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MTL4500/MTL5500 Series
Intrinsic safety (IS) isolators for hazardous area interfacing
MTL's latest generation of IS interfaces The reduced power consumption and in safe- and hazardous-area connectors, and
utilises an innovative "One-Core" technology high efficiency enable high signal density to a power plug which accepts a power bus; it all
to ensure the highest quality and availability be achieved together with improved freedom leads to quicker insertion, fewer wiring errors
while maintaining maximum flexibility at in cabinet layout and design. Easy integration and trouble-free, tidier installations.
lowest cost. Incorporating advanced circuit with the input/output assemblies of control
Line fault detection (LFD) facilities are
design, a common set of components and or safety instrumentation systems not only
provided across the range of I/O functions;
innovative isolating transformer construction, simplifies project engineering but also reduces
on the switch/proximity detectors, the
they achieve a significant reduction in power installation and maintenance costs.
MTL4523/5523 solenoid/alarm drivers and the
consumption while increasing channel packing
A multiway connector to the backplane isolating drivers. Analogue input units such as
densities. The compact, 16mm wide design
provides safe-area and power supply the MTL4541/5541 provide line fault detection
reduces weight and gives exceptionally high
connections, while hazardous-area connections by repeating o/c or s/c currents to the safe-
packing density. They build on the proven
plug into the front of the module, simplifing area control system.
success of the MTL2000, 3000, 4000 and
installation and maintenance and reducing time,
5000 Series to bring the benefits of new Status LEDs, configuration switches and
cost, and the risk of errors.
developments in galvanic isolation without ports are located on the top or side of
compromising the reliability of the designs The DIN-rail mounting MTL5500 Series individual modules, as appropriate, for easy
from which they have evolved. meets the needs of the IS interface market access.
for "application focussed" projects, ranging
The backplane mounting MTL4500 Both new series have been designed
from single instrument loops, through to fully
Series is designed with system vendors for compatiblity with earlier models. The
equipped cabinets, across all industries where
in mind for "project-focussed" applications MTL4500 series provides plug-replacements
hazardous areas exist.
such as Distributed Control System (DCS), for earlier MTL4000 series units, while
Emergency Shutdown Systems (ESD) and Fire The MTL5500 clips quickly onto DIN rail, the MTL5500 models can easily replace
and Gas monitoring (F&G). so it is compatible with the industry-standard MTL5000 series units. Each offer the latest
mounting system. Wiring is simplified by plug- in modern technology and efficiency without
compromise.
www.mtl-inst.com enquiry@mtl-inst.com
ISOLATOR FUNCTION SELECTOR
MTL4500 MTL5500
(Backplane) (DIN-rail) Channels Function
Digital Input
MTL4501-SR MTL5501-SR 1 fail-safe solid-state output + LFD alarm
MTL4504 1 switch/prox input, phase reversal + LFD
MTL4510 MTL5510 4 switch/prox input, solid-state output
MTL4510B MTL5510B 4 multi-function switch/prox input, solid-state output
MTL4511 MTL5511 1 switch/prox input, c/o relay output
MTL4513 MTL5513 2 switch/prox input, solid-state output
MTL4514 MTL5514 1 switch/prox input, relay + LFD
MTL4516 2 switch/prox input, relay + LFD outputs
MTL4516C MTL5516C 2 switch/prox input, c/o relay + LFD outputs
MTL4517 MTL5517 2 switch/prox input, relay + LFD outputs
Digital Output
MTL4521 MTL5521 1 loop powered solenoid driver
MTL4521L 1 loop powered solenoid driver, IIC
MTL5522 1 loop powered solenoid driver, IIB
MTL4523 MTL5523 1 solenoid driver with LFD
MTL4523L 1 loop powered solenoid driver with LFD
MTL4523R 1 solenoid driver with reverse LFD
MTL4523V MTL5523V 1 solenoid driver with LFD, IIC
MTL4524 MTL5524 1 switch operated solenoid driver
MTL4524S 1 switch operated solenoid driver, 24V override
MTL4525 MTL5525 1 switch operated solenoid driver, low power
MTL4526 MTL5526 2 switch operated relay
Pulse & Vibration
MTL4531 MTL5531 1 vibration probe interface
MTL4532 MTL5532 1 pulse isolator, digital or analogue output
MTL4533 MTL5533 2 vibration probe interface
Analogue Input
MTL4541 MTL5541 1 2/3 wire transmitter repeater
MTL4541A MTL5541A 1 transmitter repeater, passive input
MTL4541AS MTL5541AS 1 transmitter repeater, passive input, current sink
MTL4541S MTL5541S 1 2/3 wire transmitter repeater, current sink
MTL4544 MTL5544 2 2/3 wire transmitter repeater
MTL4544A MTL5544A 2 transmitter repeater, passive input
MTL4544AS MTL5544AS 2 transmitter repeater, passive input, current sink
MTL4544S MTL5544S 2 2/3 wire transmitter repeater, current sink
MTL4544D MTL5544D 1 2/3 wire transmitter repeater, dual output
Analogue Output
MTL4546 MTL5546 1 4-20mA smart isolating driver + LFD
MTL4546Y MTL5546Y 1 4-20mA smart isolating driver + oc LFD
MTL4549 MTL5549 2 4-20mA smart isolating driver + LFD
MTL4549Y MTL5549Y 2 4-20mA smart isolating driver + oc LFD
Fire & Smoke
MTL4561 MTL5561 2 loop-powered, for fire and smoke detectors
Temperature Input
MTL4575 MTL5575 1 temperature converter, THC or RTD
MTL4576-RTD MTL5576-RTD 2 temperature converter, RTD
MTL4576-THC MTL5576-THC 2 temperature converter, THC
MTL4581 MTL5581 1 mV/mV isolator
MTL5582 1 RTD/RTD isolator
General
MTL4599 MTL5599 dummy module
MTL4599N general purpose feed-through module
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enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPS45/5500 Rev9 080911
MTL4501-SR
MTL4501-SR MTL5501-SR Hazardous area Safe area
FAIL-SAFE SWITCH/PROXIMITY-
DETECTOR INTERFACE
with LFD
With the MTLx501-SR, a fail-safe switch/proximity detector
located in the hazardous area can control an isolated fail-safe
electronic output. The MTLx501-SR also provides relay alarm contacts
to signal line-fault conditions. The MTLx501-SR is for use with approved
fail-safe sensors in loops that require operation up to SIL3 according to
the functional safety standard IEC 61508.
SPECIFICATION
See also common specification
MTL5501-SR
Number of channels Hazardous area Safe area
One
Location of switches
Zone 0, IIC, T6 hazardous area
Div. 1, Group A hazardous location
Location of proximity detector Resistors must
always be fitted 6 7 + Failsafe
Zone 0, IIC, T46, hazardous location 5 8 output
for switch inputs
Div 1, Group A, hazardous location 4 9
Voltage applied to sensor 1k4
10
8.6V dc max from 1k + 3 LFD
2 11
10k
Input/output characteristics 1 12
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPSx501SR Rev2 080210
MTL4504
MTL4504 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE
The MTL4504 enables a safearea load to be controlled, through a
relay, by a proximity detector or switch located in a hazardous area.
Line faults are signalled through a separate relay and indicated on
the top of the module. MTBF information for the LFD relay is available
from MTL to allow the failure rate for the LFD relay to be calculated
when used in the critical path with the output relay for safety critical
applications. Switches are provided to select phase reversal and to
enable the line fault detection.
* Signal plug HAZ1-3 is required for access to this function
SPECIFICATION
See also common specification LED indicators
Green: power indication
Number of channels Yellow: channel status, on when output energised
One Red: LFD indication, on when line fault detected
Location of switch Maximum current consumption
Zone 0, IIC, T6 hazardous area 25mA at 24V dc
Div.1, Group A, hazardous location Power dissipation within unit
Location of proximity detector 0.6W at 24V
Zone 0, IIC, T46 hazardous area, if suitably certified Safety description
Div.1, Group A, hazardous location Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Hazardousarea inputs SIL capable
Inputs conforming to BS EN6094756:2001 standards for These models have been assessed for use in IEC 61508 functional
proximity detectors (NAMUR) safety applications. See data on MTL web site.
Voltage applied to sensor
7 to 9V dc from 1k 10%
Input/output characteristics
Normal phase
Outputs closed if input > 2.1mA (< 2k in input circuit)
Outputs open if input < 1.2mA (> 10k in input circuit)
Hysteresis: 200A (650) nominal
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. Line faults are
indicated by an LED. Line fault relay is de-energised and channel
output relay de-energised if input line-fault detected
Open-circuit alarm on if Iin < 50A
Open-circuit alarm off if Iin > 250A
Short-circuit alarm on if Rin < 100
Short-circuit alarm off if Rin > 360
Note: Resistors must be fitted when using the LFD facility with a contact input
500 to 1k in series with switch
20k to 25k in parallel with switch
Safe-area output
Channel: Single pole relay with changeover contacts
LFD: Single pole relay with changeover contacts
Note: reactive loads must be adequately suppressed
Relay characteristics
Response time: 10ms maximum
Contact rating: 10W, 0.5A, 35V dc
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPS4504 Rev1 300610
MTL4510
MTL4510 MTL5510 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE Ch D Outputs
4-channel, digital input
+
6 12 4
5 11 common
Ch C 4 10 3
The MTLx510 enables four solid-state outputs in the safe area to be
controlled by up to four switches or proximity detectors located in 3 9 2
+ 2 8 common
Ch B
a hazardous area. Each pair of output transistors shares a common 1 7 1
terminal and can switch +ve or ve polarity signals. A range of module
configurations is available (see Table 1) through the use of selector Ch A
switches. When proximity detector modes are selected, LFD is enabled 13 14
20 to 35V dc
and the output switches to OFF if a line fault is detected. Vs+
Vs
SPECIFICATION
See also common specification MTL5510
Hazardous area Safe area
Number of channels
4, configured by switches
Location of switches
Zone 0, IIC, T6 hazardous area Ch D Outputs
Div 1, Group A hazardous location 4
6 7
+ 5 common
Location of proximity detectors 4
8
Ch C 9 3
Zone 0, IIC, T4-6 hazardous area if suitably certified
Div 1, Group A, hazardous location
3 10 2
Hazardous-area inputs + 2 11 common
Ch B
1 12
Inputs conforming to BS EN6094756:2001 standards for 1
proximity detectors (NAMUR) 13 Vs
Voltage applied to sensor Ch A Vs+
14
7 to 9V dc from 1k 10% 20 to 35V dc
Input/output characteristics
Normal phase
Outputs closed if input > 2.1mA (< 2k in input circuit)
Outputs open if input < 1.2mA (> 10k in input circuit)
Hysteresis: 200A (650) nominal Table 1 - Mode options
Line fault detection (LFD) (when selected)
MODE o/p 1 o/p 2 o/p 3 o/p 4 i/p type
User-selectable via switches on the side of the unit.
Open-circuit alarm on if Iin < 50A 0 chA chB chC chD
Open-circuit alarm off if Iin > 250A 1 chA rev. chB chC chD
Short-circuit alarm on if Rin < 100 2 chA chB rev. chC chD
Short-circuit alarm off if Rin > 360 3 chA chB chC rev. chD
Note: Resistors must be fitted when using the LFD facility with a contact input switch
500 to 1k in series with switch 4 chA chB chC chD rev.
20k to 25k in parallel with switch 5 chA rev. chB chC rev. chD
Safe-area outputs 6 chA chB rev. chC chD rev.
Floating solid-state outputs compatible with logic circuits
7 chA rev. chB rev. chC rev. chD rev.
Operating frequency: dc to 500Hz
Max. off-state voltage: 35V 8 chA chB chC chD
Max. off-state leakage current: 50A 9 chA rev. chB chC chD
Max. on-state resistance: 25 10 chA chB rev. chC chD
Max. on-state current: 50mA 11 chA chB chC rev. chD prox.
LED indicators detector
12 chA chB chC chD rev. + LFD
Green: power indication
13 chA rev. chB chC rev. chD
Yellow: four: on when output active
Red: LFD indication + faulty channels yellow LED flashes 14 chA chB rev. chC chD rev.
Maximum current consumption 15 chA rev. chB rev. chC rev. chD rev.
40mA at 24V (with all output channels energised) See Instruction Manual INM4500 for further mode information.
Power dissipation within unit
0.96W at 24V, with 10mA loads
Safety description (each channel)
Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPSx510 Rev2 080210
MTL4510B
MTL4510B MTL5510B Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE Ch D Outputs
4-channel, multi-function, digital input
+
6 12 4
5 11 common
Ch C 4 10 3
The MTL4510B enables four solid-state outputs in the safe area to
be controlled by up to four switches or proximity detectors located in 3 9 2
+ 2 8 common
Ch B
a hazardous area. Each pair of output transistors shares a common 1 7 1
terminal and can switch +ve or ve polarity signals. A range of module
configurations is available (see Table 1) through the use of selector Ch A
switches. These include start/stop operations and pulse output modes. 13 14
20 to 35V dc
Vs+
Vs
SPECIFICATION
See also common specification
MTL5510B
Number of channels Hazardous area Safe area
4, configured by switches
Location of switches
Zone 0, IIC, T6 hazardous area
Div 1, Group A hazardous location Ch D Outputs
Location of proximity detectors 6 7 4
+ 5 common
Zone 0, IIC, T4-6 hazardous area if suitably certified 4
8
Ch C 9 3
Div 1, Group A, hazardous location
Hazardous-area inputs
3 10 2
Inputs conforming to BS EN6094756:2001 standards for + 2 11 common
Ch B
1 12 1
proximity detectors (NAMUR)
Voltage applied to sensor 13 Vs
7 to 9V dc from 1k 10% Ch A Vs+
14
Input/output characteristics 20 to 35V dc
Normal phase
Outputs closed if input > 2.1mA (< 2k in input circuit)
Outputs open if input < 1.2mA (> 10k in input circuit)
Hysteresis: 200A (650) nominal
Table 1 - Mode options
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. MODE Function Equivalent*
Open-circuit alarm on if Iin < 50A
Open-circuit alarm off if Iin > 250A 0 4-ch switch input, MTLx510
Short-circuit alarm on if Rin < 100 1 2-ch each channel one input, two outputs MTL4016
Short-circuit alarm off if Rin > 360 2 Same as mode 1 with phase reversed MTL4016
Note: Resistors must be fitted when using the LFD facility with a contact input 3 2-ch, 2-pole changeover output
500 to 1k in series with switch
20k to 25k in parallel with switch 4 1-ch with line fault output MTLx014
Safe-area outputs 5 As mode 4 with changeover outputs
Floating solid-state outputs compatible with logic circuits 6 1-ch with start-stop latch MTL2210B
Operating frequency: dc to 500Hz 7 4-ch switch input, MTLx510
Max. off-state voltage: 35V 8 4-ch switch input, MTLx510
Max. off-state leakage current: 50A 9 2-ch with line fault output MTLx017
Max. on-state resistance: 25 10 As mode 9 with LFD changeover
Max. on-state current: 50mA
11 As mode 10 with phase reversed
LED indicators
12 3-ch with normally-open LFD output
Green: power indication
Yellow: four: on when output active 13 3-ch with normally-closed LFD output
Red: LFD indication + faulty channels yellow LED flashes 14 2-ch monostable, pulse stretcher
Maximum current consumption 15 4-ch switch input MTLx510
40mA at 24V (with all output channels energised) * Note: that terminal connections may not be the same on these models,
Power dissipation within unit and x can mean either '4' or '5'.
0.96W at 24V, with 10mA loads See Instruction Manual INM4500 for further mode information.
Safety description (each channel)
Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPSx510B Rev2 080210
MTL4511
MTL4511 MTL5511 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPSx511 Rev2 080210
MTL4513
MTL4513 MTL5513 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE
The MTLx513 enables two solid-state outputs in the safe area to
be controlled by two switches or proximity detectors located in the
hazardous area. The Ch1/Ch2 output transistors share a common
terminal and can switch +ve or -ve polarity signals. Independent output
phase reversal and line fault detection are enabled via switches for
each output. LFD indication is provided on the top of the module.
SPECIFICATION
See also common specification
MTL5513
Number of channels Hazardous area Safe area
Two
Location of switches To earth leakage
detector *
Zone 0, IIC, T6 hazardous area 680
Div. 1, Group A hazardous location
Location of proximity detectors 22k +
6 7
Zone 0, IIC, T46 hazardous area if suitably certified 5 8
4
9
Div. 1, Group A hazardous location Outputs
Hazardous-area inputs 680 3 10 Ch 2
+
Inputs conforming to BS EN6094756:2001 standards for 2 11
1 12 Ch 1
proximity detectors (NAMUR) 22k
Voltage applied to sensor 13 Vs
7 to 9V dc from 1k 10% 14 Vs+
Switch-type sensors
Input/output characteristics require resistors 20 to 35V dc
Normal phase if LFD is selected
Outputs closed if input > 2.1mA (< 2k in input circuit)
Outputs open if input < 1.2mA (> 10k in input circuit)
Hysteresis: 200A (650) nominal
Line fault detection (LFD) (when selected) * Signal plug HAZ1-3 is required for access to this function
User-selectable for each channel via switches on the side of the
unit. Line faults are indicated by an LED for each channel. LED indicators
Open-circuit alarm on if Iin < 50A Green: power indication
Open-circuit alarm off if Iin > 250A Yellow: two: channel status, on when output active
Short-circuit alarm on if Rin < 100 Red: two: LFD indication, on when line fault detected
Short-circuit alarm off if Rin > 360 Maximum current consumption
Note: Resistors must be fitted when using the LFD facility with a contact input 30mA at 24V
500 to 1k in series with switch Power dissipation within unit
20k to 25k in parallel with switch 0.65W typical at 24V, with 10mA loads
Phase reversal 0.78W max. with 50mA loads
Independent for each channel, user-selectable Safety description (each channel)
Safe-area outputs Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Floating solid-state outputs compatible with logic circuits
Operating frequency: dc to 500Hz
Max. off-state voltage: 35V
Max. off-state leakage current: 50A
Max. on-state resistance: 25
Max. on-state current: 50mA
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPSx513 Rev2 080210
MTL4514
MTL4514 MTL5514 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE
The MTLx514 enables a safearea load to be controlled, through a
relay, by a proximity detector or switch located in a hazardous area.
Line faults are signalled through a separate relay and indicated on the
top of the module. Switches are provided to select phase reversal and
to enable the line fault detection.
SPECIFICATION
See also common specification
MTL5514
Number of channels
One Hazardous area Safe area
Location of switch
Zone 0, IIC, T6 hazardous area To earth-leakage
Div.1, Group A, hazardous location detector *
Location of proximity detector
Zone 0, IIC, T46 hazardous area, if suitably certified 6 7
Div.1, Group A, hazardous location 5 LFD 8 LFD
Hazardousarea inputs 4 9
680
Inputs conforming to BS EN6094756:2001 standards for 3 10
proximity detectors (NAMUR) +
2 11 Output
22k
Voltage applied to sensor 1 12
7 to 9V dc from 1k 10%
Switch-type sensors 13 Vs
Input/output characteristics require resistors 14 Vs+
Normal phase if LFD is selected 20 to 35V dc
Outputs closed if input > 2.1mA (< 2k in input circuit)
Outputs open if input < 1.2mA (> 10k in input circuit)
Hysteresis: 200A (650) nominal
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. Line faults * Signal plug HAZ1-3 is required for access to this function
are indicated by an LED. Line fault relay is energised and channel LED indicators
output relay de-energised if input line-fault detected Green: power indication
Open-circuit alarm on if Iin < 50A Yellow: channel status, on when output energised
Open-circuit alarm off if Iin > 250A Red: LFD indication, on when line fault detected
Short-circuit alarm on if Rin < 100
Maximum current consumption
Short-circuit alarm off if Rin > 360
Note: Resistors must be fitted when using the LFD facility with a contact input
25mA at 24V dc
500 to 1k in series with switch Power dissipation within unit
20k to 25k in parallel with switch 0.6W at 24V
Safe-area output Safety description
Channel: Single pole relay with changeover contacts Uo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
LFD: Single pole relay with changeover contacts SIL capable
Note: reactive loads must be adequately suppressed These models have been assessed for use in IEC 61508 functional
Relay characteristics safety applications. See data on MTL web site.
MTL4514 MTL5514
Response time: 10ms maximum 10ms maximum
Contact rating: 10W, 0.5A, 250V ac, 2A, cos >0.7,
35V dc 40V dc, 2A, resistive load
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPSx514 Rev2 080210
MTL4516
MTL4516/C MTL5516C Hazardous area Safe area
SWITCH/ PROXIMITY
SPECIFICATION
See also common specification MTL4516C
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enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPSx516/C Rev2 080210
MTL4517
MTL4517 MTL5517 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPSx517 Rev2 080210
MTL4521 / MTL4521L
The MTLx521 and the MTL4521L are loop-powered modules which
enable a device located in the hazardous area to be controlled from
the safe area. They can all drive a certified intrinsically safe low-power
load, as well as non-energy-storing simple apparatus such as an LED.
SPECIFICATION
Number of channels
MTL5521
One
Location of load Hazardous area Safe area
Zone 0, IIC, T4-6 hazardous area if suitably certified
Div. 1, Group A hazardous location
To earth leakage
Minimum output voltage Equivalent output circuit detector *
(MTLx521)
6 7
5 8
4 9
10 20 35Vdc
+ 3
2 11
1 12 +
Solenoid, alarm 13
or other IS device 14
* Signal plug HAZ1-3 is required for access to this function
LED indicator
Yellow: output status, on when output active
Maximum current consumption
90mA at 24V
Power dissipation within unit
1.4W at 24V
Safety description (MTLx521)
Uo =25V Io =147mA Po =0.92W Um = 253V rms or dc
Input voltage
20 to 35V dc Safety description (MTL4521L)
Hazardous-area output (MTLx521) Uo = 25V Io = 108mA Po = 0.68W Um = 253V rms or dc
Minimum output voltage: 12.8V at 48mA SIL capable
Maximum output voltage: 24V from 180 These models have been assessed for use in IEC 61508 functional
Current limit: 48mA safety applications. See data on MTL web site.
Hazardous-area output (MTL4521L)
Minimum output voltage: 10.3V at 48mA
Maximum output voltage: 24V from 232
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
enquiry@mtl-inst.com csinfo@mtl-inst.com sales@mtlsing.com.sg EPSx521 Rev2 080210
MTL5522
SPECIFICATION
See also common specification
Number of channels * Signal plug HAZ1-3 is required for access to this function
One LED indicator
Location of load Yellow: output status, on when output active
Zone 0, IIB, T46 hazardous area if suitably certified Maximum current consumption
Div. 1, Group C hazardous location 125mA (typ.) at 24V
Minimum output voltage Equivalent output circuit Power dissipation within unit
21.4 158 maximum
1.4W at 24V
Safety description
Uo =25V Io =166mA Po =1.04W Um = 253V rms or dc
SIL capable
9.9
21.4V minimum These models have been assessed for use in IEC 61508 functional
Output
voltage safety applications. See data on MTL web site.
(V)
Input voltage
20 to 35V dc
Hazardous-area output
Minimum output voltage: 9.9V at 70mA
Maximum output voltage: 24V from 158
Current limit: 70mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4523 / MTL4523R
SPECIFICATION MTL5523
See also common specification
Hazardous area Safe area
Number of channels
One To earth leakage
detector *
Location of load
Zone 0, IIC, T46 hazardous area if suitably certified
6 7
Div. 1, Group A, hazardous location 5 8 LFD
Minimum output voltage Equivalent output circuit 4 9
+ Control
3 10
+
2 11 +
1 12
Solenoid, alarm 13 Vs
or other IS device 14 Vs+
20 to 35V dc
link to reverse output phase
Hazardous-area output
* Signal plug HAZ1-3 is required for access to this function
Minimum output voltage: 12.8V at 48mA
Maximum output voltage: 24V from 180 LED indicators
Current limit: 48mA Green: power indication
Output ripple Yellow: output status, on when output active
< 0.5% of maximum output, peak to peak Red: LFD indication, on when line fault detected
Control input Maximum current consumption
Suitable for switch contacts, an open collector transistor or logic drive. 100mA at 24V dc
(Internal contact wetting voltage 12V @ 0.2mA contact closed. Power dissipation within unit
Not suitable for voltage control via series diode.) 1.2W with typical solenoid valve, output on
Output turns on if input switch closed, transistor on or 2.0W worst case
< 1.4V applied across control input Safety description
Output turns off if input switch open, transistor off or Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
> 4.5V applied across control input SIL capable
Response time These models have been assessed for use in IEC 61508 functional
Output within 10% of final value within 100ms safety applications. See data on MTL web site.
Line fault detection (LFD)
Open or short circuit in field cabling de-energises* solid state
line-fault signal.
LFD transistor is switched on*, provided that the field circuit
impedance is > 55 and < 4k.
* These conditions are reversed for the MTL4523R. This is to permit parallel
connection of alarms between modules to provide a group alarm output.
Line fault signal characteristics
Maximum off-state voltage: 35V
Maximum off-state leakage current: 10A
Maximum on-state voltage drop: 2V
Maximum on-state current: 50mA
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4523L
SPECIFICATION
See also common specification
* Signal plug HAZ1-3 is required for access to this function
Number of channels LED indicators
One Yellow: output status, on when output active
Location of load Red: LFD indication, on when line fault detected
Zone 0, IIC, T46 hazardous area if suitably certified Maximum current consumption
Div. 1, Group A, hazardous location 100mA at 24V dc
Minimum output voltage Equivalent output circuit Power dissipation within unit
1.2W with typical solenoid valve, output on
Safety description
Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
SIL capable
These models have been assessed for use in IEC 61508 functional
safety applications. See data on MTL web site.
Input voltage
20 to 35V dc
Hazardous-area output
Minimum output voltage: 12.8V at 48mA
Maximum output voltage: 24V from 180
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms
Line fault detection (LFD)
Open or short circuit in field cabling energises solid state line
fault signal
LFD transistor is switched on, provided that the field circuit
impedance is > 55 and < 4k.
Line fault signal characteristics
Maximum off-state voltage: 35V
Maximum off-state leakage current: 10A
Maximum on-state voltage drop: 2V
Maximum on-state current: 50mA
Note: LFD signal is Zener-diode protected against inductive loads
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4523V
Hazardous-area output
Minimum output voltage: 12.8V at 48mA
* Signal plug HAZ1-3 is required for access to this function
Maximum output voltage: 24V from 180
Current limit: 48mA LED indicators
Output ripple Green: power indication
< 0.5% of maximum output, peak to peak Yellow: output status, on when output active
Control input Red: LFD indication, on when line fault detected
Suitable for 24V logic drive Maximum current consumption
Output turns on if > 18V applied across control input 100mA at 24V dc
Output turns off if < 5V applied across control input Power dissipation within unit
Maximum control input voltage: 28V 1.2W with typical solenoid valve, output on
Maximum control system output leakage current: 0.5mA 2.0W worst case
Response time Safety description
Output within 10% of final value within 100ms Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
Line fault detection (LFD)
Open or short circuit in field cabling energises solid state line
fault signal
LFD transistor is switched on, provided that the field circuit
impedance is > 55 and < 4k.
Line fault signal characteristics
Maximum off-state voltage: 35V
Maximum off-state leakage current: 10A
Maximum on-state voltage drop: 2V
Maximum on-state current: 50mA
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4524
The MTLx524 enables an on/off device in a hazardous area to be
controlled by a volt-free contact or logic signal in the safe area. It can
drive loads such as solenoids, alarms, LEDs and other low power
devices that are certified as intrinsically safe or are classified as non-
energy storing simple apparatus.
The MTL4524 allows a second safe-area switch or logic signal to be
connected enabling the output to be disabled to permit, for example, a
safety system to override a control signal.
The MTL5524 has its phase reversed by connecting a wire link between MTL5524
pins 8 and 9.
Hazardous area Safe area
SPECIFICATION To earth leakage
See also common specification detector *
6
Number of channels 7
5 8
One 4 9
Control
Location of load
Zone 0, IIC, T46 hazardous area if suitably certified 3 10
+
2 11
Div.1, Group A, hazardous location +
1 12
Minimum output voltage Equivalent output circuit
Solenoid, alarm 13 Vs
or other IS device 14 Vs+
20 to 35V dc
use link to reverse phase
* Signal plug HAZ1-3 is required for access to this function
LED indicators
Green: power indication
Hazardous-area output
Yellow: output status, on when output active
Minimum output voltage: 12.8V at 48mA
Maximum current consumption
Maximum output voltage: 24V from 180
100mA at 24V dc
Current limit: 48mA
Power dissipation within unit
Output ripple
1.3W with typical solenoid valve, output on
< 0.5% of maximum output, peak-to-peak
1.9W worst case
Control input
Safety description
Suitable for switch contacts, an open collector transistor or logic
Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
drive
0 = input switch closed, transistor on or <1.4V applied
1 = input switch open, transistor off or >4.5V applied
Override input on MTL4524
An open collector transistor or a switch connected across the
terminals can be used to turn the output off whatever the state of
the control input
0 = transistor on or switch closed
1 = transistor off or switch open
Control and override inputs on MTL4524
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4524S
SPECIFICATION
See also common specification * Signal plug HAZ1-3 is required for access to this function
LED indicators
Number of channels
Green: power indication
One
Yellow: output status, on when output active
Location of load
Maximum current consumption
Zone 0, IIC, T46 hazardous area if suitably certified
100mA at 24V dc
Div.1, Group A, hazardous location
Power dissipation within unit
Minimum output voltage Equivalent output circuit
1.3W with typical solenoid valve, output on
1.9W worst case
Safety description
Uo =25V Io =147mA Po = 0.92W Um = 253V rms or dc
Hazardous-area output
Minimum output voltage: 12.8V at 48mA
Maximum output voltage: 24V from 180
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak-to-peak
Control input (must be fully-floating)
Suitable for switch contacts or an opto-isolator
0 = input switch closed, transistor on or < 1.4V applied
1 = input switch open, transistor off or > 4.5V applied
Override input
A 24V logic signal applied across the terminals allows the
solenoid/alarm to be operated by the control input. If it is
disconnected, the solenoid/alarm is off.
0 = < 2.0V applied across terminals 8 & 9
1 = > 9.0V applied across terminals 8 & 9
(nominal switching point 4.5V)
Control and override inputs
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4525
MTL5525
SPECIFICATION
See also common specification Hazardous area Safe area
Response time
Output within 10% of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4526
Contact/Logic 2 ch Off On On On
Input 1in2out On On On On
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4531
VIBRATION TRANSDUCER
INTERFACE
LED indicator
Green: power indication
Transducer supply current, 2-wire Supply voltage
3.3mA (nom.) for 2-wire sensors, user selectable by switch 20 to 35V dc
Signal range Maximum current consumption (10mA transducer load)
Minimum 20V, maximum 0.5V 96mA at 24V
DC transfer accuracy at 20C Maximum power dissipation within unit
<50mV 2W
AC transfer accuracy at 20C Safety description
0Hz to 1kHz: 1% Terminals 3 to 1
1kHz to 10kHz: 5% to +1% Uo=26.6V Io=94mA Po=0.66W Um = 253V rms or dc
10kHz to 20kHz: 10% to +1% Terminals 3 to 2
Temperature coefficient Non-energy-storing apparatus 1.5V, 0.1A and 25mW
50ppm/C (10 to 65C)
100ppm/C (20 to 10C)
Voltage bandwidth
3dB at 47kHz (typical)
Phase response
<14s, equivalent to:
1 at 200Hz
3 at 600Hz
5 at 1kHz
50 at 10kHz
100 at 20kHz
Safe-area output impedance
<20
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4532
PULSE ISOLATOR
SPECIFICATION
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MTL4533
MTL4533 MTL5533 Hazardous area Safe area
LED indicator
Green: power indication
Transducer supply current, 2-wire
3.3mA (nom.) for 2-wire sensors, user selectable by switch Supply voltage
20 to 35V dc
Signal range
Minimum 20V, maximum 0.5V Maximum current consumption (10mA transducer load/ch)
130mA at 24V
DC transfer accuracy at 20C
<50mV Maximum power dissipation within unit
2.7W *
AC transfer accuracy at 20C
0Hz to 1kHz: 1% Safety description
1kHz to 10kHz: 5% to +1% Terminals 3 to 1 and 6 to 4
10kHz to 20kHz: 10% to +1% Uo =26.6V Io =94mA Po =0.66W Um = 253V rms or dc
Terminals 3 to 2 and 6 to 5
Temperature coefficient
Non-energy-storing apparatus 1.5V, 0.1A and 25mW
50ppm/C (10 to 65C)
100ppm/C (20 to 10C)
* Refer to installation manual for recommendations on unit spacing.
Voltage bandwidth
3dB at 47kHz (typical)
Phase response
<14s, equivalent to:
1 at 200Hz
3 at 600Hz
5 at 1kHz
50 at 10kHz
100 at 20kHz
Safe-area output impedance
<20
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4541 / MTL4541S
I +
The MTLx541 provides a fully-floating dc supply for energising a 9
+3 4/20mA
2 I 8 +
conventional 2- or 3-wire 4/20mA transmitter, which is located in a 1 7 +
Load Load
hazardous area, and repeats the current in another floating circuit to 4/20mA
drive a safe-area load. For HART 2-wire transmitters, the unit allows
13 14
bi-directional communications signals superimposed on the 4/20mA 20 to 35V dc
loop current. Alternatively, the MTLx541S acts as a current sink for Vs+
a safe-area connection rather than driving a current into the load. Vs
Number of channels
One
Location of transmitter 6 7
Zone 0, IIC, T46 hazardous area if suitably certified 5 8
4 9
Div. 1, Group A hazardous location MTL5541 MTL5541S
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4541A / MTL4541AS
CURRENT REPEATER
4/20mA passive i/p for HART transmitters
6 12
5 11
4 10
MTL4541A MTL4541AS
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4544 / MTL4544S
MTL4544/S MTL5544/S Hazardous area Safe area
Ch 2 Ch 2
transmitters + 6 I 12
+
4/20mA
5 11
4 I 10
+
4/20mA Load Load
The MTLx544 provides fully-floating dc supplies for energising two I 9
+
conventional 2-wire or 3-wire 4/20mA or HART transmitters located in +3 4/20mA
2 8
1 I +
a hazardous area, and repeats the current in other circuits to drive two 4/20mA
7
Load Load
Ch 1
safe-area loads. For smart transmitters, the unit allows bi-directional Ch 1
transmission of digital communication signals superimposed on the 13 14
4/20mA loop current. Alternatively, the MTLx544S acts as a current 20 to 35V dc
Vs+
sink for a safe-area connection rather than driving a current into the
Vs
load. Separately powered current sources, such as 4-wire transmitters,
can be connected but will not support HART communication.
MTL5544 / MTL5544S
SPECIFICATION
Hazardous area Safe area
See also common specification
Number of channels
Two MTL5544 MTL5544S
Location of transmitter 6 7 Ch 2 Load
+ 5 I
+
Zone 0, IIC, T46 hazardous area if suitably certified 8
4 4/20mA
Div. 1, Group A hazardous location 4/20mA
I 9
+ Load
Safe-area output 3 10 Ch 1 Load
+ 2
I
+
Signal range: 4 to 20mA 11
Under/over-range: 0 to 24mA 1 I 12
4/20mA
4/20mA + Load
Safe-area load resistance (MTLx 544) 13 Vs
@ 24mA: 0 to 360 14 Vs+
@ 20mA: 0 to 450 20 to 35V dc
Safe-area load (MTLx544S)
Current sink: 600 max.
Maximum voltage source: 24V dc
Safe-area circuit output resistance: > 1M
Safe-area circuit ripple LED indicator
< 50A peak-to-peak Green: power indication
Hazardous-area input Maximum current consumption (with 20mA signals)
Signal range: 0 to 24mA (including over-range) 96mA at 24V dc
Transmitter voltage: 16.5V at 20mA Power dissipation within unit (with 20mA signals)
Transfer accuracy at 20C MTLx544 1.4W @ 24V dc
Better than 15A MTLx544S 1.9W @ 24V dc
Temperature drift Safety description (each channel)
< 0.8A/C Terminals 2 to 1 and 3, and 5 to 4 and 6:
Response time Uo =28V Io =93mA Po =651mW Um = 253V rms or dc
Settles to within 10% of final value within 50s Terminals 1 to 3 and 4 to 6:
Communications supported Simple apparatus 1.5V, 0.1A and 25mW; can be connected
HART (terminals 1 & 2 and 4 & 5 only) without further certification into any IS loop with an open-circuit
voltage <28V
SIL capable
These models have been assessed for use in IEC 61508 functional
safety applications. See data on MTL web site.
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4544A / MTL4544AS
SPECIFICATION
See also common specification MTL5544A / MTL5544AS
Safe-area output
Signal range: 4 to 20mA
Under/over-range: 1.0 to 21.5mA
Safe-area load resistance (MTL5544A)
Conventional transmitters: 0 to 360 LED indicator
Smart transmitters: 250 10% Green: power indication
Safe-area load (MTL5544AS) Power requirement (with 20mA signal)
Current sink: 600 max. 70mA at 24V
Maximum voltage source: 24V DC 85mA at 20V
Safe-area circuit output resistance: > 1M 50mA at 35V
Safearea circuit ripple Power dissipation within unit (with 20mA signals)
< 50A peak-to-peak up to 80kHz MTLx544A 1.5W @ 24V dc
Transfer accuracy at 20C MTLx544AS 2.0W @ 24V dc
Better than 20A Safety description
Temperature drift Terminals 1 to 2 and 4 to 5:
< 1A/C Um = 253V rms or dc.
Response time 8.6V (diode). This voltage must be considered when calculating
Settles within 200A of final value after 20ms the load capacitance.
Communications supported Non-energy-storing apparatus 1.5V, 0.1A and 25mW; can be
HART connected without further certification into any IS loop with an
open-circuit voltage < 28V
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4544D
MTL4544D MTL5544D Hazardous area Safe area
SPECIFICATION MTL5544D
See also common specification Hazardous area Safe area
Number of channels
One
Location of transmitter
Zone 0, IIC, T46 hazardous area if suitably certified
Div. 1, Group A hazardous location
Safe-area output
Signal range: 4 to 20mA
Under/over-range: 0 to 24mA
Safe-area load resistance
@ 24mA: 0 to 360
@ 20mA: 0 to 450
Safe-area circuit output resistance: > 1M
Safe-area circuit ripple
< 50A peak-to-peak
Hazardous-area input
Signal range: 0 to 24mA (including over-range)
Transmitter voltage: 16.5V at 20mA LED indicator
Transfer accuracy at 20C Green: power indication
Better than 15A Maximum current consumption (with 20mA signals)
Temperature drift 96mA at 24V dc
< 0.8A/C Power dissipation within unit (with 20mA signals)
Response time 1.4W @ 24V dc
Settles to within 10% of final value within 50s Safety description
Communications supported Terminals 2 to 1 and 3:
HART (terminals 1 & 2, output Ch 1 only) Uo =28V Io =93mA Po =651mW Um = 253V rms or dc
Terminals 1 to 3:
Simple apparatus 1.5V, 0.1A and 25mW; can be connected
without further certification into any IS loop with an open-circuit
voltage <28V
SIL capable
These models have been assessed for use in IEC 61508
functional safety applications. See data on MTL web site.
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4546 / MTL4546C / MTL4546Y
MTL4546/C/Y MTL5546/Y Hazardous area Safe area
ISOLATING DRIVER
for 420mA HART valve positioners
with line fault detection
Number of channels
One
Location of I/P converter
Response time
Settles within 200A of final value within 100ms
Communications supported
HART
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4549 / MTL4549C / MTL4549Y
MTL4549/C/Y - MTL5549/Y Hazardous area Safe area
ISOLATING DRIVER
two-channel, for 420mA, HART
valve positioners with line fault detection
The MTLx549 accepts 4/20mA floating signals from safe-area controllers
to drive 2 current/pressure converters (or any other load up to 800) in
a hazardous area. For HART valve positioners, the module also permits
bi-directional transmission of digital communication signals. Process
controllers with a readback facility can detect open or short circuits
in the field wiring: if these occur, the current taken into the terminals
drops to a preset level. The MTL4549C and MTLx549Y are very similar
to the MTLx549 except that they provide open circuit detection only
(i.e. no short-circuit detection).
MTL5549 / MTL5549Y
SPECIFICATION Hazardous area Safe area
See also common specification
Number of channels
Two
Location of I/P converter
Zone 0, IIC, T46 hazardous area if suitably certified
Div. 1, Group A, hazardous location
Working range
4 to 20mA
Digital signal bandwidth
500Hz to 10kHz
Maximum load resistance
800 (16V at 20mA)
Minimum load resistance
90 (short-circuit detection at < 50)
Output resistance
> 1M LED indicator
Under/over range capability Green: power indication
Under range = 1mA Maximum current consumption (with 20mA signals into 250 load)
Over range = 24mA (load 520) 70mA at 24V dc
Input and output circuit ripple Power dissipation within unit (with 20mA signals into 250 load)
<40A peak-to-peak 1.6W at 24V
Communications supported Safety description (each channel)
HART Uo =28V Io =93mA Po =0.65W Um = 253V rms or dc
Transfer accuracy at 20C SIL capable
Better than 20A These models have been assessed for use in IEC 61508 functional
Temperature drift safety applications. See data on MTL web site.
< 1.0A/C
Input characteristics
Field wiring state MTL4549 MTL4549C MTL4549Y
Normal < 6.0V < 6.0V < 6.0V
Open-circuit < 0.9mA < 0.9mA < 0.5mA
Short-circuit < 0.9mA N.A. N.A.
Response time
Settles within 200A of final value within 100ms
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4561
MTL4561 MTL5561 Hazardous area Safe area
FIRE AND SMOKE To earth leakage
DETECTOR INTERFACE Ch 2
detector *
2-channel +
+ 6 I 12
Ch 2
5 11
4 I 10
The MTLx561 is a loop-powered 2channel interface for use with Fire
detectors +
conventional fire and smoke detectors located in hazardous areas. + 3 I 9
Ch 1
In operation, the triggering of a detector causes a corresponding 2 8
1 I 7
change in the safearea current. The unit features reverse input
polarity protection, while no-fail earth fault detection on either line
can be provided by connecting an earth leakage detector to terminal Ch 1
13 14
3 and/or 6. To earth leakage
detector *
SPECIFICATION
MTL5561
See also common specification
Hazardous area Safe area
Number of channels
Two, fully floating, loop powered To earth leakage
detector *
Location of fire and smoke detectors
Zone 0, IIC, T46 hazardous area if suitably certified Ch 2
Div. 1, Group A, hazardous area
+ 6 I 7
Input voltage 5 8
Ch 2
6 to 30V dc 4 I 9
+
Fire
Current range detectors 10
1 to 40mA, nominal + 3 I
11
2
Ch 1
Quiescent safearea current at 20C 1 I 12
+
(hazardousarea terminals open circuit)
13
< 400A at Vin = 24V per channel Ch 1 14
Integral input polarity protection To earth leakage
Input circuit protected against reverse polarity detector *
No-fail earth fault protection
Enabled by connecting terminals 3 and/or 6 to an earth leakage
detector (see notes) *Signal plug HAZ1-3 is required for access to this function
Fault on either line of each channel proclaimed: unit continues
worki ng
Notes:
1. To maintain isolation between the two channels, separate earth leakage
detectors are needed.
2. The earth leakage detectors introduce a 100A, 1Hz ripple to the field circuit.
Minimum output voltage Vout at 20C
For Vin 25V: Vout = Vin (0.38 x current in mA) 2V
For Vin > 25V: Vout = 22.5V (0.35 x current in mA)
Maximum output voltage
28V from 300
Transfer accuracy at 20C
Better than 400A
Temperature drift
< 4A/C ( 0C to 60C)
< 15A/C (20C to 0C)
Response time to step input
Settles to within 5% of final value within 1.5ms
Power dissipation within unit
0.7W maximum at 24V with 40mA signal (each channel)
0.9W maximum at 30V with 40mA signal (each channel)
Safety description for each channel
Uo=28V Io=93mA Po=0.65W Um = 253V rms or dc
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4575
TEMPERATURE CONVERTER
Number of channels
One
Signal source
THC types J, K, T, E, R, S, B or N to BS 60584 and XK
mV input
RTDs 2/3/4-wire platinum to BS 60751
Pt 100, Pt 500, Pt 1000
Cu-50 & Cu-53
Ni 100/500/1000 DIN 43760
Location of signal source
Zone 0, IIC, T4-6 hazardous area
Division 1, Group A, hazardous location
Input signal range
75 to +75mV, or 0 to 400 (0 to 1000 Pt & Ni sensors)
Input signal span
3 to 150mV, or 10 to 400 (10 to 1000 Pt & Ni sensors) Early burnout
RTD excitation current Early burnout detection for thermocouples (when selected)
200A nominal Alarm trips when loop resistance increase is > 50
Cold junction compensation Output range
Automatic or selectable 4 to 20mA nominal into 600 max. (direct or reverse)
Cold junction compensation error Alarm output (configurable)
1.0C Relay ON in alarm, 250mA @ 35V max
Common mode rejection Maximum lead resistance (THC)
120dB for 240V at 50Hz or 60Hz (500ms response) 600
Series mode rejection Response time
40dB for 50Hz or 60Hz Configurable - 500 ms default
Calibration accuracy (at 20C) (Accuracy at 100/200ms - contact MTL)
(includes hysteresis, non-linearity and repeatability) LED indicator
Inputs: (500ms response) Green: power and status indication
mV/THC: 15V or 0.05% of input value Yellow: alarm indication, on when contacts are closed
(whichever is greater) Maximum current consumption (with 20mA signal)
RTD: 80m 50mA at 24V
Output: 11A Power dissipation within unit (with 20mA signal)
Temperature drift (typical) 1.2W at 24V
Inputs: Safety description
mV/THC: 0.003% of input value/C Refer to certificate for parameters. Um=253V rms or dc
RTD: 7m/C Configurator
Output: 0.6A/C A personal computer running MTL PCS45 software with a
Example of calibration accuracy and temperature drift PCL45USB serial interface.
(RTD input - 500ms response)
Span: 250
Accuracy: (0.08/250 + 11/16000) x 100%
= 0.1% of span
Temperature drift: (0.007/250 x 16000 + 0.6) A/C
= 1.0A/C
Safety drive on sensor failure
Upscale, downscale, or off
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4576-RTD
TEMPERATURE CONVERTER
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4576-THC
TEMPERATURE CONVERTER
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4581
MTL4581 MTL5581 Hazardous area Safe area
MILLIVOLT/THERMOCOUPLE
ISOLATOR
for low-level signals
The MTLx581 takes a low-level dc signal from a voltage source in a
hazardous area, isolates it, and passes it to a receiving instrument
located in the safe area. The module is intended for use with
thermocouples utilising external cold-junction compensation. A switch
enables or disables the safety drive in the event of thermocouple
burnout or cable breakage; a second switch permits the selection of
upscale or downscale operation as appropriate.
SPECIFICATION
See also common specification MTL5581
Hazardous area Safe area
Number of channels
One
Signal source
Any dc millivolt source
Location of millivolt source
Zone 0, IIC, T4T6 hazardous area if suitably certified
Div. 1, Group A, hazardous location
Input and output signal range
0 to 50mV, overrange to 55mV
Output resistance
60 nominal
Transfer accuracy@20C
Linearity and repeatability < 0.05% of reading or 5V,
whichever is the greater
Temperature drift
< 2V/C, maximum
Response time LED indicator
Settles to within 10% of final value within 150s Green: power indication
Frequency response Power requirement, Vs
dc to 4kHz nominal 30mA max, 20V dc to 35V dc
Safety drive on THC burnout Power dissipation within unit
Two switches enable or disable the safety drive and select 0.7W typical at 24V
upscale or downscale operation 0.91W at 35V
Safety description
Terminals 1 to 2
Non-energy-storing apparatus 1.5V, 0.1A and 25mW; can
be connected without further certification into any IS loop with an
open-circuit voltage <28V
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL5582
RESISTANCE ISOLATOR
to repeat RTD signals
The MTL5582 connects to a 2-, 3-, or 4-wire resistance temperature
device (RTD) or other resistance located in a hazardous area, isolates
it and repeats the resistance to a monitoring system in the safe area.
The module is intended typically (but not exclusively) for use with
Pt100 3-wire RTDs. Switches enable selection of 2-, 3-, or 4-wire RTD
connection. The MTL5582 should be considered as an alternative, non-
configurable MTL5575, for use in RTD applications where a resistance
input is preferred or needed instead of 4/20mA. The design is notable
for its ease of use and repeatability. The number of wires which can
be connected on the safe-area side of the unit is independent of the
number of wires which can be connected on the hazardous-area side.
LED indicator
The module drives upscale in the case of open circuit detection.
Green: power indication
Power requirements, Vs
SPECIFICATION 33mA at 24V
See also common specification 35mA at 20V
28mA at 35V
Number of channels Maximum power dissipation within unit
One 0.8W at 24V
Location of RTD 1.0W at 35V
Zone 0, IIC, T4 hazardous area Safety description
Div. 1, Group A, hazardous location Terminals 1 and 3
Resistance source Uo = 1.2V Io = 4mA Po = 1.2mW Um = 253V rms or dc
2-, 3-, or 4-wire* RTDs to BS 1904/DIN 43760 (100 at 0C) Non-energy-storing apparatus 1.5V, 0.1A, 25mW; can
*user selectable by switches (factory set for 3-wire) be connected without further certification into any IS loop with
Resistance range an open circuit voltage < 5V.
10 to 400 Terminals 1 and 3 and 4 and 5
RTD excitation current Uo = 6.6V Io = 42mA Po = 69mW
200A nominal
Output configuration
2, 3 or 4 wires (independent of mode selected for hazardous area
terminals)
Output range
10 to 400 (from a 100A to 5mA source)
Temperature drift
10m/C typical (0.01%/C @ 100)
Response time
To within 4% of final value within 1s
Safety drive on open-circuit sensor
Upscale to 420 nominal
Transfer accuracy@20C
<0.15 at excitation current 1 - 5mA
<0.25 at excitation current 0.5 - 1mA
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL4599
Hazardous area Safe area
MTL4599 - MTL5599
DUMMY ISOLATOR
6 12
5 11
Unused 4 10 Unused
The primary function of the MTLx599, which can be used with all other hazardous- safe-area
area cores 3 9 cores
MTLx500 Series units, is to provide termination and earthing facilities 2 8
for unused cable cores from hazardous areas. 1 7
SPECIFICATION 13 14
See also common specification
Unused safe-area cores
Weight
60g MTL5599
Hazardous area Safe area
MTL4599N
GENERAL PURPOSE
FEED-THROUGH MODULE 12 12
11 11
10 10
SPECIFICATION
See also common specification
Weight
60g
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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DIMENSIONS (MM)
regarding safety approvals, certificates and entity parameters.
Connectors
Each unit is supplied with signal connectors, as applicable.
When using crimp ferrules for the hazardous or non-hazardous
(safe) signal connectors the metal tube length should be 12mm
and the wire trim length 14mm.
Isolation
250V rms, tested at 1500V rms minimum, between safe- and
hazardous-area terminals.
50V between safe-area circuits and power supply
Supply voltage
20 35V dc
Location of units
Safe area
Terminals
2
Accepts conductors of up to 2.5mm stranded or single-core
Mounting
MTL4500
MTL4500 series backplanes
MTL5500
T-section 35mm DIN rail (7.5 or 15mm) to EN 50022 MTL5500
Ambient temperature limits
20 to +60C (6 to +140F) operating
40 to +80C (40 to +176F) storage
Humidity
5 to 95% relative humidity
Weight
MTL4500 140g
MTL5500 150g
HART is a registered trademark of HART Communication Foundation
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MPA5500 PCS45/PCL45USB
A.C. POWER ADAPTOR CONFIGURATOR
FOR MTL CONVERTERS
The MPA5500 enables any MTL5500 Series module that is normally The PCS45/PCL45USB configurator allows MTL converters to be
powered from a nominal 24V DC supply (i.e. those that are not loop- configured from a standard PC running a Microsoft Windows
powered) to be powered from a high-voltage AC supply. operating system. It comprises PC software, provided on a CD (PCS45),
and an ATEX certified interfacing link (PCL45USB). Converters can be
It plugs into the power socket (terminals 13 and 14) of an MTL5500 configured from the safe area, while on-line, and configurations can be
module and clips securely onto the module housing. The 25V DC saved to disk and printed out when required. It is suitable for use with
power output from the adaptor is sufficient to supply a single module MTL4000, MTL4500, MTL5000 and MTL5500 series products.
and can be connected to any normal AC power source.
Safe area
AC inputs USB
15.8 connector
133 20 MTL5500
MTL4500
3-pole
jack plug
3.5mm
PCS45
software CD
MTL5073
MTL5074
118.8
Interfacing link
MTL4073
MTL4075 PCL45USB
PC LINK
cable provided
MTL Instruments GmbH S/N: 1201
SPECIFICATION
SPECIFICATION
PCL45USB hardware
Input voltage Location
85 265V AC, (4565Hz) Safe area
Efficiency Connections
71% typ. at 230V AC PC side: USB B(F) socket
Power dissipation Converter side: cable with 3.5mm jackplug, 3-pole for MTL4500
1.2W typ at 230V AC. and MTL5500 series converters. An adapter cable is provided for
Input terminals other earlier MTL converters.
Cage-clamp terminals accommodating conductors up Cable lengths
2
to 1.5mm stranded or 16AWG single-core Converter side (fitted): 1.5m
Input protection USB cable A(M) to B(M) (supplied): 2m
internal fuse, not user serviceable Ambient temperature limits
Output voltage 10C to +60C operating
25Vdc 10% 20C to +70C storage
Output current Humidity
120mA at 25V 5 to 95% relative humidity (non-condensing)
Ambient temperature Weight
Operating: 20 to +60C 200g
Storage: 40 to +80C PCS45 Configuration software
Mounting Compatible with Windows 2000 or Windows XP.
Plugs into and clips onto MTL5500 Series I/O module Consult MTL for operation with any other operating system,
It is not for use with any equipment other than MTL5500. e.g. Windows Vista.
Humidity Software medium
5 to 95% relative humidity PCS45 supplied on CD
Mechanical Updates are available at www.mtl-inst.com
Ingress Protection: IP20 Recommended minimum PC configuration
Material: polycarbonate Microsoft Windows 2000 or Windows XP
Weight: 28g approx. 20MB of available hard disc space
Standards compliance CD ROM drive
EN 61326, EN 61010 Available USB port
Printer (local or network)
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL5991 MTL5500 SERIES
24V DC POWER SUPPLY POWERBUS KITS
PB - 8T,16T,24T,32T
A DIN-rail mounted unit for locations where a dc supply is not A quick and easy way to distribute DC power to MTL5500 Series
readily available. The wide input power supply range makes this unit modules. Each powerbus kit includes 4 single ferrules, 4 twin ferrules
universally applicable and the 24V dc , 2A output will drive a useful and 2 insulation displacement connectors (Scotchlok).
number of MTL5000 and MTL5500 series modules.
Safe area
+
x2
Optional insulation
displacement
connectors
SPECIFICATION
Power supply
85 to 264V ac 47 to 63Hz
Power dissipation within unit
7.2W @ 2A
Mounting
35mm DIN (top hat) rail
Output voltage
24V dc nom (23.64 min/24.36 max)
Output current SPECIFICATION
2A maximum (1.7A with <105V ac input) Available in 4 different lengths:
LED indicators PB - 8T = 8 connectors and loops
Green: Power indication PB - 16T = 16 connectors and loops
Weight PB - 24T = 24 connectors and loops
310g PB - 32T = 32 connectors and loops
Ambient temperature Insulation material :
Operating temperature 10C to +50C PVC
Storage temperature 40C to +85C Conductor :
2
Terminals 24 strands of 0.2mm dia (0.75mm ) standard copper
2
Cage clamp type accommodating conductors up to 2.5mm , Insulation thickness :
stranded or single-core 0.5 to 0.8 mm
Note: Segregation between hazardous and safe area wiring must be maintained. Current rating :
12A max
Operating temperature range :
20C to +60C
Max voltage drop on 32 modules drawing 130mA max :
0.5V
Note: To reduce the risk of excessive voltage drop or overcurrent do not connect
powerbuses in series.
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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MTL5500 SERIES
ENCLOSURES
DIMENSIONS (mm) AND MOUNTING
80
102
270
305
249
395
339
360
430
80
170
102
520 7.2
576
249
305
147 (inside)
147 (inside)
184
184
SPECIFICATION
Note: N. America/Canada - Enclosures are rated NEMA 4X so can
Construction
be used in Class 1, Division 2 (gases) location, but check with local
Glass reinforced polycarbonate base - DX070
requirements and ensure all cable entries also conform. Additional
Glass reinforced polyester base - DX170, DX430
warning label will be required on or near the enclosure, see installation
Transparent polycarbonate lid
details. Not suitable for Class II or III, Division 2 hazardous locations.
Protection
Dust-tight and water-jet proof to IEC529:IP65 Approximate capacities (on DIN rail between earth terminals)
Lid fixing
* Use these figures when IMB57 mounting blocks for tagging/earth are included.
Captive fixing screws
Weight (excluding barriers/isolators) kg Number of MTL5500 isolators
DX070 0.8
DX070 4 (2)*
DX170 2.6
DX430 4.1 DX170 10 (8)*
Items provided DX430 26 (24)*
DIN rail - fitted
ETL7000 Earth terminals (2 x) - fitted Ambient temperature limits
"Take care IS" front adhesive label Dependent on units fitted. See instruction manual INM5500.
Cable trunking (except DX070)
Note: Isolators are not included.
Mounting
Wall fixing lugs provided. For further details refer to INM5500.
Tagging and earth rail
Accommodates MTL5500 Series accessories.
Permitted location
Safe (non-hazardous) area
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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ERB57S Earth-rail bracket, straight
Nickel-plated; supplied with two push fasteners, one (14mm,
MTL5500 SERIES 2 2
35mm ) earth-rail clamp and one (10mm, 16mm ) earth clamp.
ACCESSORIES
MTL5500 Series isolators mount quickly and easily onto standard DIN
rail. A comprehensive range of accessories simplifies earthing and
tagging arrangements.
Grey spacer, one required between each MTL5995 and any
adjacent module on a DIN rail, to provide 10mm air-circulation
space between modules
CONNECTORS
Each MTL5500 unit is supplied with signal and power connectors, as
applicable.
Spares replacement connectors are available separately; see ordering
information.
See also
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CUSTOM, STANDARD AND
UNIVERSAL BACKPLANES
FOR EASY DCS INTEGRATION
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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CPS BACKPLANE DIMENSIONS (mm)
Power requirements, Vs
21V dc to 35V dc through plug-in connectors
Safearea connections
2
CPS: 2.5mm screw-clamp terminals 6 positions per module
Power sense
Through separate plug-in crimp connector
Weight (without modules or accessories)
CPS04: 96g
CPS08: 225g
CPS16: 419g
CPS24: 592g
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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ORDERING INFORMATION
Please go to our website at www.mtl-inst.com for the latest information regarding safety approvals, certificates and entity parameters.
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.
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