CQI-11 Plating 20177

Special Process: Plating System Assessment G Y P S A
Facility Name: Galvanoplastia y Pinturas de Puebla S. de R. L. de C. V.

Address: Calzada Alfredo Toxqui No. 10803 Col. Anexo 3 de Mayo Puebla, Pue
Phone Number: ( 222 ) 8 93 64 15 Type(s) of Plating Processing at this Facility:

Fax Number: N/A Process Table A
Zinc X
Number of Plating Employees at this Facility: Zinc Alloy Plating X
99
Captive Plater (Y/N) N Process Table B
Commercial Plater (Y/N) Y Surface Conditioning of ------
Metals for Decorative Plating
Date of Assessment: 4-Jan-2017 Process Table C

Surface Conditioning of ABS ------
& PCABS Plastics for
Decorative Plating
Date of Previous Assessment: 4-Jan-2016
Process Table D
Decorative Plating ------
Process Table E
Mechanical Plating ------
Process Table F
Equipment X
Process Equipment X
Current Quality Certification(s) ISO 9001-2008
Date of Re-assessment (if necessary): Jan-17
Personnel Contacted:
Name Title Phone Email
Jos Luis Olvera Gerente de Planta 8 93 64 10 jolvera@fng-puebla.com.mx
Montserrat Reyes Coord. Logistica 8 93 64 11 coordinacion.logistica.gypsa@fng-puebla.com.mx
Lucila Garca Auditor de Calidad 8 93 64 18 labogypsa@fng-puebla.com.mx
Sal Priego Supervisor de Produccin (222)3254755 pgypsa@fng-puebla.com.mx
Abraham Jurez Recio Coordinador Aseg. Calidad 8 93 64 15 calidad.gypsa@fng-puebla.com.mx
Auditors/Assessors
Name Company Phone Email
Axayacatl Sanchez PWO de Mxico S. A. de C. V. (222) 2 23 86 00 ext 659 Axayacatl.Sanchez@pwo-mexico.com.mx
Eder Cervantes Benteler de Mxico S. A. (222) 2 29 96 81 eder.cervantes@benteler.com
Raul Aquino TMM Brummer S. A. 22 23 90 74 50 raul.aquino@tmmbrummer.com
Maria Aguilar Ventramex S. A. de C. V. 44 21 96 07 00 maria.aguilar@ventramex.com
Bibiana Godinez Flex-n-gate Sn jose Iturbide 01 41 91 98 30 00 bibianag@flex-n-gate.com.mx
Rogelio Villegas Lunkomex S. A. de C. V. 5 62 90 17 ext 1617 sqa-lunkomex@fng-puebla.com.mx
Number of "Not Satisfactory" Findings

0
Number of "Needs Immediate Action" Findings

0
Number of "Fail" Findings in the Job Audit(s)

N/A
Page 1 A
Special Process: Plating Process Assessment (General Facility Overview) -- DRAFT
This document is copyrighted by AIAG
Assessment
Question Not Needs Immediate

Question Requirements/and Guidance Objective Evidence N/A Satisfactory
Number Satisfactory Action
Section 1 - Management Responsibility and Quality Planning

To ensure readily available expertise, there shall be a
dedicated and qualifies plating person on the site.
This individual Person shall be a full-time employee Se continua con la re-evaluacion por
and the position shall be reflected in the organization orden corporativa donde se re evalua a
chart. A job description shall exist identifying the todo el personal de acuerdo al puesto
Is there a dedicated and qualifications for the postition including shall be que ocupa dentro de la organizacin, se
1.1 qualified plating person on- defined in job description. Job description shall revalidaron las matrices de habilidad y X
site? contain elements that show evidence of chemical and se realiz un plan de accion para cubrir
plating knowledge. The qualifications Evidence shall las DNC para tener personal calificado,
include a minimum of 5 years experience in plating el personal dedicado a esta actividad
and surface finishing or a combination of formal cuenta con el requerimiento exigido.
chemistry/chemical engineering education and
plating experience totaling a minimum of 5 years.
The organization shall incorporate a documented

advance quality planning procedure. A feasibility
study shall be performed and internally approved for
each part. Similar parts can be grouped into part
families for this effort as defined by the organization. Se tienen documentados PPAPs y
Does the plater perform
1.2 After the part approval process is approved by the AMEFs de proceso, conforme al X
advanced quality planning?
customer, no process changes are allowed unless manual de la AIAG
approved by the customer. The plater shall contact
the customer when clarification of process changes is
required. This clarification of significant process
changes shall be documented.
The organization shall incorporate the use of a
documented Failure Mode and Effects Analysis
(FMEA) procedure and ensure the FMEAs are
updated to reflect current part quality status.
The FMEA shall be written for each part or part family
or they may be process-specific and written for each Se re-evaluan las calificaciones otorgadas
Are plater FMEA's up to date en el AMEF de cada proceso, dichas
process. In any case, they shall address all process
1.3 and reflecting current calificaciones concuerdan con la realidad de X
steps from part receipt to part shipment and all key los procesos de acuerdo a su ocurrencia y
processing?
plating process parameters as defined by the grado de afectacin.
organization. A cross-functional team shall be used in
the development of the FMEA. All significant or
critical special characteristics, as defined by the
organization and its customers, shall be identified,
defined, and addressed in the FMEA.
CQI-11 Plating 20177 Issue: 1.0, Dated: 7/2006

Replaces N/lA, Dated: N/A
Assessment

Section
The organization shall 1 - Management
incorporate the use of a Responsibility and Quality Planning
documented Control Plan procedure and ensure the
Control Plans are updated to reflect current controls.
The Control Plans shall be written for each part or
part family or they may be process-specific and
written for each process. In any case, they shall
address all process steps from part receipt to part Se cuenta con proceso definido para el
shipment and identify all equipment used and all key desarrollo del plan de Control, este plan de
plating process parameters as defined by the control incluye las caracteristicas criticas
indicadas por el Cliente y las identificadas
Are finish process control organization. A cross-functional team, including a
internas, tanto del produto como del proceso.
1.4 plans up to date and reflecting production operator, shall be used in the X
Esta informacin del Plan de Control se
current processing? development of Control Plans, which shall be refleja en las Hojas de instruccion de
consistent with all associated documentation such as inspeccin indicando actividades a realizar,
work instructions, shop travelers, and PFMEAs. All responsable, frecuencia muestra y registro
significant or critical special characteristics, as de las verificaciones..
defined by the organization and its customers, shall
be identified, defined, and addressed in the Control
Plans. Sample sizes and Frequencies for evaluation
of process and product characteristics shall also be
addressed consistent with the minimum requirements
listed in the Process Tables.

Assessment

To ensureSection
all customer1requirements
- Management are both Responsibility and Quality Planning
understood and satisfied, the organization shall have
all related plating and customer referenced standards
and specifications available for use and a method to
ensure that they are current. Such standards and
specifications include, but are not limited to, those
relevant documents published by SAE, AIAG, ASTM, Se tienen controles de la informacin
General Motors, Ford, and DaimlerChrysler. The tcnica y los cambios de ingeniera, se
organization shall have a process to ensure the tiene una lista estandar y normas
Are all relevant plating related
timely review, distribution, and implementation of all aplicables a piezas por cliente, se tiene
and referenced standards
relevant customer and industry engineering controlada la revision y actualizacion de
specifications current and
1.5 standards and specifications and changes based on esta lista, asi como la implementacin X
available? For example: SAE,
customer-required schedule. This process shall be en los procesos, actualmente ya se
AIAG, ASTM, General Motors,
executed as soon as possible and shall not exceed cuenta con un servidor llamado FNG
Ford, and DaimlerChrysler.
two weeks. The organization shall document this PLM en el cual se incluayen todas las
process of review and implementation, and it shall normas aplicables y las ltimas
address how customer and industry documents are actualizaciones a nivel coorporativo.
obtained, how they are maintained within the
organization, how the current status is established,
and how the relevant information is cascaded to the
shop floor within the two-week period. The
organization shall identify who is responsible for
performing these tasks.
The plater shall have written process specifications
for all active processes and identify all steps of the
process including relevant operating parameters.
Examples of operating parameters include process Se verifica que en los procesos existen las
temperatures, cycle times, load rates, rectifier hojas de instruccin de inspeccin, lista de
Is there a written process settings, etc. Such parameters shall not only be especificaciones, diagramas de flujo,
1.6 specification for all active defined, they shall have operating tolerances as registros y hojas de parmetros, se realiza la X
processes? defined by the organization in order to maintain actualizacin de estos documentos conforme
process control. All active processes should have a a los procesos y/o conforme a los nuevos
written process specification. These process requerimientos exigidos.
specifications may take the form of work instructions,
job card, computer-based recipes, or other similar
documents.

Assessment


To demonstrate each process is capable of yielding
acceptable product the organization shall perform
product capability studyies for the initial validation of
each process, after relocation of any process
equipment, and after a major rebuild of any
equipment. The organization shall define what Se realizan estudios Cpk a espesores
constitutes a major rebuild. Initial product capability de los acabados teniendo resultados
studies shall be conducted for all plating processes satisfactorios, ao con ao se re-
Has a valid capability study per line as defined in scope of work and in evaluan las piezas de todos nuestros
1.7 been performed initially and accordance with customer requirements. Capability clientes en cmara salina para X
after process change? study techniques shall be appropriate for the plating determinar el grado de cumplimiento de
product characteristics, e.g. plate thickness, corrosion durabilidad de la funcionalidad
resistance, etc.. Any specific customer requirements estipulada conforme a la norma
shall be met. In the absence of customer requerida.
requirements, the organization shall establish
acceptable ranges for measures of capability. An
action plan shall exist to address the steps to be
followed in case capability indices fall outside
customer requirements or established ranges.
The analysis of products and processes over time

can yield vital information for defect prevention
efforts. The organization shall have a system to
Does the plater collect and Las graficas de comportamiento de los
collect, analyze, and react to product or process data
analyze data over time, and procesos son analizadas para
1.8 over time. Methods of analysis shall include ongoing X
react to this data? determinar acciones preventivas y
trend or historical data analysis of significantspecial
correctivas.
product or process parameters. The organization
shall determine which significant parameters to
include in such analysis.
Management shall review the oven monitoring
Does management review systems/logs at intervals not to exceed 24 hours or
and verify bake oven logs for prior to parts being released for shipment. The plater
1.9 parts requiring hydrogen shall have reaction plans for non-conformances to NA
embrittlement relief every 24 process requirements. This is to contain, at
hours? minimum, requirements for quarantining material and
notifying customer.

Assessment

Are internal assessments

Section 1 - Management Responsibility
The organization shall conduct internal audits
and Quality Planning
Se realizan auditorias internas y externas de
being completed on an annual assessments on an annual basis, at a minimum, Sistema de Administracin de calidad ISO-
1.10 X
basis, at a minimum, using the AIAG PSA. Concerns shall be addressed in 9001:2008, Auditorias de Proceso y esta
incorporating AIAG PSA? a timely manner. auditoria, por lo menos una vez al ao
The quality management system shall include a

documented process for reprocessing that shall
include authorization from a designated individual.
The reprocessing procedure shall describe product
characteristics for which reprocessing is allowed as Se tiene definido un procedimiento para el
well as those characteristics for which reprocessing is tratamiento del material de retrabajo. Se
llevan registros de la cantidad y lote de este
Is there a system in place to not permissible. All reprocessing activity shall be fully
material de reproceso por turno. Y un control
1.11 authorize reprocessing and is documented in accordance with customer X
grfico de las causas de rechazo para la
it documented? requirements. require a new processing control determinacin de acciones correctivas y/o
sheet issued by qualified technical personnel preventivas todo este control es aplicable a
denoting the necessary plating modifications. KBMS
Records shall clearly indicate when and how any
material has been reprocessed. The Quality
Manager or a designee shall authorize the release of
reprocessed product.
The quality management system shall include a Se cuenta con un procedimiento de Acciones
Does the Quality Department
process for documenting, reviewing, and addressing correctivas y preventivas, en este se
review, address, and
1.12 customer concerns and any other concerns internal describe la metodologia para el tratamiento X
document customer and de no conformidades, en este se incluye el
to the organization. A disciplined problem-solving
internal concerns? manejo de las reclamaciones de los Clientes.
approach shall be used.
The plater shall define a process for continual

improvement for each plating process identified in the
Is there a continual scope of the PSA. The process shall be designed to Se tiene definida una metodologia para la
improvement plan applicable bring about continual improvement in quality and mejora continua, existe evidencia del
1.13 X
to each process defined in the productivity. Identified actions shall be prioritized and planteamiento, desarrollo y cierre de las
scope of the assessment? shall include timing (estimated completion dates). mejoras
The organization shall show evidence of progress
towards objectives.program effectiveness.
Does the Quality Manager or

The Quality Manager or designee is responsible for
designee authorize the Si, tiene un proceso para autorizar el status
1.14 authorizing and documenting appropriate personnel X
disposition of material from de estos materiales
to disposition quarantine material.
quarantine status?

Assessment

There shallSection 1 - and

be procedures Management
work instructionsResponsibility and Quality Planning
available to plating personnel covering the plating
process. These procedures or work instructions shall En los diferentes procesos se encuentran
Are there procedures or work
include methods of addressing potential emergencies Hojas de Instruccion de Inspeccin, ayudas
instructions available to
1.15 (such as power failure), equipment start-up, visuales, lista de especificaciones., estas X
plating presonnel that define
equipment shut-down, product segregation (See 2.8), estan accesibles a todo el personal de los
the plating process? diferentes procesos
product inspection, and general operating
procedures. These procedures or work instructions
shall be accessible to shop floor personnel.
The organization shall provide employee training for
all plating operations. All employees, including
backup and temporary employees, shall be trained. Se redefini el programa de capacitacin
Documented evidence shall be maintained showing derivado de la re evaluacion del personal,
Is management providing
1.16 the employees trained and the evidence shall include este programa contempla capacitacin a lo X
employee training for plating? largo del ao para todo el personal de la
an assessment of the effectiveness of the training.
Management shall define the qualification empresa
requirements for each function, and ongoing or follow-
up training shall also be addressed.
The organization shall maintain a responsibility matrix
identifying all key management and supervisory
Is there a responsibility matrix
functions and the qualified personnel who may
to ensure that all key De la re evaluacion realizada se actualizaron
perform such functions. It shall identify both primary
1.17 management and supervisory las matrices de habilidades de todo el X
and secondary (backup) personnel for the key personal operativo.
functions are performed by
functions (as defined by the organization). This
qualified personnel?
matrix shall be readily available to management at all
times.

Assessment


The organization shall have a documented preventive
maintenance program for key process equipment (as
identified by the organization). The program shall be
a closed-loop process that tracks maintenance efforts Actualmente el mantenimiento a los equipos
Is there a preventive from request to completion to assessment of se controla con un programa de
maintenance program? Is effectiveness. Equipment operators shall have the matenimiento en el sistema de GYPSA, este
maintenance data being opportunity to report problems, and problems shall a su vez direcciona mantenimientos
1.18 X
utilized to form a predictive also be handled in a closed-loop manner. Company preventivos y correctivos. Se generan
maintenance program? data, e.g., downtime, quality rejects, first time-through ordenes de trabajo para cada servicio a su
capability, recurring maintenance work orders, and vez se est desarrollando la implementacin
de un software CMS.
operator-reported problems, shall be used to improve
the preventive maintenance program. Maintenance
data shall be collected and analyzed as part of a
predictive maintenance program.
Has the plater developed a Se tiene una lista de refacciones criticas, se

The plater shall develop and maintain a critical spare
critical spare part list and are cuenta con un inventario fisico y electrnico,
1.19 parts list and shall ensure the availability of such X
the parts available to minimize a su vez se est desarrollando la
parts to minimize production disruptions. implementacin de un software CMS.
production disruptions?
Section 2 - Floor and Material Handling Responsibility

Para los materiales de insumo se tiene
definida una inspeccin recibo, esta se
define en el Plan de control. Para el
Does the facility ensure that
Documented processes and evidence of compliance material a procesar se realiza una
the data entered in the
shall exist, e.g., shop travelers, work orders, etc. The revisin, donde se verifica los datos del
2.1 receiving system matches the X
facility shall have a detailed process in place to material y al inicio del proceso se realiza
information on the customer's
resolve receiving discrepancies. una inspeccin fisica. Toda esta
shipping documents?
trazabilidad de materiales es controlado
por un sistema CMS electrnico que se
maneja a nivel coorporativo.

Assessment

Procedures Section 1container

for part and - Management
identification Responsibility
help and Quality Planning
Se tiene el control de la trazabilidad de
to avoid incorrect processing or mixing of lots.
los materiales. Con estas hojas de
Appropriate location and staging within the facility
instruccin de inspeccin se especifica
also help to ensure that orders are not shipped until
Is product clearly identified la forma de control de lotes y en caso de
all required operations are performed. Customer
2.2 and staged throughout the fallas, como reaccionar ante ellas. El X
product shall be clearly identified and staged
plating process? sistema CMS tiene la capacidad de
throughout the plating process. Non-plated, in-
rastrear todos los nmeros de parte y
process, and finished product shall be properly
lotes. Al mismo tiempo la ubicacin de
segregated and identified. All material shall be
los mismos.
staged in a dedicated and clearly defined area.
Out-going lot(s) shall be traceable to the incoming
Se tiene documentado este proceso, en
Is lot traceability and integrity lot(s). The descipline of precisely identifying lots and
donde se indica el proceso de
2.3 maintained throughout all linking all pertinent information to them enhances the X
identificacin y trazabilidad. Sistema
processes? ability to do root cause analysis and continual
CMS
improvement.
The control of suspect or non-conforming product is
necessary to prevent inadvertent shipment or
contamination of other lots. Procedures shall be
Los materiales no conformes son
adequate to prevent movement of non-conforming
Are procedures adequate to identificados por medio de etiquetas con
product into the production system. Procedures shall
prevent movement of non- ayudas visuales y segregados, de esta
2.4 exist addressing proper disposition, product X
conforming product into the forma se previene el uso inadecuado de
identification and tracking of material flow in and out
production system? estos. Se tiene un procedimiento para
of hold area. Non-conforming hold area shall be
este control.
clearly designated to maintain segregation of such
material. , and provide adequate segregation from
production material.
Se tiene un proceso de inspeccin-

Is there a system to identify recibo para verificar las condiciones de
The plater shall have documented procedures to
trap points in the entire plating materiales, se tienen ayudas visuales de
identify and monitor trap points for each
process to reduce risk of numeros de parte para verificar numero
2.5 process/equipment. Monitoring of potential trap X
mixed parts (inappropriate, de parte, acabado y micraje, al mismo
points shall occur for every part changeover as
unfinished, or improperly tiempo se cuenta con ayuda visual para
reasonable.
plated parts)? el rackeado y el tipo de rack a utilizar
para cada nmero de parte.

Assessment


Containers handling customer product shall be free of
inappropriate material. Containers shall be inspected
for inappropriate material and the source of the
inappropriate material shall be identified. After
Se cuenta con contenedores amarillos y
emptying and before re-using containers, containers
Are containers free of rojos para productos no conformes,
2.6 shall be inspected to ensure that all parts and X
innappropriate material? estos se encuentran en lugares
inappropriate material have been removed. The
especificos.
source of inappropriate material shall be identified
and addressed. This is to ensure that no non-coated
parts or nonconforming plating parts or inappropriate
material do not contaminate the finished lot.
Loading parameters shall be specified, documented

Todos los parametros que influyen en la
and controlled. Examples include parts per rack and
Is part loading specified, calidad del producto final estan definidos
2.7 load size. X
documented and controlled? en las hojas de especficaciones, HII,
ayudas visuales, PC.
Unplanned or emergency downtime greatly raises the

risk of improper processing. Operators shall be
trained in material handling, containment action, and
Are operators trained in product segregation in the event of an equipment
material handling, emergency including power failure. Training shall be Se tiene un proceso de capacitacion,
containment action and documented. Work instructions specifically entrenamiento, competencia y
2.8 product segregation in the addressing potential types of equipment emergencies conciencia con el cual se asegura la X
event of an equipment and failures shall be accessible to and understood by capacitacin y entrenamiento del
emergency including power equipment operators. These instructions shall personal.
failure? address containment/reaction plans related to all
elements of the process. Evidence shall exist
showing disposition and traceability of affected
product.
Se cuenta con un procedimiento de
The plater's Assess the platers loading/unloading
Is the handling, storage and almacenamiento, empaque
systems, in process handling and shipping process
2.9 packaging adequate to conservacion y envio, aqu se definen X
shall be assessed for risk of for part damage or other
preserve product quality? los controles que se tienen que llevar
quailty any cause of concerns.
acabo para cada actividad.

Assessment

Section
Plant cleanliness, 1 - Management
housekeeping, environmental,Responsibility
and and Quality Planning
working conditions shall be conducive to quality
Se trabaja con la Metodologia de 5s, se
Are plant cleanliness, improvementscontrolling and improving quailty. The
realizan auditorias semanales. Se
housekeeping and plater should evaluate such conditions and their
cuenta con certificacin de industria
2.10 environmental and working effect on quality. A housekeeping policy shall be X
limpia y se esta reforzando la mejora a
conditions conducive to clearly defined and executed. The facility shall be
las instalaciones en cuanto a
control and improved quality? reviewed for the following items: loose parts on floor;
infraestructura.
spillage around tanks; overall plant lighting; fumes
etc.
Process control parameters shall be monitored per
frequencies specified in Process Tables. Computer
monitoring equipment with alarms and alarm logs Los parmetros definidos para cada
satisfy the verification requirement. A designated estacin de trabajo estan definidos en
Are process control floor person shall verify the process parameters, e.g., las hojas de instruccin de inspeccin y
parameters monitored per by initialing a strip chart or data log. '- Refer to son monitoreados 2 veces por turno, se
2.11 X
frequencies specified in Process Tables generan registros de este monitoreo por
Process Tables? - Computer monitoring equipment with alarms and parte del auditor de calidad y por parte
alarm logs, satisfy the verification requirement. del operador en proceso se monitorea
- Designated person shall verify and sign-off on por carga la operacin.
process parameters.
- Management personnel review is required.
Are there documented reaction plans to both out of Se realizan analisis de los problemas
Are out of control/specification
control and out of tolerance process parameters? Is que se tienen en proceso, realizando las
2.12 parameters reviewed and X
there documented evidence that reaction plans are acciones correctivas / preventivas que
reacted to?
followed? apliquen.
Estas actividades estan definidas en los

Are In-Process / Final Test In-Process / Final Test Frequencies shall be planes de control y se tiene una
2.13 Frequencies performed as performed as specified in Process Tables. Refer to instruccin y programa frecuencial de X
specified in Process Tables? Process Tables realizacion de pruebas a producto
terminado.
Test equipment shall be verified/calibrated per
applicable customer specific standard or per an Todos los equipos de medicion y prueba
applicable consensus standard, e.g., ASTM, SAE, estan verificados o calibrados, se tiene
Is product test equipment
2.14 ISO, NIST, etc. Verification/calibration results shall un programa de mantenimiento y X
verified?
be internally reviewed, approved and documented. calibracin a estos equipos, el cual se
lleva a cabo.
Refer to Process Tables for frequency of checks.

Section 3 - Zinc/ Zinc Alloy Plating Equipment
Assessment
Needs
Question Not
Question Requirements/and Guidance Objective Evidence N/A Satisfactory Immediate
Number Satisfactory
Action
Se cuenta con el equipo adecuado
para monitorear las condiciones de
Refer to Process Table F for
Does plating line have proper proceso: Termometros, medidores
3.1 equipment requirements. X
process control equipment? de espesor, timmers, medidores de
pH, se cuenta con control qumico
por volumetra etc.
A system shall be used by the

plating facility to track calibration
dates of equipment. This system
Los equipos se encuentran
will typically be a computerized
identificados sealando su
tracking system or other
ltima fecha de verificacin. Se
Are process and testing notification system. Test
encuentran registro de las
equipment calibrations and/or equipment shall be
3.2 verificaciones realizadas. Se X
verification certified, posted, and verified/calibrated per applicable
cuenta con la documentacin de
current? customer specific standard or
las acreditaciones de los
consensus standard, e.g., ASTM,
proveedores. Asi como los
SAE, ISO, NIST, etc.
estudios generados.
Verification/calibration results shall
be internally reviewed, approved
and documented.
Supplier shall have preventative
Se tiene un programa de limpieza a
Are barrels, racks, and baskets maintenance system that is
3.3 racks, se realiza mantenimiento X
maintained? documented and implemented. preventivo y correctivo a racks
Supplier shall have preventative Se realiza de manera periodica el

maintenance system that is mantenimiento preventivo a
3.4 Are rectifiers maintained? X
documented and implemented. rectificadores bajo un programa de
mantenimiento.
Page 12 AIAG Plating Audit_ Update Feb 7 2007-2.xls

Uniformity survey must show that
ovens were tested both empty and
For hydrogen embrittlement
with a dense load. Parts must
relief ovens, are temperature
3.5 come up to temperature within one NA
uniformity surveys performed
hour of entering oven and meet
yearly?
temperature tolerance specified by
customer.
For hydrogen embrittlement Supplier shall have preventative
relief ovens, are thermocouples maintenance system that is
3.6 NA
checked and/or replaced documented and implemented.
quarterly?

Section 4 - Decorative (Cu, Ni, Cr) Plating Equipment
Question
Question Requirements/and Guidance Assessment
Number
Needs
Does plating line have proper Refer to Process Table F for Not
4.1 Objective Evidence N/A Satisfactory Immediate
process control equipment? equipment requirements. Satisfactory
Action
A system shall be used by the
plating facility to track calibration
dates of equipment. This system
will typically be a computerized
tracking system or other
notification system. Test Se tienen certificados de
Are process and testing equipment shall be calibracin y estudios de
equipment calibrations and/or verified/calibrated per applicable verificacin de todos los
4.2
verification certified, posted, customer specific standard or equipos de verificacin y
and current? consensus standard, e.g., ASTM, medicin de los procesos
SAE, ISO, NIST, etc. y los productos.
Verification/calibration results
shall be internally reviewed,
approved and documented. Refer
to Process Table F, for equipment
certification time table
4.3 Are racks maintained? maintenance system that is SI
documented and implemented.
4.4 Are rectifiers maintained? maintenance system that is SI
4.5 Are filters maintained? maintenance system that is SI
Is all other applicable
4.6 maintenance system that is SI
equipment maintained?

For all
thermocouples/thermometers
4.7 maintenance system that is SI
are they checked and/or
replaced?
Checks shall be documented.
Are the process and Each alarm shall be reviewed
4.8 equipment alarm checks being independently for functionality if SI
tested? applicable. Plater shall have a list
of alarms relevant to process.

DRAFT
Section 5 - Job Audit - Finished Product Review
Job Identity:
Customer:
Purchase Order:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Related Customer or Internal Job (Shop) Order or Reference Pass / Fail

Question # Job Audit Question Actual Condition (Objective Evidence)
PSA Question # Requirement Documentation Requirement / N/A
5.1 Are contract review, advance 1.2
quality planning, FMEA, control 1.3 Descripcin de puesto y
plans, etc., performed by qualified 1.4 Requerimiento Interno Documentos del SGC OK
documentacion del SGC
individuals? 1.17
5.2 Does the plater have the proper 1.5
customer specifications for the Requerimiento Interno Lista de especificaciones Documentos del SGC OK
part?
5.3 Is a shop traveler created to meet 1.6 Diagramas de Flujo segn
Requerimiento Interno Documentos del SGC OK
customer requirements? 2.1 proceso
5.4 Is material identification (part 2.2
numbers, lot numbers, contract 2.3 Procedimiento Identificacion y
Requerimiento Interno/Externo Procedimiento Identificacion y Trazabilidad OK
numbers, etc.) maintained 2.4 Trazabilidad
throughout the plating process?
5.5 Is there documented evidence of 2.1
Requerimiento Interno HII HII OK
Receiving Inspection?
5.6 1.6
Are the Loading / Racking 2.7
Requerimiento Interno/Externo Procedimiento del SGC/HII Procedimiento del SGC/HII OK
requirements identified? 2.9
5.7
Is the proper procedure or process
1.5
specification used? Refer to
1.6
Process Tables for specific
2.1 Requerimiento Interno/Externo HII/Listas de Especificaciones HII OK
parameters. List parameters that
2.11
were verified in this audit in the
2.13
spaces provided below.
5.8 1.5
What are the product inspection
2.13 Requerimiento Interno/Externo HII/Listas de Especificaciones HII OK
requirements?
2.14
5.8.1 Requirement: Plate Thickness
Test Method: mtodo magntico DIN EN ISO 2178 OK
Test frequency or quantity: por lote / 5 piezas HII OK
Requerimiento externo
Selection of samples: aleatorio HII OK
Specification segn req. de cliente Lista de especificaciones OK
5.8.2
Requirement: Corrosion Resistance

DRAFT
Job Identity:
Customer:
Purchase Order:
Shop Order Number:
Part Number:
Part Description:
Material:

Test Method: Niebla salina / humedad / cicilica DIN 50 021SS / DIN 50 017KK / PV 1210 OK
Test frequency or quantity: 1 vez por ao por No. De parte Programa de pruebas de corrosion OK
Selection of samples: aleatorio Programa de pruebas de corrosion OK
5.8.3
Requirement: Hydrogen
Embrittlement Relief (if Applicable)
Test Method:
Test frequency or quantity:
Selection of samples:
Specification
5.8.4 Requirement: Adhesion Test
Test Method: Prueba de choque trmico DIN EN ISO 2819 OK
Test frequency or quantity: 2 veces por turno Registro de inspeccin de proceso OK
Selection of samples: aleatorio Registro de inspeccin de proceso OK
5.8.5 Requirement: Alloy (if Applicable)
Test Method:
Specification
5.8.6 Requirement: Torque Tension (if
Applicable)
Test Method:
Specification
5.8.7 Requirement: Appearance
(Decorative)
Test Method:
Specification
5.8.8 Requirement: S.T.E.P.
(Decorative)
Test Method:
DRAFT
Job Identity:
Customer:
Purchase Order:
Shop Order Number:
Part Number:
Part Description:
Material:

Specification
5.8.9 Requirement: Pore Count/Size
(Decorative)
Test Method:
Specification
5.8.10 Requirement: Ductility by foil
(Decorative)
Test Method:
Specification
5.8.11 Requirement: Internal Stress
(Decorative)
Test Method:
Specification
5.8.12 Requirement:Thermal Cycle
(Decorative Plastic)
Test Method:
Specification

DRAFT
Job Identity:
Customer:
Purchase Order:
Shop Order Number:
Part Number:
Part Description:
Material:

Operator or Inspector Responsibilities
5.9 Were appropriate process steps 1.4
signed off? 2.2 Documentos con las firmas de autorizacin
2.3 Requerimiento Interno Documentacion del SAC OK
y/o no. De empleado
2.11
5.10 Were all inspection steps, as 1.2
identified documented in the control 1.4
Requerimiento Interno Documentacion del SAC AMEF y PC Autorizados OK
plan advance quality planning
performed?
5.11 1.2
Were steps/operations performed 1.4
that were not identified documented 1.6 N/A
during advance quality planning? in
the control plan?
5.12 If additional steps were performed, 1.2

were they authorized? 1.4
1.6 N/A
1.11
1.17
5.13 If the order was certified, did the 2.11
Formatos llenos y se compararan fisicamente
certification accurately reflect the 2.13 Requerimiento interno PC OK
estos trabajos, estando OK
process performed?
5.14 Was the certification signed by an 1.17
Requerimiento interno PC Si OK
authorized individual?
5.15 Are the processed parts and 2.6
Se observan que los contenedores son
containers free of foreign objects or Requerimiento interno HII / HE OK
apropiados para el producto
contamination?
Packaging Requirements
5.16 Are packaging requirements 2.9 Requerimiento de Cliente e Se observan que los contenedores son
HII / HE OK
identified? Interno apropiados para el producto
5.17 Are parts packaged to minimize 2.9
Requerimiento de Cliente e Se observan que los contenedores son
mixed parts (parts packed over HII / HE OK
Interno apropiados para el producto
height of container)?
Shipping Requirements
5.18 Were the parts properly identified? 2.3 Documentacion del SAC / Si, se observa que se esta respetando el
Requerimiento Interno OK
Identificacion y Trazabilidad sistema
DRAFT
Job Identity:
Customer:
Purchase Order:
Shop Order Number:
Part Number:
Part Description:
Material:

5.19
Documentacion del SAC / Si, se observa que se esta respetando el
Were the containers properly 2.3 Requerimiento Interno OK
Identificacion y Trazabilidad sistema
labeled? 2.9

PROCESS TABLE A - Zinc - Zinc Alloy Plating
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When performing the job
audit, the auditor shall verify plater is conforming to customer requirements.
ITEM # Related PSA Category/Process Steps

Control Monitoring
Question #
1.0 Metal Cleaning
Type: Alcalino
Size,volume: 6 tanques / 13,580 lts
Proprietary name: Presol 1478
Chemical supplier: Coventya
A1.1 1.4; 2.11; 2.13 Temperature Manual / HPar / Puesta Auditor: 2 veces por turno, inicio y medio
a punto turno. Operador: inicio de turno
A1.2 1.4; 2.11; 2.13 Concentration Marchas de Anlisis Se analiza lunes, miercoles y viernes de
qumico volumtrico cada semana
A1.3 1.4; 2.11; 2.13 Time Manual / HPar Auditor: 2 veces por turno, inicio y medio
turno. Operador: por carga
A1.4 Agitation NA NA
A1.5 1.4; 2.11; 2.13 Current/Voltage (As applicable) Automtico / HPar Operador: Inicio de turno
A1.6 Solution Level Visual Operador: Inicio de turno
A1.7 Rinse Visual / HPar / Puesta Operador: Inicio de turno
a punto
2.0 Acid
Type: Acido
Size,volume: 3 tanques / 4700 lts
Proprietary name: Acido Clorhdrico
Chemical supplier: Divisa Qumica
A2.1 1.4; 2.11; 2.13 Temperature - Optional NA NA
A2.2 1.4; 2.11; 2.13 Concentration Marchas de Anlisis Se analiza lunes, miercoles y viernes de
A2.3 1.4; 2.11; 2.13 Time (Less than 10 Minutes or Customer Manual / Hpar Auditor: 2 veces por turno, inicio y medio
Specific) turno. Operador: por carga
A2.4 Inhibitor NA N/A
A2.5 Solution Level Visual / Hpar Operador: Inicio de turno
a punto
3.0 Acid Plating Bath
Type: Acido
Size,volume: 1 tanque / 4900 lts
Proprietary name: Acido Clorhdrico
Chemical supplier: Divisa Qumica
A3.1 1.4; 2.11; 2.13 Temperature NA NA
A3.2 1.4; 2.11; 2.13 Time Manual / Hpar / Lista Auditor: 2 veces por turno, inicio y medio
de especificaciones turno. Operador: por carga
A3.3 1.4; 2.11; 2.13 Current/Voltage N/A N/A
A3.4 Chloride Concentration Marchas de Anlisis Se analiza lunes, miercoles y viernes de
A3.5 pH Potenciometro Se analiza lunes, miercoles y viernes de
cada semana
A3.6 Plating Test Cell (Hull) N/A N/A
A3.7 Metal Concentration(s) N/A N/A
A3.8 Buffer (Ammonia / Boric Acid per TDS) N/A N/A
A3.9 Filtration N/A N/A
A3.1 Agitation (Rack only - others optional) NA NA
a punto
4.0 Alkaline Plating Bath
Type: Alcalino
Size,volume: 5 tanques / 27000 lts
Proprietary name: Primion 240
A4.1 1.4; 2.11; 2.13 Temperature NA NA
A4.2 1.4; 2.11; 2.13 Time Timer / Hpar / Lista de Auditor: 2 veces por turno, inicio y medio
especificacin turno. Operador: por carga
A4.3 1.4; 2.11; 2.13 Current/Voltage Automtico / Hpar / LE Operador: por carga
A4.4 Caustic Concentration Marchas de Anlisis Se analiza lunes, miercoles y viernes de

A4.5 Plating Test Cell (Hull) Celda hull Cada que se realiza ajuste de
abrillantadores
A4.6 Metal Concentration(s) Marchas de Anlisis Se analiza lunes, miercoles y viernes de
A4.7 Filtration Filtro de discos Permanente. Operador: verifica a inicio
de turno
a punto
5.0 Hydrogen Embrittlement Relief
3.6 Oven Type: NA NA
3.6 Oven Temperature: NA NA
6.0 Passivates
Type: Trivalentes
Size,volume: 4 tanques / 4,880 lts
Proprietary name: Finidip 250, 128, Control de pH / Se analiza lunes, miercoles y viernes de
728.2 Potenciometro cada semana
A6.1 Acid Activation
A6.1.1 - Concentration Marchas de Anlisis Se analiza lunes, miercoles y viernes de
A6.1.2 1.4; 2.11; 2.13 - Time Manual / HPar Auditor: 2 veces por turno, inicio y medio
A6.2 Passivate
A6.2.1 - Concentration NA NA
A6.2.2 1.4; 2.11; 2.13 - Temperature NA NA
A6.2.3 1.4; 2.11; 2.13 - Time Manual / HPar Auditor: 2 veces por turno, inicio y medio
A6.2.4 - pH Potenciometro Se analiza lunes, miercoles y viernes de
cada semana
A6.2.5 - Agitation NA NA
A6.2.6 - Contamination (e.g. Fe, Zn) Anlisis 1 vez por mes (proveedor)
a punto
A6.4 Dry Manual / Aire Operador: verifica a inicio de turno
Supplemental Treatments - Sealers and
7.0
Torque Tension Modifiers
NA NA
A7.1 Concentration
1.4; 2.11; 2.13 Manual / HPar / Puesta Auditor: 2 veces por turno, inicio y medio
A7.2 Solution Temperature
1.4; 2.11; 2.13 Manual / Hpar Auditor: 2 veces por turno, inicio y medio
A7.3 Time
Potenciometro Se analiza lunes, miercoles y viernes de
A7.4 pH
cada semana
Manual / HPar / Puesta Auditor: 2 veces por turno, inicio y medio
A7.5 Drying Temperature
A7.6 Spin Speed NA NA
A7.7 Agitation NA NA

PROCESS TABLE F - EQUIPMENT
All requirements given below are subordinate to customer specific requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. The auditor shall verify plater is
conforming to customer requirements.
LABORATORY EQUIPMENT
ITEM # Related PSA Zinc/Zinc Decorative EQUIPMENT TYPE Verification Frequency Calibration Frequency
Question # Alloy Plating
F1 2.14; 3.1; 4.1; 4.2 X N/A pH Meter/Probe Diaria Estudio R&R semestral
F1.2 2.14; 3.1; 4.1; 4.2 N/A Wet Analysis N/A N/A
F1.3 2.14; 3.1; 4.1; 4.2 N/A Atomic Absorption (Optional) N/A N/A
MINIMUM REQUIRED TESTING CAPABILITY
F1.4 3 X N/A Salt Spray Cabinet segn programa Anual
F1.5 3.2 & 4.2 X N/A Thickness Tester Diario Estudio R&R semestral
F1.6 2.14; 3.1; 4.1; 4.2 N/A STEP N/A N/A
F1.7 2.14; 3.1; 4.1; 4.2 N/A CASS N/A N/A
F1.8 2.14; 3.1; 4.1; 4.2 N/A Microscope N/A N/A
F1.9 2.14; 3.1; 4.1; 4.2 N/A Freezer (POP only) N/A N/A
F1.7 2.14; 3.1; 4.1; 4.2 X N/A Lab Oven (POP only) segn programa Anual
F1.8 2.14; 3.1; 4.1; 4.2 N/A Stress (External Testing Acc.) N/A N/A
F1.9 2.14; 3.1; 4.1; 4.2 N/A Sulfur by Foil (External Testing N/A N/A
Acc.)
F2 2.14; 3.1; 4.1; 4.2 N/A Ductility (External Testing Acc.) N/A N/A
F2.1 2.14; 3.1; 4.1; 4.2 N/A Pore Count/Active Sites N/A N/A
F2.2 2.14; 3.1; 4.1; 4.2 N/A Pull Tester N/A N/A
F2.3 3.2 & 4.2 X N/A Lab Rectifier N/A N/A
PROCESS EQUIPMENT
ITEM PSA Clause Zinc & Decorative EQUIPMENT TYPE
Number Zinc Alloy Plating
Plating
F3 N/A Machine - Return type automatic NA NA
3.3 & 4.3 X N/A Rack ---- ----

N/A Rack Size Diaria segn programa
3.3 X N/A Barrel ---- ----
N/A Horizontal Diaria segn programa
N/A Oblique NA NA
N/A Barrel Size
N/A -volume
N/A -dimensions
F3.1 X N/A Hoist ---- ----
N/A Manual Diaria segn programa
N/A Automatic NA NA
N/A Rack Size
N/A Barrel Size
F3.2 3.4 & 4.4 X N/A Rectifier Type ---- ----
N/A Water cooled NA NA
N/A Air cooled Diaria segn programa
N/A Amperage controlled Diaria segn programa
N/A Voltage controlled Diaria segn programa
F3.3 X N/A Filters ---- ----
N/A Pre-pack Diaria segn programa
N/A Cartridge Diaria segn programa
N/A Other NA NA
F3.4 3.5 N/A Oven type ---- ----
N/A Continious NA NA
N/A Batch NA NA
3.5 N/A Chart recorder NA NA
3.6 N/A Themocouples ---- ----
N/A number NA NA
3.3 N/A Basket type ---- ----
N/A Expanded metal NA NA
N/A Perforated NA NA
N/A Solid NA NA
N/A Size NA NA
F3.5 N/A Controllers ---- ----
N/A Automatic feeders NA NA
N/A Timers NA NA
N/A Temperature NA NA
N/A Volume NA NA
F3.6 X N/A Agitation type ---- ----
N/A Air Diaria segn programa
N/A Cathode rod NA NA
F3.7 X N/A Water source ---- ----
N/A Tap
N/A RO
N/A Deionized cada generacin ----

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Special Process: Plating System Assessment G Y P S A

Facility Name: Galvanoplastia y Pinturas de Puebla S. de R. L. de C. V.

Phone Number: ( 222 ) 8 93 64 15 Type(s) of Plating Processing at this Facility:

Date of Assessment: 4-Jan-2017 Process Table C

Current Quality Certification(s) ISO 9001-2008

Date of Re-assessment (if necessary): Jan-17

Number of "Not Satisfactory" Findings

Number of "Needs Immediate Action" Findings

Number of "Fail" Findings in the Job Audit(s)

Question Not Needs Immediate

Section 1 - Management Responsibility and Quality Planning

The organization shall incorporate a documented