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Equipment Visual Inspection Report

INSPECTION TYPE (tick box): On-Stream Off-Stream

Tag No: Name: Fuel Gas Buffers for GT-71 Service: Fuel Gas
71EKF10BB00
Design Code: ASME B31.1 (Note MAWP(Barge):39 (Note 1) MDMT(C):-10(Note 2) DT(C): 120 (Note
1) 1)
CA (mm): 1.5 (Note 1) Material(Shell/heads/nozzles): A106 Grade B Eel (Note 1)
Vertical/Horizontal: Horizontal Supports: Saddles
Insulated: No PWHT: No Painted: Yes
Inside diameter (mm) : 1350 (Note 3) Length/Height (mm): 60595 (Note 3)
Year Built: 2004 Radiography: Spot (Note 4) Joint Efficiency: 0.85

EXTERNAL INSPECTION
ANOMALY
IN ORDER

COMMENTS
N/A

Vessel name plate found? Name plate not found to be attached


Blistering found? Para 9.3.14 API 572 (Note 5), not found
Atmospheric corrosion? Para 9.3.14 API 572 (Note 5) not found
Gouges, dents found? Para 9.3.14 API 572 (Note 5), not found
Open to surface laminations found? Para 9.3.14 API 572 (Note 5), not found
Leakage through any welded/threaded (Note 5), not found
joint(s)?

Welding cracks Ref: 5.10.1 (Note 5), not found
Weld corrosion Ref: 5.10.1 (Note 5), not found
External corrosion (Note 5), not found
Pitting (Note 5), not found
Flanged joints leaking? Such as stains, Ref: 5.11 (Note 5), not found
deposits or drips etc

Flanged faces distortion Para 9.3.9 API 572 (Note 5), not found
Flange bolts/studs threads engagement Ref: 5.11.3 (Note 5), no bolts found short of
engagement
Flange bolts/studs corrosion? Ref: 5.11 (Note 5), not found
Flange bolts/studs cracking? Ref: 5.11 (Note 5), not found
Flange faces distortion? Ref: 5.11 (Note 5), not found
Flange gaskets corrosion? Ref: 5.11 (Note 5), not found
Gasket seating surfaces damaged? Ref: 5.11 (Note 5), not found

Page 1 of 8
Equipment Visual Inspection Report

INSPECTION TYPE (tick box): On-Stream Off-Stream

Tag No: Name: Fuel Gas Buffers for GT-71 Service: Fuel Gas
71EKF10BB00
Design Code: ASME B31.1 (Note MAWP(Barge):39 (Note 1) MDMT(C):-10(Note 2) DT(C): 120 (Note
1) 1)
Marking of fasteners and gaskets are Ref: 5.11.4 (Note 5), marking is satisfactory
meeting the Code requirements?

Nozzle neck distortion due to piping Para 9.3.9 API 572 (Note 5), not found
loads/expansion/contraction?

Nozzle neck to vessel welds cracking? Para 9.3.9 API 572 (Note 5), not found
Weep/vent holes are open? Ref: 5.5.4.1.2 (Note 5), open
Bulging Ref: 5.5.4.1.3 (Note 5), not found
Sagging Ref: 5.5.4.1.3 (Note 5), not found
Distortion Ref: 5.5.4.1.3 (Note 5), not found
Vibration swaying (Note 5), not found
Vibration - high frequency (small bore off-
takes)

Concrete foundations (cracking, spalling,
exposed re-bar)

Any crevice between steel supports and
the vessel?
Para 9.3.3 API 572, not found
Skirt inside corrosion? Para 9.3.6 API 572
Vessel support lugs corrosion? Para 9.3.6 API 572
Vessel steel supports bolts are properly
tightened?
Para 9.3.6 API 572
Vessel steel supports welds free from
cracks?
Para 9.3.6 API 572
Foundation found settled? Para 9.3.3 API 572, not settled
Anchor bolts corrosion? Para 9.3.4 API 572, not found
Anchor bolts nuts properly tightened? Para 9.3.4 API 572,
Support structure (damaged)
Ladders, stairways, platform and Para 9.3.2; API 572
walkways condition

Guy wire rope condition? Para 9.3.8 API 572
Guy wire rope having proper tension? Para 9.3.8 API 572
Guy wire connections are properly Para 9.3.8 API 572
lubricated?

Guy wire strands broken? Para 9.3.8 API 572
Guy wire turnbuckles condition? Para 9.3.8 API 572
Guy wire anchor points and clips Para 9.3.8 API 572

Page 2 of 8
Equipment Visual Inspection Report

INSPECTION TYPE (tick box): On-Stream Off-Stream

Tag No: Name: Fuel Gas Buffers for GT-71 Service: Fuel Gas
71EKF10BB00
Design Code: ASME B31.1 (Note MAWP(Barge):39 (Note 1) MDMT(C):-10(Note 2) DT(C): 120 (Note
1) 1)
condition?
Grounding connections are properly Para 9.3.10 API 572,
installed?

Gauge glasses condition Para 9.3.11 API 572
Safety Valves condition Para 9.3.11 API 572
Painting blistering, flaking, crazing, Para 9.3.12 API 572 (Note 5), no paint defects
peeling off, disbandment, corrosion, found
scratches, environmental contamination,

rust spots, film lifting,
Pitting found on the vessel away from the Para 9.3.12 API 572 (Note 5), no pitting was
paint blisters and rust spots?
observed
If found the pitting, the depth of pitting? Para 9.3.12 API 572

EXTERNAL INSPECTION (continued)


ANOMALY
IN ORDER
N/A

COMMENTS

Corrosion Under Insulation


Localized corrosion? Ref: 5.5.6.2 for CS and LAS, not found (Note 5)
Chloride stress corrosion cracking? Ref: 5.5.6.2 for SS and Duplex SS (300 series are
more prone to ECSCC as compared to duplex
stainless steel, see paragraph 3.4 of API 583)
Staines on the insulations/jacketing? Table 1 API 583, not found
Damaged insulation? Ref: 5.5.6.2, no damaged insulation
Any sign of water ingress? Ref: 5.5.6.2, See Note 6
External covering and insulation condition Ref: 5.5.6.2,
Evidence of fluid leakage or stains? Ref: 5.5.6.2, no fluid leakage or stains found
Coating condition under insulation? Ref: 5.5.6.2, Note 5
Water breaching into the insulation? No water breaching found, See Note 6
Water breaching like nozzle, supports
protrusions
Table 1 API 583, See Note 6

Page 3 of 8
Equipment Visual Inspection Report

INSPECTION TYPE (tick box): On-Stream Off-Stream

Tag No: Name: Fuel Gas Buffers for GT-71 Service: Fuel Gas
71EKF10BB00
Design Code: ASME B31.1 (Note MAWP(Barge):39 (Note 1) MDMT(C):-10(Note 2) DT(C): 120 (Note
1) 1)
Jacketing bulging? Table 1 API 583, no bulging found
Jacketing damaged by vibration? Table 1 API 583, no damage found
Damaged insulation? Table 1, Table 2 API 583, no damage found
CUI on bottom of horizontal vessels
especially lower third to half of vessel
Table 2 API RP 583, no CUI observed
CUI near stiffening rings of the vessels Table 2 API RP 583, no stiffening rings on the
subject to vacuum? vessel
CUI on insulated zone on skirt weld? Table 2 API RP 583
CUI at termination of nozzles and saddles
insulation
Table 2 API RP 583, no CUI, (note 5)
CUI near insulated legs on small Table 2 API RP 583
vessels?
CUI near piping supports and hangers?
CUI near drains? Table 3 API 583
CUI at valves and near fittings? Table 3 API 583
CUI at the insulation terminations at
flanges and other fittings?
Table 3 API 583, No CUI found visually
CUI at the termination of insulation on Table 3 API 583
vertical piping
CUI at the intersection of small piping Table 3 API 583
with large piping?
CUI on lower points of piping where there Table 3 API 583
are insulation breaches?

Vessel wall thickness determination
TML survey
Ensure that areas adjacent to injection points
are covered
Review records of permanent monitors
Other (please state)
e.g. radiography, corrosion mapping

INTERNAL INSPECTION

Page 4 of 8
Equipment Visual Inspection Report

INSPECTION TYPE (tick box): On-Stream Off-Stream

Tag No: Name: Fuel Gas Buffers for GT-71 Service: Fuel Gas
71EKF10BB00
Design Code: ASME B31.1 (Note MAWP(Barge):39 (Note 1) MDMT(C):-10(Note 2) DT(C): 120 (Note
1) 1)

ANOMALY
IN ORDER
COMMENTS
N/A

General corrosion, localized corrosion, Para 9.4.1 API 572


erosion, pitting,
Blistering? Para 9.3.14 API 572
PTSCC for SS materials? Para 9.4.1 API 572
Any evidence of creep?
Cracks near or at the stress risers? Para 9.4.3 API 572
Butt welds, seam welds (weld root
corrosion, erosion, cracking)
Refractory condition?
Insulation condition?
Coils condition?

PRESSURE TEST
YES NO
Was a pressure test (strength test) carried out?
ANOMALY
IN ORDER

If answered NO to above question, then this part of the COMMENTS


N/A

Inspection Report will not be completed.

Type of the pressure test?


Pressure test found satisfactory?

ADDITIONAL COMMENTS/NOTES

Page 5 of 8
Equipment Visual Inspection Report

INSPECTION TYPE (tick box): On-Stream Off-Stream

Tag No: Name: Fuel Gas Buffers for GT-71 Service: Fuel Gas
71EKF10BB00
Design Code: ASME B31.1 (Note MAWP(Barge):39 (Note 1) MDMT(C):-10(Note 2) DT(C): 120 (Note
1) 1)

1- This data is taken from page 98 of 149 of document CNE/015/02-E-08-4-M-03600 Rev-F, this
document is provided by client.
2- This data is taken from page 39 of 149 of document CNE/015/02-E-08-4-M-03600 Rev-F. This
document is provided by client.
3- This data is taken from page 1 of 1 of document CNE/015/02-E-08-4-D-03601 Rev-B, this document
is provided by client.
4- It is assumed that spot RT was performed otherwise there is no proof of actual RT performed as a
part of vessel fabrication.
5- On the vessel the inspection was limited to the areas where insulation was removed. So the
inspection results do not guarantee for the whole vessel, however the sound results achieved through
the insulation removal locations are evident of good integrity probability.
6- There is a probability of water ingress at outlet nozzle, Aluminium cladding/jacketing should be
properly applied (See Picture 3 below)
7- Overall condition of the vessel found satisfactory.

Picture 1: Overall View of Fuel Gas Buffers

Page 6 of 8
Equipment Visual Inspection Report

INSPECTION TYPE (tick box): On-Stream Off-Stream

Tag No: Name: Fuel Gas Buffers for GT-71 Service: Fuel Gas
71EKF10BB00
Design Code: ASME B31.1 (Note MAWP(Barge):39 (Note 1) MDMT(C):-10(Note 2) DT(C): 120 (Note
1) 1)

Picture 2: Insulation Removal at Head Picture 3: Probability of water ingress

Picture 4: CUI Inspection at head Picture 5: CUI Inspection at head

Page 7 of 8
Equipment Visual Inspection Report

INSPECTION TYPE (tick box): On-Stream Off-Stream

Tag No: Name: Fuel Gas Buffers for GT-71 Service: Fuel Gas
71EKF10BB00
Design Code: ASME B31.1 (Note MAWP(Barge):39 (Note 1) MDMT(C):-10(Note 2) DT(C): 120 (Note
1) 1)

Picture 6: CUI Inspection at Shell


INSPECTED BY: INTERTEK ACCEPTED BY: DEWA Dubai

NAME : Javed Nasar NAME:

API-510, API-653, API-570, API-577, API-580 DESIGNATION:

SIGNATURE AND DATE: SIGNATURE AND DATE

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