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FOREST SERVICE

RESEARCH PAPER

FPL-87

JUNE 1968

U. S. DEPARTMENT OF AGRICULTURE FOREST SERVICE FOREST PRODUCTS LABORATORY MADISON, WISCONSIN

**FINITE ELEMENT TECHNIQUES
**

FOR ORTHOTROPIC PLANE

STRESS AND

ORTHOTROPIC PLATE ANALYSIS

ABSTRACT

**This paper develops finite element techniques for
**

applicability to plane stress problems and plate

problems involving orthotropic materials such as wood

and plywood. Applications to limited examples show

that the methods have merit especially if means of

handling very large systems of equations are utilized.

FINITE ELEMENT TECHNIQUES FOR

ORTHOTROPIC PLANE STRESS AND

ORTHOTROPIC PLATE ANALYSIS

A.C. MAKI, Engineer

1

FOREST PRODUCTS LABORATORY

FOREST SERVICE

U.S. DEPARTMENT OF AGRICULTURE

INTRODUCTION

**The solutions of many plane stress problems are literally impossible when attempted by applying
**

the differential equations of the theory of elasticity. For the solution of such problems, stress analysts

have sought other methods. One of these methods has been termed the finite element technique, and

appears to have merit in yielding approximate solutions to such problems.

The basic concept of the method consists of replacing the solid elastic body to be analyzed by a

network of finite elements. It is believed that as the size of the finite element approaches the differ-

ential element stage, the results yielded by the method would compare favorably to those obtained

from a rigorous mathematical analysis. By keeping the element finite in size, the network model

would no longer yield equivalent results but should represent a close approximation.

The finite element technique of plane stress analysis has been presented in different papers by

2

Hrennikoff (2), McCormick (4), Turner (6), and Melosh (5) to name a few. The technique has gained

considerable recognition with application to problems associated with the aircraft industry. In all of

these papers, however, the technique has been applied to problems associated with isotropic materials.

In general, the technique can be divided into two separate subcategories: (1) The framework method

and (2) the stiffness element method. The two methods differ principally in the composition of the

finite element. It is the purpose of this paper to examine each of these methods closely and determine

their applicability in handling problems in orthotropic plane stress.

**1Maintained at Madison, Wis., in cooperation with the University of Wisconsin.
**

2

Underlined numbers in parentheses refer to Literature Cited at the end of this Paper.

METHODS

Framework Method

**The framework method is appropriately named since the method consists of replacing the solid
**

elastic body to be analyzed by a mathematical model of an imaginary framework. The framework is

composed of a series of pin-connected bars arranged in a definite pattern compatible with the of

problem solved, such as the cantilever beam of figure 1.

The most common pattern used in the framework method, and the one used by McCormick, is a

rectangular element diagonals connecting the corners, as shown in figure 2.

**The areas of the bars A in the network system are determined by the requirement of equal deforma-
**

i

bility of the solid elastic body and the framework model under a given stress situation. Computations

for isotropic materials have been carried out by Hrennikoff and McCormick. In the process of calcula-

tion, however, it was discovered that a restriction must be imposed such that

**where is Poisson's ratio of the solid elastic body. 1
**

The physical significance of this has not been established, but the proximity of to the actual

3

value of Poisson's ratio for isotropic materials permits the applicability of the method for such

materials.

In orthotropic plane stress, however, there are two Poisson’s ratios associated with stress in the

plane. This could perhaps be seen more clearly by observing the form of the generalized stress-

strain relationships for orthotropic plane stress:

FPL 87 2

respectively. to determine the restriction in orthotropic plane stress. y. This might imply an even xy greater restriction of the framework method when applied to orthotropic materials.--Consider a solid orthotropic elastic element (wood) of thickness t. Computations will now be carried out similar to those performed for isotropic material by Hrennikoff and McCormick.where µ and µ are the two Poisson's ratios associated with the x-y plane and where ε . and x-y directions. and yx xy x y e are the strains associated with the x. ε . Mathematical analysis. and the corresponding framework model subjected to a situation of pure shear stress: 3 .

For such a s t r e s s situation. the diagonal members must supply the shear stiffness. since = 0 (where ε is strain). The required stiffness (S = A E ) of the diagonal members can be d d d determined by considering equilibrium of a section as: where: (2) From Mohr’s circle (see Appendix I): (3) Also: (4) equating(3) and(4): (5) From consideration of deformability of the solid element: (6) Substituting (6) in (5) results in: (7) FPL 87 4 .

i.: (8) Therefore for the elastic body and using equations (1): (9) (utilizing the reciprocal relationship for orthotropic materials The expression for can then be written: (10) where A pictorial representation of this stress situation would look like: 5 .e. Consider now the stress situation existing such a s to create a case of strain in the x-direction only.

Considering again the equilibrium of a framework section under this situation: (11) (12) The forces P and P can also be determined by realizing that: 1 2 Therefore: (13) Equating (11) and (13) results in: (14) Also from Mohr’s circle it can be seen: (15) FPL 87 6 .

the behavior of the beam model will tend to approach the true behavior of the orthotropic beam. The stiffness (S ) a s given by (18) and (7) must be equal.Therefore: (16) since (17) equating (12) and (17) results in: (18) The same expression for S in (18) could be obtained using a stress situation such that d = 0. therefore. This perhaps can be visualized more easily if reference is made to a typical ortho- tropic beam problem shown in figure 3 which will also be the subject of the following discussion on orthotropic plane stress. but should give good results for the special case of orthotropy a s defined by equation (19). or the number of elements increases. and further the elastic properties of the element should duplicate the material it replaces. The elements still remain connected to each other only at the corners or nodes. however. From figure 3 it is easy to visualize that as the element size decreases. Stiffness Element Method The stiffness element method differs from that of the framework method in that the elements in the network system are solid or plate elements. In view of this basic ingenerality. it. 7 . is concluded that the framework method is not applicable to general orthotropic plane stress prob- lems. we have: d which in general i s not true for orthotropic materials. Hence. The point is. equating. that it is also the function of the diagonal members to provide stiffness for the Poisson’s effect when the model i s subjected to extensional strain only.

SPECIFIC OBJECTIVES The remaining objectives of this paper. For a major portion of plane stress problems and those to be dealt with in this paper. [ ] indicate a column and rectangular matrix. 4). Determine a technique in which the component stiffness matrices can be conveniently handled without overflowing available computer capacity. Check these results by investigating simple problems in which the stress distributions are well established. The [K] matrix in equation (20) is generally termed the stiffness matrix. The deformation of a single element. the object to be analyzed is considered to be homogeneous throughout. respectively. In this method the structure is regarded as an assemblage of parts and each component has asso- ciated with it a stiffness matrix relating the forces and displacements at its nodes. Develop the stiffness [K] matrix for a single orthotropic element. The relationships between the forces and displacements of a single element can be conveniently handled in matrix form as: (20) where {}. such as shown in figure 4 is defined by the eight possible nodal displacements. of thickness t. Each node of the network may have external forces applied in the x and y directions (coordinate system as shown in fig. For any one element the forces are related to the displacement of the element nodes. C. The stress situation in the beam model will be determined by the manner in which the forces are propagated from element node to element node. Develop 87 8 . The stiffness matrix for the complete connected structure is then obtained by addition of all the component stiffness matrices. hence the name given to this method. which means each component stiffness matrix is identical. B. are to: A. D. therefore. since deformability is the physical feature determining the manner of stress propagation through the stressed medium.

E. It is this part of the derivation which determines the number of strain expressions or alternatively the number of applied stress states which must be used to achieve this. Check the results of the bending stiffness matrix by analyzing a hypothetical orthotropic plate and comparing the results with a rigorous mathematical analysis. which will be: 9 . Hence. And finally. The number is always twice the number of nodes minus three. Develop K Matrix for Single Element Consider for analysis the orthotropic plate element as shown in figure 4 with the forces and dis- placements shown in their positive directions. five states are required.a stiffness [ K] matrix which might be used in orthotropic plate analysis. for a rectangular element. The stresses and strains for such an element are related by: (21) The coefficients in any one column of the matrix represent physically the forces which must be applied at the nodes in order to give a displacement of unity for the particular column chosen while the remaining displacements remain zero.

however.. From equations (21). the stresses for an orthotropic element a r e found to be: It is assumed. i.For ease in derivation. 4 for sign convention): The expression for E can be written: X Substituting.e. the of superposition will be utilized so that each case may be handled separately and the results added to determine the combined effect. i. therefore: Also: or Consider next: (b) Strain in the y-direction.e. Consider first: (a) Strain in the 5-direction.. The stresses induced. are: FPL 87 10 . that these stresses can be replaced by the following equivalent forces applied at the nodal points (refer to fig. therefore.

. therefore: where: Then: Also: (c) Shear Strain. The expression for shear stress is given by: Considering forces on the plate element: 11 . The equivalent force system.e. i.

from figure 5. care must be taken to insure equilibrium. The typical force relationship becomes: FPL 87 12 . therefore. it can be seen that: In equivalent force s y s t e m and also: Similarly: and (d) Pure Bending About x-Axis Consider element with bending forces: Since therefore In considering the equivalent force system for this case.

Therefore: or where: Then: (e) Pure Bending About y-Axis The positive bending action can be represented by: 13 .

the final equations can be written in matrix form as: (22) where: FPL 87 14 . Since therefore The equivalent force system can be written: where Then: By superimposing the relationships obtained between forces and displacements for the five stress states.

In order to obtain numerical results in later calculations. Therefore: It will also be assumed that the finite elements a r e square s o that. it will be assumed that the orthotropic beam in figure 3 has the following elastic properties.or simply: where the [ K ] matrix represents the matrix of coefficients as given in (22). 15 .

all the nodal forces and deformations occurring in our beam model in figure 3. however. For many problems. For purposes of verification and discussion. The beam model of such a section is shown in figure 6. for example.where Develop a Technique for Handling the Component Stiffness Matrices With the establishment of the component stiffness matrix it is now desirable to formulate a composite stiffness matrix which would relate. it is not necessary to model the whole structure where in most places the stress distribution is well established. and use can be made of the boundary condition that horizontal displacement at the must be zero. let us assume it is desirable to model a section of the beam adjacent to the where symmetry might be observed. FPL 87 16 . but only adjacent to loca- tions where irregularities occur which might effect the normal stress distribution. therefore.

then use can be made of the fact that internal force equilibrium must occur at each common node or : (24) 17 . will relate all the forces to displacements occurring in the modeled section. would represent the solution of 200 simultaneous equations. to develop a technique by which the matrix size might be kept small. It is first necessary to build a typical stiffness matrix for the column of elements being modeled. This results in a matrix of size 40 x 40. resulting in a matrix of size 60 by 60. for the first column of elements can be obtained by combining the elemental component matrices one through nine (see fig. The elements are numbered vertically and the arrows indicate the direction of positive forces and dis- placements. all such stiffness matrices are identical. the only change being the nodal values. which might prove too cumbersome for many small digital computers. The composite stiffness matrix. The composite matrix for the first two columns of elements can he obtained by combining the individual matrices.) i If the type of problem to be solved is restricted so that no external loading of the structure will occur between extreme sections of the model. This may be represented in the form of a partitioned matrix as: (23) (where the K matrices a r e of size 20 by 20. The size of a network (9 x 9) of elements was limited to the available computer capacity. relating the first 40 forces and displacements. therefore. then. It is necessary. The second matrix is identical to the first with the exception it relates the forces and displacements 21 through 60. The stiffness matrix. Such a matrix. 6). Since the model is assumed to be homogeneous. for example. however. realizing that forces and displacement 21 through 40 are common to both columns of ele- ments.

To make use of (24). it is first convenient to interchange rows and columns of equations (23) so to read: (25) or (26) where: FPL 87 18 .

Writing equation (24) in matrix form gives: or (27) The forces and displacements 1 through 20 and 41 through 60 can now be written: (28) Substituting equations (27) in equations (28) results in: or finally: (29) 19 .

For purposes of comparison. (1) a force F acting alone. and (3) a combination (1) and (2). The given stress loading conditions will be applied as a statically equivalent force system derived from states of loading designated as (a) and (d) in the section “Develop K Matrix for Single Element. The stress distributions will then be compared with the known distribution. it is now possible to check the model’s ability to duplicate the original beam by subjecting it to stress distributions which are well established and calculate whether the matrix analysis yields equivalent results. This operation can perhaps be seen more clearly by beginning with the equations: (30) FPL 87 20 . the following three loading conditions will be applied to the beam model in figures 3 and 6. (2) the forces P acting alone such that a maximum bending stress of = 10. the final matrix is modified so that the final equations become (30) Verifying the Beam Model With the establishment of the A modified matrix for the 9 by 9 network. This process of eliminating the common nodal values can be repeated until the desired network size is achieved.000 pounds per square inch is induced in the extreme fibers of the beam model. therefore.” These forces will be applied to the extreme left section of the beam model and then the stress situation calculated at the centroid of each element in the ninth column. such that a tensile stress of = 9. For the particular size network chosen here.000 pounds per square inch is induced.

i is presented on page 22. for the three loading conditions. The displacements in equation (31) can now be determined by carrying out the matrix operation defined. which for addition of the ninth column would appear as (where the D and C matrices are determined when the ninth column was added. for each of the three cases.) 21 . The displacement 6 through 6 can be gotten from node 161 180 elimination equation (27). By observing the boundary conditions at the yielding (31) The { f } matrix now represents the external force matrix which. where (dt) represents the cross-sectional area of the beam.

FPL 87 22 .

Figure 7. all the nodal displacements for column 9 are known.” It is found that the stress matrix for any one element of such a 9 element column can be written: where: where the matrix represents the eight nodal displacements about the element maintaining coordinate values similar to those in figure 4. It is now a relatively easy operation to relate these displacements to corresponding stresses at the centroids of each element. With the solution of equations (31). On the basis of this figure.--Stress distributions across of 9th column of orthotropic beam model. by making use of the equations already established in the section “Develop K Matrix for Single Element. The resulting computed stress distributions for column 9 are presented in figure 7. therefore. it is concluded that the finite element technique was successful in modeling these three simple cases of orthotropic plane stress. 23 .

where it seems most of this work has been pioneered. w . Mathematical analysis. respectively. an elemental stiffness matrix will be derived for orthotropic thin plates. so that a transformation to derive a plate stiffness matrix for orthotropic thin plates can be accomplished rather easily. as shown in figure 8a. and the lateral displacement of each node. Each element in figure 8 b is assigned a stiffness matrix relating the forces and displacements at its nodal points. derives an elemental stiffness matrix utilizing the bending strain energy expression for a uniform flexurally rigid isotropic plate. Melosh (5). therefore. as in figure 8b. The bending strain energy expression for a plate in which the axes of orthotropy coincide with the plate boundaries is given by (1): (32) where FPL 87 24 . can be modeled by an assemblage of rectangular elements connected at their nodal points.--It will be assumed that a given rectangular orthotropic (wood or plywood) plate. Each node will have three degrees of freedom. For this section. for which the procedure will parallel that of Melosh with the exception of maintaining orthotropic behavior. respectively.Finite Element Technique in Orthotropic Plate Analysis Another area in which the finite element technique has gained popularity is in bending problems of thin plates. The stiffness matrix of the complete structure can then be determined by addition of the individual component matrices. Most of these problems again have been associated with the aircraft industry. The stiffness matrix for each element will be of size 12 by 12. Associated with these dis- i placements are the forces at each node. the angles of rotation and about the x and y axis. Most of the derivations performed by Melosh were based on purely geometrical considerations.

or (33) where w now defines the displacements. the conditions are: 25 . along edge 1-3 in Figure 9. The four constants in expression (33) can be determined by applying the boundary conditions which must exist along that edge. it will be assumed that the bending curvature along the edges of the plate can be expressed in terms of a third-order polynominal. since each of these terms can be treated separately. The stiffness matrix will be developed by adding matrices reflecting the stiffness of each term in the bending energy expression. along edge 1-3. In deriving the plate stiffness matrix. for example. for example.

) The force-displacement relationships can then be found for this portion of the plate by utilizing Castigliano’s complementary relation: in which represent displacement and force components. a relationship for along 1-3 can be written in matrix notation as:’ (34) The total strain energy resulting from can be found by squaring expression (34) and integrating the result over half the plate area. respectively.where it can be found that: From these expressions. (It is also assumed that expression (33) varies uniformly with y. Performing these operations then yields the following expressions for edge 1-3: (35) 3 The s u b s c r i p t o n t h e d i f f e r e n t i a l t e r m s d e n o t e s t h e edge a l o n g w h i c h t h e r e l a t i o n s h i p applies. FPL 87 26 .

A similar set of expressions can be found by treating edge 2-4 and using the remaining half of the plate. the final bending stiffness matrix due to the equation (32) can be written: (36) 27 . By adding the two results.

by taking the product. at each node and integrating over only a quadrant of the plate at a time. For example. it is necessary to perform the integration: over the area of the plate. i.. then the bending stiffness matrix for the term can be written by observing symmetry as: (37) To obtain the bending strain energy due to the bending coupling effect.e. it is necessary to perform the integration: where the product can be written in matrix form as: FPL 87 28 . as outlined by Melosh. If it is assumed that displacements along the edge in the Y-direction are of the same general form as given by expression (33). The sum of the integral of the four products then represents the coupling energy. to obtain the energy for the first quadrant. This can be accomplished.

29 .

it is necessary to determine its corresponding energy or: (39) An expression for can be found by considering the simple torsion of the finite element of figure 10. where: (40) FPL 87 30 . Treating the remaining three quadrants in a similar manner and superimposing the results lead to the following stiffness matrix for the coupling energy t e r m of equation (32): In deriving the stiffness matrix for the torsion t e r m of equation (32).

and differentiation as done previously. (38). and found to be: (42) 31 . and (41). it can be found that the stiffness matrix for the torsion term can be written: (41) The final stiffness matrix for orthotropic thin plates can now be determined by superposition of expressions(36). By squaring equation (40). (37). performing the integration of (39).

where: and recalling that: Where for plywood plates. These can be determined experimentally or by knowing the properties of the individual plies. therefore. they can be calculated by existing formula (7). Comparison of Finite Element Model with Mathematical Analysis With the establishment of the stiffness matrix for orthotropic thin plates. For purposes of comparison. it will be assumed it is desirable to determine the maximum deflection of the simply-supported five-ply plywood plate of Figure 10 under (1) a concen- trated center load and (2) a uniformly distributed load FPL 87 32 . it is now desirable to compare the finite element model’s ability to duplicate the behavior of an orthotropic plate as described by a rigorous mathematical solution such as that derived by March (3). these elastic properties represent their effective values in the direction denoted by the subscripts.

To obtain comparative values by the finite element technique. the plate of Figure 10 will be modeled by 36 finite elements as shown in Figure 33 . From March it can be found after considerable calculation that the maximum center deflection W is 0 given by: for the case of the concentrated load. where D is as previously defined. and by: for the case of the uniformly distributed load.

the uniform load is replaced by a statically equivalent set of concentrated forces acting at the nodal points. and as a result the loads along the boundary of the plate have no effect on the bending of the plate. however. the maximumdeflections by the finite element model was found to be: and for the cases of the concentrated and uniform loads. By applying the appropriate boundary conditions and inverting the resulting matrix. to a 48 by 48 matrix by observing symmetry and analyzing only one quadrant for the particular cases chosen. respectively. By adding the individual elemental stiffness matrices it can be seen that the final composite matrix will be of size 147 by This can be reduced. while for the uniform load case the difference is approxi- mately 4 percent. FPL 87 34 . By comparing results of the two analyses it is seen that for the concentrated load problem the dif- ference is in the neighborhood of 1 percent. The greater error found in the uniform load case is attributed to the fact that in the finite element approach.

The primary obstacle possibly is the round-off e r r o r occurring in the many digital computations. it appears the finite element technique has merit regarding problems in orthotropic plane stress. 35 . It is felt that the techniques which need to be developed in the future lie in the effective handling of the large systems of equations that result a s finer networks a r e desired. It is realized that the networks used in this report were extremely coarse. but this should not distract the fact of the model’s ability to duplicate orthotropic behavior. CONCLUSIONS On the basis of the limited examples examined in this report.

C. 1963. Clough. Struc. J. Mech. Department of Defense 1951. 4. 1941. Amer. Turner. Munitions Board Aircraft Comm. Forest Products Lab.. 1961. Civil Eng. Soc. Rep. Melosh.) 5. Stiffness and deflection analysis of complex structures. Sci.S. Oxford University Press. U. L.. A. Applied anistropic elasticity. March. McCormick. J. 1961. Flat plates ofplywoodunder uniformor concentrated loads. 8(4):A169- A175 (Dec. Martin. and Topp.) 7. Plane stress analysis. Sci. Solutions of problems of elasticity by the framework method. Appl. H. 28(1):34-42 (Jan.W. Proc. 1956. Design of wood aircraft structures. J. R. H. FPL 87 36 .) 6. M. R.) 3. Div. Aero. Navy.F.. Aero. Hrennikoff. Commerce Bulletin ANC-18. (Aug. 2. 2nd ed. J. Hearmon. J. 1942. A stiffness matrix for the analysis ofthinplates in bending.S.. J. 1312. 23(9): 805-823 (Sept. C. W. J. Air Force. R. LITERATURE CITED 1.

S t r a i n i n t h e x.D i r e c t i o n o n l y . APPENDIX 1 Mohr's c i r c l e s o f s t r a i n for t h e t y p i c a l element. 37 .

D i r e c t i o n o n l y . Shear S t r a i n i n x . FPL 87 38 .S t r a i n i n t h e y.y Plane.

Strain (shear). respectively. similarly. respectively. NOTATION Strains (extension or compression) in the x and y directions. Modulus of elasticity of wood in the x and y directions. i i 39 . Shear stress associated with the x-y plane. respectively. Normal stress components in the x and y directions. Poisson's ratio of contraction along the direction y to extension along the direction x due to a normal tensile stress in the direction x. The stiffness values (E A ) of the diagonal and horizontal member in the framework model. the change in angle between lines originally drawn in the x and y directions. Modulus of rigidity associated with shear deformation in the x-y plane resulting from shear stresses in the xz and yz planes.

This is the only item sent regularly to the Laboratory’s mailing roster. and it serves to keep current the various subject matter listings. Wood Fiber Products Woodworkers. Names may be added to the mailing roster upon request. and Utilization and Retail Lumbermen of Timber Products Box and Crate Construction and Mechanical Properties and Struc- Packaging Data tural Uses of Wood and Wood Products Chemistry of Wood Modified Woods. a list is compiled showing new reports for the previous 6 months. and Identification of Wood Note: Since Forest Products Laboratory publications a r e so varied in subject matter. Instead. Milling. Builders. and Teachers of Woodshop Practice Wood Finishing Subjects Glue and Plywood Wood Preservation Growth. no single catalog of titles is issued. January 1 and July 1. Logging. Structure. a listing is made for each area of Laboratory research. and Reinforced Plastic Laminates Fire Performance Sandwich Construction Fungus and Insect Defects in Forest Products Thermal Properties of Wood Furniture Manufacturers. PUBLICATION LISTS ISSUED BY THE FOREST PRODUCTS LABORATORY The following lists of publications deal with investigative projects of the Forest Products Laboratory o r relate to special interest groups and a r e avail- able upon request: Architects.Base Drying of Wood Laminates. FPL 87 40 1. Engineers. Twice a year. Paper .5-40 .

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