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B 2014-01-18

A 2013-11-5

Prepared Checked Reviewed Approved


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EMPLOYER SOUTH LUZON THERMAL ENERGY CORP.

EPC
CONTRACTOR

EP CONTRACTOR

COMMISSIONING
ENGINEER

PROJECT 1135MW CFB Power Plant Project Phase 1

FOR INFORMATION
ISSUE TYPE
FOR APPROVAL

DOCUMENT
SLTEC1-COM-CPT-0018
NUMBER

TITLE Commissioning procedure of Fuel Oil System

This document is the property of Shandong Electric Power Engineering


Consulting Institute Corp., Ltd. and China National Technical IMP. & EXP.
CORP. No part of this document may be reproduced by any means, nor
transmitted without the written permission of the corporation.

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Items NO Description Check
P&ID drawing No.:

SLTEC1-ERB-IPI-K0228001_0 PLANT AREA FUEL OIL SYSTEM P&ID


Reference
1
SLTEC1-ERB-IPI-K0207001_B Boiler ignition and

documents combustion-supporting oil system P&ID.

2 TURNOVER PACKAGE LIGHT FUEL OIL SYSTEM ERB-LFO-001


Cold commissioning activities of the system have been completed with
the positive results in agreement to prepared ITP.
1
REF: TURNOVER PACKAGE LIGHT FUEL OIL SYSTEM ERB-LFO-001
Prerequisit
es
2 The firefighting (foam and spray) in service

3 Cooling Water System in Service

1 Check and record the level of Diesel Oil Tank.

2 Record diesel Oil flow totalizer.

Confirm the unloading oil piping inlet valves (J0EGA10AA001,


J0EGA15AA001 and J0EGA20AA001) fully closed.
3
Connect the unloading oil inlet piping with oil tank truck steady.

Open manual valves at the unloading oil piping to Oil Tank


(J0EGA10AA004, J0EGA10AA005, J0EGA50AA001 and J0EGA50AA002).

Open manual inlet valves of Oil Unloading Pump (J0EGA30AA002 or


J0EGA40AA002).
Oil 4
Open manual inlet valves of Oil Filter (J0EGA30AA001 or
Unloading J0EGA40AA001).

Crack open Oil Unloading Pump outlet manual valve (J0EGA30AA004 or


J0EGA40AA004).

Open unloading oil piping inlet valve (J0EGA10AA001 or J0EGA15AA001


5 or J0EGA20AA001) on the piping connected with oil tank truck.
Open the vent valve of Oil Filter and close it when oil flowing out of the
6 vent valve.
Start up Oil Unloading Pump (J0EGA30AP001 or J0EGA40AP001).
Slowly open outlet manual valve (J0EGA30AA004 or J0EGA40AA004),
7 Increase the pump outlet pressure (J0EGA30CP502 or J0EGA40CP502)
to around 3 bar.

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Monitor and record operating parameter as follows, motor and pump
bearings temperature, bearings vibration, oil flow volume and oil
pressure.
8
Make sure there is no leakage in the system.

Make sure the level of Oil Tank is rising.

When the pump outlet pressure (J0EGA30CP502 or J0EGA40CP502)


drops this indicates that the oil tank truck is empty, stop the pump.

9 Close the outlet manual valve (J0EGA30AA004 or J0EGA40AA004)



Close unloading oil piping inlet valve (J0EGA10AA001 or J0EGA15AA001
or J0EGA20AA001).

10 Record diesel Oil flow totalizer.



11 To unload additional truck follow the above steps.

When all oil unloaded complete.

Close the pump inlet manual valve (J0EGA30AA002 or J0EGA40AA002)


and outlet manual valve (J0EGA30AA004 or J0EGA40AA004).

12 Close unloading oil pipe inlet valve (J0EGA10AA001 or J0EGA15AA001


or J0EGA20AA001).

Close manual valves at the unloading oil pipe to Oil Tank


(J0EGA50AA004, J0EGA50AA005, J0EGA50AA001 and J0EGA50AA002).

Oil supplying
1 Check and record the level of Oil Tank.

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Oil Open the manual valves (J0ERB10AA001, J0ERB10AA002) on supplying
supplying oil piping to supplying pump.
commissio
Open the oil supply filter inlet manual valve (J0ERB20AA001 or
ning
J0ERB30AA001) and outlet manual valve (J0ERB20AA002 or
J0ERB30AA002).

Crack Open the pump return oil piping MOV (J0ERB50AA101) and fully
open the manual valves (J0ERB50AA001, J0ERB50AA002,
J0ERB50AA004 and J0ERB50AA005).
2 Open the valves (J0ERB40AA001 and J0ERB40AA002) on supplying oil
piping to boiler.

Open the manual valves (J0ERB50AA004 and J0ERB50AA005) on pump


return oil to Oil Tank.

Open the interconnection piping valve (10HJF70AA001) of Boiler


ignition and combustion-supporting oil system.

Open the manual valves (J0ERB60AA001, J0ERB60AA002,


J0ERB60AA004 and J0ERB60AA005) on return oil piping from boiler.

Crack Open Oil Supplying Pump outlet manual valve (J0ERB20AA004 or


3 J0ERB30AA004).
Open the vent valve of Oil Filter and close it when oil flowing out of the
4 vent valve.
Start up Oil Supplying Pump (J0ERB20AP001 or J0ERB30AP001).
5
Slowly open outlet manual valve (J0ERB20AA004 or J0ERB30AA004),
Adjust the pump return oil piping MOV valve (J0ERB50AA101) to
6 increase the pump outlet pressure (J0ERB40CP101) to about 3.3MPa.
Monitor and record operating parameters as follows, pump motor
current, pump and motor bearings temperature, pump and motor
7 bearings vibration, oil flow and oil pressure.
Make sure there is no leakage in the system.

Stopping Oil Supplying


1 Stop the Oil Supplying Pump.
Close Oil Supplying Pump outlet manual valve (J0ERB20AA004 or
2 J0ERB30AA004)
Close the manual valves (J0ERB10AA001, J0ERB10AA002) on supplying
3 oil pipe to supplying pump.

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Close the oil supply filter inlet manual valve (J0ERB20AA001 or
4 J0ERB30AA001) and outlet manual valve (J0ERB20AA002 or
J0ERB30AA002).

Close the pump return oil piping MOV (J0ERB50AA101) and the manual
5 valves (J0ERB50AA001, J0ERB50AA002, J0ERB50AA004 and
J0ERB50AA005).

Close the valves (J0ERB40AA001 and J0ERB40AA002) on supplying oil
6 piping to boiler.
Close the manual valves (J0ERB50AA004 and J0ERB50AA005) on pump
7 return oil to Oil Tank.
Close the manual valves (J0ERB60AA001, J0ERB60AA002,
8 J0ERB60AA004 and J0ERB60AA005) on return oil pipe from boiler.
1 All operators should abide by safety related regulations.

If there are people and equipment dangers in trial operation, trial


Precaution 2 operation should be stopped immediately.

If there are abnormalities during trial operation, immediate adjustment


3 and report to commanders are needed.

Test
Acceptance
criteria
System works according the foreseen function.

Conclusion This system hot commissioning has finished, results are qualified.

Remarks

CNTIC: DMCI: Owner:


Signature

Date:

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