You are on page 1of 4

Supply of Chemical Injection skids (Type 1 & Type 3) for

MPT Wellpads
(H2S Scavenging)
Document DATSHEET OF PUMP FOR H2S SCAVENGING CHEMICAL INJECTION
Title: PACKAGE, TYPE-03

Total No of pages: 8 Contract Number : 4600006488


(Including front sheet)

Supplier Own Document Number Rev Date Supplier approval name & signature
IPE-9015-A11 A4 19.11.15 VARUN ATRI

SUBMITTED FOR: Supplier Name:

INFO REVIEW
INDCON PROJECTS & EQUIPMENT LTD.
Review does not constitute acceptance of design Package Description: H2S SCAVENGING SKIDS
details, calculations, test methods or materials Code: M801CILM14C
developed or selected by supplier, nor does it relieve Tag Nos: LISTED ON SHEET 4 OF 8
supplier from full Compliance with contractual or
other obligations.

Model
With Minor Comment
Type Nos: PR75SD + PR35SD+PR10SDM (SANDWITCH
* DIAPHRAGM)

Cairn Document Number: Rev

M801CILM14C-MPX-M-DS-0003 A4
MMR/PAP 02-Dec-15

*Indocn to refer Technical Communication:


LTC-MEP-CR27-INDCON-TC-008A, Rev. A4 dated
02-Dec-15 for the status of comments.
Indcon to attach this document in final As-Built document
submission Dossier.
CONTROLLED VOLUME PUMP(API675-3RD)DATA SHEET SI UNITS (kPa)

1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT


2 FOR UNIT
3 SITE CAIRN INDIA LTD MPT WELL PADS, BARMER NO. OF PUMPS REQUIRED 8
SERVICE H2S SCAVENGING & CHEMICAL INJECTION PROJECT

4 MODEL PR10SDM +PR35SD+PR75SD (TRIPLEX) SIZE AND TYPE PR75 SD+PR35SD+PR10SDM (SANDWITCH DIAPHRAGM)
5 MANUFACTURER V.K.PUMP INDUSTRIES PVT. LTD. SERIAL NO. WILL BE GIVEN AFTER MANUFACTURING
6 NOTE: INDICATES INFORMATION TO BE COMPLETED BY PURCHASER BY MANUFACTURER
7 GENERAL
8 NO. MOTORS DRIVEN 08 NOS OTHER DRIVER TYPE NA
9 PUMP ITEM NO'S REFER TABLE A PUMP ITEM NO'S REFER TABLE A
10 MOTOR ITEM NO'S REFER TABLE A DRIVER ITEM NO'S REFER TABLE A GEAR ITEM NO'S
MOTOR PROVIDED BY V.K.Pump Industries DRIVER PROVIDED BY V.K.Pump Industries GEAR PROVIDED BY V.K.Pump Industries
MOTOR MOUNTED BY V.K.Pump Industries DRIVER MOUNTED BY V.K.Pump Industries GEAR MOUNTED BY V.K.Pump Industries
MOTOR DATA SHEET NO. DRIVER DATA SHEET NO. NA GEAR DATA SHEET NO.
OPERATING CONDITIONS LIQUID
CAPACITY @ PT (LPH): TYPE OR NAME OF LIQUID TRIAZINE
MAXIMUM 180 MINIMUM 0.3 RATED 180 PUMPING TEMPERATURE (C):
DISCHARGE PRESSURE (Bar g.): NORMAL MAX MIN

MAXIMUM 190 MINIMUM ------- SPECIFIC GRAVITY 1.14 MAXIMUM 1.2


SUCTION PRESSURE (Bar g.): SPECIFIC HEAT AS PER MI SWACO DATASHEET Cp (kJ/kg C)

MAXIMUM ATM MINIMUM ------- VISCOSITY (Cps) ------- MINIMUM 40 CPS@20 deg C MAXIMUM
DIFFERENTIAL PRESSURE (Bar g.): CORROSIVE/EROSIVE AGENTS AS PER MI SWACO DATASHEET

MAXIMUM 189 MINIMUM ------- CHLORIDE CONCENTRATION (PPM) n.a


AS PER MI SWACO DATASHEET

NPIP AVAILABLE (m) 8.5916 METER H2S CONCENTRATION (PPM) n.a.AS PER MI SWACO DATASHEET
INCLUDING ACCELRATION LOSSES ------- ------- LIQUID TOXIC FLAMMABLE OTHER

TURNDOWN RATIO 600 :1 (COMPLETE SET) 10:1 (INDIVIDUAL HEAD)

PERFORMANCE SITE AND UTILITY DATA

NUMBER OF FEEDS 3 RATED CAPACITY (l / h) 198 LPH LOCATION INDOOR OUTDOOR

NPIP REQUIRED (INCL. ACCEL LOSSES) (Bar g) 3.063 METER WITH ACCELN HEAD HEATED UNHEATED UNDER ROOF
BHP RATED 2.37KW AT RELIEF SETTING 2.61KW ELECTRICAL AREA CLASS Zone II GROUP IIA/IIB DIV -------
PLUNGER SPEED (strokes/min) 100 DESIGN MAX 200 WINTERIZATION REQD TROPICALIZATION REQD

DIAMETER (mm) 8/12/26 LENGTH OF STROKE (mm) 10/35/75 SITE DATA

PUMP HEAD: 210.00 Bar g RANGE OF AMBIENT TEMPS:MIN/MAX -02 / 50 C

MAXIMUM PRESSURE (MAWP) (Bar g) 210.00 UNUSUAL CONDITIONS

HYDRO TEST PRESSURE (Bar g) 337.5 DUST FUMES SALT ATMOSPHERE


MAX DISCH PRESS. W/ JOB DRIVER (Bar g) 210 OTHER SITE CLOSE TO COASTAL AREA
MAX KW BASIS GEAR STRENGTH 1.5kw /7.5 kw/22 kw UTILITY CONDITIONS

Vol. efficiency 85 % Mechanical efficiency : 39% at rated capacity

CONSTRUCTION ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN

SIZE ANSI FACING POSITION VOLTAGE 415+/-10% N.A. N.A. N.A.


RATING
CONNECTIONS HERTZ 50+/-5% N.A. N.A. N.A.
SUCTION 50 NB 150# RF BOTTOM PHASE 3PH N.A. N.A. N.A.

DISCHARGE 25 NB 1500# RTJ TOP COOLING WATER INLET RETURN DESIGN MAX
FLUSH TEMP C N.R MAX --- --- ---

PRESS. (KPaG) N.R MIN --- --- ---


LIQUID END JACKET REQ'D SOURCE
TYPE DIAPHRAGM PLUNGER INSTRUMENT AIR N.R MAX N.R MIN

DIAPHRAGM DIA (mm) 60/50/126 NO REQ. 2 PRESSURE (kPa) N.R


VALVES/FEED SUCTION DISCHARGE APPLICABLE SPECIFICATIONS:

TYPE BALL BALL API 675 POSITIVE DISPLACEMENT PUMPS - CONTROLLED VOLUME
NUMBER 2 2 GOVERNING SPECIFICATION (IF DIFFERENT)

NACE MR-0103(6.14.2.13) NACE MR-0175(6.14.2.13)


OTHER

REMARKS 1. For Pump item number refer pump GAD, doc no : M801CILM14C-MPX-M-DWG-0003-03

2. For Motor item no refer P&ID, doc no : M801CILM14C-MPX-P-PID-0003-01

Vendor to indicate per head capacity for the offered model

M801CILM14C-MPX-M-DS-0003 REV.A4
CONTROLLED VOLUME PUMP(API675-3RD)DATA SHEET SI UNITS (kPa)

1 MATERIALS CONTROLS
2 LIQUID END A240 Grade 316/A276 SS316 TYPE: SIGNAL:
3 CONTOUR PLATE NA MANUAL REMOTE PNEUMATIC
4 HYDRAULIC DIAPHRAGM PTFE/HAS-C AUTOMATIC LOCAL ELECTRONIC
5 PROCESS DIAPHRAGM PTFE/HAS-C STROKE CONTROL:
6 PLUNGER EN8 (NON-CONTACT) PNEUMATIC (KPaG):
7 LANTERN RING NA MINIMUM NA MAXIMUM NA
8 PACKING GLAND NA ELECTRONIC (mA):
9 PACKING U' CUP SEAL for plunger sealing MINIMUM NA MAXIMUM NA
10 VALVE SS316/SA182 F316/A276 SS316 OTHER PURCHASE REQUIREMENTS
11 VALVE SEAT SS316/SA182 F316/A276 SS316 NAMEPLATE UNITS U.S. CUSTOMARY SI
12 VALVE GUIDE CE 8M VENDOR FURNISHED PROCESS PIPING
13 VALVE BODY CE 8M
14 VALVE GASKET PTFE VENDOR REVIEW PIPING DRAWINGS
15 FRAME MS fabricated Base Frame VENDOR FURNISHED PULSATION SUPRESSION DEVICES
16 SPECIAL MATERIAL TESTS (2.13.1.3) NA VENDOR FURNISHED RELIEF VALVE
17 INTERNAL EXTERNAL
18 LOW AMBIENT TEMPERATURE MATERIALS TESTS (2.13.5)- NA RELIEF VALVE SETTING (Bar g) 210 Bar g External 225 Bar g Internal
19 VENDOR FURNISHED BACK-PRESSURE VALVE
20 QA INSPECTION AND TEST DOUBLE CHECK VALVES REQUIRED
21 COMPLIANCE WITH INSPECTORS CHECK LIST OIL-FILLED PRESSURE GAUGES REQUIRED
22 CERTIFICATION OF MATERIALS VENDOR FURNISHED CONTROL PANEL
23 FINAL ASSEMBLY CLEARANCES BASEPLATE PREPARED FOR EPOXY GROUT
24 SURFACE AND SUBSURFACE EXAMINATIONS PROVIDE TECHNICAL DATA MANUAL
25 RADIOGRAPHY AS PER APPROVED QAP
26 ULTRASONIC AS PER APPROVED QAP
27 MAGNETIC PARTICLE AS PER APPROVED QAP PREPARATION FOR SHIPMENT
28 LIQUID PENETRANT AS PER APPROVED QAP DOMESTIC EXPORT EXPORT BOXING
29 CLEANLINESS PRIOR TO FINAL ASSEMBLY OUTDOOR STORAGE MORE THAN 6 MONTHS
30 HARDNESS OF PARTS, WELDS & HEAT AFFECTED ZONES WEIGHTS (KG)
31 FURNISH PROCEDURES FOR OPTIONAL TESTS PUMP 433 BASE 110 GEAR N.A. DRIVER 73
32 TESTS REQ'D WIT OBS DRIVERS
33 HYDROSTATIC MOTOR:
34 STEADY STATE ACCURACY MANUFACTURER CGL
35 REPEATABILITY TYPE SQUIRREL CAGE INDUCTION MOTOR
36 LINEARITY FRAME NO. E112M
37 CONSTANT SPEED 1500 RPM
38 VARIABLE SPEED NOT SPECIFIED
39 LUBRICATION FLUID kW 3.70 RPM 1500 SYN
40 CRANKCASE GEAR OIL ISO VG 460 INTERMEDIATE Glycerine VOLTS 415 10% PHASE 3
41 HYDRAULIC FLUID SAE 20W40 HERTZ 50Hz 5% SERVICE FACTOR 1.2
42 ACCESSORIES ENCLOSURE Exd
43 SPEED REDUCER MANUFACTURER V.K.PUMP OTHER (SEE SEPARATE DATA SHEETS)
44 INTEGRAL SEPARATE GAS DRIVEN NA
45 MODEL PR75, PR10, PR35 STEAM TURBINE NA
46 RATIO 15X1 OTHER 01) Temperature class- T3
47 BASEPLATE UNDER PUMP & MOTOR 02) Direction of rotation suitable to pump :- Clockwise From Drive end
48 COUPLING MANUFACTURER M/S RATHI ENGG 03) IP:- IP55
49 TYPE FLEXIBLE RUBBER SPIDER LOVEJOY L110, L095
Remarks: 3. For Inspection & Test related requirement, refer approved QAP (Doc. No. :M801CILM14C-MPX-Q-ITP-0001 ).
50 4. Pump minimum design temperature 90 deg. Celcius.
51 5. Maximum sound pressure level (pump + motor) is <88 dBA at 1m from the equipment.
6. Pump shall be diaphragm type with pressure transmitter for Diaphragm Rupture Detection System (DRDS).
7. Flow repeatability shall be +/- 3% for the rated flow over turndown ratio of at least 10:1 for the offered model.
8. MATERIAL OF DIAPHRAGM FOR PR10SDM IS HASTEALLOY-C AND FOR PR75SD AND PR35SD IS PTFE
Abbreviation : N.S.- Not Specified N.R.-Not required N.A.- Not Applicable

M801CILM14C-MPX-M-DS-0003 REV.A4
M801CILM14C-MPX-M-DS-0003 REV.A4 Page No: 4 of 8