHOUT THIS DATA SHEET WILL NOT BE CONSIDERED FOR TECHNICAL REVIEW AND EVALUATION.
2. VENDOR SHALL CONFIRM THE SUITABILITY OF MATERIALS WITH RESPECT TO SERVICE/ TEMPERATURE SPECIFIED IN RESPECTIVE
PIPING CLASS.
3. VENDOR SHALL CONFIRM THAT THE CORROSION ALLOWANCES (MAX. OF ABOVE) ARE CONSIDERED IN THICKNESS CALCULATION OF
CARBON STEEL PARTS (IN CONTACT WITH FLUID).
4. GRAPHITE BASED PACKING SHALL CONTAIN CORROSION INHIBITOR TO PREVENT OXIDATION OF THE STEM.
5. VALVES SHALL HAVE POSITION INDICATOR SHOWING OPEN AND CLOSE POSITIONS.
6. THIRD PARTY INSPECTION (IF REQUIRED) WILL BE INDICATED IN THE MATERIAL REQUISITION.
FOR FLANGED END VALVES, UPTO DN 40 BODY & FLANGES SHALL BE INTEGRALLY FORGED AND DN 50 BODY & FLANGES SHALL BE
7. INTEGRALLY CAST OR FORGED.

INTEGRALLY CAST OR FORGED.


4.2 Data Sheet No. - BA-01-4-002

BALL VALVE TAG NO. - As per MESC numbers of respective piping class (Refer Attachment-I)

DOCUMENT TITLE: ADCO DOCUMENT No. :


12.24.18.0605
DATA SHEET FOR BALL VALVES
PAGE 6 OF 10
ORIGINATOR PROJECT
PROJECT No.: P12442 REV.: D DATE: 01.08.13
No: P12442
ADCO Doc. No. : 12.24.18.0605
VENDORS
DESCRIPTION SPECIFICATION REQUIREMENT
CONFIRMATION
GENERAL DATA
VALVE TYPE : INTEGRAL BONNET (NON-EXTENDED),BALL VALVE
VALVE SIZE RANGE : DN 80 TO DN 150
VALVE ASME CLASS/RATING : 150#
VALVE PORT : REDUCED BORE
VALVE SERVICE : POTABLE WATER (UNDER GROUND)
VALVE END CONFIGURATION : FLANGED (FF) , SMOOTH FINISH (Ra 3.2 to 6.3m)
PIPING CLASS : 17015-Y
CORROSION ALLOWANCE : 0 MM
DESIGN PRESSURE : FULL RATING
DESIGN TEMPERATURE : 85 0C

DESIGN
VALVE DESIGN : FIRE SAFE, ANTI STATIC & BUBBLE TIGHT SHUT OFF DESIGN TYPE
VALVE OPERATION : LEVER OPERATED
BALL SUPPORT : FLOATING
LOCKING FACILITY : REQUIRED
STEM : ANTI BLOW OUT TYPE (NO CASTING)
SEAT : SOFT SEATED
STEM PACKING : RENEWABLE (NOTE 4)
FUGITIVE EMISSION TIGHTNESS : NA

MATERIALS
BODY : ASTM B148 GR.C95800
COVER/BONNET : ASTM B148 GR.C95800
BALL (SOLID) : ASTM B148 GR.C95800
STEM / TRIM : ASTM B148 GR.C95800
PRIMARY SEAT RING : PTFE
SEALS : VITON B ( AED TYPE)
GLAND /STEM PACKING : EXPANDED GRAPHITE, SPE 85/200 TYPE 2A/3A/PTFE/VITON B (NOTE 4)
GASKET : ETHYLENE PROPYLENE RUBBER (EPDM) HARDNESS 70 +/- 5 SHORE A
BOLTING : ASTM A193-B7 / ASTM A194-2H

CODES AND STANDARDS / TESTING / CERTIFICATION


DESIGN CODE : BS EN ISO 17292 (SUPERCEDES BS 5351)
FACE TO FACE DIMENSIONS : BS EN ISO 17292 / ASME B16.10
END CONFIGURATION / DIMENSIONS : ASME B 16.5
FIRE SAFE : API 6FA / API 607 /BS EN ISO 10497 AS APPLICABLE
HYDROSTATIC TEST & AIR TEST
: API 598 / BS EN 12266 - 1 & 2
(BOTH MANDATORY)
NDT (MPI/DP/RADIOGRAPHY/ UT ETC.) : SPECIFICATION FOR VALVES (DOC. NO. 12.24.12.0601)
MATERIAL CERTIFICATION : BS EN 10204 TYPE 3.2
PAINTING : SPECIFICATION FOR PAINTING (DOC. NO. 30.99.37.0013)
MARKING ; MSS SP 25 & MESC SPE SPECIFICATIONS
OTHER APPLICABLE PROJECT SPEC. : PIPING MATERIAL SPECIFICATION (DOC. NO. 12.24.12.0602)
MANDATORY ADDITIONAL REQUIREMENTS (LATEST EDITION)
MESC , SPE 77/100, SPE 77110, SPE 77/302, SPE 81/001, SPE 81/002, SPE 85/203 & SPE 85/204
NOTES:
1. THIS DATA SHEET SHALL BE COMPLETELY FILLED BY THE VENDOR, STAMPED, SIGNED AND DEVIATIONS CLEARLY MARKED FOR
ACCEPTANCE. QUOTATION WITHOUT THIS DATA SHEET WILL NOT BE CONSIDERED FOR TECHNICAL REVIEW AND EVALUATION.
2. VENDOR SHALL CONFIRM THE SUITABILITY OF MATERIALS WITH RESPECT TO SERVICE/ TEMPERATURE SPECIFIED IN RESPECTIVE
PIPING CLASS.
3. VENDOR SHALL CONFIRM THAT THE CORROSION ALLOWANCES (MAX. OF ABOVE) ARE CONSIDERED IN THICKNESS CALCULATION OF
CARBON STEEL PARTS (IN CONTACT WITH FLUID).
4. GRAPHITE BASED PACKING SHALL CONTAIN CORROSION INHIBITOR TO PREVENT OXIDATION OF THE STEM.
5. VALVES SHALL HAVE POSITION INDICATOR SHOWING OPEN AND CLOSE POSITIONS.
6. THIRD PARTY INSPECTION (IF REQUIRED) WILL BE INDICATED IN THE MATERIAL REQUISITION.
FOR FLANGED END VALVES, UPTO DN 40 BODY & FLANGES SHALL BE INTEGRALLY FORGED AND DN 50 BODY & FLANGES SHALL BE
7. INTEGRALLY CAST OR FORGED.

4.3 Data Sheet No. - BA-01-4-003


INTEGRALLY CAST OR FORGED.

BALL VALVE TAG NO. - As per MESC numbers of respective piping class (Refer Attachment-I)
VENDORS
DESCRIPTION SPECIFICATION REQUIREMENT
CONFIRMATION

DOCUMENT TITLE: ADCO DOCUMENT No. :


12.24.18.0605
DATA SHEET FOR BALL VALVES
PAGE 7 OF 10
ORIGINATOR PROJECT
PROJECT No.: P12442 REV.: D DATE: 01.08.13
No: P12442
ADCO Doc. No. : 12.24.18.0605

BALL VALVE TAG NO. - As per MESC numbers of respective piping class (Refer Attachment-I)
VENDORS
DESCRIPTION SPECIFICATION REQUIREMENT
CONFIRMATION
GENERAL DATA
VALVE TYPE : INTEGRAL BONNET (NON-EXTENDED),BALL VALVE
VALVE SIZE RANGE : DN 25 TO DN 50
VALVE ASME CLASS/RATING : 150#
VALVE PORT : REDUCED BORE
VALVE SERVICE : POTABLE WATER (UNDER GROUND)
VALVE END CONFIGURATION : FLANGED (FF) , SMOOTH FINISH (Ra 3.2 to 6.3m)
PIPING CLASS : 13015-X
CORROSION ALLOWANCE : 0 MM
DESIGN PRESSURE : FULL RATING
DESIGN TEMPERATURE : 85 0C

DESIGN
VALVE DESIGN : FIRE SAFE, ANTI STATIC & BUBBLE TIGHT SHUT OFF DESIGN TYPE
VALVE OPERATION : LEVER OPERATED
BALL SUPPORT : FLOATING
LOCKING FACILITY : REQUIRED
STEM : ANTI BLOW OUT TYPE (NO CASTING)
SEAT : SOFT SEATED
STEM PACKING : RENEWABLE (NOTE 4)
FUGITIVE EMISSION TIGHTNESS : NA

MATERIALS
BODY : ASTM A182-F321 STAB HT/ A351-CF8C
COVER/BONNET : ASTM A182-F321 STAB HT/ A351-CF8C
BALL (SOLID) : AISI 321
STEM / TRIM : AISI 321,STELLITE
PRIMARY SEAT RING : PTFE
SEALS : VITON B ( AED TYPE)
GLAND /STEM PACKING : EXPANDED GRAPHITE, SPE 85/200 TYPE 2A/3A/PTFE/VITON B (NOTE 4)
GASKET : AISI 316, GRAPHITE CS CENTERING/ SS INNER RING AISI 321
BOLTING : ASTM A193-B7 / ASTM A194-2H

CODES AND STANDARDS / TESTING / CERTIFICATION


DESIGN CODE : BS EN ISO 17292 (SUPERCEDES BS 5351)
FACE TO FACE DIMENSIONS : BS EN ISO 17292 / ASME B16.10
END CONFIGURATION / DIMENSIONS : ASME B 16.5
FIRE SAFE : API 6FA / API 607 /BS EN ISO 10497 AS APPLICABLE
HYDROSTATIC TEST & AIR TEST
: API 598 / BS EN 12266 - 1 & 2
(BOTH MANDATORY)
NDT (MPI/DP/RADIOGRAPHY/ UT ETC.) : SPECIFICATION FOR VALVES (DOC. NO. 12.24.12.0601)
MATERIAL CERTIFICATION : BS EN 10204 TYPE 3.2
PAINTING : SPECIFICATION FOR PAINTING (DOC. NO. 30.99.37.0013)
MARKING ; MSS SP 25 & MESC SPE SPECIFICATIONS
OTHER APPLICABLE PROJECT SPEC. : PIPING MATERIAL SPECIFICATION (DOC. NO. 12.24.12.0602)
MANDATORY ADDITIONAL REQUIREMENTS (LATEST EDITION)
MESC , SPE 77/100, SPE 77110, SPE 77/302, SPE 81/001, SPE 81/002, SPE 85/203 & SPE 85/204
NOTES:
1. THIS DATA SHEET SHALL BE COMPLETELY FILLED BY THE VENDOR, STAMPED, SIGNED AND DEVIATIONS CLEARLY MARKED FOR
ACCEPTANCE. QUOTATION WITHOUT THIS DATA SHEET WILL NOT BE CONSIDERED FOR TECHNICAL REVIEW AND EVALUATION.
2. VENDOR SHALL CONFIRM THE SUITABILITY OF MATERIALS WITH RESPECT TO SERVICE/ TEMPERATURE SPECIFIED IN RESPECTIVE
PIPING CLASS.
3. VENDOR SHALL CONFIRM THAT THE CORROSION ALLOWANCES (MAX. OF ABOVE) ARE CONSIDERED IN THICKNESS CALCULATION OF
CARBON STEEL PARTS (IN CONTACT WITH FLUID).
4. GRAPHITE BASED PACKING SHALL CONTAIN CORROSION INHIBITOR TO PREVENT OXIDATION OF THE STEM.
5. VALVES SHALL HAVE POSITION INDICATOR SHOWING OPEN AND CLOSE POSITIONS.
6. THIRD PARTY INSPECTION (IF REQUIRED) WILL BE INDICATED IN THE MATERIAL REQUISITION.
FOR FLANGED END VALVES, UPTO DN 40 BODY & FLANGES SHALL BE INTEGRALLY FORGED AND DN 50 BODY & FLANGES SHALL BE
7. INTEGRALLY CAST OR FORGED.

INTEGRALLY CAST OR FORGED.

DOCUMENT TITLE: ADCO DOCUMENT No. :


12.24.18.0605
DATA SHEET FOR BALL VALVES
PAGE 8 OF 10
ORIGINATOR PROJECT
PROJECT No.: P12442 REV.: D DATE: 01.08.13
No: P12442
ADCO Doc. No. : 12.24.18.0605

ATTACHMENT-I

Valve Tag Numbers (MESC Numbers of Respective Piping Class)

(01 Sheet excluding this sheet)

DOCUMENT TITLE: ADCO DOCUMENT No. :


12.24.18.0605
DATA SHEET FOR BALL VALVES
PAGE 9 OF 10
ORIGINATOR PROJECT
PROJECT No.: P12442 REV.: D DATE: 01.08.13
No: P12442
ADCO Doc. No. : 12.24.18.0605

VALVE TAG NUMBERS (MESC NUMBERS OF RESPECTIVE PIPING CLASS)

Size Valve Tag No.


Data Sheet No. Pipe Class
(DN) (MESC No.)
DN 25 TO DN 150
Note-1
BA-01-4-001 17015-X
DN 25 TO DN 150
Note-1
BA-01-4-002 17015-Y
DN 25 TO DN 50
Note-1
BA-01-3-003 13015-X

Note: 1) CONSTRUCTION CONTRACTOR to incorporate with ADCO assistance.

DOCUMENT TITLE: ADCO DOCUMENT No. :


12.24.18.0605
DATA SHEET FOR BALL VALVES
PAGE 10 OF 10
ORIGINATOR PROJECT
PROJECT No.: P12442 REV.: D DATE: 01.08.13
No: P12442