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ADSORBERS R01-R02

MECHANICAL DESIGN CALCULATIONS FOR ADSORBERS

MPOS Project Number 33991001 E&C India Project Number 12076


Project Name MISCO SIGMA H250
MPOS Document No. 33991001-004-352V650
E&C India Document No. 12076-4621845-352V650
Revision No 0
Vendor Document No OMPL-DC-277
Vendor Revision No 0
Date of Issuance of Document 19.08.17
Prepared By PKP
Approved By CMP
Distribution Purpose For Review
Issue Status Approved for Design

A = Accepted

C = Incorporate the comments and resubmit.


Proceed for manufacturing with
compliance to comments
I = Information or reference purpose
only

R = Rejected, incorporate comments,


resubmit, not authorized to proceed
with work

H = Hold: Rejected, wait for further


instructions

NAME : Maharajan ARUMUGANAYINAR

DATE : 10:24 am, 09/23/17

ACCEPTED does not imply approval of the


content of the document for its correctness or
flawlessness and does not relieve contractor or
vendor of his obligations or liabilities under the
contract and/or purchase order.

Derived from DEL-FRM-19-3-10, Rev-1, issued 11-Jan-17

Derived from DEL-TPL-19-3-1, Rev. 0, issued 22-Apr-16 Sheet No: Cover


EQUIPMENT : ADSORBERS PAGE 1
ORIENTAL TAG NO : R01 & R02 REV. 0
MANUFACTURERS
DOCUMENT NO. : OMPL-DC-277 DATE 19-Aug-17
(A DIVISION OF ORIENTAL
ENTERPRISE PVT. LTD.) PRPD. CHKD. APPD.
COVER PAGE
PKP PKP CMP

P.O. NO. : 4621845-000/7.12076/I17 DATED 03.08.17

CLIENT : AIR LIQUIDE GLOBAL E & C SOLUTIONS

EQUIPMENT : ADSORBERS

JOB NO. : V-669 & V-670

MFR'S SERIAL NO. : 001707 & 001708

TOTAL PAGES : 94
(INCL. THIS PAGE)

MECHANICAL DESIGN CALCULATIONS


FOR
ADSORBERS
TAG NO : R01 & R02
DOCUMENT NO. : OMPL-DC-277

REVISION NO. OF THIS SHEET INDICATES REVISION NO. OF ENTIRE DOCUMENT

0 19-Aug-17 ISSUE FOR APPROVAL PKP PKP CMP


REV. DATE CONTENT PRPD CHKD APPD
Add separate cover page for Adsorption case indicating major design ADSORPTION CASE
parameters Design Pressure : 22 bar (g)
Design Temperature: 65 oC/-20 oC
Cyclic Load Data
Low pressure : 1.14 bar (a)
High Pressure: 19.7 bar (a)
No of Cycles :43800

Table of Contents
Cover Sheet ............................................................................................................................................................................... 2
Title Page ................................................................................................................................................................................. 3
Warnings and Errors: ......................................................................................................................................................... 4
Input Echo: ............................................................................................................................................................................... 5
XY Coordinate Calculations: ....................................................................................................................................... 10
Internal Pressure Calculations: ............................................................................................................................. 11
External Pressure Calculations: ............................................................................................................................. 15
Element and Detail Weights: ....................................................................................................................................... 17
Nozzle Flange MAWP: .......................................................................................................................................................... 20
Natural Frequency Calculation:................................................................................................................................ 21
Wind Load Calculation:................................................................................................................................................... 22
Earthquake Load Calculation: .................................................................................................................................... 25
Wind/Earthquake Shear, Bending: ............................................................................................................................. 27
Wind Deflection: ................................................................................................................................................................. 28
Longitudinal Stress Constants:................................................................................................................................ 29
Longitudinal Allowable Stresses: ........................................................................................................................... 30
Longitudinal Stresses due to: .................................................................................................................................. 31
Stress due to Combined Loads: .................................................................................................................................. 33
Center of Gravity Calculation:................................................................................................................................ 37
Lifting Lug Calcs: ............................................................................................................................................................ 39
Leg Check, (Operating Case): .................................................................................................................................... 46
Nozzle Summary: ................................................................................................................................................................... 56
Nozzle Calcs.: A .............................................................................................................................................................. 57
Nozzle Calcs.: C1 ............................................................................................................................................................ 64
Nozzle Calcs.: C2 ............................................................................................................................................................ 68
Nozzle Calcs.: C3 ............................................................................................................................................................ 72
Nozzle Calcs.: M B .............................................................................................................................................................. 76
Nozzle Schedule: ................................................................................................................................................................. 83
Fatigue Stress Evaluation: ......................................................................................................................................... 84
MDMT Summary: ........................................................................................................................................................................ 91
Vessel Design Summary:................................................................................................................................................... 92
Cover Page 2

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DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : ORIENTAL MANUFACTURERS (P) LTD

Job File : \\SERVER\SERVER\DESIGN\NEW WORK ORDER\AIR LIQUID

Date of Analysis : Aug 19,2017 2:31pm

PV Elite 2017, January 2017


Title Page 3

Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
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PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Warnings and Errors: Step: 0 2:31pm Aug 19,2017

Class From To : Basic Element Checks.


==========================================================================

Class From To: Check of Additional Element Data


==========================================================================

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017


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Input Echo: Step: 1 2:31pm Aug 19,2017

PV Elite Vessel Analysis Program: Input Data

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Design Internal Pressure (for Hydrotest) 22 bars


Design Internal Temperature 65 C
Type of Hydrotest UG-99(b) Note [36]
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 500 mm.
Projection of Nozzle from Vessel Bottom 500 mm.
Minimum Design Metal Temperature -20 C
Type of Construction Welded
Special Service Air/Water/Steam
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 29.1 bars
User defined MAWP 22 bars
User defined MAPnc 0 bars

Load Case 1 NP+EW+WI+FW+BW


Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 98/02/05/IBC-03/STS-1


Wind Load Reduction Scale Factor 1.000
Basic Wind Speed [V] 162 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 200 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm.
Distance Upwind of Crest Lh 0 mm.
Distance from Crest to the Vessel x 0 mm.
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
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Damping Factor (Beta) for Wind (Filled) 0.0000

Seismic Design Code UBC 1997


UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 2
UBC Importance Factor 1.250
UBC Seismic Coefficient Ca 0.220
UBC Seismic Coefficient Cv 0.320
UBC Seismic Coefficient Nv 1.000
UBC Horizontal Force Factor 2.900
Apply Allowables per paragraph 1612.3.2 No

Design Pressure + Static Head Y


Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 Y

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No


Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10


Element To Node 20
Element Type Elliptical
Description BTM. D'END
Distance "FROM" to "TO" 50 mm.
Inside Diameter 3000 mm.
Element Thickness 28 mm.
Internal Corrosion Allowance 1.6 mm.
Nominal Thickness 32 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 22 bars
Design Temperature Internal Pressure 65 C
Design External Pressure 0 bars
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Impact Tested]
Allowable Stress, Ambient 137.9 N./mm
Allowable Stress, Operating 137.9 N./mm
Allowable Stress, Hydrotest 235.8 N./mm
Material Density 7750.4 kg/m
P Number Thickness 30.988 mm.
Yield Stress, Operating 246.5 N./mm
UCS-66 Chart Curve Designation Impact Tested
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element From Node 10


Detail Type Nozzle
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Detail ID A
Dist. from "FROM" Node / Offset dist 0 mm.
Nozzle Diameter 381 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 1839.9 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105 [Impact Tested]

Element From Node 10


Detail Type Weight
Detail ID GRATING+BEAM
Dist. from "FROM" Node / Offset dist 0 mm.
Miscellaneous Weight 11493 N
Offset from Element Centerline 0 mm.

Element From Node 10


Detail Type Weight
Detail ID INLET PIPING
Dist. from "FROM" Node / Offset dist -100 mm.
Miscellaneous Weight 1961.2 N
Offset from Element Centerline 0 mm.

--------------------------------------------------------------------

Element From Node 20


Element To Node 30
Element Type Cylinder Split the shell into two parts
Description SHELL as per GA drawing.
Distance "FROM" to "TO" 2810 mm.
Inside Diameter 3000 mm.
Element Thickness 30 mm.
Internal Corrosion Allowance 1.6 mm.
Nominal Thickness 30 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 22 bars
Design Temperature Internal Pressure 65 C
Design External Pressure 0 bars
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Impact Tested]
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Element From Node 20


Detail Type Packing 301 as per GA. Vendor
Detail ID ALUMINA should check & update.
Dist. from "FROM" Node / Offset dist 200 mm.
Height of Packed Section 774 mm.
Density 745 kg/m
Percent Volume Holdup 0.0
Specific Gravity of Packing Liquid 0.0

Element From Node 20


Detail Type Packing 1075 as per GA. Vendor
Detail ID MOLECULAR SIEVE should check & update.
Dist. from "FROM" Node / Offset dist 974 mm.
Height of Packed Section 1120 mm.
Density 565 kg/m
Percent Volume Holdup 0.0
Specific Gravity of Packing Liquid 0.0

As the shell is splitted into two parts, vendor should split the molecular sieve packing into two parts according to the height of packing.
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Element From Node 20


Detail Type Nozzle 272 as per GA. Vendor
Detail ID C1 should check & update.
Dist. from "FROM" Node / Offset dist 225 mm.
Nozzle Diameter 42.82 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 60.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 170.2 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105 [Impact Tested]

Element From Node 20


Detail Type Nozzle 272 as per GA. Vendor
Detail ID C2 should check & update.
Dist. from "FROM" Node / Offset dist 225 mm.
Nozzle Diameter 42.82 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 180.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 170.2 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105 [Impact Tested]

Element From Node 20


Detail Type Nozzle 272 as per GA. Vendor
Detail ID C3 should check & update.
Dist. from "FROM" Node / Offset dist 225 mm.
Nozzle Diameter 42.82 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 300.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 170.2 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105 [Impact Tested]

Element From Node 20


Detail Type Leg 910 as per GA. Vendor
Detail ID LEGS should check & update.
Dist. from "FROM" Node / Offset dist 780 mm.
Diameter at Leg Centerline 3367.2 mm.
Leg Orientation 2
Number of Legs 4 3380 as per GA. Vendor
Section Identifier HE320B should check & update.
Length of Legs 3555 mm.

Element From Node 20


Detail Type Weight
Detail ID INNER SHELL
Dist. from "FROM" Node / Offset dist 0 mm.
Miscellaneous Weight 1275.8 N
Offset from Element Centerline 0 mm.

--------------------------------------------------------------------

Element From Node 30


Element To Node 40
Element Type Elliptical
Description TOP D'END
Distance "FROM" to "TO" 50 mm.
Inside Diameter 3000 mm.
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Element Thickness 30 mm.


Internal Corrosion Allowance 1.6 mm.
Nominal Thickness 36 mm.
External Corrosion Allowance 0 mm.
Design Internal Pressure 22 bars
Design Temperature Internal Pressure 65 C
Design External Pressure 0 bars
Design Temperature External Pressure 0 C
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Impact Tested]
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Element From Node 30


Detail Type Packing
Detail ID Pack: [1 of 1] Delete
Dist. from "FROM" Node / Offset dist 0 mm.
Height of Packed Section 0 mm.
Density 0 kg/m
Percent Volume Holdup 0.0
Specific Gravity of Packing Liquid 0.0

Element From Node 30


Detail Type Nozzle
Detail ID B
Dist. from "FROM" Node / Offset dist 0 mm.
Nozzle Diameter 965.2 mm
Nozzle Schedule None
Nozzle Class 300
Layout Angle 0.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 15112 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105 [Impact Tested]

Element From Node 30


Detail Type Weight
Detail ID FILTER + RAILIN
Dist. from "FROM" Node / Offset dist 500 mm.
Miscellaneous Weight 11316 N
Offset from Element Centerline 0 mm.

Element From Node 30


Detail Type Weight
Detail ID OUTLET PIPING +
Dist. from "FROM" Node / Offset dist 150 mm.
Miscellaneous Weight 2941.8 N
Offset from Element Centerline 0 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017


EQUIPMENT: ADSORBERS 10
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PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
XY Coordinate Calculations: Step: 2 2:31pm Aug 19,2017

XY Coordinate Calculations:

| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm. | mm. | mm. | mm. |
----------------------------------------------------------------------
BTM. D'END| ... | 50 | ... | 50 |
SHELL| ... | 2860 | ... | 2810 |
TOP D'END| ... | 2910 | ... | 50 |
----------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017


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FileName : ADSORBER-01
Internal Pressure Calculations: Step: 3 2:31pm Aug 19,2017

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |


From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bars | mm. | mm. | mm. | N./mm |
----------------------------------------------------------------------------------
BTM. D'END| 22 | 32 | 1.6 | 3000 | 137.9 |
SHELL| 22 | 30 | 1.6 | 3000 | 137.9 |
TOP D'END| 22 | 36 | 1.6 | 3000 | 137.9 |
----------------------------------------------------------------------------------

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |


From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bars | bars | bars | mm. | mm. |
----------------------------------------------------------------------------------
BTM. D'END| 22 | 24.2349 | 25.6919 | 28 | 25.5615 |
SHELL| 22 | 25.7871 | 27.2514 | 30 | 25.7889 |
TOP D'END| 22 | 26.0674 | 27.5233 | 30 | 25.5615 |
----------------------------------------------------------------------------------
Minimum 22.000 25.692

MAWP: 22.000 bars, limited by: DESIGN (user specified)

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 To 20 SA-516 70 at 65 C

BTM. D'END

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (22.0*3003.2*0.999)/(2*137.9*1.0-0.2*22.0)
= 23.9615 + 1.6000 = 25.5615 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*26.4)/(0.999*3003.2+0.2*26.4)
= 24.235 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*28.0)/(1.0*3000.0+0.2*28.0)
= 25.692 bars

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Kcor*D+0.2*t))/(2*E*t)
= (22.0*(0.999*3003.2+0.2*26.4))/(2*1.0*26.4)
= 125.183 N./mm

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (22.0*1501.6)/(137.9*1.0-0.6*22.0)+1.6
= 25.789 mm.

Straight Flange Maximum Allowable Working Pressure:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
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Internal Pressure Calculations: Step: 3 2:31pm Aug 19,2017

= (137.9 * 1.0 * 30.4)/(1501.6 + 0.6 * 30.4 )


= 27.581 bars

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 3003.2/( 2 * 751.6 ))2)/6
= 0.998582

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 4.563 %

MDMT Calculations in the Knuckle Portion:

Note: This Element/Detail was specified as being Impact Tested.

MDMT Calculations in the Head Straight Flange:

Note: This Element/Detail was specified as being Impact Tested.

Cylindrical Shell From 20 To 30 SA-516 70 at 65 C

SHELL

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (22.0*1501.6)/(137.9*1.0-0.6*22.0)
= 24.1889 + 1.6000 = 25.7889 mm.

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*28.4)/(1501.6+0.6*28.4)
= 25.787 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*30.0)/(1500.0+0.6*30.0)
= 27.251 bars

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (22.0*(1501.6+0.6*28.4))/(1.0*28.4)
= 117.648 N./mm

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.990 %

Minimum Design Metal Temperature Results:

Note: This Element/Detail was specified as being Impact Tested.

Elliptical Head From 30 To 40 SA-516 70 at 65 C

TOP D'END

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (22.0*3003.2*0.999)/(2*137.9*1.0-0.2*22.0)
= 23.9615 + 1.6000 = 25.5615 mm.
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Internal Pressure Calculations: Step: 3 2:31pm Aug 19,2017

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*28.4)/(0.999*3003.2+0.2*28.4)
= 26.067 bars

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*137.9*1.0*30.0)/(1.0*3000.0+0.2*30.0)
= 27.523 bars

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Kcor*D+0.2*t))/(2*E*t)
= (22.0*(0.999*3003.2+0.2*28.4))/(2*1.0*28.4)
= 116.383 N./mm

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (22.0*1501.6)/(137.9*1.0-0.6*22.0)+1.6
= 25.789 mm.

Straight Flange Maximum Allowable Working Pressure:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 1.0 * 34.4)/(1501.6 + 0.6 * 34.4 )
= 31.161 bars

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 3003.2/( 2 * 751.6 ))2)/6
= 0.998582

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 5.114 %


Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

MDMT Calculations in the Knuckle Portion:

Note: This Element/Detail was specified as being Impact Tested.

MDMT Calculations in the Head Straight Flange:

Note: This Element/Detail was specified as being Impact Tested.

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 28.600 bars


Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 28.600 bars
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 33.007 bars
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 24.200 bars
Pressure per PED = 1.43 * MAWP 31.460 bars
Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 28.600 bars
User Defined Hydrostatic Test Pressure at High Point 29.100 bars

Horizontal Test performed per: UG-99b (Note 36)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (N./mm & bars):

From To Stress Allowable Ratio Pressure


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Internal Pressure Calculations: Step: 3 2:31pm Aug 19,2017

----------------------------------------------------------------------
BTM. D'END 157.8 235.8 0.669 29.39
SHELL 148.7 235.8 0.631 29.39
TOP D'END 147.3 235.8 0.625 29.39
----------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials (N./mm):

Description Pad/Nozzle Ambient Operating Ratio


----------------------------------------------------------------------
A Nozzle 137.90 137.90 1.000
C1 Nozzle 137.90 137.90 1.000
C2 Nozzle 137.90 137.90 1.000
C3 Nozzle 137.90 137.90 1.000
B Nozzle 137.90 137.90 1.000
----------------------------------------------------------------------
Minimum 1.000

Stress ratios for Pressurized Vessel Elements (N./mm):

Description Ambient Operating Ratio


----------------------------------------------------------------------
BTM. D'END 137.90 137.90 1.000
SHELL 137.90 137.90 1.000
TOP D'END 137.90 137.90 1.000
----------------------------------------------------------------------
Minimum 1.000

Hoop Stress in Nozzle Wall during Pressure Test (N./mm):

Description Stress Allowable Ratio


----------------------------------------------------------------------
A 45.86 223.40 0.205
C1 8.96 223.40 0.040
C2 8.96 223.40 0.040
C3 8.96 223.40 0.040
B 57.62 223.40 0.258
----------------------------------------------------------------------

Elements Suitable for Internal Pressure.

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External Pressure Calculation Results :

External Pressure Calculations:

| | Section | Outside | Corroded | Factor | Factor |


From| To | Length | Diameter | Thickness | A | B |
| | mm. | mm. | mm. | | N./mm |
-----------------------------------------------------------------------------
10| 20| No Calc | 3056 | 26.4 | 0.0011998 | 90.7038 |
20| 30| 3410 | 3060 | 28.4 | 0.0010773 | 87.5567 |
30| 40| No Calc | 3060 | 28.4 | 0.001289 | 92.7229 |
-----------------------------------------------------------------------------

External Pressure Calculations:

| | External | External | External | External |


From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm. | mm. | bars | bars |
-----------------------------------------------------------------------
10| 20| 28 | 4.1 | ... | 8.70579 |
20| 30| 30 | No Calc | ... | 10.8343 |
30| 40| 30 | 4.1 | ... | 9.56128 |
-----------------------------------------------------------------------
Minimum 8.706

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |


From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm. | mm. | cm**4 | cm**4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 3410 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------

Elements Suitable for External Pressure.

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 0 C

BTM. D'END

Elastic Modulus from Chart: CS-2 at 0 C : 0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):


Tca OD D/t Factor A B
26.400 3056.00 115.76 0.0011998 90.70
EMAP = B/(K0*D/t) = 90.7038/( 0.9 *115.7576 ) = 8.7058 bars

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design


pressure for this head.

Material UNS Number: K02700

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137.9*1.0*26.4)/(0.999*3003.2+0.2*26.4))/1.67
= 14.512 bars
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Maximum Allowable External Pressure [MAEP]:


= min( MAEP, MAWP )
= min( 8.71, 14.5119 )
= 8.706 bars

Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 0 C

SHELL

Elastic Modulus from Chart: CS-2 at 0 C : 0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):


Tca OD SLEN D/t L/D Factor A B
28.400 3060.00 3410.00 107.75 1.1144 0.0010773 87.56
EMAP = (4*B)/(3*(D/t)) = (4*87.5567)/(3*107.7465) = 10.8343 bars

Results for Maximum Stiffened Length (Slen):


Tca OD SLEN D/t L/D Factor A B
28.400 3060.00 3410.00 107.75 1.1144 0.0010773 87.56
EMAP = (4*B)/(3*(D/t)) = (4*87.5567)/(3*107.7465) = 10.8343 bars

Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 0 C

TOP D'END

Elastic Modulus from Chart: CS-2 at 0 C : 0.200E+09 KPa.

Results for Maximum Allowable External Pressure (MAEP):


Tca OD D/t Factor A B
28.400 3060.00 107.75 0.0012890 92.72
EMAP = B/(K0*D/t) = 92.7229/( 0.9 *107.7465 ) = 9.5613 bars

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design


pressure for this head.

Material UNS Number: K02700

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*137.9*1.0*28.4)/(0.999*3003.2+0.2*28.4))/1.67
= 15.609 bars

Maximum Allowable External Pressure [MAEP]:


= min( MAEP, MAWP )
= min( 9.56, 15.6092 )
= 9.561 bars

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Element and Detail Weights:

| | Element | Element | Corroded | Corroded | Extra due |


From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg. | m | kg. | m | kg. |
---------------------------------------------------------------------------
10| 20| 2846.97 | 3.79589 | 2704.62 | 3.80768 | 427.045 |
20| 30| 6219.42 | 19.3936 | 5890.84 | 19.435 | 932.913 |
30| 40| 3211.12 | 3.79589 | 3068.4 | 3.80768 | 481.668 |
---------------------------------------------------------------------------
Total | 12277 | 26.99 | 11663 | 27.05 | 1841 |

Weight of Details:

| | Weight of | X Offset, | Y Offset, |


From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg. | mm. | mm. |
-------------------------------------------------
10|Nozl| 215.776 | ... | -750 | A
10|Wght| 1172 | ... | ... | GRATING+BEAM
10|Wght| 200 | ... | -100 | INLET PIPING
20|Pack| 4076.07 | ... | 587 | ALUMINA
20|Pack| 4473.12 | ... | 1534 | MOLECULAR SIEVE
20|Nozl| 19.9601 | 1521.41 | 225 | C1
20|Nozl| 19.9601 | 1521.41 | 225 | C2
20|Nozl| 19.9601 | 1521.41 | 225 | C3
20|Legs| 2531.09 | ... | -997.5 | LEGS
20|Wght| 130.1 | ... | ... | INNER SHELL
30|Pack| ... | ... | 50 | Pack: [1 of 1]
30|Nozl| 1772.24 | ... | 1054.8 | B
30|Wght| 1154 | ... | 500 | FILTER + RAILIN
30|Wght| 300 | ... | 150 | OUTLET PIPING +
-------------------------------------------------

Total Weight of Each Detail Type

Total Weight of Packing 8549.2


Total Weight of Nozzles 2047.9
Total Weight of Legs 2531.1
Total Weight of Weights 2956.1
---------------------------------------------------------------
Sum of the Detail Weights 16084.3 kg.

Weight Summation: kg.

Fabricated | Shop Test | Shipping | Erected | Empty | Operating |


------------------------------------------------------------------------------
14119.1 | 20000.2 | 14119.1 | 20000.2 | 14119.1 | 28549.4 |
... | 27626.2 | ... | 8549.2 | ... | ... |
2047.9 | ... | 2047.9 | ... | ... | ... |
2531.1 | ... | 2531.1 | ... | 8549.2 | ... |
... | ... | ... | ... | ... | 1654.0 |
... | ... | ... | ... | ... | ... |
... | ... | ... | ... | 2047.9 | ... |
1302.1 | ... | 1302.1 | ... | 2531.1 | ... |
... | ... | ... | ... | 1302.1 | ... |
20000.2 | 47626.5 | 28549.4 | 28549.4 | 28549.4 | 30203.4 |

Miscellaneous Weight Percent: 15.0 %

Note that the above value for the miscellaneous weight percent has
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been applied to the shells/heads/flange/tubesheets/tubes etc. in the


weight calculations for metallic components.

Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.

Weight Summary

Fabricated Wt. - Bare Weight W/O Removable Internals 20000.2 kg.


Shop Test Wt. - Fabricated Weight + Water ( Full ) 47626.5 kg.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 28549.4 kg.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 28549.4 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 28549.4 kg.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 30203.4 kg.
Field Test Wt. - Empty Weight + Water (Full) 47626.5 kg.
Mass of the Upper 1/3 of the Vertical Vessel 9787.6 kg.

Outside Surface Areas of Elements:

| | Surface |
From| To | Area |
| | cm |
----------------------------
10| 20| 106579 |
20| 30| 270133 |
30| 40| 107123 |
----------------------------
Total 483834.688 cm

Element and Detail Weights:

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |


From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg. | kg. | kg. | N-m | kg. |
---------------------------------------------------------------------------
10| 20| 4661.79 | 4861.79 | 8547.83 | ... | 4861.79 |
20|Legs| 4411.17 | 4411.17 | 7549.2 | 248.077 | 4411.17 |
Legs| 30| 11480.3 | 11480.3 | 19647.3 | 645.636 | 11480.3 |
30| 40| 5465.03 | 6919.03 | 9351.07 | ... | 6919.03 |
---------------------------------------------------------------------------

Cumulative Vessel Weight

| | Cumulative Ope | Cumulative | Cumulative |


From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kg. | kg. | kg. |
-------------------------------------------------------
10| 20| ... | ... | ... |
20|Legs| -4861.79 | -4861.79 | -8547.83 |
Legs| 30| 18399.4 | 18399.4 | 28998.3 |
30| 40| 6919.03 | 6919.03 | 9351.07 |
-------------------------------------------------------

Note: The cumulative operating weights no liquid in the column above


are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative |


From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | N-m | N-m | N-m |
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-------------------------------------------------
10| 20| ... | ... | ... |
20|Legs| 248.077 | 248.077 | 248.077 |
Legs| 30| 645.636 | 645.636 | 645.636 |
30| 40| ... | ... | ... |
-------------------------------------------------

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Nozzle Flange MAWP: Step: 6 2:31pm Aug 19,2017

Nozzle Flange MAWP Results :

Nozzle Flange Rating


Description Operating Ambient Temperature Class Grade/Group
bars bars C
----------------------------------------------------------------------------
A 49.0 51.1 65 300 GR 1.1
C1 49.0 51.1 65 300 GR 1.1
C2 49.0 51.1 65 300 GR 1.1
C3 49.0 51.1 65 300 GR 1.1
B 49.0 51.1 65 300 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 49.0 51.1 bars (for Core Elements)

Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

Note: Large Diameter Flange ratings per ANSI B16.47 2011 edition.

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Natural Frequency Calculation: Step: 7 2:31pm Aug 19,2017

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.

The Natural Frequency for the Vessel (Empty.) is 17.7012 Hz.

The Natural Frequency for the Vessel (Ope...) is 17.7012 Hz.

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Wind Load Calculation: Step: 8 2:31pm Aug 19,2017

Input Values:

Wind Design Code ASCE-7 98/02/05/IBC-03/STS-1


Wind Load Reduction Scale Factor 1.000
Basic Wind Speed [V] 162 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 200 mm.
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm.
Distance Upwind of Crest Lh 0 mm.
Distance from Crest to the Vessel x 0 mm.
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

Wind Analysis Results

Static Gust-Effect Factor, Operating Case [G]:


= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.4*0.228*0.958)/(1+1.7*3.4*0.228)))
= min(0.85, 0.903 )
= 0.850

Natural Frequency of Vessel (Operating) 17.701 Hz


Natural Frequency of Vessel (Empty) 17.701 Hz
Natural Frequency of Vessel (Test) 14.022 Hz

Note:
Per Section 1609 of IBC 2003/06/09/12/15 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).

User Entered Importance Factor is 1.000


Force Coefficient [Cf] 0.504
Structure Height to Diameter ratio 1.263
Height to top of Structure 3690.000 mm.

This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element

The ASCE code performs all calculations in Imperial Units


only. The wind pressure is therefore computed in these units.

Value of [Alpha] and [Zg]:


Exposure Category: C from Table C6-2
Alpha = 9.5: Zg = 274320. mm.

Effective Height [z]:


= Centroid Height + Vessel Base Elevation
= 474.673 + 200.0 = 674.673 mm.
= 2.213 ft. Imperial Units

Velocity Pressure coefficient evaluated at height z [Kz]:


Because z (2.213 ft.) < 15 ft.
= 2.01 * ( 15 / Zg ) 2 / Alpha
= 2.01 * ( 15/900.0 )2/9.5
= 0.849
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Wind Load Calculation: Step: 8 2:31pm Aug 19,2017

Type of Hill: No Hill

Wind Directionality Factor [Kd]:


= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]

As there is No Hill Present: [Kzt]:


K1 = 0, K2 = 0, K3 = 0

Topographical Factor [Kzt]:


= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.0* 0.0* 0.0 )
= 1.0

Velocity Pressure evaluated at height z, Imperial Units [qz]:


= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 0.849 * 1.0 * 0.95 * 1.0 * 100.665
= 20.9 psf [102.143] Kgs/m

Force on the first element [F]:


= qz * G * Cf * WindArea
= 20.92 * 0.85 * 0.504 * 26.093
= 234.0 lbs. [1041.0] N

Element Hgt (z) K1 K2 K3 Kz Kzt qz


mm. Kgs/m
---------------------------------------------------------------------------
BTM. D'END 674.7 0.000 0.000 0.000 0.849 1.000 102.143
SHELL 2405.0 0.000 0.000 0.000 0.849 1.000 102.143
TOP D'END 4164.2 0.000 0.000 0.000 0.849 1.000 102.143

Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature

Cf - Correction factor for natural frequency


D - Average internal diameter of vessel mm.
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm.
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L)(104)
L - Total height of structure mm.
Lc - Total length of conical section(s) of vessel mm.
tb - Uncorroded plate thickness at bottom of vessel mm.
V30 - Design Wind Speed provided by user km/hr
Vc - Critical wind velocity km/hr
Vw - Maximum wind speed at top of structure km/hr
W - Total corroded weight of structure N
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. N
Z - Maximum amplitude of vibration at top of vessel mm.
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.000003 (High); 0.000003 < 0.000004 (Probable)
P30 - wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.0/2910.0 = 0.0

#2 - ( D / L ) * 104 < 8.0 (English Units)


- ( 10.04/9.55 ) * 104 = 1101.389 [Geometry Violation]
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Wind Load Calculation: Step: 8 2:31pm Aug 19,2017

Compute the vibration possibility. If Vp > 0.000004 no chance. [Vp]:


= W / ( L * Dr)
= 289255/( 2910.0 * 3003.2 )
= 0.11021E-04

Since Vp is > 0.000004 no further vibration analysis is required !

Platform Load Calculations

ID Wind Area Elevation Pressure Force Cf


cm mm. Kgs/m N
-------------------------------------------------------------------------

Wind Loads on Masses/Equipment/Piping

ID Wind Area Elevation Pressure Force


cm mm. Kgs/m N
-------------------------------------------------------------------------
GRATING+BEAM 0.00 200.00 102.14 0.00
INLET PIPING 0.00 100.00 102.14 0.00
INNER SHELL 0.00 250.00 102.14 0.00
FILTER + RAIL 0.00 3560.00 102.14 0.00
OUTLET PIPING 0.00 3210.00 102.14 0.00

The Natural Frequency for the Vessel (Ope...) is 17.7012 Hz.

Wind Load Calculation:

| | Wind | Wind | Wind | Wind | Element |


From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm. | mm. | cm | Kgs/m | N |
---------------------------------------------------------------------------
10| 20| 674.673 | 3667.2 | 24241.7 | 102.143 | 1040.99 |
20| 30| 2405 | 3672 | 103183 | 102.143 | 4430.93 |
30| 40| 4164.18 | 3672 | 24331.1 | 102.143 | 1044.83 |
---------------------------------------------------------------------------

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Earthquake Load Calculation: Step: 9 2:31pm Aug 19,2017

Earthquake Analysis Results per UBC 1997

The UBC Zone Factor for the Vessel is ............. 0.1500


The Importance Factor as Specified by the User is . 1.250
The UBC Force Factor as Specified by the User is .. 2.900
The UBC Total Weight (W) for the Vessel is ........ 271354.7 N
The UBC Total Shear (V) for the Vessel is ......... 37296.3 N
The UBC Top Shear (Ft) for the Vessel is .......... 0.0 N
The UBC Seismic Coefficient Value Ca is ........... 0.220
The UBC Seismic Coefficient Value Cv is ........... 0.320

Note: The base shear and top load printed above have been modified
by the user defined Earthquake scalar.

Calculation Steps for Computing the design Base Shear (V) per UBC 1997

Computation of V per equation (34-1):


V = 0.7 * Ca * I * W
V = 0.7 * 0.22 * 1.25 * 271355
V = 52235.8 N

Computation of V per equation (30-5):


V = 2.5 * Ca * I * W / R
V = 2.5 * 0.22 * 1.25 * 271355/2.9
V = 64329.8 N

The computed base shear is the minimum of V from 34-1 and 30-5.

Computation of V per equation (34-2), minimum V. V cannot be less than


this value !
V = 0.56 * Ca * I * W
V = 0.56 * 0.22 * 1.25 * 271355
V = 41788.6 N

Total Adjusted Base Shear V:


= V * Scalar Multiplier = 52235.8 * 0.7140 = 37296.3 N

Next compute the top load per equation 30-14. The top load is
zero if the period of vibration (T) is less than 0.7 seconds.

Note: This value does not need to exceed 0.25V.


Ft = Min( 0.07 * T * V, 0.25 * V )
Ft = Min( 0.07 * 0.056 * 52236, 0.25 * 52236 )
Ft = 0.0 N

Next Sum the earthquake weights times their heights (wi*hi):

Current Sum = Prev. Sum + Wght 47675. * Hght 25.000 = 1192.


Current Sum = Prev. Sum + Wght 43256. * Hght 830.000 = 37109.
Current Sum = Prev. Sum + Wght 112576. * Hght 1845.000 = 244897.
Current Sum = Prev. Sum + Wght 67848. * Hght 2885.000 = 440717.

Compute the load at each level based on equation 30-15 and multiply
by the load case scalar. The sum will be the total adjusted shear.

Fx = (( V - Ft ) * wx * hx / ( sum of ( wi * hi ))) * EqFact


Fx = [(52236.) * 47675. * 25.000 / 440717.]*0.7140 = 101.
Fx = [(52236.) * 43256. * 830.000 / 440717.]*0.7140 = 3040.
Fx = [(52236.) * 112576. * 1845.000 / 440717.]*0.7140 = 17584.
Fx = [(52236.) * 67848. * 2885.000 / 440717.]*0.7140 = 16572.

The Natural Frequency for the Vessel (Ope...) is 17.7012 Hz.


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Earthquake Load Calculation: Step: 9 2:31pm Aug 19,2017

Earthquake Load Calculation:

| | Earthquake | Earthquake | Element | Element |


From| To | Height | Weight | Ope Load | Emp Load |
| | mm. | N | N | N |
--------------------------------------------------------------
10| 20| 25 | 47674.7 | 100.904 | 100.352 |
20|Legs| 830 | 43255.9 | 3039.52 | 3152.56 |
Legs| 30| 1845 | 112576 | 17584.3 | 18238.2 |
30| 40| 2885 | 67848 | 16571.6 | 13576 |
--------------------------------------------------------------
Top Load 6385.00 0 0

Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.714.

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Wind/Earthquake Shear, Bending: Step: 10 2:31pm Aug 19,2017

The following table is for the Operating Case.

Wind/Earthquake Shear, Bending:

| | Distance to| Cumulative |Earthquake | Wind | Earthquake |


From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm. | N | N | N-m | N-m |
---------------------------------------------------------------------------
10| 20| 1133.33 | ... | ... | ... | ... |
20|Legs| 390 | 1040.99 | 100.904 | 367.96 | 35.6667 |
Legs| 30| 1015 | 5286.81 | 34256.8 | 4082.26 | 56080.7 |
30| 40| 2384.18 | 1044.83 | 16571.6 | 370.204 | 5871.64 |
---------------------------------------------------------------------------

Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 1.000; Earthquake: 0.714.

Note:
Review the Vessel Design Summary for the cumulative shear force
and bending moment on the support.

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Wind Deflection Calculations:

The following table is for the Operating Case.

Wind Deflection:

| | Cumulative | Centroid | Elem. End | Elem. Ang. |


From| To | Wind Shear | Deflection | Deflection | Rotation |
| | N | mm. | mm. | |
---------------------------------------------------------------------
10| 20| ... | 0.48587 | 0.48587 | 0.00020495 |
20|Legs| 1040.99 | 0.48588 | 0.4859 | 0.00020502 |
Legs| 30| 5286.81 | 0.48601 | 0.48617 | 0.00020511 |
30| 40| 1044.83 | 0.48617 | 0.48618 | 0.00020511 |
---------------------------------------------------------------------

Critical Wind Velocity for Tower Vibration:

| | 1st Crit. | 2nd Crit. |


From| To | Wind Speed | Wind Speed |
| | km/hr | km/hr |
-------------------------------------
10| 20| 1165.3 | 7283.12 |
20| 30| 1166.83 | 7292.66 |
30| 40| 1166.83 | 7292.66 |
-------------------------------------

Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)


Allowable deflection : 14.550 Actual Deflection : 0.486 mm.

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Longitudinal Stress Constants:

| | Metal Area | Metal Area |Section Modulus | Section Modulus |


From | To | New | Corroded | New | Corroded |
| | cm | cm | mm. | mm. |
--------------------------------------------------------------------------------
10 | 20| 2663.57 | 2512.7 | 199802032 | 188681616 |
20 | 30| 2855.71 | 2704.83 | 214220256 | 203114384 |
30 | 40| 2855.71 | 2704.83 | 214220256 | 203114384 |
--------------------------------------------------------------------------------

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Longitudinal Allowable Stresses:

| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | N./mm | N./mm | N./mm | N./mm |
-------------------------------------------------------------------
10| 20| 165.48 | 282.96 | -126.54 | -128.04 |
20|Legs| 165.48 | 282.96 | -128.362 | -129.705 |
Legs| 30| 165.48 | 282.96 | -128.362 | -129.705 |
30| 40| 165.48 | 282.971 | -128.362 | -129.705 |
-------------------------------------------------------------------

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Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the


corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.

Longitudinal Pressure Stresses due to:

| | Longitudinal Stress | Longitudinal Stress |Longitudinal Stress |


From| To | Internal Pressure | External Presssure | Hydrotest Presure |
| | N./mm | N./mm | N./mm |
----------------------------------------------------------------------------
10| 20| 62.1303 | ... | 77.3689 |
20| 30| 57.7239 | ... | 72.1722 |
30| 40| 57.7239 | ... | 72.1722 |
----------------------------------------------------------------------------

Longitudinal Stresses due to Weight Loads for these Conditions:

| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | N./mm | N./mm | N./mm | N./mm | N./mm |
---------------------------------------------------------------------------
10| 20| ... | ... | ... | ... | ... |
20|Legs| 0.17627 | 0.17627 | ... | 0.001221 | 0.001221 |
Legs| 30| -0.6671 | -0.6671 | ... | 0.0031777 | 0.0031777 |
30| 40| -0.25086 | -0.25086 | ... | ... | ... |
---------------------------------------------------------------------------

Longitudinal Stresses due to Weight Loads and Bending for these Conditions:

| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | N./mm | N./mm | N./mm | N./mm | N./mm |
---------------------------------------------------------------------------
10| 20| ... | ... | ... | ... | ... |
20|Legs| ... | 0.001811 |0.00017554 | ... | ... |
Legs| 30| ... | 0.020092 | 0.27602 | ... | ... |
30| 40| ... | 0.0018221 | 0.028899 | ... | ... |
---------------------------------------------------------------------------

Longitudinal Stresses due to these Conditions:

| | Vortex Shedding | Vortex Shedding | Vortex Shedding | Earthquake |


From| To | Operating Case | Empty Case | Test Case | Empty Case |
| | N./mm | N./mm | N./mm | N./mm |
------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20|Legs| ... | ... | ... | 0.00017458 |
Legs| 30| ... | ... | ... | 0.2439 |
30| 40| ... | ... | ... | 0.023675 |
------------------------------------------------------------------------------

Longitudinal Stresses due to Applied Axial Forces:

| | Longitudinal Stress | Longitudinal Stress |


From| To | Y Forces Wind | Y Forces Seismic |
| | N./mm | N./mm |
-------------------------------------------------------
10| 20| ... | ... |
20|Legs| ... | ... |
Legs| 30| ... | ... |
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30| 40| ... | ... |


-------------------------------------------------------

Longitudinal Stresses due to User Forces and Moments:

| |Wind For/Mom | Earthquake For/Mom | Wind For/Mom | Earthquake For/Mom |


From| To | Corroded | Corroded | No Corrosion | No Corrosion |
| | N./mm | N./mm | N./mm | N./mm |
-----------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20|Legs| ... | ... | ... | ... |
Legs| 30| ... | ... | ... | ... |
30| 40| ... | ... | ... | ... |
-----------------------------------------------------------------------------------

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Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key

IP = Longitudinal Stress due to Internal Pressure


EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:

Case types HI and HE are in the Un-Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.

A blank stress and stress ratio indicates that the corresponding


stress comprising those components that did not contribute to that
type of stress.

An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+EW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 165.48 0.00 126.54 0.0000 0.0000
20 0.18 165.48 128.36 0.0011
20 165.48 -0.69 128.36 0.0054
30 165.48 -0.25 128.36 0.0020

Analysis of Load Case 2 : NP+EW+EE+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 137.90 0.00 105.45 0.0000 0.0000
20 0.18 137.90 106.97 0.0013
20 137.90 -0.91 106.97 0.0085
30 137.90 -0.27 106.97 0.0026

Analysis of Load Case 3 : NP+OW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
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10 0.00 165.48 0.00 126.54 0.0000 0.0000


20 0.18 165.48 128.36 0.0011
20 165.48 -0.69 128.36 0.0054
30 165.48 -0.25 128.36 0.0020

Analysis of Load Case 4 : NP+OW+EQ+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 137.90 0.00 105.45 0.0000 0.0000
20 0.18 137.90 106.97 0.0013
20 137.90 -0.95 106.97 0.0088
30 137.90 -0.28 106.97 0.0026

Analysis of Load Case 5 : NP+HW+HI


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 282.96 0.00 128.04 0.0000 0.0000
20 0.00 282.96 0.00 129.70 0.0000 0.0000
20 0.00 282.96 0.00 129.70 0.0000 0.0000
30 0.00 282.97 0.00 129.70 0.0000 0.0000

Analysis of Load Case 6 : NP+HW+HE


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 282.96 0.00 128.04 0.0000 0.0000
20 0.00 282.96 0.00 129.70 0.0000 0.0000
20 0.00 282.96 0.00 129.70 0.0000 0.0000
30 0.00 282.97 0.00 129.70 0.0000 0.0000

Analysis of Load Case 7 : IP+OW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 62.13 165.48 126.54 0.3755
20 57.90 165.48 128.36 0.3499
20 57.08 165.48 128.36 0.3449
30 57.47 165.48 128.36 0.3473

Analysis of Load Case 8 : IP+OW+EQ+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 62.13 137.90 105.45 0.4505
20 57.90 137.90 106.97 0.4199
20 57.34 137.90 106.97 0.4158
30 57.50 137.90 106.97 0.4170

Analysis of Load Case 9 : EP+OW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 165.48 0.00 126.54 0.0000 0.0000
20 0.18 165.48 128.36 0.0011
20 165.48 -0.69 128.36 0.0054
30 165.48 -0.25 128.36 0.0020

Analysis of Load Case 10 : EP+OW+EQ+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 137.90 0.00 105.45 0.0000 0.0000
20 0.18 137.90 106.97 0.0013
20 137.90 -0.95 106.97 0.0088
30 137.90 -0.28 106.97 0.0026

Analysis of Load Case 11 : HP+HW+HI


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
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Node Stress Stress Stress Stress Ratio Ratio


10 77.37 282.96 128.04 0.2734
20 72.17 282.96 129.70 0.2551
20 72.17 282.96 129.70 0.2551
30 72.17 282.97 129.70 0.2551

Analysis of Load Case 12 : HP+HW+HE


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 77.37 282.96 128.04 0.2734
20 72.17 282.96 129.70 0.2551
20 72.17 282.96 129.70 0.2551
30 72.17 282.97 129.70 0.2551

Analysis of Load Case 13 : IP+WE+EW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 62.13 165.48 126.54 0.3755
20 57.90 165.48 128.36 0.3499
20 57.06 165.48 128.36 0.3448
30 57.47 165.48 128.36 0.3473

Analysis of Load Case 14 : IP+WF+CW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 62.13 165.48 126.54 0.3755
20 57.89 165.48 128.36 0.3498
20 57.09 165.48 128.36 0.3450
30 57.49 165.48 128.36 0.3474

Analysis of Load Case 15 : IP+VO+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 62.13 165.48 126.54 0.3755
20 57.90 165.48 128.36 0.3499
20 57.06 165.48 128.36 0.3448
30 57.47 165.48 128.36 0.3473

Analysis of Load Case 16 : IP+VE+EW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 62.13 165.48 126.54 0.3755
20 57.90 165.48 128.36 0.3499
20 57.06 165.48 128.36 0.3448
30 57.47 165.48 128.36 0.3473

Analysis of Load Case 17 : NP+VO+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 0.00 165.48 0.00 126.54 0.0000 0.0000
20 0.18 165.48 128.36 0.0011
20 165.48 -0.67 128.36 0.0052
30 165.48 -0.25 128.36 0.0020

Analysis of Load Case 18 : FS+BS+IP+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
10 62.13 165.48 126.54 0.3755
20 57.90 165.48 128.36 0.3499
20 57.06 165.48 128.36 0.3448
30 57.47 165.48 128.36 0.3473

Analysis of Load Case 19 : FS+BS+EP+OW


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From Tensile All. Tens. Comp. All. Comp. Tens. Comp.


Node Stress Stress Stress Stress Ratio Ratio
10 0.00 165.48 0.00 126.54 0.0000 0.0000
20 0.18 165.48 128.36 0.0011
20 165.48 -0.67 128.36 0.0052
30 165.48 -0.25 128.36 0.0020

Absolute Maximum of the all of the Stress Ratio's 0.4505

Governing Element: BTM. D'END


Governing Load Case 8 : IP+OW+EQ+FS+BS

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Center of Gravity Calculation: Step: 16 2:31pm Aug 19,2017

Shop/Field Installation Options :

Packing is installed in the Shop.

Note : The CG is computed from the first Element From Node

Center of Gravity of Packing 1132.491 mm.


Center of Gravity of Nozzles 3316.869 mm.
Center of Gravity of Legs -947.500 mm.
Center of Gravity of Added Weights (Operating) 1612.579 mm.
Center of Gravity of Added Weights (Empty) 4.996 mm.

Center of Gravity of Bare Shell New and Cold 1509.899 mm.


Center of Gravity of Bare Shell Corroded 1512.729 mm.

Vessel CG in the Operating Condition 1326.683 mm.


Vessel CG in the Fabricated (Shop/Empty) Condition 1239.999 mm.
Vessel CG in the Test Condition 1345.733 mm.

Rigging Analysis Results:

Total Effective Length of Vessel for this analysis 2910.00 mm.


Total vessel weight (No Liquid) Twt 276718.09 N
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 415077.12 N
Elevation of the Tailing Lug (bottom) 0.00 mm.
Elevation of the Lifting Lug (top ) 2630.00 mm.
Design Reaction force at the tailing lug 219375.47 N
Design Reaction force at the lifting lug 195701.67 N

CG Distance from Tailing Lug 1240.00 mm.


CG Distance from the Nearer Lifting Lug 1240.00 mm.

Critical Values:

| Max Stress| Elevation | Allowables |


| N./mm | mm. | N./mm |
-----------------------------------------------------------------
Bending | 0.16 | 10.00 | 106.70 (UG-23) |
Shear | 0.47 | 2298.00 | 96.53 (0.7*S) |

Forces and Moments at selected elevations (not all analysis points shown):

Distance Bending Moment Bending Stress Shear Force Shear Stress


mm. N-m N./mm N N./mm
-------------------------------------------------------------------------------
0.00 0.1 0.0 44637.9 0.2
612.00 8615.7 0.0 10705.7 0.0
1736.00 12135.5 0.1 93721.1 0.3
2860.00 33842.5 0.2 13835.9 0.0

Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.0015 at elevation 10.0 mm. - Must be <=1

Note: The rigging analysis is performed using a uniformly distributed load.

--- Plot data successfully generated ...----


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Lifting Lug Calcs: Step: 17 2:31pm Aug 19,2017

Lifting Lug Calculations:

Input Values: IS 2062 GR. B as per GA.


Vendor should check & update.
Lifting Lug Material SA-516 70
Lifting Lug Yield Stress Yield 262.01 N./mm

Width of Lifting Lug w 310.0000 mm.


Thickness of Lifting Lug t 25.0000 mm.
Diameter of Hole in Lifting Lug dh 74.0000 mm.
Radius of Semi-Circular Arc of Lifting Lug r 155.0000 mm.
Height of Lug from bottom to Center of Hole h 835.0000 mm. 28.5 as per GA. Vendor
Offset from Vessel OD to Center of Hole off 22.0000 mm. should check & update.
Lug Fillet Weld Size tw 16.0000 mm. 10 as per GA. Vendor should
Length of weld along side of Lifting Lug wl 250.0000 mm. check & update.
Length of Weld along Bottom of Lifting Lug wb 310.0000 mm.
Thickness of Collar (if any) tc 20.0000 mm.
Diameter of Collar (if any) dc 210.0000 mm. 200 as per GA. Vendor
Impact Factor Impfac 1.50 should check & update.
Number of Lugs in Group 2

Lifting Lug Orientation to Vessel: Flat


Lift Orientation : From Horizontal to Vertical

PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.

Lifting Lug and Weld Stresses at various Angles: N./mm

--------------- Weld Stresses ------ Lug Stresses Maximum


Angle Primary Secondary Allowable Combined Allowable Ratio
----------------------------------------------------------------------
0 12.8 84.0 104.8 143.0 172.9 0.827
5 14.1 88.4 104.8 151.7 172.9 0.877
10 15.3 91.7 104.8 158.5 172.9 0.917
15 16.5 93.9 104.8 163.6 172.9 0.946
20 17.6 95.0 104.8 166.9 172.9 0.965
25 18.8 95.0 104.8 168.4 172.9 0.974
30 19.9 94.0 104.8 168.1 172.9 0.972
35 21.0 91.9 104.8 166.0 172.9 0.960
40 22.0 88.8 104.8 162.2 172.9 0.938
45 23.1 84.6 104.8 156.7 172.9 0.906
50 24.2 79.5 104.8 149.5 172.9 0.864
55 25.2 73.3 104.8 140.5 172.9 0.812
60 26.3 66.2 104.8 129.8 172.9 0.751
65 27.4 58.0 104.8 117.5 172.9 0.679
70 28.5 48.9 104.8 103.4 172.9 0.598
75 29.7 38.7 104.8 87.5 172.9 0.506
80 31.1 27.3 104.8 69.7 172.9 0.403
85 32.7 14.5 104.8 49.6 172.9 0.312
90 34.7 3.1 104.8 26.8 172.9 0.331

Computed Results:

Total vessel weight (No Liquid) 276718.09 N


Design Reaction force at the tailing lug 219375.47 N
Design Reaction force at the lifting lug 195701.67 N

Worst Case Lift Angle for Primary Weld Stresses 90 deg


Tangential Force at this Angle 0.0 N
Axial Force at this Angle 207538.6 N

Worst Case Lift Angle for Secondary Weld Stresses 23 deg


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Tangential Force at this Angle 110811.0 N


Axial Force at this Angle 47036.5 N

Worst Case Lift Angle for Lug Stresses 27 deg


Tangential Force at this Angle 110329.6 N
Axial Force at this Angle 56215.8 N

Converting the weld leg dimension (tw) to the weld throat dimension.

Weld Group Inertia Calculations:

Weld Group Inertia about the Circumferential Axis Ilc 6644.822 cm**4
Weld Group Centroid distance in the Long. Direction Yll 175.004 mm.
Dist. of Weld Group Centroid from Lug bottom Yll_b 74.996 mm.
Weld Group Inertia about the Longitudinal Axis Ill 15429.242 cm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 155.000 mm.

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:


= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * wl + wb ) * tw )
= sqrt(2075392+02+02)/((2*250.0+310.0)*11.312)
= 22.65 N./mm

Shear Stress in the Welds due to Bending Loads [Sblf]:


= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (0*(835.0-74.996)) * 175.004/6644.822 +
(207539*22.0 * 175.004/6644.822) +
(0*22.0 * 155.0/15429.242)
= 12.03 N./mm

Total Shear Stress for Combined Loads [St]:


= Ssll + Sblf
= 22.652 + 12.026
= 34.68 N./mm

Allowable Shear Stress for Combined Loads [Sta]:


= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 262 * 1.0
= 104.80 N./mm

Secondary Shear Stress in the Welds due to Shear Loads:

Unit Weld Polar Section Modulus [Uwsm]:


= (2*wl+w)^3/12-wl^2(wl+w)^2/(2*wl+w)
= 20089212.00 mm.^3

Loads on Welds due to Torsional Moment:

Shear Stress in Normal Direction [Fth]:


= Ft * ( h-(wl-Cent) ) * (wb/2) / Uwsm
= 647.93 N /mm.

Shear Stress in Circumferential Direction [Ftv]:


= Ft * ( h-(wl-Cent) ) * Cent / Uwsm
= 722.50 N /mm.

Primary Shear Stress [Fsv]:


= Ft / ( 2 * wl + w )
= 136.80 N /mm.

Resultant Load on Weld Group [Fr]:


= sqrt( Fth^2 + ( Ftv+Fsv )^2 )
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= sqrt( 647.9(^2) + ( 722.5 + 136.8 )(^2) )


= 1076.21 N /mm.

Resultant Secondary Weld Stress [Fws]:


= Fr / Tweld
= 1076.208/11.312
= 95.15 N./mm

Allowable Resultant Secondary Weld Stress [Psa]:


= 0.4 * Yield * Occfac
= 0.4 * 262.0 * 1.0
= 104.80 N./mm

Shear Stress in Lug above Hole [Shs]:


= sqrt( Pl2 + Fn2 ) / Sha
= sqrt( 2075392 + 02 )/59.0
= 35.18 N./mm

Allowable Shear Stress in Lug above Hole [Sas]:


= 0.4 * Yield * Occfac
= 0.4 * 262 * 1.0
= 104.80 N./mm

Pin Hole Bearing Stress [Pbs]:


= sqrt(Pl2 + Fn2 ) / ( t * dh )
= sqrt( 2075392 + 02 )/( 65.0 * 74.0 )
= 43.15 N./mm

Allowable Bearing Stress [Pba]:


= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 262 * 1.0, 235.8 )
= 196.51 N./mm

Bending Stress at the Base of the Lug [Fbs]:


= Fn*(h-wl)/(w*t^2 / 6) + Ft*(h-wl) / (w^2*t / 6)
= 0 *(835.0 - 250.0)/(310.0 *25.0(^2)/6) +
110330 *(835.0 - 250.0)/(310.0(^2) *25.0/6)
= 161.20 N./mm

Tensile Stress at the Base of the Lug [Fa]:


= Fax / (w * t)
= 56216/(310.0 * 25.0)
= 7.25 N./mm

Total Combined Stress at the Base of the Lug:


= Fbs + Fa
= 161.2 + 7.3
= 168.46 N./mm

Lug Allowable Stress for Bending and Tension:


= min( 0.66 * Yield * Occfac, 0.75*Yield )
= min( 0.66 * 262 * 1.0, 196.5 )
= 172.93 N./mm

Required Shackle Pin Diameter [Spd]:


= sqrt[(2 * sqrt(Pl2 + Fn2)/( Pi * Sta))]
= sqrt[2 * sqrt(2075392 + 02)/( Pi * 105)]
= 35.5074 mm.

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).

Note: The full lug load is applied in both the circumferential and
EQUIPMENT: ADSORBERS 42
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Lifting Lug Calcs: Step: 17 2:31pm Aug 19,2017

longitudinal directions simultaneously.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm.
Vessel Diameter Dv 3000.000 mm.
Vessel Thickness Tv 30.000 mm.

Design Temperature 37.78 C

Attachment Type Type Rectangular


Parameter C11 C11 342.00 mm.
Parameter C22 C22 266.00 mm.

Thickness of Reinforcing Pad Tpad 16.000 mm.


Pad Parameter C11P C11p 450.000 mm.
Pad Parameter C22P C22p 300.000 mm.

Design Internal Pressure Dp 0.000 bars


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 0.0 N
Longitudinal Shear (SUS) Vl 207538.6 N
Circumferential Shear (SUS) Vc 207538.6 N
Circumferential Moment (SUS) Mc 0.0 N-m
Longitudinal Moment (SUS) Ml 0.0 N-m
Torsional Moment (SUS) Mt 147412.1 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 0.0 N
Circumferential Shear VC 207538.6 N
Longitudinal Shear VL 207538.6 N
Circumferential Moment MC 0.0 N-m
Longitudinal Moment ML 0.0 N-m
Torsional Moment MT 147412.1 N-m

Dimensionless Parameters used : Gamma = 33.11

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.098 4C 5.892 (A,B)
N(PHI) / ( P/Rm ) 0.098 3C 5.220 (C,D)
M(PHI) / ( P ) 0.106 2C1 0.091 (A,B)
M(PHI) / ( P ) 0.106 1C 0.125 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.103 3A 0.945 (A,B,C,D)
EQUIPMENT: ADSORBERS 43
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Lifting Lug Calcs: Step: 17 2:31pm Aug 19,2017

M(PHI) / ( MC/(Rm * Beta) ) 0.117 1A 0.095 (A,B,C,D)


N(PHI) / ( ML/(Rm**2 * Beta) ) 0.095 3B 3.005 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.100 1B 0.047 (A,B,C,D)

N(x) / ( P/Rm ) 0.105 3C 5.058 (A,B)


N(x) / ( P/Rm ) 0.105 4C 5.840 (C,D)
M(x) / ( P ) 0.101 1C1 0.135 (A,B)
M(x) / ( P ) 0.101 2C 0.096 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.103 4A 1.373 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.118 2A 0.051 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.095 4B 0.848 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.100 2B 0.076 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 6.6| 6.6| -6.6| -6.6| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -8.5| -8.5| 8.5| 8.5|
Shear MT | 140.9| 140.9| 140.9| 140.9| 140.9| 140.9| 140.9| 140.9|
| |
Tot. Shear| 147.5| 147.5| 134.3| 134.3| 132.4| 132.4| 149.3| 149.3|
------------------------------------------------------------------------------------------------
Str. Int. | 294.9| 294.9| 268.5| 268.5| 264.8| 264.8| 298.7| 298.7|

Dimensionless Parameters used : Gamma = 50.50


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.119 4C 8.303 (A,B)
N(PHI) / ( P/Rm ) 0.119 3C 6.737 (C,D)
M(PHI) / ( P ) 0.137 2C1 0.053 (A,B)
M(PHI) / ( P ) 0.137 1C 0.087 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.130 3A 1.939 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.147 1A 0.081 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.113 3B 5.826 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.120 1B 0.038 (A,B,C,D)

N(x) / ( P/Rm ) 0.135 3C 6.201 (A,B)


N(x) / ( P/Rm ) 0.135 4C 7.994 (C,D)
EQUIPMENT: ADSORBERS 44
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Lifting Lug Calcs: Step: 17 2:31pm Aug 19,2017

M(x) / ( P ) 0.125 1C1 0.098 (A,B)


M(x) / ( P ) 0.125 2C 0.059 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.130 4A 3.061 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.140 2A 0.042 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.113 4B 1.733 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.118 2B 0.059 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 7.7| 7.7| -7.7| -7.7| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -11.5| -11.5| 11.5| 11.5|
Shear MT | 145.5| 145.5| 145.5| 145.5| 145.5| 145.5| 145.5| 145.5|
| |
Tot. Shear| 153.2| 153.2| 137.9| 137.9| 134.0| 134.0| 157.1| 157.1|
------------------------------------------------------------------------------------------------
Str. Int. | 306.5| 306.5| 275.7| 275.7| 268.0| 268.0| 314.2| 314.2|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 6.6| 6.6| -6.6| -6.6| -8.5| -8.5| 8.5| 8.5|
Shear Q (SUS) | 140.9| 140.9| 140.9| 140.9| 140.9| 140.9| 140.9| 140.9|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
EQUIPMENT: ADSORBERS 45
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Lifting Lug Calcs: Step: 17 2:31pm Aug 19,2017

------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 13.2| 13.2| 13.2| 13.2| 17.0| 17.0| 17.0| 17.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 294.9| 294.9| 268.5| 268.5| 264.8| 264.8| 298.7| 298.7|

Stress Summation Comparison (N./mm):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 137.90 | Passed |
Pm+Pl (SUS) | 16.96 206.85 | Passed |
Pm+Pl+Q (TOTAL)| 298.68 413.70 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 7.7| 7.7| -7.7| -7.7| -11.5| -11.5| 11.5| 11.5|
Shear Q (SUS) | 145.5| 145.5| 145.5| 145.5| 145.5| 145.5| 145.5| 145.5|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 15.4| 15.4| 15.4| 15.4| 23.1| 23.1| 23.1| 23.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 306.5| 306.5| 275.7| 275.7| 268.0| 268.0| 314.2| 314.2|

Stress Summation Comparison (N./mm):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 137.90 | Passed |
Pm+Pl (SUS) | 23.06 206.85 | Passed |
Pm+Pl+Q (TOTAL)| 314.15 413.70 | Passed |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017


EQUIPMENT: ADSORBERS 46
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Leg Check, (Operating Case): Step: 18 2:31pm Aug 19,2017

RESULTS FOR LEGS : Operating Case Description: LEGS

Legs attached to: SHELL

Section Properties : I Beam HE320B

European Structural Steel Data


2805 as per GA. Vendor
Overall Leg Length 3555.000 mm. should check & update.
Effective Leg Length Leglen 2850.000 mm.
Distance Leg Up Side of Vessel 780.000 mm. 910 as per GA. Vendor
Number of Legs Nleg 4 should check & update.
Cross Sectional Area for HE320B Aleg 161.000 cm
Section Inertia ( strong axis ) 30819.846 cm**4
Section Inertia ( weak axis ) 9238.954 cm**4
Section Modulus ( strong axis ) 1926007.875 mm.
Section Modulus ( weak axis ) 616002.500 mm.
Radius of Gyration ( strong axis ) 138.000 mm.
Radius of Gyration ( weak axis ) 75.700 mm.

Leg Orientation - Weak Axis

Overturning Moment at top of Legs 56080.7 N-m


Total Weight Load at top of Legs W 274592.1 N
Total Shear force at top of Legs 37296.3 N
Additional force in Leg due to Bracing Fadd 0.0 N
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 0.650

Note: The Legs are Not Cross Braced


The Leg Shear Force includes Wind and Seismic Effects

Pad Width along Circumference C11P 420.000 mm.


Pad Length along Vessel Axis C22P 800.000 mm.
Pad Thickness Tpad 16.000 mm.

Maximum Shear at top of one Leg [Vleg]:


= ( max( Wind, Seismic ) + applied forces )( Imax / Itot )
= ( 37296.3 )( 30660.6/79773.3 )
= 14334.74 N

Axial Compression, Leg furthest from the Neutral Axis [Sma]:


= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
= ((274592/4) + (56081/( 2 * 1683.61 )))/161.0 )
= 5.30 N./mm

Axial Compression, Leg closest to the Neutral Axis [Sva]:


= ( W / Nleg ) / Aleg
= ( 274592/4 )/161.0
= 4.26 N./mm

Allowable Comp. for the Selected Leg (KL/r < Cc ) [Sa]:


= Occfac * ( 1-(kl/r)/(2*Cc))*Fy /
( 5/3+3*(Kl/r)/(8*Cc)-(Kl/r)/(8*Cc)
= 1.33 * ( 1-( 24.47 )/(2 * 129.48 )) * 239/
( 5/3+3*( 24.47 )/(8* 129.48 )-( 24.47)/(8* 129.48)
= 180.53 N./mm

Bending at the Bottom of the Leg closest to the N.A. [S]:


= ( Vleg * Leglen / Smdwa )
= ( 14334.74 * 2850.0/616003 )
= 66.33 N./mm
EQUIPMENT: ADSORBERS 47
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Leg Check, (Operating Case): Step: 18 2:31pm Aug 19,2017

Allowable Bending Stress[Sb]:


= ( 0.6 * Fy * Occfac )
= ( 0.6 * 239 * 1.33 )
= 191.54 N./mm

AISC Unity Check [Sc]( must be < or = to 1.00 ) :


= (Sma/Sa)+(0.85*S)/((1-Sma/Spex)*Sb)
= (5/181 )+( 0.85 *66.327 )/(( 1 -5/2331 ) *192 )
= 0.3244

WRC 107 Stress Analysis for Leg to Shell Junction, Ope Condition

Rectangular Attachment Parameter C11 319.999 mm.


Rectangular Attachment Parameter C22 780.000 mm.

Input Echo, WRC107/537 Item 1, Description: LEGS

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 1.6000 mm.
Vessel Diameter Dv 3000.000 mm.
Vessel Thickness Tv 30.000 mm.

Design Temperature 65.00 C

Attachment Type Type Rectangular


Parameter C11 C11 320.00 mm.
Parameter C22 C22 780.00 mm.

Thickness of Reinforcing Pad Tpad 16.000 mm.


Pad Parameter C11P C11p 420.000 mm.
Pad Parameter C22P C22p 800.000 mm.

Design Internal Pressure Dp 22.000 bars


Include Pressure Thrust No

Vessel Centerline Direction Cosine Vx 0.000


Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000

Global Force (SUS) Fx 0.0 N


Global Force (SUS) Fy 68648.0 N
Global Force (SUS) Fz 0.0 N
Global Moment (SUS) Mx 0.0 N-m
Global Moment (SUS) My 0.0 N-m
Global Moment (SUS) Mz 10549.3 N-m

Internal Pressure (SUS) P 22.00 bars


Include Pressure Thrust No

Global Force (OCC) Fx 14334.7 N


Global Force (OCC) Fy 16648.1 N
Global Force (OCC) Fz 0.0 N
Global Moment (OCC) Mx 0.0 N-m
Global Moment (OCC) My 0.0 N-m
Global Moment (OCC) Mz 22993.6 N-m

Occasional Internal Pressure (OCC) Pvar 0.00 bars


EQUIPMENT: ADSORBERS 48
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Leg Check, (Operating Case): Step: 18 2:31pm Aug 19,2017

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 0.0 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 68648.0 N
Circumferential Moment MC 0.0 N-m
Longitudinal Moment ML -10549.3 N-m
Torsional Moment MT 0.0 N-m

Dimensionless Parameters used : Gamma = 34.32

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.226 4C 4.621 (A,B)
N(PHI) / ( P/Rm ) 0.226 3C 2.829 (C,D)
M(PHI) / ( P ) 0.148 2C1 0.061 (A,B)
M(PHI) / ( P ) 0.148 1C 0.092 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.141 3A 1.239 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.163 1A 0.086 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.190 3B 3.604 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.175 1B 0.032 (A,B,C,D)

N(x) / ( P/Rm ) 0.190 3C 3.414 (A,B)


N(x) / ( P/Rm ) 0.190 4C 4.999 (C,D)
M(x) / ( P ) 0.196 1C1 0.073 (A,B)
M(x) / ( P ) 0.196 2C 0.040 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.141 4A 1.979 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.208 2A 0.038 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.190 4B 1.383 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.215 2B 0.039 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 1.6| 1.6| -1.6| -1.6| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 3.9| -3.9| -3.9| 3.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 5.5| -2.3| -5.5| 2.3| 0.0| 0.0| 0.0| 0.0|
EQUIPMENT: ADSORBERS 49
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Leg Check, (Operating Case): Step: 18 2:31pm Aug 19,2017

------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.9| 0.9| -0.9| -0.9| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 3.8| -3.8| -3.8| 3.8| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 4.7| -2.9| -4.7| 2.9| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.0| -1.0| 1.0| 1.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -1.0| -1.0| 1.0| 1.0|
------------------------------------------------------------------------------------------------
Str. Int. | 5.5| 2.9| 5.5| 2.9| 2.0| 2.0| 2.0| 2.0|

Dimensionless Parameters used : Gamma = 53.37


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.249 4C 6.239 (A,B)
N(PHI) / ( P/Rm ) 0.249 3C 3.143 (C,D)
M(PHI) / ( P ) 0.177 2C1 0.035 (A,B)
M(PHI) / ( P ) 0.177 1C ! 0.068 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.172 3A 2.149 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.185 1A 0.072 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.213 3B 4.806 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.198 1B 0.021 (A,B,C,D)

N(x) / ( P/Rm ) 0.215 3C 3.841 (A,B)


N(x) / ( P/Rm ) 0.215 4C 6.767 (C,D)
M(x) / ( P ) 0.221 1C1 0.051 (A,B)
M(x) / ( P ) 0.221 2C ! 0.034 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.172 4A 4.043 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.223 2A 0.029 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.213 4B 2.135 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.233 2B 0.022 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 3.1| 3.1| -3.1| -3.1| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 5.4| -5.4| -5.4| 5.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 8.5| -2.3| -8.5| 2.3| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
EQUIPMENT: ADSORBERS 50
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Leg Check, (Operating Case): Step: 18 2:31pm Aug 19,2017

Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 1.9| 1.9| -1.9| -1.9| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 5.0| -5.0| -5.0| 5.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 6.9| -3.0| -6.9| 3.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.5| -1.5| 1.5| 1.5|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -1.5| -1.5| 1.5| 1.5|
------------------------------------------------------------------------------------------------
Str. Int. | 8.5| 3.0| 8.5| 3.0| 3.0| 3.0| 3.0| 3.0|

WRC 107 Stress Calculation for OCCasional loads:


Radial Load P 14334.7 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 16648.1 N
Circumferential Moment MC 0.0 N-m
Longitudinal Moment ML -22993.6 N-m
Torsional Moment MT 0.0 N-m

Dimensionless Parameters used : Gamma = 34.32


Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -1.0| -1.0| -1.0| -1.0| -0.6| -0.6| -0.6| -0.6|
Circ. Bend. P | -2.6| 2.6| -2.6| 2.6| -4.0| 4.0| -4.0| 4.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 3.4| 3.4| -3.4| -3.4| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 8.5| -8.5| -8.5| 8.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 8.3| -3.4| -15.5| 6.7| -4.6| 3.4| -4.6| 3.4|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.7| -0.7| -0.7| -0.7| -1.1| -1.1| -1.1| -1.1|
Long. Bend. P | -3.2| 3.2| -3.2| 3.2| -1.7| 1.7| -1.7| 1.7|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 2.0| 2.0| -2.0| -2.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 8.3| -8.3| -8.3| 8.3| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 6.4| -3.8| -14.2| 8.8| -2.8| 0.7| -2.8| 0.7|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 8.3| 3.8| 15.5| 8.8| 4.7| 3.4| 4.7| 3.4|

Dimensionless Parameters used : Gamma = 53.37


Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (N./mm)

| Stress Intensity Values at |


EQUIPMENT: ADSORBERS 51
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Leg Check, (Operating Case): Step: 18 2:31pm Aug 19,2017

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.1| -2.1| -2.1| -2.1| -1.0| -1.0| -1.0| -1.0|
Circ. Bend. P | -3.7| 3.7| -3.7| 3.7| -7.3| 7.3| -7.3| 7.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 6.8| 6.8| -6.8| -6.8| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 11.8| -11.8| -11.8| 11.8| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 12.8| -3.4| -24.4| 6.7| -8.3| 6.2| -8.3| 6.2|
------------------------------------------------------------------------------------------------
Long. Memb. P | -1.3| -1.3| -1.3| -1.3| -2.3| -2.3| -2.3| -2.3|
Long. Bend. P | -5.5| 5.5| -5.5| 5.5| -3.6| 3.6| -3.6| 3.6|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 4.2| 4.2| -4.2| -4.2| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 10.9| -10.9| -10.9| 10.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 8.4| -2.4| -21.8| 10.8| -5.9| 1.3| -5.9| 1.3|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.4| -0.4| 0.4| 0.4|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -0.4| -0.4| 0.4| 0.4|
------------------------------------------------------------------------------------------------
Str. Int. | 12.8| 3.4| 24.4| 10.8| 8.4| 6.3| 8.4| 6.3|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 73.3| 75.5| 73.3| 75.5| 73.3| 75.5| 73.3| 75.5|
Circ. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pm(TOTAL)| 73.3| 75.5| 73.3| 75.5| 73.3| 75.5| 73.3| 75.5|
Circ. Pl (SUS) | 1.6| 1.6| -1.6| -1.6| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (OCC) | 2.4| 2.4| -4.4| -4.4| -0.6| -0.6| -0.6| -0.6|
Circ. Pl(TOTAL)| 4.0| 4.0| -6.0| -6.0| -0.6| -0.6| -0.6| -0.6|
Circ. Q (SUS) | 3.9| -3.9| -3.9| 3.9| 0.0| 0.0| 0.0| 0.0|
Circ. Q (OCC) | 5.8| -5.8| -11.1| 11.1| -4.0| 4.0| -4.0| 4.0|
Circ. Q (TOTAL)| 9.7| -9.7| -15.0| 15.0| -4.0| 4.0| -4.0| 4.0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 36.7| 36.7| 36.7| 36.7| 36.7| 36.7| 36.7| 36.7|
Long. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pm(TOTAL)| 36.7| 36.7| 36.7| 36.7| 36.7| 36.7| 36.7| 36.7|
Long. Pl (SUS) | 0.9| 0.9| -0.9| -0.9| 0.0| 0.0| 0.0| 0.0|
Long. Pl (OCC) | 1.3| 1.3| -2.7| -2.7| -1.1| -1.1| -1.1| -1.1|
Long. Pl(TOTAL)| 2.2| 2.2| -3.7| -3.7| -1.1| -1.1| -1.1| -1.1|
Long. Q (SUS) | 3.8| -3.8| -3.8| 3.8| 0.0| 0.0| 0.0| 0.0|
Long. Q (OCC) | 5.1| -5.1| -11.5| 11.5| -1.7| 1.7| -1.7| 1.7|
Long. Q (TOTAL)| 8.9| -8.9| -15.3| 15.3| -1.7| 1.7| -1.7| 1.7|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| -1.0| -1.0| 1.0| 1.0|
Shear Pl (OCC) | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
EQUIPMENT: ADSORBERS 52
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Leg Check, (Operating Case): Step: 18 2:31pm Aug 19,2017

Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -1.2| -1.2| 1.2| 1.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 73.3| 75.5| 73.3| 75.5| 73.3| 75.5| 73.3| 75.5|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 73.3| 75.5| 73.3| 75.5| 73.3| 75.5| 73.3| 75.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 74.9| 77.1| 71.8| 74.0| 73.4| 75.5| 73.4| 75.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 77.3| 79.5| 67.3| 69.5| 72.8| 75.0| 72.8| 75.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 87.1| 69.8| 52.3| 84.5| 68.7| 79.0| 68.7| 79.0|

Stress Summation Comparison (N./mm):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 75.52 137.90 | Passed |
Pm (SUS+OCC) | 75.52 165.48 | Passed |
Pm+Pl (SUS) | 77.10 206.85 | Passed |
Pm+Pl (SUS+OCC)| 79.55 248.22 | Passed |
Pm+Pl+Q (TOTAL)| 87.05 413.70 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 115.2| 117.4| 115.2| 117.4| 115.2| 117.4| 115.2| 117.4|
Circ. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pm(TOTAL)| 115.2| 117.4| 115.2| 117.4| 115.2| 117.4| 115.2| 117.4|
Circ. Pl (SUS) | 3.1| 3.1| -3.1| -3.1| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (OCC) | 4.7| 4.7| -8.9| -8.9| -1.0| -1.0| -1.0| -1.0|
Circ. Pl(TOTAL)| 7.8| 7.8| -12.0| -12.0| -1.0| -1.0| -1.0| -1.0|
Circ. Q (SUS) | 5.4| -5.4| -5.4| 5.4| 0.0| 0.0| 0.0| 0.0|
Circ. Q (OCC) | 8.1| -8.1| -15.5| 15.5| -7.3| 7.3| -7.3| 7.3|
Circ. Q (TOTAL)| 13.6| -13.6| -20.9| 20.9| -7.3| 7.3| -7.3| 7.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 57.6| 57.6| 57.6| 57.6| 57.6| 57.6| 57.6| 57.6|
Long. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pm(TOTAL)| 57.6| 57.6| 57.6| 57.6| 57.6| 57.6| 57.6| 57.6|
Long. Pl (SUS) | 1.9| 1.9| -1.9| -1.9| 0.0| 0.0| 0.0| 0.0|
Long. Pl (OCC) | 3.0| 3.0| -5.5| -5.5| -2.3| -2.3| -2.3| -2.3|
Long. Pl(TOTAL)| 4.9| 4.9| -7.5| -7.5| -2.3| -2.3| -2.3| -2.3|
Long. Q (SUS) | 5.0| -5.0| -5.0| 5.0| 0.0| 0.0| 0.0| 0.0|
Long. Q (OCC) | 5.4| -5.4| -16.3| 16.3| -3.6| 3.6| -3.6| 3.6|
Long. Q (TOTAL)| 10.4| -10.4| -21.3| 21.3| -3.6| 3.6| -3.6| 3.6|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| -1.5| -1.5| 1.5| 1.5|
Shear Pl (OCC) | 0.0| 0.0| 0.0| 0.0| -0.4| -0.4| 0.4| 0.4|
Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -1.9| -1.9| 1.9| 1.9|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
EQUIPMENT: ADSORBERS 53
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Leg Check, (Operating Case): Step: 18 2:31pm Aug 19,2017

Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 115.2| 117.4| 115.2| 117.4| 115.2| 117.4| 115.2| 117.4|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 115.2| 117.4| 115.2| 117.4| 115.2| 117.4| 115.2| 117.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 118.3| 120.5| 112.1| 114.3| 115.3| 117.5| 115.3| 117.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 123.1| 125.3| 103.3| 105.5| 114.3| 116.4| 114.3| 116.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 136.6| 111.7| 82.3| 126.4| 107.0| 123.7| 107.0| 123.7|

Stress Summation Comparison (N./mm):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 117.44 137.90 | Passed |
Pm (SUS+OCC) | 117.44 165.48 | Passed |
Pm+Pl (SUS) | 120.55 206.85 | Passed |
Pm+Pl (SUS+OCC)| 125.25 248.22 | Passed |
Pm+Pl+Q (TOTAL)| 136.62 413.70 | Passed |

Bolting Size Requirement for Leg Baseplates :

Baseplate Material SA/IS 2062


Baseplate Allowable Stress SBA 117.20 N./mm
Baseplate Length B 550.0000 mm.
Baseplate Width D 550.0000 mm.
Baseplate Thickness BTHK 45.0000 mm.
Leg Dimension Along Baseplate Length d 319.9994 mm.
Leg Dimension Along Baseplate Width b 299.9994 mm.
Dist. from the Leg Edge to Bolt Hole Center z 50.0000 mm.
Bolt Material SA-193 B7
Bolt Allowable Stress STBA 172.38 N./mm
Anchor Bolt Nominal Diameter BOD 36.0000 mm.
Number of Anchor Bolts in Tension per Leg NB 1
Total Number of Anchors Bolt per Leg NBT 2
Ultimate 28-day Concrete Strength FCPRIME 25.000 N./mm

LEG BASEPLATE and BOLTING Analysis, including Moments

I-Beam Leg

Base Plate Available Area (AA):


= B * D
= 550.0 * 550.0
= 3025.00 cm

Clearance Between The Bolt And The Leg Edge (BCL):


= z - BOD / 2
= 50.0 - 36.0/2
= 32.00 mm.

Moment at Baseplate (MOMENT):


= Vleg * Lleg
= 14334.74 * 3555.0
= 50980.65 N-m

Axial Load on the baseplate (P):


= Operating Weight per leg (as Seismic + Operating case is controlling)
= 68648.02 N
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Leg Check, (Operating Case): Step: 18 2:31pm Aug 19,2017

Eccentricity (e):
= MOMENT * Conv_Factor / P
= 50980.65 *999.68/68648.02
= 742.34 mm. > D/6 [Plate Uplift Condition]

a = (D - d) / 2
= (550.0 - 320.0)/2
= 115.00 mm.

Modular Ratio Of Steel/Concrete (n):


= ES / EC
= 203402.5/23665.3
= 8.59

F = 0.5 * d + z
= 0.5 * 320.0 + 50.0
= 210.00 mm.

K1 = 3.0 (e - 0.5*D)
= 3.0 (742.34 - 0.5*550.0)
= 1402.01

K2 = 6 * n * Ast / B * (F + e)
= 6 * 8.59 * 5.92/550.0 * (210.0 + 742.34)
= 528.60

K3 = -K2 * (0.5 * D + F)
= -528.6 * (0.5 * 550.0 + 210.0)
= -256370.18

Solving For The Effective Bearing Length Using Iteration:


Y + K1 * Y + K2 * Y + K3 = 0
Y + 55.2 * Y + 81.93 * Y - 1564.47 = 0
Y = 113.78 mm.

NUM = (D / 2 - Y / 3 - e)
= (550.0/2 - 113.78/3 - 742.34)
= -505.26

DENOM = (D / 2 - Y / 3 + F)
= (550.0/2 - 113.78/3 + 210.0)
= 447.07

Total Bolt Tension Force (T):


= - P * NUM / DENOM
= - 68648.02 * -505.26/447.07
= 77583.09 N

Overturning Moment Due To Bolt In Tension (Mt):


= T * (0.5 * D + F - Y)
= 77583.09 * (0.5 * 550.0 + 210.0 - 113.78)
= 28812.16 N-m

Bearing Pressure (FC):


= 2 * (P + T) / (Y * B)
= 2 * (68648.02 + 77583.09)/(113.78 * 550.0)
= 46.74 bars [ <= FCPRIME ( 249.99)]

Equivalent Bearing Pressure (f1):


= FC * (Y - a) / Y
= 46.74 * (113.78 - 115.0)/113.78
= -0.50 bars

Overturning Moment Due To Bearing Pressure (Mc):


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= (a * B / 6) * (f1 + 2 * FC)
= (115.0 * 550.0/6) * (-0.5 + 2 * 46.74)
= 11275.21 N-m

The Baseplate Required Thickness (TREQ):


= (6 * MAX(Mt,Mc) / (B * 1.5 * SBA))
= (6 * 28812.16/(550.0 * 175.8))
= 42.28 mm.

Required bolt area (ABREQM): per D. Moss


= T / STBA
= 77583.09/172.38
= 4.5012 cm [ < Ast ( 5.92) --> PASSED]

Distance from Top of Legs to Vessel CG (CD_DIST):


= 496.68 mm.

Total Overturning Moment at Baseplate (Mbb):


= ( Mleg / max([CD_DIST], minDist) )* ( CD_DIST + Lleg )
= ( 56080.67/max( 496.68, 38.1 ) ) * ( 496.68 + 3555.0 )
= 457476.91 N-m

Required Total Bolt Area per Leg (ABREQB): per H. Bednar


= (1 / (Nleg * STBA)) * ((4 * Mbb / (Rn * 2) ) - W )
= (1/(4 * 172.38)) * ((4 * 457476.91/(3367.22)) - 274592.09 )
= 3.8964 cm

Available Total Bolt Corr. Area per Leg (ABAVL):


= As * NBT
= 5.92 * 2.0
= 11.8395 cm [ > ABREQB ( 3.90) --> PASSED]

Summary of Results:
Actual Required Pass/Fail
Baseplate Thickness ( mm. ): 45.000 42.277 Pass
Bolt Root Area (Bednar) ( cm ): 11.84 3.90 Pass
Bolt Root Area (D. Moss) ( cm ): 5.92 4.50 Pass

Note: The required thickness calculation is performed based on:


Strong axis orientation of the beam leg
Even number of bolts installed only on the B dimension sides

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017


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Nozzle Calculation Summary:

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |


| bars | | bars | | mm. | Path | Stresses |
----------------------------------------------------------------------------------------------
A | 22.00 | ... | ... | OK | 9.93 | OK | Passed |
C1 | 22.00 | ... | ... | OK | 5.02 | OK | No Calc[*] |
C2 | 22.00 | ... | ... | OK | 5.02 | OK | No Calc[*] |
C3 | 22.00 | ... | ... | OK | 5.02 | OK | No Calc[*] |
B | 22.00 | ... | ... | ... | | OK | Passed |
----------------------------------------------------------------------------------------------

MAWP Summary:
Minimum MAWP Nozzles : 22.000 Nozzle : B
Minimum MAWP Shells/Flanges : 22.000 Element : BTM. D'END
Minimum MAPnc Shells/Flanges : 25.692 Element : BTM. D'END
-------------------------------------------------------------------
Computed Vessel M.A.W.P. : 22.000 bars

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles

From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |


| | mm. | deg | mm. |
------------------------------------------------------------------------------
10 | A | 0.000 | 0.000 | 768.400 |
20 | C1 | 275.000 | 60.000 | 179.620 |
20 | C2 | 275.000 | 180.000 | 179.620 |
20 | C3 | 275.000 | 300.000 | 179.620 |
30 | B | 0.000 | 0.000 | 1936.800 |

The nozzle spacing is computed by the following:


= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.


No interference violations have been detected !

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INPUT VALUES, Nozzle Description: A From : 10

Pressure for Reinforcement Calculations P 22.000 bars


Temperature for Internal Pressure Temp 65 C

Shell Material [Impact Tested] SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N./mm
Shell Allowable Stress At Ambient Sva 137.90 N./mm

Inside Diameter of Elliptical Head D 3000.00 mm.


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 28.0000 mm.
Head Internal Corrosion Allowance c 1.6000 mm.
Head External Corrosion Allowance co 0.0000 mm.

Distance from Head Centerline L1 0.0000 mm.

User Entered Minimum Design Metal Temperature -20.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-105


Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 137.90 N./mm
Allowable Stress At Ambient Sna 137.90 N./mm

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 381.0000 mm

Size and Thickness Basis Actual


Actual Thickness tn 12.7000 mm.

Flange Material SA-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 68.0000 mm. 61.8 as per GA. Vendor
Height of Beveled Transition L` 51.0000 mm. should check & update.
Hub Thickness of Integral Nozzle ( tn or x+tp ) 64.0000 mm.

Corrosion Allowance can 1.6000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00 135 as per GA. Vendor
should check & update.
Outside Projection ho 119.0000 mm.
Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 26.5000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
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/ |
/ |
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| |
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_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: A

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 381.000 mm.


Actual Thickness Used in Calculation 12.700 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]


= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (22.0*0.899*3003.2)/(2 *137.9*1.0-0.2*22.0)
= 21.5741 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (22.0*192.1)/(138*1.0-0.6*22.0)
= 3.0945 mm.

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:


= ( Hub Thickness - Neck Thickness ) / tan(30)
= 51.3/0.5773
= 88.8542 mm.

Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 768.4000 mm.
Parallel to Vessel Wall, opening length d 384.2000 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 66.0000 mm.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm)

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
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Area Required Ar | 82.888| NA| NA|


Area in Shell A1 | 18.541| NA| NA|
Area in Nozzle Wall A2 | 10.567| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 1.000| NA| NA|
Area in Element A5 | 0.000| NA| NA|
Area in Hub A6 | 67.716| NA| NA|
TOTAL AREA AVAILABLE Atot | 97.825| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (384.2*21.5741*1.0+2*62.4*21.5741*1.0*(1-1.0))
= 82.888 cm

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 384.2( 1.0 * 26.4 - 1.0 * 21.574 ) - 2 * 62.4
( 1.0 * 26.4 - 1.0 * 21.5741 ) * ( 1 - 1.0 )
= 18.541 cm

Area Available in Nozzle Projecting Outward [A2]:


= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 66.0 )( 11.1 - 3.09 )1.0
= 10.567 cm

Area Available in Inward Weld + Outward Weld [A41 + A43]:


= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 10.0 * 1.0 + ( 0.0 ) * 1.0
= 1.000 cm

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(66.0,119.0,68.0)) * (64.0 - 12.7) * 1.0 )
= 67.716 cm

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 4.6945 mm.
Wall Thickness per UG16(b), tr16b = 4.1000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 25.5615 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 25.5615 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm.
Wall Thickness per table UG-45 tb3 = 9.9312 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 9.931, max( 25.5615, 4.1 ) ]
= 9.9312 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 4.6945, 9.9312 )
= 9.9312 mm.

Available Nozzle Neck Thickness = 12.7000 mm. --> OK


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Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 35.1, Allowable : 137.9 N./mm Passed
Expansion : 0.0, Allowable : 309.6 N./mm Passed
Occasional : 18.5, Allowable : 183.4 N./mm Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

Governing MDMT of all the sub-joints of this Junction : -29 C

Weld Size Calculations, Description: A

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (82.8876 - 18.5412 + 2 * 62.4 * 1.0 *
(1.0 * 26.4 - 21.5741 ) ) * 138
= 970307.19 N

For hub type nozzles, A2 includes the area of the hub.

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A4-(Wi-Can/.707)*fr2)*Sv
= ( 78.2833 + 1. - 0.0 * 1.0 ) * 138
= 1093223.25 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 78.2833 + 0.0 + 1. + ( 32.9472 ) ) * 138
= 1547526.62 N

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 78.2833 + 0.0 + 1. + 0.0 + ( 32.9472 ) ) * 138
= 1547526.62 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 509.0 * 10.0 * 0.49 * 138
= 540208. N
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Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 223.3) * ( 64.0 - 1.6 ) * 0.7 * 138
= 4225212. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 509.0 * ( 26.5 - 1.6 ) * 0.74 * 138
= 2031403. N

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 540208 + 4225212 ) = 4765420 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 540208 + 0 + 2031403 + 0 ) = 2571611 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 540208 + 2031403 + 0 ) = 2571611 N

Summary of Failure Path Calculations:


Path 1-1 = 4765420 N , must exceed W = 970307 N or W1 = 1093223 N
Path 2-2 = 2571611 N , must exceed W = 970307 N or W2 = 1547526 N
Path 3-3 = 2571611 N , must exceed W = 970307 N or W3 = 1547526 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 22.000 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 11.9219 mm.


The Cut Length for this Nozzle is, Drop + HoWRC
Use +H+ T :instead
107 158.9220 mm.
of PD 5500.

Input Echo, PD:5500 Annex G Local Stress Analysis 20000

Radial Load (positive outward) Fr 14999.99 N


Circumferential Shear Fc 0.00 N
Longitudinal Shear Fl 0.00 N
Torsional Moment Mt 0.0 N-m 14000
Circumferential Moment Mc 13000.0 N-m
Longitudinal Moment Ml 16000.0 N-m
18000
Allowable Stress Intensity Factor (Mem + Bend) 2.25
Print Membrane Stress at the Attachment junction Yes
Allowable Stress Intensity Factor (Membrane) 1.00

PD-5500 Annex G Nozzle to Sphere Junction Stress Analysis

Stress Calculations at the Edge of the Nozzle Neck :

Resultant Shear Force Srss( Fc + Fl ) S 0. N


Resultant Moment Srss( Mc + Ml ) M 20616. N-m
Shell Mean Radius R 2714.800 mm.
Nozzle Mean Radius r 223.300 mm.
Thickness Ratio t/T` 2.3636
Ratio of Shell Mean Radius to Shell Thk. R/T` 102.8333
Value of Rho r/R*(R/T`)^1/2 0.8341
Value of u (=s) u 1.5181

Stress Concentration Factor for Pressure 1.5246


Stress Concentration Factor for Radial Force 1.8353
Stress Concentration Factor for Bending Moment 1.3474
Stress Concentration Factor for Shear 0.4570
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Total Stress due to Pressure 172.46 N./mm


Total Stress due to Radial Loads 7.54 N./mm
Total Stress due to Shear Forces 0.00 N./mm
Total Stress due to Bending Moments 68.09 N./mm
Total Stress due to Torsional Moment 0.00 N./mm

Maximum Stress at Sphere/Attachment Junction 248.09 N./mm

Check the Maximum Stresses versus defined Allowables :


Max. Str. Int. (Mem + Bend): 248.09 Allowable: 310.27 N./mm

Maximum Loads: PD:5500 Annex G.2.8 ( Alternative Rules - Information Only ):

Flush Nozzle located in a sphere:

Note: Pmax is determined per PD:5500 Section 3.5.4:

Shell Effective Mean Diameter [D]:


= Di + es + Min(fp/fs, 1 )*tp + cas - caext
= 5400.0 + 28.0 + Min(0.0/137.9, 1 )*0.0 + 1.6 - 0.0
= 5429.6 mm.

Nozzle Mean Diameter [d]:


= do - eb + can - caext
= 509.0 - 64.0 + 1.6 - 0.0 = 446.6 mm.

Adjusted value of [Ratio erb/ers]:


= min(fn/fs, 1 ) * erb / ers
= min(137.9/137.9, 1 ) * 62.4/26.4 = 2.3636

Compute the Maximum Pressure [Pmax]


The value of Pmax is 26.792 bars and is derived as follows:

Required Shell Thickness [esp]


= Pmax * D / ( 4 * fs )
= 26.792 * 5429.6/( 4 * 137.9 ) = 26.374 mm.

Compute Ratio [C.ers/eps]


= C * ers / eps
= 1.0 * 26.4/26.374 = 1.001

Compute the Value of [Rho] :


= d/D * sqrt( D / ( 2 * as ))
= 446.6/5429.6 * sqrt(5429.6/( 2 * 26.4 )) = 0.8341

From Graph: Figure 3.5-10 we obtain a value of erb/ers of: 2.3636

Linear Interpolation Points from: Figure 3.5-10


Rho1 Rho Rho2
0.9000 0.8341 0.8000
Cers/eps1 1.1000 1.380 1.160
Cers/eps 1.0010 <- Interpolated 2.3636
Cers/eps2 1.0000 1.690 1.440

As Calculated Nozzle Thickness equals Actual Thickness: Pmax is correct.

Maxium Allowable Radial Force Fzmax and Moment [MBmax]:

Determine the value of [k]:


= min( 2 * fn * eab / ( fs * eac ) * ( eab / d ) , 1 )
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= min(2*137.9*62.4/(137.9*26.4) * (62.4/446.6), 1)
= 1.0

Determine the value of [LamdaS]:


= d/( R * eac ) = 446.6/( 2714.8 * 26.4 )
= 1.668

Determine the Maximum Allowable Radial Force: [FZmax]:


= fs *eac( 1.82 + 2.4 ( ( 1 + k ) * LamdaS + 0.91 * k * LamdaS )
= 137.9*26.4(1.82+2.4((1+1.0)*1.668+0.91*1.0*1.668)
= 1082609 N

From Figure 2.1, FZmax must not exceed: 1054884 N

Determine the Maximum Allowable Moment: [MBmax]:


= fs * eac * d/4 * ( 4.9 + 2 ( ( 1 + k ) * LamdaS + 0.91 * k * LamdaS )
= 137.9 * 26.4 * 446.6/4 *
(4.9 + 2*(1 + 1.0) * 1.668 + 0.91 * 1.0 * 1.668))
= 130429.227 N-m

From Figure 2.2, Mbmax must not exceed: 517782 N-m

Unity Checks per PD:5500 2.4 for Simultaneous Loads:


P/Pmax = 0.821 Fz/Fzmax = 0.014 Mb/Mbmax = .158
P/Pmax + Fz/Fzmax + Mb/Mbmax = .993

Summary of results:
P Fz Mb
bars N N-m
---------------------------------------------------------------------------
Actual: 22.000 14999.990 20615.527
Allowable: 26.792 1054884.250 130429.227
---------------------------------------------------------------------------
Ratio: 0.821 0.014 0.158

Ratio of combined values: .993 (must be <= 1.0)

The Given Force and Moments Comply with the Code

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017


EQUIPMENT: ADSORBERS 64
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FileName : ADSORBER-01
Nozzle Calcs.: C1 Nozl: 7 2:31pm Aug 19,2017

INPUT VALUES, Nozzle Description: C1 From : 20

Pressure for Reinforcement Calculations P 22.000 bars


Temperature for Internal Pressure Temp 65 C

Shell Material [Impact Tested] SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N./mm
Shell Allowable Stress At Ambient Sva 137.90 N./mm

Inside Diameter of Cylindrical Shell D 3000.00 mm.


Shell Finished (Minimum) Thickness t 30.0000 mm.
Shell Internal Corrosion Allowance c 1.6000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
322
Distance from Bottom/Left Tangent 275.00 mm.

User Entered Minimum Design Metal Temperature -20.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-105


Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 137.90 N./mm
Allowable Stress At Ambient Sna 137.90 N./mm

Diameter Basis (for tr calc only) ID


Layout Angle 60.00 deg
Diameter 42.8200 mm

Size and Thickness Basis Actual


Actual Thickness tn 8.7400 mm.

Flange Material SA-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 98.5000 mm.


Height of Beveled Transition L` 31.2600 mm.
Hub Thickness of Integral Nozzle ( tn or x+tp ) 40.0000 mm.

Corrosion Allowance can 1.6000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 130.0000 mm.


Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 28.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None
Use Appendix 1-9 as Alternative (Div. 1 only) Yes

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
/ |
/ |
EQUIPMENT: ADSORBERS 65
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C1 Nozl: 7 2:31pm Aug 19,2017

| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: C1

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.820 mm.


Actual Thickness Used in Calculation 8.740 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (22.0*1501.6)/(138*1.0-0.6*22.0)
= 24.1889 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (22.0*23.01)/(138*1.0-0.6*22.0)
= 0.3707 mm.

Results for Alternative Nozzle Reinforcement, Appendix 1-9

These Results are for the Internal Pressure Case :

Ratio of tn/t = ( 40.0 - 1.6 )/( 30.0 - 1.6 ) = 1.352

The value of B1 is 54.0 and the value of B2 is 318.0

The mean Vessel Dia. Dm is 3031.6 and the mean conn. pipe Dia. is 53.16

The Diameter ratio Dmrat is dm/Dm is 53.16/3031.6 = 0.018

Lamda = Dmrat*( Dm/t ) = 0.018 * sqrt( 3031.6/28.4 ) = 0.181

Check Equation (1):

= [2+2*Dmrat^1.5*(tn/t)+1.25*Lamda]/[1+(Dmrat)*(tn/t)1.5]
= [2 + 2* 0.018^1.5 * ( 40.0/30.0 ) + 1.25 * 0.181]/
[1 + ( 0.018) * (40.0/30.0)1.5]
= 1.847

To pass check (1) 1.847 must be <= 2.95( t/tr ) which is 3.464

Check Equation (2):

= ([B1(tn/t)+228(tn/t)(Dmrat)+B2]Lamda+155)/
[108Lamda+[228(Dmrat)]Lamda+152]
= ([54.0*(1.352)+228*(1.352)*( 0.018)+318.0] 0.181+155)/
[108* 0.181 + (228 * Dmrat + 228)* 0.018 + 152]
= 1.176

To pass check (2) 1.176 must be >= (0.93+0.005*Lamda)(tr/t) which is 0.793

This connection passes checks (1) and (2), as such the internal
pressure calculations per UG-37 are not required. Please insure
EQUIPMENT: ADSORBERS 66
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C1 Nozl: 7 2:31pm Aug 19,2017

this connection meets the following criteria :

1 - Cyclic loading is not a controlling design requirement.


2 - The opening is > 1.8(Dm*t) from any structural discontinuity.
3 - The nozzle spacing is greater than 3 times their average diameter.
4 - The opening is circular in cross section and is normal to the vessel.
5 - The vessel is not operating in the creep range.
6 - The ratio of Yield Strenth to Tensile Strength must be <= 0.80.

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: C1.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.9707 mm.
Wall Thickness per UG16(b), tr16b = 4.1000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 25.7889 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 25.7889 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm.
Wall Thickness per table UG-45 tb3 = 5.0200 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.02, max( 25.7889, 4.1 ) ]
= 5.0200 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.9707, 5.02 )
= 5.0200 mm.

Available Nozzle Neck Thickness = 8.7400 mm. --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

Governing MDMT of all the sub-joints of this Junction : -29 C

Weld Size Calculations, Description: C1

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.

Skipping the nozzle attachment weld strength calculations.


EQUIPMENT: ADSORBERS 67
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C1 Nozl: 7 2:31pm Aug 19,2017

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)


(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 22.000 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 1.2576 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 161.2576 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017


EQUIPMENT: ADSORBERS 68
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C2 Nozl: 8 2:31pm Aug 19,2017

INPUT VALUES, Nozzle Description: C2 From : 20

Pressure for Reinforcement Calculations P 22.000 bars


Temperature for Internal Pressure Temp 65 C

Shell Material [Impact Tested] SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N./mm
Shell Allowable Stress At Ambient Sva 137.90 N./mm

Inside Diameter of Cylindrical Shell D 3000.00 mm.


Shell Finished (Minimum) Thickness t 30.0000 mm.
Shell Internal Corrosion Allowance c 1.6000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
322
Distance from Bottom/Left Tangent 275.00 mm.

User Entered Minimum Design Metal Temperature -20.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-105


Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 137.90 N./mm
Allowable Stress At Ambient Sna 137.90 N./mm

Diameter Basis (for tr calc only) ID


Layout Angle 180.00 deg
Diameter 42.8200 mm

Size and Thickness Basis Actual


Actual Thickness tn 8.7400 mm.

Flange Material SA-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 98.5000 mm.


Height of Beveled Transition L` 31.2600 mm.
Hub Thickness of Integral Nozzle ( tn or x+tp ) 40.0000 mm.

Corrosion Allowance can 1.6000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 130.0000 mm.


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 28.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None
Use Appendix 1-9 as Alternative (Div. 1 only) Yes

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
/ |
/ |
EQUIPMENT: ADSORBERS 69
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C2 Nozl: 8 2:31pm Aug 19,2017

| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: C2

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.820 mm.


Actual Thickness Used in Calculation 8.740 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (22.0*1501.6)/(138*1.0-0.6*22.0)
= 24.1889 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (22.0*23.01)/(138*1.0-0.6*22.0)
= 0.3707 mm.

Results for Alternative Nozzle Reinforcement, Appendix 1-9

These Results are for the Internal Pressure Case :

Ratio of tn/t = ( 40.0 - 1.6 )/( 30.0 - 1.6 ) = 1.352

The value of B1 is 54.0 and the value of B2 is 318.0

The mean Vessel Dia. Dm is 3031.6 and the mean conn. pipe Dia. is 53.16

The Diameter ratio Dmrat is dm/Dm is 53.16/3031.6 = 0.018

Lamda = Dmrat*( Dm/t ) = 0.018 * sqrt( 3031.6/28.4 ) = 0.181

Check Equation (1):

= [2+2*Dmrat^1.5*(tn/t)+1.25*Lamda]/[1+(Dmrat)*(tn/t)1.5]
= [2 + 2* 0.018^1.5 * ( 40.0/30.0 ) + 1.25 * 0.181]/
[1 + ( 0.018) * (40.0/30.0)1.5]
= 1.847

To pass check (1) 1.847 must be <= 2.95( t/tr ) which is 3.464

Check Equation (2):

= ([B1(tn/t)+228(tn/t)(Dmrat)+B2]Lamda+155)/
[108Lamda+[228(Dmrat)]Lamda+152]
= ([54.0*(1.352)+228*(1.352)*( 0.018)+318.0] 0.181+155)/
[108* 0.181 + (228 * Dmrat + 228)* 0.018 + 152]
= 1.176

To pass check (2) 1.176 must be >= (0.93+0.005*Lamda)(tr/t) which is 0.793

This connection passes checks (1) and (2), as such the internal
pressure calculations per UG-37 are not required. Please insure
EQUIPMENT: ADSORBERS 70
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C2 Nozl: 8 2:31pm Aug 19,2017

this connection meets the following criteria :

1 - Cyclic loading is not a controlling design requirement.


2 - The opening is > 1.8(Dm*t) from any structural discontinuity.
3 - The nozzle spacing is greater than 3 times their average diameter.
4 - The opening is circular in cross section and is normal to the vessel.
5 - The vessel is not operating in the creep range.
6 - The ratio of Yield Strenth to Tensile Strength must be <= 0.80.

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: C2.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.9707 mm.
Wall Thickness per UG16(b), tr16b = 4.1000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 25.7889 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 25.7889 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm.
Wall Thickness per table UG-45 tb3 = 5.0200 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.02, max( 25.7889, 4.1 ) ]
= 5.0200 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.9707, 5.02 )
= 5.0200 mm.

Available Nozzle Neck Thickness = 8.7400 mm. --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

Governing MDMT of all the sub-joints of this Junction : -29 C

Weld Size Calculations, Description: C2

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.

Skipping the nozzle attachment weld strength calculations.


EQUIPMENT: ADSORBERS 71
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C2 Nozl: 8 2:31pm Aug 19,2017

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)


(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 22.000 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 1.2576 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 161.2576 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017


EQUIPMENT: ADSORBERS 72
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C3 Nozl: 9 2:31pm Aug 19,2017

INPUT VALUES, Nozzle Description: C3 From : 20

Pressure for Reinforcement Calculations P 22.000 bars


Temperature for Internal Pressure Temp 65 C

Shell Material [Impact Tested] SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N./mm
Shell Allowable Stress At Ambient Sva 137.90 N./mm

Inside Diameter of Cylindrical Shell D 3000.00 mm.


Shell Finished (Minimum) Thickness t 30.0000 mm.
Shell Internal Corrosion Allowance c 1.6000 mm.
Shell External Corrosion Allowance co 0.0000 mm.
322
Distance from Bottom/Left Tangent 275.00 mm.

User Entered Minimum Design Metal Temperature -20.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-105


Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 137.90 N./mm
Allowable Stress At Ambient Sna 137.90 N./mm

Diameter Basis (for tr calc only) ID


Layout Angle 300.00 deg
Diameter 42.8200 mm

Size and Thickness Basis Actual


Actual Thickness tn 8.7400 mm.

Flange Material SA-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle h 98.7400 mm.


Height of Beveled Transition L` 31.2600 mm.
Hub Thickness of Integral Nozzle ( tn or x+tp ) 40.0000 mm.

Corrosion Allowance can 1.6000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 130.0000 mm.


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 28.0000 mm.
Inside Projection h 0.0000 mm.
Weld leg size, Inside Element to Shell Wi 0.0000 mm.
ASME Code Weld Type per UW-16 None
Use Appendix 1-9 as Alternative (Div. 1 only) Yes

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
/ |
/ |
EQUIPMENT: ADSORBERS 73
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C3 Nozl: 9 2:31pm Aug 19,2017

| |
| |
_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: C3

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.820 mm.


Actual Thickness Used in Calculation 8.740 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (22.0*1501.6)/(138*1.0-0.6*22.0)
= 24.1889 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (22.0*23.01)/(138*1.0-0.6*22.0)
= 0.3707 mm.

Results for Alternative Nozzle Reinforcement, Appendix 1-9

These Results are for the Internal Pressure Case :

Ratio of tn/t = ( 40.0 - 1.6 )/( 30.0 - 1.6 ) = 1.352

The value of B1 is 54.0 and the value of B2 is 318.0

The mean Vessel Dia. Dm is 3031.6 and the mean conn. pipe Dia. is 53.16

The Diameter ratio Dmrat is dm/Dm is 53.16/3031.6 = 0.018

Lamda = Dmrat*( Dm/t ) = 0.018 * sqrt( 3031.6/28.4 ) = 0.181

Check Equation (1):

= [2+2*Dmrat^1.5*(tn/t)+1.25*Lamda]/[1+(Dmrat)*(tn/t)1.5]
= [2 + 2* 0.018^1.5 * ( 40.0/30.0 ) + 1.25 * 0.181]/
[1 + ( 0.018) * (40.0/30.0)1.5]
= 1.847

To pass check (1) 1.847 must be <= 2.95( t/tr ) which is 3.464

Check Equation (2):

= ([B1(tn/t)+228(tn/t)(Dmrat)+B2]Lamda+155)/
[108Lamda+[228(Dmrat)]Lamda+152]
= ([54.0*(1.352)+228*(1.352)*( 0.018)+318.0] 0.181+155)/
[108* 0.181 + (228 * Dmrat + 228)* 0.018 + 152]
= 1.176

To pass check (2) 1.176 must be >= (0.93+0.005*Lamda)(tr/t) which is 0.793

This connection passes checks (1) and (2), as such the internal
pressure calculations per UG-37 are not required. Please insure
EQUIPMENT: ADSORBERS 74
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C3 Nozl: 9 2:31pm Aug 19,2017

this connection meets the following criteria :

1 - Cyclic loading is not a controlling design requirement.


2 - The opening is > 1.8(Dm*t) from any structural discontinuity.
3 - The nozzle spacing is greater than 3 times their average diameter.
4 - The opening is circular in cross section and is normal to the vessel.
5 - The vessel is not operating in the creep range.
6 - The ratio of Yield Strenth to Tensile Strength must be <= 0.80.

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: C3.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.9707 mm.
Wall Thickness per UG16(b), tr16b = 4.1000 mm.
Wall Thickness, shell/head, internal pressure trb1 = 25.7889 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 25.7889 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm.
Wall Thickness per table UG-45 tb3 = 5.0200 mm.

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.02, max( 25.7889, 4.1 ) ]
= 5.0200 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.9707, 5.02 )
= 5.0200 mm.

Available Nozzle Neck Thickness = 8.7400 mm. --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

Governing MDMT of all the sub-joints of this Junction : -29 C

Weld Size Calculations, Description: C3

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.

Skipping the nozzle attachment weld strength calculations.


EQUIPMENT: ADSORBERS 75
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: C3 Nozl: 9 2:31pm Aug 19,2017

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)


(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 22.000 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 1.2576 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 161.2576 mm.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017


EQUIPMENT: ADSORBERS 76
ITEM NO.: R01 & R02
DOCUMENT NO : OMPL-DC-277
PV Elite 2017 Licensee: ORIENTAL MANUFACTURERS (P) LTD
FileName : ADSORBER-01
Nozzle Calcs.: B Nozl: 10 2:31pm Aug 19,2017

INPUT VALUES, Nozzle Description: M


B From : 30

Pressure for Reinforcement Calculations P 22.000 bars


Temperature for Internal Pressure Temp 65 C

Shell Material [Impact Tested] SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N./mm
Shell Allowable Stress At Ambient Sva 137.90 N./mm

Inside Diameter of Elliptical Head D 3000.00 mm.


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 30.0000 mm.
Head Internal Corrosion Allowance c 1.6000 mm.
Head External Corrosion Allowance co 0.0000 mm.

Distance from Head Centerline L1 0.0000 mm.

User Entered Minimum Design Metal Temperature -20.00 C

Type of Element Connected to the Shell : Nozzle

Material [Impact Tested] SA-105


Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 137.90 N./mm
Allowable Stress At Ambient Sna 137.90 N./mm

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 965.2000 mm

Size and Thickness Basis Actual


Actual Thickness tn 25.4000 mm.

Flange Material SA-105


Flange Type Weld Neck Flange 113.5 as per GA. Vendor
should check & update.
Hub Height of Integral Nozzle h 68.7045 mm.
Height of Beveled Transition L` 26.9045 mm. 76.6 as per GA. Vendor
Hub Thickness of Integral Nozzle ( tn or x+tp ) 72.0000 mm. should check & update.

Corrosion Allowance can 1.6000 mm.


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
190.1 as per GA. Vendor
Outside Projection ho 135.0000 mm. should check & update.
Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv 30.0000 mm.
Inside Projection h 65.0000 mm.
Weld leg size, Inside Element to Shell Wi 12.0000 mm.
ASME Code Weld Type per UW-16 None
This is a Manway or Access Opening.

Class of attached Flange 300


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
| |
/ |
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/ |
| |
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_________/| |
| \ | |
| \ | |
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: B

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 965.200 mm.


Actual Thickness Used in Calculation 25.400 mm.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]


= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (22.0*0.899*3003.2)/(2 *137.9*1.0-0.2*22.0)
= 21.5741 mm.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (22.0*484.2)/(138*1.0-0.6*22.0)
= 7.7998 mm.

Intermediate Hub Nozzle Calculations:

Check to determine use of Sketch (e-1) or (e-2):

Height value from sketch (e-1) [te]:


= ( Hub Thickness - Neck Thickness ) / tan(30)
= 46.6/0.5773
= 80.7136 mm.

Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 1936.7999 mm.
Parallel to Vessel Wall, opening length d 968.4000 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 71.0000 mm.
Normal to Vessel Wall, Inward 55.5000 mm.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (cm)


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AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 208.923| NA| NA|
Area in Shell A1 | 66.102| NA| NA|
Area in Nozzle Wall A2 | 22.720| NA| NA|
Area in Inward Nozzle A3 | 87.238| NA| NA|
Area in Welds A41+A42+A43 | 1.948| NA| NA|
Area in Element A5 | 0.000| NA| NA|
Area in Hub + Bevel A6 | 66.081| NA| NA|
TOTAL AREA AVAILABLE Atot | 244.090| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Sufficient.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (968.4*21.5741*1.0+2*70.4*21.5741*1.0*(1-1.0))
= 208.923 cm

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 968.4( 1.0 * 28.4 - 1.0 * 21.574 ) - 2 * 70.4
( 1.0 * 28.4 - 1.0 * 21.5741 ) * ( 1 - 1.0 )
= 66.102 cm

Area Available in Nozzle Projecting Outward [A2]:


= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 71.0 )( 23.8 - 7.8 )1.0
= 22.720 cm

Area Available in Inward Nozzle [A3]:


= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 68.8 * ( 63.4 ) * 1.0
= 87.238 cm

Area Available in Inward Weld + Outward Weld [A41 + A43]:


= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 10.0 * 1.0 + ( 9.7372 ) * 1.0
= 1.948 cm

Area Available in the Hub Section [A6]:


= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(71.0,135.0,68.7)) * (72.0 - 25.4) * 1.0 )
= 66.081 cm Includes Bevel Area of 2.048 cm

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 23.8, Allowable : 137.9 N./mm Passed
Expansion : 0.0, Allowable : 321.0 N./mm Passed
Occasional : 21.8, Allowable : 183.4 N./mm Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :


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Note: This Element/Detail was specified as being Impact Tested.

MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :


----------------------------------------------------------------------

Note: This Element/Detail was specified as being Impact Tested.

Governing MDMT of all the sub-joints of this Junction : -31 C

Weld Size Calculations, Description: B

Intermediate Calc. for nozzle/shell Welds Tmin 19.0000 mm.

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (208.9233 - 66.1023 + 2 * 70.4 * 1.0 *
(1.0 * 28.4 - 21.5741 ) ) * 138
= 2101856.75 N

For hub type nozzles, A2 includes the area of the hub.

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A4-(Wi-Can/.707)*fr2)*Sv
= ( 88.8009 + 1.9481 - 3.7328 * 1.0 ) * 138
= 1238249.62 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 88.8009 + 87.2384 + 1.9481 + ( 39.9872 ) ) * 138
= 3005614.75 N

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 88.8009 + 87.2384 + 1.9481 + 0.0 + ( 39.9872 ) ) * 138
= 3005614.75 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 1109.2 * 10.0 * 0.49 * 138
= 1177208. N

Shear, Inward Nozzle Weld [Sinw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 1109.2 * 9.7372 * 0.49 * 138
= 1146275. N

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 519.4) * ( 72.0 - 1.6 ) * 0.7 * 138
= 11087913. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
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= ( 3.1416/2.0 ) * 1109.2 * ( 30.0 - 1.6 ) * 0.74 * 138


= 5049022. N

Strength of Failure Paths:

PATH11 = ( SONW + SNW ) = ( 1177208 + 11087913 ) = 12265121 N


PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 1177208 + 0 + 5049022 + 1146275 ) = 7372505 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 1177208 + 5049022 + 1146275 ) = 7372505 N

Summary of Failure Path Calculations:


Path 1-1 = 12265121 N , must exceed W = 2101856 N or W1 = 1238249 N
Path 2-2 = 7372504 N , must exceed W = 2101856 N or W2 = 3005614 N
Path 3-3 = 7372504 N , must exceed W = 2101856 N or W3 = 3005614 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case 22.000 bars

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 57.0552 mm.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 229.9999 mm.

Input Echo, WRC107/537 Item 1, Description: B :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Spherical
Internal Corrosion Allowance Cas 1.6000 mm.
Vessel Diameter Dv 5400.000 mm.
Vessel Thickness Tv 30.000 mm.

Design Temperature 65.00 C


Vessel Material SA-516 70
Vessel Cold S.I. Allowable Smc 137.90 N./mm
Vessel Hot S.I. Allowable Smh 137.90 N./mm

Attachment Type Type Round


WRC107 Attachment Classification Holsol Hollow

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 1.6000 mm.
Nozzle Diameter Dn 965.200 mm.
Nozzle Thickness Tn 72.000 mm.
Nozzle Material SA-105
Nozzle Cold S.I. Allowable SNmc 137.90 N./mm
Nozzle Hot S.I. Allowable SNmh 137.90 N./mm

Design Internal Pressure Dp 22.000 bars


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention: 20000


Radial Load (SUS) P 22000.0 N
Longitudinal Shear (SUS) (Vl) V1 0.0 N
Circumferential Shear (SUS) (Vc) V2 0.0 N 14000
Circumferential Moment (SUS) (Mc) M1 18000.0 N-m
Longitudinal Moment (SUS) (Ml) M2 23000.0 N-m 18000
Torsional Moment (SUS) Mt 0.0 N-m

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


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Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 22000.0 N
Circumferential Shear (VC) V2 0.0 N
Longitudinal Shear (VL) V1 0.0 N
Circumferential Moment (MC) M1 18000.0 N-m
Longitudinal Moment (ML) M2 23000.0 N-m
Torsional Moment MT 0.0 N-m

Dimensionless Param: U = 2.00 TAU = 7.38 RHO = 1.00 ( 0.40)

Dimensionless Loads for Spherical Shells at Attachment Junction:


------------------------------------------------------------
Curves read for 1979 Figure Value Location
------------------------------------------------------------
N(x) * T / P SP 2 0.01873 (A,B,C,D)
M(x) / P SP 2 0.01499 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SM 2 0.01822 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SM 2 0.01297 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SM 2 0.01822 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SM 2 0.01297 (A,B,C,D)

N(y) * T / P SP 2 0.02718 (A,B,C,D)


M(y) / P SP 2 0.00443 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SM 2 0.01994 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SM 2 0.00491 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SM 2 0.01994 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SM 2 0.00491 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Rad. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Rad. Bend. P | -2.5| 2.5| -2.5| 2.5| -2.5| 2.5| -2.5| 2.5|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -1.5| -1.5| 1.5| 1.5|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -6.2| 6.2| 6.2| -6.2|
Rad. Memb. ML | -1.9| -1.9| 1.9| 1.9| 0.0| 0.0| 0.0| 0.0|
Rad. Bend. ML | -8.0| 8.0| 8.0| -8.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Rad. Str.| -12.8| 8.1| 6.9| -4.2| -10.7| 6.7| 4.7| -2.8|
------------------------------------------------------------------------------------------------
Tang. Memb. P | -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7|
Tang. Bend. P | -0.7| 0.7| -0.7| 0.7| -0.7| 0.7| -0.7| 0.7|
Tang. Memb. MC | 0.0| 0.0| 0.0| 0.0| -1.6| -1.6| 1.6| 1.6|
Tang. Bend. MC | 0.0| 0.0| 0.0| 0.0| -2.4| 2.4| 2.4| -2.4|
Tang. Memb. ML | -2.0| -2.0| 2.0| 2.0| 0.0| 0.0| 0.0| 0.0|
Tang. Bend. ML | -3.0| 3.0| 3.0| -3.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Tang. Str.| -6.5| 1.0| 3.6| -1.0| -5.4| 0.7| 2.5| -0.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
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Shear VL | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|


Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Str. Int. | 12.8| 8.1| 6.9| 4.2| 10.7| 6.7| 4.7| 2.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (N./mm)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Rad. Pm (SUS) | 104.7| 104.7| 104.7| 104.7| 104.7| 104.7| 104.7| 104.7|
Rad. Pl (SUS) | -2.4| -2.4| 1.4| 1.4| -2.0| -2.0| 1.0| 1.0|
Rad. Q (SUS) | -10.4| 10.4| 5.5| -5.5| -8.7| 8.7| 3.8| -3.8|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 104.7| 104.7| 104.7| 104.7| 104.7| 104.7| 104.7| 104.7|
Long. Pl (SUS) | -2.8| -2.8| 1.3| 1.3| -2.3| -2.3| 0.9| 0.9|
Long. Q (SUS) | -3.7| 3.7| 2.3| -2.3| -3.1| 3.1| 1.6| -1.6|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 104.7| 104.7| 104.7| 104.7| 104.7| 104.7| 104.7| 104.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 102.3| 102.3| 106.0| 106.0| 102.7| 102.7| 105.6| 105.6|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 98.1| 112.7| 111.5| 103.7| 99.2| 111.4| 109.4| 103.9|

Stress Summation Comparison (N./mm):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 104.65 137.90 | Passed |
Pm+Pl (SUS) | 106.01 206.85 | Passed |
Pm+Pl+Q (TOTAL)| 112.71 413.70 | Passed |

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Nozzle Schedule:

Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut |


Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length |
Class |
Description Size | Type | | mm | mm. | mm. mm. | mm. |
|
-------------------------------------------------------------------------------------------------
---
C1 | 42 mm | Actual | WNF| 60.3 | 8.7 | ... | ... | 161 | 300
|
C2 | 42 mm | Actual | WNF| 60.3 | 8.7 | ... | ... | 161 | 300
|
C3 | 42 mm | Actual | WNF| 60.3 | 8.7 | ... | ... | 161 | 300
|
A | 381 mm | Actual | WNF| 406.4 | 12.7 | ... | ... | 158 | 300
|
B | 965 mm | Actual | WNF| 1016.0 | 25.4 | ... | ... | 229 | 300
|

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +


In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must


be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (mm.):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |


Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
C1 | SA-105 | 28.000 | 9.000 | ... | ... | ... |
C2 | SA-105 | 28.000 | 10.000 | ... | ... | ... |
C3 | SA-105 | 28.000 | 10.000 | ... | ... | ... |
A | SA-105 | 26.500 | 10.000 | ... | ... | ... |
B | SA-105 | 30.000 | 10.000 | ... | ... | 12.000 |

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |


Description | From Datum | Angle | Outside | Inside | Component |
| mm.| deg | mm.| mm.| |
---------------------------------------------------------------------------------------------
C1 | 225.000 | 60.0 | 130.00 | 0.00 | SHELL |
C2 | 225.000 | 180.0 | 130.00 | 0.00 | SHELL |
C3 | 225.000 | 300.0 | 130.00 | 0.00 | SHELL |
A | ... | 0.0 | 119.00 | 0.00 | BTM. D'END |
B | ... | 0.0 | 135.00 | 65.00 | TOP D'END |

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Fatigue Stress Evaluation: Step: 26 2:31pm Aug 19,2017

ASME Section VIII Division 2 2015, Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: BTM. D'END Nozzle: A

Nozzle installed in: An Ellipsoidal Head

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: bars


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 1.140 19.700 18.560 43800.

Pressure indices per Table 5.D.1 for Internal Pressure Loading:


Inside Outside
Stress Corner Corner
sn 2.0000 2.0000
st -.2000 2.0000
sr -.0352 0.0000
s 2.2000 2.0000

Sample calculation for the membrane stress - First Range:

Actual Corroded Thickness = 26.4 mm.

Membrane stress in the head (from iteration) = 95.4799 N./mm

Stress Intensity after applying the Pressure Index (amplitude) [Sa]:


= 105.0279 N./mm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (15.2/1)(28300000/29035438)
= 14.8466 ksi

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 5.5365

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 195129N./mm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 105.536
= 343950 Cycles

Case 1 Membrane Stress: Adjusted below per above Index table:


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Stress Inside Corner Outside Corner


----------------------------------------------------------------------------------
sn 47.740 95.480 95.480
st 47.740 -9.548 95.480
sr 47.740 -1.679 0.000
sint 47.740 105.028 95.480

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 105.028 43800. 0.3440E+06 0.127
-----
Total: Damage Factor: 0.127

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 2015, Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: SHELL Nozzle: C1

Nozzle installed in: A Cylindrical Shell

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: bars


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 1.140 19.700 18.560 43800.

Pressure Indices per Table 5.D.2 for Internal Pressure Loading:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
-------------------------------------------------------------
sn 3.1000 1.2000 1.0000 2.1000
st -.2000 1.0000 -.2000 2.6000
sr -.0189 0.0000 -.0189 0.0000
s 3.3000 1.2000 1.2000 2.6000

Calculation for the First Pressure Range:

Compute Primary Membrane Stress [S]:


= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 18.56/(1.0*ln((2*28.4+3003.2)/(3003.2)))
= 99.0637 N./mm

Sample calculation for the Intensified Stress Amplitude [Sa]:


= S * 3.3 / 2
= 99.064 * 3.3/2
= 163.4550 N./mm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (23.7/1)(28300000/29035438)
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= 23.1059 ksi

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 4.6977

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 195129N./mm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 104.698
= 49849 Cycles

Case 1 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
--------------------------------------------------------------------------------
sn 49.532 153.549 59.438 49.532 104.017
st 49.532 -9.906 49.532 -9.906 128.783
sr 49.532 -0.937 0.000 -0.937 0.000
sint 49.532 163.455 59.438 59.438 128.783

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 163.455 43800. 0.4985E+05 0.879
-----
Total: Damage Factor: 0.879

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 2015, Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: SHELL Nozzle: C2

Nozzle installed in: A Cylindrical Shell

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: bars


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 1.140 19.700 18.560 43800.

Pressure Indices per Table 5.D.2 for Internal Pressure Loading:


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Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
-------------------------------------------------------------
sn 3.1000 1.2000 1.0000 2.1000
st -.2000 1.0000 -.2000 2.6000
sr -.0189 0.0000 -.0189 0.0000
s 3.3000 1.2000 1.2000 2.6000

Calculation for the First Pressure Range:

Compute Primary Membrane Stress [S]:


= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 18.56/(1.0*ln((2*28.4+3003.2)/(3003.2)))
= 99.0637 N./mm

Sample calculation for the Intensified Stress Amplitude [Sa]:


= S * 3.3 / 2
= 99.064 * 3.3/2
= 163.4550 N./mm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (23.7/1)(28300000/29035438)
= 23.1059 ksi

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 4.6977

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 195129N./mm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 104.698
= 49849 Cycles

Case 1 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
--------------------------------------------------------------------------------
sn 49.532 153.549 59.438 49.532 104.017
st 49.532 -9.906 49.532 -9.906 128.783
sr 49.532 -0.937 0.000 -0.937 0.000
sint 49.532 163.455 59.438 59.438 128.783

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 163.455 43800. 0.4985E+05 0.879
-----
Total: Damage Factor: 0.879

Fatigue Analysis Passed: Damage Factor < 1.00


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ASME Section VIII Division 2 2015, Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: SHELL Nozzle: C3

Nozzle installed in: A Cylindrical Shell

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: bars


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 1.140 19.700 18.560 43800.

Pressure Indices per Table 5.D.2 for Internal Pressure Loading:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
-------------------------------------------------------------
sn 3.1000 1.2000 1.0000 2.1000
st -.2000 1.0000 -.2000 2.6000
sr -.0189 0.0000 -.0189 0.0000
s 3.3000 1.2000 1.2000 2.6000

Calculation for the First Pressure Range:

Compute Primary Membrane Stress [S]:


= P / ( E * ln( ( 2 * t + D ) /( D ) ) )
= 18.56/(1.0*ln((2*28.4+3003.2)/(3003.2)))
= 99.0637 N./mm

Sample calculation for the Intensified Stress Amplitude [Sa]:


= S * 3.3 / 2
= 99.064 * 3.3/2
= 163.4550 N./mm

Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (23.7/1)(28300000/29035438)
= 23.1059 ksi

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 4.6977

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 195129N./mm


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Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 104.698
= 49849 Cycles

Case 1 Peak Stress: Adjusted below per above Pressure Index table:

Longitudinal Plane Transverse Plane


Inside Outside Inside Outside
Stress Corner Corner Corner Corner
--------------------------------------------------------------------------------
sn 49.532 153.549 59.438 49.532 104.017
st 49.532 -9.906 49.532 -9.906 128.783
sr 49.532 -0.937 0.000 -0.937 0.000
sint 49.532 163.455 59.438 59.438 128.783

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 163.455 43800. 0.4985E+05 0.879
-----
Total: Damage Factor: 0.879

Fatigue Analysis Passed: Damage Factor < 1.00

ASME Section VIII Division 2 2015, Fatigue Analysis:

This analysis is based upon Annex 3.F and Annex 5.D

Note: This analysis assumes a Radial Nozzle.

ITEM: Main Component: TOP D'END Nozzle: B

Nozzle installed in: An Ellipsoidal Head

Notes:
1. The C1, C2... Factors are taken from Table 3.F. 1
2. Also the table values are based upon Imperial (Customary) Units.

Input Values: Pressure in: bars


Case Pressure 1 Pressure 2 Range Number of Cycles
--------------------------------------------------------------------------
1 1.140 19.700 18.560 43800.

Pressure indices per Table 5.D.1 for Internal Pressure Loading:


Inside Outside
Stress Corner Corner
sn 2.0000 2.0000
st -.2000 2.0000
sr -.0378 0.0000
s 2.2000 2.0000

Sample calculation for the membrane stress - First Range:

Actual Corroded Thickness = 28.4 mm.

Membrane stress in the head (from iteration) = 88.7886 N./mm

Stress Intensity after applying the Pressure Index (amplitude) [Sa]:


= 97.6675 N./mm
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Stress Factor used to compute X [Y]:


= (Sa/Cus)(Efc/Et) Imperial Units 3.F.3
= (14.2/1)(28300000/29035438)
= 13.8062 ksi

Compute from Equation 3.F.2 [X]:


= (C1+C3*Y+C5*Y2+C7*Y3+C9*Y4+C11*Y5)/
(1+C2*Y+C4*Y2+C6*Y3+C8*Y4+C10*Y5)
= 5.6583

C Factors used in the above equation:

C1 = 2.25451 C2 = -.464224 C3 = -.831275 C4 = 0.863466E-01


C5 = 0.202083 C6 = -.694053E-02 C7 = -.207973E-01 C8 = 0.201024E-03
C9 = 0.713772E-03 C10 = 0.00000 C11 = 0.00000

From the table, EFc = 195129N./mm

Compute the Number of Cycles from Equation 3.F.1 [N]:


= 10X
= 105.658
= 455273 Cycles

Case 1 Membrane Stress: Adjusted below per above Index table:

Stress Inside Corner Outside Corner


----------------------------------------------------------------------------------
sn 44.394 88.789 88.789
st 44.394 -8.879 88.789
sr 44.394 -1.679 0.000
sint 44.394 97.668 88.789

Case StressIntens N cycles Nmax cycles Damage Factor


---------------------------------------------------------------
1 97.668 43800. 0.4553E+06 0.096
-----
Total: Damage Factor: 0.096

Fatigue Analysis Passed: Damage Factor < 1.00

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MDMT Summary: Step: 27 2:31pm Aug 19,2017

Minimum Design Metal Temperature Results Summary :

Curve
Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes C C C mm.
----------------------------------------------------------------------------
BTM. D'END [10] ! -20 -23 -29 0.908 28.000 1.000
BTM. D'END [7] ! -20 -29 -29 0.796 32.000 1.000
SHELL [8] ! -20 -26 -29 0.852 30.000 1.000
TOP D'END [10] ! -20 -26 -29 0.844 30.000 1.000
TOP D'END [7] ! -20 -34 -29 0.703 36.000 1.000
A [1] ! -20 -29 -29 0.817 28.000 1.000
C1 [1] ! -20 -29 -29 0.852 30.000 1.000
C2 [1] ! -20 -29 -29 0.852 30.000 1.000
C3 [1] ! -20 -29 -29 0.852 30.000 1.000
B [1] ! -20 -31 -29 0.760 30.000 1.000
----------------------------------------------------------------------------
Warmest MDMT: -20 -23

Required Minimum Design Metal Temperature -20 C


Warmest Computed Minimum Design Metal Temperature -29 C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)

UG-84(b)(2) was not considered.


UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

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ASME Code, Section VIII, Division 1, 2015

Diameter Spec : 3000.000 mm. ID


Vessel Design Length, Tangent to Tangent 2910.00 mm.

Distance of Bottom Tangent above Grade 200.00 mm.


Specified Datum Line Distance 50.00 mm.

Shell Material SA-516 70 [Impact Tested]


Nozzle Material SA-105 [Impact Tested]

Internal Design Temperature 65 C


Internal Design Pressure 22.000 bars

External Design Temperature 0 C

Maximum Allowable Working Pressure 22.000 bars


Hydrostatic Test Pressure 29.100 bars

Required Minimum Design Metal Temperature -20 C


Warmest Computed Minimum Design Metal Temperature -29 C

Wind Design Code ASCE-98\02\05\IBC-03\06\STS-1


Earthquake Design Code UBC-97

Element Pressures and MAWP (bars):

Element Description | Design Pres. | External | M.A.W.P | Corrosion |


| + Stat. head | Pressure | | Allowance |
-------------------------------------------------------------------------------
BTM. D'END | 22.000 | 0.000 | 24.235 | 1.6000 |
SHELL | 22.000 | 0.000 | 25.787 | 1.6000 |
TOP D'END | 22.000 | 0.000 | 26.067 | 1.6000 |

Element Types and Properties:

Element "To" Elev Length Element Thk R e q d T h k Joint Eff


Type mm. mm. mm. Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 0.0 50.0 32.0 25.6 4.1 1.00 1.00
Cylinder 2810.0 2810.0 30.0 25.8 No Calc 1.00 1.00
Ellipse 2860.0 50.0 36.0 25.6 4.1 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Loads for Foundation/Support Design:


Total Wind Shear on top of all Legs 6517. N
Total Earthquake Shear on top of all Legs 37296. N
Total Wind Moment at top of all Legs 4082. N-m
Total Earthquake Moment at top of all Legs 56081. N-m

Max. Wind Shear on one Leg (top & bottom) 2505. N


Max. Earthq. Shear on one Leg (top & bottom) 14335. N
Max. Wind Moment at base of one Leg 8908. N-m
Max. Earthquake Moment at base of one Leg 50981. N-m
Max. Vertical Load (Wt. + Wind) on one Leg 69860. N
Max. Vertical Load (Wt. + Eq.) on one Leg 85296. N

Note:
Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
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included are moment effects due to eccentric weights if any are


present in the input.

Weights:
Fabricated - Bare W/O Removable Internals 20000.2 kg.
Shop Test - Fabricated + Water ( Full ) 47626.5 kg.
Shipping - Fab. + Rem. Intls.+ Shipping App. 28549.4 kg.
Erected - Fab. + Rem. Intls.+ Insul. (etc) 28549.4 kg.
Empty - Fab. + Intls. + Details + Wghts. 28549.4 kg.
Operating - Empty + Operating Liquid (No CA) 30203.4 kg.
Field Test - Empty Weight + Water (Full) 47626.5 kg.

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Add separate cover page for Regeneration case indicating major design parameters

REGENERATION CASE
Design Pressure : 6 bar (g)
Design Temperature:300 oC/-20 oC
Cyclic Load Data
Low pressure : 1.14 bar (a)
High Pressure: 19.7 bar (a)
No of Cycles :43800

Vendor should perform the calculation for regeneration case also and full
version of calculation should be added to the bottom of this calculation.