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PATEL INFRASTRUCTURE PVT. LTD.

PROJECT: 150TR BATCHING CHILLER FOR TAPA BHATINDA, PUNJAB


PROJECT

REYNOLD JOB NO.: J4296/4297/4298 TRANSMITAL NO.: REY/4296/001

DOCUMENT TITTLE: DRAWINGS FOR 100TR BATCHING CHILLER

(CHILLER MODEL RRIG0352QC)

P.O. NO. & DATE : PIPL/PO/152/2015-16, PIPL/PO/162/2015-16 AND


PIPL/PO/163/2015-16

ISSUED TO : Mr. Vijay Gupta

ISSUE BY : DINESH YADAV DATE : 21.03.2016

1 09.03.2016 Dinesh Yadav Issued For Review and Approval


S. No. Date Author Reason for new issue

INDEX
S.NO. DESCRIPTION DOCUMENT NO. REV. NO. PAGES
1 Cover Sheet ----- -- 1
2 G.A. Diagram of Chiller Model RRIG0352QC REY/STD/2677/GA/RA A 1
3 Process flow diagram for Batching Chiller REY/STD/6340/PF/RA A 1
4 Proposed Layout Diagram for Batching Chiller REY/STD/6339/LD/RA A 1
5 Handling and Lifting Procedure REY/STD/P/HL/RB B 5
6 Site storage and Preservation Procedure REY/STD/P/S&P/RA A 2

This document is the exclusive property of Reynold India PVT LTD and cannot be reproduced, transmitted or disclosed without prior authorisation.
HANDLING AND LIFTING PROCEDURE
(Doc. No. REY/STD/P/HL/RB)

DOC. NO.: REY/STD/P/HL/RB


HANDLING AND LIFTING PROCEDURE
REV. NO.: B DATE: 09.03.16 Page No.: 1

This document is the exclusive property of Reynold India PVT LTD and cannot be reproduced, transmitted or disclosed without prior authorisation.
CONTENTS

1. Subject 3

2. Reference 3

3. General Procedures 3

4. Unloading From The Truck 4

5. Uncrating & Checking Unit For Damage 5

6. G.A. Drawing, Showing Lifting View 5

DOC. NO.: REY/STD/P/HL/RB


HANDLING AND LIFTING PROCEDURE
REV. NO.: B DATE: 09.03.16 Page No.: 2

This document is the exclusive property of Reynold India PVT LTD and cannot be reproduced, transmitted or disclosed without prior authorisation.
1. Subject
The purpose of this procedure is to describe the method of Lifting the Equipment in manner
for safe loading or unloading.

2. Reference
To know about the direct equipment, lifting points, please refers the GAD of equipment.

View of G.A. Drawing

3. General Procedures
I. Observe all signage.
II. Observe Keep Clear and Pedestrian Only areas.
III. Report all hazards or incidents to the supervising staff member.
IV. All items should be returned to their labeled storage location.

DOC. NO.: REY/STD/P/HL/RB


HANDLING AND LIFTING PROCEDURE
REV. NO.: B DATE: 09.03.16 Page No.: 3

This document is the exclusive property of Reynold India PVT LTD and cannot be reproduced, transmitted or disclosed without prior authorisation.
Unit handling is the main factor because of the weight & size of the unit. The approximate
size & weight as per the GAD of chillers are as:

Chiller Model Dimension (LxBxH) in mm Weight


RRIG0352QC 6260 x 2140 x 2760 6300 Kg APP.

To handle the chillers of this size & weight, the forklift or crane is suggested.

4. Unloading from the Truck

Wherever practicable truck loading should be done using the Certified Crane or Forklift.

Note: Staff must follow safe lifting and handling techniques & must use safety items as shown
below.

I). Safety Gloves

II). Safety Helmet

DOC. NO.: REY/STD/P/HL/RB


HANDLING AND LIFTING PROCEDURE
REV. NO.: B DATE: 09.03.16 Page No.: 4

This document is the exclusive property of Reynold India PVT LTD and cannot be reproduced, transmitted or disclosed without prior authorisation.
III). Safety Shoes

5. Uncrating and Checking Unit Form Damage

Remove packaging material and examine unit for shipping damages. The CONSIGNEE
is responsible for making claims to the transportation agent and any damage should be
reported immediately.

It can be moved through a roller wheel for positioning. However, if it is necessary to lift
the unit, this should be done through the lifting lugs provided on the top of Chiller Unit
using Lifting Belt / Cables by maintaining C.G. Of belt to avoid damage components,
controls or pipes.

6. G.A. with Lifting view

View of G.A. Drawing showing Lifting View

CAUTION:- Spreader beam is highly recommended.

DOC. NO.: REY/STD/P/HL/RB


HANDLING AND LIFTING PROCEDURE
REV. NO.: B DATE: 09.03.16 Page No.: 5

This document is the exclusive property of Reynold India PVT LTD and cannot be reproduced, transmitted or disclosed without prior authorisation.
SITE STORAGE & PRESERVATION PROCEDURE
(Doc. No. REY/STD./P/S&P/R-A)

DOC. NO.: REY/STD./P/S&P/R-A


SITE STORAGE & PRESERVATION PROCEDURE
REV. NO.: A DATE: 31.01.15 Page No.: 1

This document is the exclusive property of Reynold India PVT LTD and cannot be reproduced, transmitted or disclosed without prior authorisation.
S.NO. OPERATION DETAILS REFERENCE & TOOLS

DISPATCH 1. ENSURE DRAINING & DRYING OF HEADERS AFTER HYDRO TEST.


1 CONDITION
(REYNOLDS SCOPE) 2. ALL SPARE INSTRUMENTS & CONTROL PANEL SEPARATELY WRAPPED.

1. INSPECT THE CHILLER AS RECEIVED PHYSICALLY FROM OUT SIDE. (TO


ENSURE NO TRANSIT DAMAGE)

1.1 CHECK THE CRATE INTACTNESS FROM ALL SIDES TO ENSURE NO


TRANSIT DAMAGE (IF PACKED).

1.2 INSPECT THE COMPLETE CHILLER ASSEMBLY.

AS RECEIPT 2. IN CASE OF ANY APREHENSION OF TRANSIT DAMAGE IT IS MANDATORY


2
INSPECTION TO DO COMPLETE BARE CHILLER INSPECTION.

2.1 TAKE OUT TOP SUPPORT MEMBERS OF CRATE & ONLY SIDE (WIDTH)
CRATE PANEL (IF PACKED).

2.2 CUT THE POLYMER COVER FROM BOTTOM & TAKE OUT.

2.3 INSPECT THE BARE CHILLER ASSEMBLY AND REPORT DAMAGE, IF


ANY WITH PICTURES.

1. IF REQUIRED USE ANTI CORROSSIVE SPRAY ON ALL HARDWARE.

2. CLOSE THE POLYMER PROTECTION COVER & SEAL IT, IF IT IS OPENED


FOR ANY INSPECTION OR HANDLING PURPOSE.
STORAGE &
3. LEVELLED & HARD FLOOR SURFACE IS ESSENTIAL FOR STORAGE
3 PRESERVATION (ENSURED NO LOOSE SOIL, SAND ETC.)
PROCESS
4. CHILLER STORAGE LOCATION SHOULD BE COVERED (WEATHER
PROTECTION COVER)

5. USE LEVELED & EQUAL HEIGHT PIECES (HEIGHT @ 200 TO 300 MM) TO
ENSURE GROUND CLEANCE OF CHILLER.

1. PROTECT ALL EQUIPMENT ADEQUATELY FOR DAMAGE / THEFT /


PILFERAGE.
PERIODIC
INSPECTION DURING
4 2. INSPECT THOROUSLY ONCE IN 30 DAYS.
STORAGE/PRESERVA
TION
3. CHECK & CONFIRM FLUID PRESSURE AT SHELL SIDE & TUBE SIDE IS
STEADY. REPORT ANY ABNORMALITY.

DOC. NO.: REY/STD./P/S&P/R-A


SITE STORAGE & PRESERVATION PROCEDURE
REV. NO.: A DATE: 31.01.15 Page No.: 2

This document is the exclusive property of Reynold India PVT LTD and cannot be reproduced, transmitted or disclosed without prior authorisation.