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QUALITY MANUAL

HACCP PLAN
CCP Determination - Liege Belgian Waffle
Document Code: Revision: 01 Page 1 of 8
PEGI-HCP-HAZ-01

CCP
Step / Input Hazard Cause Likelihood Severity S Control Measures Q1 Q2 Q3 Q4
CP
1.1 RECEIVING OF Physical Presence of Poor suppliers GMP Inspection upon receipt
PACKAGING foreign material, Torn Mishandling during In line metal detector
MATERIAL Bag transport
B 3 S Y N Y Y CP
(wood, plastic, metal,
pest)
Biological- Dirty Poor sanitation from GMP and SSOP
Packaging Suppliers end
- - - - -
(dust) Dirty trucks B 4 N/S

Chemical - Adhesive not Not aware of the Packaging


food grade standard C 4 N/S specification - - - - -

1.2 STORAGE OF Physical inclusion of Goods are stored off the GMP and SSOP
PACKAGING foreign materials floor, inappropriate
MATERIALS shelving, on pallets or in B 3 S Y N Y Y CP
improper containers.

Biological- Dirty storage goods are stored off the GMP and SSOP
rooms floor, inappropriate
- - - - -
shelving, on pallets or in B 4 N/S
improper containers.
Chemical GMP and SSOP
contamination from Improper storage of
C 4 N/S - - - - -
cleaning chemicals chemical s

2.1 RECEIVING OF Physical: Contamination Torn packaging; inclusion Inspection upon receipt
B 4 N/S - - - - -
INGREDIENTS with foreign material of foreign material In line metal detector
Biological:
Torn packaging may serve
Contamination from B 3 S product specification
as entry of insects or pests Y N Y Y CP
insects or pests
Chemical excessive Checking of
toxic chemicals Certificate of Analysis
every delivery.
Checking of expiration Y N Y Y CP
dates of each batch
B 1 S received.
2.2 STORAGE OF Physical inclusion of goods are stored off the
INGREDIENTS foreign materials floor, inappropriate
- - - - -
shelving, on pallets or in
improper containers. C 3 N/S

Verified by: HACCP TEAM


QUALITY MANUAL
HACCP PLAN
CCP Determination - Liege Belgian Waffle
Document Code: Revision: 01 Page 2 of 8
PEGI-HCP-HAZ-01

CCP
Step / Input Hazard Cause Likelihood Severity S Control Measures Q1 Q2 Q3 Q4
CP
Biological- Dirty storage goods are stored off the
rooms floor, inappropriate
C 3 N/S - - - - -
shelving, on pallets or in
improper containers.
Chemical
Improper storage of
contamination from - - - - -
chemicals
cleaning chemicals C 3 N/S
3.1 RECEIVING OF Physical Presence of Poor suppliers GMP Inspection upon receipt
STICKERS foreign material, Torn Mishandling during In line metal detector
Bag transport
B 3 S Y N Y Y CP
(wood, plastic, metal,
pest)
Biological- Dirty Poor sanitation from GMP and SSOP
Packaging Suppliers end
- - - - -
(dust) Dirty trucks B 4 N/S

Chemical - Adhesive not Not aware of the Packaging


food grade standard C 4 N/S specification - - - - -

3.2 STORAGE OF Physical inclusion of Goods are stored off the GMP and SSOP
STICKERS foreign materials floor, inappropriate
shelving, on pallets or in B 3 S Y N Y Y CP
improper containers.
Biological- Dirty storage goods are stored off the GMP and SSOP
rooms floor, inappropriate
- - - - -
shelving, on pallets or in B 4 N/S
improper containers.
Chemical GMP and SSOP
Improper storage of
contamination from C 4 N/S - - - - -
chemical s
cleaning chemicals
3.3 PRINTING OF Physical inclusion of
STICKERS foreign materials
Biological- Dirty storage
rooms

Chemical
contamination from
cleaning chemicals
4.1 Transferring to Physical: N/A
production area - - - - - - - - - -

Verified by: HACCP TEAM


QUALITY MANUAL
HACCP PLAN
CCP Determination - Liege Belgian Waffle
Document Code: Revision: 01 Page 3 of 8
PEGI-HCP-HAZ-01

CCP
Step / Input Hazard Cause Likelihood Severity S Control Measures Q1 Q2 Q3 Q4
CP
Biological: N/A
- - - - - - - - - -
Chemical : N/A - - - - - - - - - -
5.1 Preparation of Physical: N/A - - - - - - - - - -
Raw Material Biological: N/A

(Egg sanitation, - - - - - - - - - -
sieving, weighing)

Chemical : N/A - - - - - - - - - -
5.2 Egg Sanitation Physical: Cracked egg
shells

- - - - - - - - -

Biological: Pathogen due to open waste


contamination containers
C 3 N/S
Chemical: high Cl Improper preparation/
concentration concentration of cleaning
- - - - - - - - -
solutions. Inadequate
rinsing
5.3 Sieving Physical: Contamination
with foreign material - - - - - - - - - -

Biological:
Contamination from - - - - - - - - - -
insects or pests
Chemical : N/A
- - - - - - - - - -

Verified by: HACCP TEAM


QUALITY MANUAL
HACCP PLAN
CCP Determination - Liege Belgian Waffle
Document Code: Revision: 01 Page 4 of 8
PEGI-HCP-HAZ-01

CCP
Step / Input Hazard Cause Likelihood Severity S Control Measures Q1 Q2 Q3 Q4
CP
5.4 Weighing Physical: contamination Possible chipping of tools are made from
from food contact surfaces, or approved materials that
extraneous material inclusion of loose items can with wear and tear
and of pieces of during use
packaging that adhered checking of loose items
on the raw material and condition of tool
(pre-operative)
Biological: growth of
pathogens
Under processing due to
overfill of containers
Pathogen contamination
due to improper
employee handling /
operating procedures
recontamination by
/equipment GMP and SSOP
pathogens in product
Insufficient amount of room temperature is
accumulations, increase
additive (e.g.: nitrite) controlled (10 to 140C)
in product temperature
Pathogen growth due to
time/temperature abuse
Product heavier than
maximum fill weight in
schedules process could
result in under-
processing

Chemical - Not food grade


Contamination from lubricants
Cleaning agents/ improper preparation/ MSDS, GMP and
Lubricants concentration of
SSOP
cleaning solutions.
Inadequate rinsing

6.1 Transfer to Physical: N/A - - - - - - - - - -


production area Biological: N/A
- - - - - - - - - -
Chemical : N/A - - - - - - - - - -

Verified by: HACCP TEAM


QUALITY MANUAL
HACCP PLAN
CCP Determination - Liege Belgian Waffle
Document Code: Revision: 01 Page 5 of 8
PEGI-HCP-HAZ-01

CCP
Step / Input Hazard Cause Likelihood Severity S Control Measures Q1 Q2 Q3 Q4
CP
7.1 MIXING Physical: Possible chipping of food monitoring of loose
Presence of extraneous contact surfaces, or items and condition of
materials inclusion of loose items tool (pre-operative)
Contamination by and of pieces of packaging
metallic and non-metallic that adhered on the raw - - - - -
fragments . Metallic and material
non-metallic fragments
from the equipment can
contaminate the product. D 2 N/S
Biological: Pathogen Poor sanitation of GMP and SSOP
contamination due to equipment Time and temperature
improper handling and Time and temperature monitoring
operation abuse
- - - - -
procedure Mishandling on the part
Microbial development of the workers
due to improper
temperature control C 3 N/S
Chemical : Chemical
residues on product
contact surfaces due to
improper - - - - - - - - - -
cleaning procedures
Cross contamination due
to allergens product
7.2 KNEADING Physical: Contamination Possible chipping of food monitoring of loose
by metallic and non- contact surfaces, or items and condition of
metallic fragments. inclusion of loose items tool (pre-operative)
Metallic and non- and of pieces of packaging - - - - -
metallic fragments from that adhered on the raw
the equipment can material
contaminate the product. D 2 N/S
Biological: growth of Poor sanitation of GMP and SSOP
pathogens, possible equipment
- - - - -
contamination from food Time and temperature
handlers abuse C 3 N/S
Chemical: incorporation GMP and SSOP
of cleaning chemicals
- - - - -

D 3 N/S

Verified by: HACCP TEAM


QUALITY MANUAL
HACCP PLAN
CCP Determination - Liege Belgian Waffle
Document Code: Revision: 01 Page 6 of 8
PEGI-HCP-HAZ-01

CCP
Step / Input Hazard Cause Likelihood Severity S Control Measures Q1 Q2 Q3 Q4
CP
7.3 PROOFING Physical: Presence of due to fragments
extraneous materials
falling onto/into - - - - -
uncovered product
D 2 N/S
Pathogen
Biological: due to fragments
contamination falling onto/into - - - - -
uncovered product
D 3 N/S
Chemical
Contamination by Not food grade
lubricants
non food improper preparation/
chemicals (e.g.: concentration of - - - - - - - - -
cleaners, sanitizers cleaning solutions.
Inadequate rinsing
and
lubricants
7.4 COOKING Physical: air-borne
pest, dust

Biological: bacterial due to inadequate control monitoring of time,


growth over time, temperature and temperature and
humidity B 2 S humidity Y Y - - CCP1
Chemical - N/A

- - - - - - - - - -

7.5 COOLING Physical: air-borne pest, Poor pest control,


dust GMP and SSOP C 3 N/S - - - - - -

Verified by: HACCP TEAM


QUALITY MANUAL
HACCP PLAN
CCP Determination - Liege Belgian Waffle
Document Code: Revision: 01 Page 7 of 8
PEGI-HCP-HAZ-01

CCP
Step / Input Hazard Cause Likelihood Severity S Control Measures Q1 Q2 Q3 Q4
CP
Biological: Pathogen
contamination due to air-
borne pathogens (e.g.:
Listeria
monocytogenes)
Pathogen contamination
due to improper cleaning
of filters/inappropriate
use of filters - - - - - - - - - -
Pathogen contamination
from unclean
environmental air
sources
Pathogen contamination
from dirty air blowing
equipment and cooling
units
Chemical :
Contamination by non-
food chemicals (e.g.:
cleaners, sanitizers, - - - - - - - - - -
lubricant)
Contamination due to
excessive chlorine
7.6 LABELLING OF
PACKAGING

7.7 PACKING Physical: introduction of Incorporation of loose Loose item log sheet
foreign materials items, human GMP
contaminants C 2 S Y Y - - CCP2
Biological: growth of Time and temperature Finished product
pathogens abuse exposure time to ambient
Dirty packaging temperature must be
controlled.
Time at the start and
end of the process to be
monitored for each batch.
C 3 N/S

Verified by: HACCP TEAM


QUALITY MANUAL
HACCP PLAN
CCP Determination - Liege Belgian Waffle
Document Code: Revision: 01 Page 8 of 8
PEGI-HCP-HAZ-01

CCP
Step / Input Hazard Cause Likelihood Severity S Control Measures Q1 Q2 Q3 Q4
CP
Chemical: contamination from Use only FDA
Contamination of toxic deleterious chemicals approved packaging
substance present in the packaging materials.
materials C 3 N/S
7.8 STORAGE OF Physical inclusion of Goods are stored off the GMP and SSOP
FINISHED foreign materials floor, inappropriate
PRODUCT shelving, on pallets or in B 3 S Y N Y Y CP
improper containers.
Biological- Dirty storage goods are stored off the GMP and SSOP
area floor, inappropriate
- - - - -
shelving, on pallets or in B 4 N/S
improper containers.
Chemical GMP and SSOP
Improper storage of
contamination from C 4 N/S - - - - -
cleaning chemicals
chemical s
7.9 DISPATCHING Physical: contamination Poor sanitation of delivery Check the sanitation of
from extraneous material trucks driver, helper, and van
introduced from condition.
D 4 N/S Y N Y Y CP
dirty trucks

Biological : growth of Time and temperature product will not be


pathogen abuse loaded into transport
vehicles if the vehicles'
C 3 N/S
temperature does not Y N Y Y CP
preclude microbial
growth
Chemical: contamination Improper storage of Check the van
from cleaning materials, cleaning chemicals D 4 N/S condition, and contents
Y N Y Y CP
gasoline, oil etc before loading

Verified by: HACCP TEAM