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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR

MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR

P.OP-SS-OPS-03

Prepared by Reviewed by Approved by

01 Maret 2017 01 Maret 2017 01 Maret 2017

Operation Supervisor Operation Superintendent O & M Manager

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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR


MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR
RIWAYAT PERUBAHAN DOKUMEN
REVISION HISTORY

Bagian Detail Perubahan Alasan Perubahan Tgl Perubahan Nomor Tanda


Dokumen Details of Revision Reason of Revision Date of revision Revisi Tangan
Section No.rev Signed

First Issue 22 Agustus 2011 0


4 Penambahan Klausul Penambahan 01 Juni 2012 1
ISO 14001 : 2004 pada Implementasi ISO
referensi. 14001 : 2004 pada
sistem mutu.
4 Perubahan Klausul ISO Transisi ke ISO 01 Maret 2017 0
9001 : 2015 dan 14001 : 9001:2015 dan
2015 pada referensi. 14001 : 2015

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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR


MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR
DAFTAR ISI
TABLE OF CONTENTS

Cover dan Lembar Pengesahan (cover and authorization sheet)_________________________ 1

Riwayat Perubahan (revision history)_______________________________________________ 2

Daftar Isi (table of contents)_____________________________________________________ 3

Tujuan (objective)_____________________________________________________________ 4

Ruang Lingkup (scope)__________________________________________________________ 4

Definisi (definition)_____________________________________________________________ 4

Referensi (reference)___________________________________________________________ 5

Tanggung Jawab (responsibilities)_________________________________________________ 5

Prosedur (procedures) __________________________________________________________ 6

Dokumen terkait (related documents)_____________________________________________ 11

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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR


MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR

1. TUJUAN (OBJECTIVE)

Prosedur ini untuk memberi panduan tata cara shutdown secara manual di LPG Plant Limau
Timur.

This procedure is to give guidance to manually shutdown procedures in LPG Plant Limau Timur.

2. RUANG LINGKUP (SCOPE)

Prosedur ini meliputi aktivitas Bypass Feed Gas dan kondesat ke off spec tank V-(510D),
pengaturan inlet, mematikan Refrigeration Compressor hingga pengaturan valve-valve.

This procedure involves the activity Feed Gas By pass and condensate into each tank, setting the
"opening" inlet-inlet, shutdown the Refrigeration Compressor until setting "opening" the valve-
valve.

3. DEFINISI (DEFINITION)
Manual shutdown adalah mematikan plant secara sengaja / diperintahkan / instruksi karena
tujuan tertentu.

4. REFERENSI (REFERENCE)

ISO 9001:2015 : Klausul 8.5. Produksi dan Penyediaan Pelayanan


Clause 8.5 Production and service provision

: Klausul 8.5.1 Pengendalian Produksi dan Penyediaan Pelayanan


Clause 8.5.1 Control of production and service provision

OHSAS 18001 : 2007 : Klausul 4.4.6 Pengendalian Operasional


Clause 4.4.6 Operational Control

ISO 14001 : 2015 : Klausul 8.1 Pengendalian Operasional


Clause 8.1 Operational Control

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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR


MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR

5. TANGGUNG JAWAB (RESPONSIBILITIES)

5.1 Superintendent bertanggung jawab atas kelancaran proses shutdown di LPG Plant.
Superintendent is responsible for the smooth process of shutdown in the LPG Plant

5.2 Supervisor Operation bertanggung jawab memastikan proses manual shutdown ini sesuai
prosedur yang sudah ditetapkan.

Operations Supervisor is responsible for ensuring the manual shutdown process according to
the procedure has been established

5.3 Semua petugas yang terlibat dalam proses manual shutdown ini harus ikut bertanggung
jawab atas keselamatan plant berikut didalamnya

All officers involved in this manual shutdown, should be partly responsible for plant safety in
it follow

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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR


MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR

6. PROSEDUR

No Flowchart Deskripsi Penanggung Jawab Dok.terkait


/Alat
Petugas memindahkan product LPG
Pemindahan dari LPG Tank On Spec (V-510
LPG dan A/B/C) dan mengalihkan hasil proses
1 Kondesat Operation
LPG ke V-510D (TK-507/506) ke LPG
Tank Off Spec (V-510 D).

Kemudian menurunkan RPM


Penurunan RPM Refrigeration Compressor secara
Operation
2 Refrigeration bertahap dari RPM 1100 sampai 700
Compressor (posisi idle).

Petugas membuka valve bypass Gas


Pembukaan Inlet sehingga feed gas dari proses
3 valve bypass gas mengalir ke Pupuk Sriwijaya Operation
inlet
Palembang (PUSRI).

Closing valve
Kemudian menutup Valve Inlet ke
4 inlet proses. Operation

Petugas membuka valve discharge


Recyle Compressor yang menuju ke
Pengaturan
valve discharge
Outlet Pusri dan tutup valve
5 discharge Recycle Compressor yang Operation
RC
menuju ke Inlet proses, turunkan
speed dan matikan.
Lakukanlah Sirkulasi internal
Dehydration Package Unit (DHP) :
a. Buka Valve dari Discharge Pompa
6 MEG (P-460 A/B) menuju ke Operation
Sirkulasi DHP Flash Drum (V-461)
b. Tutup Valve dari Discharge
Pompa MEG (P-460 A/B) yang
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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR


MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR

No Flowchart Deskripsi Penanggung Jawab Dok.terkait


/Alat
menuju ke poroses Gas/Gas
Exchange (E-401) dan Gas Chiller
(E-402).
A c. Turunkan setting temperatur
Reboiler.

Kemudian lakukan Refrigeration


Compressor manual shut down :
a. Setelah 15 menit Refrigeration
Compressor jalan dengan posisi
idle speed maka tekan push
button untuk shutdown.
b. Tutup valve suction dan discard
Compressor Refrigeration
Refrigeration c. Matikan pompa Lube Oil
Comp. dimatikan Compressor (P-440 A/B)
d. Tutup valve fuel system, starter
7 line, Lube Oil, Jacket Water dan Operation
Intercooler.
e. Matikan pompa propane (P-
441) sebagai media pendingin
Lube Oil Compressor. Tutuplah
Inlet dan outlet pompa
tersebut.
f. Tutup Valve Outlet Gas Lube Oil
Return yang menuju ke
Refrigeration Compressor
g. Tutup valve line propane to Ac
Cooler

Penurunan Turunkan setting temperature Hot


Temperatur Oil Heater dan posisikan pada sisi
8 Low Fire. Operation

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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR


MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR

No Flowchart Deskripsi Penanggung Jawab Dok.terkait


/Alat

Mematikan Petugas mematikan pompa Reflux Operation


9 Pompa P-421A/B Accumulator (P-421 A/B).

Bukalah valve dari vessel vessel


Pembukaan
10 menuju ke flare header untuk Operation
Vessel-Vessel
menjaga agar tidak over pressure.

Proses Selesail Proses manual Shutdown selesai


11

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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR


MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR

6.PROCEDURES

No Flowchart Deskripsi Penanggung Jawab Dok.terkait


/Alat
Operator move the LPG product
Transfered from Tank LPG On Spec (V-510 A / B
LPG and / C) and condensate (TK-507/506) to
1 Operation
Condesat
LPG Tank Off Spec (V-510 D).

Decrease RPM
Then decrease RPM of Refrigeration Operation
Refrigeration
2 Compressor gradually from 1100 to
Compressor
700 RPM (idle position).

Operator open the Inlet Gas bypass


Open valve valve so that the feed gas from the
3 bypass gas inlet process flow to PT. Pupuk Sriwijaya Operation
Palembang (PUSRI).

Closing valve
Then close the Inlet Valve to the
4 inlet process. Operation

Operator open discharge Recyle


Compressor valve which toward to
Setting
discharge RC
the Outlet Pusri and close the
5 Operation
valve discharge Recycle Compressor valve
which toward to Inlet process
Do internal circulation to
Dehydration Package Unit (DHP) :
a. Open the Valve form Discharge
6 Pompa MEG (P-460 A/B) toward Operation

Circulated DHP
the Flash Drum (V-461)
b. Close the Valve from Discharge

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A
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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR


MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR

No Flowchart Deskripsi Penanggung Jawab Dok.terkait


/Alat
MEG Pump (P-460 A/B) which
toward to Gas process/Gas
Exchange (E-401) and Gas Chiller
(E-402).
A
d. Step down the setting
temperature of Reboiler.

Then do manual shutdown


Refrigeration Compressor :
a. after 15 minute Refrigeration
Compressor run with idle speed
condition, then press push
button for shutdown.
b. Open inlet valve and Compres
sor Refrigeration outlet
Refrigeration c. Turn off the pump of Lube Oil
Comp. dimatikan Compressor (P-440 A/B)
7 Operation
d. Close fuel system valve, starter
line, Lube Oil, Jacket Water dan
Intercooler.
e. Turn off the pump of propane (P-
441) as cooling media of Lube Oil
Compressor. Close the Inlet dan
outlet of the pump.
f. Close the Valve Outlet of Gas
Lube Oil Return which toward to
Refrigeration Compressor

Decrease Step down the setting of


8 Temperature temperature Hot Oil Heater and Operation
adjust at Low Fire position.

Turn off Operator turn off the Reflux


P-421A/B Pump Accumulator pump(P-421 A/B). Operation
9

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MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR


MANUAL SHUTDOWN LPG PLANT LIMAU TIMUR

No Flowchart Deskripsi Penanggung Jawab Dok.terkait


/Alat

Open Vessels Open the valve of vessels which Operation


10 toward to flare header for keep
against over-pressure.

Manual Shutdown was completed


11 Process
completed

7. DOKUMENT TERKAIT (RELATED DOCUMENT)


7.1 WI Fuel Gas Conditioning Unit (FGCU) LPG PLANT LMT (WI.OP-SS-OPS-01)
7.2 WI Air Instrument Compressor LPG PLANT LMT (WI.OP-SS-OPS-02)
7.3 WI Refrigeration Compressor LPG PLANT LMT (WI.OP-SS-OPS-03)
7.4 WI Power Generator (WI.OP-SS-OPS-04)
7.5 WI Ajax Compressor LPG PLANT LMT (WI.OP-SS-OPS-05)
7.6 WI Hot Oil Heater LPG PLANT LMT (WI.OP-SS-OPS-06)
7.7 WI DHP Glycol Unit LPG PLANT LMT (WI.OP-SS-OPS-07)
7.8 WI Transfer Glycol Dari Sump Tank LPG PLANT LMT (WI.OP-SS-OPS-08)
7.9 WI Daur Ulang Lpg Off Spec LPG PLANT LMT (WI.OP-SS-OPS-09)
7.10 WI Transfer Condensat LPG PLANT LMT (WI.OP-SS-OPS-10)
7.11 WI PLC View LPG PLANT LMT (WI.OP-SS-OPS-11)
7.12 WI Flow Computer 3020 LPG PLANT LMT (WI.OP-SS-OPS-12)

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