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GAS TURBINE

(MS--5001)
(MS
Personal Data
Name : M. Sigit Isnaeni
Age : 35 Years
Work Experience : 12 Years
GAS TURBINE
3 4 5 6
1 2

1. ENGINE STARTING 4. STATOR & ROTOR


2. ACC. GEAR 5. COMBUSTOR
3. INLET PLENUM 6. EXHAUST COMP.
STARTING ENGINE

DIESEL ENGINE
GAS EXPANDER
STEAM TURBINE
MOTOR
Gas Turbine Maintenance
Combustion Inspection
Hot Gas Path Inspection
Major Inspection
Inspection Interval
Combustion Inspection (CI)
8.000 RH 10.000 RH

Hot Gas Path Inspection (HGPI)


20.000 RH - 25.000 RH

Major Inspection (MI)


40.000 50.000 RH
Combustion Inspection
Fuel nozzle
Combustion liner
Cross fire tube
Retainer
Flame detector
Spark Plug
COMBUSTOR

RETAINER COMB. LINER CROSS FIRE TUBE


CROSS FIRE TUBE

CROSS FIRE TUBE (HOT SPOT) CROSS FIRE TUBE (WEAR)


CROSS FIRE TUBE
CROSS FIRE TUBE

INSPECTION TO INSPECTION
30 JUNI 2006 22 OKTOBER 2009 ( 29.000 RH)
CROSS FIRE TUBE

CROSS FIRE TUBE (EX USE) CROSS FIRE TUBE (NEW)


FUEL NOZZLE

TEREROSI
FUEL NOZZLE (DUAL FUEL)
MS--5001
MS 5001--PA
COMBUSTION LINER
FUEL NOZZLE COLLAR
(WEAR)

WEAR
CROSS FIRE TUBE COLLAR
(WEAR)

WEAR
COMBUSTION LINER SPRING SEAL
(WEAR)
COMBUSTION LINER SPRING SEAL
(HEAVY WEAR)
COMBUSTION LINER
(COATING)
CROSS FIRE TUBE RETAINER
Hot Gas Path Inspection
Fuel nozzle Second stage nozzle
Combustion liner First stage bucket
Cross fire tube Second stage bucket
Retainer Suppport ring
Flame detector Diaphragm
Spark plug First stage shroud
Transition piece Second stage shroud
First stage nozzle
First stage nozzle
FIRST STAGE NOZZLE
(CRACK)

CRACK
2ND STAGE NOZZLE
(CRACK)
2ND STAGE NOZZLE
(CRACK)
Transition Piece
TRANSITION PIECE
(COATING DAMAGE)
FIRST STAGE BUCKET
(FOD = FOREIGN OBJECT DAMAGE)
DAMAGE)
FOD
SECOND STAGE BUCKET
(FOD = FOREIGN OBJECT DAMAGE)
DAMAGE)
FOD
MAJOR INSPECTION
Fuel nozzle Second stage bucket
Combustion liner Suppport ring
Cross fire tube Diaphragm
Retainer First stage shroud
Flame detector Second stage shroud
Spark plug Rotor Blade Compressor
Transition piece Stator Blade Compressor
First stage nozzle Inlet Guide Vane
Second stage nozzle No.1 & No.2 Bearing
First stage bucket Oil Deflector
INLET GUIDE VANE 1
INLET GUIDE VANE 2
INLET GUIDE VANE 3
INLET GUIDE VANE 4
INLET GUIDE VANE 5
INLET GUIDE VANE 6
BEARING NO.1

WEAR
BEARING NO.2

WEAR
THRUST BEARING
THRUST BEARING (ACTIVE)
THRUST BEARING (IN
(INACTIVE)
ACTIVE)
OIL DEFLECTOR NO
NO.2
.2
OIL DEFLECTOR NO
NO.2
.2
OIL DEFLECTOR

SEALING AIR HOLE


ROTOR (load coupling side)
TURBINE BUCKET
(MS--5001
(MS 5001--P)
FIRST STAGE BUCKET
(REBUCKETING )
SUPPORT RING
(DISASSEMBLE 1)

HEATING TORCH
SUPPORT RING
(DISASSEMBLE 2)
ROTOR
(DISSASSEMBLE 1)
(DI

MI 1B 2014
ROTOR
(DISSASSEMBLE 2)
(DI

MI 1B 2014
ROTOR
(DISSASSEMBLE 3)
(DI
ROTOR
(DISSASSEMBLE 4)
(DI
Aus akibat FSNL

Aus
FIRST STAGE BUCKET
(FOD = FOREIGN OBJECT DAMAGE)
DAMAGE)

RUBBING (BUCKET N0.1 120)


FIRST STAGE BUCKET
(FOD = FOREIGN OBJECT DAMAGE)
DAMAGE)
MISSING
METAL

MI 1B 2014
FIRST STAGE BUCKET
(FOD = FOREIGN OBJECT DAMAGE)
DAMAGE)
MISSING
METAL

MI 1B 2014
FIRST STAGE BUCKET
(FOD = FOREIGN OBJECT DAMAGE)
DAMAGE)
CRACK
FIRST STAGE BUCKET
(FOD = FOREIGN OBJECT DAMAGE)
DAMAGE)
MISSING
METAL
NEW FIRST STAGE BUCKET
ROTOR
ROTOR
ROTOR
ROTOR
ROTOR
NEW ROTOR
(ASSEMBLEE 1)
(ASSEMBL
NEW ROTOR
(ASSEMBLEE 2)
(ASSEMBL
NEW ROTOR
(ASSEMBLEE 3)
(ASSEMBL
NEW ROTOR
(ASSEMBLEE 4)
(ASSEMBL
AIR COOLING CIRCULATION

TURBIN ACC GEAR


COMP. COMP.

LOAD GEAR EXHAUST


COMP. COMP.
AIR COOLING CIRCULATION
(REDUCTION GEAR)
GEAR)
GAS TURBINE GENERATOR
OVERVIEW

BRG NO.1

T BRG NO.2 HS BRG HS BRG


U
R
COMPRESSOR B HS GEAR
I
N
E
ACTIVE LS GEAR
THRUST BRG
QUILL SHAFT GENERATOR
INACTIVE
THRUST BRG

QS BRG
LS BRG LS BRG GEN BRG
INLET SILENCER
INLET SILENCER
PEDESTAL BEARING GENERATOR
TA 2006
Gear pump (main lube oil pump)
Gear pump (main lube oil pump)
Bearing (main lube oil pump)
Bearing (main lube oil pump)
Quill Shaft
Support/screw jack for
generator rotor
SRV & GCV
SRV/GCV SPRING
SRV & GCV
(SEAT & DISK VALVE)
OVER SPEED TRIP (OST)
Elec = 5610 30 RPM
Mech = 5687 - 5789 RPM
Max Pick Up Gap = 1.27 0.13 MM
Max Search Speed = 5800 RPM
VIBRATION
Trip = 25.4 mm/s (1 Inch/Second )
Sensor Vibration Location
1. Bearing No.1
2. Bearing No.2
3. Generator
VIBRATION
EXHAUST TEMPERATURE
EXHAUST TEMPERATURE
COMPRESSOR BLADE VALVE
From 10th to 14th stage operation
automatic close at or above 80% speed
ROTOR TURNING DEVICE
Type = Hydraulic Rachet
(Pump Motor Driven)
Cylinder Size = 63.5 MM
Rating = 5.68 LPM at 105.5 Kg/cm2
LUBE OIL SYSTEM
Type = Gear
Rating = 1740 LPM at 4.76 Kg/cm2
Driven By = Accesory Gear
Speed = 1432 RPM
EMERGENCY/COOL DOWN
L.O PUMP
Type = Centrifugal
Rating = 795 LPM at 1.41 Kg/cm2
Driven By = 7.5 HP 380 VAC Motor
Speed = 3000 RPM
HYDRAULIC SYSTEM
Type = Positif Displacement
Axial Piston
Rating = 62.5 LPM at 84.5 Kg/cm2
Driven By = Accesory Gear
Speed = 1300 RPM
Setting = 89.5 3.5 Kg/cm2
Press. Control = Press. Compensator
PROTECTION SYSTEM
Exhaust Plenum
Alarm = 5350 C
Trip = 5460 C
Diff. Alarm Setting = 190 C
SET VALUE SYSTEM
PRESSURE (Kg/cm2)
SET VALUE SYSTEM
TEMPERATURE (OC)
SET VALUE SYSTEM
LEVEL (MM)