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the guide for refrigeration experts

pisto n book let 2014

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Umschlag_Innenseiten.qxd
Headquaters:

BITZER Khlmaschinenbau GmbH


Eschenbrnnlestrae 15 // 71065 Sindelfingen // Germany
Tel +49 (0) 70 31 932-0 // Fax +49 (0) 70 31 932-147
bitzer@bitzer.de // www.bitzer.de

BITZER Compresores S.A. Argentina Tel +54 11 41 39 58 55 Fax +54 11 47 99 40 91 carlos.pagano@bitzersa.com.ar


BITZER Australia Pty. Ltd. Australia Tel +61 2 88019300 Fax +61 2 96734698 info@bitzer.com.au

22.11.2013
BITZER Austria GmbH Austria Tel +43 316 58 27 67-0 Fax +43 316 58 27 67-67 office@bitzer.at
BITZER Benelux B.V.B.A. Belgium Tel +32 11 325353 Fax +32 11 325363 info@bitzer.be
BITZER Compressores Ltda. Brazil Tel +55 11 46 17 91-00 Fax +55 11 46 17 91-28 marketing@bitzer.com.br
BITZER Canada Inc. Canada Tel +1-514-697-3363 Fax +1-514-697-9768 sales@bitzer.ca

11:18 Uhr
BITZER Compressors (Beijing) Ltd. China Tel +86 10 6781-9000 Fax +86 10 6957-4544 info@bitzer.cn
BITZER Refrigeration Technology China Tel +86 10 67 81-90 00 Fax +86 10 67 81-90 02 info@bitzer.cn
BITZER Columbia S.A.S Columbia Tel +1 770 503 9226 Fax +1 770 503 9440 columbia@bitzerus.com
BITZER Middle East Dubai, U.A.E. Tel +971 4 221-8780 Fax +971 4 221-9905 mail@bitzer.ae

Seite 1
BITZER France S.A.R.L. France Tel +33 4 721486-86 Fax +33 4 721486-87 bitzer@bitzer.fr
S. R. S. BITZER France Tel +33 (0) 1 74591010 Fax +33 (0) 1 74591019 contact@bybitzer.fr
Umschlag_Innenseiten.qxd
BITZER Refrigeration Asia Limited Hong Kong Tel +852 286802-06 Fax +852 286802-99 contactus@bitzerasia.com
BITZER India Private Ltd. India Tel +91 22 27 60 17 30 Fax +9122 27 60 17 40 office@bitzer.in
PT. BITZER Compressors Indonesia Tel +62 21 867-1041 Fax +62 21 867-0386 indonesia@bitzer.co.id
BITZER Italia S.R.L. Italy Tel +39 0444 96 20 20 Fax +39 0444 29 18 48 bitzer@bitzer.it
BITZER Japan K.K. Japan Tel +81 6 6873 8555 Fax +81 6 6873 8556 info@bitzer.jp
BITZER (South East Asia) SDN. BHD. Malaysia Tel +60 3 7806-1220 Fax +60 3 7806-5122 kwan.cw@bitzerasia.com
BITZER Mxico, S. de R.L. de C.V. Mexico Tel +52 81 1522-4500 Fax +52 81 1522-4505 ventas@bitzermexico.com

22.11.2013
BITZER New Zealand New Zealand Tel +64 9 4152030 Fax +64 9 4152031 steve.miller@bitzer.co.nz
BITZER Compressores para Frio Portugal Tel +351 272 34 85 50 Fax +351 272 32 39 61 mail@bitzer.pt
BITZER CIS LLC Russia Tel +7 495 6284178 Fax +7 495 6070738 center@bitzer.ru
BITZER Refrigeration Asia Limited Singapore Tel +65 6220-4942 Fax +65 6220-4794 contactus@bitzerasia.com

11:18 Uhr
BITZER Khlmaschinenbau (S.A.) South Africa Tel +27 21 51046-80 Fax +27 21 510-8368 info@bitzer.co.za
BITZER Korea Representative Office South Korea Tel +82 31 452 3931 Fax +82 31 452 3930 byun.jh@bitzerasia.com
BITZER UK UK Tel +44 845 2303-007 Fax +44 845 2303-006 sales@bitzeruk.com
BITZER Scroll, Inc. U.S.A. Tel +1 315 463-21 01 Fax +1 315 463-21 07 sales@bitzerus.com

Seite 2
BITZER US Inc. U.S.A. Tel +1 770 503-9226 Fax +1 770 503-9440 sales@bitzerus.com
BITZER Vietnam Representative Office Vietnam Tel +84 8 3822 7024 Fax +84 8 3822 7026 truong.ngo@bitzerasia.com
Content
Calendar 2014 / 2015 4
1 Safety and Warnings 6
2 Compressor Data 10
2.1 Model designation 10
2.2 Technical data 12
2.3 Application limits at full load 34
2.4 Dimensional drawings and connections 50
2.5 Replacement table old / current models 106
2.6 Compressors data for previous models 110
3 Electrical Connections 126
3.1 Circuit diagrams in the terminal box 126
3.2 Motor codes 137
3.3 Instructions for the selection of
contactors, cables and fuses 141
3.4 Motor protection devices,
overview voltage variations 146
3.5 Integration into electric circuit 148
4 Accessories 162
4.1 Oil monitoring (Delta-PII, OLC-K1) 162
4.2 Crankcase Heater 182
4.3 Start unloading 188
4.4 CRII System
capacity control for NEW ECOLINE compressors 193
4.5 Capacity control for reciprocating compressors
(previous models) 211
4.6 Additional cooling 223
5 Lubricants and Refrigerants 230
5.1 Overview refrigeration oils 230
5.2 The temperature glide 232
6 Application Advices 236
6.1 Compressor mounting 236
6.2 Switching frequency 245
6.3 Special recommendations for safe
compressor and plant operation 246
6.4 Vibrations 248
6.5 Operating temperatures 253
6.6 Heat transmission of semi-hermetic
reciprocating compressors 254
6.7 Tightening Torques 255
7 Explanations and Application Limits 258
8 Overview Technical Documentation 262
9 Measurement Protocol 268
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4
JANUARY FEBRUARY MARCH APRIL MAY JUNE JULY AUGUST SEPTEMBER OCTOBER NOVEMBER DECEMBER

Calendar 2014
1 WE 1 SA 1 SA 1 TH 1 TH 1 SU 1 TH 1 FR 1 MO 36 1 WE 1 SA 1 MO 49
2 TH 1 2 SU 2 SU 2 WE 2 FR 2 MO 23 2 WE 2 SA 2 TH 2 TH 2 SU 2 TH
3 FR 3 MO 6 3 MO 10 3 TH 3 SA 3 TH 3 TH 3 SU 3 WE 3 FR 3 MO 45 3 WE
4 SA 4 TH 4 TH 4 FR 4 SU 4 WE 4 FR 4 MO 32 4 TH 4 SA 4 TH 4 TH
5 SU 5 WE 5 WE 5 SA 5 MO 19 5 TH 5 SA 5 TH 5 FR 5 SU 5 WE 5 FR
6 MO 6 TH 6 TH 6 SU 6 TH 6 FR 6 SU 6 WE 6 SA 6 MO 41 6 TH 6 SA
7 TH 2 7 FR 7 FR 7 MO 15 7 WE 7 SA 7 MO 28 7 TH 7 SU 7 TH 7 FR 7 SU
8 WE 8 SA 8 SA 8 TH 8 TH 8 SU 8 TH 8 FR 8 MO 37 8 WE 8 SA 8 MO 50

22.11.2013
9 TH 9 SU 9 SU 9 WE 9 FR 9 MO 9 WE 9 SA 9 TH 9 TH 9 SU 9 TH
10 FR 10 MO 7 10 MO 11 10 TH 10 SA 10 TH 24 10 TH 10 SU 10 WE 10 FR 10 MO 46 10 WE
11 SA 11 TH 11 TH 11 FR 11 SU 11 WE 11 FR 11 MO 33 11 TH 11 SA 11 TH 11 TH
12 SU 12 WE 12 WE 12 SA 12 MO 20 12 TH 12 SA 12 TH 12 FR 12 SU 12 WE 12 FR
www.bitzer.de

13 MO 3 13 TH 13 TH 13 SU 13 TH 13 FR 13 SU 13 WE 13 SA 13 MO 42 13 TH 13 SA

CHILLVENTA 2014
14 TH 14 FR 14 FR 14 MO 16 14 WE 14 SA 14 MO 29 14 TH 14 SU 14 TH 14 FR 14 SU
15 WE 15 SA 15 SA 15 TH 15 TH 15 SU 15 TH 15 FR 15 MO 38 15 WE 15 SA 15 MO 51
16 TH 16 SU 16 SU 16 WE 16 FR 16 MO 25 16 WE 16 SA 16 TH 16 TH 16 SU 16 TH

11:56 Uhr
17 FR 17 MO 8 17 MO 12 17 TH 17 SA 17 TH 17 TH 17 SU 17 WE 17 FR 17 MO 47 17 WE
18 SA 18 TH 18 TH 18 FR 18 SU 18 WE 18 FR 18 MO 34 18 TH 18 SA 18 TH 18 TH
19 SU 19 WE 19 WE 19 SA 19 MO 21 19 TH 19 SA 19 TH 19 FR 19 SU 19 WE 19 FR
20 MO 4 20 TH 20 TH 20 SU 20 TH 20 FR 20 SU 20 WE 20 SA 20 MO 43 20 TH 20 SA
21 TH 21 FR 21 FR 21 MO 21 WE 21 SA 21 MO 30 21 TH 21 SU 21 TH 21 FR 21 SU
22 WE 22 SA 22 SA 22 TH 17 22 TH 22 SU 22 TH 22 FR 22 MO 39 22 WE 22 SA 22 MO 52
23 TH 23 SU 23 SU 23 WE 23 FR 23 MO 26 23 WE 23 SA 23 TH 23 TH 23 SU 23 TH
24 FR 24 MO 9 24 MO 13 24 TH 24 SA 24 TH 24 TH 24 SU 24 WE 24 FR 24 MO 48 24 WE

Seite 4
25 SA 25 TH 25 TH 25 FR 25 SU 25 WE 25 FR 25 MO 35 25 TH 25 SA 25 TH 25 TH
26 SU 26 We 26 WE 26 SA 26 MO 22 26 TH 26 SA 26 TH 26 FR 26 SU 26 WE 26 FR
27 MO 5 27 TH 27 TH 27 SU 27 TH 27 FR 27 SU 27 WE 27 SA 27 MO 44 27 TH 27 SA
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28 TH 28 FR 28 FR 28 MO 18 28 WE 28 SA 28 MO 31 28 TH 28 SU 28 TH 28 FR 28 SU
29 WE 29 SA 29 TH 29 TH 29 SU 29 TH 29 FR 29 MO 40 29 WE 29 SA 29 MO 53
30 TH 30 SU 30 WE 30 FR 30 MO 27 30 WE 30 SA 30 TH 30 TH 30 SU 30 TH
31 FR 31 MO 14 31 SA 31 TH 31 SU 31 FR 31 WE
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JANUARY FEBRUARY MARCH APRIL MAy JUNE JULY AUGUST SEPTEMBER OCTOBER NOVEMBER DECEMBER
1 TH 1 SU 1 SU 1 WE 1 FR 1 MO 23 1 WE 1 SA 1 TH 1 TH 1 SU 1 TH
2 FR 1 2 MO 6 2 MO 10 2 TH 2 SA 2 TH 2 TH 2 SU 2 WE 2 FR 2 MO 45 2 WE
3 SA 3 TH 3 TH 3 FR 3 SU 3 WE 3 FR 3 MO 32 3 TH 3 SA 3 TH 3 TH
4 SU 4 WE 4 WE 4 SA 4 MO 19 4 TH 4 SA 4 TH 4 FR 4 SU 4 WE 4 FR
5 MO 2 5 TH 5 TH 5 SU 5 TH 5 FR 5 SU 5 WE 5 SA 5 MO 41 5 TH 5 SA
6 TH 6 FR 6 FR 6 MO 6 WE 6 SA 6 MO 28 6 TH 6 SU 6 TH 6 FR 6 SU

22.11.2013
7 WE 7 SA 7 SA 7 TH 15 7 TH 7 SU 7 TH 7 FR 7 MO 37 7 WE 7 SA 7 MO 50
8 TH 8 SU 8 SU 8 WE 8 FR 8 MO 24 8 WE 8 SA 8 TH 8 TH 8 SU 8 TH
9 FR 9 MO 7 9 MO 11 9 TH 9 SA 9 TH 9 TH 9 SU 9 WE 9 FR 9 MO 46 9 WE
10 SA 10 TH 10 TH 10 FR 10 SU 10 WE 10 FR 10 MO 33 10 TH 10 SA 10 TH 10 TH
11 SU 11 WE 11 WE 11 SA 11 MO 20 11 TH 11 SA 11 TH 11 FR 11 SU 11 WE 11 FR
12 MO 3 12 TH 12 TH 12 SU 12 TH 12 FR 12 SU 12 WE 12 SA 12 MO 42 12 TH 12 SA
www.bitzer.de

13 TH 13 FR 13 FR 13 MO 16 13 WE 13 SA 13 MO 29 13 TH 13 SU 13 TH 13 FR 13 SU
14 WE 14 SA 14 SA 14 TH 14 TH 14 SU 14 TH 14 FR 14 MO 38 14 WE 14 SA 14 MO 51

11:56 Uhr
15 TH 15 SU 15 SU 15 WE 15 FR 15 MO 25 15 WE 15 SA 15 TH 15 TH 15 SU 15 TH
16 FR 16 MO 8 16 MO 12 16 TH 16 SA 16 TH 16 TH 16 SU 16 WE 16 FR 16 MO 47 16 WE
17 SA 17 TH 17 TH 17 FR 17 SU 17 WE 17 FR 17 MO 34 17 TH 17 SA 17 TH 17 TH
18 SU 18 WE 18 WE 18 SA 18 MO 21 18 TH 18 SA 18 TH 18 FR 18 SU 18 WE 18 FR
19 MO 4 19 TH 19 TH 19 SU 19 TH 19 FR 19 SU 19 WE 19 SA 19 MO 43 19 TH 19 SA
20 TH 20 FR 20 FR 20 MO 17 20 WE 20 SA 20 MO 30 20 TH 20 SU 20 TH 20 FR 20 SU
21 WE 21 SA 21 SA 21 TH 21 TH 21 SU 21 TH 21 FR 21 MO 39 21 WE 21 SA 21 MO 52

Calendar 2015
22 TH 22 SU 22 SU 22 WE 22 FR 22 MO 26 22 WE 22 SA 22 TH 22 TH 22 SU 22 TH

Seite 5
23 FR 23 MO 9 23 MO 13 23 TH 23 SA 23 TH 23 TH 23 SU 23 WE 23 FR 23 MO 48 23 WE
24 SA 24 TH 24 TH 24 FR 24 SU 24 WE 24 FR 24 MO 35 24 TH 24 SA 24 TH 24 TH
25 SU 25 We 25 WE 25 SA 25 MO 25 TH 25 SA 25 TH 25 FR 25 SU 25 WE 25 FR
26 MO 5 26 TH 26 TH 26 SU 26 TH 22 26 FR 26 SU 26 WE 26 SA 26 MO 44 26 TH 26 SA
27 TH 27 FR 27 FR 27 MO 18 27 WE 27 SA 27 MO 31 27 TH 27 SU 27 TH 27 FR 27 SU
28 WE 28 SA 28 SA 28 TH 28 TH 28 SU 28 TH 28 FR 28 MO 40 28 WE 28 SA 28 MO 1
29 TH 29 SU 29 WE 29 FR 29 MO 27 29 WE 29 SA 29 TH 29 TH 29 SU 29 TH
30 FR 30 MO 14 30 TH 30 SA 30 TH 30 TH 30 SU 30 WE 30 FR 30 MO 49 30 WE
31 SA 31 TH 31 SU 31 FR 31 MO 36 31 SA 31 TH
5
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1 Safety & Warning References

The compressors are built according to valid regulations


and are state-of-the-art. Particular emphasis has been
given to the users' safety.

Residual hazards
Certain residual hazards from the compressors are
unavoidable.
All persons working on these units must therefore read
the Operating Instructions carefully!
Absolute validity have:
specific safety regulations and standards
(e. g. EN 378, EN 60204 and EN 60335),
generally acknowledged safety standards,
EU directives,
national regulations.

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Safety references
are instructions intended to prevent hazards.
Safety instructions must be stringently observed!

Attention!

! Instructions on preventing possible damage


to equipment.

Caution!
Instructions on preventing a possible minor
hazard to persons.

Warning!
Instructions on preventing a possible severe
hazard to persons.

Danger!
Instructions on preventing an immediate risk
of severe hazard to persons.

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1 Safety & Warning References

General safety references


Warning!
The compressor is under pressure with a holding
charge to a pressure of 0.5 to 2 bar above
atmospheric pressure.
Incorrect handling may cause injury to skin and
eyes.
Wear safety goggles while working on compressor.
Do not open connections before pressure has
been released.

Caution!
During operation surface temperatures
exceeding 60C or below 0C can be reached.
Serious burnings possible.
Lock and mark accessible sectors.
Before working on the compressor:
Switch off and let cool down.

For any working at the compressor after the plant has


been commissioned:
Warning!
Compressor is under pressure!
In case of inproper handling serious injuries are
possible.
Release the pressure in the compressor!
Wear safety goggles!

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1 Safety & Warning References

NOTES

A-222-1 www.bitzer.de 9
10
1 2 3 4 5 6 7 8 9 10 11 12
2 D E S - 2 Y -40S
2 D C - 3 .2 Y -40P
2 D E S - 3 F. 1 Y -40P
A_222_1_3-32.qxp

4 E E S - 4 Y -40S
4 D E S P - 7 P -40S
4 P E S - 12 F. 3 Y -40P 2 Compressor Data

2.1 Model designation


4 N C S - 20 F. 4 Y -40P
22.11.2013

4 D SL - 7 K -40S
4 H T C - 20 K -40P
6 J E - 33 Y -40S

www.bitzer.de
6 G E P - 40 P -40P
11:56 Uhr

6 F - 50 .2 -40P
2 2 D C - 14 .2 Y -40S
Semi-hermetic reciprocating compressors

4 4 P C S - 30 .2 Y -40P
6 6 G E - 80 Y -40P
Seite 10

S 6 G - 25 .2 Y -40P
S 6 6 F - 60 .2 -40P

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A-222-1
Legend Explanation
1 Stages w/o = 1-stage, S = 2-stage
2 Number of cylinders 2, 4, 6, 8 (double with tandem:
66 = 12 cylinder)

22.11.2013
3 Identification letter for bore x stroke K, E, D, C, V, T, P, N, J, H, G, F
4 Identification letter for special series D = R410A, E = ECOLINE,
of compressors SL = CO2 subcritical, T = CO2 transcritical
5 Identification letter for Octagon series C
www.bitzer.de

6 Identification letter for centrifugal S: C4 series only

11:56 Uhr
lubrication
7 Code for Propane execution P
8 Code for motor size Tandem = 2 x single compressor
9 Series code .2 = .2 generation,
F = integrated frequency inverter

Seite 11
10 Code for frequency inverter size 1, 3, 4
11 Identification letter for oil charge w/o = B5.2, Y = BSE32 (option BSE55),
K = BSE60K/BSE85K, P = SHC226E,
(P for R290, R1270)
12 Motor code
11
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2 Compressor Data

2.2 Technical data

Semi-hermetic reciprocating compressors 1-stage

Compressor Motor Displace- Number Oil- Weight Pipe connections


type version ment of charge DL SL
at cylin- Discharge Suction
-1
1450 min ders line line

m3/h dm3 kg mm inch mm inch

2KES-05(Y) 1 4,06 2 1,0 43 12 1/ 16 5/


2 8

2JES-07(Y) 1 5,21 2 1,0 43 12 1/ 16 5/


2 8

2HES-1(Y) 2 44
6,51 2 1,0 12 1/ 16 5/
2 8
2HES-2(Y) 1 45
2GES-2(Y) 1 7,58 2 1,0 45 12 1/ 16 5/
2 8

2FES-2(Y) 2 45
9,54 2 1,0 12 1/ 16 5/
2 8
2FES-3(Y) 1 47
2EES-2(Y) 2 68
11,4 2 1,5 16 5/ 22 7/
8 8
2EES-3(Y) 1 71
2DES-2(Y) 2 68
13,4 2 1,5 16 5/ 22 7/
8 8
2DES-3(Y) 1 71
2CES-3(Y) 2 70
16,2 2 1,5 16 5/ 22 7/
8 8
2CES-4(Y) 1 70
4FES-3(Y) 2 82
18,1 4 2,0 16 5/ 22 7/
8 8
4FES-5(Y) 1 86
4EES-4(Y) 2 84
22,7 4 2,0 16 5/ 28 11/8
8
4EES-6(Y) 1 86
4DES-5(Y) 2 86
26,8 4 2,0 22 7/ 28 11/8
8
4DES-7(Y) 1 89
4CES-6(Y) 2 91
32,5 4 2,0 22 7/ 28 11/8
8
4CES-9(Y) 1 91

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2 Compressor Data

Electrical data
CR Motor Max. Max.
Steps connection operating current power consumption

2
%1 Volt Amp. 3
kW 3

4,9/2,8 1,5
6,4/3,7 1,9
6,7/3,8 2,0
7,8/4,5 2,4
8,7/5,0 2,7
9,2/5,3 2,9
10,7/6,1 3,4
6/Y 10,4/6,0 3,3
13,4/7,5 3,8
220..2406/ 13,4/7,5 4,0
380..420Y/3/50 15,0/8,6 4,6
265..2906/ 15,8/9,1 5,0
440..480Y/3/60 17,4/10,0 5,6
16,5/9,5 5,3
18,8/10,8 5,8
21,2/12,2 6,9
23,7/13,6 7,6
50
25,2/14,5 8,1
28,7/16,5 8,9
30,8/17,7 9,7
35,1/20,2 11,3

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2 Compressor Data

Compressor Motor Displace- Number Oil Weight Pipe connections


type version ment of charge DL SL
at cylin- Discharge Suction
1450 min-1 ders line line

m3/h dm3 kg mm inch mm inch

4VES-6Y 3 129
4VES-7(Y) 2 34,7 4 2,6 129 22 7/
8 28 11/8
4VES-10(Y) 1 139
4TES-8Y 3 134
4TES-9(Y) 2 41,3 4 2,6 134 28 11/8 35 13/8
4TES-12(Y) 1 141
4PES-10Y 3 139 35 13/8
4PES-12(Y) 2 48,5 4 2,6 139 28 11/8 35 13/8
4PES-15(Y) 1 147 42 15/8
4NES-12Y 3 141 35 13/8
4NES-14(Y) 2 56,2 4 2,6 141 28 11/8 35 13/8
4NES-20(Y) 1 150 42 15/8
4JE-13Y 3 179
4JE-15(Y) 2 63,5 4 4,0 190 28 11/8 42 15/8
4JE-22(Y) 1 190
4HE-15Y 3 183 42 15/8
4HE-18(Y) 2 73,7 4 4,0 190 28 11/8 42 15/8
4HE-25(Y) 1 194 54 21/8
4GE-20Y 3 192
4GE-23(Y) 2 84,6 4 4,5 192 28 11/8 54 21/8
4GE-30(Y) 1 206
4FE-25Y 3 196
4FE-28(Y) 2 101,8 4 4,5 207 28 11/8 54 21/8
4FE-35(Y) 1 207

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2 Compressor Data

Electrical data
CR Motor Max. Max. Selection
Steps connection operating power con- current for
current sumption 70 Hz FI
operation
2
%1 Volt Amp. 3 kW 3
Amp. 5

9,4 6 14,8
16,6 11
19,9 12
11,4 7 17,6
19,9 13
25,1 14
12,9 8 21,0
22,7 14
28,2 16
14,9 9 25,2
PW 4 26,6 17
33,2 19
50
380..420YY/3/50 18,8 11 28,6

440..480YY/3/60 30,8 19
37,2 21
21,4 13 32,5
36,7 22
44 25
24,6 16 38,1
43,9 27
51,2 28
30,5 19 46,6
52,8 31
62,1 35

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2 Compressor Data

Compressor Motor Displace- Number Oil Weight Pipe connections


type version ment of charge DL SL
at cylin- Discharge Suction
1450 min-1 ders line line

m3/h dm3 kg mm inch mm inch

6JE-22Y 3 213
6JE-25(Y) 2 95,3 6 4,75 228 35 13/8 54 21/8
6JE-33(Y) 1 231
6HE-25Y 3 224
6HE-28(Y) 2 110,5 6 4,75 228 35 13/8 54 21/8
6HE-35(Y) 1 235
6GE-30Y 3 228
6GE-34(Y) 2 126,8 6 4,75 228 35 13/8 54 21/8
6GE-40(Y) 1 238
6FE-40Y 3 238
6FE-44(Y) 2 151,6 6 4,75 241 42 15/8 54 21/8
6FE-50(Y) 1 241

8GE-50(Y) 2 342
185 8 5,0 42 15/8 76 31/8
8GE-60(Y) 1 350
8FE-60(Y) 2 361
221 8 5,0 54 21/8 76 31/8
8FE-70(Y) 1 374

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2 Compressor Data

Electrical data
CR Motor Max. Max. Selection
Steps connection operating power con- current for
current sumption 70 Hz FI
operation
1 2
% Volt Amp. 3 kW 3
Amp. 5

26,6 16 42,4
46,4 27
53,2 30
31,3 19 48,2
380..420YY/3/50 53,2 33
66
440..480YY/3/60 64,4 36
altern.
38 23 58,4
33
4
PW 65,5 40
73,9 42
48,5 27 75,5
83,2 46
380..400YY/3/50 96,2 51
440..460YY/3/60
92 51
75 PW 4
113 63
altern. 380..42066/3/50
440..48066/3/60 113 63
50
139 78

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2 Compressor Data

Explanations

CR Capacity control (option) 220 .. 240 V/1/50/60 Hz


Tolerance (10%) based on mean value of voltage range.
Other voltages and electrical supplies upon request.
Data refer to 400 V/3/50 Hz at direct mains operation.
For the selection of contactors, cables and fuses the max.
operating current / max. power consumption must be
considered. See also .
Contactors: operational category AC3.
Use thermal overload relay to limit max. operating current.
PW: motor for Part Winding start Y/YY
4VES-6Y .. 6FE-50(Y)
winding partition 50%/50%
8GE-50(Y) .. 8FE-70(Y) 6/66
winding partition 60%/40%
For Part Winding start select motor contactors
for approx. 60% of the max. operating current.
Y/6 version upon request
Data for frequency inverter (FI) selection motor version 3
(R134a compressors):
based on 400 V/3/50 Hz supply voltage and use of 400
V/3/50 Hz standard motor for FI operation up to 70 Hz.
FI with motor version 1 and 2:
operation in the entire application range above 50 Hz
requires motor with special voltage.
Selection upon request.

Technical data for special compressors see BITZER software and


appropriate documentation.

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2 Compressor Data

NOTES

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2 Compressor Data

NEW ECOLINE VARISPEED Series


Compressor Motor Displace- Number Oil Weight
type version ment at of charge
87 Hz cylinders

m3/h dm3 kg 1

2DES-3.F1Y 1 23,7 2 1,5 88

4FES-5.F1Y 1 32,0 4 2,0 105

4EES-6.F1Y 1 40,1 4 2,0 105

4DES-5.F1Y 1 47,3 4 2,0 106

4DES-7.F3Y 1 47,3 4 2,0 106

4CES-6.F1Y 2 57,4 4 2,0 106

4CES-9.F3Y 1 57,4 4 2,0 106

4VES-7.F3Y 2 61,3 4 2,6 153

4VES-10.F4Y 1 61,3 4 2,6 163

4TES-9.F3Y 2 73,0 4 2,6 158

4TES-12.F4Y 1 73,0 4 2,6 165

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2 Compressor Data

2
Pipe connections Electrical data
DL SL FI Max. Max.
Discharge line Suction line connection operating power con-
current for sumption
380V/3/50Hz compressor
mm inch mm inch Volt Amp. kW
16 5/ 22 7/ 15 9
8 8

16 5/ 28 11/8 20 11
8

16 5/ 28 11/8 22 12
8

22 7/ 35 13/8 22 12
8
380..480 V/3/50 Hz

380..480 V/3/60 Hz

22 7/ 35 13/8 28 17
8

22 7/ 35 13/8 22 12
8

22 7/ 35 13/8 34 21
8

28 11/8 42 15/8 23 14

28 11/8 42 15/8 35 22

28 11/8 42 15/8 26 16

28 11/8 42 15/8 42 26

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2 Compressor Data

Compressor Motor Displace- Number Oil Weight


type version ment at of charge
87 Hz cylinders

m3/h dm3 kg 1

4PES-12.F3Y 2 85,6 4 2,6 163

4PES-15.F4Y 1 85,6 4 2,6 171

4NES-14.F3Y 2 99,2 4 2,6 165

4NES-20.F4Y 1 99,2 4 2,6 174

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2 Compressor Data

2
Pipe connections Electrical data
DL SL FI Max. Max.
Discharge line Suction line connection operating power con-
current for sumption
380V/3/50Hz compressor
mm inch mm inch Volt
380..480 V/3/50 Hz
Amp. kW
28 11/8 42 15/8 380..480 V/3/60 Hz 23 14

28 11/8 42 15/8 48 30

28 11/8 42 15/8 27 17

28 11/8 42 15/8 55 36

Frequency range
2DES-3.F1Y: 30 .. 87 Hz
4FES-5.F1Y .. 4NES-20.F4Y: 25 .. 87 Hz

Explanations
1 Including frequency inverter

2 Input frequency inverter


Technical data for special compressors see BITZER software and
appropriate documentation.

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2 Compressor Data

Semi-hermetic compressors tandem


Compressor Displace- Number Oil Weight
type ment at of charge
1450 min-1 cylinders

m3/h dm3 kg

22EES-4(Y) 144
22,8 4 3,5
22EES-6(Y) 150
22DES-4(Y) 144
26,8 4 3,5
22DES-6(Y) 150
22CES-6(Y) 148
32,4 4 3,5
22CES-8(Y) 148
44FES-6(Y) 172
36,2 8 4,5
44FES-10(Y) 180
44EES-8(Y) 176
45,4 8 4,5
44EES-12(Y) 180
44DES-10(Y) 180
53,6 8 4,5
44DES-14(Y) 181
44CES-12(Y) 185
65,0 8 4,5
44CES-18(Y) 185

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2 Compressor Data

Pipe connections Electrical data


DL SL Motor Max. Max.
Discharge Suction connection operating power con-
line line current sumption
1 2 2
mm inch mm inch Volt Amp. kW

2 x 10,4/6,0 2 x 3,3
2 x 16 5/ 28 11/8
8
2 x 13,4/7,5 2 x 3,8
2 x 13,4/7,5 2 x 4,0
2 x 16 5/ 28 11/8
8
2 x 15,0/8,6 2 x 4,6
220 .. 2406/380 .. 420Y/3/50

265 .. 2906/440 .. 480Y/3/60

2 x 15,8/9,1 2 x 5,0
2 x 16 5/ 28 11/8
8
2 x 17,4/10,0 2 x 5,6
2 x 16,5/9,5 2 x 5,3
2 x 16 5/ 35 13/8
8
2 x 18,8/10,8 2 x 5,8
2 x 21,2/12,2 2 x 6,9
2 x 16 5/ 35 13/8
8
2 x 23,7/13,6 2 x 7,6
2 x 25,2/14,5 2 x 8,1
2 x 22 7/ 35 13/8
8
2 x 28,7/16,5 2 x 8,9
2 x 30,8/17,7 2 x 9,7
2 x 22 7/ 35 13/8
8
2 x 35,1/20,2 2 x 11,3

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2 Compressor Data

Compressor Displace- Number Oil Weight


type ment at of charge
1450 min-1 cylinders

m3/h dm3 kg

44VES-14(Y) 268
69,4 8 6,1
44VES-20(Y) 288
44TES-18(Y) 282
82,6 8 6,1
44TES-24(Y) 296
44PES-24(Y) 292
97,0 8 6,1
44PES-30(Y) 302
44NES-28(Y) 296
112,4 8 6,1
44NES-40(Y) 308
44JE-30(Y) 425
127,0 8 8,0
44JE-44(Y) 426
44HE-36(Y) 437
147,4 8 8,0
44HE-50(Y) 446
44GE-46(Y) 436
169,2 8 9,0
44GE-60(Y) 484
44FE-56(Y) 486
203,6 8 9,0
44FE-70(Y) 486

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2 Compressor Data

Pipe connections Electrical data


DL SL Motor Max. Max.
Discharge Suction connection operating power con-
line line current sumption
1 2 2
mm inch mm inch Volt Amp. kW

7/
2 x 16,6 2 x 11
2 x 22 8 42 15/8
2 x 19,9 2 x 12
2 x 19,9 2 x 13
2 x 28 11/8 54 21/8
2 x 25,1 2 x 14
2 x 22,7 2 x 14
2 x 28 11/8 54 21/8
2 x 28,2 2 x 16
PW 2 x 26,6 2 x 17
2 x 28 11/8 54 21/8
3 2 x 33,2 2 x 19
54 21/8 380..420YY/3/50 2 x 30,8 2 x 19
2 x 28 11/8
76 31/8 440..480YY/3/60 2 x 37,2 2 x 21
54 21/8 2 x 36,7 2 x 22
2 x 28 11/8
76 31/8 2 x 44,0 2 x 25
2 x 43,9 2 x 27
2 x 28 11/8 76 31/8
2 x 51,2 2 x 28
2 x 52,8 2 x 31
2 x 28 11/8 76 31/8
2 x 62,1 2 x 35

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2 Compressor Data

Compressor Displace- Number Oil Weight


type ment at of charge
1450 min-1 cylinders

m3/h dm3 kg

66JE-50(Y) 491
190,6 12 9,5
66JE-66(Y) 497
66HE-56(Y) 485
221,0 12 9,5
66HE-70(Y) 493
66GE-68(Y) 518
253,6 12 9,5
66GE-80(Y) 518
66FE-88(Y) 521
303,2 12 9,5
66FE-100(Y) 521

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2 Compressor Data

Pipe connections Electrical data


DL SL Motor Max. Max.
Discharge Suction connection operating power con-
line line current sumption
1 2 2
mm inch mm inch Volt Amp. kW

2 x 46,4 2 x 27
2 x 35 13/8 76 31/8
PW 2 x 53,2 2 x 30
2 x 53,2 2 x 33
2 x 35 13/8 76 31/8
380..420YY/3/50 2 x 64,4 2 x 36

440..480YY/3/60 2 x 65,5 2 x 40
2 x 35 13/8 76 31/8
3 2 x 73,9 2 x 42
2 x 83,2 2 x 46
2 x 42 15/8 76 31/8 380..400YY/3/50
440..460YY/3/60 2 x 96,2 2 x 51

Explanations
1 Tolerance (10%) based on mean value of voltage range.
Other voltages and electrical supplies on request.
2 For the selection of contactors, cables and fuses the max.
working current / max. power consumption must be consi-
dered.
Contactors: operational category AC3.
Select both motor contactors for approx. 60% of the maxi-
mum operating current.
3 Motor for part winding start Y/YY.
Winding partition 50%/50%.
Designs for Y/6 upon request.

Technical data for special compressors see BITZER software and


appropriate documentation.

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2 Compressor Data

Semi-hermetic reciprocating compressors 2-stage

Compressor Displacement Num- Oil Weight Pipe connections


type at 1450 min-1 ber
1
charge DL SL
of Discharge Suction
cylin- line line
LP HP ders
m3/h 3
m /h dm 3 kg mm inch mm inch

S4T-5.2(Y) 19,7 12,6 4 3 136 22 7/


8 28 11/8

S4N-8.2(Y) 28,0 17,9 4 3 141 22 7/


8 28 11/8

S4G-12.2(Y) 42,3 27,0 4 4,5 180 28 11/8 35 13/8

S6J-16.2(Y) 63,5 31,8 6 4,75 209 35 13/8 42 15/8

S6H-20.2(Y) 73,6 36,9 6 4,75 220 35 13/8 42 15/8

42 15/8
S6G-25.2(Y) 84,5 42,3 6 4,75 233 35 13/8
54 21/8

42 15/8
S6F-30.2(Y) 101,1 50,5 6 4,75 234 35 13/8
54 21/8

S66J-32.2(Y) 2 x 63,5 2 x 31,8 2 x 6 9,5 411 2 x 35 13/8 2 x 42 15/8

S66H-40.2(Y) 2 x 73,6 2 x 36,9 2 x 6 9,5 433 2 x 35 13/8 2 x 42 15/8

2 x 42 15/8
S66G-50.2(Y) 2 x 84,5 2 x 42,3 2 x 6 9,5 459 2 x 35 13/8 5
2 x 54 21/8

2 x 42 15/8
S66F-60.2(Y) 2 x 101,1 2 x 50,5 2 x 6 9,5 461 2 x 35 13/8 5
2 x 54 21/8

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2 Compressor Data

Electrical data
Motor Max. Max. Starting
connection operating power con- current
current sumption (locked rotor)
2 3 4
Volt 10%/Ph/Hz Amp. kW Amp./Y/YY

14 6,9 39/68

17 9,7 49/81

24 13,8 69/113

31 18,1 81/132

37 21,5 97/158
380..420YY/3/50

440..480YY/3/60 45 24,9 116/193

53 30,1 135/220

2 x 31 2 x 18,1 2 x 81/132

2 x 37 2 x 21,5 2 x 97/158

2 x 45 2 x 24,9 2 x 116/193

2 x 53 2 x 30,1 2 x 135/220

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2 Compressor Data

Explanations
LP Low pressure stage
HP High pressure stage
Motors for part winding start. Designs for Y/6 and for other
voltages and electrical supplies are available upon request.
For the selection of contactors, cables and fuses the max.
working current / max. power consumption must be consi-
dered ("Electrical Data").
Contactors: operational category AC3
Select both motor contactors for approx. 60% of the maxi-
mum operating current.
Data for compressors with voltage 380 .. 420 V (220 .. 240V)
are based on an average voltage of 400 V (230 V).
Conversion factors:
380 V (220 V) 0.95
420 V (240 V) 1.05
Inside diameter of the bush: 42 mm A 54 mm pipe fits to
the outside diameter of the bush.

Technical data for special compressors see BITZER software and


appropriate documentation.

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2 Compressor Data

NOTES

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2 Compressor Data

2.3 Application limits at full load operation for one


stage semi-hermetic reciprocating compressors
R134a ,

100
tc [ C]
80
Motor 1

Motor 2
60

40
Motor 3

20

toh = 20 C
0
-40 -30 -20 -10 0 10 30
to [ C]
R407C , ,
70
tc [ C]
60 ttoh < 20K
oh < 20K

50

40

Motor 1
30

20
Motor 2 toh = 20 C
10
-30 -20 -10 0 20
to[ C]

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2 Compressor Data

R407A
2KES-05Y .. 4CES-9Y
70
tc [C]
60

50 toh < 20K

Motor 1
40

30
Motor 2
20
toh = 20 C
10
-40 -30 -20 -10 0 20
to[C]
R407A
4VES-7Y .. 6FE-50Y ,
70
tc [ C]
60

50
Motor 1
40

30
Motor 2
20
toh = 20 C
10
-40 -30 -20 -10 0 20
to[ C]
Legend see page 40.

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2 Compressor Data

R407F
2KES-05Y .. 4CES-9Y
70
tc [C]
60

50 toh < 20K

Motor 1
40

30
Motor 2
20
toh = 20 C
10
-40 -30 -20 -10 0 20
to[C]

R407F
4VES-7Y .. 6FE-50Y ,
70
tc [ C]
60

50
Motor 1
40

30
Motor 2

20
toh = 20 C
10
-40 -30 -20 -10 0 20
to[ C]

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2 Compressor Data

R404A R507A
2KES-05Y .. 6FE-50Y
70
tc [ C]
60

50

Motor 1
40

30
Motor 2
20
toh = 20 C
10
- 50 -40 -30 -20 -10 10
to [ C]

R404A R507A
8GE-50Y .. 8FE-70Y
70
tc [ C]
60

50

40

Motor 1
30

Motor 2
20
toh = 20 C
10
-50 -40 -30 -20 -10 10
to [ C]
Legend see page 40.

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2 Compressor Data

R22
2KES-05 .. 4CES-9
70
tc [ C]
60
toh < 20K
50

40

Motor 1
30

20
Motor 2 toh = 20 C
10
-50 -40 -30 -20 -10 0 to [ C] 20

Explanations of the application limits see chapter 7.


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2 Compressor Data

R22

4VES-7 .. 6FE-40 mit / with / avec
70
tc [ C]
60

50

40

Motor 2
30

20
toh = 20 C
10
-50 -40 -30 -20 0
to [ C]

R22
4VES-7 .. 8FE-70
70
tc [ C] toh < 20K
60

50

40

30 Motor 1

20
Motor 2 toh = 20 C
10
-30 -20 -10 0 to [ C] 20

Legend see page 40.

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2 Compressor Data

Application limits for the part load operation for semi-


hermetic reciprocating compressors can be found in the
BITZER Software or in the technical information KT-100
and KT-101

Legend
8GE-50Y .. 8FE-70Y:
minimum evaporating temperature -20C
For R134a, at tc >70C the oil BSE55 has to be used
(instead of BSE32).
Evaporating and condensing temperatures are based
on dew point conditions (saturated vapour).
Lower evaporating temperatures are possible with

operation. Selection upon request.


to Evaporating temperature (C)
toh Suction gas temperature (C)
toh Suction superheat (K)
tc Condensing temperature (C)
Additional cooling or may. 0C suction gas temperature
Additional cooling
Additional cooling + limited suction gas temperature
according to suction superheat >20K
Additional cooling and limited suction gas temperature
according to suction superheat >20K
Suction superheat >10 K

Additional fan+

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2 Compressor Data

NOTES

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2 Compressor Data

Application limits for NEW ECOLINE VARISPEED


R134a ,
80
1
tc [ C] Motor 1

60

40

Motor 2

20

toh = 20 C
0
-40 -30 -20 -10 0 to [ C] 20

R404A R507A
2DES-3.F1Y .. 4NES-20.F4Y
70
tc [ C]
60
1
50

Motor 1
40

30

20
toh = 20 C
10
-50 -40 -30 -20 -10 10
to[ C]
Explanations of the application limits see chapter 7.
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2 Compressor Data

R407A

70
tc [ C]
60

50

Motor 1
40

30

20
toh = 20 C
10
-40 -30 -20 -10 0 20
to[ C]
R407F

70
tc [ C]
60

50

Motor 1
40

30

20
toh = 20 C
10
-40 -30 -20 -10 0 20
to[ C]
Legend see page 44.

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2 Compressor Data

Legend
Effective application limits of the individual compressors
are determined by max. power consumption of frequency
inverter. See performance data in KP-102-4 and BITZER
Software.
For R134a and tc >70C the oil BSE55 has to be used
(instead of BSE32).
Max. suction gas temperature 20C Applications >12.5C
evaporating temperature upon request.
to Evaporating temperature (C)
toh Suction gas temperature (C)
toh Suction gas superheat (K)
tc Condensing temperature (C)
Additional cooling
Additional cooling or max. 20K suction superheat
Additional cooling and max. 20K suction superheat
Application limits for R407C upon request.

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2 Compressor Data

NOTES

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2 Compressor Data

Application limits for 2-stage compressors


R404A R507A
60
tc [ C]

50

40

30

20 t oh = 20 C

10
-70 -60 -50 -40 -20
to [ C]

R22

60
tc [ C]
50

40

30

20 t oh = 20 C

10
-60 -50 -40 -30 -15
to [ C]
Explanations of the application limits see chapter 7.
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2 Compressor Data

Legende
to Evaporating temperature (C)
toh Suction gas temperature (C)
tc Condensing temperature (C)

Partly additional limitations.


See performance data in brochure KP-150 (from page 6)

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2 Compressor Data

2-stage system with liquid subcooler interstage


cooling by mechanical TX valve

13 12 11 9 10

TC

8 14 3 2 1 5 7* 6

* Vertical mounting position


1 Compressor
2 Low pressure cylinderheads
3 High pressure cylinderhead

4 Control module for
liquid injection
5 Temperature sensor
6 Liquid injection
TX valve (mechanical system)
pulse operated valve ( )


6 a Spray nozzle
7 Liquid subcooler
8 Oil separator
9 Condenser
10 Liquid receiver
11 Expansion valve (evaporator)
12 Evaporator
13 Suction separator
14 Suction line filter

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2 Compressor Data

NOTES

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50
CE1 Series

2.4 Dimensional drawings & connections

2 Compressor Data
Types Motor version Standard motor
2KES-05(Y) 1+2 -40S
2JES-07(Y) 1+2 -40S
2HES-1(Y) 2 -40S
2HES-2(Y) 1 -40S

22.11.2013
2GES-2(Y) 1+2 -40S
www.bitzer.de

2FES-2(Y) 2 -40S
2FES-3(Y) 1 -40S
Centrifugal lubrication

13:45 Uhr
Seite 50
A-222-1
A_222_1_33-62.qxp
A-222-1
2KES-05(Y) .. 2FES-3(Y)

SL J DL B

22.11.2013
F K 105
G
www.bitzer.de

74
68

C
L

11:58 Uhr
106

2 Compressor Data
9 E D1 D
202 A

Seite 51
3 (LP) 1 (HP) 6 5/8 10
1/8"-27 NPTF 1/8"-27 NPTF M8x1,5 7/16"-20 UNF 11
51

Legend for connections see page 71.


A_222_1_33-62.qxp
52
CE2 Series

2 Compressor Data
Types Motor version Standard motor
2EES-2(Y) 2 -40S
2EES-3(Y) 1 -40S
2DES-2(Y) 2 -40S
2DES-3(Y) 1 -40S

22.11.2013
2CES-3(Y) 2 -40S
www.bitzer.de

2CES-4(Y) 1 -40S
Centrifugal lubrication

11:58 Uhr
Seite 52
A-222-1
A_222_1_33-62.qxp
A-222-1
2EES-2(Y) .. 2CES-4(Y)

DL 3 (LP)
1/8"-27 NPTF

22.11.2013
SL 1 (HP) B
1/8"-27 NPTF
121
K J F 90
www.bitzer.de

11:58 Uhr
C
H

2 Compressor Data
81

123
G

Seite 53
D D1 13 E
A 241

5/8 6 10
7/16"-20 UNF M10x1,5 12
53

Legend for connections see page 71.


A_222_1_33-62.qxp
54
CE3 Series

2 Compressor Data
Types Motor version Standard motor
4FES-3(Y) 2 -40S
4FES-5(Y) 1 -40S
4EES-4(Y) 2 -40S
4EES-6(Y) 1 -40S

22.11.2013
4DES-5(Y) 2 -40S
www.bitzer.de

4DES-7(Y) 1 -40S
4CES-6(Y) 2 -40S
4CES-9(Y) 1 -40S

11:58 Uhr
Centrifugal lubrication

Seite 54
A-222-1
A_222_1_33-62.qxp
A-222-1
4FES-3(Y) .. 4CES-9(Y)

DL SL 3 (LP) 1 (HP)
1/8"-27 NPTF 1/8"-27 NPTF

22.11.2013
B
J G
F K
www.bitzer.de

11:58 Uhr
C
H
L

2 Compressor Data
125

Seite 55
D D1 13 E
A 241

5/8 6 10
7/16"-20 UNF M10x1,5 12
55

Legend for connections see page 71.


A_222_1_33-62.qxp
56
A B C D D1 E F G H J K L

2 Compressor Data
mm mm mm mm mm mm mm mm mm mm mm mm
2KES-05(Y), 2JES-07(Y), 2HES-1(Y), 2HES-2(Y) 343 220 273 208 65 162 148 37 242 247 32 232
2GES-2(Y), 2FES-2(Y), 2FES-3(Y)
2EES-2(Y), 2EES-3(Y), 2DES-2(Y), 2DES-3(Y)
398 259 307 223 85 198 167 42 266 275 37 262
2CES-3(Y), 2CES-4(Y)

22.11.2013
4FES-3(Y), 4FES-5(Y) 432 309 347 293 75 198 221 42 313 361 37 306
4EES-4(Y), 4EES-6(Y) 432 309 352 293 75 198 221 56 316 361 37 306
www.bitzer.de

4DES-5(Y) 432 309 352 293 75 198 221 56 316 361 42 310
4DES-7(Y), 4CES-6(Y), 4CES-9(Y) 457 309 352 293 101 198 246 56 316 386 42 310

11:58 Uhr
Seite 56
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2 Compressor Data

NOTES

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58
CE4 Series

2 Compressor Data
Types Motor version Standard motor
4VE(S)-6Y 3 -40P
4VE(S)-7(Y) 2 -40P
4VE(S)-10(Y) 1 -40P
4TE(S)-8Y 3 -40P

22.11.2013
4TE(S)-9(Y) 2 -40P
www.bitzer.de

4TE(S)-12(Y) 1 -40P
4PE(S)-10Y 3 -40P
4PE(S)-12(Y) 2 -40P

11:58 Uhr
4PC(S)-15(Y) 1 -40P
4NE(S)-12Y 3 -40P
4NE(S)-14(Y) 2 -40P
4NE(S)-20(Y) 1 -40P
S = centrifugal lubrication (standard)

Seite 58
w/o S = oil pump versions
A-222-1

Motor version 3 only for R134a


A_222_1_33-62.qxp
A-222-1
4VES-6Y .. 4NES-20(Y)

DL SL 1 (HP) 2 (HP)

22.11.2013
1/8"-27 NPTF 1/8"-27 NPTF
A
3 (LP)
K J B
7/16"-20 UNF
F 152 5
www.bitzer.de

11:58 Uhr
C
G
L

2 Compressor Data
142

19
D D1 21 E
300

Seite 59
4
1/8"-27 NPTF
5/8 21 6 10 16
1/4"-18 NPTF 1/2"-14 NPTF M10x1,5 12 M20x1,5
59

Legend for connections see page 71.


A_222_1_33-62.qxp
60
BE5 Series

2 Compressor Data
Types Motor version Standard motorr
4JE-13Y 3 -40P
4JE-15(Y) 2 -40P
4JE-22(Y) 1 -40P
4HE-15Y 3 -40P

22.11.2013
4HE-18(Y) 2 -40P
www.bitzer.de

4HE-25(Y) 1 -40P
4GE-20Y 3 -40P
4GE-23(Y) 2 -40P

11:58 Uhr
4GE-30(Y) 1 -40P
4FE-25Y 3 -40P
4FE-28(Y) 2 -40P
4FE-35(Y) 1 -40P
Compressors with oil pump

Seite 60
Motor version 3 only for R134a
A-222-1
A_222_1_33-62.qxp
A-222-1
4JE-13Y .. 4FE-35(Y)

DL SL 11 1 (HP)
7/16"-20 UNF 1/8"-27 NPTF
3 (LP) 4 A
1/8"-27 NPTF 1/8"-27 NPTF

22.11.2013
K J
J B
F G
www.bitzer.de

11:58 Uhr
12

C
7/16"-20 UNF

H
L
9a

2 Compressor Data
3/4"-14 NPTF
157

12
9b
1/2"-14 NPTF
D D1 E

Seite 61
21 360
2 (HP) 16 5 8 10 6/7
1/8"-27 NPTF M20x1,5 1/4"-18 NPTF 1/4"-18 NPTF 3/8"-18 NPTF M26x1,5
61

Legend for connections see page 71.


A_222_1_33-62.qxp
62
A B C D D1 E F G H J K L

2 Compressor Data
mm mm mm mm mm mm mm mm mm mm mm mm
4VES-6Y, 4VES-7(Y), 4VES-10(Y) 633 303 385 367 140 256 44 61 161 558 42 338
4TES-8Y, 4TES-9(Y), 4TES-12(Y) 633 303 385 367 140 256 44 64 161 557 56 342
4PES-10Y, 4PES-12(Y) 633 303 385 367 140 256 44 64 161 557 56 342
4PES-15(Y) 658 303 385 367 162 256 48 110 173 582 56 342

22.11.2013
4NES-12Y, 4NES-14(Y) 633 303 385 367 140 256 44 64 161 557 56 342
4NES-20(Y) 658 303 385 367 162 256 48 110 173 582 56 342
www.bitzer.de

4JE-13Y, 4JE-15(Y) 688 456 452 381 151 305 66 110 361 501 56 362
4JE-22(Y) 688 456 452 381 151 305 66 110 361 501 56 362
4HE-15Y, 4HE-18(Y) 688 456 452 381 151 305 66 110 361 501 56 362
4HE-25(Y) 737 456 452 381 200 305 87 127 377 549 56 362

11:58 Uhr
4GE-20Y, 4GE-23(Y) 706 456 452 381 169 305 76 127 377 519 56 362
4GE-30(Y) 737 456 452 381 200 305 87 127 377 549 56 362
4FE-25Y, 4FE-28(Y) 737 456 452 381 200 305 87 127 377 549 56 362
4FE-35(Y) 737 456 452 381 200 305 87 127 377 549 56 362

Seite 62
A-222-1
A_222_1_63-92.qxp 22.11.2013 11:59 Uhr Seite 63

2 Compressor Data

NOTES

A-222-1 www.bitzer.de 63
A_222_1_63-92.qxp
64
BE6 Series

2 Compressor Data
Types Motor version Standard motor
6JE-22Y 3 -40P
6JE-25(Y) 2 -40P
6JE-33(Y) 1 -40P
6HE-25Y 3 -40P

22.11.2013
6HE-28(Y) 2 -40P
www.bitzer.de

6HE-35Y) 1 -40P
6GE-30Y 3 -40P
6GE-34(Y) 2 -40P

11:59 Uhr
6GE-40(Y) 1 -40P
6FE-40Y 3 -40P
6FE-44(Y) 2 -40P
6FE-50(Y) 1 -40P
Compressors with oil pump

Seite 64
Motor version 3 only for R134a
A-222-1
A_222_1_63-92.qxp
A-222-1
6JE-22Y .. 6GE-40(Y)

3 (LP) DL SL
1/8"-27 NPTF

22.11.2013
A
2 (HP) J B
1/8"-27 NPTF
F K 70 G
11
7/16"-20 UNF
www.bitzer.de

12
7/16"-20 UNF

11:59 Uhr
4

C
H
1/8"-27 NPTF
L
9a
158

2 Compressor Data
12
3/4"-14 NPTF

9b
D D1 1/2"-14 NPTF E
21 360

Seite 65
1 (HP) 4 16 5 8 10 6/7
1/8"-27 NPTF 1/8"-27 NPTF M20x1,5 1/4"-18 NPTF 1/4"-18 NPTF 3/8"-27 NPTF M26x1,5
65

Legend for connections see page 71.


A_222_1_63-92.qxp
66
6FE-40Y .. 6FE-50(Y)

2 Compressor Data
3 (LP) DL SL
1/8"-27 NPTF
A B
2 (HP) J G

22.11.2013
1/8"-27 NPTF
F K
11
7/16"-20 UNF
www.bitzer.de

12
7/16"-20 UNF

C
1/8"-27 NPTF

H
L

11:59 Uhr
9a

158

12
3/4"-14 NPTF

9b
D D1 1/2"-14 NPTF E
21 360

1 (HP) 4 16 5 8 10 6/7

Seite 66
1/8"-27 NPTF M20x1,5 1/4"-18 NPTF 1/4"-18 NPTF 3/8"-27 NPTF M26x1,5
A-222-1

Legend for connections see page 71.


A_222_1_63-92.qxp
A-222-1
A B C D D1 E F G H J K L
mm mm mm mm mm mm mm mm mm mm mm mm
6JE-22Y, 6JE-25(Y) 766 503 447 381 211 305 76 127 377 740 64 271
6JE-33(Y) 797 503 447 381 242 305 87 127 377 771 64 271
6HE-25Y, 6HE-28(Y) 766 503 447 381 211 305 76 127 377 740 64 271

22.11.2013
6HE-35(Y) 797 503 447 381 242 305 87 127 377 771 64 271
6GE-30Y, 6GE-34(Y) 766 503 447 381 211 305 76 127 377 740 64 271
6GE-40(Y) 797 503 447 381 242 305 87 127 377 771 64 271
www.bitzer.de

6FE-40Y, 6FE-44(Y) 790 503 447 381 242 305 87 127 377 729 111 381
6FE-50(Y) 790 503 447 381 242 305 87 127 377 729 111 381

11:59 Uhr
2 Compressor Data

Seite 67
67
A_222_1_63-92.qxp
68
CE8 Series

2 Compressor Data
Types Motor version Standard moto
8GE-50(Y) 2 -40P
8GE-60(Y) 1 -40P
8FE-60(Y) 2 -40P
8FE-70(Y) 1 -40P

22.11.2013
Compressors with oil pump
www.bitzer.de

11:59 Uhr
Seite 68
A-222-1
A_222_1_63-92.qxp
A-222-1
8GE-50(Y) .. 8FE-70(Y)

DL SL
B

22.11.2013
A G
2 (HP)
J F K
1/8"-27 NPTF
11
7/16"-20 UNF
www.bitzer.de

12
7/16"-20 UNF

515
5

11:59 Uhr
H
L 1/4"-18 NPTF
8
198

1/4"-18 NPTF

2 Compressor Data
12
D D1 21 E

Seite 69
360
3 (LP) 16 1 (HP) 9b 9a 10 6/7
1/8"-27 NPTF M20x1,5 1/8"-27 NPTF 1/2"-14 NPTF 3/4"-14 NPTF 3/8"-18 NPTF M26x1,5
69

Legend for connections see page 71.


A_222_1_63-92.qxp
70
A B C D D1 E F G H J K L

2 Compressor Data
mm mm mm mm mm mm mm mm mm mm mm mm
8GE-50(Y), 8GE-60(Y) 886 485 538 457 281 305 82 158 445 757 110 336
8FE-60(Y), 8FE-70(Y) 902 485 538 457 281 305 82 158 445 764 129 336

22.11.2013
www.bitzer.de

11:59 Uhr
Seite 70
A-222-1
A_222_1_63-92.qxp 22.11.2013 11:59 Uhr Seite 71

2 Compressor Data

Connection positions
1 High pressure connection (HP)
2 Discharge gas temp. sensor (HP) or CIC sensor
3 Low pressure connection (LP)
4 CIC System: spray nozzle (LP)
5 Oil fill plug
6 Oil drain
7 Oil filter (magnetic screw)
8 Oil return (oil separator)
9a Gas equalisation (parallel operation)
9b Oil equalisation (parallel operation)
10 Crankcase heater
11 Oil pressure connection +
12 Oil pressure connection -
16 Connection for oil monitoring
(oil sensor or differential oil pressure switch "Delta-P")
21 Connection for oil service valve
A-222-1 www.bitzer.de 71
A_222_1_63-92.qxp
72
CE-F1 VARISPEED Series

2 Compressor Data
Types Inverter Motor
2DES-3.F1Y F1 -40S
4FES-5.F1Y F1 -40S
4EES-6.F1Y F1 -40S
4DES-7.F1Y F1 -40S

22.11.2013
4CES-6.F1Y F1 -40S
www.bitzer.de

Centrifugal lubrication

11:59 Uhr
Seite 72
A-222-1
A_222_1_63-92.qxp
A-222-1
2DES-3.F1Y

3 (HP)
281
1/8"-27 NPTF

22.11.2013
160
37 392 SL 285 DL 238

1 (HP)
1/8"-27 NPTF
www.bitzer.de

359
90

11:59 Uhr
269

263
81

123

2 Compressor Data
42

223 203 13 198


515 241

Seite 73
5/8 6 10
7/16"-20 UNF M10x1,5 12
73

Legend for connections see page 79.


A_222_1_63-92.qxp
74
4FES-5.F1Y .. 4CES-6.F1Y

2 Compressor Data
DL SL 1 (HP)
324
1/8"-27 NPTF
238
478 3 (LP) G
1/8"-27 NPTF

22.11.2013
338 K 169
www.bitzer.de

361
M
H
L

11:59 Uhr
125
293 193 13 198
549 241

5/8 6 10

Seite 74
7/16"-20 UNF M10x1,5 12
A-222-1

Legend for connections see page 79.


A_222_1_63-92.qxp
A-222-1
G H K L M
mm mm mm mm mm
4FES-5.F1Y 56 316 37 306 353
4EES-6.F1Y 56 316 37 306 353
4DES-5.F1Y 64 321 42 310 369

22.11.2013
4CES-6.F1Y 64 321 42 310 369
www.bitzer.de

11:59 Uhr
2 Compressor Data

Seite 75
75
A_222_1_63-92.qxp
76
CE-F3 VARISPEED Series

2 Compressor Data
Types Inverter Motor
4DES-7.F3Y F3 -40S
4CES-9.F3Y F3 -40S
4VES-7.F3Y F3 -40S
4TES-9.F3Y F3 -40S

22.11.2013
4PES-12.F3Y F3 -40S
www.bitzer.de

4NES-14.F3Y F3 -40S
Centrifugal lubrication

11:59 Uhr
CE-F4 VARISPEED Series

Types Inverter Motor


4VES-10.F4 F4 -40S
4TES-12.F4 F4 -40S

Seite 76
4PES-15.F4 F4 -40S
4NES-20.F4 F4 -40S
A-222-1

Centrifugal lubrication
A_222_1_63-92.qxp
A-222-1
4DES-7.F3Y .. 4CES-9.F3Y

DL SL 1 (HP) 309
1/8"-27 NPTF
219

22.11.2013
511 3 (LP) 64
1/8"-27 NPTF
140 371 42 155
www.bitzer.de

11:59 Uhr
382
325
310

2 Compressor Data
125
293 226 13 198

Seite 77
582 241

5/8 6 10
7/16"-20 UNF M10x1,5 12
77

Legend for connections see page 79.


A_222_1_63-92.qxp
78
4VES-7.F3Y .. 4NES-20.F4Y

2 Compressor Data
DL SL 2 (HP) 321
1/8"-27 NPTF
221
680 1 (HP) 169

22.11.2013
3 (LP) 4 1/8"-27 NPTF
56 185 152 5
7/16"-20 UNF 1/8"-27 NPTF
www.bitzer.de

429
110

380
351
341

11:59 Uhr
142

19
367 307 21 256
756 300

5/8 21 16 6 10
1/4"-18 NPTF 1/2"-14 NPTF M20x1,5 M10x1,5 12

Seite 78
A-222-1

Legend for connections see page 79.


A_222_1_63-92.qxp 22.11.2013 11:59 Uhr Seite 79

2 Compressor Data

Connection positions
1 High pressure connection (HP)
2 Connection for discharge gas temperature sensor (HP)
3 Low pressure connection (LP)
4 CIC System: spray nozzle (LP)
5 Oil fill plug
6 Oil drain
8 Oil return (oil separator)
10 Connection for crankcase heater
16 Connection for oil servo
21 Connection for oil service valve
A-222-1 www.bitzer.de 79
A_222_1_63-92.qxp
80
CE2 Tandem Series

2 Compressor Data
Types Motor version Standard motor
22EES-4(Y) 2 -40S
22EES-6(Y) 1 -40S
22DES-4(Y) 2 -40S
22DES-6(Y) 1 -40S

22.11.2013
22CES-6(Y) 2 -40S
www.bitzer.de

22CES-8(Y) 1 -40S
Centrifugal lubrication

11:59 Uhr
Seite 80
A-222-1
A_222_1_63-92.qxp
A-222-1
22EES-4(Y) .. 22CES-8(Y)

3 (LP) SL DL 1 (HP) 3 (LP)


1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF

22.11.2013
350 37 90

244
www.bitzer.de

307
262

11:59 Uhr
123
18

2 Compressor Data
223 320 223 90 13 198
945 241

Seite 81
278

5 8 6 10
7/16"-20 UNF 1/4"-18 NPTF M10x1,5 12
81

Legend for connections see page 95.


A_222_1_63-92.qxp
82
CE3 Tandem Series

2 Compressor Data
Types Motor version Standard motor
44FES-6(Y) 2 -40S
44FES-10(Y) 1 -40S
44EES-8(Y) 2 -40S
44EES-12(Y) 1 -40S

22.11.2013
44DES-10(Y) 2 -40S
www.bitzer.de

44DES-14(Y) 1 -40S
44CES-12(Y) 2 -40S
44CES-18(Y) 1 -40S

11:59 Uhr
Centrifugal lubrication

Seite 82
A-222-1
A_222_1_63-92.qxp
A-222-1
44FES-6(Y) .. 44CES-18(Y)

3 (LP) SL DL 1 (HP)
1/8"-27 NPTF 1/8"-27 NPTF
435 435 71 K

22.11.2013
254
www.bitzer.de

L
M

11:59 Uhr
125
19

2 Compressor Data
293 299 293 64 13 198
1012 241

Seite 83
5 8 309
7/16"-20 UNF 1/8"-27 NPTF
6 10
M10x1,5 12
83

Legend for connections see page 95.


A_222_1_63-92.qxp 22.11.2013 11:59 Uhr Seite 84
2 Compressor Data
306
310
mm
M

336
344
mm
L
mm

37
42
K

44DES-10(Y) .. 44CES-18(Y)
44FES-6(Y) .. 44EES-12(Y)
84 www.bitzer.de A-222-1
A_222_1_63-92.qxp 22.11.2013 11:59 Uhr Seite 85

2 Compressor Data

NOTES

A-222-1 www.bitzer.de 85
A_222_1_63-92.qxp
86
CE4 Tandem Series

2 Compressor Data
Types Motor version Standard motor
44VE(S)-14(Y) 2 -40P
44VE(S)-20(Y) 1 -40P
44TE(S)-18(Y) 2 -40P
44TE(S)-24(Y) 1 -40P

22.11.2013
44PE(S)-24(Y) 2 -40P
www.bitzer.de

44PE(S)-30(Y) 1 -40P
44NE(S)-28(Y) 2 -40P
44NE(S)-40(Y) 1 -40P

11:59 Uhr
S = centrifugal lubrication (standard)
w/o S = oil pump versions

Seite 86
A-222-1
A_222_1_63-92.qxp
A-222-1
44VES-14(Y) .. 44NES-40(Y)

DL SL 4 3 (LP) DL 1 (HP)
1/8"-27 NPTF 7/16"-20 UNF B 1/8"-27 NPTF

22.11.2013
1278 F 2 (HP)
1/8"-27 NPTF
87 552 552 5 K

H
www.bitzer.de

385

11:59 Uhr
L
142
19

2 Compressor Data
93 367 358 367 21 256

Seite 87
5 21 8 311
1/4"-18 NPTF 1/2"-14 NPTF 1/8"-27 NPTF 6 10 16
M10x1,5 12 M20x1,5
87

Legend for connections see page 95.


A_222_1_63-92.qxp
88
B F H K L

2 Compressor Data
mm mm mm mm mm
44VES-14(Y), 44VES-20(Y) 303 110 287 42 338
44TES-18(Y) .. 44NES-40(Y) 330 127 302 56 342

22.11.2013
www.bitzer.de

11:59 Uhr
Seite 88
A-222-1
A_222_1_63-92.qxp 22.11.2013 11:59 Uhr Seite 89

2 Compressor Data

NOTES

A-222-1 www.bitzer.de 89
A_222_1_63-92.qxp
90
BE5 Tandem Series

2 Compressor Data
Types Motor version Standard motor
44JE-30(Y) 2 -40P
44JE-44(Y) 1 -40P
44HE-36(Y) 2 -40P
44HE-50(Y) 1 -40P

22.11.2013
44GE-46(Y) 2 -40P
www.bitzer.de

44GE-60(Y) 1 -40P
44FE-56(Y) 2 -40P
44FE-70(Y) 1 -40P

11:59 Uhr
Compressors with oil pump

Seite 90
A-222-1
A_222_1_63-92.qxp
A-222-1
BE6 Tandem Series

Types Motor version Standard motor


66JE-50(Y) 2 -40P
66JE-66(Y) 1 -40P

22.11.2013
66HE-56(Y) 2 -40P
66HE-70(Y) 1 -40P
66GE-68(Y) 2 -40P
www.bitzer.de

66GE-80(Y) 1 -40P
66FE-88(Y) 2 -40P

11:59 Uhr
66FE-100(Y) 1 -40P
Compressors with oil pump

2 Compressor Data

Seite 91
91
A_222_1_63-92.qxp
92
44JE-30(Y) .. 66FE-100(Y)

2 Compressor Data
DL 16 5 SL 8 9a 9b DL
M20x1,5 1/4"-18 NPTF 3/8"-18 NPTF 3/4"-14 NPTF 1/2"-14 NPTF
A
J

22.11.2013
www.bitzer.de

11:59 Uhr
80 35
8
13 1000 13
1282
1342

Seite 92
A-222-1

Legend for connections see page 95.


A_222_1_93-130.qxp
A-222-1
44JE-30(Y) .. 66FE-100(Y)
4 1 (HP) 3 (LP) 2 (HP) 3 (LP) 2 (HP) 11 1 (HP) 4 3 (LP) 2 (HP) 11 1 (HP) 4
1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF 7/16"-20 UNF 1/8"-27 NPTF 1/8"-27 NPTF 7/16"-20 UNF 1/8"-27 NPTF
B B B
G G G
K K* K K

22.11.2013
www.bitzer.de

C
C

L
H
H
H

12:02 Uhr
2 Compressor Data
21 305 21 305 21 305
420 420 420
470
470 470

Seite 93
12 10 11 6/7 4 12 10 6/7 4 12 10 6/7
7/16"-20 UNF 3/8"-18 NPTF 7/16"-20 UNF M26x1,5 1/8"-27 NPTF 7/16"-20 UNF 3/8"-18 NPTF M26x1,5 1/8"-27 NPTF 7/16"-20 UNF 3/8"-18 NPTF M26x1,5

44JE-30(Y) 44JE-44(Y) 44GE-46(Y) 44GE-60(Y) 66JE-50(Y) 66JE-66(Y) 66FE-88(Y)


44HE-36(Y) 44HE-50(Y) 44FE-56(Y) 44FE-70(Y) 66HE-56(Y) 66HE-70(Y) 66FE-100(Y)
66GE-68(Y) 66GE-80(Y)
93

Legend for connections see page 95.


A_222_1_93-130.qxp
94
A B C H G J K K* L M

2 Compressor Data
mm mm mm mm mm mm mm mm mm mm
44JE-30(Y) 1496 456 452 328 127 1446 101 294 156
44JE-44(Y) 1553 456 452 372 158 1503 101 294 156
44HE-36(Y) 1496 456 452 328 127 1446 101 294 156
44HE-50(Y) 1553 456 452 372 158 1503 101 294 156

22.11.2013
44GE-46(Y), 44GE-60(Y) 1553 456 452 372 158 1503 101 294 156
www.bitzer.de

44FE-56(Y), 44FE-70(Y) 1553 456 452 372 158 1503 101 294 156
66JE-50(Y), 66JE-66(Y) 1664 503 447 374 158 1614 64 70 271 158
66HE-56(Y), 66HE-70(Y) 1664 503 447 374 158 1614 64 70 271 158
66GE-68(Y), 66GE-80(Y) 1664 503 447 374 158 1614 64 70 271 158

12:02 Uhr
66FE-88(Y), 66FE-100(Y) 1616 503 447 374 158 1496 111 381 158
Further dimensions see the single compressors (KP-104).

Seite 94
A-222-1
A_222_1_93-130.qxp 22.11.2013 12:02 Uhr Seite 95

2 Compressor Data

Connection positions
1 High pressure connection (HP)
2 Connection for discharge gas temperature sensor (HP)
3 Low pressure connection (LP)
4 CIC system: spray nozzle (LP)
5 Oil fill plug
6 Oil drain
7 Oil filter (magnetic screw)
8 Oil return (oil separator)
9a Connection for gas equalisation
(parallel operation)
9b Connection for oil equalisation
(parallel operation)
10 Crankcase heater connection
11 Oil pressure connection +
12 Oil pressure connection
16 Connection for oil monitoring
(opto-electronical oil sensor "OLC-K1" or
differential oil pressure switch "Delta-PII")
21 Connection for oil service valve
A-222-1 www.bitzer.de 95
A_222_1_93-130.qxp
96
BS4 Series

2 Compressor Data
Types Standard motor
S4T-5.2(Y) -40P
S4N-8.2(Y) -40P
Compressors with oil pump

22.11.2013
www.bitzer.de

BS5 Series

Types Standard motor

12:02 Uhr
S4G-12.2(Y) -40P
Compressors with oil pump

Seite 96
A-222-1
A_222_1_93-130.qxp
A-222-1
S4T-5.2(Y) & S4N-8.2(Y)

11 ~481 14 (MP) 2 / 4b 1 (HP) 14 (MP)


7/16"-20 UNF 1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF
223 230

22.11.2013
15 4 17 DL 164 202 SL 31 630 / 654
5/8"-18 UNF 1/8"-27 NPTF

MP

HP
www.bitzer.de

MP

453
439
HP

366
278

328
LP

12:02 Uhr
165
12
MP

2 Compressor Data
LP

32

34
275 M10 21

18 12 90 315 3 (LP) 191 367


490 1/8"-27 NPTF 653

Seite 97
10 6/7 12 16 4c 8 5
3/8"-18 NPTF M26x1,5 7/16"-20 UNF M20x1,5 1/8"-27 NPTF 1/4"-18 NPTF 1/4"-18 NPTF
97

Legend for connections see page 104.


A_222_1_93-130.qxp
98
S4G-12.2(Y)

2 Compressor Data
1 (HP) 482 3 (LP) 4c 14 (MP) 2 / 4b
1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF
245 209
15 2 / 4b 11 167 167 SL 711
7/8"-14 UNF 1/8"-27 NPTF 7/16"-20 UNF

22.11.2013
17 DL
www.bitzer.de

HP

MP

HP
X

492
479
372

372
278

158
12

12:02 Uhr
LP

32

34
305 M10 21

4 18 12 90 360 16 169 381


1/8"-27 NPTF 491 M20x1,5 674

12 10 6/7 8 5

Seite 98
7/16"-20 UNF 3/8"-18 NPTF M26x1,5 1/4"-18 NPTF 1/4"-18 NPTF
A-222-1

Legend for connections see page 104.


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2 Compressor Data

NOTES

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100
BS6 Series

2 Compressor Data
Types Standard motor
S6J-16.2(Y) -40P
S6H-20.2(Y) -40P
S6G-25.2(Y) -40P
S6F-30.2(Y) -40P

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www.bitzer.de

12:02 Uhr
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S6J-16.2(Y) .. S6F-30.2(Y)

4 2 / 4b 3 (LP) 536 3 (LP) 4c 2 / 4b SL


1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF 1/8"-27 NPTF
245 263 790

22.11.2013
15 11 222 117 112 714
7/8"-14 UNF 7/16"-20 UNF

1 (HP)
1/8"-27 NPTF

17 DL
HP
www.bitzer.de

HP

~523
510
LP

443

443
MP
ND
MP

278
324

12:02 Uhr
158
12
LP

2 Compressor Data
MP

ND

18
32

34
305 21 M10
12 90 360 211 381
545 764

Seite 101
12 10 6/7 16 8 14 (MP) 5
7/16"-20 UNF 3/8"-18 NPTF M26x1,5 M20x1,5 1/4"-18 NPTF 1/8"-27 NPTF 1/4"-18 NPTF
101

Legend for connections see page 104.


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102
BS6-Tandem Series

2 Compressor Data
Types Standard motor
S66J-32.2(Y) -40P
S66H-40.2(Y) -40P
S66G-50.2(Y) -40P
S66F-60.2(Y) -40P

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S66J-32.2(Y) .. S66F-60.2(Y)

16 ~520 SL 5 8 4c 14 (MP) SL
M20x1,5 1/4"-18 NPTF 3/8"-18 NPTF 1/8"-27 NPTF 1/8"-27 NPTF
245 ~263
DL

22.11.2013
222 78 1471

17
www.bitzer.de

18
LP HP

523

MP

ND
MP

646

12:02 Uhr
35

2 Compressor Data
80

12 90 305 381 465 381 43


8

420 13 1000 171

Seite 103
470 128 1342
562 1626
103

Legend for connections see page 104.


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2 Compressor Data

Connection positions
1 High pressure connection (HP)
2 Discharge gas temperature sensor (HP)
3 Low pressure connection (LP)

4 system: spray nozzle (operation without liquid
subcooler)

4b sensor (HP)

4c sensor (MP / operation with liquid subcooler)
5 Oil fill plug
6 Oil drain (magnetic screw)
7 Oil filter
8 Oil return (oil separator)
10 Crankcase heater
11 Oil pressure connection +
12 Oil pressure connection
14 Intermediate pressure connection (MP)
15 Liquid injection (operation without liquid subcooler and
with thermostatic expansion valve)
16 Connection for oil differential pressure switch "Delta-P"
17 Refrigerant inlet at liquid subcooler
18 Refrigerant outlet at liquid subcooler

Liquid subcooler


Connections for system see Operating Instruction KB-150.

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2 Compressor Data

Liquid subcooler

to Compressor from Condenser

Arrow indicates
mounting position

to Evaporator

S6F-30.2Y with mounted subcooler.

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2 Compressor Data

2.5 Replacement table old / current types

BHS .2-Generation Octagon + .2-Generation NEW ECOLINE


Designa- Displace- Designa- Displace- Designa- Displace- Designa- Displace-
tion ment at tion ment at tion ment at tion ment at
1450 min-1 1450 min-1 1450 min-1 1450 min-1
m3/h m3/h m3/h m3/h

- - - - 2KC-05.2 4,06 2KES-05 4,06


BHS 111 5,24 - - 2JC-07.2 5,21 2JES-07 5,21
BHS 171 6,56 2HL-1.2 6,56 2HC-1.2 6,51 2HES-1 6,51
- - - - 2HC-2.2 6,51 2HES-2 6,51
BHS 191 7,56 2GL-2.2 7,56 2GC-2.2 7,58 2GES-2 7,58
BHS 231 9,46 2FL-2.2 9,46 2FC-2.2 9,54 2FES-2 9,54
- - - - 2FC-3.2 9,54 2FES-3 9,54
- - 2EL-2.2 11,33 2EC-2.2 11,4 2EES-2 11,4
BHS 491 11,33 2EL-3.2 11,33 2EC-3.2 11,4 2EES-3 11,4
BHS 351 13,3 2DL-2.2 13,3 2DC-2.2 13,4 2DES-2 13,4
- - 2DL-3.2 13,3 2DC-3.2 13,4 2DES-3 13,4
- - 2CL-3.2 16,3 2CC-3.2 16,2 2CES-3 16,2
- - 2CL-4.2 16,3 2CC-4.2 16,2 2CES-4 16,2
BHS 502 18,6 2U-3.2 18,6 4FC-3.2 18,1 4FES-3 18,1
BHS 802 18,6 2U-5.2 18,6 4FC-5.2 18,1 4FES-5 18,1
BHS 592 22,14 2Q-4.2 22,14 4EC-4.2 22,7 4EES-4 22,7
BHS 962 22,14 2Q-6.2 22,14 4EC-6.2 22,7 4EES-6 22,7
- - 2N-5.2 28,04 4DC-5.2 26,8 4DES-5 26,8
- - 2N-7.2 28,04 4DC-7.2 26,8 4DES-7 26,8
BHS 752 28,11 4Z-5.2 28,11 4CC-6.2 32,5 4CES-6 32,5
BHS 1252 28,11 4Z-8.2 28,11 4CC-9.2 32,5 4CES-9 32,5
- - - - - - 4VES-6Y 34,7
BHS 902 33,07 4V-6.2 33,07 4VCS-6.2 34,7 4VES-7 34,7
BHS 1452 33,07 4V-10.2 33,07 4VCS-10.2 34,7 4VES-10 34,7

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2 Compressor Data

BHS .2-Generation Octagon + .2-Generation NEW ECOLINE


Designa- Displace- Designa- Displace- Designa- Displace- Designa- Displace-
tion ment at tion ment at tion ment at tion ment at
1450 min-1 1450 min-1 1450 min-1 1450 min-1
m3/h m3/h m3/h m3/h

- - - - - - 4TES-8Y 41,3
BHS 1102 39,36 4T-8.2 39,36 4TCS-8.2 41,3 4TES-9 41,3
BHS 1702 39,36 4T-12.2 39,36 4TCS-12.2 41,3 4TES-12 41,3
- - - - - - 4PES-10Y 48,5
BHS 1282 47,14 4P-10.2 47,14 4PCS-10.2 48,5 4PES-12 48,5
BHS 2022 47,14 4P-15.2 47,14 4PCS-15.2 48,5 4PES-15 48,5
4L-10 49,6 - - - - - -
4L-15 49,6 - - - - - -
- - - - - - 4NES-12Y 56,2
BHS 1522 56,1 4N-12.2 56,1 4NCS-12.2 56,2 4NES-14 56,2
BHS 2402 56,1 4N-20.2 56,1 4NCS-20.2 56,2 4NES-20 56,2
4M-10 57,7 - - - - - -
4M-20 57,7 - - - - - -
- - - - - - 4JE-13Y 63,5
- - - - 4J-13.2 63,5 4JE-15 63,5
- - - - 4J-22.2 63,5 4JE-22 63,5
- - - - - - 4HE-15Y 73,7
4H-15 73,6 - - 4H-15.2 73,7 4HE-18 73,7
4H-25 73,6 - - 4H-25.2 73,7 4HE-25 73,7
- - - - - - 4GE-20Y 84,6
4G-20 84,5 - - 4G-20.2 84,6 4GE-23 84,6
4G-30 84,5 - - 4G-30.2 84,6 4GE-30 84,6

Legend see page 109

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2 Compressor Data

BHS .2-Generation Octagon + .2-Generation NEW ECOLINE


Designa- Displace- Designa- Displace- Designa- Displace- Designa- Displace-
tion ment at tion ment at tion ment at tion ment at
1450 min-1 1450 min-1 1450 min-1 1450 min-1
m3/h m3/h m3/h m3/h

6M-20 86,6 - - - - - -
6M-30 86,6 - - - - - -
- - - - - - 4FE-25Y 101,8
- - - - - - 4FE-28 101,8
- - - - - - 4FE-35 101,8
- - - - - - 6JE-22Y 95,3
- - - - 6J-22.2 95,3 6JE-25 95,3
- - - - 6J-33.2 95,3 6JE-33 95,3
- - - - - - 6HE-25Y 110,5
6H-25 110,5 - - 6H-25.2 110,5 6HE-28 110,5
6H-35 110,5 - - 6H-35.2 110,5 6HE-35 110,5
- - - - - - 6GE-30Y 126,8
6G-30 126,8 - - 6G-30.2 126,8 6GE-34 126,8
6G-40 126,8 - - 6G-40.2 126,8 6GE-40 126,8
- - - - - - 6FE-40Y 151,6
- - - - 6F-40.2 151,6 6FE-44 151,6
- - - - 6F-50.2 151,6 6FE-50 151,6
- - - - 8GC-50.2 185 8GE-50 185
6E-60.2 183,2 8E-60.2 184,4 8GC-60.2 185 8GE-60 185
- - - - 8FC-60.2 221 8FE-60 221
6D-70.2 219,1 8D-70.2 210,6 8FC-70.2 221 8FE-70 221

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2 Compressor Data

Current types
Available on request, same dimensions as BHS types
No longer available

Notes:

With ester oil charge an additional "Y" is attached to type


designation
In parallel systems without oil level regulators .2-generation
compressors cannot be replaced by Octagon and NEW
ECOLINE types!

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2 Compressor Data

2.6 Compressors data for previous models

Comments
In the following chapter the technical data of the pre-
vious models (Octagon and .2-Generation) is shown.
Since the models of the NEW ECOLINE series have
been only slightly changed, only the technical data
of the previous models is shown. The drawings are
almost identical to the corresponding types of the
NEW ECOLINE series (see comparative table on pages
106-108).
There are some dimensional changes in the shut-off
valves for BE5 & BE6 series compared to previous
models. All other dimensions remain unchanged.
Dimensional drawings of the previous models see the
BITZER Software.

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2 Compressor Data

NOTIZEN

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2 Compressor Data

Semi-hermetic reciprocating compressors 1-stage

Compressor Motor Displace- Number Oil- Weight Pipe connections


type version ment of charge DL SL
at cylin- Discharge Suction
-1
1450 min ders line line

m3/h dm3 kg mm inch mm inch

2KC-05.2(Y) 1+2 4,06 2 1,0 43 12 1/ 16 5/


2 8

2JC-07.2(Y) 1+2 5,21 2 1,0 43 12 1/ 16 5/


2 8

2HC-1.2(Y) 2 44
6,51 2 1,0 12 1/ 16 5/
2 8
2HC-2.2(Y) 1 45
2GC-2.2(Y) 1+2 7,58 2 1,0 45 12 1/ 16 5/
2 8

2FC-2.2(Y) 2 45
9,54 2 1,0 12 1/ 16 5/
2 8
2FC-3.2(Y) 1 47
2EC-2.2(Y) 2 67,5
11,4 2 1,5 16 5/ 22 7/
8 8
2EC-3.2(Y) 1 70,5
2DC-2.2(Y) 2 67,5
13,4 2 1,5 16 5/ 22 7/
8 8
2DC-3.2(Y) 1 70,5
2CC-3.2(Y) 2 70
16,2 2 1,5 16 5/ 22 7/
8 8
2CC-4.2(Y) 1 70
4FC-3.2(Y) 2 82
18,1 4 2,0 16 5/ 22 7/
8 8
4FC-5.2(Y) 1 86
4EC-4.2(Y) 2 84
22,7 4 2,0 16 5/ 28 11/8
8
4EC-6.2(Y) 1 86
4DC-5.2(Y) 2 85,5
26,8 4 2,0 22 7/ 28 11/8
8
4DC-7.2(Y) 1 88,5
4CC-6.2(Y) 2 90,5
32,5 4 2,0 22 7/ 28 11/8
8
4CC-9.2(Y) 1 90,5

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2 Compressor Data

Electrical data
CR Motor Max. Max. Starting
Steps connection operating power current
current consumption (locked
rotor
2
%1 Volt Amp. kW Amp. 4

4,6/2,7 1,5 20,8/12


6,0/3,5 1,9 25,6/14,8
6,1/3,5 2,0 28,9/16,7

7,4/4,3 2,4 39/22,5
8,1/4,7 2,7 39/22,5
8,5/4,9 2,8 39/22,5

10,0/5,8 3,4 44,2/25,5
/Y 9,9/5,7 3,3 45/26

12,0/6,9 4,0 60,6/37
220..240 / 11,9/6,9 3,9 53,7/30,7

380..420Y/3/50 13,5/7,8 4,5 64/37
265..290 / 14,8/8,5 5,0 64/37

440..480Y/3/60 16,4/9,4 5,6 76,6/44,2
15,9/9,2 5,4 76,6/44,2
18,7/10,8 6,2 107,7/62,2
18,5/10,7 6,4 92,7/53,2
50
22,9/13,2 7,9 107,7/62,2
23,4/13,5 8,0 107,7/62,2
27,5/15,9 9,0 142,8/82,4
27,5/15,9 9,0 142,8/82,4
34,5/20,0 11,6 142,8/82,4

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2 Compressor Data

Compressor Motor Displace- Number Oil Weight Pipe connections


type version ment of charge DL SL
at cylin- Discharge Suction
1450 min-1 ders line line

m3/h dm3 kg mm inch mm inch

4VCS-6.2(Y) 2 129
34,7 4 2,6 22 7/ 28 11/8
8
4VCS-10.2(Y) 1 139
4TCS-8.2(Y) 2 134
41,3 4 2,6 28 11/8 35 13/8
4TCS-12.2(Y) 1 141
4PCS-10.2(Y) 2 139 35 13/8
48,5 4 2,6 28 11/8
4PCS-15.2(Y) 1 147 42 15/8
4NCS-12.2(Y) 2 141 35 13/8
56,2 4 2,6 28 11/8
4NCS-20.2(Y) 1 150 42 15/8
4J-13.2(Y) 2 179
63,5 4 4,0 28 11/8 42 15/8
4J-22.2(Y) 1 190
4H-15.2(Y) 2 4,0 183 42 15/8
73,7 4 28 11/8
4H-25.2(Y) 1 4,5 203 54 21/8
4G-20.2(Y) 2 192
84,6 4 4,5 28 11/8 54 21/8
4G-30.2(Y) 1 206

6J-22.2(Y) 2 213
95,3 6 4,75 35 13/8 54 21/8
6J-33.2(Y) 1 231
6H-25.2(Y) 2 224
110,5 6 4,75 35 13/8 54 21/8
6H-35.2(Y) 1 235
6G-30.2(Y) 2 228
126,8 6 4,75 35 13/8 54 21/8
6G-40.2(Y) 1 238
6F-40.2(Y) 2 239
151,6 6 4,75 42 15/8 54 21/8
6F-50.2(Y) 1 241

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2 Compressor Data

Electrical data
CR Motor Max. Max. Starting
Steps connection operating power current
current consumption (locked
rotor)
2
%1 Volt Amp. kW Amp. 4

14 8,1 39/68
21 11,3 59/99
17 9,4 49/81
24 13,8 69/113
21 11,7 59/99
3
PW
31 16,3 81/132
24 14,1 69/113
50
37 19,5 97/158
380..420YY/3/50 27 15,7 81/132
440..480YY/3/60 39 21,5 97/158
31 18,1 81/132
45 24,9 116/193
37 21,5 97/158
53 30,1 135/220

39 23,5 116/193
380..420YY/3/50 60 32,2 147/262
440..480 YY/3/60 45 27,2 116/193
66
61 37,4 147/262
altern. 3
PW 53 31,9 135/220
33
78 45,1 180/323
78 38,6 180/323
380..400YY/3/50 92 53,2 226/404
440..460YY/3/60

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2 Compressor Data

Compressor Motor Displace- Number Oil- Weight Pipe connections


type version ment of charge DL SL
at cylin- Discharge Suction
1450 min-1 ders line line

m3/h dm3 kg mm inch mm inch

8GC-50.2(Y) 2 342
185 8 5,0 42 15/8 76 31/8
8GC-60.2(Y) 1 350
8FC-60.2(Y) 2 361
221 8 5,0 54 21/8 76 31/8
8FC-70.2(Y) 1 374

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2 Compressor Data

Electrical data
CR Motor- max. Max. Starting
Steps connection operating power current
current consumption (locked
rotor)
2
%1 Volt Amp. kW Amp. 4

92 50,5 285/426
75 PW 3
113 62,5 340/500
altern. 380..420/3/50
440..480/3/60 113 62,5 340/500
50
139 77,8 380/570

Explanations
CR capacity control (option) 220 .. 240 V/1/50/60 Hz
Tolerance (10%) based on mean value of voltage range.
Other voltages and power supplies on request.
Motor for Part-Winding start
4VCS-6.2(Y) .. 6F-50.2(Y) Y/YY, 4VES-6Y .. 6FE-50Y
winding ratio 50%/50%
8GC-50.2(Y) .. 8FC-70.2(Y) /
winding ratio 60%/40%
motor versions for Y/ on request.
Data for compressors with voltage 380 .. 420 V
(220 .. 240 V) based on mean voltage 400 V (230 V).
Conversion factors:
380 V (220 V) 0.95
420 V (240 V) 1.05

Technical data for special compressors see BITZER software and


appropriate documentation.

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2 Compressor Data

BITZER Octagon Varispeed series


Compressor Motor Displace- Number Oil Weight
type version ment at of charge
87 Hz cylinders

1
m3/h dm3 kg
2DC-3.F1Y 1 23,7 2 1,5 88

4FC-5.F1Y 1 32,0 4 2,0 105

4EC-6.F1Y 1 40,1 4 2,0 105

4DC-7.F1Y 1 47,3 4 2,0 106

4DC-7.F3Y 1 47,3 4 2,0 106

4CC-6.F1Y 2 57,4 4 2,0 106

4CC-9.F3Y 1 57,4 4 2,0 106

4VCS-10.F4Y 1 61,3 4 2,6 163

4TCS-12.F4Y 1 73,0 4 2,6 165

4PCS-15.F4Y 1 85,6 4 2,6 171

4NCS-20.F4Y 1 99,2 4 2,6 174

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2 Compressor Data

2
Pipe connections Electrical data
DL SL FU Max. Max.
Discharge line Suction line connection operating power con-
current for sumption
380V/3/50Hz compressor
mm inch mm inch Volt Amp. kW
16 5/ 22 7/ 15 9
8 8

16 5/ 28 11/8 20 11
8

16 5/ 28 11/8 22 12
8

22 7/ 35 13/8 22 12
8
380..480 V/3/50 Hz
380..480 V/3/60 Hz

22 7/ 35 13/8 28 17
8

22 7/ 35 13/8 22 12
8

22 7/ 35 13/8 34 21
8

28 11/8 42 15/8 35 22

28 11/8 42 15/8 42 26

28 11/8 42 15/8 48 30

28 11/8 42 15/8 55 36

Frequency range
2DC-3.F1Y: 30...87 Hz
4FC-5.F1Y...4NCS-20.F4Y: 25...87 Hz

Explanations
1 Including frequency inverter

2 Input frequency inverter


Technical data for special compressors see BITZER software and
appropriate documentation.

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2 Compressor Data

Semi-hermetic compressors tandem


Compressor Displace- Number Oil Weight Pipe connections
type ment of charge DL SL
at cylin- Discharge Suction
1450 min-1 ders line line

m3/h dm3 kg mm inch mm inch

22EC-4.2(Y) 143
22,7 4 3,5 2 x 16 5/ 28 11/8
8
22EC-6.2(Y) 149
22DC-4.2(Y) 143
26,8 4 3,5 2 x 16 5/ 28 11/8
8
22DC-6.2(Y) 149
22CC-6.2(Y) 148
32,5 4 3,5 2 x 16 5/ 28 11/8
8
22CC-8.2 (Y) 148
44FC-6.2(Y) 172
36,1 8 4,5 2 x 16 5/ 35 13/8
8
44FC-10.2(Y) 180
44EC-8.2(Y) 176
45,4 8 4,5 2 x 16 5/ 35 13/8
8
44EC-12.2(Y) 180
44DC-10.2(Y) 179
53,7 8 4,5 2 x 22 7/ 35 13/8
8
44DC-14.2(Y) 180
44CC-12.2(Y) 184
65 8 4,5 2 x 22 7/ 35 13/8
8
44CC-18.2(Y) 184

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2 Compressor Data

Electrical data
CR Motor Max. Max. Starting
Steps connection operating power con- current
current sumption (locked
rotor)
2
%1 Volt Amp. kW Amp. 4

2 x 9,9/5,7 2 x 3,3 2 x 45/26


2 x 12,0/6,9 2 x 4,0 2 x 60,6/37
100
2 x 11,9/6,9 2 x 3,9 2 x 53,7/30,7

50 2 x 13,5/7,8 2 x 4,5 2 x 64/37


220 .. 240 / 380 .. 420Y/3/50
265 .. 290 / 440 .. 480Y/3/60

2 x 14,8/8,5 2 x 5,0 2 x 64/37


2 x 16,4/9,4 2 x 5,6 2 x 76,6/44,2
2 x 15,9/9,2 2 x 5,4 2 x 76,6/44,2
2 x 18,7/10,8 2 x 6,2 2 x 107,7/62,2
100
2 x 18,5/10,7 2 x 6,4 2 x 92,7/53,2

50 2 x 22,9/13,2 2 x 7,9 2 x 107,7/62,2


altern. 2 x 23,4/13,5 2 x 8,0 2 x 107,7/62,2
CR 2 x 27,5/15,9 2 x 9,0 2 x 142,8/82,4
75/50/25 2 x 27,5/15,9 2 x 9,0 2 x 142,8/82,4
2 x 34,5/20,0 2 x 11,6 2 x 142,8/82,4

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2 Compressor Data

Compressor Displace- Number Oil Weight Pipe connections


type ment of charge DL SL
at cylin- Discharge Suction
1450 min-1 ders line line

m3/h dm3 kg mm inch mm inch

44VCS-12.2(Y) 268
69,4 8 6,1 2 x 22 7/ 42 15/8
8
44VCS-20.2(Y) 288
44TCS-16.2(Y) 282
82,6 8 6,1 2 x 28 11/8 54 21/8
44TCS-24.2(Y) 296
44PCS-20.2(Y) 292
97,0 8 6,1 2 x 28 11/8 54 21/8
44PCS-30.2(Y) 302
44NCS-24.2(Y) 296
112,4 8 6,1 2 x 28 11/8 54 21/8
44NCS-40.2(Y) 308
44J-26.2(Y) 404 54 21/8
127,0 8 8,0 2 x 28 11/8
44J-44.2(Y) 426 76 31/8
44H-30.2(Y) 8,0 412 54 21/8
147,3 8 2 x 28 11/8
44H-50.2(Y) 9,0 446 76 31/8
44G-40.2(Y) 436
169 8 9,0 2 x 28 11/8 76 31/8
44G-60.2(Y) 484

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2 Compressor Data

Electrical data
CR Motor Max. Max. Starting
Steps connection operating power con- current
current sumption (locked
rotor)
2
%1 Volt Amp. kW Amp. 4

2 x 14 2 x 8,1 2 x 39/68
2 x 21 2 x 11,3 2 x 59/99
2 x 17 2 x 9,4 2 x 49/81
2 x 24 2 x 13,8 2 x 69/113
2 x 21 2 x 11,7 2 x 59/99
PW
2 x 31 2 x 16,3 2 x 81/132
50 3
2 x 24 2 x 14,1 2 x 69/113
altern.
380..420YY/3/50 2 x 37 2 x 19,5 2 x 97/158
75/50/25
440..480 YY/3/60 2 x 27 2 x 15,7 2 x 81/132
2 x 39 2 x 21,5 2 x 97/158
2 x 31 2 x 18,1 2 x 81/132
2 x 45 2 x 24,9 2 x 116/193
2 x 37 2 x 21,5 2 x 97/158
2 x 53 2 x 30,1 2 x 135/220

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2 Compressor Data

Compressor Displace- Number Oil Weight Pipe connections


type ment of charge DL SL
at cylin- Discharge Suction
1450 min-1 ders line line

m3/h dm3 kg mm inch mm inch

66J-44.2(Y) 461
191 12 9,5 2 x 35 13/8 76 31/8
66J-66.2(Y) 497
66H-50.2(Y) 483
221 12 9,5 2 x 35 13/8 76 31/8
66H-70.2(Y) 493
66G-60.2(Y) 491
254 12 9,5 2 x 35 13/8 76 31/8
66G-80.2(Y) 518
66F-80.2(Y) 519
303 12 9,5 2 x 42 15/8 76 31/8
66F-100.2(Y) 521

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2 Compressor Data

Electrical data
CR Motor Max. Max. Starting
Steps connection operating power con- current
current sumption (locked
rotor)
2
%1 Volt Amp. kW Amp. 4

2 x 39 2 x 23,5 2 x 116/193
50 PW 2 x 60 2 x 32,2 2 x 147/262
altern. 3 2 x 45 2 x 27,2 2 x 116/193
83/50/33 2 x 61 2 x 37,4 2 x 147/262
380..420YY/3/50
altern. 2 x 53 2 x 31,9 2 x 135/220
440..480 YY/3/60
83/66/50/ 2 x 78 2 x 45,1 2 x 180/323
33/17
2 x 78 2 x 38,6 2 x 180/323
380..400YY/3/50
440..460YY/3/60 2 x 92 2 x 53,2 2 x 226/404

Explanations
1 CR capacity control (option) 220 .. 240 V/1/50/60 Hz

2 Tolerance (10%) based on mean value of voltage range.


Other voltages and power supplies on request.
3 Motor for Part-Winding start
winding ratio 50%/50%
motor versions for Y/ on request.
4 Data for compressors with voltage 380 .. 420 V
(220 .. 240 V) based on a mean voltage of 400 V (230 V).
Conversion factors:
380 V (220 V) 0.95
420 V (240 V) 1.05

Technical data for special compressors see BITZER software and


appropriate documentation.

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3 Electrical Connection

3.1 Wiring diagrams in terminal box

Attention!
Compressor is fitted with electronic protection device!
Electrical connection according to wiring diagram.
Follow advices in operating instructions!
In case of tripping of the protection device there is a
thermal overload:
Check cause and eliminate before restart!

Attention!
PTC and B1-B2 connections of motor protection
device must not come in contact with the control
and supply voltages!

Operation with integrated frequency inverter


(VARISPEED):
Follow advices in operating instructions for com-
pressor and frequency inverter.
Connect and control frequency inverter according to
operating instructions.
Electrical connection to L1/L2/L3
Electrical supply of compressor from inverter. Direct
connection of the compressor to supply voltage only
for emergency operation.
For emergency operation use bridges for Y con-
nection in terminal box (see page 132 - 134).

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CE1 - CE2 // C1 - C3 (Standard motor)

(SE-B1) HK

Reset
-Connection
L1 L2 L3
L N B1 B2 12 14 11
U V W
SE-B1

Z X Y 1
PTC
2
3
U V W 4
-Connection
5
L1 L2 L3 Z X Y 6
7
U V W 8
9
10
11
37800645

12
Z X Y

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3 Electrical Connection

CE3 (Standard motor)

(SE-B* ) HK

Terminal plate PE Protection device


U1 V1 W1 SE-B*
1 2 3 M1 orange Relais max.
2,5 A / 250 V
orange 300 VA
6 4 5 M2
W2 U2 V2 11 14 12 B2 B1 N L

Safety chain Reset

Discharge gas temperature sensor (option)

Low voltage High voltage

L1 L2 L3 L1 L2 L3
U1 V1 W1 U1 V1 W1
1 2 3 M1 1 2 3 M1

6 4 5 M2 6 4 5 M2
37800722

W2 U2 V2 W2 U2 V2

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3 Electrical Connection

CE4, BE5 - BE6 // C4, B4 - B6 (Standard motor)

PW (SE-B1 / SE-B2) HK

Protection device Terminal board

1 (Z) (Y) (X)


2 U2 V2 W2
M1 7 8 9
L
SE-B1 Reset
SE-B2 N M2 1 2 3
B1 U1 V1 W1
Relais max
2,5A 250 V B2 SL
300 VA
12

14
11

Control circuit
Discharge gas temperature sensor (option)

L1 L2 L3
2U1 2V1 2W1 2U1 2V1 2W1
M1 7 8 9 M1 7 8 9
PW 2
PW 1
M2 1 2 3 M2 1 2 3
37800649

1U1 1V1 1W1 1U1 1V1 1W1

L1 L2 L3 L1 L2 L3

Part-Winding-Start Direct on line start

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3 Electrical Connection

CE4, BE5 - BE6 // C4, B4 - B6 (Optional-Motor)

(SE-B1 / SE-B2) HK

Protection device Terminal board

1 (Z) (Y) (X)


2 U2 V2 W2
M1 7 8 9
L
SE-B1 Reset
SE-B2 N M2 1 2 3
B1 U1 V1 W1
Relais max
2,5A 250 V B2 SL
300 VA
12

14
11
37800651

Control circuit
Discharge gas temperature sensor (option)

L1 L2 L3 Low voltage High Voltage

W2 U2 V2 W2 U2 V2 W2 U2 V2
M1 7 8 9 M1 7 8 9 M1 7 8 9

M2 1 2 3 M2 1 2 3 M2 1 2 3
U1 V1 W1 U1 V1 W1 U1 V1 W1

L1 L2 L3 L1 L2 L3 L1 L2 L3

Star-Delta-Start Direct on line Start

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3 Electrical Connection

CE8 // C8 (Standard motor)

PW (SE-B2) HK

Protection device Terminal board

1
2 1U1 1V1 1W1
T1 1 2 3
L
7 8 9 T2
Reset
SE-B2 N 2U1 2V1 2W1

B1
Relais max
2,5A 250 V B2 SL
300 VA
12

14
11

Control Circuit
Discharge gas temperature sensor (option)

L1 L2 L3 L1 L2 L3
1U1 1V1 1W1 1U1 1V1 1W1
1 2 3 1 2 3
T1 PW 2
T1 T2
T2 PW 1
7 8 9 7 8 9
37800650

2U1 2V1 2W1 2U1 2V1 2W1


L1 L2 L3 L1 L2 L3

Part Winding Start Direct on line Start

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3 Electrical Connection

2DES-3.F1Y // 2DC-3.F1Y .. 4CC-6.F1Y

FI integrated HK

Reset
VSD Operation
L1 L2 L3
L N B1 B2 12 14 11
FU / VSD / CF
U V W SE-B1

1
Z X Y PTC
2
3
U V W 4
Emergency service 5
Z X Y 6
L1 L2 L3 7
8
U V W
9
10
400V / 50Hz
11
37800668

460V / 60Hz
12
Z X Y

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3 Electrical Connection

4DES-7.F3Y .. 4NES-20.F4Y

FI integrated (SE-B*) HK

Terminal plate PE Protection device


U1 V1 W1 SE-B*
1 2 3 M1 orange Relais max.
2,5 A / 250 V
orange 300 VA
6 4 5 M2
W2 U2 V2 11 14 12 B2 B1 N L

Safety chain Reset

Discharge gas temperature sensor (option)

Normal operation Emergency service


via frequency inverter (FI) without frequency inverter (FI)
400V-50Hz
380..480V-50/60Hz: L1 L2 L3 460V-60Hz L1 L2 L3
FU / FI / CF
U1 V1 W1 U1 V1 W1
1 2 3 M1 1 2 3 M1
37800723

6 4 5 M2 6 4 5 M2
W2 U2 V2 W2 U2 V2

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3 Electrical Connection

4DC-7.F3Y .. 4NCS-20.F4Y

FI integrated HK

Protection device Terminal board

1
(Z) (Y) (X)
2 W2 U2 V2
M1 1 2 3
L
Reset
SE-B1 N M2 1 2 3
B1 U1 V1 W1
Relais max
2,5A 250 V B2 SL
300 VA
12

14
11

Control circuit
Discharge gas temperature sensor (option)

W2 U2 V2 W2 U2 V2
M1 7 8 9 M1 7 8 9

M2 1 2 3 M2 1 2 3
U1 V1 W1 U1 V1 W1
FU / FI / CF
37800715

L1 L2 L3
L1 L2 L3
400V-50 Hz
380..480V-50/60 Hz 460V-60 Hz

Normal operation via Emergency service without


frequency inverter (FI) frequency inverter (FI)

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3 Electrical Connection

2DES-3.F1Y .. 4CES-6.F1Y // 2DC-3.F1Y .. 4CC-6.F1Y

integrated FI HK

Terminal box of frequency inverter (FI)

380 to 480 V
50 / 60 Hz

L1 L2 L3

L1 L2 L3
37800669

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3 Electrical Connection

4DES-7.F3Y .. 4NES-20.F4Y // 4DC-7.F3Y .. 4NCS-20.F4Y

integrated FI HK

Terminal box of frequency inverter (FI)

380 to 480 V
50 / 60 Hz

PE L1 L2 L3

L1 L2 L3
37800716

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3 Electrical Connection

3.2 Motor codes

Motor code for semi-hermetic


reciprocating compressors
In consideration of the various power supply systems
BITZER offers motors with different operating voltages
and frequencies for all semi-hermetic reciprocating
compressors.
In the following tables the available operating voltages
for the specific compressor groups are listed. To iden-
tify the operating voltages and the motor connection,
BITZER adds the motor code to the compressor name.

Example:
4CC-6.2Y-40S
Compressor type
Indication for nominal voltage:
400 V / 50 Hz
Motor connection:
S = Star wiring
D = Delta wiring
P = Part winding
N = Dual voltage
E = Single phase
U = UL approval

For motor code 40S the table on page 138 - 140 shows
the different motor connections for the respective ope-
rating voltages and frequencies:
220 240 / 3 / 50 Hz /
380 420 / 3 / 50 Hz / Y
440 480 / 3 / 60 Hz / Y

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3 Electrical Connection

2KES-05 .. 4CES-9 22EES-4 .. 44CES-18


2KC-05.2 .. 4CC-9.2 22EC-4.2 .. 44CC-18.2

Voltage Nominal Motor Nominal Voltage Motor


range voltage code voltage range connection
50 Hz 60 Hz

180 220 200 20D 200 200 230

20D 380 360 400 Y

220 240 230 40S*

380 420 400 40S* 460 440 480 Y

380 420 400 40D 460 440 480

660 720 690 40D Y

420 440 430 45S Y

500 500 50S 575 575 Y

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3 Electrical Connection

4VE(S)-6 .. 6FE-50 44VE(S) .. 66FE-100


4VC(S)-6.2 (4Z-5.2) .. 6F-50.2 44VC(S)-12.2 .. 66F-100.2
S4T-5.2 .. S66F-60.2
Voltage Nominal Motor Nominal Voltage Motor
range voltage code voltage range connection
50 Hz 60 Hz

180 200 200 20P 200 200 230 (220) Y/YY

180 200 200 20D 200 200 230

20D 380 360 400 Y

220 240 (230) 230 25P Y/YY

35P 380 360 400 (380) Y/YY

220 240 230 40S

380 420 (400) 400 40S 460 440 480 (460) Y

380 420 (400) 400 40P* 460 440 480 (460) Y/YY

380 420 (400) 400 40D 460 440 480 (460)

660 720 (690) 690 40D Y

420 420 45P Y/YY

420 440 430 45S Y

500 500 50S 575 575 Y

500 500 50P 575 575 Y/YY

() Data in brackets only for 6F-50.2 66F-100.2 6FE-50


* Standard motor
45P only for 6F-50.2 66F-100.2 6FE-50 66FE-100
only for 4Z-5.2 .. 4N-20.2 4VC(S)-6.2 .. 4NC(S)-20.2
S4T-5.2 .. S4N-8.2 4VE(S)-6 .. 4NE(S)-20

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3 Electrical Connection

8GE-50 .. 8FE-70 // 8GC-50.2 .. 8FC-70.2

Voltage Nominal Motor Nominal Voltage Motor


range voltage code voltage range connection
50 Hz 60 Hz

180 220 200 20P 200 200 230 /

220 240 230 25P /

35P 380 360 400 /

380 420 400 40P* 460 440 480 /

380 420 400 40D 460 440 480

660 720 690 40D Y

500 500 50P 575 575 /

Additional special voltage motors see BITZER software and


Technical Information KT-410.

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3 Electrical Connection

3.3 Instructions for the selection of contactors,


cables and fuses

Electrical wiring

General recommendations
Compressor and electrical accessories are in accor-
dance with the EC Low Voltage Directive 73/23/EEC
(CE 96).
The electrical installation is to be carried out according
to the wiring diagram. Observe the safety standards
EN 60204, IEC 60364 and national safety regulations.
Attention!
! Danger of short circuit caused by condensing
water in the terminal box!
Use standard cable bushings only and ensure
proper sealing when mounting.

Check electrical cable connections on tight fitting.

For the dimensions of the motor contactors, cables


and fuses:
Attention!

! Maximum operating current or max. power con-


sumption of the motor should be the base.
Contactor selection:
according to operational category AC3

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3 Electrical Connection

Motor for part winding start (PW)


4VE(S)-6(Y) .. 4NE(S)-20(Y) // 4JE-13(Y) .. 6FE-50(Y)
4VC(S)-6.2(Y) .. 4NC(S)-20.2(Y) / 4Z-5.2(Y) ..
6F-50.2(Y) Y/YY
Winding partition: 50%/50%
Motor contactor selection:
Contactor 1 (PW 1):
60% of maximum operating current
Contactor 2 (PW 2):
60% of maximum operating current
8GE-50(Y) .. 8FE-70(Y) // 8GC-50.2(Y) .. 8FC-70.2(Y) /
Winding partition: 60%/40%
Motor contactor selection:
Contactor 1 (PW 1):
70% of maximum operating current
Contactor 2 (PW 2):
50% of maximum operating current (See wiring
diagram in terminal box and on page 100)
Y/ version on request
Voltage and frequency data on the name plate should be
compared to the electrical supply data. The motor may
only be connected when these coincide.
Wire the motor terminals according to the indications
on the terminal box cover.

Motor version
2KES-05(Y) .. 4CES-9(Y) // 2KC-05.2(Y) .. 4CC-9.2(Y)
The motor is designed for two different voltages. For
motor connection (Y or ) see instructions on cover
of terminal box.

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3 Electrical Connection

Part winding motor


4VE(S)-6(Y) .. 4NE(S)-20(Y) / 4JE-13(Y) .. 6FE- 50(Y) /
8GE-50.2(Y) .. 8FC-70.2(Y)
4VC(S)-6.2(Y) .. 4NC(S)-20.2(Y) / 4Z-5.2 .. 6F-50.2 (Y) /
8GC-50.2(Y) .. 8FC-70.2(Y)
Closely observe part-winding order!
First part winding (contactor K1):
connections 1U1, 1V1, 1W1
Second part-winding (contactor K2):
connections 2U1, 2V1, 2W1
Time delay before connection of the second
part-winding max. 0.5 sec
Attention!

! Danger of motor damage!


Wrong wiring results in opposing or displaced
rotating fields due to changed phase angle.
This leads to locked rotor conditions.
Mount connections correctly!

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3 Electrical Connection

Motor for Y/ start (option)


4VE(S)-6(Y) .. 4NE(S)-20(Y)
4JE-13(Y) .. 6FE-50(Y)
8GE-50(Y) .. 8FE-70(Y)
4VC(S)-6.2(Y) .. 4NC(S)-20.2(Y)
4Z-5.2(Y) .. 6F-50.2(Y)
8GC-50.2(Y) .. 8FC-70.2(Y)
Time delay before switching from star to delta should
not exceed two seconds.
Attention!

! Danger of motor damage!


Wrong wiring results in a short circuit.
Mount connections correctly!

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3 Electrical Connection

NOTES

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3 Electrical Connection

3.4 Motor protection devices


Overview of voltage versions
Designation Supply voltage: Part no.
Former types: Former types:

INT69 (UL) 230V AC 347001-03 347027-01


INT69 (UL) 115V AC 347001-05 347027-02
INT69VS 230V AC 347002-02 347027-01
INT69VS 115V AC 347002-03 347027-02
INT69VS 42V AC 347002-06 347027-03
INT69VS 24V AC 347002-01 347027-04
INT69VS 24V DC 347002-04 347027-05

INT 389 230V AC 347004-01


INT 389 115V AC 347004-02
INT 389 R 230V AC 347004-03
INT 389 R 115V AC 347004-05

INT69/V7-II 230V AC 347013-01


INT69/V7-II 115V AC 347013-02
INT69/V7-II 42V AC 347013-03
INT69/V7-II 24V AC 347013-04
INT69/V7-II (gold contact) 24V DC 347013-05
INT69/V7-II (UL) 230V AC 347013-06
INT69/V7-II (UL) 115V AC 347013-07
INT69/V7-II (cable 350mm) 230V AC 347013-09 347027-01
INT69/V7-II (cable 350mm) 115V AC 347013-10 347027-02
INT69/V7-II (UL, cable 350mm) 230V AC 347013-13 347027-01
INT69/V7-II (UL, cable 350mm) 115V AC 347013-14 347027-02

current type
former type, still available
no longer available

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3 Electrical Connection

Designation Part no. Supply voltage:


current types: current types:

SE-B2 (UL) 347013-09 230V AC


SE-B2 (UL) 347013-10 115V AC
SE-B2 (UL) 347013-09 230V AC
SE-B2 (UL) 347013-10 115V AC
SE-B2 (UL) 347028-03 42V AC
SE-B2 (UL) 347028-04 24V AC
SE-B2 (UL) 347028-05 24V DC

SE-B1 (UL) 347013-01 230V AC


SE-B1 (UL) 347013-02 115V AC
SE-B1 (UL) 347013-03 42V AC
SE-B1 (UL) 347013-04 24V AC
SE-B1 (UL) 347013-05 24V DC
SE-B1 (UL) 347013-01 230V AC
SE-B1 (UL) 347013-02 115V AC
SE-B2 (UL) 347013-09 230V AC
SE-B2 (UL) 347013-10 115V AC
SE-B2 (UL) 347013-09 230V AC
SE-B2 (UL) 347013-10 115V AC

Listed current types replace the old version without the need of
additional measures.

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3 Electrical Connection

3.5 Integration into electric circuit

Protection devices SE-B

SE-B1
SE-B2

All BITZER reciprocating compressors are equipped


with the motor protection devices SE-B1 or SE-B2
(Signal Evaluation Basic)

SE-B1
used in compressor models 2KES-05(Y) .. 4NE(S)-
20(Y) / 2KC-05.2(Y) .. 4NC(S)-20.2(Y)
clip-on in terminal box
PTC lead length approx. 11 cm
Previous model: INT69V/7-II

SE-B2
used in compressor models 4JE-13(Y) .. 8FE-70(Y) /
4Z-5.2(Y) .. 8FC-70.2(Y)
screwed into terminal box
can be clipped on top hat rail
PTC lead length approx. 35 cm
Previous model: INT69VS, INT69V/7-II and
UL version of INT69

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3 Electrical Connection

Electrical connection
Electrical connection according to schematic wiring
diagrams (see page 150 - 159).
Further information see KT-120 or KT122.

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3 Electrical Connection

Schematic Wiring Diagram


Part Winding Start (Y/YY & /)
1 2 3 4 5 6 7 8 9 ...
L1
L2
L3
N F1 1 F3 4A
PE
0 01
Q1 S1

F2

S2

L 11 B1 B2
SE-B1 / SE-B2

K1 K2 N 12 14
11 14

2 1 F13
3
F13 F14 F14
9 9 5

M1
1W1 M3 2W1
1V1 2V1
1U1 2U1
R1..6 H1

R7

Details concerning connections


see inside the terminal box and
chapter 3.1,

Legend see page 154.

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... 9 10 11 12 13 14 15 16 17 18 19

F12 4A

K1 K3 K3 K1T K2 K1 K2 K1 K1
11 9 9 12 14 11 14 11 11

F5 P>

K1
F6 P< 11 B2

K2T
18

B1
Option
brown
red

F4
orange

black

H2 R8

K3 K1 K1T K2 Y1 Y2 Y3 K2T
max. 0.5 sec
11 3/3/3/10/ 14 5/5/5/17
15/16
13 18/19 15 11

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3 Electrical Connection

Schematic Wiring Diagram


Direct start
1 2 3 4 5 6 7 8 9 ...
L1
L2
L3
N F1 1 F3 4A
PE
0 01
Q1 F2 S1

K1
11 S2

L 11 B1 B2
F13 SE-B1 / SE-B2
9
N 12 14

2 1 F13
3

M1
1W1 M3
1V1
1U1
R1..6 H1

R7

Details concerning connections


see inside the terminal box and
chapter 3.1,

Legend see page 154.

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... 9 10 11 12 13 14 15 16 17 18 19

F12 4A

K1 K3 K3 K1 K1 K1
11 9 9 11 B2 11 11

F5 P>

F6 P<

K2T
18

B1
Option
brown
red

F4
orange

black

H2 R8

K3 K1 Y2 Y3 K2T

11 3/3/3/10/
16
13 18/19 11

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Legend for the Wiring Diagram

B1/B2 Control unit


F1 Main fuse
F2 Compressor fuse
F3 Control circuit fuse
F4 Differential oil pressure switch
(for compressors with oil pump)
F5 High pressure limiter
F6 Low pressure limiter
F12 Fuse of the crankcase heater
F13/14 Thermal motor overload relay
(recommended)
H1 Signal lamp "over-temperature"
H2 Signal lamp "oil pressure fault"
K1/K2/K3 Motor contactors
K1T Time relay "part winding"
K2T Time relay "cut-in delay"
M1 Compressor
Q1 Main switch
R1..R6 PTC sensors in motor windings
R7 Discharge gas temperature sensor
R8 Crankcase heater
S1 Control switch
S2 Fault reset
Y1 Solenoid valve (start unloading)
Y2 Solenoid valve (liquid line)
Y3 Solenoid valve (capacity control)

Check the functions according to the Technical


Information KT-120 or KT122.

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Technical data
Operating voltage:
230 V +10%/-15%, 50/60 Hz
(other voltages upon request)
Relay:
Switch voltage 250 V ~
Continuous current max. 2,5 A
Switching capacity 300 VA
Permitted ambient temperature:
- 30C .. + 60C
Fuse required:
4 A quick blow
Enclosure class:
Terminals IP00

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3 Electrical Connection

Schematic Wiring Diagramm


F1 VARISPEED Compressor
1 2 3 4 5 6 7 8 9 ...

L1
L2 01
L3 S1
N F1 1
PE 0
F3 4A
Q1

K1
13

L1 L2 L3

N1 1 4 .. 20 mA
2 0 .. 10 V
PE 3~ 3
4
X101

5 K8 S4 B3
9
6
7
8 0V
9
3~

1
X102

2
3

B1
M1 K1
1U1 1 7
M3~ 13
1V1 2 8
1W1 3 9 K2T
18
R1..6 3
4
5
R7, Option
K4T K8

5s
Details concerning connections 15/16 4/14/17
see inside the terminal box and
18/19
chapter 3.1,

Legend see page 160.

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... 10 11 12 13 14 15 16 17 18 19

L1.1
F12 4A
L1.2
S2 S3

K8 K8 K8 K8
9 9 9 9

K4T K4T
8 8

L 11 B2 B2
B1
1
2
SE-B1 K1
N 12 14 13
braun violett
grau brown violet
grey/gris marron violet Option

OLC-K1

rosa orange blau


pink blue
rose bleu
F5 P>

F6 P<

H1 H2 H8 H3 R8

K1 Y2 K2T
N
120 s
2/2/2/9
15
9

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3 Electrical Connection

Schematic Wiring Diagramm


F3/F4 VARISPEED Compressor
1 2 3 4 5 6 7 8 9 ...

L1
L2 01
L3 S1
N F1 1
PE 0
F3 4A
Q1
K1
13

L1 L2 L3
1 10V
2 ADI1 4 .. 20 mA
X101a

3 0V 0V
4 ADI2 0 .. 10 V
N1 5 0V
6 ADIO3
0V
PE
B3
7 DI01
8 24V
9 DI2
X101b

3~ 10 DI3
11 24V K8 S4
8
12 DI4
3~ 13 SDI1
14 SDI2

15 COM
16 RL1C
X102

17 RL10
18 SD01
19 SD02

schwarz wei B1
black white
noir blanc M1 K1
U1 1 7
M3~ 13
rot / red / rouge V1 2 8
W1 3 9 K2T
18
R1..6 3
4
5
R7, Option
K8 K4T

5s

Details concerning connections 4/14/17 15/16


see inside the terminal box and 18/19
chapter 3.1,

Legend see page 160.

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... 10 11 12 13 14 15 16 17 18 19

L1.1
F12 4A
L1.2
S2 S3

K8 K8 K8 K8
8 8 8 8

K4T K4T
9 9

L 11 B2 B2
B1
1
2
SE-B1 K1
N 12 14 13
braun violett
grau brown violet
grey/gris marron violet
Option

OLC-K1

rosa orange blau


pink blue
rose bleu
F5 P>

F6 P<

H1 H2 H8 H3 R8

K1 Y2 K2T
N
120 s
2/2/2/9
15
9

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Legend for the Wiring Diagram

B1 Regulator ON/OFF
B3 Regulator for compressor speed
F1 Main fuse
F3 Control circuit fuse
F5 High pressure cut out
F6 Low pressure cut out
F12 Fuse of crankcase heater
H1 Signal lamp "over temperature
(motor and discharge gas)"
H2 Signal lamp "oil supply fault"
H3 Signal lamp "main fault"
H8 Signal lamp"FI fault"
K1 Main contactor
K8 Auxiliary relay FI
K2T Time relay "pause time" 120 s
K4T Time relay "alarm delay" 5 s
M1 Compressor
N1 Frequency inverter (FI)
Q1 Main switch
R1-6 PTC sensors in motor windings
R7 Discharge gas temperature sensor (option)
R8 Crankase heater (option)
S1 Control switch
S2 Fault reset "over temperature (motor /
discharge gas)"
S3 Fault reset "lack of oil"
S4 Fault reset "FI fault"
Y2 Solenoid valve "liquid line"
SE-B1 Compressor protection device
OLC-K1 Opto-electronical oil level monitoring
(option)

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NOTES

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4.1 Oil monitoring (Delta-PII, OLC-K1)

Differential oil pressure switch Delta-PII for


semi-hermetic and open-drive BITZER
reciprocating compressors with oil pump

Technical features
The differential oil pressure switch Delta-PII consists
of two parts: a sensor unit and an electronic unit
The sensor unit is screwed directly into the pump
housing of the compressor (bearing cover). It
contains a switching element which is connected by
channels with the suction and discharge pressure of
the oil pump. Therefore external tubes and flare
connections are omitted.
The electronic unit is not in direct contact with the
oil circuit. It is screwed into the sensor unit. Thus,
the mounting and dismantling is possible without
intervention into the refrigeration circuit. An external
control module is not required.
The red LED at front end of the electronic unit
signals the operating condition of Delta-PII while
compressor is running.

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The Delta-PII is optionally available as a pure switch-


ing device (with REED contact) e. g. for PLC con-
trol. Time delay must then be integrated into
the control logic.

Technical data
Operating voltage:
115 .. 230 V AC +10% / -15%, 50/60 Hz
also available with UL approval
Power consumption: 3 VA
Relay output:
Switch voltage 250 V ~
Switching current max. 2,5 A
Switching capacity 300 VA ind.
Connecting cables:
6 x AWG18 (0,75 mm2) L = 1 m color coded
Differential cut-out pressure: 0,65 bar
Time delay with insufficient differential oil pressure:
90 s 5 s
Lock out: electronical
Admissible ambient temperature: -30C .. +70C
Fuse for protection device and switch contacts:
max. 6 A
Enclosure class: IP54
when electronic unit is mounted and connecting
cable points downwards

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Refrigerants: HFC, (H)CFC not admitted to NH3


Weight: 200 g

Function

Compressor start
The oil pressure monitoring is activated when supply
voltage is applied via an auxiliary contact of the motor
contactor K1 (operating recognition, see also schematic
wiring diagram). The LED at the front end of the elec-
tronic unit immediately signals an insufficient differen-
tial oil pressure.

Operation
Once the preset value has been reached, this LED
extinguishes. The output contact remains closed if the
differential oil pressure reaches or exceeds the preset
value.

Differential oil pressure below preset value


If the differential oil pressure remains or drops below
the preset value for longer than the time delay (approx.
90 s), the output contact opens. The Delta-PII locks out
and shuts off the compressor. The signal lamp H2 and
the LED at the protection device both stay on until
Delta-PII has been reset.
Shorter times of insufficient oil pressure are also recog-
nised by the internal microprocessor. They also lead to

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a compressor shut-off after a correspondingly extend-


ed time delay (time integration).

Manual reset
Interrupt power supply (L/N) for at least 5 seconds (reset
button S3, see schematic wiring diagram, page 147).

Fault of Delta-PII
In case the supply voltage is too low or if the electronic
unit is not completely mounted, the Delta-PII locks out.
The LED at at the front end of the electronic unit is
flashing.

LED indications
LED is on:
lack of oil
The signal lamp H2 is also on.
LED is flashing:
fault of Delta-PII
LED is off:
sufficient oil supply

Electrical connection
Connect Delta-PII according to schematic wiring dia-
gram. Mount reset buttons S2 and S3 into switchboard.
The following schematic wiring diagram applies to part
winding start. For direct start K2, K1T and Y1 can be
omitted.

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Schematic Wiring Diagram


Differential oil pressure swith Delta-PII

Details concerning connections


see inside the terminal box and
chapter 3.1,

Legend see page 168.

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brown

violet
grey

blue
pink

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Legend for the Wiring Diagram

B1 Control unit
B2 Control unit of capacity regulator (option)
F1 Main fuse
F2 Compressor fuse
F3 Control circuit fuse
F5 High pressure cut out
F6 Low pressure cut out
F12 Fuse of crankcase heater
F13 Thermal overload "motor" PW1 (recommended)
F14 Thermal overload "motor" PW2 (recommended)
H1 Signal lamp "over temperature (motor and
discharge gas)" and "oil supply fault"
H2 Signal lamp "oil supply fault"
K1 Contactor "first PW"
K2 Contactor "second PW"
K1T Time relay "part winding"
K2T Time relay "pause time" 300 s
M1 Compressor
Q1 Main switch
R1-6 PTC sensors in motor windings
R7 Discharge gas temperature sensor (option)
R8 Crankcase heater (option)
S1 Control switch
S2 Fault reset
"over temperature (motor / discharge gas)"
S3 Fault reset "lack of oil"
Y1 Solenoid valve "start unloading" (option)
Y2 Solenoid valve "liquid line"
Y3 Solenoid valve "capacity control" (option)

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SE-B1 / SE-B2 Compressor protection device


Delta-PII Differential oil pressure switch

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Delta-P
(Previous model)
See Technical Information KT-170.

Replacing Delta-P by Delta-PII


The differential oil pressure swith Delta-PII has more
functions than the previous Delta-P. If, however, Delta-P
is replaced by Delta-PII in an existing system without
taking advantage of the additional functions of the new
device, Delta-PII must be wired in the following way:

Delta-PII (new device) Delta-P (previous model)


grey cable instead of red cable
blue cable instead of black cable
orange cable instead of orange cable
violet cable instead of brown cable

New additional cables at Delta-PII:


pink cable: insulate cable end.
brown cable: connect to contact "L" at compressor
protection device SE-B1, SE-B2.

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Reset
The new Delta-PII switch is reset by reset button (S2)
together with compressor protection device see
schematic wiring diagram. Interrupt power supply (L/N)
for at least 5 seconds.
The previous model was reset by button at front end of
Delta-P

Further information see Technical Information KT-170.

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L
F1
01


S2
K1

brown

violet
grau

L 11
SE-B1
Delta-PII
SE-B2
N 12 14
blue
orange
pink

1 2

P>

H1 P<
PTC
H2

K1

Reset button S2 of compressor protection device is also


used to reset Delta-PII.

Connect brown cable to contact "L" of compressor


protection device.

Insulate cable end.

New function of Delta-PII:


separate cable for alarm message (pink) to which the signal
lamp (H2) can be connected directly.

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F1 Main fuse
H1 Signal lamp "over temperature
(motor and discharge gas)"
H2 Signal lamp "oil supply fault"
K1 Contactor "first PW"
S2 Reset of compressor protection device and of
Delta-PII (motor & discharge gas-temperature and
lack of oil)

SE-B1 / SE-B2 Compressor protection device


Delta-PII Differential oil pressure switch

Oil pressure differential switch MP54 and MP55A


see Technical Information KT-170.

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Opto-electronic Oil Level Monitoring OLC-K1


for

4FES-3(Y) .. 4CES-9(Y) with special bearing cover


4VES-6(Y) .. 4NES-20(Y)
4FES-5.F1(Y) .. 4CES-9F3(Y) with special bearing cover
4VES-7.F3Y .. 4NES-20.F4(Y)
4FC-3.2(Y) .. 4CC-9.2(Y) with special bearing cover
4VCS-6.2(Y) .. 4NCS-20.2(Y)
4FC-5.F1(Y) .. 4CC-9.F3(Y) with special bearing cover
4VCS-6.F3(Y) .. 4NCS-20.F4(Y)

Technical features
The OLC-K1 is an opto-electronic oil sensor for con-
tactless monitoring of the oil supply by means of
infrared light. It consists of two parts: a prism unit and
an opto-electronic unit.
The prism unit is screwed into the bearing cover
directly at the oil supply areas for the bearings.
The opto-electronic unit is not in direct contact with
the oil circuit. It is screwed into the prism unit and
integrated into the control circuit of the plant. An
external control module is not required.

In contrast to the protection device INT265, the


OLC-K1 is additionally equipped with operating
recognition. Thus, the electrical connection is
simplified.

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Technical data
Supply voltage: 230 V AC +10%*
Supply frequency: 50 / 60 Hz
Relay output:
Switching voltage max. 250 V AC
Switching current max. 2,5 A
Switching capacity max. 300 VA
Fusing for device and switch contacts:
max. 4 A
Maximum allowable pressure: 32 bar
Enclosure class (mounted): IP54
Connecting cable: 6 x AWG 20 (0.5 mm2)
L = 1 m
Refrigerants: HFKW, (H)FCKW, HFC, (H)CFC
Allowable ambient temperature: -30 .. +60C
Weight: 160g

* other voltages upon request, also available with UL approval


Cables color coded

not admitted to NH3 and hydrocarbons

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Function

Ready-to-operate
The oil supply monitoring is activated when the com-
pressor is switched on (operating recognition).

Lock out
If the lack of oil takes longer than the delay time, the
compressor is shut off.
Delay time:
after compressor start 90 s
in operation 5 s
The OLC-K1 then opens the output contact and locks
out electronically: The control voltage to the compressor
contactor is interrupted. The red LED at the face side
of the opto-electronic unit lights up (figure 1) as well as
the signal lamp H2.

Reset
The OLC-K1 can be manually reset by pressing the
reset button. This reset button (S3) has to be mounted
into the swich board. (Connection see schematic wiring
diagram).
Before resetting, determine the reason for the oil
supply problem and fix it.
Interrupt supply voltage (L/N) for at least 5 seconds.

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Electrical connection
Connect OLC-K1 according to schematic wiring dia-
gram (page 178-179). Mount reset buttons S2 and S3
into switch board.
The following schematic wiring diagram applies to part
winding start. For direct start K2, K1T and Y1 can be
omitted.

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Schematic wiring Diagram


Oil level monitoring OLC-K1
...

Details concerning connections


see inside the terminal box and
chapter 3.1,

Legend see page 180.

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violet (black)
grey (yellow)

brown
pink (red)

blue

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Legend for schematic wiring Diagram

B1 Control unit
B2 Control unit of capacity regulator (option)
F1 Main fuse
F2 Compressor fuse
F3 Control circuit fuse
F5 High pressure cut out
F6 Low pressure cut out
F12 Fuse of crankcase heater
F13 Thermal overload "motor" PW1 (recommended)
F14 Thermal overload "motor" PW2 (recommended)
H1 Signal lamp "over temperature (motor and
discharge gas)" and "oil supply fault"
H2 Signal lamp "oil supply fault"
K1 Contactor "first PW"
K2 Contactor "second PW"
K1T Time relay "part winding"
K2T Time relay "pause time" 300 s
M1 Compressor
Q1 Main switch
R1-6 PTC sensors in motor windings
R7 Discharge gas temperature sensor (option)
R8 Crankcase heater (option)
S1 Control switch
S2 Fault reset
"over temperature (motor / discharge gas)"
S3 Fault reset "lack of oil"
U1 EMC screening unit (if required)
Y1 Solenoid valve "start unloading" (option)
Y2 Solenoid valve "liquid line"
Y3 Solenoid valve "capacity control" (option)

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SE-B1 / SE-B2 Compressor protection device


OLC-K1 Differential oil pressure switch

Additional information see Technical Information


KT-180.
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4.2 Crankcase heater

General
During the shut-off periods a high amount of refrigerant
can be dissolved in the crankcase oil depending on
system type and refrigerant charge. The consequences
are increased oil carry over, liquid slugging and
reduced lubricity during the next start. In critical cases
the compressor might fail.
The operation of a crankcase heater keeps the dilution
of the refrigerant down on a level which gives no cause
for concern in most cases.
The heating is particularly important under the following
conditions:
in case the oil temperature (crankcase) drops to a
value which is less than 15 .. 20 K above the tempe-
rature of the evaporator (saturation temperature)
e. g. during longer shut-off periods.
in case of temperatures of less than 10C at the
location of the compressor.

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Compressor type Heater Heater


Electrical data Part No. Enclos. sleeve
class Part No
2KES-05(Y) .. 2FES-3(Y) / 0 .. 60 W 100 .. 230 V 343 224 02 IP54

2KC-05.2(Y) .. 2FC-3.2(Y) 0 .. 60 W 200 .. 400 V 343 224 01 IP54
2EES-2(Y) .. 4CES-9(Y) / 0 .. 120 W 100 .. 140 V 343 219 02 IP54
2EC-2.2(Y) .. 4CC-9.2(Y)
4FDC-5Y .. 4CDC-9Y
0 .. 120 W 200 .. 260 V 343 219 01 IP54
2DC-3.F1Y .. 4CC-9.F3Y 0 .. 120 W 400 V 343 219 05 IP54

4VES-6(Y) .. 4NES-20(Y)
4VC(S)-6.2(Y) .. 4NC(S)-20.2(Y)

4VDC-10Y .. 4NDC-20Y 00 .... 140 W 100 .. 140 V 343 219 03 IP54
140 W 200 .. 260 V 343 219 04 IP54

4VES-6.F3Y .. 4NES-20.F4Y
(4NCS-20.F4Y)

III(Y), IV(Y), V(Y) 7070 WW 1224 VV 343 208 14 IP65

2T.2(Y) (W2TA) .. 2N.2(Y) (W2NA) 70 W 110 V


343 208 01 IP65
343 208 02 IP65 345 90301
V
2HL-1.2(Y) .. 2N-7.2(Y) 7070 WW 230
400 V
343 208 03
343 208 11
IP65
IP65
W 12 V
VIW(Y), VIIW(Y) 100
100 W 24 V
343 208 15
343 208 04
IP65
IP65
4T.2(Y) (W4TA) .. 4N.2(Y) (W4NA) 100 W 110 V 343 208 05 IP65 345 903 02
100 W 230 V
4Z-5.2(Y) .. 4N-20.2(Y)
343 208 06 IP65
S4T-5.2(Y), S4N-8.2(Y)
100 W 400 V 343 208 10 IP65
4H.2(Y) (W4HA) .. 6F.2(Y) (W6FA) /
S6H.2(Y) .. S6F.2(Y)


4JE-15(Y) .. 6FE-50(Y) / 140 W 24 V 343 213 02 IP65
4JE-13Y .. 6FE-50Y 140 W 110 V 343 213 03 IP65
4J-13.2(Y) .. 6F-50.2(Y) 140 W 230 V 343 213 04 IP65 345 906 02
8GE-50(Y) .. 8FE-70(Y) /
8GC-50.2(Y) .. 8FC-70.2(Y)
S4G-12.2(Y) .. S6F-30.2(Y)
140 W 400 V 343 213 05 IP65

Self-regulating PTC heater


With UL approval
Heater sleeve for retrofit
Compressor up to 01/2006 (year of construction).
Fitting only possible into heater sleeve 345903-02.

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Mounting
The heaters are mounted in a bore in the bottom part
of the housing or with a heater sleeve directly into the
crankcase oil. So the heater can be replaced without
intervention into the refrigeration circuit.
If a heater is to be replaced:
Open heater circuit first.
If the heater sleeve is removed or a heater is to be
replaced, which is mounted without a heater sleeve:

Warning!
Compressor can be under pressure!
Severe injuries possible.
Wear safety goggles!
Switch off system and close shut-off valves at
compressor. Pump-off refrigerant and drain oil.
Open heater circuit.

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2KES-05(Y) .. 2FES-3(Y) 2KES-05(Y) .. 4NES-20(Y)
2KC-05.2(Y) .. 2FC-3.2(Y) 2KC-05.2(Y) .. 4NC-20.2(Y)

A-222-1
Heaters
2DES-3.F1Y .. 4NES-20.F4Y
2DC-3.F1Y .. 4NCS-20.F4Y
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Note: Installation position see section 2.4.

185
III(Y), IV(Y), V(Y) VIW(Y), VIIW(Y) 4H.2(Y) .. 6F.2(Y)

186
2T.2(Y) .. 2N.2(Y) 4T.2(Y) .. 4N.2(Y) W4HA .. W6FA
W2TA .. W2NA W4TA .. W4NA S6H.2(Y) .. S6F.2(Y)

Heaters
2HL-1.2(Y) .. 2N-7.2(Y) S4T-5.2(Y), S4N-8.2(Y) 4J-13.2(Y) .. 6F-50.2(Y)
4JE-13Y .. 6FE-50Y
8GC-50.2(Y) .. 8FC-70.2(Y)
S4G-12.2(Y) .. S6F-30.2(Y)
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Note: Installation position see section 2.4.

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Mounting
Remove plastic plug.
Replacement:
Remove sealing plug. Take out heater.
Fill the enclosed heat transfer paste into heater
sleeve.
Fit the heating element completely into heater sleeve.
Insert the rubber plug of the heater up to the stopper
edge. This plug fits very tightly.
The rubber plug assures a safe fit.

Further information see KT-150.

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4.3 Start unloading & capacity control

Start unloading for BlTZER reciprocating compressors


Types:
4VES-6(Y) .. 66FE-100(Y)
4FC-3.2(Y) .. 66F-100.2(Y)
2T.2(Y) .. 6F.2(Y)
W2TA .. W6FA

Function
The start unloader basically consists of a by-pass
device which is controlled by a solenoid valve.
For part winding and star-delta start this solenoid valve
is connected with the first part winding contactor or
the star contactor respectively. It is open for a short
time during the starting phase (part winding 0.5 s, star-
delta 1 .. 2 s). So an equalization occurs for a short
time between the high and low pressure sides: The
compressor starts unloaded. A check valve has to be
built into the discharge gas line. This prevents that dis-
charge gas flows back from the condenser during the
pressure equalization.

Unloaded start
The solenoid coil (1) is energized. With the aid of a
servo valve the control piston (2) is raised and the
bypass port is opened. The gas passes directly from
the discharge gas to the suction gas chamber.

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Normal operation
At normal operation the solenoid coil is de-energized.
The by-pass port in the cylinder head is closed.

Check valve in discharge gas line


For operation with start unloading a check valve (6) is
required in the discharge gas line. It prevents the dis-
charge gas to flow back from the condenser and
should be selected according to the individual operat-
ing conditions.

Discharge gas temperature sensor


Thermical protection of the compressor against possi-
ble malfunction of the start unloading and / or against
exceeding of the thermal application limit.

8GE-50(Y) .. 8FE-70(Y) // 8GC-50.2(Y) .. 8FC-70.2(Y)


Even in part winding start mode a very high torque is
achieved by the special motor winding configuration.
Therefore start unloading is not required with these
compressors.

1 Solenoid coil
2 Control piston
3 By-pass port
4 Suction gas chamber
5 Discharge gas chamber
6 Check valve in discharge gas line
7 Discharge gas temperature sensor
Connection position see dimensional drawings

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Normal operation

7
1

6
Legend see page 189.
Unloaded start

Integrated start unloading

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Schematic wiring diagrams

Part winding start


L
01
S

K1

K1T K2

K1 K1T K2 Y2

N
0,5 s

K1 Contactor "first PW"


K2 Contactor "second PW"
K1T Time relay "part winding start"
S Control switch "compressor on"
Y2 Solenoid valve "start unloading"

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Star-delta-start
L
01
S

K1 K3

K3

K1 K1T K3 K2 Y2

N
1 .. 2 s Y

K1 "Main contactor"
K2 "Delta contactor"
K3 "Star contactor"
K1T Time relay "star-delta"
S Control switch "compressor on"
Y2 Solenoid valve "start unloading"

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4.4 CRIIsystem
capacity control for NEW ECOLINE compressors

Types:
4FES-3(Y) .. 8FE-70(Y)
44FES-6(Y) .. 66FE-100(Y)

General information
System Capacity Control is available for all BITZER
one stage 4 -, 6 - and 8-cylinder compressors of
NEW ECOLINE series as well as for the corresponding
tandem compressors. It is either fully assembled or
supplied as kit for retrofitting.

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4 Accessories
Compressor type Capacity control Number required
range CRII cylinder heads
4FES-3(Y), 4FES-5(Y), 4EES-4(Y), 4EES-6(Y),
4DES-5(Y), 4DES-7(Y), 4CES-6(Y), 4CES-9(Y),
4VES-6Y, 4VES-7(Y), 4VES-10(Y), 4TES-8Y, 4TES-9(Y), 4TES-12(Y), 100% .. 10% 2
4PES-10Y, 4PES-12(Y), 4PES-15(Y), 4NES-12Y, 4NES-14(Y), 4NES-20(Y) 100% .. 50% 1
4JE-13Y, 4JE-15(Y), 4JE-22(Y), 4HE-15Y, 4HE-18(Y), 4HE-25(Y),

22.11.2013
4GE-20Y, 4GE-23(Y), 4GE-30(Y), 4FE-25Y, 4FE-28(Y), 4FE-35(Y)
6JE-22Y, 6JE-25(Y), 6JE-33(Y), 6HE-25Y, 6HE-28(Y), 6HE-35(Y), 100% .. 10% 3
www.bitzer.de

6GE-30Y, 6GE-34(Y), 6GE-40(Y), 6FE-40Y, 6FE-44(Y), 6FE-50(Y) 100% .. 66% .. 33% 2

100% .. 50% 2
8GE-50(Y), 8 GE-60(Y), 8FE-60(Y), 8FE-70(Y)
100% .. 75% .. 50% 2

12:14 Uhr
44FES-6(Y), 44FES-10(Y), 44EES-8(Y), 44EES-12(Y),
44DES-10(Y), 44DES-14(Y), 44CES-12(Y), 44CES-18(Y),
44VES-14(Y), 44VES-20(Y), 44TES-18(Y), 44TES-24(Y), 100% .. 5% 4
44PES-24(Y), 44PES-30(Y), 44NES-28(Y), 44NES-40(Y), 100% .. 75% .. 50% .. 25% 2
44JE-30(Y), 44JE-44(Y), 44HE-36(Y), 44HE-50(Y),
44GE-46(Y), 44GE-60(Y), 44FE-56(Y), 44FE-70(Y)
100% .. 5%

Seite 194
66JE-50(Y), 66JE-66(Y), 66HE-56(Y), 66HE-70(Y), 6
66GE-68(Y), 66GE-80(Y), 66FE-88(Y), 66FE-100(Y) 100 .. 83 .. 66 .. 50 .. 33 .. 17% 4
A-222-1

virtually stepless capacity control (intermittently energized)


stepped capacity control (continuously energized)
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Control principle
The CRII system for capacity control based on the
principle of blocked suction. Hereby the suction-side
gas flow to the individual cylinder bank is blocked by
means of a control piston (see fig.).

Full-load operation
In full-load operation the compressor delivers on all
cylinders. The solenoid coil (1) is de-energized. The gas
ports in the valve plate and cylinder head are opened.

Part-load operation
In part-load operation the refrigerant gas flow of the
switched off cylinder bank is blocked. The solenoid coil
(1) is energized, the suction port in the corresponding
cylinder head is shut off by means of a control piston.

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Full-load operation

5 6

Part-load operation

1 Solenoid coil 4 Suction gas chamber


2 Armature (spring-loaded) 5 Discharge gas chamber
3 Control piston 6 Piston

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Application limits with part-load operation

The CRII system is capable of regulating the capacity


of a completely equipped compressor virtually stepless
between 100% and 10% of residual capacity. Tandem
compressors can be regulated down to 5% of the
residual capacity.
The following application limits represent the residual
capacities 66%, 50%, 33% and 10%. Any optional
operating point can be checked using the BITZER
Software.
During CRII operation thermal load of the compressor
rises due to:
reduced refrigerant mass flow,
reduced motor cooling and
electrical and mechanical losses.
Therefore the application ranges of the capacity
controlled compressors are restricted to some extent.

Application limits
always refer to the nominal voltage of the
compressor,
are also valid for the corresponding
tandem comressor.
Application limits for 8GE-50(Y) and
8FE-70(Y) upon request.
Minimum residual capacity 50%
(max. two CRII capacity contollers)

For application limits (diagrams) see KT-101

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Additional cooling with part-load operation


To ways of additional cooling are possible
(application ranges see application limits):

Additional fan
Additional fans are available for all compressor types
upon request. Mounting positions, dimensions and
technical data see KT-140.
The compressor might also be located in the condenser
air flow. For a cooling effect equal to additional fan the
air velocity must be at least 3 m/s.

Air-cooled units
The unit fans can be equipped with a speed contoller.
The air flow must be controlled in such a way that a
sufficient cooling of the compressor is always guaran-
teed.

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Schematic wiring diagram


As application example the following schematic wiring
diagram shows a 6-cylinder compressor with part win-
ding start which is equipped with one CRII unit on
every cylinder bank.
It is applicable accordingly to the direct on line and
star-delta start as well as to a different number of CRII
units.

Attention!

! The following requirements must be ensured by


the control logic:
intermittent CRII valve
minimum 5 s open
minimum 5 s closed
all CRII valves closed (0% residual capacity)
maximum 2 min.

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Schematic Wiring Diagram

Details concerning connections


see inside the terminal box and
chapter 3.1,

Legend see page 202.

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brown

violet
grey

blue
pink

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Legend for Schematic wiring Diagram

B1 Control unit (cooling demand)


B2 Control unit for CRII capacity control
F1 Main fuse
F2 Compressor fuse
F3 Control circuit fuse
F4 Oil monitoring
4JE-13Y..6FE-50(Y): Delta-PII,
4FES-3(Y)..4NES-20(Y): OLC-K1
F5 High pressure cut out
F6 Low pressure cut out
F12 Fuse of crankcase heater
F13 Thermal overload 1 "motor"
F14 Thermal overload 2 "motor"
H1 Signal lamp "over temperature"
(motor and discharge gas)
H2 Signal lamp "oil supply fault"
K1 Contactor "first PW"
K2 Contactor "second PW"
K1T Time relay "part winding start" 0.5 s
K2T Time relay "pause time" 300 s
M1 Compressor
R1-6 PTC sensors in motor windings
R7 Discharge gas temp. sensor
R8 Crankcase heater (option)
S1 Control switch
S2 Fault reset "over temperature"
S3 Fault reset "lack of oil"
U EMC interference suppressor
(e. g. from Murr Elektronik)

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Y2 Solenoid valve "liquid line"


Y3 CRII solenoid valves
CRII-1, CRII-2 and CRII-3 for three
CRII units of a completely equipped
6-cylinder compressor

Additional information see Technical Information


KT-101.

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4FES-3(Y) .. 4CES-9(Y) 4VES-6Y .. 4NES-20(Y)

CRII (2) CRII (1)


CRII (2) CRII (1)
304
309

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4JE-13Y .. 4FE-35(Y)

CRII (2) CRII (1)

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401

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6JE-22Y .. 6FE-50(Y)

CRII (2) CRII (3) CRII (1)


309 288

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447
365
342

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8GE-50(Y) .. 8FE-70(Y)

CRII (2) CRII (1)

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Subsequent mounting
The capacity control can be retrofitted on 4FES-3(Y) to
8FE-70(Y) as a complete kit. Arrangement see KT-101,
chapter 3, fig. 4.
The previous compressors (4FC-3.2 to 8FC-70.2) can
also be equipped with this system on the cylinder banks
intended for this purpose (refer to KT-101).

Fitting of a capacity control


may require additional cooling
of the compressor.

The standard cylinder head must be replaced by a CRII


cylinder head. It can only be retrofitted as a complete
kit.

Warning!
Compressor is under pressure! In case of inproper
handling severe injuries are possible.
Release the pressure in the compressor!
Wear safety goggles!

Remove the screws from the cylinder head.


Dismantle cylinder head and seal.
Check the sealing surface on valve plate
and clean it if necessary.
Install a new seal and CRII cylinder head.
Use the new screws and tighten them crosswise.
Screw tightening torques:
80 Nm for each screw.

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Danger!
Incorrect mounting may cause bursting of the
cylinder head.
Before commissioning of the modified compressor
run a strength pressure test!

Test pressure:
1.1-fold of the maximum allowable pressure
(see name plate)
Check compressor for refrigerant tightness.

Kit for subsequent mounting 7


4FES-3(Y) .. 4NES-20(Y)

3 9

1
4FES-3(Y), 4FES-5(Y) 4VES-6Y, 4VES-7(Y), 4VES-10(Y)
4EES-4(Y), 4EES-6(Y) 4TES-8Y, 4TES-9(Y), 4TES-12(Y)
4DES-5(Y), 4DES-7(Y) 4PES-10Y, 4PES-12(Y), 4PES-15(Y)
4CES-6(Y), 4CES-9(Y) 4NES-12Y, 4NES-14(Y), 4NES-20(Y)
Legend see page 210

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Kit for subsequent mounting 7


4JE-13Y .. 6FE-50(Y)

8
3

6
5
4

1
4JE-13Y, 4JE-15(Y), 4JE-22(Y) 6JE-22Y, 6JE-25(Y), 6JE-33(Y)
4HE-15Y, 4HE-18(Y), 4HE-25(Y) 6HE-25Y, 6HE-28(Y), 6HE-35(Y)
4GE-20Y, 4GE-23(Y), 4GE-30(Y) 6GE-30Y, 6GE-34(Y), 6GE-40(Y)
4FE-25Y, 4FE-28(Y), 4FE-35(Y) 6FE-40Y, 6FE-44(Y), 6FE-50(Y)

1 Gasket of CRII cylinder head


2 Pre-finished CRII cylinder head
3 Cylinder head stud
4 Reducer
5 Gasket of solenoid valve
6 Solenoid valve (armature)
7 Solenoid coil
8 Electric connector with screw
9 Screw of solenoid valve

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4.5 Capacity control for reciprocating compressors


(previous models)
Types:
4FC-3.2(Y) .. 4NC(S)-20.2(Y)
4Z-5.2(Y) .. 66F-100.2(Y)
4T.2(Y) .. 6F.2(Y)
W4TA .. W6FA

General
All 4, 6 and 8 cylinder BITZER single-stage compressors
as well as corresponding tandems are available with
capacity control. It is supplied either completely fitted or in
kit form for retrofit. Subsequent mounting see chapter 8.
The following combinations are possible:
Compressor Possible residual Number of
type capacity capacity
regulators
4-Cylinder 50% 1
6-Cylinder 66% 1
66% 33% 2
8-Cylinder 75% 1
75% 50% 2
4-Cylinder-Tandem 75% 50% 25% 1 (2)

6-Cylinder-Tandem 83% 50% 33% 1 (2)


83% 66% 50% 33% 17% 2 (4)

In case of base load sequence change, each compressor


side must be equipped with the same number of regulators.
One compressor side shut off.
This operation mode should be preferred in view of operating
reliability and compressor life.

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Function of capacity regulator


The BITZER capacity control is based on the principle
of suction shut-off. Hereby the suction-side gas flow to
the individual cylinder bank is shut off by means of a
control piston.

Full-load operation
In full-load operation the compressor delivers on all
cylinders. The solenoid coil (1) is de-energized. The gas
ports in the valve plate and cylinder head are opened.

Part-load operation
In part-load operation the pistons of the switched-off
cylinder bank run idle without gas pressure. The solenoid
coil (1) is energized, the suction port in the corresponding
cylinder head is shut off by means of a servo valve.

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Application limits with part-load operation

Semi-hermetic compressors
With capacity regulator operation the temperature level
rises due to:
reduced refrigerant mass flow,
reduced motor cooling and
electrical and mechanical losses.
Therefore the application ranges of the capacity
controlled compressors are restricted to some extent.

Application limits
always refer to the nominal voltage of the
compressor,
are also valid for the corresponding tandem
comressor.
For 8GC-50.2(Y) and 8FC-70.2(Y) upon request.
Capacity steps: 100 75 50%
(max. two capacity regulators)

Application limits see KT-100

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Additional cooling with part-load operation


Two ways of additional cooling are possible (application
ranges see application limits):

Additional fan
Additional fans are available for all compressor types
upon request. Dimensions see KT-140 and section 4.6.

Water-cooled cylinder heads


For 4Z-5.2(Y) .. 4N-20.2(Y), 4J-13.2(Y) .. 6F-50.2(Y) and
all open compressors water cooling is possible as an
alternative.
For information on water quantity and arrangement of
the water connections, see Technical Information
KT-140 "Additional cooling" and section 4.6.

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Attention!

! Danger of refrigerant migration!


Switch off the capacity control during compressor
standstill!

L1

F1 F3
01
S1

Safety chain

B1
K1 K1 K1

K1T K2 B2

K1

K1 K2 K1T Y1 Y2 Y3 R8

N
PW1 PW2 0,5 .. 1 sec CR

F1 Control circuit fuse


F3 Control circuit fuse
K1 Contactor first part winding
K2 Contactor second part winding
K1T Time relay part winding start (0.5 .. 1 s)
Y1 Solenoid valve for start unloading
Y2 Solenoid valve in liquid line
Y3 Solenoid valve for capacity regulator
B1 Control device for compressor
B2 Control device for capacity regulator
R8 Crankcase heater
S1 Control switch

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4FC-3.2(Y) .. 4CC-9.2(Y) 4VC(S)-6.2(Y) .. 4NC(S)-20.2(Y)

305
303 152

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353

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4Z-5.2(Y) .. 4N-20.2(Y) 4J-13.2(Y) .. 4G-30.2(Y)

453 478

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6J-22.2(Y) .. 6G-40.2(Y) 6F-40.2(Y) & 6F-50.2(Y)

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8GC-50.2(Y) .. 8FC-70.2(Y) Alternative arrangement

149 149 324 324

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4T.2(Y) .. 4N.2(Y) & W4TA .. W4NA 4H.2(Y) & 4G.2(Y), W4HA & W4GA

451 477

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419

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6H.2(Y) & 6G.2(Y), W6HA & W6GA 6F.2(Y), W6FA

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Seite 221
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311 278 311


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Type Position

4FC-3.2(Y) .. 4NC(S)-20.2(Y)
4Z-5.2(Y) .. 4N-20.2(Y)
cylinder bank opposite to the sightglass
4T.2(Y) .. 4N.2(Y)
W4TA .. W4NA

4J-13.2(Y) .. 4G-30.2(Y)
4H.2(Y) & 4G.2(Y) both cylinder banks possible
W4HA & W4GA

6J-22.2(Y) .. 6G-40.2(Y)
6H.2(Y) & 6G.2(Y) outer cylinder banks
W6HA & W6GA

6F-40.2(Y) & 6F-50.2(Y)


upper cylinder bank and cylinder bank
6F.2(Y)
opposite to the sightglass
W6FA

only upper cylinder banks (alternative:


8GC-50.2(Y) & 8FC-70.2(Y)
only lower cylinder banks)

Additional information see Technical Information


KT-100.

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4 Accessories

4.6 Additional cooling

General
It may be necessary to provide supplementary cooling
for the compressor when subjected to high thermal
load (refer to application limits in brochures and
BITZER Software).

Additional fan
This cooling method can be used universally. It offers a
uniform cooling effect and its performance can be
monitored easily (by means of electrical protection). The
fan is usually electrically connected in parallel to the
compressor. If the compressor is located in the air
stream of the condenser fan (at least 3 m/s), it is not
necessary to install an auxiliary fan.

NH3 compressors require water cooled cylinder


heads for additional cooling (standard version,
additional fan can only be used under restriction
and after consultation with BITZER).

Mounting the fan


Dimensions and mounting positions see
Technical Information KT-140.

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4 Accessories

Type Kit No. Voltage


Additional
fan +10%
230V-1-50 Hz
2KES-05(Y) .. 2FES-3(Y) 343 021 01
230V-1-60 Hz
2EES-2(Y) .. 2CES-4(Y) 230V-1-50 Hz
343 021 26
2DES-3.F1Y 230V-1-60 Hz
4FES-3(Y) .. 4CES-9(Y)
230V-1-50 Hz
4FES-5.F1Y .. 4CES-6.F1Y 343 021 29
230V-1-60 Hz
4DES-7.F3Y, 4CES-9.F3Y
4VES-6Y .. 4NES-20(Y)
230V-1-50 Hz
4VE-6Y .. 4NE-20(Y) 343 021 27
230V-1-60 Hz
4VES-10.F4Y .. 4NES-20.F4Y
230 / 400V-3-50 Hz 6 / Y
2T.2(Y) .. 2N.2(Y) 343 021 02 230 / 400V-3-60 Hz 6 / Y
265 / 460V-3-60 Hz 6 / Y
230 / 400V-3-50 Hz 6 / Y
4T.2(Y) .. 4N.2(Y) 343 021 03 230 / 400V-3-60 Hz 6 / Y
265 / 460V-3-60 Hz6 / Y
4JE-13Y .. 4FE-35(Y) 343 021 22 230 / 400V-3-50 Hz 6 / Y
230 / 400V-3-60 Hz 6 / Y
265 / 460V-3-60 Hz 6 / Y
343 021 24 230-1-50 Hz
230-1-60 Hz
4H.2(Y) .. 4G.2(Y) 343 021 04 230 / 400V-3-50 Hz 6 / Y
230 / 400V-3-60 Hz 6 / Y
265 / 460V-3-60 Hz 6 / Y
6JE-22Y .. 6FE-50(Y) 343 021 23 230 / 400V-3-50 Hz 6 / Y
230 / 400V-3-60 Hz 6 / Y
265 / 460V-3-60 Hz 6 / Y
343 021 25 230-1-50 Hz
230-1-60 Hz
6H.2(Y) .. 6F.2(Y) 343 021 05 230 / 400V-3-50 Hz 6 / Y
230 / 400V-3-60 Hz 6 / Y
265 / 460V-3-60 Hz 6 / Y

All fans with winding protection.


Other voltages upon request.
AC version (Option)

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4 Accessories

Current Power Air volume Enclosure


consumpt. consumpt. class
A W m3/h
0,46 60 970
IP44
0,54 72 1100
0,53 100 2700
0,55 120 3100

0,53 100 2700


0,55 120 3100

0,53 100 2700


0,55 120 3100

0,50 / 0,29 120 2200


0,55 / 0,32 180 2650
0,57 / 0,33 190 3050
0,50 / 0,29 120 2200
0,55 / 0,32 180 2650
0,57 / 0,33 190 3050
0,50 / 0,29 120 2200
0,55 / 0,32 180 2650 IP54
0,57 / 0,33 190 3050
0,59 130 2200
0,82 190 2650
0,50 / 0,29 120 2200
0,55 / 0,32 180 2650
0,57 / 0,33 190 3050
0,50 / 0,29 120 2200
0,55 / 0,32 180 2650
0,57 / 0,33 190 3050
0,59 130 2200
0,82 190 2650
0,50 / 0,29 120 2200
0,55 / 0,32 180 2650
0,57 / 0,33 190 3050

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4 Accessories

Water cooled cylinder heads


Option for
- 4J-13.2(Y) .. 6F-50.2(Y)
- 2T.2(Y) .. 6F.2(Y)
- III(Y) .. V(Y)
Standard for
- VI W(Y), VII W(Y)
- NH3 design of the open drive compressors:
W2TA .. W6FA
For corrosive cooling water (e. g. sea water) a plastic-
coated version is available.

Assembly
Connect the cooling water according to page 227.
Four and six cylinder compressors may be connected
in series or in parallel. For parallel connection a mini-
mum water flow rate of 150 I/h at each cylinder head
must be ensured.

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Connecting the water cooled cylinder heads


III(Y), IV(Y), V(Y) VI(Y) (VII(Y)) W2TA & W2NA W4TA .. W4NA
2T.2(Y) & 2N.2(Y) 4T.2(Y) .. 4N.2(Y)

LP HP LP HP HP LP LP HP HP LP

22.11.2013
3/8" 1/2" (3/4") 1/2" 1/2"
www.bitzer.de

12:16 Uhr
4J-13.2(Y) .. 4G-30.2(Y) 6J-22.2(Y) .. 6F-50.2(Y)
W4HA & W4GA W6HA .. WAFA
4H.2(Y) & 4G.2(Y) 6H.2(Y) .. 6F.2(Y)

4 Accessories

Seite 227
LP HP LP HP LP HP LP HP LP HP

3/4" 3/4"
227
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4 Accessories

1 PC

Connecting the water cooled cylinder heads

1 Flow restrictor
2 Flexible pipe elements
3 Water regulator / solenoid valve

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4 Accessories

Cooling water temperature


Inlet:
The cooling water for the cylinder heads should prefer-
ably be supplied from the already warmed up cooling
water of the condenser.

Outlet:
The cooling water temperature must not exceed
50C. Adequate heat transfer is normally achieved
when the inlet / outlet water temperature difference
is between 5 and 10 K or with a water volume fIow
of approx. 150 l/h.

Compressor standstill
When the compressor is off, the cooling water supply
to the cylinder heads must be interrupted (e. g. water
regulator, solenoid valve) to avoid condensation of
refrigerant back into the cylinder head.

Flexible pipe elements


If the compressor is flexibly mounted, the use of flexible
pipe elements is recommended (see page 228).

Additional information see Technical Information


KT-140.
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5 Lubricants and Refrigerants

5.1 Overview refrigeration oils

Guiding values for refrigeration oils


(following DIN 51503-2)
Total acid number
(TAN) Water content
in mg KOH/g oil in mg H2O/kg oil
Manu- oil acidified
Designation facturer Oil type New oil Oil change New oil Oil change
necessary necessary
HFC (R134a, R404A, R407C, R407F, R507A, ...)
BSE32 BITZER POE ) 0,05 * 0,2 ) 50 * 200
BSE55 BITZER POE ) 0,03 * 0,2 ) 50 * 200
HCFC (R22, ...)
B5.2 BITZER MO/AB ) 0,04 * 0,07 * 50
Hydrocarbons (R290, R1270, ...)
Arctic Exxon
PAO * 0,1 * 80
SHC226E Mobil
Clavus G68 Shell MO ) 0,04 * 0,1 * 80
Ammonia (R717), Ammonia - DME (R723)
KC68 Fuchs MO ) 0,04
Clavus G68 Shell MO ) 0,04
CO2 (R744)
BSE85K BITZER POE ) 0,02 * 0,1 ) 30 * 150
BSE60K BITZER POE ) 0,03 * 0,1 ) 30 * 150

Additional information see KT-500 and KT-510.


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Legend
PAO poly alpha olefin
POE polyol ester
MO/AB mineral oil / alkyl benzene
MO mineral oil

TAN = Total Acid Number


KOH = calium hydroxide (neutralising agent)
Standard charge
Change filter drier
Change oil and filter drier

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5 Lubricants and Refrigerants

5.2 The temperature glide

General characteristics of zeotropic blends


As opposed to azeotropic blends (e.g. R502, R507A),
which behave as single substance refrigerants with
regard to evaporation and condensing processes, the
phase change with zeotropic fluids occurs in a "gli-
ding" form over a certain range of temperature.
This "temperature glide" can be more or less pronoun-
ced, it is mainly dependent upon the boiling points and
the percentage proportions of the individual compo-
nents. Certain supplementary definitions are also being
used, depending on the effective values, such as "near-
azeotrope" or "semi-azeotrope" for less than 1 K glide.
This means in practice already a small increase in tem-
perature in the evaporation phase and a reduction
during condensing. In other words, based on a certain
pressure the resulting saturation temperatures differ in
the liquid and vapour phases (see page 223).
To enable a comparison with single substance refriger-
ants, the evaporating and condensing temperatures
have been mostly defined as mean values. As a conse-
quence the measured subcooling and superheating
conditions (based on mean values) are unreal. The
effective result related to dew and bubble tempera-
ture is less in each case.

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5 Lubricants and Refrigerants

These factors are very important when assessing the


minimum superheat at the compressor inlet (usually 5
to 7 K) and the quality of the refrigerant after the liquid
receiver.

Isotherms
tcm B B1
C1
Saturated vapor line

C tg
e
lin
g
Pressure

ilin
Bo

D1 D tom
tg A A1

6tg Temperature glide


cm Medium condensing temperature
tom Medium evaporation temperature

Enthalpy

Evaporating and condensing behavior of zeotropic blends

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5 Lubricants and Refrigerants

With regard to a uniform and easily comprehensible


definition of the rated compressor capacity, the revised
standards EN12900 and ARI540 are applied. Evaporat-
ing and condensing temperatures refer to saturated
conditions (dew points).
Evaporating temperature according to point A
(see page 233).
Condensing temperature according to point B
(see page 233).
Also in this case the assessment of the effective super-
heating and subcooling temperatures will be simplified.
It must however be considered that the actual refriger-
ation capacity of the system can be higher than the
rated compressor capacity. This is partly due to an
effectively lower temperature at the evaporator inlet.
Further conditions/recommendations concerning the
practical handling of blends must also be considered:

The plant always has to be charged with liquid refri-


gerant. When vapour is taken from the charging
cylinder shifts in concentrations may occur.
Since all blends contain at least one flammable
component, the entry of air into the system must be
avoided. A critical shift of the ignition point can
occur under high pressure and evacuating when a
high proportion of air is present.

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5 Lubricants and Refrigerants

The use of blends with a significant temperature


glide is not recommended for plants with flooded
evaporators. A large concentration shift is to be
expected in this type of evaporator, and as a result
also in the circulating refrigerant mass flow.

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6 Application Advices

6.1 Compressor mounting

Compressor transport
Transport the compressor either screwed on a
pallet or lift it using the eyebolt.
Lift tandem compressors with spreader-bar only.

Lifting the compressor

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Lifting the compressor

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6 Application Advices

Compressor installation

Place of installation
Install the compressor horizontally.
For operation under extreme conditions (e. g. aggres-
sive or corrosive atmospheres, low ambient tempera-
tures etc.) suitable measures must be taken. Consulta-
tion with BITZER is recommended.

Anti-vibration mountings
The compressor can be rigidly mounted, if no danger
of breakage due to vibration exists in the associated
pipeline system. For compressors 2KES-05(Y) ..
4CES-9(Y) put a washer between each compressor
foot and frame (part No. 313 095-01).
Otherwise the compressor must be fixed on anti-vibra-
tion mountings (page 239). This is particulary required
with mounting on shell and tube heat exchangers:
Attention!
! Do not mount the compressor solidly onto the
heat exchanger.
Damage of the heat exchanger is possible
(vibration fractures).

Mounting of discharge line and suction line:


Mount compressors either flexible on damper
elements or rigid. In this position (operating mode)
suction and discharge tubes must be connected
stress-free.

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6 Application Advices

Selection of anti-vibration mountings:


See table, page 240.

A B

Transport Operation
3

Type I 2

M8
1

Type II 2

3
M10
1

4
Type III 2

3
M10

Anti-vibration mountings

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6 Application Advices

Anti-vibration mountings Crankcase side


A
Kit number Hardness / colour
Type I

2KES-05(Y) .. 2FES-3(Y) 370 000 19 43 Shore

2EES-2(Y) .. 2CES-4(Y) 370 000 20 55 Shore

22EES-4(Y) .. 22CES-8(Y) 2 x 370 000 20 55 Shore

4FES-3(Y) .. 4CES-9(Y) 370 000 20 55 Shore

44FES-6(Y) .. 44CES-18(Y) 2 x 370 000 20 55 Shore

44VE(S)-14(Y) .. 44NE(S)-40(Y) 2 x 370 002 08 50 Shore

Type II

4VE(S)-6Y .. 4NE(S)-20(Y) 370 003 05 yellow

4JE-13Y .. 4HE-25(Y), 4GE-20Y,


370 004 01 brown
4GE-23(Y), 4FE-25(Y)

4GE-30(Y), 4FE-28(Y) .. 4FE-35(Y) 370 004 01 bown

6JE-22Y .. 6FE-50(Y) 370 004 01 brown

Type III

44JE-30(Y) .. 44HE-50(Y)
2 x 370 002 01 brown
44GE-46(Y)

44GE-60(Y), 44FE-56(Y), 44FE-70(Y) 2 x 370 002 01 brown

66JE-50(Y) .. 66FE-100(Y) 2 x 370 002 02 red

8GE-50(Y) .. 8GE-70(Y) 370 002 02 red

Anti-vibration mountings

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6 Application Advices

Anti-vibration mountings Motor side


B
Kit number Hardness / colour
Type I

2KES-05(Y) .. 2FES-3(Y) 370 000 19 43 Shore

2EES-2(Y) .. 2CES-4(Y) 370 000 20 55 Shore

22EES-4(Y) .. 22CES-8(Y) 2 x 370 000 20 55 Shore

4FES-3(Y) .. 4CES-9(Y) 370 000 20 55 Shore

44FES-6(Y) .. 44CES-18(Y) 2 x 370 000 20 55 Shore

44VE(S)-14(Y) .. 44NE(S)-40(Y) 2 x 370 002 08 50 Shore

Type II

4VE(S)-6Y .. 4NE(S)-20(Y) 370 002 01 brown

4JE-13Y .. 4HE-25(Y), 4GE-20Y,


370 004 02 red
4GE-23(Y), 4FE-25(Y)

4GE-30(Y), 4FE-28(Y) .. 4FE-35(Y) 370 004 03 blue

6JE-22Y .. 6FE-50(Y) 370 004 03 blue

Type III

44JE-30(Y) .. 44HE-50(Y)
2 x 370 002 02 red
44GE-46(Y)

44GE-60(Y), 44FE-56(Y), 44FE-70(Y) 2 x 370 002 03 blue

66JE-50(Y) .. 66FE-100(Y) 2 x 370 002 03 blue

8GE-50(Y) .. 8GE-70(Y) 370 002 06 black

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6 Application Advices

Anti-vibration mountings Crankcase side


A
Kit number Hardness / colour
Type I
2KC-05.2(Y) .. 2FC-3.2(Y) 43 Shore 370 000-19
2EC-2.2(Y) .. 2CC-4.2(Y) 55 Shore 370 000-20
4FC-3.2(Y) .. 4CC-9.2(Y) 55 Shore 370 000-20
2HL-1.2(Y) .. 2FL-2.2(Y) 55 Shore 370 000-02
Type II
2EL-2.2(Y) .. 2CL-4.2(Y) grey 370 003-04
2U-3.2(Y) .. 2N-7.2(Y) wei 370 003-01
4VC(S)-6.2(Y) .. 4NC(S)-20.2(Y) yellow 370 003-05
4Z-5.2(Y) .. 4N-20.2(Y) yellow 370 003-05
4J-13.2(Y) .. 4H-25.2, 4G-20.2(Y) brown 370 004-01
4G-30.2(Y) brown 370 004-01
6J-22.2(Y) .. 6F-50.2(Y) brown 370 004-01
8GC-50.2(Y) .. 8FC-70.2(Y) red 370 004-02
S4T-5.2(Y), S4N-8.2(Y) yellow 370 003-05
S4G-12.2(Y) brown 370 004-01
S6J-16.2(Y) brown 370 004-01
S6H-20.2(Y) .. S6F-30.2(Y) brown 370 004-01
Type II
8GC-50.2(Y) .. 8FC-70.2(Y) 60 Shore 370 002-02
44J-26.2(Y) .. 44H-50.2, 44G-40.2(Y) brown 2x 370 002-01
44G-60.2(Y) brown 2x 370 002-01
66J-44.2(Y) .. 66F-100.2(Y) red 2x 370 002-02
S66J-32.2(Y) red 2x 370 002-02
S66H-40.2(Y) .. S66F-60.2(Y) red 2x 370 002-02

Anti-vibration mountings

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6 Application Advices

Anti-vibration mountings Motor side


B
Kit number Hardness / colour
Type I
2KC-05.2(Y) .. 2FC-3.2(Y) 43 Shore 370 000-19
2EC-2.2(Y) .. 2CC-4.2(Y) 55 Shore 370 000-20
4FC-3.2(Y) .. 4CC-9.2(Y) 55 Shore 370 000-20
2HL-1.2(Y) .. 2FL-2.2(Y) 55 Shore 370 000-02
Type II
2EL-2.2(Y) .. 2CL-4.2(Y) white 370 003-01
2U-3.2(Y) .. 2N-7.2(Y) yellow 370 003-02
4VC(S)-6.2(Y) .. 4NC(S)-20.2(Y) green 370 003-06
4Z-5.2(Y) .. 4N-20.2(Y) green 370 003-06
4J-13.2(Y) .. 4H-25.2, 4G-20.2(Y) red 370 004-02
4G-30.2(Y) blue 370 004-03
6J-22.2(Y) .. 6F-50.2(Y) blue 370 004-03
8GC-50.2(Y) .. 8FC-70.2(Y) black 370 004-04
S4T-5.2(Y), S4N-8.2(Y) green 370 003-06
S4G-12.2(Y) brown 370 004-01
S6J-16.2(Y) red 370 004-02
S6H-20.2(Y) .. S6F-30.2(Y) blue 370 004-03
Type II
8GC-50.2(Y) .. 8FC-70.2(Y) 75 Shore 370 002-06
44J-26.2(Y) .. 44H-50.2, 44G-40.2(Y) red 2x 370 002-02
44G-60.2(Y) blue 2x 370 002-03
66J-44.2(Y) .. 66F-100.2(Y) blue 2x 370 002-03
S66J-32.2(Y) red 2x 370 002-02
S66H-40.2(Y) .. S66F-60.2(Y) blue 2x 370 002-03

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6 Application Advices

Transport locks for units


When complete units are delivered the anti-vibration
mountings are locked to prevent transport damages.
These locks must necessarily be removed resp.
loosened after installation. (See Page 239).

Anti-vibration mounting type I


After installation:
Remove the red coloured transport locks .
Retighten the fixing screws or nuts & .

Anti-vibration mounting type II


Before transport:
Tighten the self-locking nut until the baseplate of
the compressor rests on the guide sleeve .
After installation:
Loosen the nut until the slotted
washer can be removed.
Remove the slotted washer . (See Page 239)

Anti-vibration mounting type III


Before transport:
Tighten the self-locking nut until the element is
compressed approx. 1 to 2 mm.
After installation:
Loosen the nut until the slotted washer
can be removed.
Remove the slotted washer . (See page 239).

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6 Application Advices

6.2 Cycling rate

The compressor should not be started more than


8 times per hour.
Thereby a minimum running time should be guaranteed:
Motor min. running time
to 5,5 kW 2 min
to 15 kW 3 min
above 15 kW 5 min

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6 Application Advices

6.3 Special recommendations for safe compressor


and plant operation

Analyses show that the vast majority of compressor


failures occur due to inadmissible operating conditions.
This is especially true for failures deriving from lack of
lubrication:
Expansion valve operation pay attention to the
manufacturers guidelines!
Correct position and fixation of the temperature
bulb at the suction line. When using a heat
exchanger, place bulb behind evaporator, as
usual in no case behind the internal heat
exchanger if there is one.
Sufficient superheat.
Stable operation at all operating and load condi-
tions (also part load, summer / winter operation).
Bubble-free refrigerant at expansion valve.
Avoid refrigerant migration (high pressure to low
pressure side) during longer shut-off periods.
Application of a crankcase heater.
Pump down system (especially if evaporator can
get warmer than suction line or compressor).
Automatic sequence change for systems with
multiple refrigerant circuits.

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6 Application Advices

Use of a liquid / suction line heat exchanger can


have a positive effect on efficiency and compres-
sor operation with HFC refrigerants having a low
isentropic exponant (R134a, R404A, R507A).
Place expansion valve bulb as described above.

Checking the operating data


Evaporating temperature
Suction gas temperature
Condensing temperature
Discharge gas temperature
Oil temperature
Cycling rate
Current
Voltage
Prepare data protocol.

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6 Application Advices

6.4 Vibrations

Vibrations on the high pressure side


Vibrations on the high pressure side of refrigeration
systems are mainly caused by:
Pulsations
Structure-borne vibrations
Frame design / basement

Pulsations
Pulsations (longitidunal gas vibrations on the high pres-
sure side) are created by the discharge process of the
gas out of the cylinders. Their amplitude and frequency
depend on:
Compressor speed
Number of cylinders
Cylinder alignment
Refrigerant properties (Pressure, temperature and
sonic speed)
Critical discharge gas vibrations can be found if the fre-
quency of the oscillating gas column in a straight disch-
arge tube section gets into resonance with the natural
frequency of the pipework. In the worst case this could
result in a fracture of the piping.
The length of the pipe segment with a resonance fre-
quency corresponding to the natural frequency of the
gas flow is designated as "critical pipe length".
Calculation of the critical pipe length for our com-
pressors is possible upon request after submittal
of refrigerant and the operating conditions.
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6 Application Advices

Influence of the refrigerant on the pulsation behavior


The pulsation behavior depends to a great extend on the
refrigerant properties (gas forces, pressure levels, sonic
speed). Especially in retrofit cases the pulsation effects
of different refrigerants can become apparent. For
instance R404A / R507A shows a significantly higher
tendency for discharge gas pulsations in comparison to
R22 due to the higher pressure levels, higher gas densi-
ties and lower sonic speed.
The changeover from R22 to R134a is relatively uncom-
plicated in terms of pulsation due to the low pressure
levels and density of R134a.
With the NEW ECOLINE series BITZER has introduced
New modified cylinder heads which contributed to a sig-
nificant reduction of pulsation effects, especially with
regard to R404A / R507A.

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6 Application Advices

Structure-borne vibrations
Structure-borne vibrations are caused by unsteady
rotations and reaction forces at the compressors
mounting. Main cause are mass-forces of the com-
pressors crank drive.

Frame design / basement


In general there are two methods for the installation of
semi-hermetic reciprocating compressors to realize a
vibration optimized frame or base construction.

Soft installation (more common for single compressor


systems)
Compressors that are installed on soft damper systems
(e.g. spring dampers) show deflection movements
during the compressor start and shut-off. The soft
mounting leads to an effective dampening of the
structure-borne vibrations.
Piping connected to the compressor, such as suction
and discharge line, but also measuring and control
piping need to be flexible enough to compensate the
compressor deflections. This can be achieved e.g. by
the installation of vibration eliminators in the suction
and discharge lines. The framework or basement must
be designed sufficiently rigid.

Rigid installation (more common for parallel systems)


Rigid mounting of several compressors on a common
base frame involve the risk of the superposition of
natural frequencies due to small speed differences of

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6 Application Advices

the compressors rotational speeds. The piping between


the parallel operated compressors (suction and dischar-
ge header, oil and gas equalization lines) have to be
installed rigid as well. The frame has to be built with a
sufficient bending stiffness. It also has to be separated
from the basement by pulsation dampening machine
feet.

Additional advices to prevent critical vibrations


1. For both mounting methods, rigid and soft, the
piping should be arranged in parallel to the compressor
axis and as close as possible to the compressor body.
2. With frequency inverter operation the vibration
issue multiplies. A pulsation optimised frame design is
to be considered in order to avoid resonance effects.
During commissioning the variable speed controlled
compressor should be manually operated through the
entire speed range. Frequencies at which resonances
occur must be faded out during frequency inverter pro-
gramming.

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6 Application Advices

Vibration velocity is an indicator for vibration fractures.


The risk of pipe fractures due to excessive vibrations
can be estimated by the vibration velocity (in mm/s) and
can be measured with a special device if it ocurrs long-
term.
Measured values above 25 mm/s (steel pipes above
45 mm/s) have to be regarded as critical and may lead
to pipe fracture.
In general the vibration velocity is considered to be more
critical with increasing vibration frequency.

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6 Application Advices

6.5 Operating temperatures

Guide values for operating temperatures of semi-


hermetic reciprocating compressors

Remarks:
Dischage gas temperature min. 20 K above condensing temperature
max. 120 C measured at discharge
connection
Oil temperature min. 35 40 C 10 20 K above evaporation
temperature
max. 75 80 C during compressor start
min. 20 K above ambient
temperature
Suction gas superheat (DX) min. > 5 K stable superheat (measured)

Values in practice depend much on operating conditions


(A/C, medium temp., low temp.) and refrigerant! Please
check individual cases with the selection software or BITZER.
Oil heater recommended
(for additional recomendatins see chapter 4.2)

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6 Application Advices

6.6 Heat transmission of semi-hermetic


reciprocating compressors
The BITZER software allows the calculation of the con-
densing capacity with or without heat transmission by
natural convection. The capacity difference indicates
the approximated heat radiation by the compressor
housing.

Setting of the heat transmission for the condensing capacity


calculation

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6 Application Advices

6.7 Tightening torques for screw fixings


of reciprocating compressors

Normal screw fixings

M5 M6 M8 M10 M12 M16


Without 7 Nm 9 Nm 23 Nm 42 Nm 80 Nm 150 Nm
flat gasket
With gasket 16 Nm 40 Nm 80 Nm 125 Nm 220 Nm
and screw
quality 10.9

Notes
Use new gaskets only!
Moisten gaskets with oil.
Do not oil gaskets with metallic support or teflon gaskets!
Tighten screws crosswise and at least in two steps (50/100%).

Tightening torques for aluminia housings see KW-550

Special screw fixings

Sealing plug Steel Brass

1/8"-27 NPTF 15 .. 20 Nm 35 .. 40 Nm
1/4"-18 NPTF 30 .. 35 Nm 50 .. 55 Nm
3/8"-18 NPTF 50 .. 55 Nm 85 .. 90 Nm
1/2"-14 NPTF 60 .. 65 Nm 95 .. 100 Nm
3/4"-14 NPTF 80 .. 85 Nm 120 .. 125 Nm

Clean thread carefully and wrap plug with Teflon tape.

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6 Application Advices

Special screw fixings

Oil drain

M 22 Al 90 Nm
M 22 Cu 135 .. 155 Nm
M 26 Al 110 Nm
M 26 Cu 155 .. 175 Nm

Sight glass fixing

M6 (8.8) 8 Nm
M6 (10.9) 10 Nm

Screwed sight glass

1 1/8"-18 UNEF (SW 36) 50 .. 60 Nm

Shut-off valve, compagnion flange and oval flange

M8 (8.8) 25 Nm M16 (8.8) 150 Nm


M10 (8.8) 50 Nm M18 (8.8) 200 Nm
M12 (8.8) 100 Nm

Screwed joint for electrical connection (terminal plate) at 20C

Screw hand-tight. Recommended torques:


M4 2 Nm
M6 6 Nm
M8 10 Nm

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6 Application Advices

Rotor screws

M10 (10.9) 20 Nm
M12 (10.9) 20 Nm
M16 (10.9) 60 Nm

Connecting rod screws

M6 (10.9) 16 Nm
M8 (8.8) 25.5 Nm

Oil pump

M8 23 Nm

oil centrifige

M6 16 Nm
M8 23 Nm

with O-ring
Clean and inspect the sealing surface, threads and sight glass.
Tighten screws crosswise with a torque spanner.
After pressurizing tighten the screws again with the torque spanner.
with adhesive coating DIN267-27

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7 Explanation of Application Limits

Application limits diagram of semi-hermetic


reciprocating compressors

4
Condensing Temperature C

6 3

1
Evaporating Temperature C

Simplified application limits diagram of semi hermetic


reciprocating compressors

Limitations of the application limits diagram

Pressure differential / pressure ratio


If the pressure differential / pressure ratio of the com-
pressor gets too low the resulting force is insufficient to
properly open or close the reeds on the valve plate. This
can lead to a breakage of the reeds. Furthermore the

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volumetric displacement decreases due to reverse


expansion from the pressure chamber into the working
chamber.

Maximum evaporating temperature


If the compressor operates at an evaporating tempera-
ture close to the maximum allowed evaporating tempe-
rature the compressor delivers a high refrigerant mass
flow. Hence high forces develop on bearings and drive
gear.

Motor load
The motor load of a semi hermetic reciprocating com-
pressor depends on the operating point. The higher the
evaporating temperature and the higher the condensing
temperature, the higher the corresponding motor load.

Maximum condensing temperature


The maximum condensing temperature is limited by the
saturated vapor pressure as well as the maximum allo-
wable operating pressure on the high pressure side of
the compressor. According to EN378-2 the maximum
allowable operating pressure of systems with pressure
relief devices must not exceed 0.9 x maximum allowable
operating pressure.

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7 Explanation of Application Limits

Minimum evaporating temperature


With decreasing evaporating temperature the saturated
vapor pressure of the refrigerant decreases as well. For
safe operation the circuit should not be operated at
pressures too much below ambient air in order to avoid
penetration of ambient air into the suction side of the
system through a leakage.
At low evaporating temperatures the refrigerant mass
flow of the compressor as well as the suction gas den-
sity are decreasing. This can possibly lead to an insuffi-
cient motor cooling as the delivered refrigerant mass
flow is too low.

Thermal limit
At low evaporating temperatures in combination with
high condensing temperatures the thermal load limit of
the compressor restricts the operation. There are vario-
us possibilities to extend the application limits such as
water cooled cylinder heads, additional fans, restricting
the allowable suction gas superheat or, in individual
cases, a direct liquid injection into the suction side of the
compressor. The recommended methods for additional
cooling are displayed in the application limits diagram as
icons

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7 Explanation of Application Limits

Further Technical Information:


KT-100 Capacity Control
KT-101 CRII System Capacity Control for ECOLINE
Compressors
KT-130 CIC System (Single Stage Recip. Compressors)
KT-131 CIC System (2-Stage Recip. Compressors)
KT-140 Additional Cooling
KT-420 Application of Frequency Inverters
with Reciprocating Compressors

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8 Overview Technical Documentation

General information
A-500 Refrigerant Report
A-600 Competence in Capacity Control

Brochures
KP-090 NEW ECOLINE - Progress al along the line
KP-101 Semi-hermetic Reciprocating Compressor for
R410A
KP-102 Semi-hermetic Reciprocating Compressor
NEW ECOLINE VARISPEED with integrated
frequency inverter
KP-104 Semi-hermetic Reciprocating Compressor
NEW ECOLINE
KP-114 Semi-hermetic Reciprocating Compressor
NEW ECOLINE Tandem
KP-120 Octagon Series for CO2 subcritical
KP-130 Octagon Series for CO2 transcritical
KP-150 Semi-hermetic Reciprocating Compressor (2-stage)
KP-200 Air-cooled Condensing Units with
Semi-hermetic Recip. Compr. NEW ECOLINE
KP-202 Air-cooled Condensing Units LD032 .. LH114
KP-207 Air-cooled Condensing Units with frequency
regulated semi-hermetic compressors -
ECOSTAR
KP-220 Water-cooled Condensing Units with Semi-
hermetic Reciprocating Compressor
KP-230 Compressor Units with Receiver
(Semi-hermetic Reciprocating Compressor)
KP-250 Air-cooled Condensing Units with 2-stage
Semi-hermetic Reciprocating Compressor

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KP-510 Open Reciprocating Compressors (Typ 0 .. VII)


KP-520 Open Drive Reciprocating Compressors
(2T.2..6F.2, W2TA..W6FA)
KP-610 Air-cooled Condensing Units (0 .. VII)
KP-615 Water-cooled Condensing Units Series (0 .. VII),
Compressor Units
KP-620 Air-cooled Condensing Units (2T.2..6H.2)
KP-625 Water-cooled Condensing Units (2T.2..6H.2)

Technical information
KT-100 Capacity Control for Reciprocating Compressors
KT-101 CRII - Capacity Control for NEW ECOLINE
Compressors
KT-110 Start Unloading for BITZER-Semi-hermetic
Compressors
KT-120 Protection Devices INT69VS and INT69/7-II
KT-122 Protection Devices SE-B
KT-130 CIC-System (1-stage Compressors)
KT-131 CIC-System (2-stage Compressors)
KT-140 Additional cooling
KT-150 Crankcase Heater
KT-160 Couplings for Reciprocating Compressors
KT-170 Oil Pressure Monitoring
KT-180 Opto-electronical Oil Level Monitoring
OLC-K1
KT-200 ECOSTAR Control
KT-210 NEW ECOLINE VARISPEED Compressors with
mounted suction gas-cooled F1 Frequency
Inverter (FI)
KT-220 NEW ECOLINE VARISPEED Compressors with
mounted suction gas-cooled F3-F4 Frequency
Inverter (FI)
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8 Overview Technical Documentation

KT-400 Part Winding Motor (PW)


KT-410 Motor code for semi-hermetic reciprocating
compressors
KT-420 Application of Frequency Inverters with
Reciprocating Compressors
KT-500 Refrigeration Oil for Reciprocating
Compressors with (H)CFC or NH3
KT-510 Polyolester Oils BSE 32 and BSE 55 for
Reciprocating Compressors
KT-600 Combined or Parallel Circuits with
Reciprocating Compressors
KT-601 Supplement to KT-600 (Octagon)
KT-602 Parallelcompounding of Octagon
Compressors
KT-640 Application of NH3 as an Alternative Refrigerant
KT-660 Application of Propane (R290)

Operating instructions
KB-100 Semi-hermetic Reciprocating Compressors
OCTAGON Series 2KC-05.2(Y) .. 4NCS-20.2(Y)
KB-104 Semi-hermetic Recip. Compressors NEW
ECOLINE / Types 2KES-05(Y) .. 8FE-70(Y) //
22EES-4(Y).. 66FE-100(Y)
KB-110 Semi-hermetic Recip. Compressors 2HL-
1.2..2N-7.2/4VC-6.2..4NC-20.2/4Z-5.2..8FC-
70.2/44J-26.2..66F-100.2
KB-120 Semi-hermetic Recip. Compressors for
subcritical CO2 Application
KB-130 Semi-hermetic Recip. Compressors for
transcritical CO2 Application
KB-150 Reciprocating Compressors - Supplement
"2-stage"
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8 Overview Technical Documentation

KB-200 Condensing Units with Semi-hermetic and


Open-drive Reciprocating Compressors
KB-201 ECOSTAR - Air-cooled condensing units with
frequency regulated NEW ECOLINE
Compressors
KB-510 Open Drive Reciprocating Compressors /
Types 0 .. VII
KB-520 Open Drive Reciprocating Compressors /
Types 2T.2 .. 6F.2, W2TA .. W6FA

Special publications / articles


KV-0402-D-GB An Enhanced Centrifugal Lubrification
System for Refrigeration Compressors
KV-0601-D-GB Octagon - The Compressor Innovation
KV-0801-D ECOSTAR-Condensing Units with
Frequency Modulation and Intelligent
Control
KV-0802-D Operating Costs Calculation BITZER
ECOSTAR-Condensing Unit compared
with a compound system comprising
3 hermetic compressors
KV-0803-D-GB ECOSTAR Next Generation Conden-
sing Units
KV-9801-DE The new Octagon Compressor

Maintenance instructions
KW-100 Tightening Torques for Screw Fixings of
Reciprocating Compressors
KW-510 Exchanging the shaft seal
KW-511 Exchanging the steel bellows type shaft seal
KW-520 Axial clearances for open type piston com
pressors
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Spare parts lists


KE-100 Reciprocating Compressors, 2-Cylinder 0 .. VII
KE-120 Reciprocating Compressors, 2 and 4 Cylinder
Octagon Series
KE-130 Reciprocating Compressors, 2-Cylinder
KE-140 Reciprocating Compressors, 4-Cylinder
KE-150 Reciprocating Compressors, 4- and 6-Cylinder
KE-160 Reciprocating Compressors,
4-Cylinder Octagon Series
KE-180 Reciprocating Compressors,
8-Cylinder Octagon Series
KE-200 Condensing Units with open type
compressors
KE-230 Semi-hermetic Condensing Unit

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NOTES

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9 Measurement Protocol

Measurement protocol for single stage reciprocating


compressors

7 2 6 1

3
11

9 10

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General information

System type, refrigerant, oil, serial number of


compressor

Compressor data

Reading point: Parameter: Unit / remark:


1 po Evaporating pressure bar
to Evaporating temperature C
tv1 Suction gas temperature C
2 pc Condensing pressure bar
tc Condensing temperature C
tv2 Discharge gas temperature C
3 toil Oil temperature C
4 poil Oil pressure bar (+ connection of pump)
pCr Crankcase pressure bar (- connection of pump)
poil-pCr Oil differential pressure bar
5 tamb Ambient temperature C
6 U Voltage at terminals V
I Operating current A
Operating hours h
Oil level sight glass min / middle / max
Foaming oil yes / no
Function of heater during standstill / defect
Additional cooling without / air / Water
Cut-out switchpoints of HP/LP bar

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9 Measurement Protocol

Condenser data

Reading point: Parameter: Unit / remark:


7 tc2u Liquid temperature - outlet C
8 tamb Ambient air temperature - inlet C (air cooled condensers)
tW in Coolant temperature - inlet C (water cooled condensers)
tW out Coolant temperature - outlet C (water cooled condensers)
Condenser fins clean /
not blocked yes / no

Evaporator data

Reading point: Parameter: Unit / remark:


9 to1u Liquid temperature - outlet C (before exp. device)
10 to2h Suction gas temperature - outlet C
11 tL in Air temperature - inlet C (air coolers)
tW in Water / brine temperature - inlet C (water / brine systems)
tW out Water / brine temperature - outlet C (water / brine systems)
Sight glass w/o bubbles? yes / no
Evaporator iced up? yes / no

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Bitze r Khlmaschinenbau GmbH
Eschenbrnnlestrae 15 // 71065 Sindelfingen // Germany
Tel +49 (0)70 31 932-0 // Fa x +49 (0)70 31 932-147
bitzer@bitzer.de // w w w.bitzer.de

Subject to change // 80002301 // 12.2013