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AC 140 serial no. 14193 11.12.

2007 Page 1 of 5

Notes on Crane Operation according to


DIN 15019.2/EN 13000, Hoisting Class H1, Power Plant Group 1Bm
1.0 Capacity Charts
1.1 Serial Scope
Identity No. of
Combination Outrigger Base Counterweight [t] Pages
No.

HA, over rear 8.23 x 7.50 m 39.0, 31.0, 28.4, 25.8, 23.2, 21.4, 18.8 252 563 12 1
39.0, 31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8,
HA 8.23 x 7.50 m 252 564 12 84
8.3, 6.3, 0.0
31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8, 8.3,
HA 8.23 x 5.40 m 252 565 12 77
6.3, 0.0
HA 8.23 x 2.80 m 6.3, 0.0 252 566 12 11
39.0, 31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8,
HAV 9.1 m 8.23 x 7.50 m 252 567 12 252
8.3, 6.3, 0.0
31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8, 8.3,
HAV 9.1 m 8.23 x 5.40 m 252 568 12 210
6.3
39.0, 31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8,
HAV 17 m 8.23 x 7.50 m 252 569 12 252
8.3, 6.3, 0.0
31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8, 8.3,
HAV 17 m 8.23 x 5.40 m 252 570 12 210
6.3
39.0, 31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8,
HAV 25 m 8.23 x 7.50 m 252 571 12 252
8.3, 6.3, 0.0
HAV 25 m 8.23 x 5.40 m 31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8 252 572 12 168
39.0, 31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8,
HAV 33 m 8.23 x 7.50 m 252 573 12 240
8.3, 6.3
HAV 33 m 8.23 x 5.40 m 31.0, 28.4, 25.8, 23.2, 21.4, 18.8 252 574 12 131
39.0, 31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8,
MS 8.23 x 7.50 m 252 575 12 84
8.3, 6.3, 0.0
31.0, 28.4, 25.8, 23.2, 21.4, 18.8, 13.5, 10.8, 8.3,
MS 8.23 x 5.40 m 252 576 12 77
6.3, 0.0
MS 8.23 x 2.80 m 6.3, 0.0 252 577 12 11

Abbreviations: HA: main boom


HAV: offsettable main boom extension
MS: runner

1.2 Delivery Scope


HAV [ m ]
MS
9.1 17 25 33
--- --- ---
= included in delivery
--- = not included in delivery

MMX dept. 1150 14193e.doc


AC 140 serial no. 14193 11.12.2007 Page 2 of 5

Notes on Crane Operation according to


DIN 15019.2/EN 13000, Hoisting Class H1, Power Plant Group 1Bm
2.0 Instructions for Crane Operation

2.1 General instructions


The crane driver must be certain that the values for load and radius which are given in the load
capacity table are in no way exceeded.
The loads are given in metric tons.
The radius of the crane is measured from the slewing centre.
Two hook operation is not monitored by the load limit device.
Two hook operation can lead to overloading and tipping of the crane.
Before operations are commenced, the load limit device must be set to the current configuration of
the crane.
When the crane is supported on outriggers, all wheels must be lifted from the ground completely.
Only the values given in the capacity chart are permissible for the outrigger support area.
The loads apply to the crane when it is supported on outriggers in a horizontal position. Before
commencing work, position the crane horizontally and monitor constantly during operation.
Even without load, the boom may only be moved within the areas for which load values are
specified.
The supporting surface shall be sufficiently firm
max. outrigger load: front 736 kN (75 t)
rear: 932 kN (95 t)
All capacities are valid for pinned telescopes.

2.2 Temperature operating limits


Following the instructions given in the operating or lubrication and maintenance instructions, the
crane can be operated at ambient temperatures of between -20 C and + 40 C.

2.3 In case of operation with main boom extension 25 / 33 m offset, observe the following chart:

total Length of Jib Straight Part offsettable Part


25.0 m 8.0 m 17.0 m
33.0 m 16.0 m 17.0 m

MMX dept. 1150 14193e.doc


AC 140 serial no. 14193 11.12.2007 Page 3 of 5

Notes on Crane Operation according to


DIN 15019.2/EN 13000, Hoisting Class H1, Power Plant Group 1Bm
3.0 Weights of Hook Blocks
Weights of hook blocks and lifting tackles shall be substracted from the listed ratings

Type possible Capacity No. of Sheaves Weight max. No. of


[t] [kg] Hoist Lines
200 120,7 9 1750 16
100 100,0 7 1000 14
80 80,0 5 945 11
63 55,2 3 700 7
32 24,1 1 550 3
8 8,0 (hook suspension) 250 1

4.0 Reeving
4.1 Max. permissible capacity of pulley:
No. of Hoist Lines permissible Capacity permissible Capacity
(kN) (t)
1 80 8,1
2 159 16,2
3 237 24,1
4 314 32,0
5 391 39,8
6 466 47,5
7 542 55,2
8 616 62,8
9 689 70,3
10 762 77,7
11* 834 85,0
12* 906 92,3
13* 976 99,5
14* 1046 106,6
15* 1115 113,7
16* 1184 120,7
* only with heavy duty attachment

For operating with rooster sheave, shift rope reeving to 1, max. load see above.

4.2 Min. no. of hoist lines


In case there are no different instructions, the no. of hoist lines given in the capacity chart must not be
lower than 2. Nevertheless, if the situation requires a no. of hoist lines of 1, the capacities given in the
capacity chart will have to be reduced by 20 per cent; this also applies to capacities lower than the
maximum single line pull of 8.1 t!

MMX dept. 1150 14193e.doc


AC 140 serial no. 14193 11.12.2007 Page 4 of 5

Notes on Crane Operation according to


DIN 15019.2/EN 13000, Hoisting Class H1, Power Plant Group 1Bm
5.0 Wind speeds - dynamic wind pressures
The dynamic wind pressure is calculated by:
q = v / 1,6 v = wind speed [m/s]
q = dynamic wind pressure [N/m]
The resulting wind force of the load is calculated by:
Fw = cw x q x A A = wind area of the load
cw = drag coefficient

5.1 Crane in wind, with load


Provided that there are no different instructions given by the capacity charts, the following
asssumptions will be taken into account for calculating the capacities.:

wind speed v = 9,8 m/s


dynamic wind pressure q = 9,8 / 1,6 = 60 N/m
wind area of the load A = 1,0 m per ton of capacity, but at least 2 m
drag coefficient cw = 1,2

Example : capacity = 20 t A = 20 m
The resulting wind force of the load is then calculated by :
Fw = cw x q x A = 1,2 x 60 x 20,0 = 1440 N
Attention: The drag coefficient cw is not a constant. The loads can also have differing cw
values!
cw values can be taken from e. g. DIN 1055 / part 4

With the exception of jib, wind speeds up to 15 m/s (dynamic wind pressure 140 N/m) will be
permitted if the wind area of the load or the capacity is reduced according to the ratings above
mentioned.
Example 1: capacity = 20 t load = 10 t A = 10 m
the permissible dynamic wind pressure is calculated by converting the formula:
q = Fw / (cw x A) = 1440 / (1,2 x 10) = 120 N/m
The permissible wind speed is then:
q = v / 1,6 v = q 1,6 v = 120 1,6 = 13,9 m/s < 15 m/s

Example 2: capacity = 20 t load = 10 t A = 8 m (is known)


cw value = 2,0
q = Fw / (cw x A) = 1440 / (2,0 x 8) = 90 N/m !
The permissible wind speed is then:
q = v / 1,6 v = q 1,6 v = 90 1,6 = 12,0 m/s < 15 m/s

5.2 Crane in wind, without load


see operation manual

MMX dept. 1150 14193e.doc


AC 140 serial no. 14193 11.12.2007 Page 5 of 5

Notes on Crane Operation according to


DIN 15019.2/EN 13000, Hoisting Class H1, Power Plant Group 1Bm
6.0 Loads to be deducted from the capacities

Loads (kip) to be deducted from the capacities of main boom in case of main boom extension fitted
in transport position.

Main Boom Main Boom Extension Main Boom Extension


[m] 9.1 m 17.0 m
12,5 0,9 1,1
16,8 0,7 0,8
17,1 0,6 0,8
21,1 0,5 0,6
21,4 0,5 0,6
21,8 0,5 0,6
25,4 0,4 0,5
25,7 0,4 0,5
26,1 0,4 0,5
29,7 0,4 0,5
30,0 0,4 0,4
31,3 0,4 0,4
34,0 0,3 0,4
34,3 0,3 0,4
35,6 0,3 0,4
38,3 0,3 0,3
38,6 0,3 0,3
40,8 0,3 0,3
42,6 0,3 0,3
42,9 0,3 0,3
45,1 0,2 0,3
46,9 0,2 0,3
47,2 0,2 0,3
50,4 0,2 0,3
51,2 0,2 0,3
51,5 0,2 0,3
54,9 0,2 0,2
55,5 0,2 0,2
60,0 0,2 0,2

7.0 Outrigger Loadings


see charts on CD

MMX dept. 1150 14193e.doc