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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender

Gas Power Plant Projects 2011

Republic of Iraq
Ministry of Electricity

DIBIS 2xSGT5-PAC 2000E


Dual fuel + Heavy Fuel Oil

CHAPTER 3

SCOPE OF WORK

TOTAL PAGES: 40
Including this page

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Table of Contents

3.1 General.........................................................................................................................................................2
3.1.1 Plants terminal points............................................................................................................3
3.1.2 Fuels supplies.........................................................................................................................3
3.1.3 Water supplies........................................................................................................................4
3.1.4 Electrical connections.............................................................................................................4
3.1.5 Communications.....................................................................................................................4
3.1.6 Drainage..................................................................................................................................4
3.1.7 Project systems and conceptual design...........................................................................5

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3.Scope of Work
General
The project will be constructed on a full design and build, turnkey basis, and it will be the
responsibility of the Contractor to ensure that all equipment, scope of work and services are
provided in order to render the power plant fully complete and functional for safe, reliable and
commercial operation under all conditions and respects.
Summary scope of work comprises from the following:

Externals Works outside the plant fence which will be the scope of work of others and the
Contractor have no responsibility upon.

Equipment supplied by Siemens under Siemens contract with MOE (The Contractor shall be
responsible for installation, commissioning and put into operation as per Siemens drawings &
vendors erection instructions)
All items specifically excluded from Siemens scope of supply and necessary for a correct operation
of the plant, should be assessed fully & carefully by the contractor and included in its scope of
works, all systems inside the plant fence shall be installed by the Contractor.

Balance of Plant (BOP) Systems necessary to complete Siemens scope of supply and all Civil Works.
The Contractor shall be responsible for the design, manufacture, testing in workshops, packaging
for export, shipping, transport, delivery to Site, unloading at Site, install, commissioning, putting
into operation and testing these systems as well as design all Civil Works and construct of these Civil
Works of the plant .The installation works of the Contractor cover all plant items up to the terminal
points indicated here in 3.1.1, including Siemens furnished equipment.

Technical field assistant and supervision for equipment furnished by Siemens will be provided by
contractor and approved by Siemens.
The warranty obligations of the Supplier (Siemens) which will be the responsibility of
contractor to maintain are conditioned upon:
All of the TFA (Technical field assistant) as recommended by the Supplier for the erection and
commissioning performed by contractor(s) should be approved by Supplier (Siemens).
Proper storage, erection, installation, commissioning, operation, use and maintenance of the Scope
of Work in conformance with the Erection/commissioning and operation manuals and operating
criteria and procedures provided by the Supplier, and Documentation of all installation and
commissioning check/test steps on quality plans and/or commissioning programs provided with the
erection/commissioning manuals by the Supplier, and submittal of these compiled on site quality
assurance documentation to the Supplier by the Purchaser .
Timely repair or modification pursuant to the Supplier's instructions and approval.

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The Contractor shall be also responsible for health and safety management during the
erection and commissioning period, final paintings and touch-up painting of items
supplied by others, instructions to Employers personnel and obligations for the defects
liability period.

All material, plant and equipment supplied by the Contractor shall be new and of a class
suitable for the purposes specified. Equipment shall be selected to ensure high reliability
and availability of the complete plant with low forced outage rates and minimal
maintenance. Permanent, safe access to all items of plant designed by the Contractor shall
be provided for inspection, operation and maintenance. The Contractor shall be responsible
to check and propose modifications, if necessary, of the proposed general arrangement
with the exception of the power island.

Plants terminal points


The Contractor shall be responsible for obtaining sufficient data regarding the interface conditions
for the plant, to ensure safe, efficient and reliable operation of the Works within the environmental
limitations, under all operating modes and climatic conditions.

The Contractor shall assess the proposed termination points for all services and shall agree with the
Employer an appropriate tie-in point and tie-in schedule. The location and schedule shall, where
applicable, be designed to minimize inconvenience to other users of the systems. The Contractor
shall clearly identify in the contract program the date it requires the terminal points to be available.

Fuels supplies
The Contractor shall be responsible for the connection of the fuels supplies to an agreed
termination point located adjacent to the site boundary. The exact location of the termination point
will be finalized during Contract negotiations.
The expected analysis of the fuels is annexed to these specifications. The Contractor shall be
responsible, as soon as the external connections will be available, to check, with measurements and
analysis, if fuels satisfies the expected characteristics and, in case discrepancies are found, he shall
immediately inform the Employer of such discrepancies.
The supplier of the fuel forwarding systems has to ensure, that the fuels fulfill all the attached
requirements (chemical properties, temperatures, pressures in forward and also in return flow,
mass flow, maximum allowable speed of changes in pressure etc). It has also to be considered, that
in return flow mixtures of water and fuel are to be expected in DENOx operation and that in case of
fuel oil dosing the return flow oil will contain the dosing chemicals .Regarding the ignition gas
supply we want to highlight that it must be ensured that the pressure range is kept within allowable
range during the full ignition process (tank quantity needs to be large enough and tank heating
system is recommended, quality of ignition gas must meet spec., piping to turbine must be of
sufficient size and maybe trace heated etc.).

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Again: it is of the essence, that all requirements are completely fulfilled. Therefore it is import that
whoever designs these pre-systems for the supply of fuel, and ignition gas studies the enclosed
documents carefully and contacts SIEMENS in case of questions to make a hundred percent sure
that no details are overlooked or misunderstood.
ATTACHED SIEMENS REQUIREMENT (ANNEX TO CHAPTER 3)

Water supplies
The Contractor shall be responsible for the connection of the water supply to an agreed termination
point located adjacent to the site boundary. The exact location of the termination point will be
finalized during Contract negotiations.
The Contractor shall be responsible, as soon as the external connections will be available, to check,
with measurements and analysis if the water satisfies the expected characteristics and in case
discrepancies are found, it shall immediately inform the Employer of such discrepancies.
The supplier of the WATER TREATMENT systems has to ensure, that the TREATED WATER fulfill all the
attached SIEMENS requirements (ANNEX TO CHAPTER 3).

Electrical connections
Electrical power from the gas turbine generator packages shall be exported to, and be compatible
with, the electrical connection provided by the Employer. The HV switchyard outlet gantry structure
will be the terminal point of its supply.
The Contractor shall establish communication protocols and liaise with the Ministry of Electricity to
ensure that all appropriate safety requirements are fulfilled.

Communications
All connections to the public telephone network shall be the responsibility of the Contractor. The
Contractor shall ensure that all communication systems used during construction and operation of
the Site meet appropriate regulations and do not cause interference with any communication or
electrical equipment on the surrounding site.

Drainage
The termination points for the drainage systems shall be sub-divided into surface water, sewage
water, chemical and oily water systems as per the paragraphs here below.

Surface water
The surface water system should collect rainfalls on the whole station into a system of
underground pipes, manholes and discharge it into an existing system if available, providing
sufficient capacity is available. If no existing surface water system is available, the discharge
shall be arranged to a soak away to be agreed with the Employer.

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Sewage water
Sewerage treatment plant shall be provided to process the sewage drainage on site. Where
there is an existing public sewage drainage system available, the treated fluid shall be
discharged into the public system, otherwise the treated effluent shall be pumped to an
evaporation pond which supply shall be agreed during the Contract negotiations.

Chemical and oily water


All chemical discharges from the gas turbine operation and water treatment plant must be
neutralized in a neutralization pond and monitored before releasing to the public sewage
drainage system. Oily water shall be intercepted so that oil is screened and recovered
before discharging cleaned water to the public system, when the specified environmental
limits are met. Where no facility is available for discharge of the effluent, the chemical and
oily water shall be routed to an evaporation pond.

Project systems and conceptual design

Systems
The systems of project plant are listed in the following table.

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

THE CONTRACTOR SHALL COMPLETE ALL THE SHORTAGES OF THE SUPPLIED MATERIAL & EQUIPMENT BY SIEMENS
MENTIONED IN APPENDIXES( APPENDIX 1 ,APPENDIX 2,APPENDIX 3 ).(EXCLUSION,TERMINAL POINTS,CLARIFICATION)
WHICH ARE NECESSARY TO RENDER THE POWER PLANT FULLY COMPLETE &RELIABLE FOR COMMERCIAL OPERATION.

ATTACHED APPENDIXES

N System Supplied by Notes

Works external to the plant fence


1 HV transmission line Not included in EPC Contractor work
(a specific contract is foreseen)
2 Raw water intake, pumping station contractor See chapter 6 mechanical
3 Access roads external to the plant fence MOE
4 Security services around the perimeter of the plant fence and at the gate Not included in EPC Contractor work
(provided by MOE)
5 Interconnection with existing electric system for provisional electric feeding contractor
during plant construction

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes

1. Siemens Gas Turbine Package (Appendix1).


1.1 2 SGT5-2000E Core Turbine
- Number of gas turbines offered Siemens
- Type of gas turbine (heavy duty, single casing, axial flow design)
SGT5- 2000E
- Each turbine comprising:
1. Compressor
2. Turbine
3. Bearings
4. Turning gear
5. Mechanical control and protection system
6. Gas turbine instrumentation and actuation
1.2 Auxiliary systems for gas turbine Systems per gas turbine: Siemens
1. Combustion Chambers, Burners, Piping
2. Set of anchor bolts
3. Insulation
4. Intermediate Shaft
5. Fuel gas package
6. Liquid fuel package
7. Purge water package
8. Ignition fuel package
9. Water injection package
10. Lubrication oil system with lube oil tank
11. - Hydraulic oil package for control system
1.3Equipment common for all offered gas turbines (belongs also
to auxiliaries):
Siemens
1. Fuel gas flow metering for performance test only (provision
of material only)
2. Water pump set for compressor cleaning system
3. Set of standard tools
4. Set of tools for initial assembly and inspection

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes

2. Gas Turbine Systems (AUXILIARIES)

Oil / air cooler (fin-fan type) with spray water system Siemens
Air intake systems per gas turbine Siemens
1. Pulse filters system.
2. Inlet air filter house including weather hood, bird screen,
internal.
3. Support structure, instrumentation, lighting, power sockets,
and manhole.
4. Access ladders, staircase, platforms and doors
5. Interconnecting duct work with expansion joint, damper and
silencer
6. Electrical hoist for maintenance (250kg)
7. Pulse compressor 1 ~100%
8. Anti-icing
9. Dehumidifier for gas turbine standstill
10. Nozzle system for compressor cleaning inside air inlet duct
Exhaust gas systems per gas turbine Siemens
1. Diffuser
2. Exhaust stack (32 m height)
3. Silencer
4. Support frame
5. Expansion joints
6. Aircraft warning lights
Noise control installations at gas turbine: Scope per gas siemens
turbine
comprises
1. Structural steel with corrosion protection
2. Noise hoods for combustion chambers with silencers on top
and with doors to the gangways
3. Mobile sound barrier walls enclosing the combustion
chamber elbows
4. Sound barrier panels alongside the gas turbine and at
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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


the pipe rack including insulation of piping penetrations
and windows or shutters where accessibility is
necessary
Fire Detection system for gas turbine unit, including: Siemens
Fire detection and control system with local panel
Gas Detection system (CYQ) for gas turbine unit, including: Siemens
Gas detectors, horns and beacons incl. control unit
Generator forced cooling water systems per generator: Siemens
1. Water / air coolers (fin-fan type) with spray water system
2. 2 x 100% cooling water pumps
3. Cooling water expansion tank
4. Instrumentation and control devices
3. Electrical Equipment per Gas Turbine Turbo set (AUXILIARIES).

1. Generator neutral connection box siemens


2. Generator current transformers
3. Generator neutral grounding cabinet (BABI 1)
4. Low voltage switchgear (BFE / BME) (AC-MCC)
5. DC voltage distribution (BUB I BUC)
6. Battery (BTA)
7. Battery charger (BTL)
8. DC/DC-converters (BUK)
9. Power control centers (UBAOI I UBA02)
10. Generator protection cabinet (CHA)
11. Synchronization / Synchro-check equipment(CHA)
12. Starting frequency converter (CJT) consisting of:
a) Line side and machine side B6C converter bridge
b) DC link between line side and machine side converter
c) Overvoltage protection on line side and machine side
Speed control
d) Compressor washing function
e) Change over device to allow starting of 6 GT via 3
SFC-

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


13. Static excitation equipment(CJT) consisting of:
a) Fully controlled converter bridge type B6C
b) Equipment for rapid de-excitation
c) DC side overvoltage protection
d) 2 manual and 2 automatic controller
e) Power System Stabilizer
14. Starting frequency converter transformer with metal enclosure
15. Static excitation equipment transformer with metal enclosure
(IP23) (MKC)
4. Control System Gas Turbine (AUXILIARIES).

Turbine Controller Siemens


Redundant automation processor for closed-loop
control functions
1/0 modules
Turbine Failsafe Protection and Trip System Siemens
failsafe system for protection and trip functions
Turbine Function Group Automatic and Operational Siemens
Protection System
Redundant automation processor for open-loop,
sequence control functions and operational protection
functions
I/0 modules
Turbine Operating / Monitoring / Engineering System siemens
Operator Terminal with 19" LCD monitor, keyboard and
mouse.
Fault tolerant Application Sewer for operating, monitoring
and 1 piece engineering functions per GT
Printer (A4, Color Laser).
I&C Cables Siemens
turbine related special I&C cables ( flame monitoring
cable ) only

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


I&C Software Siemens
I&C software (system and application programs) on
disks
Signal Interface (hardwired) with Plant DCS Siemens
Terminal points for exchange of 20 binary signals at
most
Terminal points for exchange of 10 analog signals at
most
Turbine Analysis System Win-TS Siemens
Win-TS Analysis System hardware + peripherals
software for system basic functions
software for Gas Turbine Special Condition Monitoring
software for Gas Turbine Vibration Analysis
software for Gas Turbine Thermodynamic Calculations
Printer (A4, Color Laser).
5. Turbine Foundation (embedded parts).

Input for Turbine foundation design (foundation design siemens


criteria, load data and dimensions)
Embedded parts for turbine anchoring as well as sleeve
pipes,
anchor plates and strips, edge protection profiles etc. to be
built
in into the turbine foundation structure
Grouting Mortar for mechanical components included in
SUPPLIER scope of supply on the turbine foundation
6. SGen5-1 00A Generator

2 SGen5-100A Core Generator Siemens


Each generator comprising of:
Stator, consisting of:
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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes

Base frame
Stator core; made up of dynamo sheet segments,
stacked and pressed together with insulated non-
magnetic through bolts
Stator winding; three-phase, double layer type made up
from transposed
solid strands with MICALASTIC@ post impregnation
Rotor, consisting of:
Shaft from one piece forging; rotor winding made up of
silver alloyed low oxygen copper conductors with radial
cooling
Rotor retaining rings; one piece construction, made up of
non-magnetic steel, which is not susceptible to stress
corrosion cracking and is shrunk onto the rotor body
Single-flow axial fans arranged on the rotor shaft for
circulation of the cooling medium
Steel slip rings arranged on generator shaft
Bearings
Sliding contact bearings with jacking oil device; insulated
towards ground; designed for external bearing lube and jacking
oil supply
(turbine scope)
Auxiliaries and further equipment siemens
All instruments wired to plugs or junction boxes
Provisions for vibration monitoring at bearings Cover
Bushings suitable for mounting current transformers
Cooler cover, consisting of:
-Cover, attached to generator cover
-Air-to-Water cooler elements (25% each)
Rotor grounding brushes
Space heater
Anchor bolts and nuts

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes

Leveling plates and primary bearing plates


Grout for leveling plates and for primary bearing plates
Generator will be delivered with final painting in an
available color as far as those surfaces would be
unprotected against rust
7. EXCLUDED ITEMS FROM (APPENDIX 1). CONTRACTOR

8. 400kV Gas insulated Switchgear & Accessories (Refer to Appendix 2)

Gas Insulated Switchgear 400kV, 8DQ1 siemens


Local Control Cubicles. siemens
2XThree Phase GSU (Generator Step Up Transformers) siemens
Rated 220MVA, 151400kV, Uk=14 * 7.5% at 220 MVA
base, ONAN/ONAF/ONAF2, equipped with off load tap
changer on the 400kV side.
Sprinkle type Fire Fighting System for GSU Transformers
with all necessary piping, sensors, and nozzles but
excluding the main utility water tanks and connection piping
with the utility water supply tanks.
6 x Single Phase Auto Transformers Units rated
83.33/83.33/25MVA, 400/138/11 kV,
ONAN/ONAF/OFAF, YnYOdl I Vector Group, equipped with on
load tap changer with 21 steps
of size 1% on the 400kV side. Auto Transformers are also
equipped with SERGl Type
Nitrogen filled fire extinguishing systems. Scope of supplies also
includes Transformer rails for
the foundation and railway

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


1 x Three Phase Shunt Reactor rated 50MVAR, 400kV, Yn
Vector Group equipped with
bushing type CT's. Shunt Reactors are also equipped with
SERGl Type Nitrogen filled fire
extinguishing systems
1 x Single Phase Neutral Reactor rated 500VAR, 60kV
equipped with bushing type CT.
1 x 60kV Surge Arresters for Neutral of Shunt Reactors.

Outdoor interface for 2 (two) 400kV over head line siemens


connection including the following:
1. 2 x Gantry steel structure for overhead line terminations
2. 6 x 400kV Single Phase Capacitive Voltage Transformers,
capacitance 7000pF including Steel Structures
3. 4 x 400kV, 2000A, 50kA, ImH, 40-500 kHz wide band type
Line Traps.
4. 6 x C8-1425 Post insulators to support Conductors for
connections with Overhead lines.
5. 6 x 390kV Surge Arrestors/Line Feeder, nominal
discharge current 20kA, Line Discharge Class 5, Energy
Discharge Capability 13kJlkV equipped with Surge
Counters including Steel Structures
6. 1 Lot Bus Duct Support Steel Structures
7. 6 x Suspension Strings
8. 2 x 1272MCM ACSR Conductors and connectors for
outdoor equipment connections

Outdoor interface for 2 (Two) 400/132/11kV AutoTransformer


Connections including the following:
6 x 360kV Surge ArrestorslLine Feeder, nominal discharge
current 20kA, Line Discharge
Class 5, Energy Discharge Capability 13kJlkV equipped with Surge

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


Counters including
Steel Structures
1 Lot Bus Duct Support Steel Structures
2 x 1272MCM ACSR Conductors and connectors for
outdoor equipment connections
Outdoor interface for 2 (two) 15/400kV Generator Step Up siemens
Transformer connections including the following:
1. 8 x Gantry steel structure for overhead Connections
between GIs SF6 Bus Duct Bushing& GSU
Transformers. Max Span Length 100m.
2. 6 x C8-1425 Post insulators to support Conductors for
connections with Overhead lines.
3. 6 x 360kV Surge Arrestors/Line Feeder, nominal
discharge current 20kA, Line Discharge Class 5, Energy
Discharge Capability 13kJlkV equipped with Surge
Counters including Steel Structures
4. 1 Lot Bus Duct Support Steel Structures
5. 6 x Suspension Strings including Disc lnsulators
6. 12 x Tension Strings including Disc lnsulators
7. 2 x 1272MCM ACSR Conductors and connectors for
outdoor equipment connections
Earthing System; siemens
Complete indoor and outdoor design & supply of earthing system
material only within the boundary limits of the switchyard.
Lightning Protection System;
Complete design and supply of Lightning Protection System
using active lightning rods within the boundary limits of the siemens
Switchyard including transformers in the plant area
indoor 8 Outdoor Lighting Systems;
Complete design Indoor & Outdoor lighting system
within the switchyard area only and supply of necessary Lighting siemens
Fixtures, cables, cable conduits and small power accessories
(sockets & switches)

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


Air-conditioning System;
Complete design & supply of Air-conditioning system for 400kV
GIs & Control House Buildings using split type air conditioning
units equipped with heat pumps, and ventilators (exhaust fans siemens
for areas such as battery rooms) including necessary
Accessories.
Fire Alarm Systems:
Consisting only of fire detectors and alarms for GIS, Control, siemens
Relay and MV Switchgear buildings would be supplied
LV Cable Support Systems;
Consisting of Hot dip galvanized Cable Trays, ladders and
accessories to be used inside control, 400kV GIs switchgear and siemens
Relay Buildings and outdoor cable trenches
Control, Protection, Metering and Instrumentation systems,
proposed control systems is a combination of conventional
control panels equipped with control switches (Discrepancy
switches, digital multifunction meters for measurements like volt,
watt meter etc and
Annunciation devices installed on control panels. In addition
completely digital control system is offered through Bay Control
Units (BCU's), I/0 boxes and Protection relays installed in relay siemens
or control panels to communicate with the redundant Substation
Computer Control System (Micro SCADA) through IEC 103 and
IEC61850 protocol. All Relays. BCU'S IIED's) are equipped with
communication ports for communication through IEC 103 or
IEC61850 protocol and shall be connected to the Micro SCADA
system in ring topology.
We have provided a Digital Control System with
microprocessor-based relays and Bay Control
Units. Relays shall mainly be responsible for the protection of
the Bays while the Bay Control siemens
Units shall be responsible for the control and instrumentation of
the Bays.

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


Conventional Control Panels will be supplied in the following
arrangement: siemens
1 Control Panel per one complete 400kV Diameter
control and power cables only inside the boundary limits of the
switchyard/switchyard control building will be supplied. Proposed
type of cables is 0.6/11 kV, NYCY type PVC cables siemens
with copper shielding
400kV Protection Panels including necessary cabling between
equipments siemens
(switchyard/switchyard control building) will be supplied.
400kV Remote Control and Metering Panels including
necessary cabling between equipments will be supplied Limits of
supply covers only cabling within the boundary limits of the
switchyard/switchyard control building
-The following Station Metering functions shall berealized
through the use of Relays, Bay siemens
Control Units and Digital Control System:
System Voltage Local Indication (400 kV)
400 kV System Frequency (Local Indication)
Voltage Recorder (Local Indication)
Station Totalizing Metering (Local
400kV Bus Bar Protection; Low Impedance bus bar protection
system is offered
Metering Panels for 400kV Level will be supplied and shall be
equipped with four quadrant
combined Energy Meters having accuracy classes 0,5 for active
energy and 2 for reactive siemens
energy for each bay. Tariff metering on the Generation side is
considered for this Project
1 set each of 110V DC auxiliary systems including 2 set of NiCad siemens
batteries rated 750Ah, 2
pcs battery chargers rated 250A each, DC distribution panels
and necessary cabling will be
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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


supplied
1 set each of 48V DC auxiliary systems including 2 set of
NiCad batteries rated 960Ah, 2
pcs battery chargers rated 320A each, DC distribution panels siemens
and necessary cabling will be
supplied
1 set of 400V AC Metal clad type distribution panels suitable
for 4 No incoming ACB's and
necessary bus section ACB's together with their cabling will be siemens
supplied
9. SUBSTATION CONTROL SYSTEM (MICRO SCADA)

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


Proposed Micro SCADA system consists of AK1703 RTU's and
SAT230 Sewers and is in
completely redundant configuration to display complete mimic of
400kV Feeders and shall be
equipped with:
1. Control, Monitoring and indication features on the
redundant substation workstation for
the switchyard.
2. Communication Ports for communication with Switchyard
IED devices using IEC 103
and IEC61850 protocol.
3. Communication Ports for communication with Power
Plant DCS (Discrete control Siemens
systems) using IEC 103 protocol to transmit switchyard
status data to Power Plant and
to acquire Power Plant Data for further transmittal to
RCClNDC (Regional Control
CenterlNational Dispatch Center) and also to transmit
control commands issued by
RCCINDC for Switchyard &/or Power Plant through the
RTU.
4. Redundant Ports on RTU for Communication with
RCCINDC using IEC 101 Protocol
through the communication media PLC &/or Microwave
as applicable.
The proposed Control System shall operate with the following
hierarchical order:
Regional Control Center through RTU type AK 1703
using IEC 101 Protocol.
Switchyard Central HMI (Human Machine Interface) Siemens
displaying on redundant Industrial
workstations, complete mimic of 400kV Switchyard.
Status, Alarm, Signal & Control

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


Features would be established with LAN (Fiber optic &
RS 485) with Intelligent
Electronic Devices ( IED's) that is Protection Relays &
Bay Control Units using IEC-103
Protocol. The HMI is established using Siemens SAT 230
redundant Sewers.
Bay Control Units for each individual diameter of 400kV
to be installed either on
Remote Control Panels or GIs Local Control Cubicles.
Discrepancy Switches installed on Remote Control
Panels to be installed in Switchyard
Control Room.
The proposed RTU is also capable to communicate with the
Power Plant Discrete Control System (DCS) using fiber optic
interface. Purpose of this interface would be to transfer status of
HV switchgear status to the Power Plant DCS system HMI for
display and to collect plant
information required by the Regional Control Center (RCC) for
necessary transfer through the switchyard RTU (Remote
Terminal Unit). The remote terminal unit would also execute
necessary control commands received from the RCC for the
Power Plant through the same
Fiber optic Interface/communication with plant DCS. Copper siemens
Cables will not be used for any
such interface

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes

10. EXCLUDED ITEMS FROM


CONTRACTOR
APPENDEX 2

11. ELECTRICAL BALANCE OF PLANT Appendix 3

Isolated Phase Bus duct for Generator Siemens


Connection
two (2) Sets Isolated phase bus duct system (IPB) for GT Siemens
generator main
connections (50 m. for each phase1 unit)

two (2) Sets Tee off to the GT auxiliary transformers (10 m. for Siemens
each phase1 unit)
Generator Circuit Breakers Siemens
two (2) pieces SF6 generator circuit breakers for GT generators Siemens
comprising the
necessary control, monitoring and protection facilities

Unit Auxiliary Transformers Siemens


two (2) pieces 10 MVA ONAN/ONAF 15.75/6.9 kV Uk=10%, Siemens
NLTC, Oil immersed type Unit Auxiliary Transformers

two (2) pieces Unit Auxiliary Transformer neutral earthing Siemens


resistor cubicles

Distribution Transformers Siemens

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


Four (4) pieces 2000 kVA, AN, 6.610.42 kV, Uk=8%, NLTC, Dry siemens
type Distribution TRANSFORMER
two (2) pieces 800 kVA, AN, 6.610.42 kV, Uk=6%, NLTC, Dry
type Distribution Transformer
Medium Voltage Switchgear Siemens
6,6 kV, 1250 A, 313 kA/1s air insulated metal clad single-bus bar
OOBCA, 1 IBBE,12BBE, switchgear comprising:
OOBCA scope of supply Siemens
Two (2) cubicles; Incoming feeders with 1250 A vacuum
circuit breaker
Two (2) cubicles; Spare incoming feeder with 1250 A vacuum
circuit breaker
two (2) cubicles; Line feeders with 1250 A vacuum circuit
breaker
One (1) cubicle; Measuring with bus bar earthing blade

11 BBE scope of supply: Siemens


Two (2) cubicles; Incoming feeders with 1250 A vacuum circuit
breaker
One (1) cubicle; Measuring with busbar earthing blade

Three (3) cubicles; Motor Outgoing feeders with 1250 A


vacuum circuit
breaker
Two (2) cubicles; Line feeders with 1250 A vacuum circuit
breaker (for Econopac transformers).
Three (3) cubicles; Transformer feeders with 1250 A vacuum
circuit breaker

Page 23 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


One (I) cubicle; Spare feeder with 1250A vacuum circuit
breaker

12BBE scope of supply Siemens


Two (2) cubicles; incoming feeders with 1250 A vacuum circuit
breaker
One (I) cubicle; Spare feeder with 1250A vacuum circuit
breaker
Three (3) cubicle; Transformer feeder with 1250 A vacuum
circuit
breaker
One (I) cubicle; Line feeder with 1250 A vacuum circuit breaker
(for Econopac transformers).
Three (3) cubicles; Motor Outgoing feeders with 1250 A
vacuum circuit breaker
One (I) cubicle; Measuring with busbar earthing blade

Bus couplers & High Speed Busbar Transfer System scope of Siemens
supply:
One (1) cubicle ;Bus couplers with 1250 A vacuum circuit
breaker
one (1) cubicle; Bus coupler return
One (1) cubicle; 1 set of High Speed Busbar Transfer Systems

Low Voltage Main Distribution and MCC 400 V, low Siemens


voltage switchgear with 48 cubicles comprising
400 V AC Main Distribution System including siemens
a) One (1) piece 400 V General Distributors with:
6-Cubicles General 400V LV Main Distribution 1
8-Cubicles General 400V LV Main Distribution 2
b) One (1) piece 400 V Fuel Oil System Distributor with:
7-Cubicles 400 V Fuel Oil System Distribution 1
6-Cubicles 400 V Fuel Oil System Distribution 2
Page 24 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


c) One (1) piece 400 V Light & Small Power with:
6-Cubicles Light & Small Power 400 V LV Main
Distribution
DC and Safe AC (UPS) System Siemens
Two (2) pieces 400 V AC 1220 V DC 125 A Battery Charger Siemens
Two (2) pieces 220 V 400 Ah Nickel Cadmium Battery Siemens
Two (2) pieces 220 V DC /24 V DC 65 A Converters Siemens
Two (2) pieces 400 V AC /48 V DC 65 A Battery Chargers Siemens
Two (2) pieces 48 V 200 Ah Nickel Cadmium Battery Siemens
Two (2) pieces 400 V AC /220 V AC 25 kVA UPS Siemens
220 V Safe AC Distribution System including: Siemens
2-Cubicles 220 V AC Safe AC Distribution
220 V DC Distribution System including: Siemens
4-Cubicles 220 V DC Distribution
48 V DC Distribution System including: Siemens
2-Cubicles 48 V DC Distribution
24 V DC Distribution System including: Siemens
2-Cubicles 24 V DC Distribution
Black Start Diesel Generator with accessories Siemens
Two (2) pieces 2800 kVA, 6,6 kV black start diesel generator Siemens
including protection system, synchronization system, measuring
instruments, starter ,battery, cooling system, daily and main fuel
tanks
Emergency Diesel Generator with accessories Siemens
One (1) piece 2500 kVA, 0,42 kV diesel generator including Siemens
protection system, synchronization system, measuring
instruments, starter battery,
Page 25 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


cooling system, daily and main fuel tanks
Medium and Low Voltage Power Cables with Siemens
trays and conduits
Cables and cable trays for the Electrical Balance of the Plant (as Siemens
per list in the appendix 3 10.11)
Cables and cable trays for the ECONOPAC Siemens
(as per list in the appendix 3 10.11).
Lighting and Small Power Distribution System siemens
This system provides the following adequate equipment
(400V/230 V) for the power
plant area.
Indoor lighting
Outdoor lighting
Small power supply
The indoor lighting system comprises the following subsystems:
Normal lighting
Emergency lighting
Escape route lighting
Lighting Fixtures Siemens

Lighting Switches and Sockets Siemens


Page 26 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


Lighting Panels Siemens
Lighting Poles Siemens
Electronic Ballasts Siemens
Lighting pipes and Trays Siemens
Lighting Cables Siemens
Earthing and Lightning Protection System Siemens
The grounding system is comprise of stranded copper wires or
steel strips that are laid
inside the power plant area in accordance with relevant
international standards and regulations.
The grounding concepts for the various low voltage systems are
designed to provide appropriate protection for personal safety
against electric shock
Earthinq Conductors Siemens
Cable Lugs Siemens
Connectors siemens
Earthing Rod Siemens
12. CENTRAL CONTROL SYSTEM (Refer to Appendix 3)

13. EXCLUDED ITEMS FROM APPENDEX 3 CONTRACTOR

Page 27 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes

Additional (switchgears,
transformers,protective, high speed
14. transfer ,devices,cables,trays.etc)
for BoP supply(which supply by the
contractor)
Additional CONTRACTOR
equipments(motors,valves,Actuator
s .etc)
All type of cables,cable
trays,ladders to interconnection the
systems & equipments (Siemens
supply & EPC contractor) of plant.
15. I & C for BoP supply by Contractor
instruments & equipments
Black boxes with it
accessories,control panels ,PLC& CONTRACTOR
MMI.
Recorder,analyzer,control desk &
conventional control equipment,
local announciators,Push buttons
Page 28 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes

for actuators & Indicators for


measurementetc.
16. Vibration monitoring system. CONTRACTOR

17. Conditioning Monitoring system. CONTRACTOR

18. Lighting ,lightning protection & Earthing CONTRACTOR

for all building & BOP supply systems,


lighting for roads and fence

19. 11 kV Air insulated Switchnea2500A Bus bars. 40kA/1s


MV switchgear is single bus bar Air Insulated type
Metal clad. The following
design and supply works are included in Contractor scope of
Works for each auto transformer bank;
2 Set of 11kV Switchgear rated 2500A, 40kA/1s bus bars,
each set consist of the following feeders:
12kV, 2500A, 40kA/1s Incoming Feeder Switchgear See SLD Annex to Chapter 3
equipped with local control & protection system. CONTRACTOR
12kV, 2500A, 40kA/ls Shunt Reactor Feeder Switchgear Electrical
equipped with local control & protection system.
12kV, 2500A, 40kA/1s Capacitor Bank Feeder Switchgear
equipped with local control& protection system.
12kV, 1250A, 40kA/1s Earthing Transformer Feeder
Switchgear equipped with local control & protection system.
12kV Busbar metering Switchgear equipped with
withdrawable Voltage transformer equipped with local
control & protection system.
Page 29 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

N System Supplied by notes


12kV, 2500A, 40kA/1s two spares Feeders Switchgear for
each set equipped with local control & protection system.
2 Units of 3 Phase Air Core Shunt Reactors rated 11 kV,
30MVAR.
2 Units of 3 Phase Capacitor Banks rated 11 kV, 30MVAR.
2 Units of 3 Phase Zigzag Grounding Transformers rated 11
kV, 750kVA, 325A/10s, vector group Zn1.
2 Sets of 12/20kV, 3x1x400mm2/Phase XLPE Power Cables
for Capacitor Bank Feeder.
2 Sets of 12/20kV, 3x1x400mm2/Phase XLPE Power Cables
for Shunt Reactor Bank Feeder.
2 Sets of 12/20kV, 1x400mm2/phaseX LPE Power Cables
for Grounding Transformer Feeder.
2 Sets of 12/20kV,5 xlx400mm2/phase XLPE Power Cables
for Auto Transformer Feeder.
2 units S.transformers 11/6.6kv,5 MVA
2 Feeders 6.6kV, 1250A, 31.5kA/1s Incoming Feeders
Switchgear equipped with control & protection system.
All power & control cable for inter-connection for A/M
equipments.

Page 30 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

20. Mechanical BOP


1) Platform, ladders & Stairs (SET FOR PCC,GT area,Gen area,GT Skids) Contractor

2) Flushing fluids, possible chemical consumables for gas turbine and generator. Contractor
consumables necessary for commissioning works of other plant systems and
consumables (oil and chemicals) for the first six months.

3) Fuel gas station, Pressure Reducing station, heating station, with gas pipe & Contractor
supports required to deliver gas to the gas turbines at the required
conditions according to (SIEMENS GAS TURBINE REQUIREMENT) . (for 4
Units including the two units of Power machine).

4) Sound wall, or enclosures, expansion joint with flanges and counter flanges) Contractor
exhaust system.

5) Waste water tank with related auxiliary (GTG area) Contractor

6) Ignition gas tank with piping(GTG area) Contractor

7) Aux. tanks for false start oil and wash-water receiver Contractor

8) LFO truck unloading station Contractor

9) LFO tanks

Page 31 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

10) LFO forwarding Contractor

11) HEAVY FUEL OIL (HFO) FORWARDING AND TREATMENT SYSTEM contractor
COMPLETE TO MEET SIEMENS GAS TURBINE REQUIREMENT
COMPRISE OF:
8.1. HFO transfer

8.2. Heat recovery

8.3. Demulsifier Dosing

8.4. HFO treatment

8.5. Additive Dosing

8.6. Thermal oil heating

8.7. HFO forwarding

8.8. HFO heating

8.9. HFO transfer / recirculation

8.10. Wash / fresh water tank

8.11. Transfer station

8.12. Waste water treatment

12) Heavy fuel oil (HFO) unloading and metering system Not Required

Page 32 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

13) Treated HFO tanks Contractor

14) Untreated HFO tanks Contractor

15) HFO certification tanks Contractor

16) Fuel & water laboratory EQUIPMENT. Contractor

17) Fire fighting water tank. Not Required

18) Water supply, metering, treatment, storage and distribution systems to


deliver pre-treated water to the plant systems ( demi(DNOx water injection,
Contractor
turbine washing, cooling) potable, , drinking water , service and fire fighting
with all water piping. for 4 Units including the two units of Power machine
19) Water demineralization plant for 4 Units including the two units of Power Contractor
machine.
20) Underground tube for cable pulling ,sewage etc Contractor

21) Pumps, Valves & Various piping ( inter connection piping from fin fan coolers
to turbo set , piping between lube oil skids and heat exchange, vent pipes ,
drainage pipes , demin water pipes to coolers , turbine and water injection
pump , Piping from and to tanks, piping for fire fighting, piping to gas turbine Contractor
package inlet flanges, Instrument pipes etc) ) piping for interconnection all
systems of plant(Siemens supply & BOP supply) ,(including support system,
trace heating ,insulation etc )

22) Various lifting equipment & crane in these building ( main turbine hall Contractor See annex to chapter 6

Page 33 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

crane ,above Gen cooler ,Above Gen exciter & bearing ,above lube oil, above
Gen bearing,fire fighting pump house ,Emergency Gen,gas reducing station ,
400kv GIS ,auxiliary hoists,Crane above intermediate shaft, ,IPE
(450x190x9.4) 71 m long,with all accessories required for installationfor
work shop crane.

23) HVAC split units for offices and BoP control and battery room, central HVAC Contractor
system for control & switchgear building, water buffered cooling and
heating system for gas turbine halls, ventilation air inlet filters with first fill of
HVAC system with cooling agent.
24) Fire alarm, Fire fighting system & pump, for complete plant including Contractor Except where provided by SIEMENS
underground piping, hydrants, Foaming etc for fuel tanks , fuel
conditioning and forwarding system,CO2 system package area for all
equipments in gas turbine hall with under ground ,diesel generators
building, etc. (except substation which are included in main contract),with
first fill of foaming agent of the fire extinguishing system ( Should cover &
Include equipment & systems for existing buildings )& connection with the
main system. Administration,canteen,workshop,warerhouses,fire brigade,
Gate house & security, Truck gate,Chimecal Lab.
25) Cathodic protection Contractor

26) Material for blower door test and one full discharge test of CO2 fire fighting Contractor
system of the GT enclosure. Portable fire extinguishers.

27) Auxiliary boilers for fuel heating of unloading station, distribution piping, Contractor
storage tank, fuel oil treatment plant,. etc.

28) Compressed air system with filter, driers, coolers, receiver, and distribution Contractor
pipe work.

Page 34 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

29) Discharge pumps/pipes and tank trailers for discharge of waste oil and Contractor
chemical water

30) Sewage pre -treatment system and bio-sewage treatment .with basic tank Contractor

31) Painting and protection against corrosion for all plant equipment,with final Contractor
paint ,Touch up painting.

32) Steel works including racks, chequered plates, gratings,.... etc Contractor

Contractor
21. Spares parts for two years.
22. TESTING AND COMMISIONING OF ALL EQUIPMENT. Contractor

23. Civil Works and others


1. Geo-technical survey &Topographic survey of the site. Contractor

2. All provisional buildings and services, including electric feeding with diesel contractor
generators, needed during construction until the permanent works will be
available

3. Embedded parts for stacks and exhausts diffusers (SET) Contractor

4. Demolition of existing structures inside the fence, if any, zero level works up Contractor
to the existing one (FFL = 236.1 = 0.00) NGL= 235 above mean sea level .

5. All plant roads, paved areas, parking, paths and landscaping within the Contractor
fence for the whole site (2 unit (Siemens) + 2 units Power Machines
(Russian)).

Page 35 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

6. (Cables &pipes) concrete trenches with cover for the whole site (2 unit Contractor
(Siemens) + 2 units Power Machines).
7. Covering shelter for HFO treatment system complete with overhead Contractor
travelling crane
8. Structure for Gen. transformer, Aux. Power Transformers,LV transformer & Contractor
Fire wall
9. Compressed air building Contractor

10. GTG Area Foundation including all other associated off base skid Foundation Contractor
for GT Exhaust Stacks & Fuels..etc, Non-shrinking grout for all anchors
related Siemens equipments

11. Turbine Hall with steel structure & for columns & roofs. Contractor

12. Boundary fence (precast concrete) with whole power plant and guard Contractor
towers.

13. Internal fence / partition for fuel gas station, HV switchyard etc Contractor

14. Drainage water system including; surface water system, sewage water Contractor
treatment plant, chemical & oily water treatment,Buried concrete tanks,
drainage and water treatment pits ..etc for the whole site (2 unit
(Siemens) + 2 units Power Machines).
15. Utility pipe and other underground works for the whole site (2 unit Contractor
(Siemens) + 2 units Power Machines).
16. Acoustic attenuation where required to meet noise limits Contractor

17. False floor for CCR Contractor

18. Supports for GCB and IPB. Contractor

Page 36 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

19. Rain system with pump set for the whole site (2 unit (Siemens) + 2 Contractor
units Power Machines).
20. Civil Work for Fuel Oil System (Unloading Station, foundation for storage Contractor
tanks with dyke wall, Fuel Flow, Pump House, Gas Pressure Reduction
Station, Oil Treatment, Etc.)
21. Buildings including earthworks, excavation and filling works, foundation Contractor
works including piling and complete with internal services such as air
conditioning, ventilation, lighting and sockets water distribution, potable
water skids, black water system
22. Water treatment building with all related system for the whole site (2 unit Contractor
(Siemens) + 2 units Power Machines).
23. Air-conditioned chemical store Not Required

24. Administration building. Not Required

25. Canteen Not Required

26. HV 400Kv GIS buildings ,MV & LV building Contractor

27. Black start and emergency diesel generator building Contractor

28. Central Control Room and Electrical Building Contractor

29. Warehouse for Contractor needs Contractor

30. Mechanical and Electrical Workshop including overhead travelling crane Not Required

31. Firefighting brigade building Not Required

32. Firefighting pump house Not Required

33. Separated Chemical laboratory Not Required

Page 37 of 39
MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

34. Gatehouse Not Required

35. Bachelor house Building (30 single room) Contractor

36. Connection of existing buildings


Adminstration,canteen,workshop,warerhouses,fire brigade, Gate house & Contractor
security, Truck gate,Chimecal Lab ) to the source of water , electricity, Fire
fighting pipes & sewage system etc.
37. Any other building, structure, foundation .etc exists in the layout & Contractor
not mentioned above & necessary for safe & reliable operation.

24. Security
Security services during construction and commissioning as per CHAPTER 11 CONTRACTOR.
of Specifications

Page 38 of 39
1.1.1.1. Conceptual Design
The basic drawings for the conceptual design of the plant are the following:
- Plant layout
- General single line diagram (SLD)
The drawings are herewith annexed in the revision available at the date of issue of these specifications.
Additional separate notes, which shall be considered as a revision, are listed here below
Notes on Plant Conceptual Layout
The shape, position and dimensions of buildings are approximate. The Contractor shall verify them
in order to fulfil all design requirements. Pathways shall be provided all around buildings and
equipments. Access entrances and escape doors are not indicated. Roads and accesses for suitable
vehicles to buildings and equipments are not indicated in the lay-out and shall allow safe
manoeuvrability and hard standing for all necessary deliveries, transporting and positioning plant
equipment.

The Contractor shall consider the number and position of main doors of store and workshop
buildings in order to provide the most suitable road arrangement as described above.

The conceptual layout indicates the site boundary fence and main entrances to the Power Station.
The Contractor shall provide other necessary access points around the perimeter as required for
normal operation and maintenance and for emergency vehicle access.

The conceptual layout doesnt show all the buildings listed in the table above. The Contractor is
aware that these buildings are to be located within the plant area.

Page 39 of 39