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Aker Powergas Pvt. Ltd.

6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD 12/4/2008 TD 12/4/2008


Subject : Calculations for sizing of
Pump foundations.

F O U N D A T I O N F O R PUMP - 2095-P-11 A/B


DESIGN INFORMATION :
Codes, Standards, Books & References :
a) IS : 2974 (Part I to V) - Design & Construction of Machine Foundation - Code of Practice
b) Hand book of Machine Foundations by P.Srinivasulu and C.V. Vaidyanathan
c) Design Specification for Foundation, Doc. No. A-6235-110-006, Rev. 1
d) Design Specification for Concrete Construction, Doc. No. A-6235-110-002, Rev. 1
e) Vendor Drg. No. GA81203408-R0

1.0 Geometrical Properties of Base Area ( in contact with soil )

Sr Lxi Lyi AREA CENTER OF GRAVIT Iy i Ix i


No. m. m. m2 xi (m) yi (m) SELF SELF
1 3.600 2.100 7.560 1.800 1.050 8.16 2.78
Total 7.560 8.16 2.78

C.G. of Base area : X bar = 1.800 Y bar = 1.050 Iy = 8.16 m 4


Ix = 2.78 m 4
Iz = 10.94 m 4

Top of Pedestal above HPP/FGL 0.300 m

Height of Pedestal : (H) : 1.300 m

Depth of Foundation below HPP/FGL 1.000 m

Soil Properties (From Soil report )

Coefficient of Elastic uniform compression : (Cz) 0.860 kg/cm3 => 860.0 t/m3

Coefficient of Elastic non-uniform compression ( Rocking mode) : (C )


1.490
q kg/cm3 => 1490.0 t/m3

Coefficient of Elastic non-uniform shear ( Twisting mode) : (C Y) 0.645 kg/cm3 => 645.0 t/m3

Coefficient of Elastic uniform shear ( Horizontal Translatory mode) : (C t


)
0.430 kg/cm3 => 430.0 t/m3

Unit Weight of Soil 1.800 t/m3

Safe Bearing Capacity of Soil 3.0 t/m2

Gross Bearing Capacity of Soil 4.800 t/m2

3.0 Common Centre of Gravity of Machine and Foundation

Concrete Density = 2.500 T/m3

FoundationBlock
Z Y

1of40
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD 12/4/2008 TD 12/4/2008


Subject : Calculations for sizing of
Pump foundations.

Lxi Lyi Lzi WEIGHT wi MASS mi COORDINATES OF C.G OF


Sr Name STATIC MOMENT OF MASS
ELEMENT
No. m. m. m. t. t.sec /m
2 xi yi zi mi*xi mi*yi mi*zi
1 Foundation 3.600 2.100 1.300 24.570 2.505 1.800 1.050 0.650 4.508 2.630 1.628
2 Pump Skid - - - 5.340 0.544 2.170 0.901 2.355 1.181 0.490 1.282
TOTAL 29.910 3.049 5.689 3.120 2.910

a) Xc = 1.866 m b) Yc = 1.023 m c) Zc = 0.954 m

Eccentricity of Centre of gravity of foundation and machinery system from the centroid of the foundation base area :
ex = 1.835 % Within the permissiable limit of 5.0 %
ey = 1.267 % Within the permissiable limit of 5.0 %

4.0 Mass moments of inertia of Machine and Foundation

Sr.No. Moment of Inertia of foundation element @ X/Y/Z axe Xoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
through C.G of the element
Q'x Q'y Q'z
1 1.273 3.058 3.625 Q'x = 0.066 0.027 0.304 0.234 0.243 0.013
2 #VALUE! #VALUE! #VALUE!sigma (Lyi2+Lzi2)*mi/12 0.304 0.122 1.401 1.076 1.118 0.058

Q'y =
sigma (Lxi2+Lzi2)*mi/12

Q'z =
sigma (Lyi2+Lxi2)*mi/12

TOTAL #VALUE! #VALUE! #VALUE! 0.370 0.149 1.705 1.310 1.361 0.071

6.0 Design

Refer Vendor Drg. No. LK-0939, LK-0940 & LK-0940 for Foundation Loading Data

Total Unbalanced forces in X Direction =Px 0.000 t

Total Unbalanced forces in Z Direction =Pz 0.000 t

Total Unbalanced forces in Y Direction =Py 1.080 t

Total Unbalanced Primary Moment about x =Mx Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about x =Mx Kg-m => 0.000 tm

Total Unbalanced Primary Moment about Y =My Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about Y =My Kg-m => 0.000 tm

Total Unbalanced Primary Moment about Z =Mz Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about Z =Mz Kg-m => 0.000 tm

Operating frequence of Pump (fm) ### RPM 49.500 cps


Operating circular frequency of Compressor (w2m) 311.018 sec-1

Operating frequence of Motor (fm) ### RPM 49.500 cps


Operating circular frequency of Motor (w2m) 311.018 sec-1

7.0 Vibration in X-Z plane ( Rocking & Lateral Translation )

The moment of inertia (Iy) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 8.16 m 4

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Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD 12/4/2008 TD 12/4/2008


Subject : Calculations for sizing of
Pump foundations.
The mass moment of inertia (Qy) of the whole
system @the y axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'y + sigmaYyi) : #VALUE! t.m.sec 2

The mass moment of inertia (Qoy) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qy + M*Zc*Zc) : #VALUE! t.m.sec 2

The ratio ay = Qy/Qoy : #VALUE!

Limiting frequencies

a) wqy2 = (Cq*Iy - W*Zc)/Qoy : #VALUE! sec-2


b) w2x = Ct*Af/m : ### sec-2
a) + b) : #VALUE! sec-2
4 * ay * a) * b) : #VALUE! sec-4

Coupled natural frequencies

wn 4 - (wqy 2 + wx 2)*wn 2 / ay + wqy2*wx2/ay = 0

Substituting the values and solving the roots w 2n1 & w2n2

w2n1 = 0.5*(wqy2 + wx 2 + sqrt((wqy 2 + wx2 ) 2 - 4*ay*wqy2 *wx2)/ ay : #VALUE! sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqy 2 + wx 2) 2 - 4*ay*wqy2 *wx 2)/ay : #VALUE! sec-2

Corresponding natural frequencies are

fn1 = #VALUE! cps


fn2 = #VALUE! cps

As per IS: 2974 Part IV - 1979 clause 5.3

fn / f oper shall be < 0.8 or > 1.20

fn1 /f operating(comp.) = #VALUE! #VALUE!


fn2/f operating (comp.) = #VALUE! #VALUE!

fn1 /f operating (motor) = #VALUE! #VALUE!


fn2/f operating (motor) = #VALUE! #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = #VALUE! #VALUE!


fn2/f operating (comp.) = #VALUE! #VALUE!

fn1 /f operating (motor) = #VALUE! #VALUE!


fn2/f operating (motor) = #VALUE! #VALUE!

Amplitudes

As per Vendor Drg. No. LK-0940 (Compressor Foundation)

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = #VALUE!

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w #VALUE! mm.

3of40
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD 12/4/2008 TD 12/4/2008


Subject : Calculations for sizing of
Pump foundations.
Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = #VALUE!


Where, S = Zc
Net amplitude at the foundation base level (Ab) = a x-S*aqy = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = #VALUE! mm. #VALUE!

Check for Allowable Amplitudes for Motor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = #VALUE!

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w #VALUE! mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = #VALUE!

Net amplitude at the foundation base level (Ab) = a x-S*aqy = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = #VALUE! mm. #VALUE!

Dynamic forces For Machine

Horizontal force (Pd) considering fatigue factor as 3.0


Pd = 3.0 * Ct * Af * Ab
Pd = #VALUE! t.

Dynamic moment (Md) considering fatigue factor as 3.0


Md = 3.0 * Cq * Iy * aqy
Md = #VALUE! t.m

8.0 Vibration in Y-Z plane(Rocking & Lateral Translation )

The moment of inertia (Ix) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 2.778 m 4

The mass moment of inertia (Qx) of the whole


system @the x axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'x + sigmaXxi) : #VALUE! t.m.sec 2

The mass moment of inertia (Qox) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qx + M*Zc*Zc) : #VALUE! t.m.sec 2

The ratio ax = Qx/Qox : #VALUE!

Limiting frequencies

a) w2qx = (Cq*Ix - WT*Zc)/Qox : #VALUE! sec-2


b) wy 2 = Ct*Af/m : ### sec-2
a) + b) : #VALUE! sec-2
4 * ax * a) * b) : #VALUE! sec-4

Coupled natural frequencies

wn 4 - (wqx 2 + wy 2)*wn 2 / ax + wqx2*wy2/ax = 0


Substituting the values and solving the roots w 2n1 & w2n2

w2n1 = 0.5*(wqx2 + wy 2 + sqrt((wqx 2 + wy2 ) 2 - 4*ax*wqx2 *wy2)/ ax : #VALUE! sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqx 2 + wy 2) 2 - 4*ax*wqx2 *wy 2)/ax : #VALUE! sec-2

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Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD 12/4/2008 TD 12/4/2008


Subject : Calculations for sizing of
Pump foundations.
Corresponding natural frequencies are

fn1 = #VALUE! cps


fn2 = #VALUE! cps

As per IS: 2974 Part IV - 1979 clause 5.3


fn / f oper shall be < 0.8 or > 1.20

fn1 /f operating (comp.) = #VALUE! #VALUE!


fn2 /f operating (comp.) = #VALUE! #VALUE!

fn1 /f operating (motor) = #VALUE! #VALUE!


fn2/f operating (motor) = #VALUE! #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = #VALUE! #VALUE!


fn2/f operating (comp.) = #VALUE! #VALUE!

fn1 /f operating (motor) = #VALUE! #VALUE!


fn2/f operating (motor) = #VALUE! #VALUE!

Amplitudes

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m 2)*(w2n 2 - w2m ) = #VALUE!

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w#VALUE! mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = #VALUE!


Where, S = Zc
Net amplitude at the foundation base level (Ab) = Ay-S*aqx = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = Ay+(H-S)*aqx = #VALUE! mm. #VALUE!

Check for Allowable Amplitudes for Motor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m 2)*(w2n 2 - w2m ) = #VALUE!

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w#VALUE! mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = #VALUE!

Net amplitude at the foundation base level (Ab) = Ay-S*aqx = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = Ay+(H-S)*Aqx = #VALUE! mm. #VALUE!

Dynamic forces for Machine

Horizontal force (Pd) considering fatigue factor as 3.0


Pd = 3.0 * Ct * Af * Ab
Pd = #VALUE! t.
Dynamic moment (Md) considering fatigue factor as 3.0
Md = 3.0 * Cq * Ix * aqx
Md = #VALUE! t.m

5of40
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD 12/4/2008 TD 12/4/2008


Subject : Calculations for sizing of
Pump foundations.

9.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)

Natural frequency for twisting mode : w = Sqrt(Cj*Iz/Qz) #VALUE! sec -1 i.e. #VALUE! r.p.m.

fn = #VALUE! cps

As per IS: 2974 Part IV - 1979 clause 5.3

fn / f oper shall be < 0.8 or > 1.20

fn / f operating (comp) = #VALUE! => 0.800 Since, difference is very less & amplitude is within limits. Hence, O.K.

fn / f operating (motor) = #VALUE! #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn / f operating (comp) = #VALUE! #VALUE!

fn / f operating (motor) = #VALUE! #VALUE!

Amplitudes

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = #VALUE! mm #VALUE!

Check for Allowable Amplitudes for Motor :

Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = #VALUE! #VALUE!

9.0 Check for Soil Stress

Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.

Static weight of machine and foundation = 29.910 t

Dynamic Moment Md XZ = #VALUE! tm

Dynamic Moment Md YZ = #VALUE! tm

Maximum and minimum soil stress are given by

Max. / Min. soil stress = (P/A ) +/- (Md XZ /Zyy) +/- (MdYZ/Zxx)

= 29.910 +/- #VALUE! +/- #VALUE!


7.560 8.165 2.778

= 3.956 +/- #VALUE! +/- #VALUE!

Maximum soil stress = #VALUE! t/m2 < 4.800 t/m2 #VALUE!


Minimum soil stress = #VALUE! t/m2 No Tension

As per TOYO Specification Doc. No. A-6235-110-006 Rev. 1 Clause 3.3 & IS:2974 - Part I Clause 5.4.3.3 Soil Stress below foundation under
Dead Loads shall not exceed 80% of the allowable Soil Bearing Capacity.
Soil Stress under Dead Loads = 3.956 t/m2
80% of the allowable bearing Capacity = 3.840 t/m2 > 3.956 t/m2
0.000

10.0 Reinforcement

Since this is a rigid block foundation, minimum reinforcement is provided as per IS 2974(Part 1)
Provide 12f Tor at 200c/c peripheral steel in both horizontal and vertical directions,
Provide shrinkage steel of 12f Tor at 200 c/c in all three directions.

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JobNo.PEIN08
Doc.No.
F O U N D A T I O N F O R PUMP - 2095-P-10 A/B Revision0
23rdOctober2008
AttachmentI
DESIGN INFORMATION :
Codes, Standards, Books & References :
a) IS : 2974 (Part I to V) - Design & Construction of Machine Foundation - Code of Practice
b) Hand book of Machine Foundations by P.Srinivasulu and C.V. Vaidyanathan
c) Design Specification for Foundation, Doc. No. A-6235-110-006, Rev. 1
d) Design Specification for Concrete Construction, Doc. No. A-6235-110-002, Rev. 1
e) Vendor Drg. No. GA81203407-R0

1.0 Geometrical Properties of Base Area ( in contact with soil )

Sr Lxi Lyi AREA CENTER OF GRAVITY Iy i Ix i


No. m. m. m2 xi (m) yi (m) SELF SELF
1 3.400 1.445 4.913 1.700 0.723 4.73 0.85
Total 4.913 4.73 0.85

C.G.ofBasearea: Xbar= 1.700 Ybar= 0.723 Iy= 4.73 m4


Ix= 0.85 m4
Iz= 5.59 m4

Top of Pedestal above HPP/FGL 0.300 m

Height of Pedestal : (H) : 1.300 m

Depth of Foundation below HPP/FGL 1.000 m

Soil Properties (From Soil report )

Coefficient of Elastic uniform compression : (Cz) 0.860 kg/cm3 => 860.0 t/m3

Coefficient of Elastic non-uniform compression ( Rocking mode) : (C q) 1.490 kg/cm3 => 1490.0 t/m3

Coefficient of Elastic non-uniform shear ( Twisting mode) : (C Y) 0.645 kg/cm3 => 645.0 t/m3

Coefficient of Elastic uniform shear ( Horizontal Translatory mode) : (C t) 0.430 kg/cm3 => 430.0 t/m3

Unit Weight of Soil 1.800 t/m3

Safe Bearing Capacity of Soil 3.0 t/m2

Gross Bearing Capacity of Soil 4.800 t/m2

3.0 Common Centre of Gravity of Machine and Foundation

Concrete Density = 2.500 T/m3

FoundationBlock
Z Y

Sr Name Lxi Lyi Lzi WEIGHT wi MASS mi COORDINATES OF C.G OF ELEMENT STATIC MOMENT OF MASS
No. m. m. m. t. t.sec2/m xi yi zi mi*xi mi*yi mi*zi
1 Foundation 3.400 1.445 1.300 15.967 1.628 1.700 0.723 0.650 2.767 1.176 1.058
2 Pump Skid - - - 5.080 0.518 2.084 0.723 2.045 1.079 0.374 1.059
TOTAL 21.047 2.145 3.846 1.550 2.117

a) Xc = 1.793 m b) Yc = 0.723 m c) Zc = 0.987 m

Eccentricity of Centre of gravity of foundation and machinery system from the centroid of the foundation base area :
ex = 2.726 % Within the permissiable limit of 5.0 %
ey = 0.000 % Within the permissiable limit of 5.0 %

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JobNo.PEIN08
Doc.No.
Revision0
23rdOctober2008
4.0 Mass moments of inertia of Machine and Foundation AttachmentI

Sr.No. Moment of Inertia of foundation element @ X/Y/Z axes passing Xoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
through C.G of the element
Q'x Q'y Q'z
1 0.512 1.797 1.851 Q'x = 0.093 0.000 0.337 0.185 0.199 0.014
2 #VALUE! #VALUE! #VALUE! sigma (Lyi2+Lzi2)*mi/12 0.291 0.000 1.058 0.580 0.624 0.044

Q'y =
sigma (Lxi2+Lzi2)*mi/12

Q'z =
sigma (Lyi2+Lxi2)*mi/12

TOTAL #VALUE! #VALUE! #VALUE! 0.384 0.000 1.395 0.765 0.822 0.058

6.0 Design

Refer Vendor Drg. No. LK-0939, LK-0940 & LK-0940 for Foundation Loading Data

Total Unbalanced forces in X Direction =Px 0.000 t

Total Unbalanced forces in Z Direction =Pz 0.000 t

Total Unbalanced forces in Y Direction =Py 0.240 t

Total Unbalanced Primary Moment about x =Mx Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about x =Mx Kg-m => 0.000 tm

Total Unbalanced Primary Moment about Y =My Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about Y =My Kg-m => 0.000 tm

Total Unbalanced Primary Moment about Z =Mz Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about Z =Mz Kg-m => 0.000 tm

Operating frequence of Pump (fm) 2968.000 RPM 49.467 cps


Operating circular frequency of Compressor (w2m) 310.808 sec-1

Operating frequence of Motor (fm) 2968.000 RPM 49.467 cps


Operating circular frequency of Motor (w2m) 310.808 sec-1

7.0 Vibration in X-Z plane ( Rocking & Lateral Translation )

The moment of inertia (Iy) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 4.73 m 4

The mass moment of inertia (Qy) of the whole


system @the y axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'y + sigmaYyi) : #VALUE! t.m.sec 2

The mass moment of inertia (Qoy) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qy + M*Zc*Zc) : #VALUE! t.m.sec 2

The ratio ay = Qy/Qoy : #VALUE!

Limiting frequencies

a) wqy2 = (Cq*Iy - W*Zc)/Qoy : #VALUE! sec-2


b) w2x = Ct*Af/m : 984.666 sec-2
a) + b) : #VALUE! sec-2
4 * ay * a) * b) : #VALUE! sec-4

Coupled natural frequencies

wn 4 - (wqy 2 + wx 2)*wn 2 / ay + wqy2*wx2/ay = 0

Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqy2 + wx 2 + sqrt((wqy 2 + wx2 ) 2 - 4*ay*wqy2 *wx2)/ ay : #VALUE! sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqy 2 + wx 2) 2 - 4*ay*wqy2 *wx 2)/ay : #VALUE! sec-2

Corresponding natural frequencies are

fn1 = #VALUE! cps


fn2 = #VALUE! cps

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JobNo.PEIN08
Doc.No.
As per IS: 2974 Part IV - 1979 clause 5.3 Revision0
23rdOctober2008
fn / f oper shall be < 0.8 or > 1.20 AttachmentI

fn1 /f operating(comp.) = #VALUE! #VALUE!


fn2/f operating (comp.) = #VALUE! #VALUE!

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JobNo.PEIN08
Doc.No.
Revision0
fn1 /f operating (motor) = #VALUE! #VALUE! 23rdOctober2008
fn2/f operating (motor) = #VALUE! #VALUE! AttachmentI

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = #VALUE! #VALUE!


fn2/f operating (comp.) = #VALUE! #VALUE!

fn1 /f operating (motor) = #VALUE! #VALUE!


fn2/f operating (motor) = #VALUE! #VALUE!

Amplitudes

As per Vendor Drg. No. LK-0940 (Compressor Foundation)

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = #VALUE!

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w2m ) = #VALUE! mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = #VALUE!


Where, S = Zc
Net amplitude at the foundation base level (Ab) = a x-S*aqy = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = #VALUE! mm. #VALUE!

Check for Allowable Amplitudes for Motor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = #VALUE!

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w2m ) = #VALUE! mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = #VALUE!

Net amplitude at the foundation base level (Ab) = a x-S*aqy = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = #VALUE! mm. #VALUE!

Dynamic forces For Machine

Horizontal force (Pd) considering fatigue factor as 3.0


Pd = 3.0 * Ct * Af * Ab
Pd = #VALUE! t.

Dynamic moment (Md) considering fatigue factor as 3.0


Md = 3.0 * Cq * Iy * aqy
Md = #VALUE! t.m

8.0 Vibration in Y-Z plane(Rocking & Lateral Translation )

The moment of inertia (Ix) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 0.855 m 4

The mass moment of inertia (Qx) of the whole


system @the x axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'x + sigmaXxi) : #VALUE! t.m.sec 2

The mass moment of inertia (Qox) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qx + M*Zc*Zc) : #VALUE! t.m.sec 2

The ratio ax = Qx/Qox : #VALUE!

Limiting frequencies

a) w2qx = (Cq*Ix - WT*Zc)/Qox : #VALUE! sec-2


b) wy 2 = Ct*Af/m : 984.666 sec-2
a) + b) : #VALUE! sec-2
4 * ax * a) * b) : #VALUE! sec-4

10of40
JobNo.PEIN08
Doc.No.
Coupled natural frequencies Revision0
23rdOctober2008
AttachmentI
wn 4 - (wqx 2 + wy 2)*wn 2 / ax + wqx2*wy2/ax = 0
Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqx2 + wy 2 + sqrt((wqx 2 + wy2 ) 2 - 4*ax*wqx2 *wy2)/ ax : #VALUE! sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqx 2 + wy 2) 2 - 4*ax*wqx2 *wy 2)/ax : #VALUE! sec-2

Corresponding natural frequencies are

fn1 = #VALUE! cps


fn2 = #VALUE! cps

As per IS: 2974 Part IV - 1979 clause 5.3


fn / f oper shall be < 0.8 or > 1.20

fn1 /f operating (comp.) = #VALUE! #VALUE!


fn2 /f operating (comp.) = #VALUE! #VALUE!

fn1 /f operating (motor) = #VALUE! #VALUE!


fn2/f operating (motor) = #VALUE! #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = #VALUE! #VALUE!


fn2/f operating (comp.) = #VALUE! #VALUE!

fn1 /f operating (motor) = #VALUE! #VALUE!


fn2/f operating (motor) = #VALUE! #VALUE!

Amplitudes

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m 2)*(w2n 2 - w2m ) = #VALUE!

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w2m ) = #VALUE! mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = #VALUE!


Where, S = Zc
Net amplitude at the foundation base level (Ab) = Ay-S*aqx = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = Ay+(H-S)*aqx = #VALUE! mm. #VALUE!

Check for Allowable Amplitudes for Motor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m 2)*(w2n 2 - w2m ) = #VALUE!

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w2m ) = #VALUE! mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = #VALUE!

Net amplitude at the foundation base level (Ab) = Ay-S*aqx = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = Ay+(H-S)*Aqx = #VALUE! mm. #VALUE!

Dynamic forces for Machine

Horizontal force (Pd) considering fatigue factor as 3.0


Pd = 3.0 * Ct * Af * Ab
Pd = #VALUE! t.
Dynamic moment (Md) considering fatigue factor as 3.0
Md = 3.0 * Cq * Ix * aqx
Md = #VALUE! t.m

9.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)

Natural frequency for twisting mode : w = Sqrt(Cj*Iz/Qz) #VALUE! sec -1 i.e. #VALUE! r.p.m.

fn = #VALUE! cps

As per IS: 2974 Part IV - 1979 clause 5.3

fn / f oper shall be < 0.8 or > 1.20

fn / f operating (comp) = #VALUE! => 0.800 Since, difference is very less & amplitude is within limits. Hence, O.K.

fn / f operating (motor) = #VALUE! #VALUE!

11of40
JobNo.PEIN08
Doc.No.
Frequency shall be checked for double RPM for Secondary unbalanced forces & moment Revision0
23rdOctober2008
fn / f operating (comp) = #VALUE! #VALUE! AttachmentI

fn / f operating (motor) = #VALUE! #VALUE!

Amplitudes

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = #VALUE! mm #VALUE!

Check for Allowable Amplitudes for Motor :

Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = #VALUE! #VALUE!

9.0 Check for Soil Stress

Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.

Static weight of machine and foundation = 21.047 t

Dynamic Moment Md XZ = #VALUE! tm

Dynamic Moment Md YZ = #VALUE! tm

Maximum and minimum soil stress are given by

Max. / Min. soil stress = (P/A ) +/- (Md XZ /Zyy) +/- (MdYZ/Zxx)

= 21.047 +/- #VALUE! +/- #VALUE!


4.913 4.733 0.855

= 4.284 +/- #VALUE! +/- #VALUE!

Maximum soil stress = #VALUE! t/m2 < 4.800 t/m2 #VALUE!


Minimum soil stress = #VALUE! t/m2 No Tension

As per TOYO Specification Doc. No. A-6235-110-006 Rev. 1 Clause 3.3 & IS:2974 - Part I Clause 5.4.3.3 Soil Stress below foundation under Dead Loads
shall not exceed 80% of the allowable Soil Bearing Capacity.
Soil Stress under Dead Loads = 4.284 t/m2
80% of the allowable bearing Capacity = 3.840 t/m2 > 4.284 t/m2
0.000

10.0 Reinforcement

Since this is a rigid block foundation, minimum reinforcement is provided as per IS 2974(Part 1)
Provide 12f Tor at 200c/c peripheral steel in both horizontal and vertical directions,
Provide shrinkage steel of 12f Tor at 200 c/c in all three directions.

12of40
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

F O U N D A T I O N F O R PUMP - 2095-P-32 A/B


DESIGN INFORMATION :
Codes, Standards, Books & References :
a) IS : 2974 (Part I to V) - Design & Construction of Machine Foundation - Code of Practice
b) Hand book of Machine Foundations by P.Srinivasulu and C.V. Vaidyanathan
c) Design Specification for Foundation, Doc. No. A-6235-110-006, Rev. 1
d) Design Specification for Concrete Construction, Doc. No. A-6235-110-002, Rev. 1
e) Vendor Drg. No.C421-9531/1

1.0 Geometrical Properties of Base Area ( in contact with soil )

Sr Lxi Lyi AREA CENTER OF GRAVITY Iy i Ix i


No. m. m. m2 xi (m) yi (m) SELF SELF
1 1.700 0.600 1.020 0.850 0.300 0.25 0.03
Total 1.020 0.25 0.03

C.G. of Base area : X bar = 0.9 Y bar = 0.3 Iy = 0.2 m 4


Ix = 0.0 m 4
Iz = 0.3 m 4
Top of Pedestal above HPP/FGL 0.300 m

Height of Pedestal : (H) : 1.300 m

Depth of Foundation below HPP/FGL 1.0 m (Note:1m CNS filling below foundation.)

Soil Properties (From Soil report )

Coefficient of Elastic uniform compression : (Cz) 0.860 kg/cm3 => 860.0 t/m3

Coefficient of Elastic non-uniform compression ( Rocking mode) : (Ckg/cm


1.490 q
) 3
=> 1490.0 t/m3

Coefficient of Elastic non-uniform shear ( Twisting mode) : (C Y0.645


) kg/cm3 => 645.0 t/m3

Coefficient of Elastic uniform shear ( Horizontal Translatory mode) : (Ckg/cm


0.430 t
) 3
=> 430.0 t/m3

Unit Weight of Soil 1.800 t/m3

Safe Bearing Capacity of Soil 2.0 t/m2

Gross Bearing Capacity of Soil 5.6 t/m2

3.0 Common Centre of Gravity of Machine and Foundation

Concrete Density = 2.500 T/m3

01+000Page 13
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.
FoundationBlock
Z Y

01+000Page 14
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

Lxi Lyi Lzi WEIGHT wi MASS mi COORDINATES OF C.G OF


Sr Name STATIC MOMENT OF MASS
ELEMENT

No. m. m. m. t. t.sec2/m xi yi zi mi*xi mi*yi mi*zi

1 Foundation 1.700 0.600 1.300 3.315 0.338 0.850 0.300 0.650 0.287 0.101 0.220
2 Pump Skid - - - 0.500 0.051 0.850 0.300 1.650 0.043 0.015 0.084
TOTAL 3.815 0.389 0.331 0.117 0.304

a) Xc = 0.850 m b) Yc = 0.300 m c) Zc = 0.781 m

Eccentricity of Centre of gravity of foundation and machinery system from the centroid of the foundation base area :

ex = 0.000 % Within the permissiable limit of 5.0 %


ey = 0.000 % Within the permissiable limit of 5.0 %

4.0 Mass moments of inertia of Machine and Foundation

Sr.No. Moment of Inertia of foundation element @ X/Y/Z a Xoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
through C.G of the element
Q'x Q'y Q'z
1 0.058 0.129 0.092 Q'x = 0.000 0.000 0.131 0.006 0.006 0.000
2 ### ### ### sigma (Lyi2+Lzi2)*mi/12 0.000 0.000 0.869 0.038 0.038 0.000

Q'y =
sigma (Lxi2+Lzi2)*mi/12

Q'z =
sigma (Lyi2+Lxi2)*mi/12

TOTAL ### ### ### 0.000 0.000 1.000 0.044 0.044 0.000

6.0 Design

Refer Vendor Drg. No. LK-0939, LK-0940 & LK-0940 for Foundation Loading Data
Total Unbalanced forces in X Direction =Px 0.000 t
Total Unbalanced forces in Z Direction =Pz 0.000 t
Total Unbalanced forces in Y Direction =Py 1.000 t

Total Unbalanced Primary Moment about x =Mx Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about x =Mx Kg-m => 0.000 tm

Total Unbalanced Primary Moment about Y =My Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about Y =My Kg-m => 0.000 tm

01+000Page 15
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

Total Unbalanced Primary Moment about Z =Mz Kg-m => 0.000 tm

Total Unbalanced Secondary Moment about Z =Mz Kg-m => 0.000 tm

01+000Page 16
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

Operating frequence of Pump (fm) 1450.000 RPM 24.167 cps


Operating circular frequency of Compressor (w2m) 151.844 sec-1

Operating frequence of Motor (fm) 1450.000 RPM 24.167 cps


Operating circular frequency of Motor (w2m) 151.844 sec-1

7.0 Vibration in X-Z plane ( Rocking & Lateral Translation )

The moment of inertia (Iy) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 0.25 m 4

The mass moment of inertia (Qy) of the whole


system @the y axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'y + sigmaYyi) : #VALUE! t.m.sec 2

The mass moment of inertia (Qoy) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qy + M*Zc*Zc) : #VALUE! t.m.sec 2

The ratio ay = Qy/Qoy : #VALUE!

Limiting frequencies

a) wqy2 = (Cq*Iy - W*Zc)/Qoy : #VALUE! sec-2


b) w2x = Ct*Af/m : 1127.829 sec-2
a) + b) : #VALUE! sec-2
4 * ay * a) * b) : #VALUE! sec-4

Coupled natural frequencies

wn 4 - (wqy 2 + wx 2)*wn 2 / ay + wqy2*wx2/ay = 0

Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqy2 + wx 2 + sqrt((wqy 2 + wx2 ) 2 - 4*ay*wqy2 *wx2)/ ay : #VALUE! sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqy 2 + wx 2) 2 - 4*ay*wqy2 *wx 2)/ay : #VALUE! sec-2

Corresponding natural frequencies are

fn1 = ### cps


fn2 = ### cps

As per IS: 2974 Part IV - 1979 clause 5.3

fn / f oper shall be < 0.8 or > 1.20

01+000Page 17
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.
fn1 /f operating(comp.) = ### #VALUE!
fn2/f operating (comp.) = ### #VALUE!

01+000Page 18
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

fn1 /f operating (motor) = ### #VALUE!


fn2/f operating (motor) = ### #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = ### #VALUE!


fn2/f operating (comp.) = ### #VALUE!

fn1 /f operating (motor) = ### #VALUE!


fn2/f operating (motor) = ### #VALUE!

Amplitudes

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = #VALUE!

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w2m ) =#VALUE! mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = #VALUE!


Where, S = Zc
Net amplitude at the foundation base level (Ab) = a x-S*aqy = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = #VALUE! mm. #VALUE!

Check for Allowable Amplitudes for Motor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m 2)*(w2n2 - w2m ) = #VALUE!

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m )*Px+Ct*Af*S*My)/f(w2m ) =#VALUE! mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = #VALUE!

Net amplitude at the foundation base level (Ab) = a x-S*aqy = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = #VALUE! mm. #VALUE!

Dynamic forces For Machine

01+000Page 19
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.
Horizontal force (Pd) considering fatigue factor as 3.0
Pd = 3.0 * Ct * Af * Ab
Pd = #VALUE! t.

01+000Page 20
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

Dynamic moment (Md) considering fatigue factor as 3.0


Md = 3.0 * Cq * Iy * aqy
Md = #VALUE! t.m

8.0 Vibration in Y-Z plane(Rocking & Lateral Translation )

The moment of inertia (Ix) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 0.031 m 4

The mass moment of inertia (Qx) of the whole


system @the x axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'x + sigmaXxi) : #VALUE! t.m.sec 2

The mass moment of inertia (Qox) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qx + M*Zc*Zc) : #VALUE! t.m.sec 2

The ratio ax = Qx/Qox : #VALUE!

Limiting frequencies

a) w2qx = (Cq*Ix - WT*Zc)/Qox : #VALUE! sec-2


b) wy 2
= Ct*Af/m : 1127.829 sec-2
a) + b) : #VALUE! sec-2
4 * ax * a) * b) : #VALUE! sec-4

Coupled natural frequencies

wn 4 - (wqx 2 + wy 2)*wn 2 / ax + wqx2*wy2/ax = 0


Substituting the values and solving the roots w2n1 & w2n2

w2n1 = 0.5*(wqx2 + wy 2 + sqrt((wqx 2 + wy2 ) 2 - 4*ax*wqx2 *wy2)/ ax : #VALUE! sec-2


w n2 = 0.5*(wqy + wx - sqrt((wqx + wy ) - 4*ax*wqx *wy )/ax
2 2 2 2 2 2 2 2 : #VALUE! sec-2

Corresponding natural frequencies are

fn1 = ### cps


fn2 = ### cps

As per IS: 2974 Part IV - 1979 clause 5.3

01+000Page 21
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

fn / f oper shall be < 0.8 or > 1.20

01+000Page 22
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

fn1 /f operating (comp.) = ### #VALUE!


fn2 /f operating (comp.) = ### #VALUE!

fn1 /f operating (motor) = ### #VALUE!


fn2/f operating (motor) = ### #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn1 /f operating(comp.) = ### #VALUE!


fn2/f operating (comp.) = ### #VALUE!

fn1 /f operating (motor) = ### #VALUE!


fn2/f operating (motor) = ### #VALUE!

Amplitudes

Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m 2)*(w2n 2 - w2m ) = #VALUE!

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w2m#VALUE!


)= mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = #VALUE!


Where, S = Zc
Net amplitude at the foundation base level (Ab) = Ay-S*aqx = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = Ay+(H-S)*aqx = #VALUE! mm. #VALUE!

Check for Allowable Amplitudes for Motor :


The coefficient f(w2m ) = m*Qx*(w2n1 -w2m 2)*(w2n 2 - w2m ) = #VALUE!

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w2m#VALUE!


)= mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = #VALUE!

Net amplitude at the foundation base level (Ab) = Ay-S*aqx = #VALUE! mm. #VALUE!

Net amplitude at the top of foundation (At) = Ay+(H-S)*Aqx = #VALUE! mm. #VALUE!

01+000Page 23
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

Dynamic forces for Machine


Horizontal force (Pd) considering fatigue factor as 3.0
Pd = 3.0 * Ct * Af * Ab
Pd = #VALUE! t.

01+000Page 24
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.
Dynamic moment (Md) considering fatigue factor as 3.0
Md = 3.0 * Cq * Ix * aqx
Md = #VALUE! t.m

9.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)

Natural frequency for twisting mode : w = Sqrt(Cj*Iz/Qz) ### sec -1 i.e. #VALUE! r.p.m.

fn = ### cps

As per IS: 2974 Part IV - 1979 clause 5.3

fn / f oper shall be < 0.8 or > 1.20


fn / f operating (comp) = ### => 0.800 Since, difference is very less & amplitude is within limits. Hence, O.K.
fn / f operating (motor) = ### #VALUE!

Frequency shall be checked for double RPM for Secondary unbalanced forces & moment

fn / f operating (comp) = ### #VALUE!

fn / f operating (motor) = ### #VALUE!

Amplitudes
Permissible Amplitude = 25.000 mm

Check for Allowable Amplitudes for Compressor :


Amplitude Az : =(1/(w2-w"m2))*To*To/Qz =### mm ###

Check for Allowable Amplitudes for Motor :


Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = #VALUE! ###

9.0 Check for Soil Stress

Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.

Weight of water displaced (for buoyancy) = 1.326 t


Static weight of machine and foundation = 3.815 t
Static weight of machine and foundation (for buoyancy) = 2.489 t

Dynamic Moment Md XZ = ### tm

Dynamic Moment Md YZ = ### tm


Maximum and minimum soil stress are given by
Max. / Min. soil stress = (P/A ) +/- (Md XZ /Zyy) +/- (MdYZ/Zxx)
= 3.815 +/- #VALUE! +/- #VALUE!
1.020 0.246 0.031

= 3.740 +/- #VALUE! +/- #VALUE!

01+000Page 25
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.
Maximum soil stress = ### t/m2 < 5.600 t/m2 #VALUE!
Maximum soil stress (buoyancy) = ### t/m2 < 5.600 t/m2
Minimum soil stress = ### t/m2 > 0.000 t/m2 No Tension
Minimum soil stress (buoyancy) = ### t/m2 > 0.000 t/m2

01+000Page 26
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

As per TOYO Specification Doc. No. A-6235-110-006 Rev. 1 Clause 3.3 & IS:2974 - Part I Clause 5.4.3.3 Soil Stress below foundation under Dea
shall not exceed 80% of the allowable Soil Bearing Capacity.

Soil Stress under Dead Loa 3.740 t/m2


Soil Stress under Dead Loads (for buoyancy) = 2.440 t/m2
80% of the allowable bearing Capacit 4.480 t/m2 > 3.740 t/m2
80% of the allowable bearing Capacity (for buo 4.480 t/m2 > 2.440 t/m2

10.0 Reinforcement

Since this is a rigid block foundation, minimum reinforcement is provided as per IS 2974(Part 1)
Provide 12f Tor at 200c/c peripheral steel in both horizontal and vertical directions,
Provide shrinkage steel of 12f Tor at 200 c/c in all three directions.

Reinforcement calculations
Weight of reinforcement required in the footing block 33.150 kg
Vertical Rebars :
Dia. of bar to be used as vertical reinforcement = Y12 Cl.3.3
Maximum spacing on each face of the block = 200 mm c/c A-6235-110-006-R01
Weight of bar per running meter length 0.889 kg/m
Length of Bar required 37.300 RM
Cover on top and bottom = 75.000 mm
Cover on side faces = 50.000 mm
Lap length provided on each face = 2 x Ld 0.967 1.000 m
No. of bars on longer face 9.000 Nos.
No. of bars on shorter face = 3.000 Nos.
Length of each 'U shaped' bar on longer face 2.500 m
Length of each 'U shaped' bar on shorter face 3.600 m
Total length of bars = 33.300 RM
Weight of vertical steel provided in the foundation block 29.600 kg
Horizontal Rebars :
Balance steel to be provided by horizontal links 3.550 kg
Dia. Of bar to be used as horiz reinforcement = Y12
Above vertical rebars shall be tied by Y12 links with spacing = 200 mm
Weight of bar per running meter length 0.889 kg/m
Length of Bar required 4.000 RM
Length of one ring 4.200 RM
No. of rings required 7.000 Nos.
Weight of horizontal steel provided in the foundation block = 26.140 kg
Weight of intermediate mesh steel provided in the foundation block = 3.53 kg
(Y12 @ 600 c/c => 2.66 kg/m3 )
Total weight of steel provided in the foundation block 59.270 OK OK
Provided reinforcement is sufficient. Kg

01+000Page 27
Aker Powergas Pvt. Ltd. 6235-PEIN08-2095

Client : IOCL VADODARA Rev. Prep. By Date Chkd. By Date

Project : RU & MS/HSD QIP (DCU) 0 BJD ### TD ###


Subject : Calculations for design of 1 BJD ### TD ###
Pump foundations.

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FOUNDATION DESIGN FOR COMPRESSOR

1.0 General Design Information

HPP ELEVATION LEVEL EL100.30 m

Depth of Foundation below HPP 1.430 m

Footing Thickness 1.500 m

Top of Footing Elevation Level EL100.37 m

Center line of Compressor/Motor from TOC 0.730 m

Unit Weight of Concrete 2.400 T/m3

Design Compressive Strength of Concrete, fck 30 Mpa

Reinforcement Yield Strength 414 Mpa

Soil Properties

Poissoin Ratio () 0.3


Shear wave velocity Vs 1650.0 m/sec (Refer Design Basis For Civil Structural Works)
Dynamic Shear Modulus (G) = (unit wt os soil/g)*Vs2 499541 t/m2 (Refer Design Basis For Civil Structural Works)

Elastic Coefficient (Es) => 2G(1+) : 1298807 t/m2

Factor, 1.079 (Refer Appendix-table 3.2 , Srinivasulu)


.
Coefficient of Elastic uniform compression : (Cz) 389.908 kg/cm3 => 389908 t/m3 (Ref Eq. 3.7 Srinivasulu)
[ Es / (1-v2) x 1 / sqrt(Base Area)]
Coefficient of Elastic non-uniform compression ( Rocking mode):(C
779.817 kg/cm3 => 779817 t/m3 (Ref Eq. 3.11a Srinivasulu)
[2 Cz]
Coefficient of Elastic non-uniform shear ( Twisting mode) : 292.431
(C kg/cm3 => 292431 t/m3 (Ref Eq. 3.11b Srinivasulu)
[0.75 Cz]
Coefficient of Elastic uniform shear ( Horizontal Translatory194.954
mode):(Ckg/cm3 => 194954 t/m3 (Ref Eq. 3.11c Srinivasulu)
[0.5 Cz]
Unit Weight of Soil 1.800 t/m3

Bearing Capacity of Soil below 1.5M 30.0 t/m2 (Refer Soil Report)

Gross Bearing Capacity of Soi30 + 1.8 x 1.5 = 32.7 t/m2

2.0 Machine Data for Foundation Design

COMPRESSOR MOTOR

a. Nominal Speed fm (RPM) 400 1500

b. Rated Power (kW) 750 800 (Assumed)


Input from vendor
c. Mass Moment of Inertia (Kg-m2) 0 0

d. Rated Torque (kNm) 4.00 4.00

e. Unbalanced vertical force (kN) 0.00 0.00

f. Unbalanced moment (kNm) 2.20 2.20


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3.0 Geometrical Properties of Base Area ( in contact with soil )


Combined CG of Compressor &
Motor

730 Z Y

TOC X
HPP

1500

BOC

SECTION

Y
5200

1665

1230
3000
X X

100
900 280 Combined CG of
Compressor & Motor 1335

Origin

4.0 Calculation of CG and Moment of Inertia of foundation

PORTION Lxi Lyi AREA CG Iy i A*(Xbar-Xi)2 Ix i A*(Ybar-Yi)2


MKD. m. m. m2 xi (m) yi (m) SELF(m4) m4 SELF(m4) m4
1 5.200 3.000 15.60 2.600 1.500 35.15 0.00 11.70 0.00
Total 15.60 35.15 11.70

C.G. of Base: X bar = 2.60 m Y bar = 1.50 m

Moment of inertia about Y-axis Iy = 35.2 m 4


Moment of inertia about X-axis Ix = 11.7 m 4
Moment of inertia about Z-axis Iz = 46.9 m 4

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5.0 Common Centre of Gravity of Machine and Foundation

WEIGHT COORDINATES OF C.G OF


Sr Name Lxi Lyi Lzi MASS mi STATIC MOMENT OF MASS
wi ELEMENT
No. m. m. m. MT MT.sec2/m xi yi zi mi*xi mi*yi mi*zi
1 1 5.200 3.000 1.500 56.160 5.727 2.600 1.500 0.750 14.889 8.590 4.295
Comp. +
2 - - - 9.500 0.969 2.795 1.235 2.230 2.708 1.196 2.160
Motor
TOTAL 65.660 6.695 17.596 9.786 6.455

a) XC = 2.628 m b) YC = 1.462 m c) ZC = 0.964 m

6.0 Preliminary Design

6.1 Check of Foundation Mass :

Foundation Mass, Mf : 5.727 MT.sec2/m


Machine Mass, Mm : 0.969 MT.sec2/m
Mf / Mm : 5.912 >=5.Hence, OK

6.2 Check for Eccentricity :

Eccentricity of common Centre of gravity of fdn and machinery system from the centroid of the fdn base area,
In X & Y direction respectively.
ex = 0.543 % Within the permissible limit of 5.0 %
ey = 1.278 % Within the permissible limit of 5.0 %

6.3 Stability against Overturning (based on maximum speed of compressor or motor):


(Power in J / sec)
Torque: x 60 (Ref Appendix B.2.6.6, BS- CP2012)
= 5095.54
(in N-m) (2 * speed in
RPM)
Full Load Torque = 5.096 kNm

Overturning Torqu13xFull Load Torque 66.24 kNm (Ref Appendix B.2.6.6, BS- CP2012)
Stabilizing Torque = mg x foundation width/2 = 2624.8 kNm

FOS against Overturning : 39.62 >1.5, Hence, SAFE

7.0 Mass moment of inertia of Machine and Foundation

Moment of Inertia of foundation element @ Xoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
Sr.No. X/Y/Z axes passing
through C.G of the element
Q'x Q'y Q'z
1 5.369 13.977 17.20 Q'x = 0.028 0.038 0.214 0.271 0.267 0.013
TOTAL 5.369 13.977 17.20 0.028 0.038 0.214 0.271 0.267 0.013

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8.0 Dynamic Design

To work out unbalanced forces:


Unbalanced Force = Kg
Unbalanced Couples = Kg-m

For Primary Forces & Couples,


Perm. Amplitude 200 m (CL 6.2.2 Ref Design basis)

For Secondary Forces & Couples,


Perm. Amplitude 200 m

Type of Machine: Reciprocating (2 cranks, Horizontal type, crank angle between 1 and 2 = 1 (Ref Annexure 1.9)

Total Unbalanced Primary Forces in X Direction = Px 150.000 Kg => 0.150 MT

Total Unbalanced Secondary forces in X Direction = P'x 0.000 Kg => 0.000 MT

Total Unbalanced Primary Forces in Z Direction =Pz 0.000 Kg => 0.000 MT

Total Unbalanced Secondary Forces in Z Direction =P'z 0.000 Kg => 0.000 MT


P'z = 2*P2
Total Unbalanced Primary Forces in Y Direction =Py 0.000 Kg => 0.000 MT

Total Unbalanced Secondary Forces in Y Direction =P'y 0.000 Kg => 0.000 MT

Total Unbalanced Primary Moment about x =Mx 220.000 Kg-m => 0.220 MT-m
Mx = P1 + a2
Total Unbalanced Secondary Moment about x =M'x 0.000 Kg-m => 0.000 MT-m

Total Unbalanced Primary Moment about Y =My 189.880 Kg-m => 0.190 MT-m

Total Unbalanced Secondary Moment about Y =M'y 0.000 Kg-m => 0.000 MT-m

Total Unbalanced Primary Moment about Z =Mz 400.000 Kg-m => 0.400 MT-m

Total Unbalanced Secondary Moment about Z =M'z 0.000 Kg-m => 0.000 MT-m

For Primary Forces & Couples, operating frequency of compressor has been considered (Ref Cl 6.2.2 of 2d)
Operating frequence of Compressor (fm) 400 RPM 6.667 cps (Ref Annexure 1.9)
Operating circular frequency of Compressor (wm) 41.888 sec-1

For Secondary Forces & Couples, double of operating frequency of compressor has been considered (Ref Cl 6.2.2 of 2d)
Operating frequence of Compressor (fm) 0.000 RPM 0.000 cps
Operating circular frequency of Compressor (wm) 0.000 sec-1

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For Primary Forces & Couples, operating frequency of motor has been considered (Ref Cl 6.2.2 of 2d)
Operating frequence of Motor (fm) 1500.00 RPM 25.000 cps (Ref 2e)
Operating circular frequency of Motor (wm) 157.080 sec-1

For Secondary Forces & Couples, double of operating frequency of motor has been considered (Ref Cl 6.2.2 of 2d)
Operating frequence of Motor (fm) 0.000 RPM 0.000 cps
Operating circular frequency of Motor (wm) 0.000 sec-1

9.0 Vibration in X-Z plane ( Rocking & Lateral Translation )

The moment of inertia (Iy) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration = 35.15 m4

The mass moment of inertia (Qy) of the whole


system @the y axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'y + sigmaYyi) = 14.245 t.m.sec2

The mass moment of inertia (Qoy) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qy + M*Zc*Zc) = 20.468 t.m.sec 2

The ratio ay = Qy/Qoy = 0.696

Limiting frequencies

a) w2qy = (Cq*Iy - W*Zc)/Qoy = ### sec-2


b) w2x = Ct*Af/m = ### sec-2
a) + b) = ### sec-2
4 * ay * a) * b) = ### sec-4

Coupled natural frequencies

wn 4 - (w2qy + w2x)*wn 2 / ay + w2qy2*w2x/ay = 0

Substituting the values and solving the roots w 2n1 & w2n2

w2n1 = 0.5*(w2qy + w2x + sqrt((w2qy + w2x ) 2 - 4*ay*w2qy *w2x)/ ay = 2175226 sec-2


w2n2 = 0.5*(w2qy + w2x - sqrt((w2qy + w2x ) 2 - 4*ay*w2qy *w2x)/ ay = 401863 sec-2

Corresponding natural frequencies are

fn1 = w2n1/2*pi 234.7 cps


fn2 = w2n2/2*pi 100.9 cps

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As per BS: CP-2012 clause 3.4.2

f / fn oper shall be < 0.5 or > 2.0

f/fn1 operating(comp.) = 0.028 foper/fn1>2.0 or <0.5 no possibility of resonance


f/fn2 operating(comp.) = 0.066 foper/fn2>2.0 or <0.5 no possibility of resonance

f/fn1 operating(motor) = 0.107 foper/fn1>2.0 or <0.5 no possibility of resonance


f/fn2 operating(motor) = 0.248 foper/fn2>2.0 or <0.5 no possibility of resonance

Frequency shall be checked for Secondary unbalanced forces & moment

f/fn1 operating(comp.) = 0.000 foper/fn1>2.0 or <0.5 no possibility of resonance


f/fn2 operating(comp.) = 0.000 foper/fn2>2.0 or <0.5 no possibility of resonance

f/fn1 operating(motor) = 0.000 foper/fn1>2.0 or <0.5 no possibility of resonance


f/fn2 operating(motor) = 0.000 foper/fn2>2.0 or <0.5 no possibility of resonance

Amplitudes

(i) Permissible Amplitude = 200 m (For Primary Forces & Couples)

Check for Allowable Amplitudes for Compressor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m)*(w2n2 - w2m) = 8.3E+13

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m)*Px+Ct*Af*S*My)/f(w2m ) = ### mm

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = ###


Where, S = Zc
Net amplitude at the foundation base level (Ab) = a x-S*aqy = ### mm. Within permisible limit . O.K.

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = ### mm. Within permisible limit . O.K.

Check for Allowable Amplitudes for Motor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m)*(w2n2 - w2m) = 7.7E+13

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m)*Px+Ct*Af*S*My)/f(w2m ) = ### mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*Px/f(w2m ) + (Ct*Af-mw2m)*My/f(w2m) = ###

Net amplitude at the foundation base level (Ab) = a x-S*aqy = ### mm. Within permisible limit . O.K.

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = ### mm. Within permisible limit . O.K.

(ii) Permissible Amplitude = 200 m (For Secondary Forces & Couples)

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Check for Allowable Amplitudes for Compressor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m)*(w2n2 - w2m) = 8.3E+13

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m)*P'x+Ct*Af*S*M'y)/f(w2m ) = 0 mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*P'x/f(w2m ) + (Ct*Af-mw2m)*M'y/f(w2m) = 0


Where, S = Zc
Net amplitude at the foundation base level (Ab) = a x-S*aqy = 0 mm. Within permisible limit . O.K.

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = 0 mm. Within permisible limit . O.K.

Check for Allowable Amplitudes for Motor :

The coefficient f (w2m ) = m*Qy*(w2n1 -w2m)*(w2n2 - w2m) = 8.3E+13

Horizontal Amplitude ax = ((Cq*Iy-W*S+Ct*Af*S 2 -Qy*w2m)*P'x+Ct*Af*S*M'y)/f(w2m ) = 0 mm.

Rotational Amplitude (aqy)

aqy = Ct*Af*S*P'x/f(w2m ) + (Ct*Af-mw2m)*M'y/f(w2m) = 0

Net amplitude at the foundation base level (Ab) = a x-S*aqy = 0 mm. Within permisible limit . O.K.

Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = 0 mm. Within permisible limit . O.K.

Dynamic forces For Machine

Horizontal force (Pd) considering fatigue factor as 3.0 (Ref Cl 4.4.5, Srinivasulu)
Pd = 3.0 * Ct * Af * Ab
Pd = 0.452 t.

Dynamic moment (Md) considering fatigue factor as 3.0


Md = 3.0 * Cq * Iy * aqy
Md = 1.007 t.m

10.0 Vibration in Y-Z plane (Pitching & Longitudinal Translation )

The moment of inertia (Ix) of the base area


about the axis passing through its centre
of gravity & perpendicular to the plane
of vibration : 11.700 m 4

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The mass moment of inertia (Qx) of the whole


system @the x axis passing through the common
centre of gravity & perpendicular to the plane
of vibration (Q'x + sigmaXxi) : 5.640 t.m.sec 2

The mass moment of inertia (Qox) @ the axis passing


through the centroid of the base area & perpandicular
to the plane of vibration (Qx + M*Zc*Zc) : 11.863 t.m.sec 2

The ratio ax = Qx/Qox : 0.475

Limiting frequencies
a) w2qx = (Cq*Ix - W*Zc)/Qox : 769085 sec-2
b) wy 2 = Ct*Af/m : 454247 sec-2
a) + b) : 1223333 sec-2
4 * ax * a) * b) : 6.64E+11 sec-4

Coupled natural frequencies

wn 4 - (wqx 2 + wy 2)*wn 2 / ax + wqx2*wy2/ax = 0


Substituting the values and solving the roots w 2n1 & w2n2

w2n1 = 0.5*(wqx2 + wy 2 + sqrt((wqx 2 + wy2 ) 2 - 4*ax*wqx2 *wy2)/ ax : 2.25E+06 sec-2


w2n2 = 0.5*(wqy2 + wx 2 - sqrt((wqx 2 + wy 2) 2 - 4*ax*wqx2 *wy 2)/ax : 327173 sec-2

Corresponding natural frequencies are

fn1 = 238.5 cps


fn2 = 91.0 cps

As per BS: CP-2012 clause 3.4.2

f / fn oper shall be < 0.5 or > 2.0

f/fn1 operating(comp.) = 0.028 foper/fn1>2.0 or <0.5 no possibility of resonance


f/fn2 operating(comp.) = 0.073 foper/fn2>2.0 or <0.5 no possibility of resonance

f/fn1 operating(motor) = 0.105 foper/fn1>2.0 or <0.5 no possibility of resonance


f/fn2 operating(motor) = 0.275 foper/fn2>2.0 or <0.5 no possibility of resonance

Frequency shall be checked for Secondary unbalanced forces & moment

f/fn1 operating(comp.) = 0.000 foper/fn1>2.0 or <0.5 no possibility of resonance


f/fn2 operating(comp.) = 0.000 foper/fn2>2.0 or <0.5 no possibility of resonance

f/fn1 operating(motor) = 0.000 foper/fn1>2.0 or <0.5 no possibility of resonance


f/fn2 operating(motor) = 0.000 foper/fn2>2.0 or <0.5 no possibility of resonance

Amplitudes

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(i) Permissible Amplitude = 200 m (For Primary Forces & Couples)

Check for Allowable Amplitudes for Compressor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m)*(w2n 2 - w2m ) = 2.8E+13

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w2m ) = ### mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = ###


Where, S = Zc
Net amplitude at the foundation base level (Ab) = Ay-S*aqx = ### mm. Within permisible limit . O.K.

Net amplitude at the top of foundation (At) = Ay+(H-S)*aqx = ### mm. Within permisible limit . O.K.

Check for Allowable Amplitudes for Motor :

The coefficient f(w2m ) = m*Qx*(w2n1 -w2m)*(w2n 2 - w2m ) = 2.54E+13

Horizontal Amplitude Ay = ((Cq*Ix-W*S+Ct*Af*S 2 -Qx*w2m )*Py+Ct*Af*S*Mx)/f(w2m ) = ### mm.

Rotational Amplitude (aqx)

aqx = Ct*Af*S*Py/f(w2m ) + (Ct*Af-m*w2m )*Mx/f(w"m 2) = ###

Net amplitude at the foundation base level (Ab) = Ay-S*aqx = ### mm. Within permisible limit . O.K.

Net amplitude at the top of foundation (At) = Ay+(H-S)*Aqx = ### mm. Within permisible limit . O.K.

(ii) Since, Secondary Forces & Couples in Pitching & Longitudinal Modes are Zero, the value of Amplitude will be Zero.
Hence, not checked.

Dynamic forces for Machine


Horizontal force (Pd) considering fatigue factor as 3.0
Pd = 3.0 * Ct * Af * Ab
Pd = 0.001 t.

Dynamic moment (Md) considering fatigue factor as 3.0


Md = 3.0 * Cq * Ix * aqx
Md = 0.662 t.m

11.0 Vibration in Vertical Mode :

Pz = 0 Therefore, no vibration occurs in this mode

12.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)

Natural frequency for twisting mode : w = Sqrt(Cj*Iz/Qz) 892.206 sec -1 i.e. 8519.94 r.p.m.

fn = 142.00 cps
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As per BS: CP-2012 clause 3.4.2

f / fn oper shall be < 0.5 or > 2.0

f/fn operating(comp.) = 0.047 => foper/fn>2.0 or <0.5 no possibility of resonance

f/fn operating(motor) = 0.176 => foper/fn>2.0 or <0.5 no possibility of resonance

Frequency shall be checked for Secondary unbalanced forces & moment

f/fn operating(comp.) = 0.000 => foper/fn>2.0 or <0.5 no possibility of resonance

f/fn operating(motor) = 0.000 => foper/fn>2.0 or <0.5 no possibility of resonance

Amplitudes

(i) Permissible Amplitude = 200 m (For Primary Forces & Couples)

Check for Allowable Amplitudes for Compressor :

Amplitude az : =(1/(w2-w"m2))*Mz/Qz = 0.0000 mm


Maximum Horz. Displacements at two ends of foundation block, A L & AR

AL : Yc az ### mm Within permisible limit . O.K.


AR : (b-Yc) az ### mm Within permisible limit . O.K.

Check for Allowable Amplitudes for Motor :

Amplitude az : =(1/(w2-w"m2))*Mz/Qz = 0.0000 mm


Maximum Horz. Displacements at two ends of foundation block, A L & AR

AL : Yc az ### mm Within permisible limit . O.K.


AR : (b-Yc) az ### mm Within permisible limit . O.K.

(ii) Permissible Amplitude 200 m (For Secondary Forces & Couples)

Check for Allowable Amplitudes for Compressor :


Amplitude az : =(1/(w2-w"m2))*M'z/Qz = 0 mm
Maximum Horz. Displacements at two ends of foundation block, A L & AR

AL : Yc az 0 mm Within permisible limit . O.K.


AR : (b-Yc) az 0 mm Within permisible limit . O.K.

Check for Allowable Amplitudes for Motor :


Amplitude az : =(1/(w2-w"m2))*M'z/Qz = 0.0000 mm
Maximum Horz. Displacements at two ends of foundation block, A L & AR

AL : Yc az 0 mm Within permisible limit . O.K.


AR : (b-Yc) az 0 mm Within permisible limit . O.K.

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13.0 Check for Soil Stress


Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.
Static weight of machine and foundation = 65.660 t

Dynamic Moment Md XZ = 1.007 tm

Dynamic Moment Md YZ = 0.662 tm

Maximum and minimum soil stress are given by


Max. / Min. soil stress = (P/A ) +/- (Md XZ /Zyy) +/- (MdYZ/Zxx)

= 65.66 +/- -2.645 +/- -0.967


15.60 35.152 11.700

= 4.209 +/- -0.075 +/- 0.083

Maximum soil stress = 4.216 t/m2 < 24.525 t/m2


Max. Soil Stress is less than 75% of Gross Allowable Pressure., Hence, Safe
Minimum soil stress = 4.202 t/m2 > 0 t/m2
No Tension. Hence, Safe
Soil Pressure below foundation
under Dead Loads shall bearing Pressure not exceed 50% of the allowable Soil Bearing Capacity.
Soil bearing pressures under Dead Loads = 4.209 t/m2
50% of the allowable bearing Capacity = 16.350 t/m2 > 4.209 t/m2 Hence, Safe

14.0 Reinforcement
Since this is a rigid block foundation, minimum reinforcement is provided as per BS CP2012(Part 1).
Provided Y20 reinf @ 150c/c top & bottom in both directions.
Provided Y20 reinf @ 150c/c in vertical direction on side face & Y16 @ 150 in horizontal direction on side face.

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1. Typical Values of Internal Damping in Soils

Type of Soil Equivalent Reference

Dry Sand & Gravel 0.03~0.07 Weissmann & White (1961)

Dry & Saturated Sand 0.01~0.03 Hall & Richart (1963)

Dry Sand 0.03 Whitman (1963)

Dry & Saturated Sands & Gravels 0.05~0.06 Barkan (1962)

Clay 0.02~0.05 Barkan (1962)

Silty Sand 0.03~0.10 Stevens (1966)

Dry Sand 0.01~0.03 Hardin (1965)

2. Typical Values for Low-Strain_Amplitude Shear Modulus (Design of Strucures and Foundations for Vibrating Machine, Suresh C. Arya, Michael W. O'Neill, George Pincus, 1979, P.69)

Type of Soil Shear Modulus (psi)

Soft Clay 3000~5000

Stiff Clay 10000~20000

Very Stiff to Hard Clay 20000

Medium Dense Sand* 5000~15000

Dense Sand* 10000~20000

Medium Dense Gravel* 15000~25000

Dense Gravel* 20000~40000

*For Shallow Depths

3. Typical Values for Poisson's Ratio

Type of Soil Poisson's Ratio

Saturated Clay 0.45~0.50

Partially Saturated Clay 0.35~0.45

Dense Sand or Gravel 0.40~0.50

Medium Dense Sand or Gravel 0.30~0.40

Silt 0.30~0.40

4. Factor for Rectangular Foundation

(After Barkan, 1962)

L/B

1 1.06

1.5 1.07

2 1.09
3 1.13

5 1.22

10 1.41