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LJC s.a.r.l. date: 14.05.

2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

test condition: 20 C 44 bar


load condition 1: 206 C 18 bar
load condition 2: 210 C 26 bar

bolts: G41400 1Cr-1/5Mo (A193 B7)


16 x M20 (EN ISO 4014)
gasket: MPR GASKET 'SP' PETRO 4,0mm
363 x 323 x 4,5 mm (2 pieces)

tightening device: torque wrench = wrench with measuring of torque


(only)

recommended assembly presetting: 400 Nm 0,229 mm 1988 kN

min. required assembly presetting: 245 Nm 0,140 mm 1217 kN


max. allowable assembly presetting: 419 Nm 0,239 mm 2080 kN

max. load ratio bolts: 0,88 (assembly)


max. load ratio flange 1: 0,96 (assembly)
max. load ratio flange 2: 0,96 (assembly)
max. load ratio gasket: 0,33 (assembly)
compliance of min. required gasket stress: 1,00 (assembly)

remarks:
To model the flange with tube plate as practical as possible, the depth of the recesses has been
reduced so that the seals are in the main power circuit. To model the grip length and the thermal
expansion of the tube plate correctly, the height of the tube sheet has been taken into account by
expansion sleeves. Reducing the clamping length of the changes in the recesses is balanced with
the sleeve length.

calculated checked checked customer checked third-party

division amtec amtec

name - -

date 14.05.2014 14.05.2014

signature

TEMES fl.cal (Ver: 7.01) Page 1 print date: 20.05.2014


LJC s.a.r.l. date: 14.05.2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

input values

loads
assembly test cond. load cond.1 load cond.2
temperature T 20 20 206 210 C
internal pressure p 0 4,4 1,8 2,6 MPa
additional forces according EN 1092-1
external axial force FA 0 0 174 174 kN
external bending moment MA 0 0 0 0 kNm
remarks on loads For all components the same temperature is applied. Covering
additional loads according to DIN EN 1092-1 considered.

geometry

flange 1
type weld-neck flange
hub conical hub
code -
nominal pressure / nominal size -
blind hole no
outer diameter flange d4 440,00 mm
bolt circle diameter d3 398,00 mm
inner diameter flange d0 303,80 mm
diameter of bolt hole d5 22,00 mm
thickness of flange ring bF 35,00 mm
thickness of wall eS 10,00 mm
wall thickness at thick end of hub e2 18,00 mm
lenght of conical hub lH 32,00 mm

type of raised faces type F - recess


code DIN 2633
nominal pressure / nominal size PN16/DN50
height of raised face f1 0,00 mm
depth of recess f3 3,00 mm
outer diameter raised face d1 440,00 mm
outer diameter recess Y 366,00 mm
remarks on flange 1

flange 2
type weld-neck flange
hub conical hub
code -
nominal pressure / nominal size -
blind hole no
outer diameter flange d4 440,00 mm
bolt circle diameter d3 398,00 mm
inner diameter flange d0 303,80 mm
diameter of bolt hole d5 22,00 mm
thickness of flange ring bF 35,00 mm
thickness of wall eS 10,00 mm
wall thickness at thick end of hub e2 18,00 mm
lenght of conical hub lH 32,00 mm

type of raised faces type F - recess

TEMES fl.cal (Ver: 7.01) Page 2 print date: 20.05.2014


LJC s.a.r.l. date: 14.05.2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

code EN 1092-1 (2008)


nominal pressure / nominal size PN16/DN50
height of raised face f1 0,00 mm
depth of recess f3 3,00 mm
outer diameter raised face d1 440,00 mm
outer diameter recess Y 366,00 mm
remarks on flange 2

bolts
type of bolts screw
code EN ISO 4014
thread M20
pitch pt 2,50 mm
nominal diameter dB0 20,00 mm
basic pitch diameter dB2 18,38 mm
effekive diameter dBe 17,65 mm
number of bolts nB 16 -
clamping length lb 102,00 mm
diameter internal bolt di 0,00 mm
remarks on bolts

gasket
type of gasket Metal jacketed gasket with layers
quantity of gaskets 2,00
inner diameter inner ring dG0 323,00 mm
inner diameter gasket dG1 323,00 mm
outer diameter gasket dG2 363,00 mm
outer diameter centerring ring dG3 363,00 mm
gasket thickness eG 4,50 mm
rubber lining 0,00 mm
remarks on gasket

extension sleeve
inner diameter di 22,00 mm
outer diameter da 44,00 mm
length h 29,00 mm
remarks on extension sleeve Into account the level of the tube plate by extension sleeves.

materials

material flange
material name/number AF 42 (C22 1.0402)
code EN 10083-2 (1996-10)
form of manufacture Aciers pour trempe et revenu
austenitic no
cast no
assembly test cond. load cond.1 load cond.2
temperature T F1 20 20 206 210 C
strength parameter Rp0,2T 245 245 204 202 MPa
strength parameter Rp1,0T MPa
strength parameter RmT 440 440 403 401 MPa

TEMES fl.cal (Ver: 7.01) Page 3 print date: 20.05.2014


LJC s.a.r.l. date: 14.05.2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

modulus of elasticity EF 206000 206000 189490 189150 MPa


thermal expansion coefficient F
1,11E-05 1,11E-05 1,21E-05 1,22E-05 K -1
minimum rupture elongation A 19 %
determination of nominal design stress according to EN 13445
nominal design stress fF 233,3 233,3 136,0 134,7 MPa
covering nominal design stress fE 233,3 233,3 136,0 134,7 MPa
remarks on flange 1

material of bolts
material name/number G41400 1Cr-1/5Mo (A193 B7)
code Section II/Part D (06/11)
form of manufacture Aciers pour lments de fixation d 64 mm
austenitic no
cast no
assembly test cond. load cond.1 load cond.2
temperature TB 20 20 206 210 C
strength parameter Rp0,2T 724 724 724 648 MPa
strength parameter Rp1,0T MPa
strength parameter RmT 862 862 862 862 MPa
modulus of elasticity EB 204000 204000 204000 195800 MPa
thermal expansion coefficient B
1,15E-05 1,15E-05 1,15E-05 1,25E-05 K -1
minimum rupture elongation A 14 %
determination of nominal design stress according to Rp0,2/SB
safety coefficient SB 1,05 1,05 1,5 1,5 -
nominal design stress fB 689,5 689,5 482,7 432,0 MPa
remarks on bolts

material of extension sleeve


material name/number AF 42 (C22 1.0402)
code EN 10083-2 (1996-10)
form of manufacture Aciers pour trempe et revenu
austenitic no
cast no
assembly test cond. load cond.1 load cond.2
temperature TD 20 20 206 210 C
strength parameter Rp0,2T 245 245 204 202 MPa
strength parameter Rp1,0T MPa
strength parameter RmT 440 440 403 401 MPa
modulus of elasticity ED 206000 206000 189490 189150 MPa
thermal expansion coefficient D
1,11E-05 1,11E-05 1,21E-05 1,22E-05 K -1
minimum rupture elongation A 19 %
determination of nominal design stress according to EN 13445
nominal design stress fD 233,3 233,3 136,0 134,7 MPa
remarks on extension sleeve Expansion sleeves material such as pipe plate.

gasket characteristics
gasket manufacturer LJC
gasket marking MPR GASKET 'SP' PETRO 4,0mm
material Graphit
scope 40 bar - L 0.01
assembly test cond. load cond.1 load cond.2
temperature TG 20 20 206 210 C

TEMES fl.cal (Ver: 7.01) Page 4 print date: 20.05.2014


LJC s.a.r.l. date: 14.05.2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

minimum gasket stress Q SMIN 86 15 15 15 MPa


max. gasket stress Q SMAX 300 300 300 300 MPa
modulus of elasticity EG 1952 1952 2241 2248 MPa
creep relaxation factor PQR 0,99 0,99 0,92 0,92 -
thermal expansion coefficient G
1,00E-05 1,00E-05 1,00E-05 1,00E-05 K -1
numerical constant of a gasket type c1 0,00 -
remarks on gasket characteristics

tightening device
nomenclature torque wrench = wrench with measuring of torque (only)

scatter of bolt force 1+


0,160 -
scatter of bolt force 1-
0,160 -
neglection of torsion moment no
number of re-assemblies NR 1 -
thread friction coefficient t
0,120 -
friction factor connecting surface n
0,120 -
remarks on tightening procedure

TEMES fl.cal (Ver: 7.01) Page 5 print date: 20.05.2014


LJC s.a.r.l. date: 14.05.2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

calculation results

check of validity

flange 1
ratio width/heigth of flange ok
uniformity of gasket stress not ok

flange 2
ratio width/heigth of flange ok
uniformity of gasket stress not ok

effective gasket geometry


effective gasket diameter dGe 343,00 mm
effective gasket width bGe 20,00 mm
effective gasket area AGe 21551,33 mm 2

flexibilities
axial flexibility modulus of bolts XB 2,92E-02 1/mm
rotational flexibility modulus of flange 1 ZF 3,16E-05 1/mm 3
rotational flexibility modulus of flange 2 ZF 3,16E-05 1/mm 3
axial flexibility modulus of gasket XG 2,09E-04 1/mm

loads
assembly test cond. load cond.1 load cond.2
pressure force FQ 0 407 166 240 kN
axial force (addition bending moment) F R+ 0 0 174 174 kN
axial force (subtraction bending moment) F R- 0 0 174 174 kN
axial thermal expansion U 0,000 0,000 -0,008 0,010 mm

axial compliance
assembly test cond. load cond.1 load cond.2
axial compliance related to
gasket force YG 4,57E-07 4,57E-07 4,61E-07 4,67E-07 mm/N
pressure force YQ 4,87E-07 4,87E-07 5,17E-07 5,23E-07 mm/N
resulting additional force YR 4,36E-07 4,36E-07 4,62E-07 4,68E-07 mm/N

minimum forces
assembly test cond. load cond.1 load cond.2
minimum gasket force F Greq 1843 323 323 323 kN

internal forces in assembly


minimum assembly gasket force F Gdel 875 kN
required gasket force F G0req 1843 kN
required bolt force F B0req 1842 kN
gasket force (several assemblies) F G0d 875 kN

min. required assembly presetting


minimum assembly bolt force F B0min 1217 kN
corresponding bolt elongation l min 0,140 mm
corresponding torque Mmin 245 Nm

TEMES fl.cal (Ver: 7.01) Page 6 print date: 20.05.2014


LJC s.a.r.l. date: 14.05.2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

max. allowable assembly presetting


max. allowable assembly bolt force F B0max 2080 kN
max. allowable bolt elongation l max 0,239 mm
max. allowable torque Mmax 419 Nm

definition of assembly bolt force


chosen assembly bolt force F B0nom 1988 kN
corresponding bolt elongation l nom 0,229 mm
corresponding torque Mnom 400 Nm

internal forces in subsequent condition


assembly test cond. load cond.1 load cond.2
gasket force FG 2127 433 454 323 kN
bolt force FB 2127 840 794 738 kN
gasket stress Q 86 20 21 15 MPa

internal forces in subsequent conditions resulting from FB0nom (only informative)


assembly test cond. load cond.1 load cond.2
gasket force F Gmin 1848 1397 1342 1199 kN
F Gnom 1988 1535 1468 1324 kN
F Gmax 2127 1672 1595 1449 kN
bolt force F Bmin 1848 1804 1682 1613 kN
F Bnom 1988 1941 1809 1739 kN
F Bmax 2127 2079 1936 1864 kN
gasket stress Q min 86,0 64,8 62,3 55,6 MPa
Q nom 92 71 68 61 MPa
Q max 99 78 74 67 MPa

check of thightness criteria


assembly test cond. load cond.1 load cond.2
compliance of min. required gasket stress Q min >Q smin ok ok ok ok

check of admissibility of the load ratio


assembly test cond. load cond.1 load cond.2
bolts
allowable load ration B all
1,00 1,00 1,00 1,00
load ratio B
0,88 0,31 0,42 0,44
ok ok ok ok

flange 1
allowable load ration F all
1,00 1,00 1,00 1,00
load ratio F
0,96 0,43 0,73 0,71
ok ok ok ok

flange 2
allowable load ration F all
1,00 1,00 1,00 1,00
load ratio F
0,96 0,43 0,73 0,71
ok ok ok ok

gasket
allowable load ration G all
1,00 1,00 1,00 1,00

TEMES fl.cal (Ver: 7.01) Page 7 print date: 20.05.2014


LJC s.a.r.l. date: 14.05.2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

load ratio G
0,33 0,07 0,07 0,05
ok ok ok ok

flange rotation

flange 1 assembly test cond. load cond.1 load cond.2


min. flange rotation Fmin
0,42 0,47 0,46 0,46
max. flange rotation Fmax
0,49 0,54 0,53 0,52

flange 2 assembly test cond. load cond.1 load cond.2


min. flange rotation Fmin
0,42 0,47 0,46 0,46
max. flange rotation Fmax
0,49 0,54 0,53 0,52

TEMES fl.cal (Ver: 7.01) Page 8 print date: 20.05.2014


LJC s.a.r.l. date: 14.05.2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

detailed calculation results

calculation parameters

flange parameters
flange 1 flange 2
pitch between bolts pB 78,15 78,15 mm
eff. diameter of bolt hole d5e 11,67 11,67 mm
eff. bolt circle diameter d3e 394,89 394,89 mm
cross-section area of flange ring AF 2290,20 2290,20 mm 2
cross-section area of loose flange ring AL 0,00 0,00 mm 2
eff. width of flange ring bF 56,43 56,43 mm
eff. diameter of flange ring dF 371,90 371,90 mm
eff. thickness of flange ring eF 33,63 33,63 mm
equ. wall thickness for flexibility eE 13,90 13,90 mm
intermediate variable 1,800 1,800 -
mean diameter shell dE 317,70 317,70 mm
lever arm correction hP 8,06 8,06 mm
lever arm hG 25,95 25,95 mm
lever arm hH 38,59 38,59 mm
lever arm hL 0,00 0,00 mm
intermediate variable 0,288 0,288 -
intermediate variable 1,087 1,087 -
intermediate variable 0,000 0,000 -
correction factor cF 0,191 0,191 -
lever arm correction hS 12,29 12,29 mm
lever arm correction hT 16,88 16,88 mm
lever arm correction hQ 12,56 12,56 mm
lever arm correction hR -1,84 -1,84 mm
correction factor kQ 0,850 0,850 -
correction factor kR -0,150 -0,150 -
rotational flexibility modulus of flange ZF 3,16E-05 3,16E-05 1/mm 3
rotational flexibility modulus of flange ZL 0,00E+00 0,00E+00 1/mm 3

bolt parameters
eff. cross-section area AB 3916,70 mm 2
axial flexibility modulus XB 2,92E-02 1/mm

gasket parameters
theoretical gasket width bGt 20,00 mm
theoretical mean gasket diameter dGt 343,00 mm
theoretical gasket area AGt 21551,33 mm 2
gasket force for calculation of width F G0 1987,61 kN
interim gasket width bGi 20,00 mm
Effective gasket width bGe 20,00 mm
Effective mean gasket diameter dGe 343,00 mm
Effective gasket area AGe 21551,33 mm 2
axial flexibility modulus XG 2,09E-04 1/mm

internal forces

loads assembly test cond. load cond.1 load cond.2


axial fluid-pressure force FQ 0 407 166 240 kN
axial force (addition bending moment) F R+ 0 0 174 174 kN

TEMES fl.cal (Ver: 7.01) Page 9 print date: 20.05.2014


LJC s.a.r.l. date: 14.05.2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

axial force (subtraction bending moment) F R- 0 0 174 174 kN


differential axial expansion U 0,000 0,000 -0,008 0,010 mm

compliance of the joint assembly test cond. load cond.1 load cond.2
axial compliance related to FG YG 4,57E-07 4,57E-07 4,61E-07 4,67E-07 mm/N
axial compliance related to FQ YQ 4,87E-07 4,87E-07 5,17E-07 5,23E-07 mm/N
axial compliance related to FR YR 4,36E-07 4,36E-07 4,62E-07 4,68E-07 mm/N

minimum forces necessary for the gasket assembly test cond. load cond.1 load cond.2
min. gasket force in assembly F G0min 1842,64 kN
min. gasket force in sub. conditions F GImin 323,27 323,27 323,27 kN

internal forces in assembly condition assembly test cond. load cond.1 load cond.2
min. gasket force for sub. Conditions F Gdel 874,90 kN
min. gasket force for all conditions F G0req 1842,64 kN
min. bolt force for all conditions F B0req 1842,33 kN
scatter for global load above nom. value e+ 0,070 -
scatter for global load above nom. value e- 0,070 -
nominal bolt force F B0nom 1217,00 kN
check of min. bolt force FB0req ok -
max. bolt force F B0max 1302,19 kN
max. gasket force F G0max 2080,00 kN

internal forces in subsequent condition assembly test cond. load cond.1 load cond.2
max. gasket force F G0d 874,90 kN
accumulation of plastic deformation no -

checking the admissibility of the load ratio

general flange 1 flange 2


reduced max. allowable load ratio 1,00 1,00 -
intermediate variable 1,45 1,45 -

bolts assembly test cond. load cond.1 load cond.2


twisting moment applied to bolt shank Mt, B 221,96 Nm
plastic torsion modulus IB 1440,57 mm 3
bolt load ratio B
0,88 0,31 0,42 0,44 -

gasket assembly test cond. load cond.1 load cond.2


gasket load ratio G
0,33 0,07 0,07 0,05 -

flange 1 assembly test cond. load cond.1 load cond.2


equ. wall thickness for load limit eD 16,56 mm
intermediate variable Q
0 0,180955 0,126989 0,185198 -
intermediate variable R
0 0 0,077425 0,078173 -
intermediate variable cM 1,153256 1,135505 1,134236 1,122273 -
correction factor (jS=-1) cS 0,785398 0,889574 0,823925 0,855154 -
correction factor (jS=1) cS 0,785398 0,676392 0,73513 0,698369 -
intermediate variable jM 1 1 1 1 -
intermediate variable kM 1 1 1 1 -
particular value opt
1 1 1 1 -
particular value 0
0 -0,053093 -0,037259 -0,054338 -
particular value max
0,425819 0,33902 0,371296 0,341766 -
particular value min
-0,425819 -0,502773 -0,469786 -0,492656 -

TEMES fl.cal (Ver: 7.01) Page 10 print date: 20.05.2014


LJC s.a.r.l. date: 14.05.2014
4 et 6, rue de Bivre - BP 40046 calculated: -
92163 ANTONY Cedex checked: -
FRANCE revision: -

flange #: -
plant: -
ID code: -
nomenclature: -

Flange calculation according to EN 1591-1:2001 + A1:2009

particular value Z
0,425819 0,33902 0,371296 0,341766 -
resistance of flange WF 5,75E+07 5,47E+07 3,24E+07 3,15E+07 Nmm
flange load ratio F
0,96 0,43 0,73 0,71 -

flange 2 assembly test cond. load cond.1 load cond.2


equ. wall thickness for load limit eD 16,56 mm
intermediate variable Q
0 0,180955 0,126989 0,185198 -
intermediate variable R
0 0 0,077425 0,078173 -
intermediate variable cM 1,153256 1,135505 1,134236 1,122273 -
correction factor (jS=-1) cS 0,785398 0,889574 0,823925 0,855154 -
correction factor (jS=1) cS 0,785398 0,676392 0,73513 0,698369 -
intermediate variable jM 1 1 1 1 -
intermediate variable kM 1 1 1 1 -
particular value opt
1 1 1 1 -
particular value 0
0 -0,053093 -0,037259 -0,054338 -
particular value max
0,425819 0,33902 0,371296 0,341766 -
particular value min
-0,425819 -0,502773 -0,469786 -0,492656 -
particular value Z
0,425819 0,33902 0,371296 0,341766 -
resistance of flange WF 5,75E+07 5,47E+07 3,24E+07 3,15E+07 Nmm
flange load ratio F
0,96 0,43 0,73 0,71 -

TEMES fl.cal (Ver: 7.01) Page 11 print date: 20.05.2014