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Helical Gear Materials


Gear composition is determined by application, including the gear's service, rotation speed,
accuracy and more.

Cast iron provides durability and ease of manufacture.


Alloy steel provides superior durability and corrosion resistance. Minerals may be
added to the alloy to further harden the gear.
Cast steel provides easier fabrication, strong working loads and vibration resistance.
Carbon steels are inexpensive and strong, but are susceptible to corrosion.
Aluminum is used when low gear inertia with some resiliency is required.
Brass is inexpensive, easy to mold and corrosion resistant.
Copper is easily shaped, conductive and corrosion resistant. The gear's strength
would increase if bronzed.
Plastic is inexpensive, corrosion resistant, quiet operationally and can overcome
missing teeth or misalignment. Plastic is less robust than metal and is vulnerable to
temperature changes and chemical corrosion. Acetal, delrin, nylon, and
polycarbonate plastics are common.
Other material types like wood may be suitable for individual applications.

http://www.ashokagears.net/helical_gears.html

Helical Gears

Its a industrial gears type and these gears are having


angled teeth which creates force on another gear during
meshing.Helical gears are fine-tuning in terms of designing
so that helical gears work better than spur gears. We can
say that edges of helical gears are not similar to the axis of
gears rotations.

We at Ashoka Group producing best quality helical gears,


we are the leading supplier of helical gears for all major
industries like steel, OEM equipment manufacturers, rubber
industry, defence, marine, mining and automotive industries.

Helical gears are curved in shape and teeth are not parallel
to the axis of rotation but set at an angle. The helical
gears has cut teeth in a helix and corkscrew in shape. It is
used to design the engine to reduce the noise.

In helical system, when two systems are engage with each


other, the contact starts at one end of the tooth and then
gradually spreads as the gears rotate, until the two teeth are
in full engagement. This makes helical gears smoothly and
quietly. Helical gears make the angles of the gear teeth
mounted on perpendicular shafts, adjusting the rotation angle
by 90 degrees.

Helical gears used the helix angle of one having the negative
of the helix angle of the other; such a pair might also be
referred to as having a right-handed helix and a left-handed
helix of equal angles. When two equal but opposite angles are
added the angle between shafts is zero, that is, the shafts are
parallel.

Helical gears are used for high speed, high power


mechanical systems. They make less noise. Helical
gears can handle more load as gear tooth is effectively
large. Helical gears work perpendicularly to each other when
the teeth of the helical gears are designed correctly. The
machines that use helical gears are expensive and require
high maintenance and service charge.

Material Suitable

Ashoka gears can manufacturers helical gears from best


material suitable for gear manufacturing like good grades of
steel, Iron, alloy steel, bronze, brass, stainless etc. Material is
also depending on the size and quantity of the gears
requirements. We can also manufacturer custom helical
gears according to client requirement and material
suggestion.

Material and Standard:

Material Used: MS, Alloy steel Carbon Steel


International Standards: ASTM, BS, IS, AISI & SAE

Helical Gears Feature

Helical Gears are smooth and quit operation


High Speed and Durable
Higher loading capacity

Gears Material

Aluminum Gears Brass Gears


Cast Iron Gears Copper Gears
Plastic Gears Powdered Metal Gears
Steel Gears Wood Gears
Other Metal Gears

Industries Served

Defence Sugar
Marine Stamping Presses
Aluminum Steel
Chemical Strip Processing
Food Processing Surface Mining
Grinding Mills Petrochemical
Hot and Cold Rolling Turbine Plant
Lock and Dam Rubber Plants
Machinery Power Industry
Moveable Bridges Fertilizer Industry
Paper Sponge Iron
Petroleum Material Handling
Plastics Earth Moving Industry
Rubber

http://www.ashokagears.net/helical_gearbox.html

Helical Gearboxes

We Ashoka Gears is expertise in helical gearboxes, we are


leading manufacturer, exporter and supplier of helical gears.
We are also known for customized helical gearbox
manufacturers. Our Helical Gears meet all international
standards and recommendations, we are also doing designing
facilities for helical gearboxes.

Helical Gearboxes are similar to the spur gearboxes in


functions, helical gearboxes possess teeth that are fitted in a
spiral format around the gear. Helical gears are most durable
and salient on very high speed, this helical gearbox require
in various and numerous industrial applications.
These helical gears are mostly used in screw conveyors,
drum conveyors and other geared motors.

Advantages of Helical Gearboxes

Cater with rational mass production


Durable and economical
Easy to maintain
Cost effective prices
Easy of servicing

Other Features

These gearboxes are available in standard and


customized according to requirements.

Having shaft extension input or output


Cooling coil
Housing in fabricated steel or cast steel
Having more time of contact
Quieter operation
Having non standard ration

Gears Material
Aluminum Gears Brass Gears
Cast Iron Gears Copper Gears
Plastic Gears Powdered Metal Gears
Steel Gears Wood Gears
Other Metal Gears

Industries Served

Defence Sugar
Marine Stamping Presses
Aluminum Steel
Chemical Strip Processing
Food Processing Surface Mining
Grinding Mills Petrochemical
Hot and Cold Rolling Turbine Plant
Lock and Dam Rubber Plants
Machinery Power Industry
Moveable Bridges Fertilizer Industry
Paper Sponge Iron
Petroleum Material Handling
Plastics Earth Moving Industry
Rubber

http://www.agroengineers.com/gears/Gear-Materials.shtml